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CN107380482B - Universal test bench for pneumatic accessories of airplane - Google Patents

Universal test bench for pneumatic accessories of airplane Download PDF

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Publication number
CN107380482B
CN107380482B CN201710647788.9A CN201710647788A CN107380482B CN 107380482 B CN107380482 B CN 107380482B CN 201710647788 A CN201710647788 A CN 201710647788A CN 107380482 B CN107380482 B CN 107380482B
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pipeline
pressure
air
switch
test
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CN107380482A (en
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刘振岗
邹刚
唐元恒
王占勇
唐有才
张玎
郭刚
孔光明
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Qingdao Campus Aviation Engineering College Of People's Liberation Army Navy
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Qingdao Campus Aviation Engineering College Of People's Liberation Army Navy
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64FGROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT; DESIGNING, MANUFACTURING, ASSEMBLING, CLEANING, MAINTAINING OR REPAIRING AIRCRAFT, NOT OTHERWISE PROVIDED FOR; HANDLING, TRANSPORTING, TESTING OR INSPECTING AIRCRAFT COMPONENTS, NOT OTHERWISE PROVIDED FOR
    • B64F5/00Designing, manufacturing, assembling, cleaning, maintaining or repairing aircraft, not otherwise provided for; Handling, transporting, testing or inspecting aircraft components, not otherwise provided for
    • B64F5/60Testing or inspecting aircraft components or systems

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Transportation (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

本发明涉及一种飞机气动附件通用测试台,包括测试台体,所述测试台体的外部设有操纵台和操纵面板,所述测试台体内设有冷气系统和电气系统,所述电气系统与所述冷气系统连接,为所述冷气系统供电;所述冷气系统包括用于测试普通型气动附件的第一测试单元、用于测试特殊型气动附件的第二测试单元以及用于测试飞机燃油通气增压系统气动附件的流量测试单元。本发明能够对飞机冷气系统、环控系统和燃油通气增压系统的气动附件进行压力与流量的性能检测,满足飞机上冷气系统、环控系统和燃油通气增压系统的气动附件装机前和定期工作时对其性能检测的基本要求。

The invention relates to a universal test bench for aircraft pneumatic accessories, which includes a test bench body. The outside of the test bench body is provided with a console and a control panel. The test bench body is provided with an air-conditioning system and an electrical system. The electrical system and The air-conditioning system is connected to provide power to the air-conditioning system; the air-conditioning system includes a first test unit for testing ordinary pneumatic accessories, a second test unit for testing special pneumatic accessories, and a second test unit for testing aircraft fuel ventilation. Flow test unit for pneumatic accessories of booster systems. The invention can perform pressure and flow performance testing on the pneumatic accessories of the aircraft air-conditioning system, environmental control system and fuel ventilation and pressurizing system, and meets the requirements of the pneumatic accessories of the aircraft air-conditioning system, environmental control system and fuel ventilation and pressurizing system before installation and on a regular basis. Basic requirements for performance testing during work.

Description

飞机气动附件通用测试台Universal test bench for aircraft pneumatic accessories

技术领域Technical field

本发明属于飞机附件测试技术领域,涉及飞机气动附件测试技术,具体地说,涉及一种飞机气动附件通用测试台,用于飞机上冷气系统、环控系统和燃油通气增压系统的气动附件装机前和定期工作时对气动附件的性能检测。The invention belongs to the technical field of aircraft accessory testing, and relates to aircraft pneumatic accessory testing technology. Specifically, it relates to a universal test bench for aircraft pneumatic accessories, which is used for the installation of pneumatic accessories of air-conditioning systems, environmental control systems and fuel ventilation and boosting systems on aircraft. Performance testing of pneumatic accessories before and during regular work.

背景技术Background technique

由于气动系统具有使用安全、可靠、寿命长等特点,飞机上均采用气动技术,气动技术主要应用于飞机冷气系统、环控系统和燃油通气增压系统。在上述系统涉及的气动附件装机前或气动附件定期工作一段时间后,需要对气动附件的性能进行测试,以避免因气动附件损坏或不能正常工作造成飞机飞行安全问题,从而确保飞机的良好率。Because pneumatic systems are safe, reliable, and have long service life, pneumatic technology is used on aircraft. Pneumatic technology is mainly used in aircraft air-conditioning systems, environmental control systems, and fuel ventilation and pressurization systems. Before the pneumatic accessories involved in the above system are installed or after the pneumatic accessories have been working regularly for a period of time, the performance of the pneumatic accessories needs to be tested to avoid aircraft flight safety problems caused by damage or failure of the pneumatic accessories to work properly, thereby ensuring the aircraft's good performance.

目前,大多数气动附件性能测试台的功能相对比较单一,且飞机使用单位受客观条件的制约,很多使用单位还没有配备与气动附件相配套的测试设备。因此,研制一种气动附件通用测试台,能够满足飞机冷气系统、环控系统和燃油通气增压系统的气动附件装机前和定期工作后的性能检测,对保证飞机良好率、提高飞机安全具有十分重要的意义。At present, most pneumatic accessories performance test benches have relatively single functions, and aircraft users are restricted by objective conditions. Many users are not equipped with test equipment matching pneumatic accessories. Therefore, developing a universal test bench for pneumatic accessories can meet the performance testing of pneumatic accessories of aircraft air-conditioning system, environmental control system and fuel ventilation and boosting system before installation and after regular operation. It is of great significance to ensure the aircraft good rate and improve aircraft safety. Significance.

发明内容Contents of the invention

本发明针对现有技术存在的上述问题,提供了一种飞机气动附件通用测试台,能够对飞机冷气系统、环控系统和燃油通气增压系统的气动附件进行压力与流量的性能检测。In view of the above-mentioned problems existing in the prior art, the present invention provides a universal test bench for aircraft pneumatic accessories, which can perform pressure and flow performance testing on the pneumatic accessories of the aircraft air-conditioning system, environmental control system and fuel ventilation and boosting system.

为了达到上述目的,本发明提供了一种飞机气动附件通用测试台,包括测试台体,所述测试台体的外部设有操纵台和操纵面板,所述测试台体内设有冷气系统和电气系统,所述电气系统与所述冷气系统连接,为所述冷气系统供电;In order to achieve the above object, the present invention provides a universal test bench for aircraft pneumatic accessories, which includes a test bench body. The outside of the test bench body is provided with a console and a control panel. The inside of the test bench is provided with an air-conditioning system and an electrical system. , the electrical system is connected to the air-conditioning system and supplies power to the air-conditioning system;

所述冷气系统包括用于测试普通型气动附件的第一测试单元、用于测试特殊型气动附件的第二测试单元以及用于测试飞机燃油通气增压系统气动附件的流量测试单元;The air-conditioning system includes a first test unit for testing common pneumatic accessories, a second test unit for testing special pneumatic accessories, and a flow test unit for testing pneumatic accessories of the aircraft fuel ventilation and boosting system;

所述第一测试单元包括一端设有进气管嘴、另一端设有出气管嘴的第一管路,所述第一管路上沿出气方向依次设有量程为0-25MPa的压力表、5MPa减压器、刹车调节器、冷气开关和量程为0-1.6MPa的压力表;第一管路上连接有三个分支管路,第一分支管路连接于所述进气管嘴与所述5MPa减压器之间的第一管路上,第二分支管路和第三分支管路均连接于所述5MPa减压器和所述刹车调节器之间的第一管路上;每个分支管路的出气端均设有出气管嘴,所述第一分支管路和第二分支管路上沿出气方向均依次设有冷气开关和量程为0-16MPa的压力表,所述第二分支管路上沿出气方向依次设有冷气开关和量程为0-10MPa的压力表,所述第三分支管路上沿出气方向依次设有0.3MPa减压器、冷气开关和量程为0-0.4MPa的压力表;The first test unit includes a first pipeline with an air inlet nozzle at one end and an air outlet nozzle at the other end. The first pipeline is provided with a pressure gauge with a range of 0-25MPa and a 5MPa pressure gauge along the air outlet direction. pressure regulator, brake regulator, air-conditioning switch and a pressure gauge with a range of 0-1.6MPa; three branch pipelines are connected to the first pipeline, and the first branch pipeline is connected to the air inlet nozzle and the 5MPa pressure reducer On the first pipeline between them, the second branch pipeline and the third branch pipeline are both connected to the first pipeline between the 5MPa pressure reducer and the brake regulator; the air outlet end of each branch pipeline Both are equipped with air outlet nozzles. The first branch pipe and the second branch pipe are equipped with air-conditioning switches and pressure gauges with a range of 0-16MPa in sequence along the air outlet direction. The second branch pipe is sequentially equipped in the air outlet direction. There is a cold air switch and a pressure gauge with a range of 0-10MPa. The third branch pipeline is provided with a 0.3MPa pressure reducer, a cold air switch and a pressure gauge with a range of 0-0.4MPa along the air outlet direction;

所述第二测试单元包括用于测试电磁冷气阀的第一测试回路、用于测试刹车减压阀的第二测试回路、用于测试放气电磁阀的第三测试回路、用于测试第一刹车调压器和刹车差动器的第四测试回路、用于测试第二刹车调压器和刹车分配器的第五测试回路、用于测试刹车放大器的第六测试回路、用于测试气缸和气动开关的第七测试回路以及用于增加被测试气动附件气源压力的增压回路;The second test unit includes a first test circuit for testing the electromagnetic air-conditioning valve, a second test circuit for testing the brake pressure reducing valve, a third test circuit for testing the air release solenoid valve, and a first test circuit for testing the brake pressure reducing valve. A fourth test circuit for the brake pressure regulator and brake differential, a fifth test circuit for testing the second brake pressure regulator and brake distributor, a sixth test circuit for testing the brake amplifier, a test circuit for testing the cylinder and The seventh test circuit of the pneumatic switch and the booster circuit used to increase the air source pressure of the pneumatic accessories under test;

所述流量测试单元包括用于测试范围在16m l/mi n-10m3/h内气体流量的小流量测试回路和用于测试范围在10-100m3/h内气体流量的大流量测试回路。The flow test unit includes a small flow test circuit for testing gas flow in the range of 16ml/min- 10m3 /h and a large flow test circuit for testing gas flow in the range of 10-100m3 /h.

优选的,所述第一管路和每个分支管路上的出气管嘴端均设有泄压阀。Preferably, the first pipeline and the outlet nozzle end of each branch pipeline are provided with pressure relief valves.

优选的,所述进气管嘴与所述量程为0-25MPa的压力表之间第一管路依次设有冷气滤和单向阀。Preferably, the first pipeline between the air inlet nozzle and the pressure gauge with a range of 0-25MPa is provided with a cold air filter and a one-way valve in sequence.

