CN107447092A - Intelligent aluminium alloy aging furnace - Google Patents
Intelligent aluminium alloy aging furnace Download PDFInfo
- Publication number
- CN107447092A CN107447092A CN201710756497.3A CN201710756497A CN107447092A CN 107447092 A CN107447092 A CN 107447092A CN 201710756497 A CN201710756497 A CN 201710756497A CN 107447092 A CN107447092 A CN 107447092A
- Authority
- CN
- China
- Prior art keywords
- heater
- aluminium alloy
- burner hearth
- aging furnace
- alloy aging
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000032683 aging Effects 0.000 title claims abstract description 38
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 32
- 238000007664 blowing Methods 0.000 claims abstract description 28
- 239000000295 fuel oil Substances 0.000 claims description 3
- 230000005619 thermoelectricity Effects 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 12
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 239000004411 aluminium Substances 0.000 description 4
- 238000005728 strengthening Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Tunnel Furnaces (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The present invention relates to aluminium alloy manufacturing technology field, specifically discloses a kind of intelligent aluminium alloy aging furnace, including body of heater, handling dolly, heater, blowing device and control module;Wherein, the furnace interior includes burner hearth, and the handling dolly is arranged on burner hearth bottom, and the heater is arranged on burner hearth both sides, and the blowing device is arranged on above the burner hearth in body of heater, and air guide hole is offered in the roof of the furnace;The control module includes PLC, guidance panel, adjuster and two temperature sensors;Described two temperature sensors are separately positioned on the both sides outer wall of the burner hearth, and the PLC, guidance panel are arranged on outside body of heater.The intelligent aluminium alloy aging furnace realizes the intelligent control of aluminium alloy aging furnace, and the blowing device can ensure stable heating and the thermally equivalent of workpiece of burner hearth, the heat of heater is taken full advantage of, the efficiency of heating surface of aluminium alloy aging furnace is improved, reduces energy resource consumption.
Description
Technical field
The invention belongs to aluminium alloy manufacturing technology field, and in particular to a kind of intelligent aluminium alloy aging furnace.
Background technology
In aluminium production process, aluminium section bar is needed after extrusion forming by aging strengthening model, to obtain preferably
Aluminium section mechanical performance.Aging strengthening model refers to alloy workpiece through solution treatment, after cold plastic deformation or casting, forging, compared with
High temperature is placed so that its performance, shape, the size Technology for Heating Processing that changes over time at room temperature.Ageing Treatment
Purpose is to eliminate the internal stress of workpiece, stabilizing tissue and size, improves mechanical performance etc..According to by workpiece heat to higher temperatures
Degree, and the aging treatment process of short period progress Ageing Treatment, referred to as artificial aging are handled;If by workpiece be placed on room temperature or
The timeliness placed and occurred for a long time under natural conditions, referred to as natural aging treatment.
In artificial aging handling process, Ageing Treatment is carried out to workpiece for a long time, it is necessary to which strictly control is heated and insulation is warm
Degree, can just obtain preferably strengthening effect.Heating and insulation need the continuous consumed energy of heater, therefore, how to realize fully
Using the heat of heater, the efficiency of heating surface in stove is improved, energy resource consumption is reduced and workpiece is uniformly heated, in aluminium alloy system
The field of making plays an important role.
The content of the invention
The present invention provides a kind of intelligent aluminium alloy aging furnace, it is intended to realizes that aluminium alloy aging furnace can make full use of heater
Heat, reduce energy resource consumption and the purpose that makes workpiece uniformly heat.
The technical proposal for solving the technical problem of the invention is:A kind of intelligent aluminium alloy aging furnace, including body of heater, dress
Unload dolly, heater, blowing device and control module;Wherein, the furnace interior includes burner hearth, and the handling dolly is set
In burner hearth bottom, the heater is arranged on burner hearth both sides, and the blowing device is arranged on above the burner hearth in body of heater, in institute
State roof of the furnace and offer air guide hole;The control module includes PLC, guidance panel, adjuster and two temperature and passed
Sensor;Described two temperature sensors are separately positioned on the both sides outer wall of the burner hearth, the PLC, guidance panel
It is arranged on outside body of heater;The input connection of the temperature sensor, the output end of guidance panel and PLC, the PLC controls
The output end of device processed is connected with adjuster, and the adjuster connects the blowing device.
