CN107382299A - A kind of low temperature preparation method of low dielectric microwave media ceramic - Google Patents
A kind of low temperature preparation method of low dielectric microwave media ceramic Download PDFInfo
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Abstract
本发明公开了一种低介微波介质陶瓷的低温制备方法,属于微波介质陶瓷技术领域。本发明按照化学通式Li2(Mg1‑xZnx)SiO4进行配料、球磨、烘干和预烧形成晶相,然后在预烧粉体中加入复合助烧剂进行二次球磨、烘干和低温烧结最终得到微波介质陶瓷材料。本发明通过Zn2+替代Mg2+能够初步降低微波介质陶瓷的致密化温度以及提高其介电性能;复合助烧剂在后续烧结过程中形成液相,使得烧结温度进一步降低至900℃,并且提高了微波介质陶瓷材料的致密性。本发明提供方法制备有利于具有较低的介电常数和较高的品质因数的Li2MgSiO4基微波介质陶瓷在LTCC的应用,满足了微波通信行业的需求。
The invention discloses a low-temperature preparation method of low-medium microwave dielectric ceramics, belonging to the technical field of microwave dielectric ceramics. According to the general chemical formula Li 2 (Mg 1-x Zn x )SiO 4 , the present invention carries out batching, ball milling, drying and calcining to form a crystal phase, and then adds a composite sintering aid to the pre-sintered powder for secondary ball milling and calcining. Dry and low-temperature sintering finally yields microwave dielectric ceramic materials. The present invention can preliminarily reduce the densification temperature of microwave dielectric ceramics and improve its dielectric properties by substituting Zn 2+ for Mg 2+ ; the composite sintering aid forms a liquid phase in the subsequent sintering process, so that the sintering temperature is further reduced to 900°C, and The compactness of the microwave dielectric ceramic material is improved. The method provided by the invention is conducive to the application of Li 2 MgSiO 4 -based microwave dielectric ceramics with lower dielectric constant and higher quality factor in LTCC, and meets the needs of the microwave communication industry.
Description
技术领域technical field
本发明属于微波介质陶瓷技术领域,特别涉及一种低介微波介质陶瓷的低温制备方法。The invention belongs to the technical field of microwave dielectric ceramics, in particular to a low-temperature preparation method of low-medium microwave dielectric ceramics.
背景技术Background technique
微波介质陶瓷是指用于微波频段电路中作为介质材料并完成一种或多种功能的陶瓷,是现代通信技术中的关键基础材料。微波介质陶瓷的性能指标在很大程度上决定了微波通信器件与系统的性能。随着现代通讯技术的工作频率进一步向高频范围拓展,特别是在进入毫米波和亚毫米波段后,材料的介电损耗明显增大,信号传输延迟时间较长,信号衰减也愈发突出,而这一现象的出现与微波介质陶瓷材料的介电常数和介电损耗息息相关。故而,为了保证基板材料和高端微波元器件在高频获得高速和高质量的传输信号,需要采用低介电常数、高品质因数Q的微波介质陶瓷材料。另一方面,随着器件功能的发展,人们希望在更小体积的器件上集成更多的功能,因而对电路组装密度的期许也愈来愈高。而低温共烧陶瓷技术(Low Temperature Co-fired Ceramic,LTCC)正是实现元器件小型化、集成化、高可靠性和低成本发展的重要途径。LTCC因其具有高频、低损耗、高度集成和高速传输的优势从众多微电子集成和整合技术中脱颖而出,成为了目前电子元件集成的主流方式。其中作为LTCC的关键技术之一—LTCC材料技术,其最大的特点在于:LTCC陶瓷材料能在较低烧结温度下烧结成瓷,并且能与Ag及其合金等导电性能优良的金属电极材料实现共烧。Li2MgSiO4基微波介质陶瓷具有优异的介电性能,其介电常数为5~6,品质因数Q高达15000GHz,并且能够实现与Ag金属共烧,因而,Li2MgSiO4基微波介质陶瓷作为一种低介电常数微波陶瓷材料具有广阔的应用前景。然而,由于其烧结温度高达1250℃,使其无法应用于LTCC,只有将其烧结温度降低至960℃以下,才能在LTCC中发挥其优异的性能优势。目前,通常采用添加玻璃作为助烧剂的方法来达到降低烧结温度的目的,然而,由于添加的玻璃很容易与导电银浆中含有的玻璃发生化学反应,故而限制了其在LTCC中广泛应用。因此,如何使得Li2MgSiO4基微波介质陶瓷广泛应用于LTCC中,且能够克服上述缺陷,成为了本领域想要解决的技术问题。Microwave dielectric ceramics refer to ceramics that are used as dielectric materials in microwave frequency circuits and perform one or more functions. They are key basic materials in modern communication technology. The performance index of microwave dielectric ceramics largely determines the performance of microwave communication devices and systems. With the further expansion of the working frequency of modern communication technology to the high-frequency range, especially after entering the millimeter wave and submillimeter wave bands, the dielectric loss of the material increases significantly, the signal transmission delay time is longer, and the signal attenuation becomes more prominent. The appearance of this phenomenon is closely related to the dielectric constant and dielectric loss of microwave dielectric ceramic materials. Therefore, in order to ensure that substrate materials and high-end microwave components obtain high-speed and high-quality transmission signals at high frequencies, it is necessary to use microwave dielectric ceramic materials with low dielectric constant and high quality factor Q. On the other hand, with the development of device functions, people hope to integrate more functions on devices with smaller volumes, so the expectations for circuit assembly density are getting higher and higher. The low temperature co-fired ceramic technology (Low Temperature Co-fired Ceramic, LTCC) is an important way to realize the miniaturization, integration, high reliability and low-cost development of components. LTCC stands out from many microelectronic integration and integration technologies because of its advantages of high frequency, low loss, high integration and high-speed transmission, and has become the mainstream way of electronic component integration. Among them, as one of the key technologies of LTCC - LTCC material technology, its biggest feature is that LTCC ceramic materials can be sintered into porcelain at a relatively low sintering temperature, and can be combined with metal electrode materials with excellent electrical conductivity such as Ag and its alloys. burn. Li 2 MgSiO 4 -based microwave dielectric ceramics have excellent dielectric properties, the dielectric constant is 5-6, the quality factor Q is as high as 15000 GHz, and it can be co-fired with Ag metal. Therefore, Li 2 MgSiO 4 -based microwave dielectric ceramics are used as A low dielectric constant microwave ceramic material has broad application prospects. However, because its sintering temperature is as high as 1250°C, it cannot be applied to LTCC. Only by lowering its sintering temperature below 960°C can it exert its excellent performance advantages in LTCC. At present, the method of adding glass as a sintering aid is usually used to reduce the sintering temperature. However, because the added glass is easy to chemically react with the glass contained in the conductive silver paste, it limits its wide application in LTCC. Therefore, how to make Li 2 MgSiO 4 -based microwave dielectric ceramics widely used in LTCC and overcome the above defects has become a technical problem to be solved in this field.
