CN107367542A - Portable flow field type electrode heavy metal ion detection device and electrode card - Google Patents
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Abstract
本发明实施例提供了一种由电极卡片与薄层流动池组装的便携式流场型电极重金属离子检测装置,电极卡片表面具有三个纯平面的全固态电极,即工作电极、对电极和参比电极;电极卡片可插拔的密合插入所述薄层流动池的卡槽中,电极卡片表面的工作区伸入薄层流动池内的微通道,三个电极在所述工作区内沿待测溶液的流场分布。本发明通过分析微通道中的流场设计三个电极分布的形状,可在ASV分析的富集过程中获得较长的作用时间和比较理想的稳定性,有助于提高检测的灵敏度和重现性。本发明实施例还提供了用于上述检测装置的具有流场型电极的电极卡片。
The embodiment of the present invention provides a portable flow field type electrode heavy metal ion detection device assembled by an electrode card and a thin-layer flow cell. Electrode; the electrode card is pluggably and tightly inserted into the card slot of the thin-layer flow cell, the working area on the surface of the electrode card extends into the microchannel in the thin-layer flow cell, and the three electrodes are in the working area along the to-be-measured The flow field distribution of the solution. The present invention designs the shape of the distribution of three electrodes by analyzing the flow field in the microchannel, which can obtain a longer action time and relatively ideal stability in the enrichment process of ASV analysis, which helps to improve the sensitivity and reproducibility of detection sex. The embodiment of the present invention also provides an electrode card with a flow field electrode used in the detection device.
Description
技术领域technical field
本发明涉及环境检测技术领域,特别涉及一种便携式流场型电极重金属离子检测装置,可用于阳极溶出伏安分析快速检出溶液中痕量重金属离子。本发明还提供了一种用于该检测装置的具有流场型电极的电极卡片。The invention relates to the technical field of environmental detection, in particular to a portable flow field type electrode heavy metal ion detection device, which can be used for rapid detection of trace heavy metal ions in a solution by anodic stripping voltammetry analysis. The invention also provides an electrode card with a flow field electrode used in the detection device.
背景技术Background technique
全球电子电气工业发展产生的大量电子垃圾造成了严重的环境污染问题,对全球的生态环境带来了严峻的挑战。近年来,各国纷纷积极采取措施以控制电子产品对生态环境造成的污染和破坏。如欧盟发布的RoHS指令,限制在进入欧盟市场的电子电器设备中使用某些有害物质,基本上涵盖了日常生活中可能使用到的所有电子电气设备类别,被限制的有害物质包含铅(Pb)﹑镉(Cd)和汞(Hg)等重金属。A large amount of electronic waste generated by the development of the global electronic and electrical industry has caused serious environmental pollution problems and posed severe challenges to the global ecological environment. In recent years, countries have taken active measures to control the pollution and damage to the ecological environment caused by electronic products. For example, the RoHS directive issued by the European Union restricts the use of certain hazardous substances in electronic and electrical equipment entering the EU market, basically covering all types of electronic and electrical equipment that may be used in daily life. The restricted hazardous substances include lead (Pb) ﹑Heavy metals such as cadmium (Cd) and mercury (Hg).
目前,虽然电器产品的前处理技术已经非常成熟,比如采用微波消解技术在实现批量处理的同时,其设备对环境场地要求不高,可以用于现场检测;电器产品消解后,需要对溶液中的重金属含量进行检测分析,传统的元素测试方法有原子吸收分光光度法和电感耦合等离子体原子发射光谱法,但这些方法的检测仪器需要较大的工作空间和适合的工作环境,对电源要求较高,需要通风系统、气瓶等配套装置,有的还需要循环冷却水系统。上述检测装置多为大型仪器,总体而言成本高昂,检测样品消耗量大,且耗费人力,不适合现场快速检测,致使重金属离子现场检测效率难以提高。阳极溶出伏安法(Anodic StrippingVoltammetry,ASV)作为一种电化学分析方法,其检出限可达ppb-ppt级,完全满足重金属离子检测的灵敏度需要,以ASV为基础实现重金属离子现场快速检测为可期待的技术发展方向。At present, although the pre-treatment technology of electrical products is very mature, for example, microwave digestion technology is used to achieve batch processing, and its equipment does not have high requirements on the environment and site, so it can be used for on-site testing; To detect and analyze the content of heavy metals, the traditional element testing methods include atomic absorption spectrophotometry and inductively coupled plasma atomic emission spectrometry, but the detection instruments of these methods require a large working space and a suitable working environment, and have high requirements for power supply , Need ventilation system, gas cylinder and other supporting devices, and some also need circulating cooling water system. Most of the above-mentioned detection devices are large-scale instruments, which are generally expensive, consume a large amount of detection samples, and consume manpower. They are not suitable for rapid on-site detection, making it difficult to improve the efficiency of on-site detection of heavy metal ions. Anodic stripping voltammetry (Anodic Stripping Voltammetry, ASV) as an electrochemical analysis method, its detection limit can reach the ppb-ppt level, which fully meets the sensitivity requirements of heavy metal ion detection. Based on ASV, the on-site rapid detection of heavy metal ions is Expected technological development direction.
