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CN107387887A - A kind of new high abrasion corrosion-resisting compound pipe - Google Patents

A kind of new high abrasion corrosion-resisting compound pipe Download PDF

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Publication number
CN107387887A
CN107387887A CN201710604345.1A CN201710604345A CN107387887A CN 107387887 A CN107387887 A CN 107387887A CN 201710604345 A CN201710604345 A CN 201710604345A CN 107387887 A CN107387887 A CN 107387887A
Authority
CN
China
Prior art keywords
composite structure
pipeline
layer composite
layer
inner liner
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710604345.1A
Other languages
Chinese (zh)
Inventor
孙晨晨
其他发明人请求不公开姓名
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Superlong Aviation Heat Resistance Material Technology Co Ltd
Original Assignee
Suzhou Superlong Aviation Heat Resistance Material Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Superlong Aviation Heat Resistance Material Technology Co Ltd filed Critical Suzhou Superlong Aviation Heat Resistance Material Technology Co Ltd
Priority to CN201710604345.1A priority Critical patent/CN107387887A/en
Publication of CN107387887A publication Critical patent/CN107387887A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/14Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B18/00Layered products essentially comprising ceramics, e.g. refractory products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L57/00Protection of pipes or objects of similar shape against external or internal damage or wear
    • F16L57/06Protection of pipes or objects of similar shape against external or internal damage or wear against wear
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L58/00Protection of pipes or pipe fittings against corrosion or incrustation
    • F16L58/02Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
    • F16L58/04Coatings characterised by the materials used
    • F16L58/14Coatings characterised by the materials used by ceramic or vitreous materials

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Laminated Bodies (AREA)

Abstract

A kind of new high abrasion corrosion-resisting compound pipe, it is characterised in that the compound pipeline complex pipeline is three-layer composite structure, including inner liner, enhancement layer and outsourcing coating;Described inner liner is carbon fibre reinforced ceramics based composites, and its thickness is 20 45mm;Enhancement layer is polymer matrix composites, and thickness is 20 40mm;Outsourcing coating is glass-reinforced plastic material, and thickness is 10 25mm;The inner liner of three-layer composite structure is carbon fibre reinforced ceramics based composites, effectively improves wear-corrosion resistance;Enhancement layer is polymer matrix composites, improves antidetonation load-carrying properties;Outsourcing coating is glass-reinforced plastic material, and intensity is high, and processing performance is good;Three-layer composite structure is bonded together by phenolic resin curing.The present invention utilizes three-layer composite structure, prepares a kind of complex working condition, low cost, the high abrasion corrosion-resisting compound pipe that technique is simple, abrasion resistance properties are good, service life is grown, has extensive market application value.