优选的,所述第一测试回路包括与第一管路连接的第二管路、与第三分支路连接的第三管路以及与所述电磁冷气阀连接电磁冷气开关进气管嘴,所述第二管路与第三管路均与电磁冷气开关进气管嘴连接;所述第二管路连接高压气瓶,所述第二管路上依次设有进气开关和量程为0-16MPa的压力表;所述第三管路连接低压气瓶,所述第三管路上依次设有进气开关设有量程为0-10MPa的压力表。Preferably, the first test circuit includes a second pipeline connected to the first pipeline, a third pipeline connected to the third branch pipeline, and an electromagnetic cold air switch air inlet nozzle connected to the electromagnetic cold air valve. The second pipeline and the third pipeline are both connected to the air inlet nozzle of the electromagnetic cold air switch; the second pipeline is connected to the high-pressure gas bottle, and the second pipeline is successively provided with an air inlet switch and a pressure range of 0-16MPa Table; the third pipeline is connected to the low-pressure gas cylinder, and the third pipeline is successively provided with an air inlet switch and a pressure gauge with a range of 0-10MPa.

优选的,所述第二测试回路包括与所述第一管路连接的第四管路以及与所述第四管路连接1.5L高压冷气瓶,所述第四管路上依次设有进气开关、刹车减压阀和量程为0-16MPa的压力表。Preferably, the second test circuit includes a fourth pipeline connected to the first pipeline and a 1.5L high-pressure cold air bottle connected to the fourth pipeline, and air intake switches are sequentially provided on the fourth pipeline , brake pressure reducing valve and pressure gauge with a range of 0-16MPa.

进一步的,所述第三测试回路包括与所述第一管路连接的第五管路、与所述第五管路连接的第四分支管路、与所述第五管路连接的0.5L低压气瓶以及与第四分支管路连接的1L低压气瓶;所述第五管路上依次设有5MPa减压器、用于测量进气压力的量程为0-10MPa的压力表、进气开关、放气电磁阀以及用于测量出气压力的量程为0-10MPa的压力表;所述第四分支管路连接于进气开关与所述放气电磁阀之间的第五管路上。Further, the third test circuit includes a fifth pipeline connected to the first pipeline, a fourth branch pipeline connected to the fifth pipeline, and a 0.5L pipe connected to the fifth pipeline. A low-pressure gas cylinder and a 1L low-pressure gas cylinder connected to the fourth branch pipeline; the fifth pipeline is provided with a 5MPa pressure reducer, a pressure gauge with a range of 0-10MPa for measuring the intake pressure, and an intake switch. , a bleed solenoid valve and a pressure gauge with a range of 0-10MPa for measuring the outlet pressure; the fourth branch pipeline is connected to the fifth pipeline between the air intake switch and the bleed solenoid valve.

进一步的,所述第四测试回路包括与所述第三分支管路连接的第六管路、与所述第六管路连接第五分支管路、与所述第六管路连接的1.5L高压冷气瓶以及与所述第五分支管路连接的0.75L低压冷气瓶,所述第六管路上依次设有进气开关、第一刹车调压器和用于测量出气压力的量程为0-10MPa的压力表;所述第五分支管路连接于所述第一刹车调压器出气口的第六管路上,所述第五分支管路上依次设有进气开关、刹车差动器和量程为0-10MPa的压力表。Further, the fourth test circuit includes a sixth pipeline connected to the third branch pipeline, a fifth branch pipeline connected to the sixth pipeline, and a 1.5L pipeline connected to the sixth pipeline. A high-pressure cold air bottle and a 0.75L low-pressure cold air bottle connected to the fifth branch pipeline. The sixth pipeline is provided with an air inlet switch, a first brake regulator and a range for measuring the outlet pressure of 0- 10MPa pressure gauge; the fifth branch pipeline is connected to the sixth pipeline of the air outlet of the first brake pressure regulator, and the fifth branch pipeline is sequentially provided with an air intake switch, a brake differential and a measuring range It is a pressure gauge of 0-10MPa.

所述第五测试回路包括与所述第三分支管路连接的第七管路、与所述第七管路连接第六分支管路、与所述第七管路连接的2L高压气瓶以及与所述第六分支管路连接的1L低压冷气瓶,所述第七管路上依次设有进气开关、第二刹车调压器和用于测量出气压力的量程为0-10MPa的压力表;所述第六分支管路连接于所述第二刹车调压器出气口的第七管路上,所述第六分支管路上依次设有进气开关、刹车分配器和量程为0-10MPa的压力表。The fifth test circuit includes a seventh pipeline connected to the third branch pipeline, a sixth branch pipeline connected to the seventh pipeline, a 2L high-pressure gas bottle connected to the seventh pipeline, and A 1L low-pressure cold air bottle connected to the sixth branch pipeline, and the seventh pipeline is provided with an air inlet switch, a second brake pressure regulator and a pressure gauge with a range of 0-10MPa for measuring the outlet pressure; The sixth branch pipeline is connected to the seventh pipeline of the air outlet of the second brake pressure regulator. The sixth branch pipeline is sequentially provided with an air intake switch, a brake distributor and a pressure range of 0-10MPa. surface.

优选的,所述第六测试回路包括所述第三分支路连接的第八管路和与所述第八管路连接的0.5L低压气瓶,所述第八管路上依次设有进气开关、刹车放大器和用于测量出气压力的量程为0-10MPa的压力表;所述刹车放大器与所述第二刹车调压器的出气口通过第七分支管路连接,所述第七分支管路上设有进气开关。Preferably, the sixth test circuit includes an eighth pipeline connected to the third branch and a 0.5L low-pressure gas bottle connected to the eighth pipeline, and air intake switches are sequentially provided on the eighth pipeline. , a brake amplifier and a pressure gauge with a range of 0-10MPa for measuring the outlet pressure; the brake amplifier is connected to the air outlet of the second brake pressure regulator through a seventh branch pipeline, and the seventh branch pipeline Equipped with air intake switch.

所述第七测试回路包括与所述第三分支管路连接的第九管路和与所述第九管路连接的气动开关以及与所述气动开关连接的气缸,所述第九管路上设有进气开关,所述气动开关的气动开关收上管嘴与所述气缸的气缸收上管嘴连接,所述气动开关的气动开关放下管嘴与所述气缸的气缸放下管嘴连接。The seventh test circuit includes a ninth pipeline connected to the third branch pipeline, a pneumatic switch connected to the ninth pipeline, and a cylinder connected to the pneumatic switch. The ninth pipeline is provided with There is an air intake switch, the pneumatic switch closing nozzle of the pneumatic switch is connected to the cylinder closing nozzle of the cylinder, and the pneumatic switch lowering nozzle of the pneumatic switch is connected to the cylinder lowering nozzle of the cylinder.

优选的,所述增压回路包括与所述第一管路连接的第十管路,所述第十管路的出气端设有出气管嘴,所述第十管路上以此设有5MPa减压器、进气开关、量程为0-10MPa的压力表、气动开关、增压器、用于测量增压器出气压力的量程为0-25MPa的压力表、出气开关、用于测量输出压力的量程为0-25MPa的压力表;所述气动开关的气动开关放下管嘴通过管路与所述增压器的低压腔连接,所述气动开关的气动开关收上管嘴通过设有单向阀的管路与所述增压器的高压腔连接。Preferably, the pressurization circuit includes a tenth pipeline connected to the first pipeline, the air outlet end of the tenth pipeline is provided with an air outlet nozzle, and the tenth pipeline is provided with a 5MPa reducer. Pressure regulator, air inlet switch, pressure gauge with a range of 0-10MPa, pneumatic switch, supercharger, pressure gauge with a range of 0-25MPa for measuring the outlet pressure of the supercharger, outlet switch, and a pressure gauge for measuring the output pressure A pressure gauge with a measuring range of 0-25MPa; the pneumatic switch lowers the nozzle and is connected to the low-pressure chamber of the supercharger through a pipeline, and the pneumatic switch puts the nozzle up and passes through a one-way valve. The pipeline is connected to the high pressure chamber of the supercharger.

优选的,所述小流量测试回路包括进气端设有进气管嘴和量程为0-1.6MPa的压力表的进气管路,所述进气管路连接有用于测试不同流量的多个流量计,每个流量计的量程均不相同,所述量程为0-1.6MPa的压力表与每个流量计之间的进气管路上均设有测试开关;所述大流量测试回路包括进气端设有进气管嘴和量程为0-1.6MPa的压力表的进气管路,所述进气管路连接有量程为10-100m3/h的流量计,所述流量计与所述量程为0-1.6MPa的压力表之间设有测试开关。Preferably, the small flow test circuit includes an air inlet pipe with an air inlet nozzle and a pressure gauge with a range of 0-1.6MPa at the air inlet end. The air inlet pipe is connected with multiple flow meters for testing different flows. The measuring range of each flow meter is different, and a test switch is provided on the air inlet pipeline between the pressure gauge with a measuring range of 0-1.6MPa and each flow meter; the large flow test circuit includes a test switch at the air inlet end. The air inlet nozzle and the air inlet pipeline of a pressure gauge with a measuring range of 0-1.6MPa. The air inlet pipeline is connected to a flow meter with a measuring range of 10-100m3 /h. The flow meter and the measuring range are 0-1.6MPa. There is a test switch between the pressure gauges.

与现有技术相比,本发明的优点和积极效果在于:Compared with the existing technology, the advantages and positive effects of the present invention are:

本发明能够对飞机冷气系统、环控系统和燃油通气增压系统的气动附件进行压力与流量的性能检测,还可以对特殊型气动附件的密封性、灵敏性、准确性以及进排气速度等性能参数检测,满足飞机上冷气系统、环控系统和燃油通气增压系统的气动附件装机前和定期工作时对其性能检测的基本要求。The invention can perform pressure and flow performance testing on pneumatic accessories of aircraft air-conditioning systems, environmental control systems and fuel ventilation and boosting systems. It can also test the sealing, sensitivity, accuracy and intake and exhaust speeds of special pneumatic accessories. Performance parameter testing meets the basic requirements for performance testing of pneumatic accessories of the aircraft's air-conditioning system, environmental control system and fuel ventilation and boosting system before installation and during regular operation.

附图说明Description of the drawings

图1为本发明实施例测试台中冷气系统的测试原理图。Figure 1 is a test principle diagram of the air-conditioning system in the test bench according to the embodiment of the present invention.

图2为本发明实施例第一测试单元的测试原理图。Figure 2 is a test principle diagram of the first test unit according to the embodiment of the present invention.

图3为本发明实施例第一测试回路的测试原理图。Figure 3 is a test principle diagram of the first test circuit according to the embodiment of the present invention.

图4为本发明实施例第二测试回路的测试原理图。Figure 4 is a test principle diagram of the second test loop according to the embodiment of the present invention.

图5为本发明实施例第三测试回路的测试原理图。Figure 5 is a test principle diagram of the third test circuit according to the embodiment of the present invention.

图6为本发明实施例第四测试回路的测试原理图。Figure 6 is a test principle diagram of the fourth test loop according to the embodiment of the present invention.

