CN107442154A - A kind of cryptomelane based composite metal element catalyst and its production and use - Google Patents
A kind of cryptomelane based composite metal element catalyst and its production and use Download PDFInfo
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Abstract
本发明提供了一种隐钾锰矿基复合金属元素催化剂及其制备方法和用途。该隐钾锰矿基复合金属元素催化剂包含隐钾锰矿型氧化锰分子筛和掺杂金属元素,掺杂金属元素进入隐钾锰矿型氧化锰分子筛骨架,隐钾锰矿型氧化锰分子筛中的锰元素与掺杂金属元素的摩尔比为(100:1)~(10:1),其中隐钾锰矿型氧化锰分子筛通过七价锰和二价锰反应得到,七价锰与二价锰的摩尔比为(2:1)~(0.5:1)。本发明的隐钾锰矿基复合金属元素催化剂催化活性高,不用或减少贵金属的使用,大幅降低了催化剂的成本,并且催化剂无需利用氢气还原活化,使用条件简单,可广泛应用于冶炼厂、炼油厂、化工厂等固定源所排放废气中含苯的净化处理。
The invention provides a cryptopotassium manganese-based composite metal element catalyst, a preparation method and application thereof. The cryptopotassium-based composite metal element catalyst includes cryptopotassium-type manganese oxide molecular sieves and doped metal elements, the doped metal elements enter the cryptopotassium-type manganese oxide molecular sieve framework, and the manganese element in the cryptopotassium-type manganese oxide molecular sieves is mixed with doping metal elements. The molar ratio of heterometallic elements is (100:1)~(10:1), wherein the cryptopotassium manganese oxide-type manganese oxide molecular sieve is obtained through the reaction of heptavalent manganese and divalent manganese, and the molar ratio of heptavalent manganese to divalent manganese is ( 2:1) ~ (0.5:1). The cryptopotassium manganese ore-based composite metal element catalyst of the present invention has high catalytic activity, does not require or reduce the use of precious metals, greatly reduces the cost of the catalyst, and the catalyst does not need to be reduced and activated by hydrogen, and the use conditions are simple, and can be widely used in smelters and oil refineries Purification treatment of benzene contained in exhaust gas emitted from stationary sources such as chemical plants and chemical plants.
Description
技术领域technical field
本发明属于催化剂技术领域,涉及一种隐钾锰矿基复合金属元素催化剂及其制备方法和用途。The invention belongs to the technical field of catalysts, and relates to a cryptopotassium-based composite metal element catalyst, a preparation method and application thereof.
背景技术Background technique
随着人类工业活动的强度增加,大量的挥发性有机物(Volatile OrganicCompound,简称VOCs)排放到大气环境中,通过系列化学反应引发环境污染。例如,一些活性强的VOCs可以与另一种大气污染物氮氧化物(NOx)发生光化学反应,引起地表臭氧浓度升高,形成光化学烟雾污染;一些蒸汽压低的VOCs也可以经过复杂过程成核长大形成二次有机气溶胶,而二次有机气溶胶正是细颗粒物PM2.5的重要组成部分。可见VOCs是形成光化学污染和大气灰霾的重要前驱物质。除此之外,VOCs本身对人体健康也能构成巨大威胁。例如,常见的VOCs如甲醛、苯、甲苯等具有致癌、致畸的危害。因此,要去除光化学烟雾,降低颗粒物污染,提高城市空气质量,保护民众的身体健康,VOCs排放控制和去除势在必行。As the intensity of human industrial activities increases, a large amount of volatile organic compounds (Volatile Organic Compounds, VOCs for short) are discharged into the atmosphere, causing environmental pollution through a series of chemical reactions. For example, some highly active VOCs can react photochemically with another atmospheric pollutant, nitrogen oxides (NO x ), causing an increase in the concentration of surface ozone and forming photochemical smog pollution; some VOCs with low vapor pressure can also nucleate through complex processes It grows up to form secondary organic aerosol, and secondary organic aerosol is an important part of fine particulate matter PM2.5. It can be seen that VOCs are important precursors for the formation of photochemical pollution and atmospheric haze. In addition, VOCs themselves can pose a huge threat to human health. For example, common VOCs such as formaldehyde, benzene, toluene, etc. have carcinogenic and teratogenic hazards. Therefore, to remove photochemical smog, reduce particulate pollution, improve urban air quality, and protect people's health, it is imperative to control and remove VOCs emissions.
VOCs的来源广泛,主要包括了石油、化工、医药、包装、印刷、涂装等,以涂装行业为例,其VOCs排放量将近700万吨/年,约占VOCs总排放量的1/3。在涂装行业VOCs消除净化领域,西方主要发达国家以及日本起步较早。在1955年美国就已颁布了《空气污染控制法》,对空气污染物排放类别和总量做了详细的规定,后来又颁布了《洁净空气法》,并于1970年和1990年做了两次修订;在1966年还专门为涂装行业的VOCs排放制定了专门性法规,即“66法规”。在法律的强制约束和企业利益的推动下,不同消除VOCs的技术被研发和使用。VOCs come from a wide range of sources, mainly including petroleum, chemical industry, medicine, packaging, printing, coating, etc. Taking the coating industry as an example, its VOCs emissions are nearly 7 million tons per year, accounting for about 1/3 of the total VOCs emissions . In the field of VOCs elimination and purification in the coating industry, major western developed countries and Japan started earlier. In 1955, the United States promulgated the "Air Pollution Control Act", which made detailed regulations on the types and total amount of air pollutant emissions. In 1966, special regulations were formulated specifically for VOCs emissions in the coating industry, namely "Regulation 66". Driven by legal constraints and corporate interests, different technologies for eliminating VOCs have been developed and used.