发明内容Contents of the invention
为了克服现有技术的不足,本发明提供了一种低介微波介质陶瓷的低温制备方法,其核心思想在于:通过采用离子替代初步降低烧结温度,并利用复合助烧剂使得烧结时形成液相,进一步将Li2MgSiO4基微波介质陶瓷材料的烧结温度降低至900℃,同时促进晶粒生长致密均匀。In order to overcome the deficiencies of the prior art, the present invention provides a low-temperature preparation method of low-medium microwave dielectric ceramics, the core idea of which is: the sintering temperature is preliminarily reduced by using ion substitution, and a liquid phase is formed during sintering by using a composite sintering aid , further reducing the sintering temperature of Li 2 MgSiO 4 -based microwave dielectric ceramic materials to 900 °C, while promoting dense and uniform grain growth.
为了实现上述目的,本发明如下技术方案:In order to achieve the above object, the present invention has the following technical solutions:
一种低介微波介质陶瓷的低温制备方法,其特征在于,包括如下步骤:A low-temperature preparation method for low-medium microwave dielectric ceramics, characterized in that it comprises the following steps:
步骤A:配料;将Li2CO3、ZnO、MgO、SiO2按照化学通式Li2(Mg1-xZnx)SiO4进行配料形成混合物,所述化学通式Li2(Mg1-xZnx)SiO4中x的取值范围为0<x≦0.5;Step A: batching; Li 2 CO 3 , ZnO, MgO, SiO 2 are batched according to the general chemical formula Li 2 (Mg 1-x Zn x )SiO 4 to form a mixture, the chemical general formula Li 2 (Mg 1-x Zn x ) The value range of x in SiO 4 is 0<x≦0.5;
步骤B:球磨;将步骤A所得混合物进行球磨后得到混合均匀的第一球磨料;Step B: ball milling; ball milling the mixture obtained in step A to obtain a uniformly mixed first ball mill;
步骤C:烘干、过筛;将步骤B所得第一球磨料烘干后过筛得到第一干燥粉体;Step C: drying and sieving; drying and sieving the first ball mill material obtained in step B to obtain the first dry powder;
步骤D:预烧;将步骤C得到的第一干燥粉体在大气氛围下预烧合成,得到预烧粉体;Step D: pre-calcining; pre-calcining the first dry powder obtained in step C in an atmospheric atmosphere to obtain a pre-calcined powder;
步骤E:球磨;将步骤D所得预烧粉体与LiF及低熔点氧化物一并进行二次球磨,所述低熔点氧化物为Bi2O3或者V2O5;其中:LiF占预烧粉体的质量百分比为1~4%,所述低熔点氧化物占预烧粉体的质量百分比为1~3%,得到混合均匀的第二球磨料;Step E: ball milling; the calcined powder obtained in step D is ball milled together with LiF and a low-melting point oxide, and the low-melting point oxide is Bi 2 O 3 or V 2 O 5 ; wherein: LiF accounts for The mass percentage of the powder is 1-4%, and the mass percentage of the low melting point oxide in the calcined powder is 1-3%, so as to obtain a uniformly mixed second ball abrasive;
步骤F:烘干;将步骤E所得的第二球磨料烘干得到第二干燥粉体;Step F: drying; drying the second ball mill material obtained in step E to obtain a second dry powder;
步骤G:烧结;将步骤F得到第二干燥粉体在大气氛围下进行烧结,最终制得Li2MgSiO4基微波介质陶瓷材料。Step G: sintering; the second dry powder obtained in step F is sintered in the atmosphere to finally obtain a Li 2 MgSiO 4 -based microwave dielectric ceramic material.
进一步地,本发明步骤B中具体球磨过程为:以无水乙醇作为分散剂,以氧化锆球作为球磨介质,按照混合物:磨球:无水乙醇的质量比为1∶3~5∶1.5~3进行研磨,研磨时间为6~16小时,得到混合均匀的球磨料。Further, the specific ball milling process in the step B of the present invention is: using absolute ethanol as a dispersant, using zirconia balls as a ball milling medium, according to the mass ratio of the mixture: balls: absolute ethanol is 1:3~5:1.5~ 3. Grinding, the grinding time is 6-16 hours, to obtain a uniformly mixed ball grinding material.
具体地,本发明步骤C中烘干温度为70~100℃,优选为80℃。Specifically, the drying temperature in step C of the present invention is 70-100°C, preferably 80°C.
进一步地,本发明步骤D中预烧温度为800~1000℃,预烧时间为2~6小时。Further, in step D of the present invention, the pre-calcination temperature is 800-1000° C., and the pre-calcination time is 2-6 hours.
进一步地,本发明步骤E中具体球磨过程为:以无水乙醇作为分散剂,以氧化锆球作为球磨介质,按照混合物:磨球:无水乙醇的质量比为1∶3~5∶1.5~3进行研磨,研磨时间为6~16小时,得到混合均匀的球磨料。Further, the specific ball milling process in step E of the present invention is: using absolute ethanol as a dispersant, using zirconia balls as a ball milling medium, according to the mass ratio of the mixture: balls: absolute ethanol is 1:3~5:1.5~ 3. Grinding, the grinding time is 6-16 hours, to obtain a uniformly mixed ball grinding material.
