CN107407291A - Centrifugal compressor and supercharger including the centrifugal compressor - Google Patents
Centrifugal compressor and supercharger including the centrifugal compressor Download PDFInfo
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- CN107407291A CN107407291A CN201580077974.2A CN201580077974A CN107407291A CN 107407291 A CN107407291 A CN 107407291A CN 201580077974 A CN201580077974 A CN 201580077974A CN 107407291 A CN107407291 A CN 107407291A
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/4213—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps suction ports
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
- F04D27/02—Surge control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/08—Centrifugal pumps
- F04D17/10—Centrifugal pumps for compressing or evacuating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/68—Combating cavitation, whirls, noise, vibration or the like; Balancing by influencing boundary layers
- F04D29/681—Combating cavitation, whirls, noise, vibration or the like; Balancing by influencing boundary layers especially adapted for elastic fluid pumps
- F04D29/685—Inducing localised fluid recirculation in the stator-rotor interface
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B33/00—Engines characterised by provision of pumps for charging or scavenging
- F02B33/32—Engines with pumps other than of reciprocating-piston type
- F02B33/34—Engines with pumps other than of reciprocating-piston type with rotary pumps
- F02B33/40—Engines with pumps other than of reciprocating-piston type with rotary pumps of non-positive-displacement type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/04—Units comprising pumps and their driving means the pump being fluid-driven
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/05—Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
- F04D29/053—Shafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/284—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for compressors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Supercharger (AREA)
Abstract
Description
技术领域technical field
本发明涉及离心压缩机及具备该离心压缩机的增压器。The present invention relates to a centrifugal compressor and a supercharger provided with the centrifugal compressor.
背景技术Background technique
离心压缩机具备旋转轴、安装在旋转轴外周的叶轮、覆盖该叶轮的壳体。离心压缩机的叶轮将从轴向前侧流入的气体朝径向外侧引导。在壳体形成有向叶轮的轴向前侧引导气体的吸入流路、与吸入流路连通并收纳有叶轮的叶轮室、与叶轮室连通且供从叶轮向径向外侧输送的气体流入的排出流路。The centrifugal compressor includes a rotating shaft, an impeller attached to the outer periphery of the rotating shaft, and a casing covering the impeller. The impeller of the centrifugal compressor guides the gas flowing in from the axial front side radially outward. The housing is formed with a suction flow path that guides the gas to the axial front side of the impeller, an impeller chamber that communicates with the suction flow path and accommodates the impeller, and a discharge port that communicates with the impeller chamber and allows the gas sent radially outward from the impeller to flow in. flow path.
这样的离心压缩机中,如果在壳体内流动的气体的流量变少,就会发生气体沿着气体流动方向激烈振动的称为喘振的现象。因此,对于离心压缩机,正在研究各种抑制该喘振的方法。In such a centrifugal compressor, when the flow rate of the gas flowing in the housing decreases, a phenomenon called surge occurs in which the gas vibrates violently in the direction of the gas flow. Therefore, in centrifugal compressors, various methods of suppressing the surge are being studied.
例如,在以下的专利文献1中公开了一种离心压缩机,通过使产生喘振的喘振极限向更小流量侧移动而扩展了工作区域。在该离心压缩机的壳体形成有:使壳体的叶轮室和吸入流路连通的腔室、或者将壳体的叶轮室和与壳体的吸入流路侧连接的吸入管连通的腔室。若像这样在壳体上形成腔室,即使从吸入流路经由叶轮室向排出流路流动的气体流量少,由于叶轮室内的气体的一部分经由腔室及吸入流路返回叶轮室,因此在叶轮室的上流侧部分的气体流量增加,从而能够抑制喘振。For example, Patent Document 1 below discloses a centrifugal compressor in which an operating range is expanded by shifting a surge limit at which surge occurs to a smaller flow rate side. The casing of this centrifugal compressor is formed with a chamber that communicates the impeller chamber of the casing with the suction flow path, or a chamber that connects the impeller chamber of the casing with a suction pipe connected to the suction flow path side of the casing. . If the chamber is formed on the casing in this way, even if the flow rate of gas flowing from the suction flow path to the discharge flow path through the impeller chamber is small, since part of the gas in the impeller chamber returns to the impeller chamber through the chamber and the suction flow path, the impeller The gas flow rate in the upstream side portion of the chamber is increased, so that surge can be suppressed.
现有技术文献prior art literature
专利文献patent documents
专利文献1专利第3006215号公报Patent Document 1 Patent No. 3006215
发明内容Contents of the invention
发明所要解决的课题The problem to be solved by the invention
上述专利文献1所记载的技术能够扩大离心压缩机的工作区域。但是,对于离心压缩机,希望工作区域进一步扩大。The technology described in the above-mentioned Patent Document 1 can expand the working area of the centrifugal compressor. However, for centrifugal compressors, it is desirable to further expand the working area.
于是,本发明的目的在于,提供一种能够扩大工作区域的离心压缩机及具备该离心压缩机的增压器。Therefore, an object of the present invention is to provide a centrifugal compressor capable of expanding an operating area, and a supercharger including the centrifugal compressor.
用于解决课题的技术方案Technical solutions for solving problems
作为用于实现上述目的的发明的一方式的离心压缩机,具备:以轴线为中心进行旋转的旋转轴、安装于所述旋转轴的外周的叶轮、覆盖所述叶轮的壳体,所述叶轮具有轮毂和叶片,所述轮毂安装在所述旋转轴上,所述叶片在以所述轴线为中心的周向上隔开间隔在所述轮毂上设置有多个,通过与所述轮毂一体旋转,将从所述轴线延伸的轴向的一侧即轴向前侧流入的气体向相对于所述轴线的径向外侧引导,在所述壳体上形成有:在所述叶轮的所述轴向前侧引导气体的吸入流路、与所述吸入流路连通且收纳有所述叶轮的叶轮室、与所述叶轮室连通且供从所述叶轮向所述径向外侧输送的气体流入的排出流路、与所述叶轮室连通且从所述叶轮室朝向包含所述径向外侧成分的方向延伸的叶轮侧连通路、与所述叶轮侧连通路连通且从所述叶轮侧连通路朝向包含所述轴向前侧成分的方向延伸的循环流路、与所述循环流路和所述吸入流路连通的吸入侧连通路,吸入侧径尺寸为从所述轴线到所述循环流路中的与所述吸入侧连通路的连通位置的径向尺寸,叶轮侧径尺寸为从所述轴线到所述循环流路中的与所述叶轮侧连通路的连通位置的径向尺寸,所述吸入侧径尺寸比所述叶轮侧径尺寸大,并且,与所述吸入侧连通路的连通位置处的所述循环流路的流路面积比与所述叶轮侧连通路的连通位置处的所述循环流路的流路面积大。A centrifugal compressor according to an aspect of the invention for achieving the above object includes: a rotating shaft rotating about an axis, an impeller attached to the outer periphery of the rotating shaft, and a casing covering the impeller. It has a hub and blades, the hub is installed on the rotating shaft, and a plurality of blades are arranged on the hub at intervals in the circumferential direction centered on the axis, and rotate integrally with the hub, The gas flowing in from one side of the axial direction extending from the axis, that is, the axial front side, is guided to the radially outer side relative to the axis, and the housing is formed with: A suction passage for leading gas on the front side, an impeller chamber communicating with the suction passage and accommodating the impeller, and a discharge passage communicating with the impeller chamber and allowing the gas sent from the impeller to the radially outer side to flow in. The flow path communicates with the impeller chamber and extends from the impeller chamber toward a direction including the radially outer component, and communicates with the impeller side communication passage and extends from the impeller side communication passage toward The circulation flow path extending in the direction of the axial front side component, the suction side communication path communicating with the circulation flow path and the suction flow path, the suction side diameter dimension is from the axis to the circulation flow path The radial dimension of the communication position with the suction side communication passage, the impeller side diameter dimension is the radial dimension from the axis to the communication position of the impeller side communication passage in the circulation flow path, the The suction side diameter dimension is larger than the impeller side diameter dimension, and the flow channel area of the circulation flow path at the communicating position with the suction side communicating path is larger than the flow path area at the communicating position with the impeller side communicating path. The flow path area of the above-mentioned circulation flow path is large.
在离心压缩机中,在流入吸入流路的气体流量少时,叶轮室内的压力变得比吸入流路内的压力高。因此,若是如该离心压缩机那样在压缩机壳体上形成有循环流路等,叶轮室内的气体的一部分就会经由循环流路等返回吸入流路。其结果是,在叶轮室内,轴向前侧部分的流量变得比叶轮侧连通路多。因此,在该离心压缩机中能够抑制喘振。即,在该离心压缩机中,能够使喘振极限线向小流量侧移动,扩大工作范围。In the centrifugal compressor, when the flow rate of gas flowing into the suction flow path is low, the pressure in the impeller chamber becomes higher than the pressure in the suction flow path. Therefore, if a circulation flow path or the like is formed in the compressor housing as in the centrifugal compressor, part of the gas in the impeller chamber returns to the suction flow path through the circulation flow path or the like. As a result, in the impeller chamber, the flow rate in the axially front side portion becomes larger than that in the impeller side communicating passage. Therefore, surge can be suppressed in this centrifugal compressor. That is, in this centrifugal compressor, the surge limit line can be shifted to the small flow rate side, thereby expanding the operating range.
在从叶轮室经由叶轮侧连通路流入循环流路的气体的流动方向成分中,包含以轴线为中心回旋且与叶轮的旋转方向相同的成分。假设作为流动成分具有该回旋成分的气体经过循环流路、吸入侧连通路、吸入流路返回叶轮室,叶片的迎角就会变小。因此排出压变小,换言之,压力比变小。The flow direction component of the gas flowing from the impeller chamber through the impeller side communication passage into the circulation flow path includes a component that revolves around the axis and in the same direction as the impeller. Assuming that the gas having this swirl component as a flow component returns to the impeller chamber through the circulation flow path, the suction side communication path, and the suction flow path, the angle of attack of the blade becomes small. Therefore, the discharge pressure becomes smaller, in other words, the pressure ratio becomes smaller.
在该离心压缩机中,循环流路的吸入侧径尺寸比循环流路的叶轮侧径尺寸大。因此在该离心压缩机中,能够使循环流路中的与吸入侧连通路的连通位置处的气体回旋成分的流速比循环流路中的与叶轮侧连通路的连通位置处的气体回旋成分的流速小。In this centrifugal compressor, the suction side diameter of the circulation flow path is larger than the impeller side diameter of the circulation flow path. Therefore, in this centrifugal compressor, the flow velocity of the gas swirling component at the position communicating with the suction side communication path in the circulation flow path can be made higher than the flow rate of the gas swirling component at the position communicating with the impeller side communication path in the circulation flow path. The flow rate is small.
另外,在该离心压缩机中,与吸入侧连通路的连通位置处的循环流路的流路面积比与叶轮侧连通路的连通位置处的循环流路的流路面积大。因此,在该离心压缩机中,不仅能够减小循环流路中的与吸入侧连通路的连通位置处的气体轴向成分的流速,而且还能够减小回旋成分的流速。In addition, in this centrifugal compressor, the flow area of the circulation flow path at the position communicating with the suction side communication path is larger than the flow area of the circulation flow path at the position communicating with the impeller side communication path. Therefore, in this centrifugal compressor, not only the flow velocity of the gas axial component but also the flow velocity of the swirling component can be reduced at a position communicating with the suction side communication passage in the circulation flow path.