图7为本发明实施例第五测试回路的测试原理图。Figure 7 is a test principle diagram of the fifth test circuit according to the embodiment of the present invention.

图8为本发明实施例第六测试回路的测试原理图。Figure 8 is a test principle diagram of the sixth test circuit according to the embodiment of the present invention.

图9为本发明实施例第七测试回路的测试原理图。Figure 9 is a test principle diagram of the seventh test circuit according to the embodiment of the present invention.

图10为本发明实施例增压回路的测试原理图。Figure 10 is a schematic diagram of the test of the booster circuit according to the embodiment of the present invention.

图11为本发明实施例流量测试单元的测试原理图。Figure 11 is a test principle diagram of the flow test unit according to the embodiment of the present invention.

1、进气管嘴,2、冷气滤,3、单向阀,4、5MPa减压器,5、第二刹车调节器,6、0.3MPa减压器,7、第一刹车调压器,8:刹车差动器,9、1.5L高压冷气瓶,10、0.75L低压冷气瓶、11、刹车分配器,12、2L高压气瓶,13、1L低压气瓶,14、刹车放大器,15、0.5L低压气瓶,16、16-160mL/min的流量计,17、0.16-1.60L/min的流量计,18、0.1-1m3/h的流量计,19、1-10m3/h的流量计,20、10-100m3/h的流量计,21、0-25MPa的压力表,22、0-16MPa的压力表,23、0-10MPa的压力表,24、0-1.6MPa的压力表,25、0-0.16MPa的压力表,26、刹车减压阀,27、气动开关,28、单向阀,29、增压器,30、电磁冷气阀,31、高压气瓶,32、低压气瓶,33、出气管嘴,34、出气管嘴,35、出气管嘴,36、出气管嘴,37、出气管嘴,38、气动开关收上管嘴,39、气动开关放下管嘴,40、气缸收上管嘴,41、气缸放下管嘴,42、进气管嘴,43、进气管嘴,44、气缸,45、电磁冷气开关进气管嘴,46、冷气开关,47、放气电磁阀,48、第一管路,49、第二管路、50、第三管路,51、第四管路,52、第五管路,53、第六管路,54、第七管路,55、第八管路,56、第九管路,57、第十管路。1. Air intake nozzle, 2. Cold air filter, 3. One-way valve, 4. 5MPa pressure reducer, 5. Second brake regulator, 6. 0.3MPa pressure reducer, 7. First brake pressure regulator, 8 : Brake differential, 9. 1.5L high-pressure cold air bottle, 10. 0.75L low-pressure cold air bottle, 11. Brake distributor, 12. 2L high-pressure gas bottle, 13. 1L low-pressure gas bottle, 14. Brake amplifier, 15. 0.5 L low-pressure gas cylinder, 16. 16-160mL/min flow meter, 17. 0.16-1.60L/min flow meter, 18. 0.1-1m 3 /h flow meter, 19. 1-10m 3 /h flow meter meter, 20. 10-100m 3 /h flow meter, 21. 0-25MPa pressure gauge, 22. 0-16MPa pressure gauge, 23. 0-10MPa pressure gauge, 24. 0-1.6MPa pressure gauge , 25. 0-0.16MPa pressure gauge, 26. Brake pressure reducing valve, 27. Pneumatic switch, 28. One-way valve, 29. Supercharger, 30. Electromagnetic air-conditioning valve, 31. High-pressure gas cylinder, 32. Low-pressure Gas bottle, 33. Air outlet nozzle, 34. Air outlet nozzle, 35. Air outlet nozzle, 36. Air outlet nozzle, 37. Air outlet nozzle, 38. Pneumatic switch closes the nozzle, 39. Pneumatic switch puts the nozzle down, 40. Cylinder retracts the nozzle, 41. Cylinder puts the nozzle down, 42. Air inlet nozzle, 43. Air inlet nozzle, 44. Cylinder, 45. Electromagnetic air conditioner switch air inlet nozzle, 46. Air conditioner switch, 47. Bleed electromagnetic Valve, 48. First pipeline, 49. Second pipeline, 50. Third pipeline, 51. Fourth pipeline, 52. Fifth pipeline, 53. Sixth pipeline, 54. Seventh pipeline , 55, the eighth pipeline, 56, the ninth pipeline, 57, the tenth pipeline.

具体实施方式Detailed ways

下面,通过示例性的实施方式对本发明进行具体描述。然而应当理解,在没有进一步叙述的情况下,一个实施方式中的元件、结构和特征也可以有益地结合到其他实施方式中。Below, the present invention is described in detail through exemplary embodiments. It is to be understood, however, that elements, structures, and features of one embodiment may be beneficially combined in other embodiments without further recitation.

本发明揭示了一种飞机气动附件通用测试台,包括测试台体,所述测试台体的外部设有操纵台和操纵面板,所述测试台体内设有冷气系统和电气系统,所述电气系统与所述冷气系统连接,为所述冷气系统供电;所述冷气系统包括用于测试普通型气动附件的第一测试单元、用于测试特殊型气动附件的第二测试单元以及用于测试飞机燃油通气增压系统气动附件的流量测试单元。以下结合附图和具体实施例进行详细说明。The invention discloses a universal test bench for aircraft pneumatic accessories, which includes a test bench body. The outside of the test bench body is provided with a console and a control panel. The test bench body is provided with an air-conditioning system and an electrical system. The electrical system Connected to the air-conditioning system to provide power to the air-conditioning system; the air-conditioning system includes a first test unit for testing ordinary pneumatic accessories, a second test unit for testing special pneumatic accessories, and a second test unit for testing aircraft fuel Flow test unit for pneumatic accessories of ventilation and boosting systems. Detailed description will be given below with reference to the accompanying drawings and specific embodiments.

为了完成普通型气动附件的测试,参见图1和图2,所述第一测试单元包括一端设有进气管嘴1、另一端设有出气管嘴35的第一管路48,所述第一管路48上沿出气方向依次设有量程为0-25MPa的压力表21、5MPa减压器4、刹车调节器5、冷气开关46和量程为0-1.6MPa的压力表22;第一管路48上连接有三个分支管路,第一分支管路连接于所述进气管嘴1与所述5MPa减压器4之间的第一管路48上,第二分支管路和第三分支管路均连接于所述5MPa减压器4和所述刹车调节器5之间的第一管路48上;每个分支管路的出气端均设有出气管嘴,所述第一分支管路和第二分支管路上沿出气方向均依次设有冷气开关46和量程为0-16MPa的压力表22,所述第二分支管路上沿出气方向依次设有冷气开关46和量程为0-10MPa的压力表23,所述第三分支管路上沿出气方向依次设有0.3MPa减压器6、冷气开关46和量程为0-0.4MPa的压力表25。In order to complete the test of ordinary pneumatic accessories, referring to Figures 1 and 2, the first test unit includes a first pipeline 48 with an air inlet nozzle 1 at one end and an air outlet nozzle 35 at the other end. The pipeline 48 is provided with a pressure gauge 21 with a range of 0-25MPa, a 5MPa pressure reducer 4, a brake regulator 5, an air conditioner switch 46 and a pressure gauge 22 with a range of 0-1.6MPa along the air outlet direction; the first pipeline There are three branch pipes connected to 48. The first branch pipe is connected to the first pipe 48 between the intake nozzle 1 and the 5MPa pressure reducer 4, the second branch pipe and the third branch pipe The pipelines are all connected to the first pipeline 48 between the 5MPa pressure reducer 4 and the brake regulator 5; the air outlet end of each branch pipeline is equipped with an air outlet nozzle, and the first branch pipeline The air-conditioning switch 46 and the pressure gauge 22 with a measuring range of 0-16MPa are sequentially provided on the second branch pipeline and the air-outlet direction of the second branch pipeline. Pressure gauge 23, the third branch pipeline is provided with a 0.3MPa pressure reducer 6, a cold air switch 46 and a pressure gauge 25 with a range of 0-0.4MPa in sequence along the air outlet direction.

继续参见图1和图2,所述第一管路48和每个分支管路上的出气管嘴端均设有泄压阀。测试完成后,关闭各冷气开关,打开泄压阀,即可将测试回路内的冷气放掉,确保附件和人员的安全。Continuing to refer to Figures 1 and 2, the first pipeline 48 and the nozzle end of the air outlet on each branch pipeline are provided with pressure relief valves. After the test is completed, turn off each air-conditioning switch and open the pressure relief valve to release the air-conditioning in the test circuit to ensure the safety of accessories and personnel.

继续参见图1和图2,优选的,所述进气管嘴与所述量程为0-25MPa的压力表之间第一管路48以此设有冷气滤2和单向阀3。通过冷气滤2过滤冷气中的杂质,防止堵塞测试管路及被测试气动附件。通过单向阀3防止进入管路中的冷气倒流。Continuing to refer to Figures 1 and 2, preferably, the first pipeline 48 between the air inlet nozzle and the pressure gauge with a range of 0-25MPa is equipped with a cold air filter 2 and a one-way valve 3. Use the cold air filter 2 to filter impurities in the cold air to prevent clogging of the test pipeline and the pneumatic accessories being tested. The one-way valve 3 prevents the cold air entering the pipeline from flowing back.

飞机的冷气系统中除了普通型气动附件之外,还包括特殊型气动附件,例如:电磁冷气阀、刹车减压阀、放气电磁阀、刹车调压器、刹车差动器、刹车分配器、刹车放大器、气缸和气动开关等。为了完成特殊型气动附件的测试,继续参见图1,所述第二测试单元包括用于测试电磁冷气阀30的第一测试回路、用于测试刹车减压阀26的第二测试回路、用于测试放气电磁阀47的第三测试回路、用于测试第一刹车调压器7和刹车差动器8的第四测试回路、用于测试第二刹车调压器5和刹车分配器11的第五测试回路、用于测试刹车放大器14的第六测试回路、用于测试气缸44和气动开关27的第七测试回路以及用于增加被测试气动附件气源压力的增压回路。In addition to ordinary pneumatic accessories, the aircraft air-conditioning system also includes special pneumatic accessories, such as: electromagnetic air-conditioning valve, brake pressure reducing valve, bleed solenoid valve, brake pressure regulator, brake differential, brake distributor, Brake amplifiers, cylinders and pneumatic switches, etc. In order to complete the test of the special pneumatic accessories, continue to refer to Figure 1. The second test unit includes a first test circuit for testing the electromagnetic cold air valve 30, a second test circuit for testing the brake pressure reducing valve 26, The third test circuit for testing the bleed solenoid valve 47, the fourth test circuit for testing the first brake pressure regulator 7 and the brake differential 8, and the second test circuit for testing the second brake pressure regulator 5 and the brake distributor 11 The fifth test circuit, the sixth test circuit for testing the brake amplifier 14, the seventh test circuit for testing the cylinder 44 and the pneumatic switch 27, and the booster circuit for increasing the air source pressure of the pneumatic accessories under test.