Description

A kind of new high abrasion corrosion-resisting compound pipe
Technical field
The present invention relates to a kind of novel pipeline production and processing technical field, more particularly to a kind of new high abrasion are corrosion-resistant Compound pipeline complex pipeline.
Background technology
At present, the wear resistant corrosion resistant pipeline that coal-fired power plant of China uses mainly has:Metallic conduit, polymer pipeline and nothing Machine nonmetal pipeline or the compound pipeline complex pipeline being made up of two kinds of materials.It is by organic polymer, electrodeless nonmetallic or compound pipeline complex pipeline Refer to a few class different materials, the pipelines made of the new material combined by combination process such as metal and be referred to as compound pipeline complex pipeline.It is logical Often, fluid flows at low pressure at the high pressure of pipeline after the supercharging such as air blower, compressor, pump and boiler, fluid can also be used Pressure or the gravity conveying of itself.Having many uses for pipeline is general, be used primarily in feedwater, draining, heat supply, give gas, over long distances it is defeated Send in oil and natural gas, agricultural irrigation, hydraulic engineering and various commercial plants.It is particularly applied to the transport such as coal fired power generation field Coal dust, coal slurry, vapour, water and flue gas desulfurization, the pipeline of denitration, in the process often with corrosion and abrasion.In electric power, stone The industries such as change, metallurgy, mine, nuclear power, corrosion coexists that operating mode is relatively conventional with abrasion, but current pipeline is due to performance list One, some is only wear-resisting or anti-corrosion, and pipe fitting does not match, and in the case where operating mode coexists with abrasion for corrosion, service life is shorter, lets out Leakage effect is frequent, repair and replacement amount is big, therefore develops wear-and corrosion-resistant compound pipeline complex pipeline of new generation and seem very necessary.
Application publication number is that CN204922261U Chinese invention patent discloses a kind of novel wear resistant type cast stone fiberglass Multiple tube, the novel wear resistant type cast stone glass fibre reinforced plastic composite pipe, including compound pipeline complex pipeline, pipeline outer-layer, pipeline articulamentum, pipeline folder Layer, pipeline lining, the compound pipeline complex pipeline are provided with 4 layers, and pipeline outer-layer is arranged on pipeline external surface, and pipeline articulamentum is arranged on pipe Between road outer layer and the pipe sandwich, pipe sandwich is connected with pipeline lining, and pipeline lining is arranged on inner surface of pipeline, this hair Bright rational in infrastructure, one piece machine-shaping, using totally-enclosed sealing, simple installation has that wear-resisting, intensity is high, corrosion-resistant, high The characteristics of crushing resistance, lower resistance, improve the performance and used life of pipeline.
The Chinese invention patent of Application No. 201220616177.0 discloses a kind of steam using three layers of insulation construction Conveyance conduit, the steam conveying pipe are inner sliding type pipeline, interior to being followed successively by interior instrumentation tubes, hard nanometer thermal insulation composite wood outside The bed of material, hard refractory mineral wool layer, organic foam layer and outer steel pipe, using hard nanometer heat insulation composite material layer and hard Pyroceram cotton layer instead of existing calcium silicates watt or magnesium silicate watt, and air layer is not present in pipeline, avoids air layer Easily intake a series of problems brought, without separately setting slip, guiding trestle.It is an advantage of the invention that steam conveying pipe has Very strong anti-pressure ability, and high insulating effect, good water-proof effect is in light weight, is readily transported and installs, has saved and be produced into This, can be widely applied in steam conveying pipe manufacturing field.Its shortcoming is to use hard nanometer heat insulation composite material Layer, is easily damaged during installing/dismounting, in turn results in the failure of heat-insulation layer, influence the integral heat insulation of material Can, it is unsatisfactory for existing engine request.
Currently, there are pipelines in the market, but the piping cost under use under complex working condition is higher, abrasion-proof corrosion-proof Poor-performing is lost, the life-span is shorter, wastes substantial amounts of financial resource and material resource, and insulation material is single, and thermal conductivity factor is higher.Research and develop resistance to Corrosion and the frontline technology that the wear-resistant compound pipeline complex pipeline coexisted is that current new material is developed, and wear resistant corrosion resistant Material Field skill The one of art innovation is big crucial, has very significant economic results in society.