如上所述,在该离心压缩机中,能够减小流入叶轮室的空气的回旋成分的流速。其结果是,在该离心压缩机中,叶片的迎角增大,能够增大压力比。因此,在该离心压缩机中,能够使喘振极限线向高压力比侧移动。因此在该离心压缩机中,能够进一步扩大工作范围。As described above, in this centrifugal compressor, the flow velocity of the swirling component of the air flowing into the impeller chamber can be reduced. As a result, in this centrifugal compressor, the angle of attack of the blades increases, and the pressure ratio can be increased. Therefore, in this centrifugal compressor, the surge limit line can be shifted to the high pressure ratio side. Therefore, in this centrifugal compressor, the operating range can be further expanded.
在此,在所述离心压缩机中,也可以是,在所述壳体上,形成有沿以所述轴线为中心的周向排列的多个所述循环流路,并且,形成有将在所述周向上相邻的所述循环流路相互隔开的分隔部。Here, in the centrifugal compressor, the casing may be formed with a plurality of the circulation channels arranged in a circumferential direction centering on the axis, and may be formed with A partition that separates the circumferentially adjacent circulation channels from each other.
在该离心压缩机中,由于分隔部的存在,能够抑制循环流路内的气体的回旋成分的流速。In this centrifugal compressor, the flow velocity of the swirling component of the gas in the circulation flow path can be suppressed due to the presence of the partition.
在以上的任一方面的所述离心压缩机中,也可以是,所述吸入流路具有缩径部,所述缩径部形成以所述轴线为中心旋转对称的形状,流路面积随着朝向所述轴向的另一侧即轴向后侧而逐渐变小,所述吸入侧连通路中的对所述吸入流路的连通口,形成在所述缩径部中的划定流路的面上。In the centrifugal compressor according to any one of the above aspects, the suction flow path may have a reduced-diameter portion, and the reduced-diameter portion has a shape rotationally symmetrical about the axis, and the flow path area increases with the gradually becomes smaller toward the other side of the axial direction, that is, the rear side of the axial direction, and the communication port of the suction side communication path to the suction flow path is formed in the demarcated flow path in the diameter-reduced portion. face.
在该离心压缩机中,由于吸入流路具有随着朝向轴向后侧流路面积逐渐变小的缩径部,因此使得空气容易从外部经由吸入流路流入叶轮室。进而,在该离心压缩机中,由于在缩径部中的划定流路的面形成有吸入侧连通路的连通口,因此,通过该面上的静压降低效果,能够将吸入侧连通路内的气体高效地引导至吸入流路内。In this centrifugal compressor, since the suction flow path has a diameter-reduced portion in which the area of the flow path gradually decreases toward the axial rear side, air can easily flow into the impeller chamber from the outside through the suction flow path. Furthermore, in this centrifugal compressor, since the communication port of the suction-side communication passage is formed on the surface defining the flow passage in the reduced-diameter portion, the suction-side communication passage can be closed due to the static pressure reduction effect on this surface. The gas inside is efficiently guided into the suction flow path.
其结果是,在该离心压缩机中,能够增加经过吸入流路流入叶轮室的气体的流量。因此在该离心压缩机中,能够使喘振极限线进一步向小流量侧移动,从而能够进一步扩大工作范围。As a result, in this centrifugal compressor, the flow rate of gas flowing into the impeller chamber through the suction flow path can be increased. Therefore, in this centrifugal compressor, the surge limit line can be further shifted to the small flow rate side, and the operating range can be further expanded.
另外,在具有所述缩径部的所述离心压缩机中,也可以是,所述缩径部中的划定流路的面形成朝向靠近所述轴线的一侧凸出的曲面。In addition, in the centrifugal compressor having the diameter-reduced portion, the surface defining the flow path in the diameter-reduced portion may be a curved surface that protrudes toward a side closer to the axis.
在该离心压缩机中,由于划定吸入流路的面的一部分形成朝向靠近轴线的一侧凸出的曲面,即形成喇叭口面,因此气体容易从外部经由吸入流路流入叶轮室。进而,在该离心压缩机中,由于在喇叭口面形成有吸入侧连通路的连通口,因此,通过该喇叭口面上的静压降低效果,能够将吸入侧连通路内的气体高效地引导至吸入流路内。In this centrifugal compressor, since a part of the surface defining the suction flow path is formed as a curved surface protruding toward the side closer to the axis, that is, as a bell mouth surface, gas easily flows into the impeller chamber from the outside through the suction flow path. Furthermore, in this centrifugal compressor, since the communication port of the suction side communication passage is formed on the bell mouth surface, the gas in the suction side communication passage can be efficiently guided by the static pressure reduction effect on the bell mouth surface. into the suction flow path.
另外,在具有所述缩径部的任一所述离心压缩机中,也可以是,从所述轴线到所述吸入侧连通路的所述连通口的所述轴向前侧的边缘为止的径向尺寸,比所述吸入侧径尺寸小且比所述叶轮侧径尺寸大。In addition, in any of the centrifugal compressors having the reduced-diameter portion, the distance from the axis line to the axial front side edge of the communication port of the suction side communication passage may be The radial dimension is smaller than the suction side diameter and larger than the impeller side diameter.
另外,在以上的任一所述离心压缩机中,也可以是,所述吸入侧连通路从所述循环流路和所述吸入侧连通路的边界折回,然后在朝向相对于所述轴线的径向内侧的同时朝向所述轴向的另一侧即轴向后侧延伸,与所述吸入流路连通。In addition, in any one of the centrifugal compressors described above, the suction-side communication passage may be folded back from the boundary between the circulation flow passage and the suction-side communication passage, The radial inner side extends toward the other axial side, that is, the axial rear side, and communicates with the suction flow path.
在该离心压缩机中,无需加长壳体的轴向的尺寸,就能够加长叶轮室的气体的一部分经过叶轮侧连通路、循环流路及吸入侧连通路返回吸入流路为止的气体流路长度。当轴向的流路长度变长时,气体容易沿着轴向延伸的流路壁面,气体的回旋成分减少。因此,在该离心压缩机中,叶片的迎角变大,能够增大压力比。因此,在该离心压缩机中,能够进一步扩大工作范围。In this centrifugal compressor, the length of the gas flow path until a part of the gas in the impeller chamber returns to the suction flow path through the impeller side communication path, the circulation flow path, and the suction side communication path can be increased without lengthening the axial dimension of the casing. . When the length of the flow path in the axial direction becomes longer, the gas tends to follow the wall surface of the flow path extending in the axial direction, and the swirl component of the gas decreases. Therefore, in this centrifugal compressor, the angle of attack of the blades becomes large, and the pressure ratio can be increased. Therefore, in this centrifugal compressor, the operating range can be further expanded.
另外,在以上的任一所述离心压缩机中,也可以是,设L为从所述循环流路中的与所述吸入侧连通路的连通位置到所述循环流路中的与所述叶轮侧连通路的连通位置的轴向尺寸,设do为与所述吸入侧连通路的连通位置处的与所述循环流路的流路面积相关的等效直径,设di为与所述叶轮侧连通路的连通位置处的与所述循环流路的流路面积相关的等效直径,此时,通过下式规定的扩展角2θ小于20°。In addition, in any one of the above centrifugal compressors, L may be defined as a position from a position communicating with the suction side communication channel in the circulation flow channel to a position in the circulation flow channel that is connected to the suction side communication channel. The axial dimension of the communication position of the impeller side communication channel, let do be the equivalent diameter related to the flow path area of the circulation flow channel at the communication position with the suction side communication channel, and let di be the equivalent diameter related to the flow area of the impeller side communication channel. The equivalent diameter related to the channel area of the circulation channel at the communication position of the side communication channel, at this time, the expansion angle 2θ specified by the following formula is smaller than 20°.
2θ=2×tan((do-di)/2L)2θ=2×tan((do-di)/2L)
循环流路内的流速的急剧减速,导致划定循环流路的壁面上的边界层的发达。因此,通过循环流路的气体的压力损失增大,流过循环流路的气体流量减少。于是,在该离心压缩机中,使扩展角2θ小于20°,以抑制流过循环流路的气体的流量减少。The rapid deceleration of the flow velocity in the circulation flow path leads to the development of the boundary layer on the wall surface defining the circulation flow path. Therefore, the pressure loss of the gas passing through the circulation flow path increases, and the flow rate of the gas flowing through the circulation flow path decreases. Therefore, in this centrifugal compressor, the expansion angle 2θ is made smaller than 20° to suppress a decrease in the flow rate of the gas flowing through the circulation flow path.
另外,在以上的任一所述离心压缩机中,也可以是,从所述循环流路中的与所述吸入侧连通路的连通位置到所述循环流路中的与所述叶轮侧连通路的连通位置为止的轴向尺寸,为所述叶轮的最大外径即叶轮外径的0.25倍以上。In addition, in any one of the centrifugal compressors described above, from a communication position of the circulation flow path with the suction side communication path to a position of the circulation flow path connected to the impeller side may be The axial dimension up to the communication position of the passage is 0.25 times or more the maximum outer diameter of the impeller, that is, the outer diameter of the impeller.
当轴向的流路长度变长时,气体会容易沿着在轴向延伸的流路的壁面,气体的回旋成分变少。于是,在该离心压缩机中,加长了从循环流路中的与吸入侧连通路的连通位置到循环流路中的与叶轮侧连通路的连通位置为止的轴向尺寸,减少了气体的回旋成分。When the length of the flow path in the axial direction becomes longer, the gas tends to follow the wall surface of the flow path extending in the axial direction, and the swirl component of the gas decreases. Therefore, in this centrifugal compressor, the axial dimension from the communication position of the circulation flow path with the suction side communication path to the communication position of the impeller side communication path in the circulation flow path is lengthened, and the swirl of the gas is reduced. Element.
作为用于达成上述目的的发明的一方式的增压器,具备以上的任一项所述的离心压缩机和涡轮,所述涡轮具有:以所述轴线为中心进行旋转的涡轮旋转轴、安装于所述涡轮旋转轴的外周的涡轮叶轮、覆盖所述涡轮叶轮的涡轮壳体,所述涡轮旋转轴和所述离心压缩机的所述旋转轴位于同一轴线上且互相连结而一体旋转,从而形成增压器旋转轴。A supercharger according to an aspect of the invention for achieving the above object includes the centrifugal compressor described in any one of the above, and a turbine having: a turbine rotating shaft rotating around the axis; The turbine impeller on the outer periphery of the turbine rotating shaft, and the turbine housing covering the turbine impeller, the turbine rotating shaft and the rotating shaft of the centrifugal compressor are located on the same axis and are connected to each other to rotate integrally. Form the supercharger rotation axis.
发明效果Invention effect
根据本发明的一方式,能够扩大离心压缩机的工作范围。According to one aspect of the present invention, it is possible to expand the operating range of the centrifugal compressor.
附图说明Description of drawings
图1是本发明第一实施方式的离心压缩机的示意性主要部分剖视图。Fig. 1 is a schematic cross-sectional view of main parts of a centrifugal compressor according to a first embodiment of the present invention.