As the improvement to above-mentioned technical proposal, the blowing device includes centrifugal fan.
As the improvement to above-mentioned technical proposal, the guidance panel includes touch display screen.
As the improvement to above-mentioned technical proposal, the heater includes fuel oil type burner.
As the improvement to above-mentioned technical proposal, the heater includes resistance type heater.
As the improvement to above-mentioned technical proposal, the heater also includes radiator.
As the improvement to above-mentioned technical proposal, described two temperature sensors are separately positioned on outside the both sides of the burner hearth
The latter half of wall.
As the improvement to above-mentioned technical proposal, the temperature sensor is one kind in thermoelectricity occasionally thermistor.
Compared with prior art, intelligent aluminium alloy aging furnace provided by the invention, in use, being set by guidance panel needs
The temperature to be heated, PLC automatically control heat time and temperature as requested, and PLC controls blowing to fill simultaneously
Work is put, when the temperature gap that two temperature sensors being arranged on the outer wall of burner hearth both sides detect is larger, the PLC controls
Device processed controls the wind speed of the adjuster increase blowing device;When the temperature gap is smaller, the PLC control
Making the adjuster reduces the wind speed of the blowing device;When the temperature that described two temperature sensors detect is identical, and reach
During to design temperature, the PLC controls the adjuster to reduce the wind speed of the blowing device to zero.The intelligent aluminium closes
Golden aging furnace, realizes the intelligent control of aluminium alloy aging furnace, and the blowing device can ensure burner hearth stable heating and
The thermally equivalent of workpiece, the heat of heater is taken full advantage of, improve the efficiency of heating surface of aluminium alloy aging furnace, reduce energy
Source consumes.
Brief description of the drawings
Fig. 1 is the structural representation of intelligent aluminium alloy aging furnace in one embodiment of the invention.
Following embodiment will combine above-mentioned accompanying drawing and further illustrate the present invention.
Embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These accompanying drawings are simplified schematic diagram, only with
Illustration illustrates the basic structure of the present invention, therefore it only shows the composition relevant with the present invention.
Fig. 1 is referred to, the invention provides a kind of intelligent aluminium alloy aging furnace, during for carrying out artificial to Al alloy parts
Effect processing, the intelligent aluminium alloy aging furnace include body of heater 10, handling dolly 20, heater 31,32, blowing device 40 and control
Module.
The body of heater 10 is internally provided with burner hearth 11, and the handling dolly 20 is arranged on the bottom of burner hearth 11, the burner hearth 11
For heating pending workpiece, it is specially:First, the handling dolly 20 for placing workpiece to be handled is pushed into the bottom of burner hearth 11
Portion, is then turned on the heater 31,32, and in the present embodiment, the heater 31,32 is separately positioned on the burner hearth 11
Both sides, the heater 31,32 can include fuel oil type burner or resistance type heater, in one embodiment, institute
Stating heater 31,32 also includes radiator, such as radiating fin.
The blowing device 40 is arranged on the top of burner hearth 11 in the body of heater 10, offers and leads at the top of burner hearth 11
Air port 110.In the present embodiment, the blowing device 40 includes centrifugal fan.The centrifugal fan blows out wind and added to described
In thermal 31,32, it is blown into by the air guide hole 110 in the burner hearth 11, then wind is sucked from the air guide hole 110, then
Wind is blown out, and so on circulates, heat caused by the heater 31,32 is brought into burner hearth, so that the stabilization of burner hearth 11
Heating, workpiece thermally equivalent, the heat of heater is taken full advantage of, improve the efficiency of heating surface of aluminium alloy aging furnace, reduced
Energy resource consumption.
The control module includes PLC 51, guidance panel 52, adjuster (not shown) and two temperature and passed
Sensor 53,54.The temperature sensor 53,54, the output end of guidance panel 52 and the input of the PLC 51 connect
Connect, the output end of the PLC 51 is connected with the adjuster, and the adjuster connects the blowing device 40;It is described
PLC 51, guidance panel 52 are arranged on outside the body of heater 10;Described two temperature sensors 53,54 are separately positioned on institute
On the outer wall 113,114 for stating the both sides of the burner hearth 11 in body of heater.
