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CN107382283A - The dry-pressing preparation method of magnesia ceramics - Google Patents

The dry-pressing preparation method of magnesia ceramics Download PDF

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Publication number
CN107382283A
CN107382283A CN201710793213.8A CN201710793213A CN107382283A CN 107382283 A CN107382283 A CN 107382283A CN 201710793213 A CN201710793213 A CN 201710793213A CN 107382283 A CN107382283 A CN 107382283A
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Prior art keywords
magnesia
dry
magnesia ceramics
ceramics
powder
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CN201710793213.8A
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Chinese (zh)
Inventor
王康
王益华
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Yancheng City Huakang Electric Insulation Material Factory
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Yancheng City Huakang Electric Insulation Material Factory
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Priority to CN201710793213.8A priority Critical patent/CN107382283A/en
Publication of CN107382283A publication Critical patent/CN107382283A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/03Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on magnesium oxide, calcium oxide or oxide mixtures derived from dolomite
    • C04B35/04Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on magnesium oxide, calcium oxide or oxide mixtures derived from dolomite based on magnesium oxide
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/62695Granulation or pelletising

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention belongs to metallurgical technology field, and in particular to a kind of dry-pressing preparation method of magnesia ceramics.The problem of magnesia ceramics operation is tediously long, production cost is high is prepared for existing method, the present invention provides a kind of dry-pressing preparation method of magnesia ceramics, comprises the following steps:A, magnesia powder is subjected to magnetic separation through electromagnetic separator, ball milling is into certain fineness after magnetic separation;B, magnesia powder is granulated using air-flow comminution granulation;C, the magnesium oxide particle after granulation is used into powder compaction press, compressing obtained semi-finished product;D, the semi-finished product obtained by step c are put into sintering furnace and sintered, magnesia ceramics is obtained after terminating.The present invention obtains the higher semi-finished product of density by controlling pressing conditions, then controls sintering condition, is prepared that density is high, hardness is big, the good magnesia ceramics of compactness.The inventive method production link is few, and production cost is low, and a kind of easy method is provided for the preparation of magnesia ceramics.