目前我国高度重视VOCs的污染问题,要求到2020年,基本实现VOCs从原料到产品、从生产到消费的全过程减排。因此,VOCs的减排技术得到了广泛的研究探索。At present, my country attaches great importance to the pollution of VOCs, and requires that by 2020, the whole process of VOCs emission reduction from raw materials to products, from production to consumption will be basically realized. Therefore, VOCs emission reduction technologies have been extensively researched and explored.
苯是挥发性有机物中毒性较大的一种,《民用建筑工程室内环境污染控制规范》GB50325-2001中对其浓度进行了严格限量,要求其低于0.09mg/m3。因此对排放源含苯的尾气进行处理十分必要。催化燃烧苯是目前较为高效的控制技术,但是,目前传统粉末催化剂存在需要使用大量贵金属如钯、铂等缺点,使催化剂的制备成本高,催化活性也有待提高。Benzene is one of the most toxic volatile organic compounds. The "Code for Indoor Environmental Pollution Control of Civil Construction Engineering" GB50325-2001 strictly limits its concentration, requiring its concentration to be less than 0.09mg/m 3 . Therefore, it is very necessary to treat the tail gas containing benzene from the emission source. Catalytic combustion of benzene is currently a relatively efficient control technology. However, at present, traditional powder catalysts have the disadvantages of using a large amount of precious metals such as palladium and platinum, which makes the preparation cost of the catalyst high and the catalytic activity needs to be improved.
发明内容Contents of the invention
针对现有技术的不足,本发明的目的之一在于提供一种隐钾锰矿基复合金属元素催化剂,其催化活性高,不用或减少贵金属的使用,大幅降低了催化剂的成本。Aiming at the deficiencies of the prior art, one of the purposes of the present invention is to provide a cryptopotassium manganese-based composite metal element catalyst, which has high catalytic activity, does not use or reduces the use of precious metals, and greatly reduces the cost of the catalyst.
为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:
一种隐钾锰矿基复合金属元素催化剂,所述催化剂的活性组分包含隐钾锰矿型氧化锰分子筛和掺杂金属元素,所述隐钾锰矿型氧化锰分子筛中的锰元素与所述掺杂金属元素的摩尔比为(100:1)~(10:1),其中所述隐钾锰矿型氧化锰分子筛通过七价锰和二价锰反应得到,所述七价锰与所述二价锰的摩尔比为(2:1)~(0.5:1)。A kind of cryptopotassium-based composite metal element catalyst, the active component of the catalyst comprises cryptopotassium-type manganese oxide molecular sieve and doping metal element, the manganese element in the cryptopotassium-type manganese oxide molecular sieve and the doped The molar ratio of metal elements is (100:1)~(10:1), wherein the cryptopotassium manganese ore-type manganese oxide molecular sieve is obtained by reacting heptavalent manganese and divalent manganese, and the heptavalent manganese and the divalent manganese The molar ratio is (2:1)~(0.5:1).
隐钾锰矿型氧化锰分子筛是一种类似于沸石型分子筛结构的新型材料,具有比表面积大、等电点低、氧化能力强、阳离子交换量高的优点,其具有丰富的孔结构,使其显示优异的的导电、磁性、离子交换、选择性吸附、催化等特性。本发明通过在隐钾锰矿型氧化锰分子筛掺杂稀土金属、过渡金属或少量的贵金属元素,在不改变隐钾锰矿型氧化锰分子筛晶型的前提下,制得催化活性优良的催化剂,其催化活性可与贵金属催化剂相媲美,且无需H2还原活化。Cryptopotassium manganese oxide molecular sieve is a new type of material similar to zeolite molecular sieve structure. It has the advantages of large specific surface area, low isoelectric point, strong oxidation ability and high cation exchange capacity. It has rich pore structure, making it It exhibits excellent electrical conductivity, magnetism, ion exchange, selective adsorption, and catalytic properties. The present invention prepares a catalyst with excellent catalytic activity by doping rare earth metals, transition metals or a small amount of precious metal elements on the cryptopotassium manganese oxide molecular sieve without changing the crystal form of the cryptopotassium manganese oxide molecular sieve. The activity is comparable to that of noble metal catalysts, and H2 reduction activation is not required.
所述隐钾锰矿型氧化锰分子筛中的锰元素与所述掺杂金属元素的摩尔比为(100:1)~(10:1),例如锰元素与所述掺杂金属元素的摩尔比为100:1、90:1、80:1、70:1、60:1、50:1、40:1、30:1、20:1、10:1,优选为80:1,更优选为40:1。The molar ratio of the manganese element in the cryptopotassium manganese oxide molecular sieve to the doped metal element is (100:1) to (10:1), for example, the molar ratio of the manganese element to the doped metal element is 100:1, 90:1, 80:1, 70:1, 60:1, 50:1, 40:1, 30:1, 20:1, 10:1, preferably 80:1, more preferably 40 :1.
优选地,所述七价锰与所述二价锰的摩尔比为(2:1)~(0.5:1),例如所述七价锰与所述二价锰的摩尔比为2:1、1.5:1、1:1、0.8:1、0.5:1,优选为(1:1)~(0.5:1),更优选为0.87:1。Preferably, the molar ratio of the heptavalent manganese to the divalent manganese is (2:1) to (0.5:1), for example, the molar ratio of the heptavalent manganese to the divalent manganese is 2:1, 1.5:1, 1:1, 0.8:1, 0.5:1, preferably (1:1) to (0.5:1), more preferably 0.87:1.