传统的ASV重金属离子检测装置为烧杯中的三电极系统,三电极由工作电极(多为悬汞或汞膜电极)、对电极(多为条状铂丝电极)和参比电极(多为棒状甘汞电极或银-氯化银电极)组成,烧杯中盛放待测重金属离子溶液;检测时,通过电极间施加电压,先进行预电解,使溶液中的重金属离子还原析出为金属富集在工作电极表面;再进行溶出,使沉积于工作电极表面的待测重金属氧化为离子而溶出,通过溶出伏安曲线上得到的电流峰值可测定待测重金属离子的浓度;尽管使用上述传统装置进行ASV分析也可检测样品溶液中的痕量重金属离子,但检测过程却存在试样溶液消耗量大、预电解时间长、检测结果重现性差的缺点。The traditional ASV heavy metal ion detection device is a three-electrode system in a beaker. The three electrodes consist of a working electrode (mostly a mercury or mercury film electrode), a counter electrode (mostly a strip-shaped platinum wire electrode) and a reference electrode (mostly a rod-shaped electrode). Calomel electrode or silver-silver chloride electrode), the heavy metal ion solution to be tested is placed in the beaker; during detection, a voltage is applied between the electrodes, and pre-electrolysis is performed first, so that the heavy metal ions in the solution are reduced and precipitated into metal enriched in The surface of the working electrode; and then stripping, so that the heavy metal to be measured deposited on the surface of the working electrode is oxidized into ions and stripped out, and the concentration of the heavy metal ion to be measured can be determined by the peak current obtained on the stripping voltammetry curve; although the above-mentioned traditional device is used for ASV Analysis can also detect trace heavy metal ions in the sample solution, but the detection process has the disadvantages of large consumption of sample solution, long pre-electrolysis time, and poor reproducibility of test results.
Zhiwei Zou和Am Jang等人的研究公开了一种用于原位重金属离子检测的实验室芯片传感器,该传感器将两组小型的传感器电极串联设置于微通道内;微通道为一鞍形的薄层空腔,两端点处分别设置直通的待测溶液进口和出口;每组电极均为三电极系统,其中工作电极为铋电极,对电极为金电极,参比电极为银-氯化银电极,连接各电极的引线排列形成触点区。上述芯片传感器检测装置利用微机电系统技术,基于芯片实验室的理念,实现了ASV检测仪器小型化,避免了汞电极的使用对环境造成污染;但上述检测装置两组电极串联的设计,完全没有考虑流场分布与电极有效工作面的关系,不仅更加延长了富集操作时间,也增加了产生误差的环节。The research of people such as Zhiwei Zou and Am Jang discloses a kind of lab-on-a-chip sensor for in situ detection of heavy metal ions. The two ends are respectively provided with straight-through inlet and outlet of the solution to be tested; each set of electrodes is a three-electrode system, in which the working electrode is a bismuth electrode, the counter electrode is a gold electrode, and the reference electrode is a silver-silver chloride electrode , the lead wires connecting the electrodes are arranged to form a contact area. The above-mentioned chip sensor detection device uses micro-electromechanical system technology, based on the concept of a chip lab, to realize the miniaturization of the ASV detection instrument, and to avoid the use of mercury electrodes from polluting the environment; Considering the relationship between the flow field distribution and the effective working surface of the electrode, it not only prolongs the enrichment operation time, but also increases the error-generating links.