具体地,本发明步骤F中烘干温度为70~100℃,优选为80℃。Specifically, the drying temperature in step F of the present invention is 70-100°C, preferably 80°C.
进一步地,本发明步骤G中烧结温度为850~950℃,烧结时间为2~6小时;Further, the sintering temperature in step G of the present invention is 850-950°C, and the sintering time is 2-6 hours;
具体地,本发明步骤G中烧结过程中升温速率为2℃/min。Specifically, the heating rate during the sintering process in Step G of the present invention is 2° C./min.
相比现有技术,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明提供一种简单、可靠、低成本、低温制备低介微波介质陶瓷的方法,在预烧工序合成晶相,通过Zn2+替代Mg2+能够初步降低微波介质陶瓷的致密化温度以及提高其介电性能;进一步地,本发明在预烧后加入复合助烧剂,其中复合助烧剂在后续烧结过程中形成液相,液相的产生不仅使得陶瓷颗粒之间粘结更为紧密而且提高了颗粒的表面活性,从而能够显著促进陶瓷烧结,使得所述Li2(Mg1-xZnx)SiO4的烧结温度降低至900℃。另外,烧结过程Li+的挥发使得晶粒上产生空洞,影响陶瓷材料的致密性,进而影响其性能,而LiF能够克服上述缺陷,避免空洞的产生,进一步地提高微波介质陶瓷材料的致密性。本发明提供方法制备有利于具有较低的介电常数和较高的品质因数的Li2MgSiO4基微波介质陶瓷在LTCC的应用,满足了微波通信行业的需求。The invention provides a simple, reliable, low-cost, and low-temperature method for preparing low-medium microwave dielectric ceramics. The crystal phase is synthesized in the pre-firing process, and the densification temperature of microwave dielectric ceramics can be initially reduced and improved by replacing Mg 2+ with Zn 2+ Its dielectric properties; further, the present invention adds a composite sintering aid after pre-firing, wherein the composite sintering aid forms a liquid phase in the subsequent sintering process, and the generation of the liquid phase not only makes the bonding between the ceramic particles tighter but also The surface activity of the particles is improved, so that the sintering of ceramics can be significantly promoted, so that the sintering temperature of the Li 2 (Mg 1-x Zn x )SiO 4 is reduced to 900°C. In addition, the volatilization of Li + in the sintering process causes voids on the grains, which affects the compactness of ceramic materials, thereby affecting its performance. LiF can overcome the above defects, avoid the generation of voids, and further improve the compactness of microwave dielectric ceramic materials. The method provided by the invention is conducive to the application of Li 2 MgSiO 4 -based microwave dielectric ceramics with lower dielectric constant and higher quality factor in LTCC, and meets the needs of the microwave communication industry.
附图说明Description of drawings
图1为实例6制得Li2(Mg0.5Zn0.5)SiO4陶瓷的XRD图谱;Fig. 1 is the XRD spectrum of Li 2 (Mg 0.5 Zn 0.5 ) SiO 4 ceramics prepared in Example 6;
图2为实施例1至6制得Li2(Mg1-xZnx)SiO4陶瓷断面的SEM图。Fig. 2 is an SEM image of the cross-section of Li 2 (Mg 1-x Zn x )SiO 4 ceramics prepared in Examples 1 to 6.
具体实施方式detailed description
下文以Li2(Mg0.8Zn0.2)SiO4和Li2(Mg0.5Zn0.5)SiO4为例,结合说明书附图详细阐述本发明的原理和特性,需要说明的是:本发明具体实施例只用于解释本发明,而并非限定本发明的保护范围。Taking Li 2 (Mg 0.8 Zn 0.2 )SiO 4 and Li 2 (Mg 0.5 Zn 0.5 )SiO 4 as examples below, the principles and characteristics of the present invention will be described in detail in conjunction with the accompanying drawings. It should be noted that the specific embodiments of the present invention are only It is used to explain the present invention, but not to limit the protection scope of the present invention.
实施例1:Example 1:
本发明公开了一种低介微波介质陶瓷的低温制备方法,包括如下步骤:The invention discloses a low-temperature preparation method of low-medium microwave dielectric ceramics, which comprises the following steps:
步骤A:配料;将Li2CO3、ZnO、MgO、SiO2按照化学通式Li2(Mg0.8Zn0.2)SiO4进行配料形成混合物;Step A: batching; batching Li 2 CO 3 , ZnO, MgO, and SiO 2 according to the general chemical formula Li 2 (Mg 0.8 Zn 0.2 )SiO 4 to form a mixture;
步骤B:球磨;将步骤A配制得到的混合物放入聚四氟乙烯球磨罐中,以无水乙醇作为分散剂,氧化锆球为球磨介质,其中:混合物:磨球:无水乙醇的质量比为1∶5∶1.5,在行星式球磨机上球磨12小时;得到混合均匀的第一球磨料;Step B: ball milling; put the mixture prepared in step A into a polytetrafluoroethylene ball milling tank, use absolute ethanol as a dispersant, and zirconia balls as a ball milling medium, wherein: the mass ratio of mixture: grinding balls: absolute ethanol 1: 5: 1.5, ball milled on a planetary ball mill for 12 hours; obtain the first ball mill that is uniformly mixed;
步骤C:烘干、过筛;将步骤B得到的第一球磨料放入80℃烘箱中烘干得到第一干燥粉体;Step C: drying and sieving; putting the first ball abrasive obtained in step B into an oven at 80°C to dry to obtain the first dry powder;
步骤D:预烧;将步骤C得到的干燥粉体置于Al2O3坩埚中,在850℃的大气氛围条件下预烧4小时,得到预烧粉体;Step D: pre-calcining; the dry powder obtained in step C is placed in an Al 2 O 3 crucible, and pre-fired for 4 hours under an atmospheric condition of 850° C. to obtain a pre-calcined powder;
步骤E:球磨;称量占预烧粉体的质量百分比为1%的LiF和占预烧粉体的质量百分比为1%的V2O5,将LiF、V2O5与步骤D得到的预烧粉体一并置于聚四氟乙烯球磨罐中进行二次球磨,以无水乙醇作为分散剂,氧化锆球为球磨介质,其中:混合物:磨球:无水乙醇的质量比为1∶5∶1.5,在行星式球磨机上球磨12小时,得到混合均匀的第二球磨料;Step E: ball milling; weighing 1% LiF and 1% V 2 O 5 in the calcined powder, and mixing LiF, V 2 O 5 with the obtained The calcined powder is placed together in a polytetrafluoroethylene ball mill tank for secondary ball milling, with absolute ethanol as the dispersant, and zirconia balls as the ball milling medium, wherein: the mass ratio of mixture: grinding balls: absolute ethanol is 1 : 5: 1.5, ball milled on a planetary ball mill for 12 hours to obtain the second ball mill material mixed uniformly;