为了完成飞机燃油通气增压系统气动附件的流量测试,所述流量测试单元包括用于测试范围在16ml/min-10m3/h内气体流量的小流量测试回路和用于测试范围在10-100m3/h内气体流量的大流量测试回路。In order to complete the flow test of the pneumatic accessories of the aircraft fuel ventilation and boosting system, the flow test unit includes a small flow test circuit for testing gas flow in the range of 16ml/min- 10m3 /h and a small flow test circuit for testing the gas flow in the range of 10-100m Large flow test circuit with gas flow rate within 3 /h.

电磁冷气阀用于控制飞机放伞、抛伞工作气路。即当电路接通时,向气缸输入冷气;而电路断电时,关闭气路,同时排除气缸内的冷气。为了完成电磁冷气阀的测试,作为上述测试台的优选设计,参见图1和图3,所述第一测试回路包括与第一管路48连接的第二管路49、与第三分支路连接的第三管路50以及与所述电磁冷气阀30连接电磁冷气开关进气管嘴45,所述第二管路49与第三管路50均与电磁冷气开关进气管嘴45连接;所述第二管路49连接高压气瓶31,所述第二管路49上依次设有进气开关和量程为0-16MPa的压力表22;所述第三管路50连接低压气瓶32,所述第三管路50上依次设有进气开关设有量程为0-10MPa的压力表23。The electromagnetic air-conditioning valve is used to control the working air path of aircraft parachute release and parachute throwing. That is, when the circuit is connected, cold air is input into the cylinder; when the circuit is powered off, the air circuit is closed and the cold air in the cylinder is eliminated. In order to complete the test of the electromagnetic air-conditioning valve, as a preferred design of the above-mentioned test bench, see Figures 1 and 3. The first test circuit includes a second pipeline 49 connected to the first pipeline 48 and a third branch pipeline. The third pipeline 50 and the electromagnetic cold air switch air inlet nozzle 45 are connected to the electromagnetic cold air valve 30. The second pipeline 49 and the third pipeline 50 are both connected to the electromagnetic cold air switch air inlet nozzle 45; The second pipeline 49 is connected to the high-pressure gas cylinder 31. The second pipeline 49 is successively provided with an air inlet switch and a pressure gauge 22 with a range of 0-16MPa; the third pipeline 50 is connected to the low-pressure gas cylinder 32. The third pipeline 50 is sequentially provided with an air inlet switch and a pressure gauge 23 with a range of 0-10MPa.

刹车减压阀用于控制飞机应急刹车进气、放气和调节刹车压力的大小。为了完成刹车减压阀的测试,作为上述测试台的优选设计,参见图1和图4,所述第二测试回路包括与所述第一管路48连接的第四管路51以及与所述第四管路51连接1.5L高压冷气瓶9,所述第四管路51上依次设有进气开关、刹车减压阀26和量程为0-16MPa的压力表22。The brake pressure reducing valve is used to control the intake and release of aircraft emergency brakes and adjust the brake pressure. In order to complete the test of the brake pressure reducing valve, as a preferred design of the above-mentioned test bench, see Figures 1 and 4, the second test circuit includes a fourth pipeline 51 connected to the first pipeline 48 and a fourth pipeline 51 connected to the first pipeline 48. The fourth pipeline 51 is connected to the 1.5L high-pressure cold air bottle 9. The fourth pipeline 51 is provided with an air intake switch, a brake pressure reducing valve 26 and a pressure gauge 22 with a range of 0-16MPa.

放气电磁阀用于飞机机轮发生脱胎时,接收来自惯性传感器的电气信号,切断刹车气路并且把刹车腔内的冷气排出,从而解决机轮脱胎,防止轮胎爆破。为了完成放气电磁阀的测试,作为上述测试台的优选设计,参见图1和图5,所述第三测试回路包括与所述第一管路48连接的第五管路52、与所述第五管路52连接的第四分支管路、与所述第五管路52连接的0.5L低压气瓶15以及与第四分支管路连接的1L低压气瓶13;所述第五管路52上依次设有5MPa减压器4、用于测量进气压力的量程为0-10MPa的压力表23、进气开关、放气电磁阀47以及用于测量出气压力的量程为0-10MPa的压力表23;所述第四分支管路连接于进气开关与所述放气电磁阀47之间的第五管路52上。The bleed solenoid valve is used to receive the electrical signal from the inertial sensor when the aircraft wheel comes off, cuts off the brake air path and discharges the cold air in the brake chamber, thereby solving the problem of the wheel coming off and preventing the tire from bursting. In order to complete the test of the deflation solenoid valve, as a preferred design of the above-mentioned test bench, see Figures 1 and 5, the third test circuit includes a fifth pipeline 52 connected to the first pipeline 48, and a fifth pipeline 52 connected to the first pipeline 48. The fourth branch pipeline connected to the fifth pipeline 52, the 0.5L low-pressure gas bottle 15 connected to the fifth pipeline 52, and the 1L low-pressure gas bottle 13 connected to the fourth branch pipeline; the fifth pipeline 52 is provided with a 5MPa pressure reducer 4, a pressure gauge 23 for measuring the inlet pressure with a range of 0-10MPa, an air inlet switch, a bleed solenoid valve 47 and a pressure gauge for measuring the outlet pressure with a range of 0-10MPa. Pressure gauge 23; the fourth branch pipeline is connected to the fifth pipeline 52 between the air intake switch and the exhaust solenoid valve 47.

第一刹车调节器用于控制飞机进气、放气和调节刹车压力的大小。刹车差动器用于保证飞机滑跑时,对左右机轮进行单独刹车,以控制飞机在起飞或者着陆滑跑中的方向及操作能够飞机地面转弯。为了完成第一刹车调节器和刹车差动器的测试,作为上述测试台的优选设计,继续参见图1和图6,所述第四测试回路包括与所述第三分支管路连接的第六管路53、与所述第六管路53连接第五分支管路、与所述第六管路53连接的1.5L高压冷气瓶9以及与所述第五分支管路连接的0.75L低压冷气瓶10,所述第六管路53上依次设有进气开关、第一刹车调压器7和用于测量出气压力的量程为0-10MPa的压力表23;所述第五分支管路连接于所述第一刹车调压器7出气口的第六管路53上,所述第五分支管路上依次设有进气开关、刹车差动器8和量程为0-10MPa的压力表23。The first brake regulator is used to control the air intake and exhaust of the aircraft and adjust the brake pressure. The brake differential is used to ensure that the left and right wheels are braked independently when the aircraft is taxiing to control the direction and operation of the aircraft during takeoff or landing and to enable the aircraft to turn on the ground. In order to complete the test of the first brake regulator and the brake differential, as a preferred design of the above-mentioned test bench, continue to refer to Figures 1 and 6. The fourth test circuit includes a sixth test circuit connected to the third branch pipeline. Pipeline 53, a fifth branch pipe connected to the sixth pipeline 53, a 1.5L high-pressure cold air bottle 9 connected to the sixth pipeline 53, and a 0.75L low-pressure cold air bottle connected to the fifth branch pipe. Bottle 10, the sixth pipeline 53 is provided with an air inlet switch, a first brake pressure regulator 7 and a pressure gauge 23 with a range of 0-10MPa for measuring the outlet pressure; the fifth branch pipeline is connected On the sixth pipeline 53 of the air outlet of the first brake pressure regulator 7, the fifth branch pipeline is provided with an air intake switch, a brake differential 8 and a pressure gauge 23 with a range of 0-10MPa.

第二刹车调节器同样用于控制飞机进气、放气和调节刹车压力的大小。而刹车分配器同样是保证飞机滑跑时,对左右机轮进行单独刹车,以控制飞机在起飞或者着陆滑跑中的方向及操作能够飞机地面转弯。为了完成第二刹车调节器和刹车分配器的测试,作为上述测试台的优选设计,继续参见图1和图7,所述第五测试回路包括与所述第三分支管路连接的第七管路54、与所述第七管路54连接第六分支管路、与所述第七管路54连接的2L高压气瓶12以及与所述第六分支管路连接的1L低压冷气瓶13,所述第七管路54上依次设有进气开关、第二刹车调压器5和用于测量出气压力的量程为0-10MPa的压力表23;所述第六分支管路连接于所述第二刹车调压器5出气口的第七管路54上,所述第六分支管路上依次设有进气开关、刹车分配器11和量程为0-10MPa的压力表23。The second brake regulator is also used to control the air intake and exhaust of the aircraft and adjust the brake pressure. The brake distributor also ensures that the left and right wheels are braked independently when the aircraft is taxiing to control the direction and operation of the aircraft during takeoff or landing and enable the aircraft to turn on the ground. In order to complete the test of the second brake regulator and the brake distributor, as a preferred design of the above-mentioned test bench, continue to refer to Figures 1 and 7. The fifth test circuit includes a seventh pipe connected to the third branch pipe. Road 54, a sixth branch pipeline connected to the seventh pipeline 54, a 2L high-pressure gas bottle 12 connected to the seventh pipeline 54, and a 1L low-pressure cold gas bottle 13 connected to the sixth branch pipeline, The seventh pipeline 54 is provided with an air intake switch, a second brake pressure regulator 5 and a pressure gauge 23 with a range of 0-10MPa for measuring the outlet pressure; the sixth branch pipeline is connected to the On the seventh pipeline 54 of the air outlet of the second brake pressure regulator 5, the sixth branch pipeline is provided with an air intake switch, a brake distributor 11 and a pressure gauge 23 with a range of 0-10MPa.

刹车放大器用来加速刹车和解除刹车的动作,并按比例放大刹车调节器调节的出口压力。为了完成刹车放大器的测试,作为上述测试台的优选设计,继续参见图1和图8,所述第六测试回路包括所述第三分支路连接的第八管路55和与所述第八管路55连接的0.5L低压气瓶15,所述第八管路55上依次设有进气开关、刹车放大器14和用于测量出气压力的量程为0-10MPa的压力表23;所述刹车放大器14与所述第二刹车调压器5的出气口通过第七分支管路连接,所述第七分支管路上设有进气开关。The brake amplifier is used to accelerate the braking and releasing actions and proportionally amplify the outlet pressure adjusted by the brake regulator. In order to complete the test of the brake amplifier, as a preferred design of the above-mentioned test bench, continue to refer to Figures 1 and 8. The sixth test circuit includes an eighth pipe 55 connected to the third branch circuit and an eighth pipe 55 connected to the third branch circuit. The 0.5L low-pressure gas cylinder 15 is connected to the pipeline 55. The eighth pipeline 55 is provided with an air intake switch, a brake amplifier 14 and a pressure gauge 23 with a range of 0-10MPa for measuring the outlet pressure; the brake amplifier 14 is connected to the air outlet of the second brake pressure regulator 5 through a seventh branch pipeline, and an air intake switch is provided on the seventh branch pipeline.