Description

The dry-pressing preparation method of magnesia ceramics
Technical field
The invention belongs to metallurgical technology field, and in particular to a kind of dry-pressing preparation method of magnesia ceramics.
Background technology
Magnesia ceramics belongs to cubic system, and fusing point compares volume under 2800 DEG C or so, Mohs' hardness 5-6, high temperature Resistance value is higher, there is good insulating properties.The high-temperature stability of magnesia ceramics, decay resistance are better than aluminium oxide ceramics, can To be used under strong alkali corrosive atmosphere.For example made pottery applied to sodium-sulphur battery Beta aluminum oxide (β-Al2O3) solid The high temperature sintering of porcelain electrolytic tube, alkali resistance is corroded at high temperature for it, service life length, it is normal can effectively to make up the high temperature such as corundum Advise the deficiency that refractory material is applied in some harsh hot environments.In addition, when being contacted with many metals chemistry does not occur for magnesia Reaction, in an inert atmosphere, even if temperature is up to 1800 DEG C, magnesia does not also react with metals such as nickel, molybdenum, niobiums.Therefore, Magnesia tube, crucible can be used for the various steel alloys of melting, high temperature alloy without polluting alloy solution.
Magnesia ceramic articles are mostly purity or the relatively low product of consistency on domestic market, for refractory material, Ceramic crucible and protecting tube etc..Patent 200810156563.4 discloses a kind of steel making oxygen magnesia refractories And construction method, its product content of magnesia are 93%-95%, density<3g/cm3.Patent 201010281144.0 discloses A kind of preparation method of high density magnesia ceramic, using nanoscale high-purity alkali type magnesium carbonate, by calcining, being molded, sintering and obtain Magnesia ceramics is obtained, it is higher to ingredient requirement.Patent 201010563871.6 provides one kind and uses Gel-casting process system The method of standby high density magnesia ceramic, its technique is relative complex, to use more organic matter.High purity magnesium oxide ceramics have High temperature resistant, it is corrosion-resistant the advantages that, but the more difficult dense sintering of high purity magnesium oxide ceramics, the use of high-purity light magnesium oxide is original Material, because its bulk density is low, reactivity is strong so that powder processed, form certain difficulty, particularly prepare the big chi of high-compactness Phenomena such as very little magnesia tube, crucible are easily deformed, ftractureed.
The content of the invention
The technical problem to be solved in the present invention is:Existing method prepare magnesia ceramics operation it is tediously long, production cost is high Problem.
The present invention solve technical problem technical scheme be:A kind of dry-pressing preparation method of magnesia ceramics, the party are provided Method is simple to operate, and production cost is low, and the magnesia ceramics purity height of preparation, compactness are good, can be widely used in refractory material, pottery The fields such as porcelain crucible.
The invention provides a kind of dry-pressing preparation method of magnesia ceramics, comprise the following steps:
A, magnesia powder is subjected to magnetic separation through electromagnetic separator, ball milling is into certain fineness after magnetic separation;
B, magnesia powder is granulated using air-flow comminution granulation;
C, the magnesium oxide particle after granulation is used into powder compaction press, compressing obtained semi-finished product;
D, the semi-finished product obtained by step c are put into sintering furnace and sintered, magnesia ceramics is obtained after terminating.
Wherein, in the dry-pressing preparation method of above-mentioned magnesia ceramics, magnetic field intensity is 0.5- during magnetic separation described in step a 2T。
Wherein, in the dry-pressing preparation method of above-mentioned magnesia ceramics, the certain fineness described in step a is 350-400 mesh.
Wherein, in the dry-pressing preparation method of above-mentioned magnesia ceramics, the air-flow granulation conditions described in step b are:Vacuum Spend 0.1-0.3pa, air-flow velocity 3-5L/min.
Wherein, in the dry-pressing preparation method of above-mentioned magnesia ceramics, compressing condition is described in step c:Compacting 20-60 DEG C of temperature, pressing pressure 0.1-2Mpa, press time 10-30min.
Wherein, in the dry-pressing preparation method of above-mentioned magnesia ceramics, the sintering condition described in step d is:Sintering temperature 1100-1300 DEG C, sintering time 1-6h.
Compared with prior art, beneficial effects of the present invention are:The present invention provides a kind of dry-pressing of magnesia ceramics and prepared Method, the impurity in magnetic separation removal magnesia is first passed through, makes magnesia purity higher, then enter using air-flow comminution granulation to magnesia Row is granulated, and the magnesia powder after granulation is more convenient for compressing and sintered, it is possible to increase sintering character;The present invention directly uses powder Magnesia powder is pressed last press, by controlling pressing conditions, can obtain the higher semi-finished product of density, then pass through Sintering condition is controlled, is prepared that density is high, hardness is big, the good magnesia ceramics of compactness.The dry-pressing of the present invention prepares oxidation The method of magnesium reduces production link, reduces production cost, it is suitable also to reach hot pressing method for preparing without using paraffin and aluminum oxide Effect, provide more easy method for the preparation of magnesia ceramics.
Embodiment
The invention provides a kind of dry-pressing preparation method of magnesia ceramics, comprise the following steps:
A, magnesia powder is subjected to magnetic separation through electromagnetic separator, ball milling is into 350-400 mesh powders after magnetic separation;The magnetic during magnetic separation Field intensity is 0.5-2T;