步骤F:烘干;将步骤E所得的第二球磨料放入80℃烘箱中烘干得到第二干燥粉体;Step F: drying; put the second ball mill obtained in step E into an oven at 80°C and dry to obtain a second dry powder;
步骤G:造粒、模压成型;在步骤F所得干燥粉体中加入占第二干燥粉体的质量百分比为8%的聚乙烯醇得到粒料,然后将粒料在玛瑙研钵中研磨,将研磨后的粉体过100目筛后,经10MPa压制成直径为12mm,厚度为6mm的圆柱形试样;Step G: granulation and compression molding; adding polyvinyl alcohol accounting for 8% by mass of the second dry powder to the dry powder obtained in step F to obtain pellets, and then grinding the pellets in an agate mortar, After the ground powder passes through a 100-mesh sieve, it is compressed into a cylindrical sample with a diameter of 12mm and a thickness of 6mm by 10MPa;
步骤H:排胶、烧结;将步骤G得到的圆柱形试样置于马弗炉中,按照2℃/min温度曲线进行升温,温度达到550℃时保温3小时进行排胶,而后继续按照2℃/min温度曲线进行升温,升温至900℃时,在此温度下维持3小时进行烧结,最终制得Li2MgSiO4基微波介质陶瓷材料。Step H: debinding and sintering; place the cylindrical sample obtained in step G in a muffle furnace, heat up according to the temperature curve of 2°C/min, keep it warm for 3 hours when the temperature reaches 550°C, and then proceed to debinding according to 2 °C/min temperature curve to raise the temperature, when the temperature rises to 900 °C, it is maintained at this temperature for 3 hours for sintering, and finally the Li 2 MgSiO 4 -based microwave dielectric ceramic material is obtained.
实施例2:Example 2:
本发明公开了一种低介微波介质陶瓷的低温制备方法,包括如下步骤:The invention discloses a low-temperature preparation method of low-medium microwave dielectric ceramics, which comprises the following steps:
步骤A:配料;将Li2CO3、ZnO、MgO、SiO2按照化学通式Li2(Mg0.8Zn0.2)SiO4进行配料形成混合物;Step A: batching; batching Li 2 CO 3 , ZnO, MgO, and SiO 2 according to the general chemical formula Li 2 (Mg 0.8 Zn 0.2 )SiO 4 to form a mixture;
步骤B:球磨;将步骤A配制得到的混合物放入聚四氟乙烯球磨罐中,以无水乙醇作为分散剂,氧化锆球为球磨介质,其中:混合物:磨球:无水乙醇的质量比为1∶5∶1.5,在行星式球磨机上球磨12小时;得到混合均匀的第一球磨料;Step B: ball milling; put the mixture prepared in step A into a polytetrafluoroethylene ball milling tank, use absolute ethanol as a dispersant, and zirconia balls as a ball milling medium, wherein: the mass ratio of mixture: grinding balls: absolute ethanol 1: 5: 1.5, ball milled on a planetary ball mill for 12 hours; obtain the first ball mill that is uniformly mixed;
步骤C:烘干、过筛;将步骤B得到的第一球磨料放入80℃烘箱中烘干得到第一干燥粉体;Step C: drying and sieving; putting the first ball abrasive obtained in step B into an oven at 80°C to dry to obtain the first dry powder;
步骤D:预烧;将步骤C得到的干燥粉体置于Al2O3坩埚中,在850℃的大气氛围条件下预烧4小时,得到预烧粉体;Step D: pre-calcining; the dry powder obtained in step C is placed in an Al 2 O 3 crucible, and pre-fired for 4 hours under an atmospheric condition of 850° C. to obtain a pre-calcined powder;
步骤E:球磨;称量占预烧粉体的质量百分比为2%的LiF和占预烧粉体的质量百分比为1%的V2O5,将LiF、V2O5与步骤D得到的预烧粉体一并置于聚四氟乙烯球磨罐中进行二次球磨,以无水乙醇作为分散剂,氧化锆球为球磨介质,其中:混合物:磨球:无水乙醇的质量比为1∶5∶1.5,在行星式球磨机上球磨12小时,得到混合均匀的第二球磨料;Step E: ball milling; weighing 2% of LiF and 1% of V 2 O 5 in the calcined powder, and mixing LiF, V 2 O 5 with the obtained The calcined powder is placed together in a polytetrafluoroethylene ball mill tank for secondary ball milling, with absolute ethanol as the dispersant, and zirconia balls as the ball milling medium, wherein: the mass ratio of mixture: grinding balls: absolute ethanol is 1 : 5: 1.5, ball milled on a planetary ball mill for 12 hours to obtain the second ball mill material mixed uniformly;
步骤F:烘干;将步骤E所得的第二球磨料放入80℃烘箱中烘干得到第二干燥粉体;Step F: drying; put the second ball mill obtained in step E into an oven at 80°C and dry to obtain a second dry powder;
步骤G:造粒、模压成型;在步骤F所得干燥粉体中加入占第二干燥粉体的质量百分比为8%的聚乙烯醇得到粒料,然后将粒料在玛瑙研钵中研磨,将研磨后的粉体过100目筛后,经10MPa压制成直径为12mm,厚度为6mm的圆柱形试样;Step G: granulation and compression molding; adding polyvinyl alcohol accounting for 8% by mass of the second dry powder to the dry powder obtained in step F to obtain pellets, and then grinding the pellets in an agate mortar, After the ground powder passes through a 100-mesh sieve, it is compressed into a cylindrical sample with a diameter of 12mm and a thickness of 6mm by 10MPa;
步骤H:排胶、烧结;将步骤G得到的圆柱形试样置于马弗炉中,按照2℃/min温度曲线进行升温,温度达到550℃时保温3小时进行排胶,而后继续按照2℃/min温度曲线进行升温,升温至900℃时,在此温度下维持3小时进行烧结,最终制得Li2MgSiO4基微波介质陶瓷材料。Step H: debinding and sintering; place the cylindrical sample obtained in step G in a muffle furnace, heat up according to the temperature curve of 2°C/min, keep it warm for 3 hours when the temperature reaches 550°C, and then proceed to debinding according to 2 °C/min temperature curve to raise the temperature, when the temperature rises to 900 °C, it is maintained at this temperature for 3 hours for sintering, and finally the Li 2 MgSiO 4 -based microwave dielectric ceramic material is obtained.