所述掺杂金属元素为铁、铜、钼、钨、钴、镍、银、钯、铂、铱、铌、铈中的一种或至少两种的混合物。The doping metal element is one or a mixture of at least two of iron, copper, molybdenum, tungsten, cobalt, nickel, silver, palladium, platinum, iridium, niobium and cerium.
本发明的目的之二在于提供一种上述隐钾锰矿基复合金属元素催化剂的制备方法,该方法简单易行,无H2还原活化步骤,使用的原料成本低、方便易实现,所述制备方法包括如下步骤:The second object of the present invention is to provide a preparation method of the above-mentioned cryptopotassium manganese-based composite metal element catalyst, the method is simple and easy, without H Reduction and activation step, the cost of raw materials used is low, convenient and easy to implement, the preparation method Including the following steps:
1)制备高锰酸钾溶液:将高锰酸钾溶于去离子水中,搅拌后得到高锰酸钾溶液;1) Potassium permanganate solution is prepared: Potassium permanganate is dissolved in deionized water, and potassium permanganate solution is obtained after stirring;
2)制备含有掺杂金属元素的二价锰盐混合溶液:将二价锰盐溶于去离子水中,搅拌后得到二价锰盐溶液;将含掺杂金属元素的盐溶于所述二价锰盐溶液中,搅拌后加入酸,继续搅拌,得到含有掺杂金属元素的二价锰盐混合溶液;2) Prepare a divalent manganese salt mixed solution containing doped metal elements: dissolve the divalent manganese salt in deionized water, and stir to obtain a divalent manganese salt solution; dissolve the salt containing doped metal elements in the divalent manganese salt In the manganese salt solution, add acid after stirring, and continue to stir to obtain a divalent manganese salt mixed solution containing doped metal elements;
3)将步骤1)制得高锰酸钾溶液定量注入步骤2)制得的混合溶液中,搅拌后转入反应釜中进行水热反应;3) Quantitatively inject the potassium permanganate solution prepared in step 1) into the mixed solution prepared in step 2), stir and then transfer to the reaction kettle for hydrothermal reaction;
4)将步骤3)水热反应后的产物过滤洗涤得到滤饼,将所述滤饼烘干后焙烧、压片后得到所述隐钾锰矿基复合金属元素催化剂。4) Filtrating and washing the product after the hydrothermal reaction in step 3) to obtain a filter cake, drying the filter cake, roasting, and tableting to obtain the cryptopotassium manganese-based composite metal element catalyst.
步骤1)中,所述高锰酸钾与所述去离子水的固液比为(1:10)~(1:100)g/mL,例如固液比为1:10g/mL、1:20g/mL、1:30g/mL、1:40g/mL、1:50g/mL、1:60g/mL、1:70g/mL、1:80g/mL、1:90g/mL、1:100g/mL,优选为1:20g/mL。In step 1), the solid-liquid ratio of the potassium permanganate and the deionized water is (1:10)~(1:100) g/mL, for example, the solid-liquid ratio is 1:10g/mL, 1: 20g/mL, 1:30g/mL, 1:40g/mL, 1:50g/mL, 1:60g/mL, 1:70g/mL, 1:80g/mL, 1:90g/mL, 1:100g/mL mL, preferably 1:20g/mL.
步骤2)中,所述二价锰盐与所述去离子水的固液比为(1:4)~(1:20)g/mL,例如固液比为1:4g/mL、1:5g/mL、1:6g/mL、1:7g/mL、1:8g/mL、1:9g/mL、1:10g/mL、1:11g/mL、1:12g/mL、1:13g/mL、1:14g/mL、1:15g/mL、1:16g/mL、1:17g/mL、1:18g/mL、1:19g/mL、1:20g/mL,优选为1:5g/mL。In step 2), the solid-to-liquid ratio of the divalent manganese salt to the deionized water is (1:4) to (1:20) g/mL, for example, the solid-to-liquid ratio is 1:4 g/mL, 1: 5g/mL, 1:6g/mL, 1:7g/mL, 1:8g/mL, 1:9g/mL, 1:10g/mL, 1:11g/mL, 1:12g/mL, 1:13g/mL mL, 1:14g/mL, 1:15g/mL, 1:16g/mL, 1:17g/mL, 1:18g/mL, 1:19g/mL, 1:20g/mL, preferably 1:5g/mL mL.
优选地,步骤2)中,所述二价锰盐为硝酸锰、硫酸锰、乙酸锰、碳酸亚锰、硫酸亚锰、氯化锰、磷酸二氢锰中的一种或至少两种的混合物。Preferably, in step 2), the divalent manganese salt is one or a mixture of at least two of manganese nitrate, manganese sulfate, manganese acetate, manganous carbonate, manganous sulfate, manganese chloride, manganese dihydrogen phosphate .
优选地,步骤2)中,所述掺杂金属元素与所述二价锰元素的摩尔比为(1:10)~(1:100),例如所述掺杂金属元素与所述二价锰元素的摩尔比为1:10、1:20、1:30、1:40、1:50、1:60、1:70、1:80、1:90、1:100,优选为(1:20)~(1:30)。Preferably, in step 2), the molar ratio of the doping metal element to the divalent manganese element is (1:10) to (1:100), for example, the doping metal element and the divalent manganese The molar ratio of elements is 1:10, 1:20, 1:30, 1:40, 1:50, 1:60, 1:70, 1:80, 1:90, 1:100, preferably (1: 20) ~ (1:30).