图2是本发明第一实施方式的增压器的整体剖面图。Fig. 2 is an overall sectional view of a supercharger according to a first embodiment of the present invention.
图3是用于说明扩展角的说明图。FIG. 3 is an explanatory diagram for explaining a spread angle.
图4是比较例2的离心压缩机的示意性主要部分剖视图。4 is a schematic cross-sectional view of main parts of a centrifugal compressor of Comparative Example 2. FIG.
图5是表示各离心压缩机的特性图。Fig. 5 is a graph showing characteristics of each centrifugal compressor.
图6是本发明第二实施方式的离心压缩机的示意性的主要部分剖视图。6 is a schematic cross-sectional view of main parts of a centrifugal compressor according to a second embodiment of the present invention.
图7是本发明第三实施方式的离心压缩机的示意性的主要部分剖视图。7 is a schematic cross-sectional view of main parts of a centrifugal compressor according to a third embodiment of the present invention.
图8是本发明第四实施方式的离心压缩机的示意性的主要部分剖视图。Fig. 8 is a schematic cross-sectional view of main parts of a centrifugal compressor according to a fourth embodiment of the present invention.
具体实施方式detailed description
以下,使用附图对本发明的各种实施方式进行说明。Hereinafter, various embodiments of the present invention will be described using the drawings.
《离心压缩机及增压器的第一实施方式》"First Embodiment of Centrifugal Compressor and Supercharger"
使用图1~图5,对离心压缩机及增压器的第一实施方式进行说明。A first embodiment of a centrifugal compressor and a supercharger will be described using FIGS. 1 to 5 .
如图2所示,本实施方式的增压器具备由来自发动机的排放气体EX进行驱动的涡轮10、将空气A压缩后送入发动机的离心压缩机30、连结离心压缩机30和涡轮10的连结部20。As shown in FIG. 2 , the supercharger of this embodiment includes a turbine 10 driven by exhaust gas EX from the engine, a centrifugal compressor 30 that compresses air A and sends it to the engine, and a compressor that connects the centrifugal compressor 30 and the turbine 10 . Connecting part 20.
涡轮10具有以轴线Ar为中心进行旋转的圆柱状的涡轮旋转轴11、安装在涡轮旋转轴11的外周的涡轮叶轮12、覆盖涡轮叶轮12的涡轮壳体19。The turbine 10 has a cylindrical turbine rotating shaft 11 rotating around an axis Ar, a turbine wheel 12 attached to the outer periphery of the turbine rotating shaft 11 , and a turbine casing 19 covering the turbine wheel 12 .
离心压缩机30具有以轴线Ar为中心进行旋转的圆柱状的压缩机旋转轴31、安装在压缩机旋转轴31的外周的压缩机叶轮32、覆盖压缩机叶轮32的压缩机壳体40。The centrifugal compressor 30 has a cylindrical compressor rotating shaft 31 rotating around an axis Ar, a compressor impeller 32 attached to the outer periphery of the compressor rotating shaft 31 , and a compressor housing 40 covering the compressor impeller 32 .
连结部20具有以轴线Ar为中心进行旋转的圆柱状的连结旋转轴21、覆盖连结旋转轴21的中央壳体29、将连结旋转轴21可旋转地支承的轴承28。轴承28被固定于中央壳体29的内周侧。The connecting portion 20 has a cylindrical connecting rotating shaft 21 that rotates around the axis Ar, a center case 29 covering the connecting rotating shaft 21 , and a bearing 28 that rotatably supports the connecting rotating shaft 21 . The bearing 28 is fixed to the inner peripheral side of the center case 29 .
压缩机旋转轴31的轴线Ar、连结旋转轴21的轴线Ar及涡轮旋转轴11的轴线Ar位于同一轴线Ar上,以该顺序互向连接而一体旋转,构成增压器旋转轴。另外,压缩机壳体40、中央壳体29及涡轮壳体19互相连接而构成增压器壳体。The axis Ar of the compressor rotating shaft 31 , the axis Ar of the connecting rotating shaft 21 , and the axis Ar of the turbine rotating shaft 11 are located on the same axis Ar and connected to each other in this order to rotate integrally, constituting the turbocharger rotating shaft. In addition, the compressor housing 40, the center housing 29, and the turbine housing 19 are connected to each other to form a supercharger housing.
在此,将轴线Ar延伸的方向设为轴向Da,将该轴向Da的一侧设为轴向前侧Daf、将该轴向Da的另一侧设为轴向后侧Dab。本实施方式中,相对于连结部20,离心压缩机30设置于轴向前侧Daf,相对于连结部20,涡轮10设置于轴向后侧Dab。另外,将相对于轴线Ar的径向简称为径向Dr,将在径向Dr上远离轴线Ar的一侧设为径向外侧Dro,将在径向Dr上接近轴线Ar的一侧设为径向内侧DRi。另外,将以轴线Ar为中心的周向简称为周向Dc。Here, the direction in which the axis line Ar extends is referred to as an axial direction Da, one side of the axial direction Da is referred to as an axial front side Daf, and the other side of the axial direction Da is referred to as an axial rear side Dab. In the present embodiment, the centrifugal compressor 30 is provided on the axial front side Daf with respect to the connection portion 20 , and the turbine 10 is provided on the axial rear side Dab with respect to the connection portion 20 . In addition, the radial direction relative to the axis Ar is simply referred to as the radial direction Dr, the side farther from the axis Ar in the radial direction Dr is defined as the radially outer side Dro, and the side closer to the axis Ar in the radial direction Dr is defined as the radial direction. Inwardly DRi. In addition, the circumferential direction around the axis Ar is simply referred to as the circumferential direction Dc.
压缩机叶轮32为开式叶轮。该压缩机叶轮32具有安装在压缩机旋转轴31的外周的轮毂33和在周向Dc隔开间隔地设置在轮毂33上的多个叶片35。The compressor impeller 32 is an open impeller. The compressor impeller 32 has a hub 33 attached to the outer periphery of the compressor rotating shaft 31 and a plurality of blades 35 provided on the hub 33 at intervals in the circumferential direction Dc.
若从轴向Da观察,轮毂33的形状为以轴线Ar为中心形成圆形,随着从轴向前侧Daf朝向轴向后侧Dab,其外径逐渐增大。进而,该轮毂33的形状为,随着从轴向前侧Daf朝向轴向后侧Dab,径向外侧Dro的表面即轮毂面34与子午剖面的边界线上的各位置处的切线从与轴线Ar大致平行的方向逐渐朝向径向Dr。Seen from the axial direction Da, the hub 33 has a circular shape centered on the axis Ar, and its outer diameter gradually increases from the axial front side Daf toward the axial rear side Dab. Furthermore, the shape of the hub 33 is such that the tangent line at each position on the boundary line between the surface of the radially outer side Dro, that is, the hub surface 34 and the meridian cross section moves from the axial front side Daf to the axial rear side Dab. The substantially parallel direction of Ar gradually moves toward the radial direction Dr.
多个叶片35均设置于轮毂面34上。叶片35朝包含与轮毂面34垂直的方向成分的方向突出,沿着轮毂面34从轮毂面34的轴向前侧Daf延伸到轮毂面34的轴向后侧Dab的边缘。该叶片35的轴向前侧Daf的边缘形成前缘36,在该叶片35的轴向后侧Dab对着径向外侧Dro的边缘形成后缘37。另外,在该叶片35上,相对于轮毂面34的突出方向的前端形成尖端38。该叶片35的尖端38与压缩机壳体40的内周面相对。A plurality of blades 35 are all disposed on the hub surface 34 . The blades 35 protrude in a direction including a direction component perpendicular to the hub surface 34 , along the edge of the hub surface 34 extending from the axial front side Daf of the hub surface 34 to the axial rear side Dab of the hub surface 34 . The edge of the blade 35 on the axially front side Daf forms a leading edge 36 and the edge on the axially rear side Dab of the blade 35 opposite the radially outer Dro forms a trailing edge 37 . In addition, a tip 38 is formed on the tip of the blade 35 with respect to the protruding direction of the hub surface 34 . The tip 38 of the vane 35 faces the inner peripheral surface of the compressor housing 40 .
在压缩机壳体40形成有:在压缩机叶轮32的轴向前侧Daf引导空气A的吸入流路41、与吸入流路41连通且收纳有压缩机叶轮32的叶轮室45、与叶轮室45连通且供从压缩机叶轮32向径向外侧Dro输送的气体流入的排出流路46。吸入流路41形成以轴线Ar为中心旋转对称的形状。来自吸入流路41的空气A,从压缩机叶轮32的多个叶片35的前缘36之间流入多个叶片35彼此之间。排出流路46具有从多个叶片35的后缘37向径向外侧Dro扩展的扩散部47和从扩散部47的径向外侧Dro的边缘向周向Dc的延伸的涡形部48。来自该排出流路46的空气A从发动机的进气歧管流入发动机的缸内。The compressor housing 40 is formed with: a suction flow path 41 that guides the air A on the axial front side Daf of the compressor impeller 32 , an impeller chamber 45 that communicates with the suction flow path 41 and accommodates the compressor impeller 32 , and an impeller chamber. 45 communicates with the discharge flow path 46 into which the gas sent from the compressor impeller 32 to the radially outer side Dro flows. The suction flow path 41 has a rotationally symmetrical shape about the axis Ar. The air A from the suction flow path 41 flows from between the leading edges 36 of the plurality of blades 35 of the compressor impeller 32 into between the plurality of blades 35 . The discharge flow path 46 has a diverging portion 47 extending radially outward Dro from the trailing edge 37 of the plurality of blades 35 and a scroll portion 48 extending in the circumferential direction Dc from the edge of the radially outer Dro of the diverging portion 47 . The air A from the exhaust flow path 46 flows from the intake manifold of the engine into the cylinders of the engine.
进而,压缩机壳体40形成有:与叶轮室45连通且从叶轮室45朝向包含径向外侧Dro成分的方向延伸的叶轮侧连通路51、与叶轮侧连通路51连通且从叶轮侧连通路51朝向包含轴向前侧Daf成分的方向延伸的多个循环流路52、与多个循环流路52和吸入流路41连通的吸入侧连通路55。Further, the compressor housing 40 is formed with: an impeller side communication passage 51 communicating with the impeller chamber 45 and extending from the impeller chamber 45 in a direction including the radially outer Dro component; 51 is directed toward a plurality of circulation channels 52 extending in the direction including the axial front side Daf component, and a suction-side communication channel 55 communicating with the plurality of circulation channels 52 and the suction flow channel 41 .