实施例3:Example 3:
本发明公开了一种低介微波介质陶瓷的低温制备方法,包括如下步骤:The invention discloses a low-temperature preparation method of low-medium microwave dielectric ceramics, which comprises the following steps:
步骤A:配料;将Li2CO3、ZnO、MgO、SiO2按照化学通式Li2(Mg0.8Zn0.2)SiO4进行配料形成混合物;Step A: batching; batching Li 2 CO 3 , ZnO, MgO, and SiO 2 according to the general chemical formula Li 2 (Mg 0.8 Zn 0.2 )SiO 4 to form a mixture;
步骤B:球磨;将步骤A配制得到的混合物放入聚四氟乙烯球磨罐中,以无水乙醇作为分散剂,氧化锆球为球磨介质,其中:混合物:磨球:无水乙醇的质量比为1∶3∶2,在行星式球磨机上球磨6小时;得到混合均匀的第一球磨料;Step B: ball milling; put the mixture prepared in step A into a polytetrafluoroethylene ball milling tank, use absolute ethanol as a dispersant, and zirconia balls as a ball milling medium, wherein: the mass ratio of mixture: grinding balls: absolute ethanol 1: 3: 2, ball milled on a planetary ball mill for 6 hours; obtain the first ball mill that is uniformly mixed;
步骤C:烘干、过筛;将步骤B得到的第一球磨料放入80℃烘箱中烘干得到第一干燥粉体;Step C: drying and sieving; putting the first ball abrasive obtained in step B into an oven at 80°C to dry to obtain the first dry powder;
步骤D:预烧;将步骤C得到的干燥粉体置于Al2O3坩埚中,在850℃的大气氛围条件下预烧4小时,得到预烧粉体;Step D: pre-calcining; the dry powder obtained in step C is placed in an Al 2 O 3 crucible, and pre-fired for 4 hours under an atmospheric condition of 850° C. to obtain a pre-calcined powder;
步骤E:球磨;称量占预烧粉体的质量百分比为2%的LiF和占预烧粉体的质量百分比为2%的V2O5,将LiF、V2O5与步骤D得到的预烧粉体一并置于聚四氟乙烯球磨罐中进行二次球磨,以无水乙醇作为分散剂,氧化锆球为球磨介质,其中:混合物:磨球:无水乙醇的质量比为1∶3∶2,在行星式球磨机上球磨8小时,得到混合均匀的第二球磨料;Step E: ball milling; weighing 2% of LiF and 2% of V 2 O 5 in the calcined powder, mixing LiF, V 2 O 5 with the obtained in step D The calcined powder is placed together in a polytetrafluoroethylene ball mill tank for secondary ball milling, with absolute ethanol as the dispersant, and zirconia balls as the ball milling medium, wherein: the mass ratio of mixture: grinding balls: absolute ethanol is 1 : 3: 2, ball milled on a planetary ball mill for 8 hours to obtain the second ball mill material mixed uniformly;
步骤F:烘干;将步骤E所得的第二球磨料放入80℃烘箱中烘干得到第二干燥粉体;Step F: drying; put the second ball mill obtained in step E into an oven at 80°C and dry to obtain a second dry powder;
步骤G:造粒、模压成型;在步骤F所得干燥粉体中加入占第二干燥粉体的质量百分比为8%的聚乙烯醇得到粒料,然后将粒料在玛瑙研钵中研磨,将研磨后的粉体过100目筛后,经10MPa压制成直径为12mm,厚度为6mm的圆柱形试样;Step G: granulation and compression molding; adding polyvinyl alcohol accounting for 8% by mass of the second dry powder to the dry powder obtained in step F to obtain pellets, and then grinding the pellets in an agate mortar, After the ground powder passes through a 100-mesh sieve, it is compressed into a cylindrical sample with a diameter of 12mm and a thickness of 6mm by 10MPa;
步骤H:排胶、烧结;将步骤G得到的圆柱形试样置于马弗炉中,按照2℃/min温度曲线进行升温,温度达到550℃时保温3小时进行排胶,而后继续按照2℃/min温度曲线进行升温,升温至900℃时,在此温度下维持3小时进行烧结,最终制得Li2MgSiO4基微波介质陶瓷材料。Step H: debinding and sintering; place the cylindrical sample obtained in step G in a muffle furnace, heat up according to the temperature curve of 2°C/min, keep it warm for 3 hours when the temperature reaches 550°C, and then proceed to debinding according to 2 °C/min temperature curve to raise the temperature, when the temperature rises to 900 °C, it is maintained at this temperature for 3 hours for sintering, and finally the Li 2 MgSiO 4 -based microwave dielectric ceramic material is obtained.