优选地,步骤2)中,所述含掺杂金属元素的盐为硝酸铁、硝酸铜、硝酸钼、硝酸钨、硝酸钴、硝酸镍、硝酸银、硝酸钯、硝酸铂、氯化铱铵、氯化铌、硝酸铈中的一种或至少两种的混合物;Preferably, in step 2), the salt containing doped metal elements is iron nitrate, copper nitrate, molybdenum nitrate, tungsten nitrate, cobalt nitrate, nickel nitrate, silver nitrate, palladium nitrate, platinum nitrate, ammonium iridium chloride, One or a mixture of at least two of niobium chloride and cerium nitrate;
优选地,步骤2)中,酸洗后使催化剂的粒径变小,利于提高催化剂的活性,其中,所述酸与所述二价锰盐溶液中锰的质量比为(4:1)~(0.5:1),例如所述酸与所述二价锰盐溶液中锰的质量比为4:1、3.5:1、3:1、2.5:1、2:1、1.5:1、1:10.5:1。Preferably, in step 2), the particle size of the catalyst is reduced after pickling, which is conducive to improving the activity of the catalyst, wherein the mass ratio of the acid to the manganese in the divalent manganese salt solution is (4:1)~ (0.5:1), for example, the mass ratio of manganese in the acid and the divalent manganese salt solution is 4:1, 3.5:1, 3:1, 2.5:1, 2:1, 1.5:1, 1: 10.5:1.
优选地,步骤2)中,所述酸为草酸、冰醋酸、碳酸中的一种。Preferably, in step 2), the acid is one of oxalic acid, glacial acetic acid, and carbonic acid.
步骤3)中,所述高锰酸钾溶液是通过注射泵定量注入所述混合溶液中的,由于高锰酸钾溶液的溶解度不高,且本身水热反应就比较慢,所以高锰酸钾溶液的注入速度要控制适当,优选地,所述注射泵的流速为1~100mL/min,例如1mL/min、10mL/min、20mL/min、30mL/min、40mL/min、50mL/min、60mL/min、70mL/min、80mL/min、90mL/min、100mL/min。In step 3), the potassium permanganate solution is quantitatively injected into the mixed solution by a syringe pump, because the solubility of the potassium permanganate solution is not high, and the hydrothermal reaction itself is relatively slow, so the potassium permanganate The injection rate of the solution should be properly controlled. Preferably, the flow rate of the syringe pump is 1-100mL/min, such as 1mL/min, 10mL/min, 20mL/min, 30mL/min, 40mL/min, 50mL/min, 60mL /min, 70mL/min, 80mL/min, 90mL/min, 100mL/min.
优选地,步骤3)中,所述水热反应的温度条件为:室温升至80~200℃,恒温12~72h,自然降温。Preferably, in step 3), the temperature conditions of the hydrothermal reaction are: the room temperature is raised to 80-200° C., the temperature is kept constant for 12-72 hours, and the temperature is naturally lowered.
优选地,步骤3)中,所述高锰酸钾与所述混合溶液的摩尔比为0.87:1。Preferably, in step 3), the molar ratio of the potassium permanganate to the mixed solution is 0.87:1.
步骤4)中,所述洗涤为去离子水洗涤至滤液为中性。In step 4), the washing is deionized water until the filtrate is neutral.
优选地,步骤4)中,所述烘干的温度为100℃,所述烘干的时间为12h。Preferably, in step 4), the drying temperature is 100° C., and the drying time is 12 hours.
步骤4)中,所述焙烧是在马弗炉中进行的,所述焙烧的条件为:缓慢升温至焙烧温度后恒温,所述升温的速率为2~10℃/min,所述焙烧温度为450~600℃,所述恒温的时间为2~5h。In step 4), the calcination is carried out in a muffle furnace, the conditions of the calcination are: the temperature is slowly raised to the calcination temperature and then the temperature is kept constant, the rate of the temperature rise is 2-10°C/min, and the calcination temperature is 450-600°C, the time for constant temperature is 2-5 hours.
本发明的目的之三在于提供一种如上所述的隐钾锰矿基复合金属元素催化剂的用途,将所述催化剂用于挥发性有机物苯的催化燃烧,经催化燃烧剧毒污染物苯能全部分解为无毒无害的二氧化碳和水,可广泛应用于冶炼厂、炼油厂、化工厂等固定源所排放废气中含苯的净化处理。The third object of the present invention is to provide a kind of purposes of the above-mentioned cryptopotassium manganese-based composite metal element catalyst, the catalyst is used for the catalytic combustion of volatile organic compound benzene, and the highly toxic pollutant benzene can be completely decomposed through catalytic combustion It is non-toxic and harmless carbon dioxide and water, and can be widely used in the purification treatment of benzene contained in waste gas discharged from stationary sources such as smelters, oil refineries, and chemical plants.
与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:
(1)本发明的隐钾锰矿基复合金属元素催化剂,不用或减少贵金属的使用,大幅降低了催化剂的成本,催化活性高,用于苯的催化燃烧时,空速为90L/(g·h)时,反应温度在250℃时苯的转化率就能达到90%以上,其催化活性可与贵金属催化剂相媲美。(1) The cryptopotassium manganese ore-based composite metal element catalyst of the present invention does not need or reduce the use of precious metals, greatly reduces the cost of the catalyst, and has high catalytic activity. When used for the catalytic combustion of benzene, the space velocity is 90L/(g h ), the conversion rate of benzene can reach more than 90% when the reaction temperature is 250°C, and its catalytic activity can be compared with noble metal catalysts.
(2)本发明的隐钾锰矿基复合金属元素催化剂的制备方法简单易行,无H2还原活化步骤,使用的原料成本低、方便易实现。本发明的隐钾锰矿基复合金属元素催化剂经一步水热合成得到,无需在负载添加其他活性组分,且催化剂保持隐钾锰矿基分子筛基本结构不变,掺杂金属元素可进入分子筛骨架之中。(2) The preparation method of the cryptopotassium manganese ore-based composite metal element catalyst of the present invention is simple and easy, without H2 reduction and activation step, the cost of raw materials used is low, and it is convenient and easy to implement. The cryptopotassium-based composite metal element catalyst of the present invention is obtained through one-step hydrothermal synthesis, without adding other active components to the load, and the catalyst keeps the basic structure of the cryptopotassium-based molecular sieve unchanged, and doped metal elements can enter the molecular sieve framework .