叶轮侧连通路51在压缩机壳体40的划定叶轮室45的面中的叶轮室内面45ip开口,叶轮室内面45ip是朝着径向内侧DRi与压缩机叶轮32的尖端38相对的面。该开口形成于该叶轮室内面45ip上,与压缩机叶轮32的前缘36相比形成于轴向后侧Dab的位置,且与压缩机叶轮32的后缘37相比形成于轴向前侧Daf的位置。在本实施方式中,叶轮侧连通路51以轴线Ar为中心形成环状。即,叶轮侧连通路51从叶轮室45向包含径向外侧Dro成分的方向延伸,并且在以轴线Ar为中心的周向Dc上以360°扩展。因此,形成于该压缩机叶轮32侧通路的叶轮室内面45ip的开口,在以轴线Ar为中心的周向Dc上以360°开口。The impeller-side communicating passage 51 opens to the impeller chamber surface 45ip of the compressor housing 40 that defines the impeller chamber 45 . The opening is formed on the inner surface 45ip of the impeller chamber, at a position axially rearward Dab of the front edge 36 of the compressor impeller 32 , and at an axial front side of the rear edge 37 of the compressor impeller 32 . Daf's location. In the present embodiment, the impeller-side communicating passage 51 is formed in a ring shape centering on the axis Ar. That is, the impeller-side communication passage 51 extends from the impeller chamber 45 in a direction including the radially outer Dro component, and expands over 360° in the circumferential direction Dc centered on the axis Ar. Therefore, the opening formed in the impeller chamber surface 45ip of the compressor impeller 32 side passage opens at 360° in the circumferential direction Dc centering on the axis Ar.
多个循环流路52均从叶轮侧连通路51的径向外侧Dro端向包含轴向前侧Daf成分的方向延伸,并且在周向Dc上扩展。多个循环流路52在以轴线Ar为中心的周向Dc上排列。在周向Dc上相邻的循环流路52彼此间被压缩机壳体40的支撑杆(分隔部)62分隔。Each of the plurality of circulation channels 52 extends from the radially outer Dro end of the impeller side communication channel 51 in a direction including the axially front side Daf component, and expands in the circumferential direction Dc. The plurality of circulation channels 52 are arranged in the circumferential direction Dc centered on the axis Ar. The adjacent circulation channels 52 in the circumferential direction Dc are partitioned by support rods (partitions) 62 of the compressor housing 40 .
吸入侧连通路55从多个循环流路52各自的轴向前侧Daf端向具有径向内侧DRi成分的方向延伸,与吸入流路41连通。吸入侧连通路55跟叶轮侧连通路51同样,在本实施方式中,也以轴线Ar为中心形成环状。The suction side communication passage 55 extends from the axially front Daf end of each of the plurality of circulation flow passages 52 in a direction having a radially inner DRi component, and communicates with the suction flow passage 41 . Like the impeller side communication passage 51 , the suction side communication passage 55 is also formed in a ring shape centering on the axis Ar in this embodiment.
在压缩机壳体40中,多个循环流路52的径向内侧DRi且吸入流路41的径向外侧Dro的部分形成处置筒63。该处置筒63以轴线Ar为中心形成筒状。该处置筒63的轴向前侧Daf的边缘形成吸入侧连通路55的轴向后侧Dab的边缘。另外,该处置筒63的轴向后侧Dab的边缘形成叶轮侧连通路51的轴向前侧Daf的边缘。该处置筒63通过多个支撑杆(分隔部)62与压缩机壳体40中形成多个循环流路52的径向外侧Dro的部分的壳体主体61连接。In the compressor housing 40 , a portion of the plurality of circulation channels 52 radially inner DRi and the suction channel 41 radially outer Dro forms a disposal cylinder 63 . The treatment cylinder 63 is formed in a cylindrical shape centering on the axis Ar. The edge of the disposal cylinder 63 on the axial front side Daf forms the edge of the suction side communication passage 55 on the axial rear side Dab. In addition, the edge of the disposal cylinder 63 on the axial rear side Dab forms the edge of the impeller side communicating passage 51 on the axial front side Daf. The disposal cylinder 63 is connected to the casing main body 61 of the compressor casing 40 at the radial outer side Dro of the plurality of circulation channels 52 via a plurality of support rods (partitions) 62 .
接着,使用图1对本实施方式的压缩机壳体40的各部分尺寸进行说明。Next, the dimension of each part of the compressor casing 40 of this embodiment is demonstrated using FIG. 1. FIG.
在此,将循环流路52中的与叶轮侧连通路51的连通位置作为循环流路52的入口53,将循环流路52中的对吸入侧连通路55的连通位置作为循环流路52的出口54。在本实施方式中,从轴线Ar到循环流路52的出口54的径向内侧DRi的边缘为止的尺寸即吸入侧径尺寸(以下,作为出口内径)Ro,如下式(1)所示,大于从轴线Ar到循环流路52的出口54的径向内侧DRi的边缘为止的尺寸即叶轮侧径尺寸(以下,作为入口内径)Ri。Here, let the communication position of the circulation flow path 52 with the impeller side communication path 51 be the inlet 53 of the circulation flow path 52 , and let the communication position of the circulation flow path 52 with the suction side communication path 55 be the opening of the circulation flow path 52 . Exit 54. In this embodiment, the dimension from the axis Ar to the edge of the radially inner side DRi of the outlet 54 of the circulation flow path 52, that is, the suction side diameter dimension (hereinafter referred to as the outlet inner diameter) Ro is larger than The dimension from the axis Ar to the edge of the radially inner side DRi of the outlet 54 of the circulation channel 52 is the impeller side diameter dimension (hereinafter referred to as an inlet inner diameter) Ri.
Ro>Ri·············(1)Ro>Ri·············(1)
本实施方式中,如下式(2)所示,在该循环流路52的出口54处的流路面积(以下,作为出口流路面积)Ao,大于在该循环流路52的入口53处的流路面积(作为入口流路面积)Ai。In the present embodiment, as shown in the following formula (2), the flow path area (hereinafter referred to as the outlet flow path area) Ao at the outlet 54 of the circulation flow path 52 is larger than that at the inlet 53 of the circulation flow path 52. The flow path area (as the inlet flow path area) Ai.
Ao>Ai·············(2)Ao>Ai·············(2)
本实施方式中,循环流路52中的从入口53到出口54的轴向Da的尺寸即循环流路52的流路长度L,如下式(3)所示,为压缩机叶轮32的最大径即叶轮外径D2的0.25倍以上。In this embodiment, the dimension Da in the axial direction from the inlet 53 to the outlet 54 in the circulation flow path 52, that is, the flow path length L of the circulation flow path 52, is the maximum diameter of the compressor impeller 32 as shown in the following formula (3). That is, more than 0.25 times the outer diameter of the impeller D2.
L≧0.25×D2·········(3)L≧0.25×D2········(3)
另外,本实施方式中,用下式(4)表示循环流路52的扩展角2θ小于20°。In addition, in the present embodiment, the expansion angle 2θ of the circulation channel 52 is expressed by the following formula (4) to be less than 20°.
2θ=2×tan((do-di)/2L)<20°··(4)2θ=2×tan((do-di)/2L)<20°··(4)
此外,式(4)中的L如前述,为循环流路52在轴向Da上的流路长度。另外,如图3所示,do为面积与出口流路面积Ao相关的等效直径,di为面积与入口流路面积Ai相关的等效直径。即,所谓扩展角2θ,就是假想流路为圆锥状的简单的扩散器,在该情况下连结流路的入口位置的边缘和流路的出口位置的边缘的线段与圆锥的轴所成的角θ的2倍角。此外,所谓与流路面积相关的等效直径,就是该流路面积的圆直径。In addition, L in Formula (4) is the flow path length of the circulation flow path 52 in the axial direction Da as mentioned above. In addition, as shown in FIG. 3 , do is an equivalent diameter whose area is related to the outlet flow path area Ao, and di is an equivalent diameter whose area is related to the inlet flow path area Ai. That is, the divergence angle 2θ is the angle formed by the axis of the cone and the line segment connecting the edge of the inlet position of the flow channel and the edge of the outlet position of the flow channel in a simple diffuser in which the imaginary flow path is conical. 2 times the angle of θ. In addition, the so-called equivalent diameter related to the flow path area is the circle diameter of the flow path area.
接着,为了说明本实施方式的作用效果,对离心压缩机的比较例1、2进行说明。Next, comparative examples 1 and 2 of the centrifugal compressor will be described in order to describe the effect of the present embodiment.
在比较例1的离心压缩机的压缩机壳体中,与本实施方式的离心压缩机30的压缩机壳体40同样地,形成有吸入流路、叶轮室及排出流路。但是,在比较例1的离心压缩机的压缩机壳体中未形成本实施方式的离心压缩机30的压缩机壳体40的叶轮侧连通路51、循环流路52及吸入侧连通路55。In the compressor housing of the centrifugal compressor of Comparative Example 1, similarly to the compressor housing 40 of the centrifugal compressor 30 of the present embodiment, a suction flow path, an impeller chamber, and a discharge flow path are formed. However, the impeller-side communication passage 51 , the circulation flow passage 52 , and the suction-side communication passage 55 of the compressor housing 40 of the centrifugal compressor 30 of the present embodiment are not formed in the compressor housing of the centrifugal compressor of Comparative Example 1.
另外,如图4所示,在比较例2的离心压缩机30x的压缩机壳体40x中,与本实施方式的离心压缩机30的压缩机壳体40同样地,形成有吸入流路41、叶轮室45、排出流路46,还形成有叶轮侧连通路51、循环流路52x及吸入侧连通路55。In addition, as shown in FIG. 4 , in the compressor housing 40x of the centrifugal compressor 30x of Comparative Example 2, similarly to the compressor housing 40 of the centrifugal compressor 30 of the present embodiment, the suction flow path 41 , The impeller chamber 45 and the discharge flow path 46 are further formed with an impeller side communication path 51 , a circulation flow path 52x, and a suction side communication path 55 .
但是,在比较例2中,循环流路52x的出口内径Ro和循环流路52x的叶轮侧径尺寸Ri相等。比较例2中,循环流路52x的出口流路面积Ao和循环流路52x的入口流路面积Ai相等。However, in Comparative Example 2, the outlet inner diameter Ro of the circulation flow path 52x is equal to the impeller side diameter Ri of the circulation flow path 52x. In Comparative Example 2, the outlet channel area Ao of the circulation channel 52x is equal to the inlet channel area Ai of the circulation channel 52x.
在离心压缩机中,如果流入吸入流路的气体流量少,该吸入流路内的压力就会变得比叶轮室内的压力低。因此,若像本实施方式或者比较例2那样,在压缩机壳体40、40x中形成有循环流路52、52x等,则叶轮室45内的气体的一部分就会经由循环流路52、52x等返回吸入流路41。其结果是,在叶轮室45内,比叶轮侧连通路51靠轴向前侧Daf的部分的流量增多。In the centrifugal compressor, if the flow rate of gas flowing into the suction flow path is small, the pressure in the suction flow path becomes lower than the pressure in the impeller chamber. Therefore, if the circulation channels 52, 52x, etc. are formed in the compressor casings 40, 40x like the present embodiment or Comparative Example 2, part of the gas in the impeller chamber 45 passes through the circulation channels 52, 52x. etc. to return to the suction flow path 41. As a result, in the impeller chamber 45 , the flow rate increases in the portion closer to the axially front side Daf than the impeller side communicating passage 51 .