针对上述具有薄层微区的重金属离子检测装置存在的不足,为更好的实现大批量样品的重金属离子现场快速检测,需要对检测装置进行改进,以提高ASV分析过程中重金属在检测装置电极表面富集的效率。In view of the shortcomings of the above-mentioned heavy metal ion detection device with thin-layer micro-regions, in order to better realize the on-site rapid detection of heavy metal ions in a large number of samples, it is necessary to improve the detection device to increase the concentration of heavy metals on the electrode surface of the detection device during the ASV analysis process. Enrichment efficiency.
发明内容Contents of the invention
本发明针对现有的具有微通道的重金属离子检测装置在ASV分析过程中存在的金属在电极上富集效率不高的技术问题,提供了一种新型的便携式流场型电极重金属离子检测装置及电极卡片,通过对电极优化形成流场型电极,可有效提高电极表面金属的富集效率。The present invention aims at the technical problem of low metal enrichment efficiency on the electrode existing in the ASV analysis process of the existing heavy metal ion detection device with a microchannel, and provides a novel portable flow field type electrode heavy metal ion detection device and The electrode card can effectively improve the enrichment efficiency of metal on the electrode surface by optimizing the electrode to form a flow field electrode.
为解决上述技术问题,本发明的实施例提供一种便携式流场型电极重金属离子检测装置,包括微通道和伸入所述微通道中的三个电极,所述三个电极分别为工作电极、对电极和参比电极,其中:In order to solve the above technical problems, an embodiment of the present invention provides a portable flow field type electrode heavy metal ion detection device, including a microchannel and three electrodes extending into the microchannel, the three electrodes are respectively the working electrode, Counter electrode and reference electrode, where:
所述微通道为设置于薄层流动池中的一个薄层状空腔;所述三个电极为设置在一个电极卡片的基片上的平面全固态电极;所述薄层流动池在所述微通道的两端设置有连通外部的进液管道和出液管道,所述薄层流动池还包括所述薄层状空腔下方设置的匹配所述电极卡片形状的卡槽;所述电极卡片可插拔的密合插入所述薄层流动池的所述卡槽中,所述电极卡片表面落入所述微通道的区域为工作区,所述三个电极在所述工作区内沿待测溶液的流场分布,所述三个电极的接触脚伸出所述卡槽之外。电极卡片可插拔的设计,可根据连续工作需要实现电极卡片的自由更换,避免样品间的交叉污染;工作时通过接触脚为电极卡片上的三个电极施加电压,同时检测电极间的电流。The microchannel is a thin-layered cavity arranged in the thin-layer flow cell; the three electrodes are planar all-solid electrodes arranged on the substrate of an electrode card; The two ends of the channel are provided with a liquid inlet pipe and a liquid outlet pipe that communicate with the outside, and the thin-layer flow cell also includes a card slot that matches the shape of the electrode card provided under the thin-layer cavity; the electrode card can be The plug-and-pull is tightly inserted into the card slot of the thin-layer flow cell, and the area where the surface of the electrode card falls into the microchannel is the working area, and the three electrodes are in the working area along the line to be tested. The flow field distribution of the solution, the contact pins of the three electrodes extend out of the slot. The pluggable design of the electrode card can realize the free replacement of the electrode card according to the needs of continuous work, avoiding cross-contamination between samples; when working, apply voltage to the three electrodes on the electrode card through the contact pins, and detect the current between the electrodes at the same time.
优选地,所述微通道的薄层状空腔设置为鞍形,所述进液管道和出液管道分别沿切线方向连接在所述薄层状空腔的两个顶端;此时,所述微通道内的待测溶液的所述流场为S形,所述三个电极在所述工作区内沿所述S形流场分布。所述微通道的薄层状空腔的形状可根据需要做出多种选择,除鞍形外还可选用矩形、椭圆形或圆形等形状。Preferably, the lamellar cavity of the microchannel is set in a saddle shape, and the liquid inlet pipe and the liquid outlet pipe are respectively connected to the two top ends of the laminar cavity along the tangential direction; at this time, the The flow field of the solution to be tested in the microchannel is S-shaped, and the three electrodes are distributed along the S-shaped flow field in the working area. The shape of the lamellar cavity of the microchannel can be selected according to the needs, and besides the saddle shape, other shapes such as rectangle, ellipse or circle can also be selected.
进一步优选地,所述三个电极在所述工作区内分布于所述S形流场的前半区、后半区或整个区域;其中,所述三个电极在所述工作区内的可以呈串联式设置,也可以呈并联式设置。Further preferably, the three electrodes are distributed in the first half, the second half or the entire area of the S-shaped flow field in the working area; wherein, the three electrodes in the working area may be in the form of It can be set in series or in parallel.