(3)本发明的隐钾锰矿基复合金属元素催化剂用于挥发性有机物苯的催化燃烧,经催化燃烧剧毒污染物苯能全部分解为无毒无害的二氧化碳和水,可广泛应用于冶炼厂、炼油厂、化工厂等固定源所排放废气中含苯的净化处理。(3) The cryptopotassium manganese ore-based composite metal element catalyst of the present invention is used for the catalytic combustion of benzene, a volatile organic compound. After catalytic combustion, the highly toxic pollutant benzene can be completely decomposed into non-toxic and harmless carbon dioxide and water, and can be widely used in smelting Purification treatment of benzene contained in waste gas emitted from stationary sources such as factories, refineries, and chemical plants.
附图说明Description of drawings
图1为本发明的实施例1-7制得的催化剂用于苯的催化燃烧,苯的转化率的对比图;Fig. 1 is that the catalyst that the embodiment 1-7 of the present invention makes is used for the catalytic combustion of benzene, the comparative figure of the transformation rate of benzene;
图2为本发明的实施例1、4、5、6制得的催化剂与Pd/Al2O3用于苯的催化燃烧,苯的转化率的对比图;Fig. 2 is the catalyst that embodiment 1, 4, 5, 6 of the present invention makes and Pd/Al 2 O 3 is used for the catalytic combustion of benzene, the comparative figure of the transformation rate of benzene;
图3为本发明的实施例5制得的催化剂与Pd/Al2O3用于苯的催化燃烧,二氧化碳产率的对比图;Fig. 3 is the catalyst that the embodiment 5 of the present invention makes and Pd/Al 2 O 3 are used for the catalytic combustion of benzene, the comparative figure of carbon dioxide production rate;
图4为本发明的实施例1-7制得的催化剂与隐钾锰矿标准物的XRD图谱对比示意图;Fig. 4 is the comparative schematic diagram of the XRD spectrum of the catalyzer that embodiment 1-7 of the present invention makes and cryptomelane standard substance;
图5为本发明的实施例5、8、9、10制的催化剂用于苯的催化燃烧,苯的转化率的对比图;Fig. 5 is the catalyst that the embodiment of the present invention 5,8,9,10 system is used for the catalytic combustion of benzene, the comparative figure of the transformation rate of benzene;
图6为本发明的实施例5、11-14制得的催化剂用于苯的催化燃烧,苯的转化率的对比图;Fig. 6 is that the catalyst that the embodiment 5 of the present invention, 11-14 makes is used for the catalytic combustion of benzene, the comparative figure of the transformation rate of benzene;
图7为本发明的实施例5、15、16制得的催化剂用于苯的催化燃烧,苯的转化率的对比图。Fig. 7 is a comparison chart of the conversion rate of benzene when the catalysts prepared in Examples 5, 15 and 16 of the present invention are used for the catalytic combustion of benzene.
具体实施方式detailed description
下面结合附图1-3并通过具体实施方式来进一步说明本发明的技术方案。The technical solution of the present invention will be further described below in conjunction with the accompanying drawings 1-3 and through specific embodiments.
实施例1Example 1
配置溶液1:称量高锰酸钾10.27g,溶液于400mL水中,强力搅拌备用。Prepare solution 1: weigh 10.27g of potassium permanganate, put the solution in 400mL of water, stir vigorously for later use.
配置溶液2:称量乙酸锰18.38g,溶于200mL水中。加入12.5mL冰醋酸密封,磁力搅拌。Solution 2: Weigh 18.38g of manganese acetate and dissolve it in 200mL of water. Add 12.5mL of glacial acetic acid to seal and stir magnetically.
将溶液1用注射泵逐滴加入溶液2中,注射速率为:2.4毫升每分钟。溶液2密封,同时磁力搅拌。注射完毕后,将溶液1和溶液2混合液,转入1L的水热反应釜中。反应釜置入烘箱进行水热反应。水热条件为:150℃恒温24h,自然降温。降至室温后,将结晶产物洗涤过滤,至过滤液呈中性。滤饼烘干,之后放入马弗炉内焙烧处理。焙烧条件为:升温速率5℃每分,升温至500℃,恒温3h。获得的催化剂经过压片筛分成40~60目评价备用。Solution 1 was added dropwise to solution 2 with a syringe pump at an injection rate of 2.4 ml per minute. Solution 2 was sealed while stirring magnetically. After the injection, the mixture of solution 1 and solution 2 was transferred into a 1L hydrothermal reaction kettle. The reaction kettle is placed in an oven for hydrothermal reaction. The hydrothermal conditions are: constant temperature of 150°C for 24 hours, and natural cooling. After cooling down to room temperature, the crystalline product was washed and filtered until the filtrate was neutral. The filter cake is dried and then roasted in a muffle furnace. The roasting conditions are as follows: the heating rate is 5°C per minute, the temperature is raised to 500°C, and the temperature is kept constant for 3 hours. The obtained catalyst was compressed into tablets and sieved into 40-60 meshes for evaluation and use.