在本实施方式或者比较例2中,如果流入吸入流路41的气体流量少,虽然流过排出流路46的气体流量也会少,但是在叶轮室45内,比叶轮侧连通路51靠轴向前侧Daf的部分的流量却变得比流入吸入流路41的气体流量多,能够抑制喘振。因此,如图5所示,在作为本实施方式的各种方式的实施例1~4或者比较例2中,喘振极限线S1~S4、Sx2与比较例1中的喘振极限线Sx1相比朝小流量侧移动。因此,作为本实施方式的各种方式的实施例1~4或比较例2,与比较例1相比,能够扩大离心压缩机30的工作范围。此外,实施例1~4的离心压缩机是满足前式(1)~(4)的离心压缩机。但是如后所述,实施例1~4的离心压缩机中的循环流路的流路长度L互不相同。另外,在图5中,用实线描绘的多个曲线是表示在不同转速时的流量与压力比之间的关系的特性曲线。In the present embodiment or Comparative Example 2, if the flow rate of gas flowing into the suction flow path 41 is small, the flow rate of gas flowing through the discharge flow path 46 will also be small. However, the flow rate of the portion on the front side Daf becomes larger than the flow rate of gas flowing into the suction flow path 41 , so that surge can be suppressed. Therefore, as shown in FIG. 5 , in Examples 1 to 4 or Comparative Example 2 which are various aspects of the present embodiment, the surge limit lines S1 to S4 and Sx2 are similar to the surge limit line Sx1 in Comparative Example 1. than move towards the small flow side. Therefore, in Examples 1 to 4 or Comparative Example 2 which are various aspects of this embodiment, it is possible to expand the operating range of the centrifugal compressor 30 compared with Comparative Example 1. In addition, the centrifugal compressors of Examples 1 to 4 satisfy the preceding expressions (1) to (4). However, as will be described later, the flow path length L of the circulation flow path in the centrifugal compressors of Examples 1 to 4 is different from each other. In addition, in FIG. 5 , a plurality of curves drawn by solid lines are characteristic curves showing the relationship between the flow rate and the pressure ratio at different rotational speeds.
但是,在从叶轮室45经由叶轮侧连通路51流入循环流路52、52x的空气A的气流中,包含以轴线Ar为中心的回旋且与压缩机叶轮32的旋转方向相同方向的成分。假设在比较例2中,当作为气流成分具有该回旋成分的空气A经过循环流路52x、吸入侧连通路55、吸入流路41返回叶轮室45时,由于叶片35的迎角变小,所以排出压变小、换言之,压力比变小。However, the flow of air A flowing from the impeller chamber 45 through the impeller side communicating passage 51 into the circulation passages 52 and 52x includes a component that swirls around the axis Ar and in the same direction as the compressor impeller 32 rotates. Assuming that in Comparative Example 2, when the air A having the swirling component as the airflow component returns to the impeller chamber 45 through the circulation flow path 52x, the suction side communication path 55, and the suction flow path 41, since the angle of attack of the blade 35 becomes small, the The discharge pressure becomes smaller, in other words, the pressure ratio becomes smaller.
在对以轴线Ar为中心进行回旋的气体不施加外力的情况下,下式(5)成立。When no external force is applied to the gas swirling around the axis Ar, the following formula (5) holds.
ci×Ri=co×Ro·······(5)ci×Ri=co×Ro·······(5)
此外,在式(5)中,ci表示循环流路的入口53处的空气A的回旋成分流速,co表示循环流路的出口54处的空气A的回旋成分流速。另外,在式(5)中,Ri表示回旋流路的入口内径,Ro表示循环流路52的出口内径。In addition, in formula (5), ci represents the flow rate of the swirling component of the air A at the inlet 53 of the circulation flow path, and co represents the flow rate of the swirling component of the air A at the outlet 54 of the circulation flow path. In addition, in the formula (5), Ri represents the inner diameter of the inlet of the swirl flow path, and Ro represents the inner diameter of the outlet of the circulation flow path 52 .
因此,若像本实施方式那样,循环流路52的出口内径Ro比该循环流路52的入口内径Ri大,循环流路52的出口54中的空气A的回旋成分的流速co就会变得比循环流路52的入口53中的空气A的回旋成分的流速ci小。Therefore, if the inner diameter Ro of the outlet of the circulation flow path 52 is larger than the inner diameter Ri of the inlet of the circulation flow path 52 as in the present embodiment, the flow velocity co of the swirling component of the air A at the outlet 54 of the circulation flow path 52 becomes smaller. The flow velocity ci of the swirling component of the air A in the inlet 53 of the circulation flow path 52 is smaller.
另外,在本实施方式中,循环流路52的出口流路面积Ao比该循环流路52的入口流路面积Ai大。因此,在本实施方式中,循环流路52的出口54处的空气A的回旋成分流速co进一步变得比循环流路52的入口53处的空气A的回旋成分流速ci小。In addition, in the present embodiment, the outlet flow path area Ao of the circulation flow path 52 is larger than the inlet flow path area Ai of the circulation flow path 52 . Therefore, in the present embodiment, the swirling component flow velocity co of the air A at the outlet 54 of the circulation flow path 52 is further smaller than the swirling component flow velocity ci of the air A at the inlet 53 of the circulation flow path 52 .
因此,在本实施方式的离心压缩机30中,与比较例2的离心压缩机30x相比,能够减小流入叶轮室45的空气A的回旋成分流速。Therefore, in the centrifugal compressor 30 of the present embodiment, compared with the centrifugal compressor 30x of Comparative Example 2, the flow velocity of the swirling component of the air A flowing into the impeller chamber 45 can be reduced.
在本实施方式的各种方式即实施例1~4中,实施例1是循环流路52的流路长度L为0.25×D的离心压缩机30。实施例2是循环流路52的流路长度L为0.50×D的离心压缩机30。实施例3是循环流路52的流路长度L为0.64×D的离心压缩机30。实施例4是循环流路52的流路长度L为0.89×D的离心压缩机30。即,在实施例1~4中,实施例1的流路长度L最短,随着变为实施例2、实施例3、实施例4,流路长度L变长。Among Examples 1 to 4 which are various forms of this embodiment, Example 1 is the centrifugal compressor 30 in which the flow path length L of the circulation flow path 52 is 0.25×D. Example 2 is the centrifugal compressor 30 in which the flow path length L of the circulation flow path 52 is 0.50×D. Example 3 is a centrifugal compressor 30 in which the flow path length L of the circulation flow path 52 is 0.64×D. Example 4 is a centrifugal compressor 30 in which the flow path length L of the circulation flow path 52 is 0.89×D. That is, among Examples 1 to 4, the channel length L of Example 1 is the shortest, and the channel length L becomes longer as it changes to Example 2, Example 3, and Example 4.
如图5所示,在实施例1~4中,实施例1的喘振极限线S1最靠大流量侧,随着变为实施例2、实施例3、实施例4,喘振极限线向小流量侧移动。即,随着循环流路52的流路长度L变长,喘振极限线向小流量侧变化,从而能够扩大离心压缩机30的工作范围。这是因为,受循环流路52与空气A之间的摩擦等的影响,随着循环流路52的流路长度L变长,在空气A的气流中,不仅轴向Da的速度成分变小,回旋成分也会变小。于是,在本实施方式中,将循环流路52的流路长度L设为0.25×D以上。As shown in Fig. 5, among Examples 1 to 4, the surge limit line S1 of Example 1 is closest to the large flow rate side, and as it changes to Example 2, Example 3, and Example 4, the surge limit line moves toward Move on the light traffic side. That is, as the flow path length L of the circulation flow path 52 becomes longer, the surge limit line changes to the lower flow rate side, thereby expanding the operating range of the centrifugal compressor 30 . This is because, due to the influence of friction between the circulation flow path 52 and the air A, as the flow path length L of the circulation flow path 52 becomes longer, in the flow of the air A, not only the velocity component in the axial direction Da becomes smaller. , the cyclotron component will also become smaller. Therefore, in the present embodiment, the flow path length L of the circulation flow path 52 is set to be 0.25×D or more.
但是,在本实施方式中,如上所述,通过使循环流路52的出口流路面积Ao变得大于该循环流路52的入口流路面积Ai,减小循环流路52内的空气A的流速。但是,在循环流路52内的急剧减速会导致划定循环流路52的壁面上的边界层的发达。因此,通过循环流路52的气体的压力损失增大,流过循环流路52的气体流量减少。于是,在本实施方式中,使用式(5),如上所述使扩展角2θ小于20°,抑制流过循环流路52的空气A的流量减少。由该式(5)还可理解,为了减小扩展角2θ,优选地,循环流路52的流路长度长。However, in the present embodiment, as described above, by making the outlet flow path area Ao of the circulation flow path 52 larger than the inlet flow path area Ai of the circulation flow path 52, the density of the air A in the circulation flow path 52 is reduced. flow rate. However, rapid deceleration in the circulation flow path 52 leads to the development of a boundary layer on the wall surface defining the circulation flow path 52 . Therefore, the pressure loss of the gas passing through the circulation flow path 52 increases, and the flow rate of the gas flowing through the circulation flow path 52 decreases. Therefore, in the present embodiment, the spread angle 2θ is made smaller than 20° as described above by using the expression (5), and the decrease in the flow rate of the air A flowing through the circulation flow path 52 is suppressed. It can also be understood from this formula (5) that in order to reduce the spread angle 2θ, it is preferable that the flow path length of the circulation flow path 52 be long.
即,无论是为了减少回旋成分,还是为了减小扩展角2θ,循环流路52的流路长度L均优选为较长。从该观点出发,循环流路52的流路长度为0.25×D以上,如果可能,优选为0.50×D以上。但是,若循环流路52的流路长度L变长,就会导致压缩机壳体40沿轴向Da加长。因此,优选对减少回旋成分且减小扩展角和压缩机壳体40的加长进行权衡,以决定循环流路52的流路长度L。That is, the flow path length L of the circulation flow path 52 is preferably long for both the reduction of the swirl component and the reduction of the spread angle 2θ. From this point of view, the flow path length of the circulation flow path 52 is 0.25×D or more, preferably 0.50×D or more if possible. However, if the flow path length L of the circulation flow path 52 becomes longer, the compressor housing 40 will become longer in the axial direction Da. Therefore, it is preferable to determine the flow path length L of the circulation flow path 52 in a trade-off between reducing the swirl component, reducing the spread angle, and lengthening the compressor casing 40 .
《离心压缩机的第二实施方式》"Second Embodiment of Centrifugal Compressor"
使用图6对离心压缩机的第二实施方式进行说明。A second embodiment of the centrifugal compressor will be described using FIG. 6 .
本实施方式的离心压缩机30a和第一实施方式的离心压缩机30同样,也具有压缩机叶轮32及压缩机壳体40a。压缩机叶轮32的构成与第一实施方式相同。The centrifugal compressor 30a of this embodiment also has the compressor impeller 32 and the compressor housing 40a similarly to the centrifugal compressor 30 of 1st Embodiment. The configuration of the compressor impeller 32 is the same as that of the first embodiment.
在本实施方式的压缩机壳体40a中,也与第一实施方式的离心压缩机30的压缩机壳体40同样地,形成有吸入流路41a、叶轮室45、排出流路46、叶轮侧连通路51、多个循环流路52及吸入侧连通路55a。但是,本实施方式的压缩机壳体40a中的吸入流路41a及吸入侧连通路55a的形状与第一实施方式不同。Also in the compressor housing 40a of the present embodiment, similar to the compressor housing 40 of the centrifugal compressor 30 of the first embodiment, a suction flow path 41a, an impeller chamber 45, a discharge flow path 46, and an impeller side are formed. The communication passage 51, the plurality of circulation flow passages 52, and the suction side communication passage 55a. However, the shape of the suction flow path 41a and the suction-side communication path 55a in the compressor housing 40a of this embodiment is different from that of the first embodiment.