The content of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of corrosion-resistant multiple tube of new high abrasion Road, comprehensively utilize the performance advantage of composite construction and different materials, there is provided a kind of complex working condition, low cost, technique it is simple, Abrasion resistance properties are good, the high abrasion corrosion-resisting compound pipe of service life length.
In order to realize the purpose of the present invention, adopt the following technical scheme that:A kind of new high abrasion corrosion-resisting compound pipe, It is characterized in that the compound pipeline complex pipeline is three-layer composite structure, including inner liner, enhancement layer and outsourcing coating, inner liner are carbon FRCMC, its thickness are 20-45mm;Enhancement layer is polymer matrix composites, thickness 20-40mm; Outsourcing coating is glass-reinforced plastic material, thickness 10-25mm.
The inner liner of three-layer composite structure is carbon fibre reinforced ceramics based composites, and wherein carbon fiber content is 20- 30%, ceramic matrix is silicon carbide ceramics, granularity 300-350.Enhancement layer is polymer matrix composites, and resin is polyethylene tree Fat, part by weight 5-10%.Outsourcing coating is glass-reinforced plastic material, and principal ingredients are unsaturated polyester resin, curing agent and rush Enter agent.Three-layer composite structure is bonded together by phenolic resin curing.
Compared with prior art, the present invention has the advantages that:
(1)In the case where corroding and wearing the operating mode coexisted, pipeline life greatly prolongs;
(2)Using three-layer composite structure, the performance of pipeline is improved, the carbon fibre reinforced ceramics based composites of inner liner can be effective Improve wear-corrosion resistance;The polymer matrix composites of enhancement layer, improve antidetonation load-carrying properties;The glass of outsourcing coating Steel material intensity is high, and processing performance is good, has extensive market application value.
Brief description of the drawings
The following drawings is only intended to, in doing schematic illustration and explanation to the present invention, not delimit the scope of the invention.Wherein:
Fig. 1 is a kind of new high abrasion corrosion-resisting compound pipe structural representation.
10 be fiberglass outsourcing coating, and 20 be enhancement layer polymer matrix composites, and 30 be that inner liner fibre reinforced is made pottery Porcelain based composites.
Embodiment
With reference to specific embodiment, the present invention is furture elucidated, it should be understood that these embodiments are merely to illustrate the present invention Rather than limitation the scope of the present invention, after the present invention has been read, various equivalences of the those skilled in the art to the present invention The modification of form falls within the application appended claims and limited.
Embodiment 1
Reference picture 1, is a kind of new high abrasion corrosion-resisting compound pipe structural representation, and 1 is fiberglass outsourcing coating, 2 It is inner liner carbon fibre reinforced ceramics based composites for enhancement layer polymer matrix composites, 3, wherein the carbon fiber of inner liner increases Strong ceramic matric composite, its thickness are 25mm, and wherein the weight content of carbon fiber is 20%, and ceramic matrix is silicon carbide ceramics, Granularity is 300;Enhancement layer is polymer matrix composites, thickness 33mm, and resin is polyvinyl resin, part by weight 5%, Cure under pressure under vacuum environment;Outsourcing coating is glass-reinforced plastic material, and thickness 15mm, dispensing is unsaturated polyester resin, admittedly Agent and accelerator;Three-layer composite structure is bonded together by phenolic resin curing, and high abrasion corrosion-resisting compound pipe is made.
Embodiment 2
Reference picture 1, is a kind of new high abrasion corrosion-resisting compound pipe structural representation, and 1 is fiberglass outsourcing coating, 2 It is inner liner carbon fibre reinforced ceramics based composites for enhancement layer polymer matrix composites, 3, wherein the carbon fiber of inner liner increases Strong ceramic matric composite, its thickness are 30mm, and wherein the weight content of carbon fiber is 20%, and ceramic matrix is silicon carbide ceramics, Granularity is 350;Enhancement layer is polymer matrix composites, thickness 25mm, and resin is polyvinyl resin, part by weight 10%, Cure under pressure under vacuum environment;Outsourcing coating is glass-reinforced plastic material, and thickness 20mm, dispensing is unsaturated polyester resin, admittedly Agent and accelerator;Three-layer composite structure is bonded together by phenolic resin curing, and high abrasion corrosion-resisting compound pipe is made.
Two embodiments of the present invention are above are only, but the design concept of the present invention is not limited thereto, all profits The change of unsubstantiality is carried out to the present invention with this design, the behavior for invading the scope of protection of the invention all should be belonged to.In every case it is Any type of letter made without departing from the content of technical solution of the present invention, the technical spirit according to the present invention to above example Single modification, equivalent variations and remodeling, still fall within the protection domain of technical solution of the present invention.