作为前述技术方案的优选,将所述三个电极边缘的尖角进行修圆处理,可选的,三个电极导电连接部分的边缘也设置为圆滑的曲线。As a preference of the aforementioned technical solution, the sharp corners of the edges of the three electrodes are rounded, and optionally, the edges of the conductive connection parts of the three electrodes are also set as smooth curves.
作为前述技术方案的优选,所述工作电极和参比电极的宽度大于对电极。As a preference of the aforementioned technical solution, the width of the working electrode and the reference electrode is larger than that of the counter electrode.
作为前述技术方案的优选,所述进液管道和出液管道具有凸出的管道口。As a preference of the foregoing technical solution, the liquid inlet pipe and the liquid outlet pipe have protruding pipe openings.
本发明实施例还提供了一种电极卡片,在前述技术方案中使用,与所述薄层流动池组装形成所述便携式流场型电极重金属离子检测装置。The embodiment of the present invention also provides an electrode card, which is used in the aforementioned technical solution and assembled with the thin-layer flow cell to form the portable flow field type electrode heavy metal ion detection device.
本发明上述实施例的技术方案,通过分析薄层微区型的微通道中的流场对检测装置中的三个电极进行改造,使电极在微通道中沿所述流场分布,形成具有流场型电极的重金属离子检测装置,其有益效果如下:In the technical scheme of the above-mentioned embodiments of the present invention, the three electrodes in the detection device are transformed by analyzing the flow field in the thin-layer micro-region type microchannel, so that the electrodes are distributed along the flow field in the microchannel to form a The heavy metal ion detection device of the field electrode has the following beneficial effects:
1.本发明实施例的检测装置中,电极卡片的三电极设计为随流场分布的形状,如S形,区别于直线形或圆形等传统的电极分布形状,可在ASV分析的富集过程中获得较长的作用时间和比较理想的稳定性,有助于提高检测的灵敏度和重现性;1. In the detection device of the embodiment of the present invention, the three electrodes of the electrode card are designed in a shape distributed with the flow field, such as S-shape, which is different from traditional electrode distribution shapes such as straight lines or circles, and can be used in the enrichment of ASV analysis Longer action time and ideal stability are obtained in the process, which helps to improve the sensitivity and reproducibility of detection;
2.由于本电极需要在工作在流动状态下的富集和静止状态下的溶出两个工作状态下,本发明实施例加大了工作电极和参比电极的面积,可提高流动状态下的工作效率;2. Since the electrode needs to work in two working states of enrichment in a flowing state and stripping in a static state, the embodiment of the present invention increases the area of the working electrode and the reference electrode, which can improve the working state in the flowing state. efficiency;
3. 本发明实施例对检测装置中电极卡片的电极尖锐处进行了修圆处理,可避免尖端效应的产生;又将电极卡片上的导电连接部分修改为圆滑的曲线,可在丝网印刷制作工艺中节约导电油墨的用量,降低制作成本。3. In the embodiment of the present invention, rounding is carried out on the sharp part of the electrode card in the detection device, which can avoid the generation of the sharp point effect; and the conductive connection part on the electrode card is modified into a smooth curve, which can be made by screen printing In the process, the amount of conductive ink is saved, and the production cost is reduced.