本实施方式的吸入流路41a形成以轴线Ar为中心旋转对称的形状,具有随着从轴向前侧Daf朝向轴向后侧Dab流路面积逐渐变小的缩径部42。该缩径部42形成以轴线Ar为中心的喇叭口形状。因此,在该缩径部42中的划定流路的面形成朝向靠近轴线Ar的一侧即径向内侧DRi的光滑凸状的喇叭口面42f。The suction flow path 41a of the present embodiment has a rotationally symmetrical shape about the axis Ar, and has a diameter-reduced portion 42 whose flow path area gradually decreases from the axial front side Daf toward the axial rear side Dab. The reduced-diameter portion 42 has a flared shape centered on the axis Ar. Therefore, a smooth convex flared surface 42f is formed on the surface defining the flow path in the narrowed diameter portion 42 toward the side closer to the axis Ar, that is, the radially inner side DRi.
吸入侧连通路55a中对吸入流路41a的连通口55o,在缩径部42中的划定流路的喇叭口面42f上形成。在该吸入侧连通路55a中,以吸入侧连通路55a为基准的轴向后侧Dab的部分和第一实施方式同样,由处置筒63a形成。另外,该吸入侧连通路55a中,以吸入侧连通路55a为基准的轴向前侧Daf的部分由壳体主体61和喇叭口帽65形成。The communication port 55o of the suction side communication passage 55a with respect to the suction flow passage 41a is formed on the bell mouth surface 42f defining the flow passage in the reduced diameter portion 42 . In this suction-side communication passage 55a, the portion on the rear side Dab in the axial direction with the suction-side communication passage 55a as a reference is formed by the disposal cylinder 63a similarly to the first embodiment. In addition, in this suction side communication passage 55 a , a portion on the axial front side Daf with respect to the suction side communication passage 55 a is formed by the case main body 61 and the bell cap 65 .
本实施方式的处置筒63a的内周面形成喇叭口面42f的轴向后侧Dab的部分。因此,由处置筒63a的内周面划定的流路,其流路面积随着从轴向前侧Daf朝向轴向后侧Dab而逐渐变小。The inner peripheral surface of the treatment cylinder 63a in the present embodiment forms a portion on the rear side Dab in the axial direction of the bell mouth surface 42f. Therefore, the area of the flow path defined by the inner peripheral surface of the disposal cylinder 63 a gradually decreases from the axially front side Daf toward the axially rear side Dab.
喇叭口帽65形成以轴线Ar为中心旋转对称的形状。该喇叭口帽65被固定于壳体主体61的轴向前侧Daf且壳体主体61的径向内侧DRi。该喇叭口帽65自处置筒63a起朝轴向前侧Daf隔开间隔而固定于壳体主体61上。该处置筒63a与喇叭口帽65之间成为吸入侧连通路55a。处置筒63a的内周面形成喇叭口面42f的轴向前侧Daf的部分。因此,被喇叭口帽65的内周面划定的流路,其流路面积随着从轴向前侧Daf朝向轴向后侧Dab而逐渐变小。The flared cap 65 has a rotationally symmetrical shape about the axis Ar. The flared cap 65 is fixed to the axially front side Daf of the case body 61 and to the radially inner side DRi of the case body 61 . The flared cap 65 is fixed to the case main body 61 at a distance from the treatment cylinder 63 a toward the axial front side Daf. The suction-side communication path 55a is formed between the disposal cylinder 63a and the bell mouth cap 65 . The inner peripheral surface of the treatment cylinder 63a forms a portion on the axial front side Daf of the bell mouth surface 42f. Therefore, the area of the flow path defined by the inner peripheral surface of the flared cap 65 gradually decreases from the axial front side Daf toward the axial rear side Dab.
本实施方式的压缩机壳体40a和第一实施方式的压缩机壳体40同样,也满足式(1)~式(4)所示的关系。进而,在本实施方式中,从轴线Ar到吸入侧连通路55a的连通口55o中的轴向前侧Daf的边缘为止的尺寸,换言之,从轴线Ar到喇叭口帽65的径向内侧DRi且轴向前侧Daf的边缘为止的尺寸Rc,如下式(6)所示,比出口内径Ro小,且比入口内径Ri大。The compressor housing 40 a of the present embodiment also satisfies the relationships shown in the formulas (1) to (4) as in the compressor housing 40 of the first embodiment. Furthermore, in this embodiment, the dimension from the axis Ar to the edge of the axial front side Daf in the communication port 55o of the suction side communication passage 55a, in other words, the dimension from the axis Ar to the radial inner side DRi of the bell mouth cap 65 and The dimension Rc to the edge of the axial front side Daf is smaller than the outlet inner diameter Ro and larger than the inlet inner diameter Ri as shown in the following formula (6).
Ro>Rc>Ri··········(6)Ro>Rc>Ri·········(6)
由于本实施方式满足上式(6),因此由吸入侧连通路55a的连通口55o周围的喇叭口面42f划定的流路,随着朝向轴向后侧Dab被光滑地缩径。Since the present embodiment satisfies the above formula (6), the flow path defined by the bell mouth surface 42f around the communication port 55o of the suction side communication path 55a is smoothly reduced in diameter toward the axial rear side Dab.
本实施方式的压缩机壳体40a和第一实施方式的压缩机壳体40同样,也满足式(1)~式(4)所示的关系,所以能够减小流入叶轮室45的空气A的回旋成分流速,能够扩大离心压缩机30a的工作范围。The compressor housing 40a of the present embodiment also satisfies the relationships shown in formulas (1) to (4) similarly to the compressor housing 40 of the first embodiment, so that the amount of air A flowing into the impeller chamber 45 can be reduced. The swirling component flow rate can expand the working range of the centrifugal compressor 30a.
另外,本实施方式的划定吸入流路41a的面的一部分构成喇叭口面42f,空气A容易从外部经由吸入流路41a流入叶轮室45。进而,本实施方式中,由于在喇叭口面42f形成有吸入侧连通路55a对吸入流路41a的连通口55o,因此能够利用该喇叭口面42f上的静压降低效果,将吸入侧连通路55a内的空气A高效地向吸入流路41a内引导。In addition, in this embodiment, a part of the surface defining the suction flow path 41a constitutes the bell mouth surface 42f, and the air A easily flows into the impeller chamber 45 from the outside through the suction flow path 41a. Furthermore, in the present embodiment, since the communication port 55o between the suction side communication passage 55a and the suction flow passage 41a is formed on the bell mouth surface 42f, the suction side communication passage can be connected by utilizing the static pressure reduction effect on the bell mouth surface 42f. The air A in 55a is efficiently guided into the suction flow path 41a.
其结果是,在本实施方式中,与第一实施方式相比,能够使经过吸入流路41a流入叶轮室45的空气A的流量增加。因此,在本实施方式中,与第一实施方式相比,能够将喘振极限线进一步向小流量侧移动,能够进一步扩大离心压缩机30a的工作范围。As a result, in this embodiment, the flow rate of the air A flowing into the impeller chamber 45 through the suction flow path 41 a can be increased compared to the first embodiment. Therefore, in this embodiment, compared with the first embodiment, the surge limit line can be further moved to the small flow rate side, and the operating range of the centrifugal compressor 30a can be further expanded.
《离心压缩机的第三实施方式》"The Third Embodiment of Centrifugal Compressor"
使用图7对离心压缩机的第三实施方式进行说明。A third embodiment of the centrifugal compressor will be described using FIG. 7 .
本实施方式的离心压缩机30b也与第一及第二实施方式的离心压缩机30、30a同样地,具有压缩机叶轮32及压缩机壳体40b。压缩机叶轮32的构成与第一及第二实施方式相同。The centrifugal compressor 30b of this embodiment also has the compressor impeller 32 and the compressor housing 40b similarly to the centrifugal compressors 30 and 30a of the first and second embodiments. The configuration of the compressor impeller 32 is the same as that of the first and second embodiments.
与第一及第二实施方式的离心压缩机30、30a的压缩机壳体40、40a同样地,本实施方式的压缩机壳体40b形成有吸入流路41b、叶轮室45、排出流路46、叶轮侧连通路51、多个循环流路52及吸入侧连通路55b。但是,本实施方式的压缩机壳体40b中的吸入流路41b及吸入侧连通路55b的形状与第一实施方式不同。Like the compressor housings 40, 40a of the centrifugal compressors 30, 30a of the first and second embodiments, the compressor housing 40b of this embodiment is formed with a suction flow path 41b, an impeller chamber 45, and a discharge flow path 46. , the impeller side communication passage 51, a plurality of circulation flow passages 52, and the suction side communication passage 55b. However, the shape of the suction flow path 41b and the suction-side communication path 55b in the compressor housing 40b of this embodiment is different from that of the first embodiment.
本实施方式的吸入流路41b具有以轴线Ar为中心形成旋转对称的形状的缩径部42b及直体部43b。缩径部42b的流路面积随着从轴向前侧Daf朝向轴向后侧Dab而逐渐变小。该缩径部42b形成以轴线Ar为中心的喇叭口形状。因此,该缩径部42b中的划定流路的面朝向靠近轴线Ar的一侧即径向内侧DRi形成光滑凸状的喇叭口面42bf。直体部43b在轴向Da的各位置处的流路面积相同。因此,直体部43b中的划定流路的面形成以轴线Ar为中心的圆筒的内周面43bg。The suction flow path 41b of the present embodiment has a reduced-diameter portion 42b and a straight body portion 43b that are rotationally symmetrical about the axis Ar. The flow path area of the reduced-diameter portion 42b gradually decreases from the axial front side Daf toward the axial rear side Dab. The reduced-diameter portion 42b has a flared shape centered on the axis Ar. Therefore, the surface defining the flow path in the reduced-diameter portion 42b forms a smooth and convex flared surface 42bf toward the side closer to the axis Ar, that is, the radially inner side DRi. The straight body portion 43b has the same flow path area at each position in the axial direction Da. Therefore, the surface defining the flow path in the straight body portion 43b forms a cylindrical inner peripheral surface 43bg centered on the axis Ar.
吸入侧连通路55b中对吸入流路41b的连通口55o,形成于直体部43b中的划定流路的圆筒内周面43bg。在该吸入侧连通路55b中,以吸入侧连通路55b为基准的轴向后侧Dab的部分和第一及第二实施方式同样,由处置筒63b形成。另外,在该吸入侧连通路55b中,以吸入侧连通路55b为基准的轴向前侧Daf的部分由壳体主体61和喇叭口帽65b形成。喇叭口帽65b和第二实施方式同样,被固定于壳体主体61的轴向前侧Daf且壳体主体61的径向内侧DRi。该喇叭口帽65b也从处置筒63b朝轴向前侧Daf隔开间隔而固定于壳体主体61上。该处置筒63b和喇叭口帽65b之间成为吸入侧连通路55b。The communication port 55o to the suction flow path 41b in the suction side communication path 55b is formed on the cylindrical inner peripheral surface 43bg defining the flow path in the straight body portion 43b. In this suction-side communication passage 55b, a part on the rear side Dab in the axial direction based on the suction-side communication passage 55b is formed by the disposal cylinder 63b similarly to the first and second embodiments. In addition, in this suction-side communication passage 55b, a portion on the axial front side Daf with respect to the suction-side communication passage 55b is formed by the case main body 61 and the bell cap 65b. The bell cap 65b is fixed to the axial front side Daf of the case body 61 and to the radially inner side DRi of the case body 61 as in the second embodiment. The flared cap 65b is also fixed to the case main body 61 at a distance from the treatment cylinder 63b toward the axial front side Daf. The suction-side communicating path 55b is formed between the disposal cylinder 63b and the bell mouth cap 65b.