气缸利用冷气膨胀推动活塞连杆运动以操纵部件动作。气动开关控制气缸的收放。为了完成气缸和气动开关的测试,作为上述测试台的优选设计,继续参见图1和图9,所述第七测试回路包括与所述第三分支管路连接的第九管路56和与所述第九管路56连接的气动开关27以及与所述气动开关27连接的气缸44,所述第九管路56上设有进气开关,所述气动开关27的气动开关收上管嘴38与所述气缸44的气缸收上管嘴40连接,所述气动开关27的气动开关放下管嘴39与所述气缸44的气缸放下管嘴41连接。The cylinder uses cold air expansion to push the piston connecting rod to move to control the movement of the components. The pneumatic switch controls the retraction and release of the cylinder. In order to complete the test of the cylinder and the pneumatic switch, as the preferred design of the above-mentioned test bench, continue to refer to Figures 1 and 9. The seventh test circuit includes a ninth pipeline 56 connected to the third branch pipeline and The pneumatic switch 27 connected to the ninth pipeline 56 and the cylinder 44 connected to the pneumatic switch 27 are provided with an air inlet switch. The pneumatic switch of the pneumatic switch 27 retracts the nozzle 38 The pneumatic switch lowering nozzle 39 of the pneumatic switch 27 is connected to the cylinder lowering nozzle 41 of the air cylinder 44 .

为了提高被测试气动附件的气源压力,作为上述测试台的优选设计,参见图1和图10,所述增压回路包括与所述第一管路48连接的第十管路57,所述第十管路57的出气端设有出气管嘴37,所述第十管路57上以此设有5MPa减压器4、进气开关、量程为0-10MPa的压力表23、气动开关27、增压器29、用于测量增压器出气压力的量程为0-25MPa的压力表21、出气开关、用于测量输出压力的量程为0-25MPa的压力表21;所述气动开关27的气动开关放下管嘴通过管路与所述增压器29的低压腔连接,所述气动开关27的气动开关收上管嘴通过设有单向阀28的管路与所述增压器29的高压腔连接。In order to increase the air source pressure of the pneumatic accessories under test, as a preferred design of the above-mentioned test bench, see Figures 1 and 10, the pressurization circuit includes a tenth pipeline 57 connected to the first pipeline 48. The air outlet end of the tenth pipeline 57 is provided with an air outlet nozzle 37. The tenth pipeline 57 is provided with a 5MPa pressure reducer 4, an air inlet switch, a pressure gauge 23 with a range of 0-10MPa, and a pneumatic switch 27. , supercharger 29, a pressure gauge 21 with a range of 0-25MPa for measuring the outlet pressure of the supercharger, an outlet switch, a pressure gauge 21 with a range of 0-25MPa for measuring the output pressure; the pneumatic switch 27 The lowering nozzle of the pneumatic switch is connected to the low-pressure chamber of the supercharger 29 through a pipeline, and the pneumatic switch retracting nozzle of the pneumatic switch 27 is connected to the supercharger 29 through a pipeline provided with a one-way valve 28 High pressure chamber connection.

为了完成飞机燃油通气增压系统气动附件的小流量及大流量测试,作为上述测试台的优选设计,参见图1和图11,所述小流量测试回路包括进气端设有进气管嘴42和量程为0-1.6MPa的压力表24的进气管路,所述进气管路连接有用于测试不同流量的多个流量计,每个流量计的量程均不相同,所述量程为0-1.6MPa的压力表24与每个流量计之间的进气管路上均设有测试开关;所述大流量测试回路包括进气端设有进气管嘴43和量程为0-1.6MPa的压力表24的进气管路,所述进气管路连接有量程为10-100m3/h的流量计20,所述流量计20与所述量程为0-1.6MPa的压力表24之间设有测试开关。作为优选设计,继续参见图1和图11,所述小流量测试回路中,进气管路连接有四个测试不同流量的流量计,分别是:量程为16-160mL/min的流量计16、量程为0.16-1.60L/min的流量计17、量程为0.1-1m3/h的流量计18、量程为1-10m3/h的流量计19。In order to complete the small flow and large flow test of the pneumatic accessories of the aircraft fuel ventilation and boosting system, as the preferred design of the above test bench, see Figure 1 and Figure 11, the small flow test circuit includes an air inlet nozzle 42 and The air inlet pipeline of the pressure gauge 24 with a measuring range of 0-1.6MPa. The air inlet pipeline is connected with multiple flow meters for testing different flows. Each flow meter has a different measuring range. The measuring range is 0-1.6MPa. A test switch is provided on the air inlet pipeline between the pressure gauge 24 and each flow meter; the large flow test circuit includes an inlet nozzle 43 at the air inlet end and a pressure gauge 24 with a range of 0-1.6MPa. Air pipeline, the air inlet pipeline is connected to a flow meter 20 with a range of 10-100m 3 /h, and a test switch is provided between the flow meter 20 and the pressure gauge 24 with a range of 0-1.6MPa. As a preferred design, continue to refer to Figures 1 and 11. In the small flow test circuit, the air inlet pipeline is connected to four flow meters for testing different flows, which are: flow meter 16 with a measuring range of 16-160mL/min. Flowmeter 17 with a range of 0.16-1.60L/min, flowmeter 18 with a range of 0.1-1m 3 /h, flowmeter 19 with a range of 1-10m 3 /h.

上述测试台与气瓶连接后,可输入10.8-12.7MPa气压,然后分别输往第一测试单元、第二测试单元和流量测试单元。After the above-mentioned test bench is connected to the gas cylinder, 10.8-12.7MPa air pressure can be input, and then transmitted to the first test unit, the second test unit and the flow test unit respectively.

1、普通型气动附件测试:1. Test of ordinary pneumatic accessories:

冷气经进气管嘴1、冷气滤2和单向阀3后能获得10.8-12.7MPa的气源,气源压力可由量程为0-25MPa的压力表21测量,经5MPa减压器4、刹车调节器5、0.3MPa减压器6后,分别形成5MPa、1MPa、0.3MPa的气源,打开第一分支管路、第二分支管路、第一管路48和第三分支管路的冷气开关,即可获得所需压力的冷气,冷气压力分别由压力表22、23、24、25指示。为了方便使用,通常应使5MPa减压器4、刹车调节器5、0.3MPa减压器6的出气压力分别为5MPa、1MPa、0.3MPa。After the cold air passes through the air inlet nozzle 1, the cold air filter 2 and the one-way valve 3, it can obtain an air source of 10.8-12.7MPa. The air source pressure can be measured by a pressure gauge 21 with a range of 0-25MPa and adjusted by a 5MPa pressure reducer 4 and a brake. After the regulator 5 and the 0.3MPa pressure reducer 6 are installed, air sources of 5MPa, 1MPa, and 0.3MPa are formed respectively, and the cold air switches of the first branch pipeline, the second branch pipeline, the first pipeline 48, and the third branch pipeline are opened. , the air-conditioning at the required pressure can be obtained, and the air-conditioning pressure is indicated by the pressure gauges 22, 23, 24, and 25 respectively. For convenience of use, the outlet pressures of the 5MPa pressure reducer 4, the brake regulator 5, and the 0.3MPa pressure reducer 6 should usually be 5MPa, 1MPa, and 0.3MPa respectively.

2、特殊型气动附件测试:2. Testing of special pneumatic accessories:

(1)电磁冷气阀测试(1)Electromagnetic air conditioner valve test

工作可靠性试验:Working reliability test:

进气管嘴不充气时,接通电源,调整可变电阻,从0开始缓慢调到电磁铁发出“嘀嗒”声止,电压应不大于22V、消耗电流不大于3.5A,接通第五次电压应稳定,每次误差不多余2V。When the air intake nozzle is not inflated, turn on the power, adjust the variable resistor, and slowly adjust it from 0 until the electromagnet makes a "ticking" sound. The voltage should not be greater than 22V, and the current consumption should not be greater than 3.5A. Turn on the voltage for the fifth time. It should be stable with no more than 2V error each time.

进气管嘴充气时,充入气压0.98MPa,接通电源,当电压≯22V时,试验5次,电磁冷气阀应正常工作;充入气压6.86MPa,接通电源,当电压≯20V时,试验5次,电磁冷气阀应正常工作。When the air intake nozzle is inflated, inflate the air to a pressure of 0.98MPa, turn on the power, and when the voltage ≯ 22V, test 5 times. The electromagnetic air-conditioning valve should work normally; inflate the air to a pressure of 6.86MPa, turn on the power, and when the voltage ≯ 20V, test 5 times, the solenoid air conditioner valve should work normally.

快速性及连续性试验:Rapidity and continuity testing:

充入气压1.96-2.94MPa,电压为24V,摇杆以每圈不超过2秒钟的速度,旋转1圈时必须有12响,即其中不可以有1次不工作。The air pressure is 1.96-2.94MPa, the voltage is 24V, and the rocker must make 12 sounds when rotating at a speed of no more than 2 seconds per revolution, that is, it cannot not work once.

密封性试验:Sealing test:

不通电时,分别加入0.98MPa、2.94MPa、4.9MPa和6.86MPa气压,各保持1分钟,各处不允许漏气。When no power is supplied, add 0.98MPa, 2.94MPa, 4.9MPa and 6.86MPa air pressure respectively, and maintain them for 1 minute each. No air leakage is allowed anywhere.

接通电源电压24V,分别加入0.98MPa、2.94MPa、4.9MPa和6.86MPa气压,在各压力下漏气量均≯200毫升/秒。Turn on the power supply voltage 24V, add 0.98MPa, 2.94MPa, 4.9MPa and 6.86MPa air pressure respectively. The air leakage volume under each pressure is ≯ 200 ml/second.

综合性试验:Comprehensive testing:

出气管嘴接于弹簧压缩筒上,当电压为24V时,进气为0.98MPa、2.94MPa、4.9MPa气压,此时通电工作,不论其连续性工作速度如何,不应产生任何迟缓、漏气及其他故障。The air outlet nozzle is connected to the spring compression cylinder. When the voltage is 24V, the air inlet pressure is 0.98MPa, 2.94MPa, 4.9MPa. At this time, the power is energized. Regardless of its continuous working speed, there should be no sluggishness or air leakage. and other malfunctions.

(2)刹车减压阀测试(2) Brake pressure reducing valve test

性能试验:打开进气开关,给刹车减压阀进气口输入10.8-12.7MPa的气压,搬动操纵手柄,出口压力减压范围0.3-6.9MPa。Performance test: Turn on the air inlet switch, input 10.8-12.7MPa air pressure into the air inlet of the brake pressure reducing valve, move the control handle, and the outlet pressure reduction range is 0.3-6.9MPa.

检查活门进、排气速度:Check the valve inlet and exhaust speed:

进气速度,调整减压压力为6.9MPa,迅速压下操纵手柄,1.5升气瓶的压力从0升到6.2MPa时所需时间,应不大于2秒。According to the air intake speed, adjust the decompression pressure to 6.9MPa, quickly press the control handle, and the time required for the pressure of the 1.5-liter gas cylinder to rise from 0 to 6.2MPa should be no more than 2 seconds.