B, magnesia powder is granulated using air-flow comminution granulation;It is granulated time control comminutor vacuum 0.1-0.3pa, air-flow stream Speed is 3-5L/min;
C, the magnesium oxide particle after granulation is used into powder compaction press, compressing obtained semi-finished product;20-60 DEG C of press temperature, Pressing pressure is 0.1-2Mpa, press time 10-30min;
D, the semi-finished product obtained by step c are put into sintering furnace and sintered, magnesia ceramics is obtained after terminating;Sintering temperature 1100-1300 DEG C, sintering time 1-6h.
In the present invention, in order to reduce the impurity in magnesia, magnetic separation is first carried out using electromagnetic separator, magnetic separation can remove The impurity such as substantial amounts of calcium, Fe, Zn, substantially can be by three oxygen in magnesia especially when magnet separator magnetic field intensity is 0.5-2T Change two iron to remove totally, so as to reduce the influence to magnesia sintering, magnesia ceramics has higher insulating properties and high temperature resistant Property.
Further, the present invention is by magnesia ball milling into 350-400 mesh powders, and the magnesia under this particle diameter is superfine, energy Enough increase the density of magnesia ceramics, so as to improve the service life of magnesia ceramic articles and requirement.
The present invention is first granulated using air-flow comminution granulation to magnesia powder, and the magnesia powder after granulation is more suitable for being pressed into Type, powder compaction press is directly used during compacting, product is easily molded, efficiency high, and the magnesia ceramics density after compacting is high, is used Life, performance is more preferably.The present invention uses air-flow comminution granulation, avoids using paraffin, has saved production cost, simplifies behaviour Make;And it is further cost-effective without be protected using aluminum oxide during sintering after powder compaction press compacting, it is simplified Operation.
The present invention gets up above-mentioned all combinations of features, together provides a kind of dry-pressing system of brand-new magnesia ceramics The magnesia ceramics that purity is higher, compactness is more preferable, hardness is bigger can be made in Preparation Method, this method, while simple to operate, raw It is low to produce cost, suitable industrialized production.
Explanation will be further explained to the embodiment of the present invention by embodiment below, but do not indicated that this The protection domain of invention is limited in described in embodiment in scope.
Embodiment 1 prepares magnesia ceramics using the inventive method
Specific operating procedure is as follows:
A, magnesia powder is subjected to magnetic separation through electromagnetic separator, ball milling is into 350 mesh powders after magnetic separation;Magnetic field is strong during the magnetic separation Spend for 0.5T;
B, magnesia powder is granulated using air-flow comminution granulation;Time control comminutor vacuum 0.1pa is granulated, air-flow velocity is 3L/min;
C, the magnesium oxide particle after granulation is used into powder compaction press, compressing obtained semi-finished product;20 DEG C of press temperature, compacting Pressure is 0.1Mpa, press time 10min;
D, the semi-finished product obtained by step c are put into sintering furnace and sintered, magnesia ceramics 1 is obtained after terminating;Sintering temperature 1100 DEG C, sintering time 1h.
Embodiment 2 prepares magnesia ceramics using the inventive method
Specific operating procedure is as follows:
A, magnesia powder is subjected to magnetic separation through electromagnetic separator, ball milling is into 400 mesh powders after magnetic separation;Magnetic field is strong during the magnetic separation Spend for 2T;
B, magnesia powder is granulated using air-flow comminution granulation;Time control comminutor vacuum 0.3pa is granulated, air-flow velocity is 5L/min;
C, the magnesium oxide particle after granulation is used into powder compaction press, compressing obtained semi-finished product;60 DEG C of press temperature, compacting Pressure is 2Mpa, press time 30min;
D, the semi-finished product obtained by step c are put into sintering furnace and sintered, magnesia ceramics 2 is obtained after terminating;Sintering temperature 1300 DEG C, sintering time 6h.
Embodiment 3 prepares magnesia ceramics using the inventive method
Specific operating procedure is as follows:
A, magnesia powder is subjected to magnetic separation through electromagnetic separator, ball milling is into 400 mesh powders after magnetic separation;Magnetic field is strong during the magnetic separation Spend for 1T;
B, magnesia powder is granulated using air-flow comminution granulation;Time control comminutor vacuum 0.2pa is granulated, air-flow velocity is 4L/min;
C, the magnesium oxide particle after granulation is used into powder compaction press, compressing obtained semi-finished product;40 DEG C of press temperature, compacting Pressure is 1Mpa, press time 20min;
D, the semi-finished product obtained by step c are put into sintering furnace and sintered, magnesia ceramics 3 is obtained after terminating;Sintering temperature 1200 DEG C, sintering time 3h.
Performance measurement is carried out to magnesia ceramics prepared by embodiment 1-3, obtains result of the test as shown in table 1 below.
Magnesia ceramics performance prepared by the distinct methods of table 1
Magnesia purity % consistency g/cm3 Mohs' hardness
Embodiment 1 98.3 4.0 6.1
Embodiment 2 98.2 4.1 6.0
Embodiment 3 98.9 4.4 6.3
From embodiment result, using the dry process of the present invention, purity can be prepared higher than 98%, consistency is higher than 4 G/cm3, Mohs' hardness are higher than 6 magnesia ceramics, higher compared to the magnesia ceramics purity of existing method preparation, finer and close, Hardness is bigger, can increase the service life, and widens using field, has obvious economic benefit.