该吸入侧连通路55b从循环流路52和吸入侧连通路55b的边界折回之后,在朝向相对于轴线Ar的径向内侧DRi的同时朝向轴向后侧Dab延伸,与吸入流路41b连通。The suction side communication passage 55b is folded back from the boundary between the circulation flow passage 52 and the suction side communication passage 55b, extends toward the axial rear side Dab while going radially inward DRi with respect to the axis Ar, and communicates with the suction flow passage 41b.
在本实施方式的处置筒63b形成有内径随着朝向轴向后侧Dab而逐渐缩径的缩径内周面63bf和内径在轴向Da上固定的圆筒内周面63bg。该圆筒内周面63bg自缩径内周面63bf的轴向后侧Dab的边缘起形成。在喇叭口帽65b形成有内径随着朝向轴向后侧Dab而逐渐缩径的喇叭口面65bf和内径在轴向Da上固定的圆筒内周面65bg。该圆筒内周面65bg自喇叭口面65bf的轴向后侧Dab的边缘起形成。进而,在喇叭口帽65b形成有外径随着朝向轴向后侧Dab而逐渐缩径的缩径外周面65bh。In the treatment cylinder 63b of this embodiment, a reduced-diameter inner peripheral surface 63bf whose inner diameter gradually decreases toward the axial rear Dab and a cylindrical inner peripheral surface 63bg whose inner diameter is constant in the axial direction Da are formed. The cylindrical inner peripheral surface 63bg is formed from the edge of the diameter-reduced inner peripheral surface 63bf on the rear side Dab in the axial direction. The flared cap 65b is formed with a flared surface 65bf whose inner diameter gradually decreases toward the axial rear side Dab, and a cylindrical inner peripheral surface 65bg whose inner diameter is constant in the axial direction Da. The cylindrical inner peripheral surface 65bg is formed from the edge of the flared surface 65bf on the rear side Dab in the axial direction. Furthermore, a reduced-diameter outer peripheral surface 65bh whose outer diameter gradually decreases toward the axial rear side Dab is formed on the flared cap 65b.
吸入侧连通路55b形成于处置筒63b的缩径内周面63bf和喇叭口帽65b的缩径外周面65bh之间。直体部43b中划定流路的圆筒内周面43bg由处置筒63b的圆筒内周面63bg和喇叭口帽65b的圆筒内周面65bg形成。The suction-side communication passage 55b is formed between the reduced-diameter inner peripheral surface 63bf of the disposal cylinder 63b and the reduced-diameter outer peripheral surface 65bh of the flared cap 65b. The cylindrical inner peripheral surface 43bg defining the flow path in the straight body portion 43b is formed by the cylindrical inner peripheral surface 63bg of the disposal cylinder 63b and the cylindrical inner peripheral surface 65bg of the flared cap 65b.
本实施方式的压缩机壳体40b与前述各实施方式的压缩机壳体40、40a同样,也满足式(1)~式(4)所示的关系。因此,本实施方式的压缩机壳体40b和第一实施方式的压缩机壳体40同样,也能够减小流入叶轮室45的空气A的回旋成分流速,从而能够扩大离心压缩机30b的工作范围。The compressor housing 40b of the present embodiment also satisfies the relationships shown in the formulas (1) to (4) similarly to the compressor housings 40 and 40a in the above-described embodiments. Therefore, the compressor housing 40b of the present embodiment can also reduce the flow velocity of the swirling component of the air A flowing into the impeller chamber 45 similarly to the compressor housing 40 of the first embodiment, thereby expanding the operating range of the centrifugal compressor 30b. .
另外,在本实施方式中,吸入侧连通路55b从循环流路52与吸入侧连通路55b的边界折回之后,朝向轴向后侧Dab延伸,与吸入流路41b连通,所以,叶轮室45内的空气A的一部分返回到吸入流路41b为止的流路长度变长。因此,与加长了循环流路52的流路长度L的情况同样地,能够减小流入叶轮室45的空气A的回旋成分流速。并且,在本实施方式中,由于吸入侧连通路55b从循环流路52和吸入侧连通路55b的边界折回之后朝向轴向后侧Dab延伸,所以能够抑制压缩机壳体40b在轴向Da上加长,并且能够加长叶轮室45内的空气A的一部分返回到吸入流路41b为止的流路长度。In addition, in the present embodiment, the suction side communication passage 55b is folded back from the boundary between the circulation flow passage 52 and the suction side communication passage 55b, then extends toward the axial rear side Dab, and communicates with the suction flow passage 41b. Therefore, the inside of the impeller chamber 45 The length of the flow path until a part of the air A returns to the suction flow path 41b becomes longer. Therefore, similarly to the case where the flow path length L of the circulation flow path 52 is increased, the swirling component flow velocity of the air A flowing into the impeller chamber 45 can be reduced. In addition, in the present embodiment, since the suction side communication passage 55b extends toward the axial rear side Dab after turning back from the boundary between the circulation flow passage 52 and the suction side communication passage 55b, it is possible to suppress the displacement of the compressor housing 40b in the axial direction Da. It is longer, and the length of the flow path until a part of the air A in the impeller chamber 45 returns to the suction flow path 41 b can be increased.
《离心压缩机的第四实施方式》"Fourth Embodiment of Centrifugal Compressor"
使用图8对离心压缩机的第四实施方式进行说明。A fourth embodiment of the centrifugal compressor will be described using FIG. 8 .
本实施方式的离心压缩机30c是将第二实施方式的离心压缩机30a的结构和第三实施方式的离心压缩机30b的结构组合在一起的离心压缩机。即,本实施方式在采用第三实施方式的吸入侧连通路的构成的同时,像第二实施方式那样,在吸入侧流路的喇叭口面形成该吸入侧连通路中对吸入流路的连通口。The centrifugal compressor 30c of the present embodiment is a centrifugal compressor in which the configuration of the centrifugal compressor 30a of the second embodiment and the configuration of the centrifugal compressor 30b of the third embodiment are combined. That is, in the present embodiment, while adopting the configuration of the suction side communication passage of the third embodiment, like the second embodiment, the communication between the suction side communication passage and the suction flow passage is formed on the bell mouth surface of the suction side passage. mouth.
本实施方式的吸入流路41c和第三实施方式同样,也具有以轴线Ar为中心形成旋转对称的形状的缩径部42c及直体部43c。缩径部42c的流路面积随着从轴向前侧Daf向轴向后侧Dab而逐渐变小。该缩径部42c形成以轴线Ar为中心的喇叭口形状。因此,在该缩径部42c中划定流路的面朝向径向内侧DRi形成光滑凸状的喇叭口面42cf。直体部43c在轴向Da上的各位置处的流路面积相同。因此,在直体部43c中划定流路的面形成以轴线Ar为中心的圆筒的内周面43cg。The suction flow path 41c of the present embodiment also has a reduced-diameter portion 42c and a straight body portion 43c that are rotationally symmetrical about the axis Ar, as in the third embodiment. The flow path area of the reduced-diameter portion 42c gradually decreases from the axial front side Daf to the axial rear side Dab. The reduced-diameter portion 42c has a flared shape centered on the axis Ar. Therefore, the surface defining the flow path in the reduced-diameter portion 42c forms a smooth convex flared surface 42cf toward the radially inner side DRi. The flow path area of each position in the axial direction Da of the straight body part 43c is the same. Therefore, the surface defining the flow path in the straight body portion 43c forms a cylindrical inner peripheral surface 43cg centered on the axis Ar.
吸入侧连通路55c中对吸入流路41c的连通口55o,形成于缩径部42c的喇叭口面42cf。在该吸入侧连通路55c中,以吸入侧连通路55c为基准的轴向后侧Dab的部分与前述的各实施方式相同,由处置筒63c形成。另外,在该吸入侧连通路55c中,以吸入侧连通路55c为基准的轴向前侧Daf的部分由壳体主体61和喇叭口帽65c形成。与第二及第三实施方式同样,喇叭口帽65c被固定于壳体主体61的轴向前侧Daf且壳体主体61的径向内侧DRi。该喇叭口帽65c也从处置筒63c朝轴向前侧Daf隔开间隔而固定于壳体主体61上。该处置筒63c和喇叭口帽65c之间成为吸入侧连通路55c。A communication port 55o to the suction flow path 41c in the suction side communication path 55c is formed on the bell mouth surface 42cf of the reduced diameter portion 42c. In this suction-side communication passage 55c, the portion on the rear side Dab in the axial direction with the suction-side communication passage 55c as a reference is formed by the treatment cylinder 63c as in each of the above-mentioned embodiments. In addition, in this suction-side communication passage 55c, a portion on the axial front side Daf with respect to the suction-side communication passage 55c is formed by the case main body 61 and the bell cap 65c. Similar to the second and third embodiments, the flared cap 65c is fixed to the axially front side Daf of the case body 61 and to the radially inner side DRi of the case body 61 . The flared cap 65c is also fixed to the case main body 61 at a distance from the treatment cylinder 63c toward the axial front side Daf. The suction-side communicating path 55c is formed between the disposal cylinder 63c and the flared cap 65c.
和第三实施方式同样地,该吸入侧连通路55c从循环流路52与吸入侧连通路55c的边界折回之后,也在朝向相对于轴线Ar的径向内侧DRi的同时朝轴向后侧Dab延伸,与吸入流路41c连通。Similar to the third embodiment, after the suction side communication passage 55c is folded back from the boundary between the circulation flow passage 52 and the suction side communication passage 55c, it is also directed toward the radially inner side DRi with respect to the axis Ar and at the same time toward the axial rear side Dab. It extends and communicates with the suction flow path 41c.
本实施方式的处置筒63c形成有内径随着朝向轴向后侧Dab而逐渐缩径的缩径内周面63cf和内径在轴向Da上固定的圆筒内周面63cg。该圆筒内周面63cg自缩径内周面63cf的轴向后侧Dab的边缘起形成。在喇叭口帽65c形成有内径随着朝向轴向后侧Dab而逐渐缩径的喇叭口面65cf。进而,在喇叭口帽65c形成有外径随着朝向轴向后侧Dab而逐渐缩径的缩径外周面65ch。处置筒63c的缩径内周面63cf内的轴向后侧Dab的部分形成喇叭口面63cff。该处置筒63c的喇叭口面63cff位于将喇叭口帽65c的喇叭口面65cf朝轴向后侧Dab延长的假想喇叭口面上。The treatment cylinder 63c of the present embodiment is formed with a reduced-diameter inner peripheral surface 63cf whose inner diameter gradually decreases toward the axial rear Dab, and a cylindrical inner peripheral surface 63cg whose inner diameter is constant in the axial direction Da. The cylindrical inner peripheral surface 63cg is formed from the edge of the diameter-reduced inner peripheral surface 63cf on the axially rear side Dab. A flared surface 65cf whose inner diameter gradually decreases toward the axial rear side Dab is formed on the flared cap 65c. Furthermore, a reduced-diameter outer peripheral surface 65ch whose outer diameter gradually decreases toward the axial rear side Dab is formed on the flared cap 65c. A portion of the axially rear side Dab within the reduced-diameter inner peripheral surface 63cf of the treatment cylinder 63c forms a flared surface 63cff. The flared surface 63cff of the treatment cylinder 63c is located on a virtual flared surface extending the flared surface 65cf of the flared cap 65c toward the axial rear side Dab.