Wherein, the temperature that the PLC 51 is used to be detected in real time according to the temperature sensor 53,54 passes through institute
State the action that adjuster controls the blowing device 40 in real time;The guidance panel 52 is used for the parameters such as input or design temperature,
Preferably, the guidance panel 52 includes touch display screen, easy to operate;Described two temperature sensors 53,54 are respectively used to
Detect temperature t1, t2 of the both sides outer wall 113,114 of burner hearth 11, it is preferred that described two temperature sensors 53,54 are arranged on
The latter half of the both sides outer wall 113,114 of the burner hearth 11, closer to the position of workpiece, gone to work so as to more accurately detect
Temperature conditions near part.
It should be understood that in the other embodiments of the present invention, can also distinguish on the antetheca and rear wall of the burner hearth 11
It is provided with temperature sensor, i.e., two side walls of described burner hearth 11, antetheca, temperature sensor is respectively provided with rear wall, to lift inspection
The accuracy of survey.
Wherein, the temperature sensor 53,54 is one kind in thermoelectricity occasionally thermistor.
In use, the temperature t for needing to heat by the guidance panel 52 setting, the PLC 51 are as requested
Heat time and temperature are automatically controlled, PLC 51 controls the blowing device 40 to work simultaneously, opens blowing.Work as setting
Temperature t1 and t2 the difference △ t that two temperature sensors 53,54 on the both sides outer wall 113,114 of burner hearth 11 detect compared with
When big, the PLC 51 controls the wind speed of the adjuster increase blowing device 40;When t1 and t2 difference △ t compared with
Hour, the PLC 51 controls the wind speed of the adjuster reduction blowing device 40;When described two TEMPs
The temperature t1 that device detects is equal to t2, and when reaching design temperature t, the PLC 51 controls the adjuster to reduce institute
The wind speed of blowing device 40 is stated to zero, it is possible to understand that, the reference value of the temperature difference △ t can be entered by the guidance panel 52
Row input and setting, accordingly, the wind speed of the blowing device 40 can also be preset by the guidance panel 52.
Intelligent aluminium alloy aging furnace provided by the invention, realize the intelligent control of aluminium alloy aging furnace, and the blowing
The setting of device can ensure stable heating and the thermally equivalent of workpiece of burner hearth, take full advantage of the heat of heater, carry
The high efficiency of heating surface of aluminium alloy aging furnace, reduces energy resource consumption.
In addition, those skilled in the art can also do other changes in spirit of the invention.Therefore these are spiritual according to the present invention
The change done, it should all be included within scope of the present invention.
Claims (8)
1. a kind of intelligent aluminium alloy aging furnace, it is characterised in that including body of heater, handling dolly, heater, blowing device and control
Molding block;Wherein, the furnace interior includes burner hearth, and the handling dolly is arranged on burner hearth bottom, and the heater is set
In burner hearth both sides, the blowing device is arranged on above the burner hearth in body of heater, and air guide hole is offered in the roof of the furnace;It is described
Control module includes PLC, guidance panel, adjuster and two temperature sensors;Described two temperature sensor difference
It is arranged on the both sides outer wall of the burner hearth, the PLC, guidance panel are arranged on outside body of heater;The temperature sensor,
The output end of guidance panel and the input of PLC are connected, and the output end of the PLC is connected with adjuster, institute
State adjuster and connect the blowing device.
2. intelligent aluminium alloy aging furnace as claimed in claim 1, it is characterised in that the blowing device includes centrifugal wind
Fan.
3. intelligent aluminium alloy aging furnace as claimed in claim 1, it is characterised in that the guidance panel, which includes touching, to be shown
Screen.
4. intelligent aluminium alloy aging furnace as claimed in claim 1, it is characterised in that the heater burns including fuel oil type
Device.
5. intelligent aluminium alloy aging furnace as claimed in claim 1, it is characterised in that the heater heats including resistance-type
Device.