排气速度,当迅速抬起操纵手柄,1.5升气瓶的压力从6.2MPa放到0升时所需时间,应不大于2.5秒。Exhaust speed: when the control handle is quickly raised, the time required for the pressure of a 1.5-liter gas cylinder to drop from 6.2MPa to 0 liters should not be greater than 2.5 seconds.

最大操纵力:不大于55公斤。Maximum control force: no more than 55 kg.

总行程:不大于7毫米,其中,空行程不大于2.5毫米。Total stroke: no more than 7 mm, of which the empty stroke is no more than 2.5 mm.

(3)放气电磁阀测试(3) Vent solenoid valve test

活门磨合实验:Valve running-in experiment:

堵住出气管嘴,向进气管嘴加入1.176MPa气压,接通电磁铁200次,每分钟不超过80-100次,使活门进行磨合。Block the air outlet nozzle, add 1.176MPa air pressure to the air inlet nozzle, and turn on the electromagnet 200 times, no more than 80-100 times per minute, to allow the valve to run in.

密封性实验:Sealing test:

打开1L气瓶,向放气电磁阀加入1.764MPa气压,然后关闭进气开关,保持1分钟,进气压力表的压力下降值不应超过0.49MPa。Open the 1L gas cylinder, add 1.764MPa air pressure to the exhaust solenoid valve, then close the air inlet switch and keep it for 1 minute. The pressure drop value of the air inlet pressure gauge should not exceed 0.49MPa.

关闭0.5L气瓶和1L气瓶,断开电磁铁,分别向放气电磁阀加入0.196MPa和1.764MPa气压,然后关闭进气开关,各保持1分钟,进气压力表的压力下降值不应下降。Close the 0.5L gas bottle and the 1L gas bottle, disconnect the electromagnet, add 0.196MPa and 1.764MPa air pressure to the deflation solenoid valve respectively, then close the air inlet switch, hold each for 1 minute, the pressure drop value of the air inlet pressure gauge should not be decline.

检查充、放气时间:Check the charging and deflating time:

接通电磁铁,出气压力表的压力由1.764MPa降到0.049MPa所需要的时间不超过1.2秒。When the electromagnet is turned on, the time required for the pressure of the outlet pressure gauge to drop from 1.764MPa to 0.049MPa does not exceed 1.2 seconds.

断开电磁铁,出气压力表的压力由0升至1.127MPa所需要的时间不超过1.2秒。When the electromagnet is disconnected, the time required for the pressure of the outlet pressure gauge to rise from 0 to 1.127MPa does not exceed 1.2 seconds.

检查工作的准确性:Check the accuracy of your work:

断开0.5L气瓶和1L气瓶,分别加入1.176MPa和1.764MPa的气压各接通电磁铁20次,在每次接通电磁铁的瞬间,放气孔应开始放气。Disconnect the 0.5L gas bottle and the 1L gas bottle, add air pressure of 1.176MPa and 1.764MPa respectively, and turn on the electromagnet 20 times. At the moment when the electromagnet is turned on each time, the vent hole should start to deflate.

检查电磁活门的最小工作电压:Check the minimum operating voltage of the electromagnetic valve:

断开0.5L气瓶和1L气瓶,电压为18V,加入1.176MPa气压,接通电磁铁5次,每次接通后的瞬间,放气孔应开始放气。Disconnect the 0.5L gas bottle and the 1L gas bottle, set the voltage to 18V, add 1.176MPa air pressure, and turn on the electromagnet 5 times. The vent hole should start deflating immediately after each turn on.

(4)第一刹车调压器测试(4) First brake regulator test

实验条件:在温度为15-30℃下实验。输入压力为4.9MPa。Experimental conditions: Experiment at a temperature of 15-30°C. The input pressure is 4.9MPa.

密封性实验:Sealing test:

进气腔,调整进气压力表的压力为4.9MPa,然后关闭进气开关,保持1分钟,进气压力表上指示的压力下降允许不大于0.049MPa。In the air intake chamber, adjust the pressure of the air intake pressure gauge to 4.9MPa, then turn off the air intake switch and hold it for 1 minute. The pressure drop indicated on the air intake pressure gauge is allowed to be no more than 0.049MPa.

减压腔,关闭1.5L气瓶,用操纵手柄调整出气压力表的压力值分贝为2.45MPa和0.49MPa,各保持1分钟,出气压力表上指示的压力下降允许不大于0.049MPa。In the decompression chamber, close the 1.5L gas cylinder, use the control handle to adjust the pressure decibels of the outlet pressure gauge to 2.45MPa and 0.49MPa, hold each for 1 minute, and the pressure drop indicated on the outlet pressure gauge is allowed to be no greater than 0.049MPa.

检查活门工作恒定性:Check valve operation constancy:

将减压压力调整到一定值,即0.98MPa、1.47MPa、2.45MPa,固定限定螺钉的位置,操纵手柄压到限定螺钉上,各进行3次,记录所得压力数值不大于0.098MPa。Adjust the decompression pressure to a certain value, namely 0.98MPa, 1.47MPa, 2.45MPa, fix the position of the limit screw, press the control handle onto the limit screw, do this three times each, and record the pressure value not greater than 0.098MPa.

检查活门工作精确性:Check the valve working accuracy:

将减压压力调整到1.764,固定限定螺钉的位置,然后放松操纵手柄,依次使减压压力下降至1.47MPa、0.98MPa、0.49MPa、0.196MPa,每次下降后将操纵手柄重新推到原来调整位置,减压压力恢复值与原调整的压力差值应不大于0.098MPa。Adjust the decompression pressure to 1.764, fix the position of the limiting screw, then relax the control handle, and reduce the decompression pressure to 1.47MPa, 0.98MPa, 0.49MPa, 0.196MPa in sequence. After each decrease, push the control handle back to the original adjustment position, the difference between the decompression pressure recovery value and the original adjusted pressure should not be greater than 0.098MPa.

检查活门进、排气速度:Check the valve inlet and exhaust speed:

进气速度,在气瓶压力不低于9.8MPa,第一刹车调压器进口压力为4.9MPa的情况下,将减压压力调整为2.45MPa,迅速压下操纵手柄,减压压力由0上升至2.352MPa时,所需的时间应不大于2秒。For the air intake speed, when the cylinder pressure is not less than 9.8MPa and the first brake regulator inlet pressure is 4.9MPa, adjust the decompression pressure to 2.45MPa, quickly press the control handle, and the decompression pressure rises from 0 When reaching 2.352MPa, the time required should be no more than 2 seconds.

排气速度,调减压压力为2.45MPa,当迅速抬起操纵手柄,减压压力由2.45MPa下降值0.196MPa时,所需的时间应不大于2.5秒。For the exhaust speed, adjust the decompression pressure to 2.45MPa. When the control handle is quickly raised and the decompression pressure drops from 2.45MPa to 0.196MPa, the time required should not be more than 2.5 seconds.

(5)刹车差动器测试(5)Brake differential test

最大倾斜角检查:Maximum tilt angle check:

摇臂从中立位置向任何一边倾斜的最大角度赢不小于27度。The maximum angle at which the rocker arm tilts from the neutral position to either side shall not be less than 27 degrees.

密封性实验:Sealing test:

将摇臂置于中立位置,打开进气开关,输入2.45MPa的压力,当出气压力表上的压力达到2.45MPa时关闭进气开关,保持1分钟,出气压力表上的压力下降值均不应超过0.049MPa.Place the rocker arm in the neutral position, turn on the air inlet switch, and input a pressure of 2.45MPa. When the pressure on the outlet pressure gauge reaches 2.45MPa, close the air inlet switch and keep it for 1 minute. The pressure drop on the outlet pressure gauge should not decrease. More than 0.049MPa.

将刹车差动器的摇臂由中间位置逐渐向一边倾转,至左或至右出气压力表的压力下降到零为止。此刻,在另一边压力表上的压力下降应不大于0.049MPa;当摇臂向相反的一边倾转,按上述要求,检查刹车差动器的另一腔。Gradually tilt the rocker arm of the brake differential to one side from the middle position until the pressure on the left or right outlet pressure gauge drops to zero. At this moment, the pressure drop on the pressure gauge on the other side should not be greater than 0.049MPa; when the rocker arm tilts to the opposite side, check the other chamber of the brake differential according to the above requirements.

工作精确性实验:Work Accuracy Experiment:

将刹车差动器摇臂置于中间位置,打开进气开关,然后操纵减压活门向刹车差动器输入2.45MPa的冷气经刹车差动器后必须均匀的进入两个气瓶。Place the brake differential rocker arm in the middle position, turn on the air intake switch, and then operate the decompression valve to input 2.45MPa cold air to the brake differential and must evenly enter the two cylinders after passing through the brake differential.

进排气速度检查:Inlet and exhaust speed check:

调整好限动螺栓使减压活门的最大输出压力为2.45MPa,气瓶压力不得低于9.8MPa。Adjust the limit bolt so that the maximum output pressure of the pressure reducing valve is 2.45MPa, and the cylinder pressure must not be lower than 9.8MPa.

双腔进排气速度检查,摇臂置于中间位置,快速的将操纵手柄压到限动螺栓上,当出气压力表上的压力达到2.352MPa时所需要时间不得超过2.5秒;快速的将操纵手柄抬起,压力由2.45MPa降到0.196MPa时所需要时间不得超过2.5秒。Check the double-chamber intake and exhaust speed, place the rocker arm in the middle position, quickly press the control handle to the limit bolt, when the pressure on the outlet pressure gauge reaches 2.352MPa, the time required shall not exceed 2.5 seconds; quickly press the control handle When the handle is lifted, the time required for the pressure to drop from 2.45MPa to 0.196MPa shall not exceed 2.5 seconds.

单腔进排气速度检查,摇臂向每边倾转20-25度使一个气瓶排气,压力由2.45MPa降到0.196MPa所需要时间不超过2秒;将摇臂退回中间位置时,压力又由零上升至2.35MPa,所需要时间不超过2秒。Check the intake and exhaust speed of a single chamber. The rocker arm is tilted 20-25 degrees to each side to exhaust a cylinder. The time required for the pressure to drop from 2.45MPa to 0.196MPa does not exceed 2 seconds; when the rocker arm is returned to the middle position, The pressure rises from zero to 2.35MPa in no more than 2 seconds.

(6)第二刹车调压器测试(6) Second brake regulator test

密封性实验:Sealing test:

从进气管嘴加入5.88MPa气压,保持2分钟,用中性肥皂水检查,密封处不允许漏气。将出气压力表的压力分别调到0.098MPa和1.176MPa,各保持1分钟,密封处不允许漏气。Add 5.88MPa air pressure from the air inlet nozzle, maintain it for 2 minutes, and check with neutral soapy water. No air leakage is allowed in the seal. Adjust the pressure of the outlet pressure gauge to 0.098MPa and 1.176MPa respectively, and maintain them for 1 minute each. No air leakage is allowed at the seal.