催化剂评价条件:反应混合气的组成为:苯[C6H6]=1500ppm,[O2]=20%,N2作平衡气,气体总流量为300mL/min,空速为90L/(g·h),反应温度150~400℃。苯、二氧化碳、氧气等气体浓度利用气相色谱仪(安捷伦-7980B,FID和TCD)测定。Catalyst evaluation conditions: the composition of the reaction mixture is: benzene [C 6 H 6 ]=1500ppm, [O 2 ]=20%, N 2 is used as the balance gas, the total gas flow rate is 300mL/min, and the space velocity is 90L/(g h), the reaction temperature is 150-400°C. The concentrations of benzene, carbon dioxide, oxygen and other gases were determined by gas chromatography (Agilent-7980B, FID and TCD).
实施例2Example 2
在溶液2中,掺杂第三元素。操作方法为:在加入12.7g乙酸锰后,加入0.9326g二水硝酸钯,混合搅拌溶液。其他参数如实施例1不变。In solution 2, the third element is doped. The operation method is: after adding 12.7g of manganese acetate, add 0.9326g of palladium nitrate dihydrate, and mix and stir the solution. Other parameters are unchanged as in Example 1.
实施例3Example 3
在溶液2中,掺杂第三元素。混合1.52g六水硝酸铈,混匀强力搅拌。其他参数如实施例1不变。In solution 2, the third element is doped. Mix 1.52g of cerium nitrate hexahydrate, mix well and vigorously stir. Other parameters are unchanged as in Example 1.
实施例4Example 4
在溶液2中,掺杂第三元素。混合1.54g氯酸铱铵,混匀强力搅拌。其他参数如实施例1不变。In solution 2, the third element is doped. Mix 1.54 g iridium ammonium chlorate, mix well and stir vigorously. Other parameters are unchanged as in Example 1.
实施例5Example 5
在溶液2中,掺杂第三元素。混合0.59g硝酸银,混匀强力搅拌。其他参数如实施例1不变。In solution 2, the third element is doped. Mix in 0.59g of silver nitrate and mix vigorously. Other parameters are unchanged as in Example 1.
实施例6Example 6
在溶液2中,掺杂第三元素。混合0.84g三水硝酸铜,混匀强力搅拌。其他参数如实施例1不变。In solution 2, the third element is doped. Mix 0.84g of copper nitrate trihydrate, mix well and vigorously stir. Other parameters are unchanged as in Example 1.
实施例7Example 7
在溶液2中,掺杂第三元素。混合1.41g九水硝酸铁,混匀强力搅拌。其他参数如实施例1不变。In solution 2, the third element is doped. Mix 1.41g ferric nitrate nonahydrate, mix well and vigorously stir. Other parameters are unchanged as in Example 1.
实施例8Example 8
在溶液2中,掺杂第三元素。混合0.59g硝酸银,混匀强力搅拌。不加酸,其他参数如实施例1不变。In solution 2, the third element is doped. Mix in 0.59g of silver nitrate and mix vigorously. No acid is added, and other parameters are unchanged as in Example 1.
实施例9Example 9
配置溶液1:称量高锰酸钾10.27g,溶液于400mL水中,强力搅拌备用。Prepare solution 1: weigh 10.27g of potassium permanganate, put the solution in 400mL of water, stir vigorously for later use.
配置溶液2:称量乙酸锰7.96g,混合0.59g硝酸银,溶于200mL水中。加入20mL冰醋酸密封,磁力搅拌;(Mn7+:Mn2+=2:1)。Prepare solution 2: Weigh 7.96g of manganese acetate, mix with 0.59g of silver nitrate, and dissolve in 200mL of water. Add 20 mL of glacial acetic acid to seal, and stir magnetically; (Mn 7+ :Mn 2+ =2:1).
实施例10Example 10
配置溶液1:称量高锰酸钾10.27g,溶液于400mL水中,强力搅拌备用。Prepare solution 1: weigh 10.27g of potassium permanganate, put the solution in 400mL of water, stir vigorously for later use.
配置溶液2:称量乙酸锰31.86g,混合0.59g硝酸银,溶于200mL水中。加入20mL冰醋酸密封,磁力搅拌,(Mn7+:Mn2+=0.5:1)。Prepare solution 2: Weigh 31.86g of manganese acetate, mix with 0.59g of silver nitrate, and dissolve in 200mL of water. Add 20 mL of glacial acetic acid to seal, and stir magnetically (Mn 7+ :Mn 2+ =0.5:1).
实施例11Example 11
在溶液2中,掺杂第三元素。混合2.38g硝酸银,混匀强力搅拌。其他参数如实施例1不变。In solution 2, the third element is doped. Mix 2.38g of silver nitrate and mix vigorously. Other parameters are unchanged as in Example 1.
实施例12Example 12
在溶液2中,掺杂第三元素。混合1.19g硝酸银,混匀强力搅拌。其他参数如实施例1不变。In solution 2, the third element is doped. Mix in 1.19g of silver nitrate, mix well and stir vigorously. Other parameters are unchanged as in Example 1.
实施例13Example 13
在溶液2中,掺杂第三元素。混合0.39g硝酸银,混匀强力搅拌。其他参数如实施例1不变。In solution 2, the third element is doped. Mix in 0.39g of silver nitrate and mix vigorously. Other parameters are unchanged as in Example 1.
实施例14Example 14
在溶液2中,掺杂第三元素。混合0.29g硝酸银,混匀强力搅拌。其他参数如实施例1不变。In solution 2, the third element is doped. Mix in 0.29g of silver nitrate and mix vigorously. Other parameters are unchanged as in Example 1.