6. the intelligent aluminium alloy aging furnace as described in claim 4 or 5, it is characterised in that the heater also includes radiating
Device.
7. intelligent aluminium alloy aging furnace as claimed in claim 1, it is characterised in that described two temperature sensors are set respectively
In the latter half of the both sides outer wall of the burner hearth.
8. intelligent aluminium alloy aging furnace as claimed in claim 7, it is characterised in that the temperature sensor is that thermoelectricity is occasionally warm
One kind in quick resistance.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710756497.3A CN107447092A (en) | 2017-08-29 | 2017-08-29 | Intelligent aluminium alloy aging furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710756497.3A CN107447092A (en) | 2017-08-29 | 2017-08-29 | Intelligent aluminium alloy aging furnace |
Publications (1)
Publication Number | Publication Date |
---|---|
CN107447092A true CN107447092A (en) | 2017-12-08 |
Family
ID=60493336
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710756497.3A Pending CN107447092A (en) | 2017-08-29 | 2017-08-29 | Intelligent aluminium alloy aging furnace |
Country Status (1)
Country | Link |
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CN (1) | CN107447092A (en) |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040048218A1 (en) * | 2000-12-27 | 2004-03-11 | Takayuki Sakai | Multi-layer heat treatment furnance, heat treatment device and heat treating method |
CN103045809A (en) * | 2012-12-31 | 2013-04-17 | 张家港市金邦铝业有限公司 | Aluminum alloy aging furnace with high thermal efficiency |
CN203270003U (en) * | 2013-04-15 | 2013-11-06 | 日星金属制品(上海)有限公司 | Heat-treatment furnace with temperature and time control functions |
CN203429202U (en) * | 2013-07-24 | 2014-02-12 | 重庆工业炉股份有限公司 | Circulating wind adjusting mechanism for aluminum alloy aging ovens |
CN204752808U (en) * | 2015-05-26 | 2015-11-11 | 江苏建中新材料科技有限公司 | Steel pipe cooling device in normalizing annealing stove |
CN106086357A (en) * | 2016-07-21 | 2016-11-09 | 太仓贝斯特机械设备有限公司 | A kind of intelligent temperature control aluminium alloy aging furnace and method of work thereof |
CN206033807U (en) * | 2016-07-21 | 2017-03-22 | 太仓贝斯特机械设备有限公司 | Intelligence accuse temperature aluminum alloy aging oven |
CN207143293U (en) * | 2017-08-29 | 2018-03-27 | 太仓贝斯特机械设备有限公司 | Intelligent aluminium alloy aging furnace |
-
2017
- 2017-08-29 CN CN201710756497.3A patent/CN107447092A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040048218A1 (en) * | 2000-12-27 | 2004-03-11 | Takayuki Sakai | Multi-layer heat treatment furnance, heat treatment device and heat treating method |
CN103045809A (en) * | 2012-12-31 | 2013-04-17 | 张家港市金邦铝业有限公司 | Aluminum alloy aging furnace with high thermal efficiency |
CN203270003U (en) * | 2013-04-15 | 2013-11-06 | 日星金属制品(上海)有限公司 | Heat-treatment furnace with temperature and time control functions |
CN203429202U (en) * | 2013-07-24 | 2014-02-12 | 重庆工业炉股份有限公司 | Circulating wind adjusting mechanism for aluminum alloy aging ovens |
CN204752808U (en) * | 2015-05-26 | 2015-11-11 | 江苏建中新材料科技有限公司 | Steel pipe cooling device in normalizing annealing stove |
CN106086357A (en) * | 2016-07-21 | 2016-11-09 | 太仓贝斯特机械设备有限公司 | A kind of intelligent temperature control aluminium alloy aging furnace and method of work thereof |
CN206033807U (en) * | 2016-07-21 | 2017-03-22 | 太仓贝斯特机械设备有限公司 | Intelligence accuse temperature aluminum alloy aging oven |
CN207143293U (en) * | 2017-08-29 | 2018-03-27 | 太仓贝斯特机械设备有限公司 | Intelligent aluminium alloy aging furnace |
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PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171208 |
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RJ01 | Rejection of invention patent application after publication |