附图说明Description of drawings
图1为ASV分析原理示意图;Figure 1 is a schematic diagram of the ASV analysis principle;
图2为传统三电极系统的ASV检测装置示意图;2 is a schematic diagram of an ASV detection device of a traditional three-electrode system;
图3为本发明实施例的便携式流场型电极重金属离子检测装置的立体图;3 is a perspective view of a portable flow field electrode heavy metal ion detection device according to an embodiment of the present invention;
图4为图3检测装置的立体结构透视图;Fig. 4 is a three-dimensional structure perspective view of the detection device in Fig. 3;
图5为图3检测装置的薄层流动池的结构示意图,其中,图5a为薄层流动池的立体结构透视图,图5b为图5a中薄层流动池的A-A剖视图;5 is a schematic structural view of the thin-layer flow cell of the detection device in FIG. 3, wherein FIG. 5a is a perspective view of the three-dimensional structure of the thin-layer flow cell, and FIG. 5b is an A-A sectional view of the thin-layer flow cell in FIG. 5a;
图6为图3检测装置中具有三个电极的电极卡片的结构示意图,其中,图6a为电极卡片的立体图,图6b为电极卡片的俯视图;Fig. 6 is a schematic structural view of an electrode card having three electrodes in the detection device of Fig. 3, wherein Fig. 6a is a perspective view of the electrode card, and Fig. 6b is a top view of the electrode card;
图7为图3检测装置的组装结构示意图;Fig. 7 is a schematic diagram of the assembled structure of the detection device in Fig. 3;
图8为常规形状的三个电极的结构示意图;Fig. 8 is the structural representation of three electrodes of conventional shape;
图9为在图5a所示检测装置的鞍形薄层空腔中A方向视角的流场分布示意图;Fig. 9 is a schematic diagram of the flow field distribution in the angle of view of direction A in the saddle-shaped thin-layer cavity of the detection device shown in Fig. 5a;
图10为本发明实施例的串联式的流场型电极的结构示意图,三个电极并联设置并沿S形流场分布,其中,图10a中电极形状为S形上半部,图10b中电极形状为S形下半部,图10c中电极形状为整个S形;Fig. 10 is a schematic structural diagram of a series flow field electrode according to an embodiment of the present invention. Three electrodes are arranged in parallel and distributed along an S-shaped flow field. The shape is the lower half of an S shape, and the shape of the electrode in Figure 10c is the entire S shape;
图11为本发明实施例的并联式的流场型电极的结构示意图,三个电极串联设置并沿S形流场分布,其中,图11a中电极形状为S形上半部,图11b中电极形状为S形下半部,图11c中电极形状为整个S形;Figure 11 is a schematic structural view of a parallel flow field electrode in an embodiment of the present invention, three electrodes are arranged in series and distributed along an S-shaped flow field, wherein the shape of the electrode in Figure 11a is the upper half of an S shape, and the electrode in Figure 11b The shape is the lower half of an S shape, and the shape of the electrode in Figure 11c is the entire S shape;
图12为本发明实施例的修圆后流场型电极的结构示意图,其中,图12a至12c为串联式的电极,图12d至12f为并联式的电极;Fig. 12 is a schematic structural diagram of a flow field electrode after rounding according to an embodiment of the present invention, wherein Figs. 12a to 12c are electrodes in series, and Figs. 12d to 12f are electrodes in parallel;
图13为本发明实施例的电极卡片在丝网印刷中的分层结构示意图。Fig. 13 is a schematic diagram of the layered structure of the electrode card in screen printing according to the embodiment of the present invention.
[主要元件符号说明][Description of main component symbols]
c1-烧杯;c2-盖板;c3-待测溶液;WE-碳钢工作电极;CE-不锈钢板辅助电极;RE-参比电极;c4-无纺布;c1-beaker; c2-cover plate; c3-solution to be tested; WE-carbon steel working electrode; CE-stainless steel plate auxiliary electrode; RE-reference electrode; c4-non-woven fabric;
1-薄层流动池;11-微通道;12-进液管道;13-出液管道;14-卡槽;2-电极卡片;21-基片;22-工作区;23-参比电极;24-工作电极;25-对电极;26-接触脚;Z-S形流场;Z1-第一理想区;Z2-第二理想区。1-thin-layer flow cell; 11-microchannel; 12-inlet pipe; 13-outlet pipe; 14-card slot; 2-electrode card; 21-substrate; 22-working area; 23-reference electrode; 24-working electrode; 25-counter electrode; 26-contact pin; Z-S-shaped flow field; Z1-first ideal zone; Z2-second ideal zone.
具体实施方式detailed description
为使本发明要解决的技术问题、技术方案和优点更加清楚,下面将结合附图及具体实施例进行详细描述。In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following will describe in detail with reference to the drawings and specific embodiments.