性能实验:Performance experiment:

从进气管嘴加入4.9MPa气压,调整手柄止动点,出气压力表的压力为0.98MPa,松开手柄,使2L气瓶的气压放完,然后将手柄迅速移至止动点,压力由0升到0.931MPa的时间不超过2.2秒。Add 4.9MPa air pressure from the air inlet nozzle, adjust the handle stop point, the pressure on the outlet pressure gauge is 0.98MPa, release the handle to release the air pressure of the 2L cylinder, and then quickly move the handle to the stop point, the pressure will be from 0 The time to rise to 0.931MPa does not exceed 2.2 seconds.

将出口压力表的压力调至0.98MPa后迅速松开手柄,使2L气瓶的压力由0.98MPa降至0.049MPa的时间应不超过2.2秒。Adjust the pressure of the outlet pressure gauge to 0.98MPa and quickly release the handle. The time for the pressure of the 2L gas cylinder to drop from 0.98MPa to 0.049MPa should not exceed 2.2 seconds.

恒定实验:Constant experiment:

将第二刹车调压器调整到一定值,固定限定螺钉的位置,把操纵手柄压到限定螺钉上3-4次,所得压力与原调整压力差值不得超过0.049MPa。Adjust the second brake pressure regulator to a certain value, fix the position of the limiting screw, and press the control handle onto the limiting screw 3-4 times. The difference between the resulting pressure and the original adjusted pressure shall not exceed 0.049MPa.

活门工作准确性实验:Valve working accuracy experiment:

调整手柄止动点,使出气压力表的压力为0.784MPa,松开手柄,当压力降到0.588MPa时,再将手柄搬回止动点,出气管嘴的压力应不低于0.735MPa。用以上方法将压力依次调整至0.49MPa、0.392MPa、0.294MPa、0.196MPa、0.098MPa逐项进行检查,出气管嘴的压力均不低于0.735MPa。Adjust the handle stop point so that the pressure on the outlet pressure gauge is 0.784MPa. Release the handle. When the pressure drops to 0.588MPa, move the handle back to the stop point. The pressure at the outlet nozzle should not be less than 0.735MPa. Use the above method to adjust the pressure to 0.49MPa, 0.392MPa, 0.294MPa, 0.196MPa, 0.098MPa and check one by one. The pressure of the air outlet nozzle is not less than 0.735MPa.

(7)刹车分配器测试(7)Brake distributor test

最大倾斜角检查:Maximum tilt angle check:

摇臂从中立位置向任何一边倾斜的最大角度赢不小于27度。The maximum angle at which the rocker arm tilts from the neutral position to either side shall not be less than 27 degrees.

调整实验:Adjust the experiment:

将摇臂置于中立位置,当摇臂向向任何一边倾斜不大于5度时,应不漏气,当摇臂向一边倾斜直到压力降至0时,另一边的压力不允许下降,按上述方法检车另一边。Place the rocker arm in the neutral position. When the rocker arm tilts no more than 5 degrees to either side, there should be no air leakage. When the rocker arm tilts to one side until the pressure drops to 0, the pressure on the other side is not allowed to drop. According to the above Method to inspect the other side of the car.

当摇臂倾斜14±1度时,应听到排气声,此时压力应降至1.078MPa,根据实际工作经验,摇臂调到14-1度为好,此时压力为0.98MPa。When the rocker arm tilts 14±1 degrees, the exhaust sound should be heard. At this time, the pressure should drop to 1.078MPa. According to actual work experience, it is better to adjust the rocker arm to 14-1 degrees, and the pressure at this time is 0.98MPa.

当摇臂倾斜16±1度时,压力应降至0.098MPa。When the rocker arm tilts 16±1 degrees, the pressure should drop to 0.098MPa.

性能实验:Performance experiment:

充气速度检查,单排气时,从0.98MPa降到0.049MPa的时间不超过2.2秒;双排气时,从0.98MPa降到0.049MPa的时间不超过3秒。Check the inflation speed. In the case of single exhaust, the time from 0.98MPa to 0.049MPa does not exceed 2.2 seconds; in the case of double exhaust, the time from 0.98MPa to 0.049MPa does not exceed 3 seconds.

余气实验:Residual gas experiment:

将第二刹车调压器出口压力调至0.098MPa,然后快速搬动刹车分配器摇臂,检查刹车分配器应将左右腔内的气压降至0。Adjust the outlet pressure of the second brake regulator to 0.098MPa, then quickly move the brake distributor rocker arm to check that the brake distributor should reduce the air pressure in the left and right chambers to 0.

轻杀第二刹车调压器压力0.49MPa,然后依次向左、右搬动刹车分配器摇臂,此时,刹车分配器排气的一腔应将压力降至0。Lightly reduce the pressure of the second brake regulator to 0.49MPa, and then move the brake distributor rocker arm to the left and right in sequence. At this time, the exhaust chamber of the brake distributor should reduce the pressure to 0.

密封性实验:Sealing test:

将刹车分配器装在试验夹具上,堵住出气管嘴,然后从进气管嘴分别加入0.196MPa、1.176MPa的气压,各保持5分钟,用中性肥皂水检查双刹和左、右单刹车(摇臂在极限位置)时的密封性,不应漏气。Install the brake distributor on the test fixture, block the air outlet nozzle, then add 0.196MPa and 1.176MPa air pressure respectively from the air inlet nozzle, keep each for 5 minutes, and use neutral soapy water to check the double brakes and the left and right single brakes. The sealing performance when the rocker arm is in the extreme position should not leak.

(8)刹车放大器测试(8) Brake amplifier test

最大输出压力:Maximum output pressure:

气源为4.9MPa,从第二刹车调压器出气接头输入1.05±0.05MPa的气压,刹车放大器出口压力为1.6±1MPa。The air source is 4.9MPa, the air pressure of 1.05±0.05MPa is input from the second brake regulator air outlet joint, and the brake amplifier outlet pressure is 1.6±1MPa.

进、排气速度:Intake and exhaust speed:

进气速度,刹车放大器出口接0.5L气瓶,迅速向调压活塞上部输入冷气,刹车放大器出口气瓶压力由0上升至1.766MPa时,所需时间≯0.8秒。At the air intake speed, the outlet of the brake amplifier is connected to a 0.5L gas cylinder, and cold air is quickly input to the upper part of the pressure regulating piston. When the pressure of the cylinder at the outlet of the brake amplifier rises from 0 to 1.766MPa, the required time is ≯ 0.8 seconds.

排气速度,迅速消除操纵腔气压,刹车放大器出口气瓶压力由1.766MPa下降到0.05MPa时,所需时间≯0.8秒。The exhaust speed quickly eliminates the air pressure in the control chamber. When the pressure of the brake amplifier outlet cylinder drops from 1.766MPa to 0.05MPa, the required time is ≯0.8 seconds.

(9)增压回路测试(9) Boost circuit test

向增压器进气管路充入10.8-12.7MPa的气压,将增压器进气开关打开,通过调压开关将5MPa减压器的出气压力调到4.9MPa。Inflate the air pressure of 10.8-12.7MPa into the supercharger inlet pipeline, turn on the supercharger air inlet switch, and adjust the outlet pressure of the 5MPa pressure reducer to 4.9MPa through the pressure regulating switch.

增压器进气:Supercharger air intake:

扳动气动开关至进气位置,此时进气管路气源通过气动开关、单向阀,进入增压器的高压腔,进气压力由量程为0-10MPa的压力表指示。Turn the pneumatic switch to the intake position. At this time, the air source in the intake pipeline enters the high-pressure chamber of the supercharger through the pneumatic switch and one-way valve. The intake pressure is indicated by a pressure gauge with a range of 0-10MPa.

增压器增压:Supercharger boost:

快速扳动气动开关至增压位置,此时,4.9MPa气源通过气动开关,进入增压器的低压腔,进气腔的压力由量程为0-10MPa的压力表指示。增压器增压后的高压腔压力由测量出气压力的量程为0-25MPa的压力表指示。出气压力应为进气压力的4倍,压力可升至20MPa。Quickly turn the pneumatic switch to the boosting position. At this time, the 4.9MPa air source passes through the pneumatic switch and enters the low-pressure chamber of the supercharger. The pressure in the air inlet chamber is indicated by a pressure gauge with a range of 0-10MPa. The pressure in the high-pressure chamber after supercharging by the supercharger is indicated by a pressure gauge measuring the outlet pressure with a range of 0-25MPa. The outlet pressure should be 4 times the inlet pressure, and the pressure can rise to 20MPa.

增压器增压气源的使用:Use of supercharger booster air source:

测试气动附件与20MPa出气管嘴连接后,打开增压气源的高压20MPa出气开关,即可向被测试气动附件输出0-20MPa的气压。输出压力由量程为0-25MPa的压力表指示。After the test pneumatic accessory is connected to the 20MPa air outlet nozzle, open the high-pressure 20MPa air outlet switch of the boosted air source to output 0-20MPa air pressure to the tested pneumatic accessory. The output pressure is indicated by a pressure gauge with a range of 0-25MPa.

(10)气缸和气动开关测试(10) Cylinder and pneumatic switch test

气缸测试:Cylinder test:

密封性实验,分别从“收”、“放”接头加气压,活塞和外部壳体均应密封。For the sealing test, apply air pressure from the "retract" and "release" joints respectively. The piston and external shell should be sealed.

性能实验,将气缸收上接头与测试台操纵面板开关收上接头连接,然后扳动气动开关,即可测试气缸性能。For performance experiments, connect the cylinder retracting joint to the test bench control panel switch retracting joint, and then pull the pneumatic switch to test the cylinder performance.

气动开关测试:Pneumatic switch test:

密封性测试,“收”、“放”接头不堵死,开关在“中立”位置,从“来气”接头加气压,“收”、“放”接头和壳体处不允许漏气。当摇臂左右倾斜5°时,“收”、“放”接头仍不允许漏气。For the sealing test, the "retract" and "release" joints are not blocked, the switch is in the "neutral" position, add air pressure from the "incoming air" connector, and no air leakage is allowed at the "retract", "release" joints and the casing. When the rocker arm tilts 5° left and right, air leakage is still not allowed in the "retract" and "release" joints.

性能测试,将操纵面板上气缸收上接头与气动开关收上接头连接,将操纵面板上气缸放下接头与气动开关放下接头连接,然后从关闭至收、放位置往复扳动气动开关,气缸收放灵活,各处均不允许漏气。For performance testing, connect the cylinder retracting connector on the control panel to the pneumatic switch retracting connector, connect the cylinder retracting connector on the control panel to the pneumatic switch retracting connector, and then flip the pneumatic switch back and forth from the closed to retracted and released positions, and the cylinder retracts and releases. Flexible, no air leakage allowed anywhere.