实施例4:Example 4:
本发明公开了一种低介微波介质陶瓷的低温制备方法,包括如下步骤:The invention discloses a low-temperature preparation method of low-medium microwave dielectric ceramics, which comprises the following steps:
步骤A:配料;将Li2CO3、ZnO、MgO、SiO2按照化学通式Li2(Mg0.5Zn0.5)SiO4进行配料形成混合物;Step A: batching; batching Li 2 CO 3 , ZnO, MgO, and SiO 2 according to the general chemical formula Li 2 (Mg 0.5 Zn 0.5 )SiO 4 to form a mixture;
步骤B:球磨;将步骤A配制得到的混合物放入聚四氟乙烯球磨罐中,以无水乙醇作为分散剂,氧化锆球为球磨介质,其中:混合物:磨球:无水乙醇的质量比为1∶4∶3,在行星式球磨机上球磨14小时;得到混合均匀的第一球磨料;Step B: ball milling; put the mixture prepared in step A into a polytetrafluoroethylene ball milling tank, use absolute ethanol as a dispersant, and zirconia balls as a ball milling medium, wherein: the mass ratio of mixture: grinding balls: absolute ethanol 1: 4: 3, ball milled on a planetary ball mill for 14 hours; obtain the first ball mill that is uniformly mixed;
步骤C:烘干、过筛;将步骤B得到的第一球磨料放入80℃烘箱中烘干得到第一干燥粉体;Step C: drying and sieving; putting the first ball abrasive obtained in step B into an oven at 80°C to dry to obtain the first dry powder;
步骤D:预烧;将步骤C得到的干燥粉体置于Al2O3坩埚中,在850℃的大气氛围条件下预烧4小时,得到预烧粉体;Step D: pre-calcining; the dry powder obtained in step C is placed in an Al 2 O 3 crucible, and pre-fired for 4 hours under an atmospheric condition of 850° C. to obtain a pre-calcined powder;
步骤E:球磨;称量占预烧粉体的质量百分比为2%的LiF和占预烧粉体的质量百分比为3%的Bi2O3,将LiF、Bi2O3与步骤D得到的预烧粉体一并置于聚四氟乙烯球磨罐中进行二次球磨,以无水乙醇作为分散剂,氧化锆球为球磨介质,其中:混合物:磨球:无水乙醇的质量比为1∶4∶3,在行星式球磨机上球磨16小时,得到混合均匀的第二球磨料;Step E: ball milling; weighing 2% LiF and 3% Bi 2 O 3 in the mass percentage of the calcined powder, mixing LiF, Bi 2 O 3 with the obtained The calcined powder is placed together in a polytetrafluoroethylene ball mill tank for secondary ball milling, with absolute ethanol as the dispersant, and zirconia balls as the ball milling medium, wherein: the mass ratio of mixture: grinding balls: absolute ethanol is 1 : 4: 3, ball milled on a planetary ball mill for 16 hours, to obtain the second ball mill material mixed uniformly;
步骤F:烘干;将步骤E所得的第二球磨料放入80℃烘箱中烘干得到第二干燥粉体;Step F: drying; put the second ball mill obtained in step E into an oven at 80°C and dry to obtain a second dry powder;
步骤G:造粒、模压成型;在步骤F所得干燥粉体中加入占第二干燥粉体的质量百分比为8%的聚乙烯醇得到粒料,然后将粒料在玛瑙研钵中研磨,将研磨后的粉体过100目筛后,经10MPa压制成直径为12mm,厚度为6mm的圆柱形试样;Step G: granulation and compression molding; adding polyvinyl alcohol accounting for 8% by mass of the second dry powder to the dry powder obtained in step F to obtain pellets, and then grinding the pellets in an agate mortar, After the ground powder passes through a 100-mesh sieve, it is compressed into a cylindrical sample with a diameter of 12mm and a thickness of 6mm by 10MPa;
步骤H:排胶、烧结;将步骤G得到的圆柱形试样置于马弗炉中,按照2℃/min温度曲线进行升温,温度达到550℃时保温3小时进行排胶,而后继续按照2℃/min温度曲线进行升温,升温至900℃时,在此温度下维持3小时进行烧结,最终制得Li2MgSiO4基微波介质陶瓷材料。Step H: debinding and sintering; place the cylindrical sample obtained in step G in a muffle furnace, heat up according to the temperature curve of 2°C/min, keep it warm for 3 hours when the temperature reaches 550°C, and then proceed to debinding according to 2 °C/min temperature curve to raise the temperature, when the temperature rises to 900 °C, it is maintained at this temperature for 3 hours for sintering, and finally the Li 2 MgSiO 4 -based microwave dielectric ceramic material is obtained.