Claims (5)

  1. A kind of 1. new high abrasion corrosion-resisting compound pipe, it is characterised in that the compound pipeline complex pipeline is three-layer composite structure, including Inner liner, enhancement layer and outsourcing coating;Described inner liner is carbon fibre reinforced ceramics based composites, and its thickness is 20—-45mm;Enhancement layer is polymer matrix composites, thickness 20-40mm;Outsourcing coating is glass-reinforced plastic material, and thickness is 10-25mm。
  2. 2. compound pipeline complex pipeline according to claim 1, it is characterised in that the inner liner of described three-layer composite structure is that carbon is fine Dimension enhancing ceramic matric composite, wherein carbon fiber weight is 20-30%, and ceramic matrix is silicon carbide ceramics, granularity 300- 350。
  3. 3. compound pipeline complex pipeline according to claim 1, it is characterised in that the enhancement layer of described three-layer composite structure is resin Based composites, resin are polyvinyl resins, part by weight 5-10%.
  4. 4. compound pipeline complex pipeline according to claim 1, it is characterised in that the outsourcing coating of described three-layer composite structure is Glass-reinforced plastic material, principal ingredients are unsaturated polyester resin, curing agent and accelerator.
  5. 5. compound pipeline complex pipeline according to claim 1, it is characterised in that described three-layer composite structure is to pass through phenolic resin Solidification is bonded together.
CN201710604345.1A 2017-07-24 2017-07-24 A kind of new high abrasion corrosion-resisting compound pipe Pending CN107387887A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710604345.1A CN107387887A (en) 2017-07-24 2017-07-24 A kind of new high abrasion corrosion-resisting compound pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710604345.1A CN107387887A (en) 2017-07-24 2017-07-24 A kind of new high abrasion corrosion-resisting compound pipe

Publications (1)

Publication Number Publication Date
CN107387887A true CN107387887A (en) 2017-11-24

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108274826A (en) * 2018-01-22 2018-07-13 山东大学 A kind of high temperature resistant erosion resistance carbon fibre reinforced pipe and preparation method thereof
RU2726422C1 (en) * 2019-06-17 2020-07-14 Общество с ограниченной ответственностью "ЭЛКАД" Hybrid pipe
CN111473184A (en) * 2020-05-11 2020-07-31 广东荣钢管道科技有限公司 Water supply composite connecting pipe

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008138817A (en) * 2006-12-04 2008-06-19 Kanaflex Corporation Complex cement pipe
CN103292055A (en) * 2013-05-08 2013-09-11 河北华强科技开发有限公司 Compound glass steel tube
CN204437516U (en) * 2015-02-05 2015-07-01 阿图什市德通管业有限公司 A kind of pressure resisting glass steel water-feeding pipes
CN204512691U (en) * 2015-02-05 2015-07-29 阿图什市德通管业有限公司 A kind of high strength glass steel pipeline
CN105538738A (en) * 2015-12-07 2016-05-04 江苏众成复合材料有限责任公司 Manufacturing process of carbon fiber composite pipe and carbon fiber composite pipe
CN205842005U (en) * 2016-08-04 2016-12-28 广州市双时复合材料有限公司 A kind of glass reinforced plastic pipe
CN206299921U (en) * 2016-12-28 2017-07-04 北京市水利规划设计研究院 Pipeline

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008138817A (en) * 2006-12-04 2008-06-19 Kanaflex Corporation Complex cement pipe
CN103292055A (en) * 2013-05-08 2013-09-11 河北华强科技开发有限公司 Compound glass steel tube
CN204437516U (en) * 2015-02-05 2015-07-01 阿图什市德通管业有限公司 A kind of pressure resisting glass steel water-feeding pipes
CN204512691U (en) * 2015-02-05 2015-07-29 阿图什市德通管业有限公司 A kind of high strength glass steel pipeline
CN105538738A (en) * 2015-12-07 2016-05-04 江苏众成复合材料有限责任公司 Manufacturing process of carbon fiber composite pipe and carbon fiber composite pipe
CN205842005U (en) * 2016-08-04 2016-12-28 广州市双时复合材料有限公司 A kind of glass reinforced plastic pipe
CN206299921U (en) * 2016-12-28 2017-07-04 北京市水利规划设计研究院 Pipeline

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108274826A (en) * 2018-01-22 2018-07-13 山东大学 A kind of high temperature resistant erosion resistance carbon fibre reinforced pipe and preparation method thereof
RU2726422C1 (en) * 2019-06-17 2020-07-14 Общество с ограниченной ответственностью "ЭЛКАД" Hybrid pipe
CN111473184A (en) * 2020-05-11 2020-07-31 广东荣钢管道科技有限公司 Water supply composite connecting pipe

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Application publication date: 20171124

RJ01 Rejection of invention patent application after publication