Claims (6)

1. the dry-pressing preparation method of magnesia ceramics, it is characterised in that comprise the following steps:
A, magnesia powder is subjected to magnetic separation through electromagnetic separator, ball milling is into certain fineness after magnetic separation;
B, magnesia powder is granulated using air-flow comminution granulation;
C, the magnesium oxide particle after granulation is used into powder compaction press, compressing obtained semi-finished product;
D, the semi-finished product obtained by step c are put into sintering furnace and sintered, magnesia ceramics is obtained after terminating.
2. the dry-pressing preparation method of magnesia ceramics according to claim 1, it is characterised in that:Magnetic separation described in step a When magnetic field intensity be 0.5-2T.
3. the dry-pressing preparation method of magnesia ceramics according to claim 1, it is characterised in that:One described in step a It is 350-400 mesh to determine fineness.
4. the dry-pressing preparation method of magnesia ceramics according to claim 1, it is characterised in that:Gas described in step b Flowing granulation conditions is:Vacuum 0.1-0.3pa, air-flow velocity 3-5L/min.
5. the dry-pressing preparation method of magnesia ceramics according to claim 1, it is characterised in that:Suppressed described in step c The condition of shaping is:20-60 DEG C of press temperature, pressing pressure 0.1-2Mpa, press time 10-30min.
6. the dry-pressing preparation method of magnesia ceramics according to claim 1, it is characterised in that:Burning described in step d Knot condition is:1100-1300 DEG C of sintering temperature, sintering time 1-6h.
CN201710793213.8A 2017-09-06 2017-09-06 The dry-pressing preparation method of magnesia ceramics Pending CN107382283A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108341659A (en) * 2018-03-05 2018-07-31 福建省德化县驰宇陶瓷有限公司 A kind of manufacture craft of magnesia dry-pressing ceramic products
CN108929104A (en) * 2018-09-20 2018-12-04 福建省德化县驰宇陶瓷有限公司 A kind of technique making dry-pressing ceramic products

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CN105384428A (en) * 2015-11-10 2016-03-09 上海卡贝尼精密陶瓷有限公司 99%-above alumina granulating powder and preparation method thereof

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EP1153899A1 (en) * 2000-05-02 2001-11-14 Michael Cohen Alumina ceramic products
CN102822113A (en) * 2010-05-20 2012-12-12 达泰豪化学工业株式会社 Sintered magnesium oxide material, and process for production thereof
CN101948299A (en) * 2010-09-14 2011-01-19 西南科技大学 Preparation method of compact magnesia ceramics by sintering
CN103415486A (en) * 2011-03-24 2013-11-27 达泰豪化学工业株式会社 Process for producing sintered magnesium oxide material
CN103601473A (en) * 2013-11-04 2014-02-26 中国科学院合肥物质科学研究院 High-purity high-density magnesium-oxide ceramic and preparation method thereof
CN105384428A (en) * 2015-11-10 2016-03-09 上海卡贝尼精密陶瓷有限公司 99%-above alumina granulating powder and preparation method thereof

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108341659A (en) * 2018-03-05 2018-07-31 福建省德化县驰宇陶瓷有限公司 A kind of manufacture craft of magnesia dry-pressing ceramic products
CN108341659B (en) * 2018-03-05 2020-09-04 福建省德化县驰宇陶瓷有限公司 Process for manufacturing magnesium oxide dry-pressed porcelain product
CN108929104A (en) * 2018-09-20 2018-12-04 福建省德化县驰宇陶瓷有限公司 A kind of technique making dry-pressing ceramic products

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Application publication date: 20171124