实施例5:Example 5:
本发明公开了一种低介微波介质陶瓷的低温制备方法,包括如下步骤:The invention discloses a low-temperature preparation method of low-medium microwave dielectric ceramics, which comprises the following steps:
步骤A:配料;将Li2CO3、ZnO、MgO、SiO2按照化学通式Li2(Mg0.5Zn0.5)SiO4进行配料形成混合物;Step A: batching; batching Li 2 CO 3 , ZnO, MgO, and SiO 2 according to the general chemical formula Li 2 (Mg 0.5 Zn 0.5 )SiO 4 to form a mixture;
步骤B:球磨;将步骤A配制得到的混合物放入聚四氟乙烯球磨罐中,以无水乙醇作为分散剂,氧化锆球为球磨介质,其中:混合物:磨球:无水乙醇的质量比为1∶5∶1.5,在行星式球磨机上球磨12小时;得到混合均匀的第一球磨料;Step B: ball milling; put the mixture prepared in step A into a polytetrafluoroethylene ball milling tank, use absolute ethanol as a dispersant, and zirconia balls as a ball milling medium, wherein: the mass ratio of mixture: grinding balls: absolute ethanol 1: 5: 1.5, ball milled on a planetary ball mill for 12 hours; obtain the first ball mill that is uniformly mixed;
步骤C:烘干、过筛;将步骤B得到的第一球磨料放入80℃烘箱中烘干得到第一干燥粉体;Step C: drying and sieving; putting the first ball abrasive obtained in step B into an oven at 80°C to dry to obtain the first dry powder;
步骤D:预烧;将步骤C得到的干燥粉体置于Al2O3坩埚中,在850℃的大气氛围条件下预烧4小时,得到预烧粉体;Step D: pre-calcining; the dry powder obtained in step C is placed in an Al 2 O 3 crucible, and pre-fired for 4 hours under an atmospheric condition of 850° C. to obtain a pre-calcined powder;
步骤E:球磨;称量占预烧粉体的质量百分比为3%的LiF和占预烧粉体的质量百分比为3%的Bi2O3,将LiF、Bi2O3与步骤D得到的预烧粉体一并置于聚四氟乙烯球磨罐中进行二次球磨,以无水乙醇作为分散剂,氧化锆球为球磨介质,其中:混合物:磨球:无水乙醇的质量比为1∶5∶1.5,在行星式球磨机上球磨12小时,得到混合均匀的第二球磨料;Step E: ball milling; weighing 3% LiF and 3% Bi 2 O 3 in the mass percentage of the calcined powder, and mixing LiF, Bi 2 O 3 with the obtained The calcined powder is placed together in a polytetrafluoroethylene ball mill tank for secondary ball milling, with absolute ethanol as the dispersant, and zirconia balls as the ball milling medium, wherein: the mass ratio of mixture: grinding balls: absolute ethanol is 1 : 5: 1.5, ball milled on a planetary ball mill for 12 hours to obtain the second ball mill material mixed uniformly;
步骤F:烘干;将步骤E所得的第二球磨料放入80℃烘箱中烘干得到第二干燥粉体;Step F: drying; put the second ball mill obtained in step E into an oven at 80°C and dry to obtain a second dry powder;
步骤G:造粒、模压成型;在步骤F所得干燥粉体中加入占第二干燥粉体的质量百分比为8%的聚乙烯醇得到粒料,然后将粒料在玛瑙研钵中研磨,将研磨后的粉体过100目筛后,经10MPa压制成直径为12mm,厚度为6mm的圆柱形试样;Step G: granulation and compression molding; adding polyvinyl alcohol accounting for 8% by mass of the second dry powder to the dry powder obtained in step F to obtain pellets, and then grinding the pellets in an agate mortar, After the ground powder passes through a 100-mesh sieve, it is compressed into a cylindrical sample with a diameter of 12mm and a thickness of 6mm by 10MPa;
步骤H:排胶、烧结;将步骤G得到的圆柱形试样置于马弗炉中,按照2℃/min温度曲线进行升温,温度达到550℃时保温3小时进行排胶,而后继续按照2℃/min温度曲线进行升温,升温至900℃时,在此温度下维持3小时进行烧结,最终制得Li2MgSiO4基微波介质陶瓷材料。Step H: debinding and sintering; place the cylindrical sample obtained in step G in a muffle furnace, heat up according to the temperature curve of 2°C/min, keep it warm for 3 hours when the temperature reaches 550°C, and then proceed to debinding according to 2 °C/min temperature curve to raise the temperature, when the temperature rises to 900 °C, it is maintained at this temperature for 3 hours for sintering, and finally the Li 2 MgSiO 4 -based microwave dielectric ceramic material is obtained.
实施例6:Embodiment 6:
本发明公开了一种低介微波介质陶瓷的低温制备方法,包括如下步骤:The invention discloses a low-temperature preparation method of low-medium microwave dielectric ceramics, which comprises the following steps:
步骤A:配料;将Li2CO3、ZnO、MgO、SiO2按照化学通式Li2(Mg0.5Zn0.5)SiO4进行配料形成混合物;Step A: batching; batching Li 2 CO 3 , ZnO, MgO, and SiO 2 according to the general chemical formula Li 2 (Mg 0.5 Zn 0.5 )SiO 4 to form a mixture;
步骤B:球磨;将步骤A配制得到的混合物放入聚四氟乙烯球磨罐中,以无水乙醇作为分散剂,氧化锆球为球磨介质,其中:混合物:磨球:无水乙醇的质量比为1∶5∶1.5,在行星式球磨机上球磨12小时;得到混合均匀的第一球磨料;Step B: ball milling; put the mixture prepared in step A into a polytetrafluoroethylene ball milling tank, use absolute ethanol as a dispersant, and zirconia balls as a ball milling medium, wherein: the mass ratio of mixture: grinding balls: absolute ethanol 1: 5: 1.5, ball milled on a planetary ball mill for 12 hours; obtain the first ball mill that is uniformly mixed;
步骤C:烘干、过筛;将步骤B得到的第一球磨料放入80℃烘箱中烘干得到第一干燥粉体;Step C: drying and sieving; putting the first ball abrasive obtained in step B into an oven at 80°C to dry to obtain the first dry powder;
步骤D:预烧;将步骤C得到的干燥粉体置于Al2O3坩埚中,在850℃的大气氛围条件下预烧4小时,得到预烧粉体;Step D: pre-calcining; the dry powder obtained in step C is placed in an Al 2 O 3 crucible, and pre-fired for 4 hours under an atmospheric condition of 850° C. to obtain a pre-calcined powder;
步骤E:球磨;称量占预烧粉体的质量百分比为4%的LiF和占预烧粉体的质量百分比为3%的Bi2O3将LiF、Bi2O3与步骤D得到的预烧粉体一并置于聚四氟乙烯球磨罐中进行二次球磨,以无水乙醇作为分散剂,氧化锆球为球磨介质,其中:混合物:磨球:无水乙醇的质量比为1∶5∶1.5,在行星式球磨机上球磨12小时,得到混合均匀的第二球磨料;Step E: ball milling; weighing 4% LiF and 3% Bi 2 O 3 of the calcined powder by weighing the calcined powder and combining LiF, Bi 2 O 3 with the calcined The burnt powder is placed in a polytetrafluoroethylene ball mill jar for secondary ball milling, with absolute ethanol as the dispersant, and zirconia balls as the ball milling medium, wherein: the mass ratio of mixture: grinding balls: absolute ethanol is 1: 5: 1.5, ball milled on a planetary ball mill for 12 hours to obtain a second ball mill that is uniformly mixed;
步骤F:烘干;将步骤E所得的第二球磨料放入80℃烘箱中烘干得到第二干燥粉体;Step F: drying; put the second ball mill obtained in step E into an oven at 80°C and dry to obtain a second dry powder;
步骤G:造粒、模压成型;在步骤F所得干燥粉体中加入占第二干燥粉体的质量百分比为8%的聚乙烯醇得到粒料,然后将粒料在玛瑙研钵中研磨,将研磨后的粉体过100目筛后,经10MPa压制成直径为12mm,厚度为6mm的圆柱形试样;Step G: granulation and compression molding; adding polyvinyl alcohol accounting for 8% by mass of the second dry powder to the dry powder obtained in step F to obtain pellets, and then grinding the pellets in an agate mortar, After the ground powder passes through a 100-mesh sieve, it is compressed into a cylindrical sample with a diameter of 12mm and a thickness of 6mm by 10MPa;
步骤H:排胶、烧结;将步骤G得到的圆柱形试样置于马弗炉中,按照2℃/min温度曲线进行升温,温度达到550℃时保温3小时进行排胶,而后继续按照2℃/min温度曲线进行升温,升温至900℃时,在此温度下维持3小时进行烧结,最终制得Li2MgSiO4基微波介质陶瓷材料。Step H: debinding and sintering; place the cylindrical sample obtained in step G in a muffle furnace, heat up according to the temperature curve of 2°C/min, keep it warm for 3 hours when the temperature reaches 550°C, and then proceed to debinding according to 2 °C/min temperature curve to raise the temperature, when the temperature rises to 900 °C, it is maintained at this temperature for 3 hours for sintering, and finally the Li 2 MgSiO 4 -based microwave dielectric ceramic material is obtained.