吸入侧连通路55c形成于处置筒63c的缩径内周面63cf中除了喇叭口面63cff的部分和喇叭口帽65c的缩径外周面65ch之间。吸入流路41c的缩径部42c中的喇叭口面42cf由喇叭口帽65c的喇叭口面65cf和处置筒63c的喇叭口面63cff形成。The suction-side communication passage 55c is formed between the reduced-diameter inner peripheral surface 63cf of the disposal cylinder 63c except the flared surface 63cff and the reduced-diameter outer peripheral surface 65ch of the flared cap 65c. The flared surface 42cf in the reduced-diameter portion 42c of the suction channel 41c is formed by the flared surface 65cf of the flared cap 65c and the flared surface 63cff of the disposal cylinder 63c.
本实施方式的压缩机壳体40c与前述的各实施方式的压缩机壳体40、40a、40b同样,也满足式(1)~式(4)所示的关系。进而,在本实施方式中,和第二实施方式同样,从轴线Ar到喇叭口帽65c的径向内侧DRi且轴向前侧Daf的边缘为止的尺寸Rc,比出口内径Ro小、且比入口内径Ri大。The compressor housing 40c of the present embodiment also satisfies the relationships shown in the formulas (1) to (4) similarly to the compressor housings 40 , 40a , and 40b in the above-described embodiments. Furthermore, in the present embodiment, as in the second embodiment, the dimension Rc from the axis Ar to the radial inner side DRi of the bell mouth cap 65c and the edge of the axial front side Daf is smaller than the inner diameter Ro of the outlet and smaller than the inner diameter Ro of the inlet. The inner diameter is large.
本实施方式的吸入侧连通路55c与第三实施方式同样,从循环流路52和吸入侧连通路55c的边界折回之后朝向轴向后侧Dab延伸,与吸入流路41c连通。因此,在本实施方式中,与第三实施方式同样地,能够抑制压缩机壳体40c在轴向Da上的加长,并且能够加长叶轮室45内的空气A的一部分返回到吸入流路41c为止的流路长度。Similar to the third embodiment, the suction side communication passage 55c of this embodiment folds back from the boundary between the circulation flow passage 52 and the suction side communication passage 55c, extends toward the axial rear side Dab, and communicates with the suction flow passage 41c. Therefore, in this embodiment, similarly to the third embodiment, the elongation of the compressor housing 40c in the axial direction Da can be suppressed, and the air A in the impeller chamber 45 can be elongated until a part of the air A returns to the suction flow path 41c. the length of the flow path.
另外,与第二实施方式同样地,本实施方式的吸入侧连通路55c中对吸入流路41c的连通口55o形成于缩径部42c的喇叭口面42cf。因此,在本实施方式中,与第二实施方式同样地,不仅能够使空气A容易地从外部经过吸入流路41c流入叶轮室45,而且能够利用喇叭口面42cf上的静压降低效果,将吸入侧连通路55c内的空气A高效地向吸入流路41c内引导。In addition, as in the second embodiment, the communication port 55o to the suction flow path 41c in the suction side communication path 55c of the present embodiment is formed on the bell mouth surface 42cf of the reduced diameter portion 42c. Therefore, in this embodiment, as in the second embodiment, not only can the air A be easily flowed into the impeller chamber 45 from the outside through the suction flow path 41c, but also the static pressure reduction effect on the bell mouth surface 42cf can be used to turn the air into the impeller chamber 45. The air A in the suction side communication path 55c is efficiently guided into the suction flow path 41c.
此外,上述第三实施方式及本实施方式的压缩机壳体40b、40c,均满足式(3)所示的关系。但是,上述第三实施方式及本实施方式的压缩机壳体40b、40c中,也可以不满足式(3)所示的关系。In addition, the above-mentioned third embodiment and the compressor casings 40b and 40c of this embodiment all satisfy the relationship represented by the formula (3). However, in the above-mentioned third embodiment and the compressor housings 40b and 40c of the present embodiment, the relationship shown in the formula (3) may not be satisfied.
另外,虽然以上各实施方式的离心压缩机是在增压器上设置的离心压缩机,本发明的离心压缩机也可以不设置于增压器上。In addition, although the centrifugal compressors in the above embodiments are centrifugal compressors installed on the supercharger, the centrifugal compressor of the present invention may not be installed on the supercharger.
产业上的可利用性Industrial availability
根据本发明的一方式,能够扩大离心压缩机的工作范围。According to one aspect of the present invention, the operating range of the centrifugal compressor can be expanded.
附图标记说明Explanation of reference signs
10:涡轮、11:涡轮旋转轴、12:涡轮叶轮、19:涡轮壳体、20:连结部、21:连结旋转轴、29:中央壳体、30、30a、30b、30c、30x:离心压缩机、31:压缩机旋转轴、32:压缩机叶轮、33:轮毂、35:叶片、40、40a、40b、40c、40x:压缩机壳体、41、41a、41b、41c:吸入流路、42、42b、42c:缩径部、42f、42bf、42cf:喇叭口面、43b、43c:直体部、43bg:圆筒内周面、45:叶轮室、46:排出流路、51:叶轮侧连通路、52:循环流路、55、55a、55b、55c:吸入侧连通路、55o:连通口、61:壳体主体、62:支撑杆(分隔部)、63、63a、63b、63c:处置筒、65、65b、65c:喇叭口帽、Ar:轴线、Da:轴向、Dab:轴向后侧、Daf:轴向前侧、Dc:周向、Dr:径向、DRi:径向内侧、Dro:径向外侧、65b、65c:喇叭口帽、Ar:轴线、Da:轴向、Dab:轴向后侧、Daf:轴向前侧、Dc:周向、Dr:径向、DRi:径向内侧、Dro:径方向外侧。10: Turbine, 11: Turbine rotation shaft, 12: Turbine impeller, 19: Turbine casing, 20: Connection part, 21: Connection rotation shaft, 29: Center casing, 30, 30a, 30b, 30c, 30x: Centrifugal compression machine, 31: compressor rotating shaft, 32: compressor impeller, 33: hub, 35: blades, 40, 40a, 40b, 40c, 40x: compressor housing, 41, 41a, 41b, 41c: suction flow path, 42, 42b, 42c: reduced diameter portion, 42f, 42bf, 42cf: bell mouth surface, 43b, 43c: straight body portion, 43bg: inner peripheral surface of cylinder, 45: impeller chamber, 46: discharge flow path, 51: impeller Side communication path, 52: Circulation flow path, 55, 55a, 55b, 55c: Suction side communication path, 55o: Communication port, 61: Housing main body, 62: Support rod (partition part), 63, 63a, 63b, 63c : Disposal barrel, 65, 65b, 65c: Flare cap, Ar: Axial, Da: Axial, Dab: Axial rear, Daf: Axial front, Dc: Circumferential, Dr: Radial, DRi: Diameter Inwardly, Dro: radially outwardly, 65b, 65c: flared cap, Ar: axially, Da: axially, Dab: axially rearwardly, Daf: axially forwardly, Dc: circumferentially, Dr: radially, DRi: radially inner, Dro: radially outer.
Claims (9)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2015/058538 WO2016151689A1 (en) | 2015-03-20 | 2015-03-20 | Centrifugal compressor and supercharger comprising same |
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| CN107407291A true CN107407291A (en) | 2017-11-28 |
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| CN201580077974.2A Pending CN107407291A (en) | 2015-03-20 | 2015-03-20 | Centrifugal compressor and supercharger including the centrifugal compressor |
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| Country | Link |
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| US (1) | US20180073515A1 (en) |
| EP (1) | EP3273068A4 (en) |
| JP (1) | JP6598388B2 (en) |
| CN (1) | CN107407291A (en) |
| WO (1) | WO2016151689A1 (en) |
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| CN116157601A (en) * | 2020-09-07 | 2023-05-23 | 三菱重工发动机和增压器株式会社 | Compressor housing and centrifugal compressor |
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| EP3205883A1 (en) * | 2016-02-09 | 2017-08-16 | Siemens Aktiengesellschaft | Rotor for a centrifugal turbocompressor |
| WO2018146753A1 (en) * | 2017-02-08 | 2018-08-16 | 三菱重工エンジン&ターボチャージャ株式会社 | Centrifugal compressor and turbocharger |
| DE102017127421A1 (en) * | 2017-11-21 | 2019-05-23 | Man Energy Solutions Se | centrifugal compressors |
| SE542728C2 (en) * | 2017-12-05 | 2020-06-30 | Scania Cv Ab | Compressor Housing, Turbocharger, and Related Devices |
| DE102018102704A1 (en) * | 2018-02-07 | 2019-08-08 | Man Energy Solutions Se | centrifugal compressors |
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| WO2021234886A1 (en) * | 2020-05-21 | 2021-11-25 | 三菱重工エンジン&ターボチャージャ株式会社 | Compressor housing, and centrifugal compressor |
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- 2015-03-20 WO PCT/JP2015/058538 patent/WO2016151689A1/en not_active Ceased
- 2015-03-20 JP JP2017507155A patent/JP6598388B2/en active Active
- 2015-03-20 EP EP15886246.6A patent/EP3273068A4/en not_active Withdrawn
- 2015-03-20 US US15/557,880 patent/US20180073515A1/en not_active Abandoned
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| CN101560987A (en) * | 2008-04-17 | 2009-10-21 | 霍尼韦尔国际公司 | Centrifugal compressor with surge control, and associated method |
| JP2012154200A (en) * | 2011-01-24 | 2012-08-16 | Ihi Corp | Centrifugal compressor and method of manufacturing centrifugal compressor |
| US20140093354A1 (en) * | 2011-05-10 | 2014-04-03 | Borgwarner Inc. | Compressor of an exhaust-gas turbocharger |
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| CN114922829B (en) * | 2018-07-12 | 2024-06-07 | 株式会社电装 | Centrifugal blower |
| CN116157601A (en) * | 2020-09-07 | 2023-05-23 | 三菱重工发动机和增压器株式会社 | Compressor housing and centrifugal compressor |
Also Published As
| Publication number | Publication date |
|---|---|
| JP6598388B2 (en) | 2019-10-30 |
| EP3273068A1 (en) | 2018-01-24 |
| US20180073515A1 (en) | 2018-03-15 |
| WO2016151689A1 (en) | 2016-09-29 |
| EP3273068A4 (en) | 2018-11-07 |
| JPWO2016151689A1 (en) | 2017-12-28 |
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