实施例15Example 15
称量实施例1中的催化剂5g,将0.229g硝酸银(Mn:Ag=40:1)溶解于100mL水中,混合催化剂与溶液之中,搅拌。60度旋转蒸发该浆液。得到产物烘箱120度烘干过夜,催化剂经过升温速率5℃每分,升温至500℃,恒温3h。获得的催化剂经过压片筛分成40~60目评价备用制得浸渍法MnAg催化剂。催化剂评价条件:反应混合气的组成为:苯[C6H6]=1500ppm,[O2]=20%,N2作平衡气,气体总流量为300mL/min,空速为90L/(g·h),反应温度150~400℃。苯、二氧化碳、氧气等气体浓度利用气相色谱仪(安捷伦-7980B,FID和TCD)测定。Weigh 5 g of the catalyst in Example 1, dissolve 0.229 g of silver nitrate (Mn:Ag=40:1) in 100 mL of water, mix the catalyst and the solution, and stir. The slurry was rotovaped at 60 degrees. The obtained product was dried in an oven at 120°C overnight, and the catalyst was heated to 500°C at a heating rate of 5°C per minute, and kept at a constant temperature for 3 hours. The obtained catalyst was sieved into 40-60 meshes by tableting and evaluated for future use to prepare an impregnated MnAg catalyst. Catalyst evaluation conditions: the composition of the reaction mixture is: benzene [C 6 H 6 ]=1500ppm, [O 2 ]=20%, N 2 is used as the balance gas, the total gas flow rate is 300mL/min, and the space velocity is 90L/(g h), the reaction temperature is 150-400°C. The concentrations of benzene, carbon dioxide, oxygen and other gases were determined by gas chromatography (Agilent-7980B, FID and TCD).
实施例16Example 16
将24.01g乙酸锰和0.407g硝酸银混合溶于372mL去离子水中(Mn:Ag=40:1),加入64.3g尿素,强力搅拌。之后水浴升温到90℃,过夜12h,得到共沉淀浆液。经过洗涤、过滤、干燥焙烧制得共沉淀MnAg催化剂。催化剂评价条件:反应混合气的组成为:苯[C6H6]=1500ppm,[O2]=20%,N2作平衡气,气体总流量为300mL/min,空速为90L/(g·h),反应温度150~400℃。苯、二氧化碳、氧气等气体浓度利用气相色谱仪(安捷伦-7980B,FID和TCD)测定。Mix and dissolve 24.01g of manganese acetate and 0.407g of silver nitrate in 372mL of deionized water (Mn:Ag=40:1), add 64.3g of urea, and stir vigorously. Afterwards, the temperature of the water bath was raised to 90° C., and the co-precipitation slurry was obtained overnight for 12 hours. The co-precipitated MnAg catalyst was prepared by washing, filtering, drying and roasting. Catalyst evaluation conditions: the composition of the reaction mixture is: benzene [C 6 H 6 ]=1500ppm, [O 2 ]=20%, N 2 is used as the balance gas, the total gas flow rate is 300mL/min, and the space velocity is 90L/(g h), the reaction temperature is 150-400°C. The concentrations of benzene, carbon dioxide, oxygen and other gases were determined by gas chromatography (Agilent-7980B, FID and TCD).
将实施例1-7制得的催化剂用于苯的催化燃烧,对比活性结果如图1所示。以常规的贵金属催化剂Pd的质量含量为1wt%的Pd/Al2O3为对比,将实施例1、4、5、6制得的催化剂与Pd/Al2O3用于苯的催化燃烧,对比活性结果如图2所示。实例5与常用贵金属催化剂的二氧化碳产率对比,结果如图3所示。对实施例1-7制得的催化剂的晶型结构进行检测,实验结果如图4所示。The catalysts prepared in Examples 1-7 were used for the catalytic combustion of benzene, and the comparative activity results are shown in FIG. 1 . Compared with Pd/Al 2 O 3 with a mass content of 1 wt% of the conventional noble metal catalyst Pd, the catalysts prepared in Examples 1, 4, 5, and 6 and Pd/Al 2 O 3 were used for the catalytic combustion of benzene, The comparative activity results are shown in Figure 2. Example 5 is compared with the carbon dioxide production rate of commonly used noble metal catalysts, and the results are shown in Figure 3. The crystal structures of the catalysts prepared in Examples 1-7 were detected, and the experimental results are shown in FIG. 4 .
综上实验,由图4可以看出,按本发明的制备方法制备的隐钾锰矿基复合金属元素催化剂均呈现出隐钾锰矿的基本晶型结构,即掺杂金属元素后制得的催化剂未改变隐钾锰矿的基本晶型,掺杂金属元素进入了该隐钾锰矿分子筛的晶格骨架之中。In summary, it can be seen from Fig. 4 that the cryptoplandranite-based composite metal element catalysts prepared by the preparation method of the present invention all present the basic crystal structure of cryptoplandoxite, that is, the catalyst prepared after doping metal elements has no By changing the basic crystal form of the Caymanite, the doped metal elements enter the lattice framework of the Caymanite molecular sieve.