3、飞机燃油通气增压系统气动附件测试3. Testing of pneumatic accessories of aircraft fuel ventilation and pressurization system

由于飞机燃油系统气动附件比较多,这些附件都需要密封性实验相当多的一部分要做出气流实验。为适应较大的流量测试范围,本申请分为大流量、小流量两个部分,可满足绝大部分燃油通气增压系统附件常规测试的基本要求。为了确保较高的可靠性,本申请流量测试单元采用的流量计均未直读式的浮子流量计。Since there are many pneumatic accessories in the aircraft fuel system, these accessories require sealing tests and a considerable part of them require air flow tests. In order to adapt to a larger flow test range, this application is divided into two parts: large flow and small flow, which can meet the basic requirements for routine testing of most fuel ventilation and boosting system accessories. In order to ensure higher reliability, the flow meters used in the flow test unit of this application are not direct-reading float flow meters.

进行流量测试时,只需要将被测试气动附件的出气接头与流量计进气接头连接,然后打开测试开关,即可测量气体的瞬时流量。When performing a flow test, you only need to connect the air outlet connector of the pneumatic accessory under test to the air inlet connector of the flow meter, and then turn on the test switch to measure the instantaneous flow rate of the gas.

上述实施例用来解释本发明,而不是对本发明进行限制,在本发明的精神和权利要求的保护范围内,对本发明做出的任何修改和改变,都落入本发明的保护范围。The above embodiments are used to explain the present invention rather than to limit the present invention. Within the spirit of the present invention and the protection scope of the claims, any modifications and changes made to the present invention fall within the protection scope of the present invention.

Claims (10)

1. The universal test bench for the pneumatic accessories of the aircraft comprises a test bench body, wherein an operating table and an operating panel are arranged outside the test bench body, and the universal test bench is characterized in that a cold air system and an electric system are arranged in the test bench body, and the electric system is connected with the cold air system and supplies power for the cold air system;
the air conditioning system comprises a first testing unit for testing a common type pneumatic accessory, a second testing unit for testing a special type pneumatic accessory and a flow testing unit for testing the pneumatic accessory of the fuel ventilation and pressurization system of the aircraft;
the first test unit comprises a first pipeline (48) with an air inlet nozzle (1) at one end and an air outlet nozzle (35) at the other end, wherein a pressure gauge (21) with the measuring range of 0-25MPa, a 5MPa pressure reducer (4), a brake regulator (5), a cold air switch (46) and a pressure gauge (22) with the measuring range of 0-1.6MPa are sequentially arranged on the first pipeline (48) along the air outlet direction; three branch pipelines are connected to the first pipeline (48), the first branch pipeline is connected to the first pipeline (48) between the air inlet nozzle (1) and the 5MPa pressure reducer (4), and the second branch pipeline and the third branch pipeline are both connected to the first pipeline (48) between the 5MPa pressure reducer (4) and the brake regulator (5); the air outlet end of each branch pipeline is provided with an air outlet nozzle (33, 34, 36), the first branch pipeline and the second branch pipeline are sequentially provided with a cold air switch (46) and a pressure gauge (22) with the measuring range of 0-16MPa along the air outlet direction, the second branch pipeline is sequentially provided with the cold air switch (46) and the pressure gauge (23) with the measuring range of 0-10MPa along the air outlet direction, and the third branch pipeline is sequentially provided with a 0.3MPa pressure reducer (6), the cold air switch (46) and the pressure gauge (25) with the measuring range of 0-0.4MPa along the air outlet direction;
The second test unit comprises a first test loop for testing the electromagnetic cold air valve (30), a second test loop for testing the brake pressure reducing valve (26), a third test loop for testing the air release solenoid valve (47), a fourth test loop for testing the first brake pressure regulator (7) and the brake differential (8), a fifth test loop for testing the second brake pressure regulator (5) and the brake distributor (11), a sixth test loop for testing the brake amplifier (14), a seventh test loop for testing the air cylinder (44) and the air switch (27) and a pressurizing loop for increasing the air source pressure of the tested pneumatic accessories; the first test loop comprises an electromagnetic cold air switch air inlet nozzle (45) connected with the electromagnetic cold air valve (30); the seventh test circuit comprises a cylinder (44) connected to the pneumatic switch (27);
the flow test unit comprises a flow meter for testing the flow meter in the range of 16ml/min-10m 3 Small flow test loop for gas flow in/h and test range of 10-100m 3 And a high flow test loop for gas flow in/h.
2. The universal test stand for aircraft pneumatic accessories according to claim 1, wherein the first test circuit further comprises a second pipeline (49) connected with the first pipeline (48), and a third pipeline (50) connected with the third branch pipeline, and the second pipeline (49) and the third pipeline (50) are connected with an electromagnetic cold air switch air inlet nozzle (45); the second pipeline (49) is connected with a high-pressure gas cylinder (31), and an air inlet switch and a pressure gauge (22) with the measuring range of 0-16MPa are sequentially arranged on the second pipeline (49); the third pipeline (50) is connected with the low-pressure gas cylinder (32), and the third pipeline (50) is sequentially provided with an air inlet switch and a pressure gauge (23) with the measuring range of 0-10 MPa.
3. The universal test bench for aircraft pneumatic accessories according to claim 1, characterized in that the second test circuit comprises a fourth pipeline (51) connected with the first pipeline (48) and a 1.5L high-pressure cold gas cylinder (9) connected with the fourth pipeline (51), and an air inlet switch, a brake pressure reducing valve (26) and a pressure gauge (22) with a measuring range of 0-16MPa are sequentially arranged on the fourth pipeline (51).
4. The aircraft pneumatic accessory universal test stand according to claim 1, characterized in that the third test circuit comprises a fifth line (52) connected to the first line (48), a fourth branch line connected to the fifth line (52), a 0.5L low pressure gas cylinder (15) connected to the fifth line (52) and a 1L low pressure gas cylinder (13) connected to the fourth branch line; the fifth pipeline (52) is sequentially provided with a 5MPa pressure reducer (4), a pressure gauge (23) with the measuring range of 0-10MPa for measuring the air inlet pressure, an air inlet switch, an air discharge electromagnetic valve (47) and a pressure gauge (23) with the measuring range of 0-10MPa for measuring the air outlet pressure; the fourth branch pipe is connected to a fifth pipe (52) between the air intake switch and the air discharge solenoid valve (47).
5. The universal test bench for aircraft pneumatic accessories according to claim 1, characterized in that the fourth test circuit comprises a sixth pipeline (53) connected with the third branch pipeline, a fifth branch pipeline connected with the sixth pipeline (53), a 1.5L high-pressure cold gas cylinder (9) connected with the sixth pipeline (53) and a 0.75L low-pressure cold gas cylinder (10) connected with the fifth branch pipeline, wherein an air inlet switch, a first brake pressure regulator (7) and a pressure gauge (23) for measuring the range of the air outlet pressure is arranged on the sixth pipeline (53) in sequence; the fifth branch pipeline is connected to a sixth pipeline (53) of the air outlet of the first brake pressure regulator (7), and the fifth branch pipeline is sequentially provided with an air inlet switch, a brake differential (8) and a pressure gauge (23) with the measuring range of 0-10 MPa.
6. The universal test bench for aircraft pneumatic accessories according to claim 1, characterized in that the fifth test circuit comprises a seventh pipeline (54) connected with the third branch pipeline, a sixth branch pipeline connected with the seventh pipeline (54), a 2L high-pressure gas cylinder (12) connected with the seventh pipeline (54) and a 1L low-pressure gas cylinder (13) connected with the sixth branch pipeline, wherein an air inlet switch, a second brake pressure regulator (5) and a pressure gauge (23) for measuring the air outlet pressure, with the range of 0-10MPa, are sequentially arranged on the seventh pipeline (54); the sixth branch pipeline is connected to a seventh pipeline (54) of the air outlet of the second brake pressure regulator (5), and the sixth branch pipeline is sequentially provided with an air inlet switch, a brake distributor (11) and a pressure gauge (23) with the measuring range of 0-10 MPa.
7. The universal test bench for aircraft pneumatic accessories according to claim 6, characterized in that the sixth test circuit comprises an eighth pipeline (55) connected with the third branch pipeline and a 0.5L low-pressure gas cylinder (15) connected with the eighth pipeline (55), and an air inlet switch, a brake amplifier (14) and a pressure gauge (23) for measuring the range of the air outlet pressure of 0-10MPa are sequentially arranged on the eighth pipeline (55); the brake amplifier (14) is connected with the air outlet of the second brake pressure regulator (5) through a seventh branch pipeline, and an air inlet switch is arranged on the seventh branch pipeline.
8. The universal test stand for aircraft pneumatic accessories as claimed in claim 1, wherein the seventh test circuit further comprises a ninth pipeline (56) connected with the third branch pipeline and a pneumatic switch (27) connected with the ninth pipeline (56), an air inlet switch is arranged on the ninth pipeline (56), a pneumatic switch take-up nozzle (38) of the pneumatic switch (27) is connected with a cylinder take-up nozzle (40) of the cylinder (44), and a pneumatic switch take-down nozzle (39) of the pneumatic switch (27) is connected with a cylinder take-down nozzle (41) of the cylinder (44).
9. The universal test bench for aircraft pneumatic accessories according to claim 1, characterized in that the pressurizing circuit comprises a tenth pipeline (57) connected with the first pipeline (48), an air outlet nozzle (37) is arranged at the air outlet end of the tenth pipeline (57), and a 5MPa pressure reducer (4), an air inlet switch, a pressure gauge (23) with the measuring range of 0-10MPa, a pneumatic switch (27), a supercharger (29), a pressure gauge (21) with the measuring range of 0-25MPa for measuring the air outlet pressure of the supercharger, an air outlet switch and a pressure gauge (21) with the measuring range of 0-25MPa for measuring the output pressure are arranged on the tenth pipeline (57); the pneumatic switch lowering nozzle of the pneumatic switch (27) is connected with the low-pressure cavity of the supercharger (29) through a pipeline, and the pneumatic switch collecting nozzle of the pneumatic switch (27) is connected with the high-pressure cavity of the supercharger (29) through a pipeline provided with a one-way valve (28).
10. The universal test stand for aircraft pneumatic accessories as claimed in claim 1, wherein the low flow test circuit comprises an inlet end provided with an inlet nozzle (42) and a pressure gauge (24) with a measuring range of 0-1.6MPaThe air inlet pipeline is connected with a plurality of flowmeters for testing different flow rates, the measuring range of each flowmeter is different, and a test switch is arranged on the air inlet pipeline between a pressure gauge (24) with the measuring range of 0-1.6MPa and each flowmeter; the large-flow test loop comprises an air inlet pipeline, the air inlet end of which is provided with an air inlet nozzle (43) and a pressure gauge (24) with the measuring range of 0-1.6MPa, and the air inlet pipeline is connected with a measuring range of 10-100m 3 And a test switch is arranged between the flowmeter (20) and the pressure gauge (24) with the measuring range of 0-1.6 MPa.
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