根据上述具体实施例的实验条件烧结得到的陶瓷样品采用砂纸或抛磨机对陶瓷片进行表面处理,获得致密、表面光滑平整的陶瓷样品,本实施例采用SiC细砂纸抛光后,再进行各种分析测试。本实施例采用阿基米德排水法方式测定密度;采用X射线衍射仪进行样品的物相组成分析,测试的主要参数为:Cu靶,Kα1辐射步进扫描,步长0.03°,速度3.6°/min,扫描电压40KV,扫描范围为15°~70°(2θ),所有样品的测试温度均为室温20℃;本实施例采用扫描电子显微镜对陶瓷样品的表面微观形貌进行观察;本实施例通过平行板谐振测试原理测定微波介电性能(介电常数、介电损耗、谐振频率温度系数);The ceramic samples obtained by sintering according to the experimental conditions of the above-mentioned specific examples are surface-treated with sandpaper or a polishing machine to obtain dense, smooth and flat ceramic samples. In this embodiment, SiC fine sandpaper is used for polishing, and then various analysis test. In this embodiment, the Archimedes drainage method is used to measure the density; the X-ray diffractometer is used to analyze the phase composition of the sample, and the main parameters of the test are: Cu target, Kα1 radiation Step scanning, step length 0.03 °, speed 3.6 °/min, scanning voltage 40KV, scanning range 15 ° ~ 70 ° (2θ), the test temperature of all samples is room temperature 20 ° C; this embodiment uses a scanning electron microscope to detect The surface micro-topography of the ceramic sample is observed; the present embodiment measures the microwave dielectric properties (dielectric constant, dielectric loss, resonant frequency temperature coefficient) by the principle of parallel plate resonance test;
下面给出本实施例1至6制得Li2(Mg1-xZnx)SiO4陶瓷材料的性能参数:The performance parameters of the Li 2 (Mg 1-x Zn x )SiO 4 ceramic material prepared in Examples 1 to 6 are given below:
图1为实例6得到的Li2(Mg0.5Zn0.5)SiO4陶瓷的XRD图谱,有图1可知,得到的Li2(Mg0.5Zn0.5)SiO4陶瓷为Li2MgSiO4相和Li2ZnSiO4相共存的结构。Fig. 1 is the XRD spectrum of the Li 2 (Mg 0.5 Zn 0.5 ) SiO 4 ceramics obtained in Example 6. It can be seen from Fig. 1 that the obtained Li 2 (Mg 0.5 Zn 0.5 ) SiO 4 ceramics are Li 2 MgSiO 4 phase and Li 2 ZnSiO 4 -phase coexistence structure.
图2(a)、(b)和(c)分别为实例1、实例2和实例3得到的Li2(Mg0.8Zn0.2)SiO4陶瓷的SEM图,从图中可以看出颗粒大小不均匀,且晶粒上有空洞,这是Li+挥发造成的;图2(d)、(e)和(f)分别为实例4、实例5和实例6得到的Li2(Mg0.5Zn0.5)SiO4陶瓷的SEM图,从图中可以看出:随着复合助烧剂中LiF含量的增加,颗粒大小越来越均匀,排列越来越紧密。Figure 2 (a), (b) and (c) are the SEM images of Li 2 (Mg 0.8 Zn 0.2 ) SiO 4 ceramics obtained in Example 1, Example 2 and Example 3, respectively. It can be seen from the figure that the particle size is not uniform , and there are voids on the grains, which is caused by Li + volatilization; Figure 2(d), (e) and (f) are Li 2 (Mg 0.5 Zn 0.5 )SiO obtained in Example 4, Example 5 and Example 6, respectively 4 The SEM picture of ceramics, it can be seen from the figure that with the increase of LiF content in the composite sintering aid, the particle size becomes more uniform and the arrangement becomes closer.
上述实施例仅说明本发明的原理及其功效,本领域技术人员可由本说明书所揭露的内容了解到本发明的优点与功效。以上实施例用于说明而非进一步限定,本领域技术人员完全可以根据发明内容所概括的技术方案范围内组合出更多的、能够达到本发明技术效果的具体实施方式。因此,任何熟悉此技术的人士在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, and those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. The above examples are for illustration rather than further limitation, and those skilled in the art can completely combine more specific implementation modes that can achieve the technical effects of the present invention within the scope of the technical solutions outlined in the summary of the invention. Therefore, all equivalent modifications or changes made by any person familiar with the technology without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
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