由图1可以看出,相对于实施例1,实施例2、3、4、5、6、7添加掺杂金属元素后,制得的催化剂对苯的转化率有了很大提高。结合图2,根据实施例3-7的活性对比可知,其中掺杂少量的第三元素银或铱的活性最高,是优选的催化剂。其中以银的掺杂组分制备的催化剂,在与常规贵金属催化剂(1wt%Pd/Al2O3)的活性对比中可知,掺杂少量银的隐钾锰矿催化剂活性可以与贵金属催化剂媲美。如图3所示,相对于商业贵金属催化剂(1wt%Pd/Al2O3),隐钾锰矿基复合银的催化剂(实施例5)其转化有毒苯蒸汽为无毒无害二氧化碳的能力更强,性能更为优越。由实施例6、实施例7可以看出,不添加贵金属元素,而是常规铜铁金属元素,制得的催化剂的活性依旧比较高。如图5所示,在不加酸和保持银复合量不变,调整锰的两种前驱体的比例,制得的催化剂活性均较差,因此,醋酸的添加是必须的,最优的Mn7+:Mn2+的摩尔比为0.87。It can be seen from Fig. 1 that, compared with Example 1, after adding doping metal elements in Examples 2, 3, 4, 5, 6, and 7, the conversion rate of benzene in the prepared catalyst has been greatly improved. With reference to Fig. 2, according to the activity comparison of Examples 3-7, it can be known that doping a small amount of the third element silver or iridium has the highest activity and is the preferred catalyst. Among them, the activity of the catalyst prepared with silver-doped components was compared with that of conventional noble metal catalysts (1wt% Pd/Al 2 O 3 ). As shown in Figure 3, compared with the commercial precious metal catalyst (1wt% Pd/Al 2 O 3 ), the catalyst of cryptoplandoxite-based composite silver (Example 5) has a stronger ability to convert toxic benzene vapor into non-toxic and harmless carbon dioxide , with superior performance. It can be seen from Example 6 and Example 7 that the activity of the prepared catalyst is still relatively high without adding noble metal elements, but conventional copper and iron metal elements. As shown in Figure 5, when no acid is added and the compounding amount of silver is kept constant, the catalyst activity obtained by adjusting the ratio of the two precursors of manganese is poor. Therefore, the addition of acetic acid is necessary, and the optimum Mn The molar ratio of 7+ :Mn 2+ is 0.87.
优化银的负载量,将实施例5、11-14制得的催化剂用于苯的催化燃烧,对比活性结果如图6所示。其中实施例11中Mn:Ag=10:1的性能最优,但金属银的用量过大,与之对应的是实施例5Mn:Ag=40:1,金属银用量较少,且催化性能较优,是最优的配比。再降低银的量为Mn:Ag=60:1及80:1,催化剂活性降低较多,没有应用价值。The loading of silver was optimized, and the catalysts prepared in Examples 5 and 11-14 were used for the catalytic combustion of benzene, and the comparative activity results are shown in FIG. 6 . Wherein in embodiment 11, the performance of Mn:Ag=10:1 is optimal, but the consumption of metallic silver is too large, and corresponding to it is embodiment 5 Mn:Ag=40:1, and metallic silver consumption is less, and catalytic performance is higher Excellent, is the optimal ratio. If the amount of silver is further reduced to Mn:Ag=60:1 and 80:1, the activity of the catalyst will be reduced more, which has no application value.
对比一步水热法、浸渍法、共沉淀法制备的MnAg催化剂活性(均为Mn:Ag=40:1),即是将实施例5、15、16制得的催化剂用于苯的催化燃烧,对比活性结果如图7所示。如图所示,一步水热法制备的催化剂,具有隐钾锰矿基的结晶特征,银物种分散于分子筛骨架之中,体现出最佳的催化活性。浸渍法的样品虽然也保持隐钾锰矿晶型,但银物种浸渍在分子筛骨架之外,其活性较差。说明活性银物种只有在分子筛骨架中才能发挥好的催化效能。共沉淀法的样品由于没法形成有利的隐钾锰矿结构,而活性银也被包埋在共沉淀锰氧化物中,故而活性最差。Contrast the activity of the MnAg catalyst prepared by one-step hydrothermal method, impregnation method and co-precipitation method (both Mn:Ag=40:1), that is, the catalyst prepared in Examples 5, 15, and 16 is used for the catalytic combustion of benzene, The comparative activity results are shown in FIG. 7 . As shown in the figure, the catalyst prepared by the one-step hydrothermal method has the crystallization characteristics of cryptopotassium manganese, and the silver species are dispersed in the molecular sieve framework, reflecting the best catalytic activity. Although the sample by impregnation method also maintains the crystal form of cryptopotassium manganese, but the silver species is impregnated outside the molecular sieve framework, and its activity is poor. It shows that the active silver species can play a good catalytic performance only in the molecular sieve framework. The co-precipitation samples had the worst activity because they could not form the favorable cryptopotassium manganese structure, and the active silver was also embedded in the co-precipitated manganese oxide.
本发明的隐钾锰矿基复合过渡金属催化剂催化活性高,不用或减少贵金属的使用,大幅降低了催化剂的成本,并且催化剂无需利用氢气还原活化,使用条件简单,将其用于挥发性有机物苯的催化燃烧,经催化燃烧剧毒污染物苯能全部分解为无毒无害的二氧化碳和水,可广泛应用于冶炼厂、炼油厂、化工厂等固定源所排放废气中含苯的净化处理。The cryptomelane-based composite transition metal catalyst of the present invention has high catalytic activity, does not require or reduce the use of precious metals, greatly reduces the cost of the catalyst, and the catalyst does not need to be activated by hydrogen reduction, and the use conditions are simple. It is used for the volatile organic compound benzene. Catalytic combustion, through catalytic combustion, the highly toxic pollutant benzene can be completely decomposed into non-toxic and harmless carbon dioxide and water, which can be widely used in the purification treatment of benzene contained in the waste gas emitted by stationary sources such as smelters, oil refineries, and chemical plants.
以上实施例仅用来说明本发明的详细方法,本发明并不局限于上述详细方法,即不意味着本发明必须依赖上述详细方法才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。The above examples are only used to illustrate the detailed methods of the present invention, and the present invention is not limited to the above detailed methods, that is, it does not mean that the present invention can only be implemented depending on the above detailed methods. Those skilled in the art should understand that any improvement of the present invention, the equivalent replacement of each raw material of the product of the present invention, the addition of auxiliary components, the selection of specific methods, etc., all fall within the scope of protection and disclosure of the present invention.
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