本发明采用阳极溶出伏安法检测溶液中重金属离子浓度,该检测方法属于电化学分析中伏安法的一种,在伏安法的基础上结合控制电位电解富集形成了溶出伏安法,其检出限可达ppb~ppt级,并可适用于30多种元素的分析检测。溶出伏安法分析过程分为富集(预电解)和溶出两个部分,根据不同电极上发生的溶出反应,分为阳极溶出伏安法(ASV)和阴极溶出伏安法(CSV)。其中,ASV适于测定金属离子,以其极低的成本与高灵敏度,成为重金属检测的常用方法。The present invention adopts anodic stripping voltammetry to detect the concentration of heavy metal ions in the solution. The detection method belongs to a kind of voltammetry in electrochemical analysis. Stripping voltammetry is formed on the basis of voltammetry combined with controlled potential electrolysis enrichment. Its detection limit can reach ppb~ppt level, and it can be applied to the analysis and detection of more than 30 elements. The stripping voltammetry analysis process is divided into two parts: enrichment (pre-electrolysis) and stripping. According to the stripping reactions that occur on different electrodes, it is divided into anodic stripping voltammetry (ASV) and cathodic stripping voltammetry (CSV). Among them, ASV is suitable for the determination of metal ions, and has become a common method for heavy metal detection due to its extremely low cost and high sensitivity.
通常的ASV检测原理如图1所示伏安曲线,首先以工作电极作为阴极进行预电解,控制阴极电位在待测重金属离子Mn+的极限扩散电流电位范围内(一般比半波电位E 1/2负0.2~0.3V,对应于图1中的D位置),使Mn+还原为金属在工作电极上富集;预电解完成后,在对电极继续施加电压的情况下,停止搅拌,静置后开始进行溶出,将工作电极的电位由负向正方向等速扫描,此时沉积在工作电极上的M金属重新被阳极氧化成离子Mn+进入溶液;在溶出过程记录溶出电流,并对电位作图,根据溶出时的伏安曲线的峰高即可确定待测金属物质的浓度。The usual ASV detection principle is shown in Figure 1. The voltammetric curve is shown in Figure 1. First, the working electrode is used as the cathode for pre-electrolysis, and the cathode potential is controlled within the limit diffusion current potential range of the heavy metal ion M n+ to be measured (generally higher than the half-wave potential E 1/ 2 minus 0.2~0.3V, corresponding to the D position in Figure 1), so that Mn + is reduced to metal and enriched on the working electrode; after the pre-electrolysis is completed, stop stirring and let stand Afterwards, stripping begins, and the potential of the working electrode is scanned from negative to positive at a constant speed. At this time, the M metal deposited on the working electrode is re-anodized into ion Mn + and enters the solution; the stripping current is recorded during the stripping process, and the potential According to the peak height of the voltammetry curve during dissolution, the concentration of the metal substance to be tested can be determined.
一种现有的ASV装置如图2所示,将碳钢工作电极WE、参比电极RE和包裹无纺布c4的不锈钢板辅助电极CE组成的三电极系统插入盛有含痕量重金属离子的待测溶液c3的烧杯c1中进行检测;检测时,先在工作电极和参比电极之间加电压,当工作电极电位超过待测重金属离子的析出电势时,溶液中的重金属离子在工作电极表面还原析出(类似于电解或电镀过程),工作电极上电势施加时间越长,还原出来沉积在其表面的金属越多,得到图1中电流负向区域的富集伏安曲线;当有足够的金属富集时,在待测溶液保持一定时间静置后,进行溶出过程:向工作电极增加正向电压,沉积于工作电极表面的金属将氧化溶出,持续测量该过程中工作电极和对电极所构成回路中的电流并记录工作电极的相应电位,得到图1中电流正向区域的溶出伏安曲线,可测得一个μA级或更小的峰值电流i p ,若控制所有操作条件高度一致,则该峰值电流i p 的大小仅与溶液中待测金属离子的浓度呈线性正相关,通过与相同条件下的标准溶液对比得出待测浓度。使用上述传统的ASV检测装置可检测样品溶液中的痕量重金属离子,具有较高的灵敏度。但通常在烧杯中进行的检测却存在试样溶液用量大、预电解时间长、重现性差等诸多缺陷。An existing ASV device is shown in Figure 2. A three-electrode system composed of a carbon steel working electrode WE, a reference electrode RE, and a stainless steel auxiliary electrode CE wrapped in non-woven fabric c4 is inserted into a container containing traces of heavy metal ions. The test is carried out in the beaker c1 of the solution c3 to be tested; during the test, a voltage is first applied between the working electrode and the reference electrode. Reduction precipitation (similar to electrolysis or electroplating process), the longer the potential is applied on the working electrode, the more metals are deposited on the surface of the reduction, and the enrichment voltammetry curve in the negative current region in Figure 1 is obtained; when there is enough When the metal is enriched, after the solution to be tested is kept for a certain period of time, the stripping process is carried out: increase the forward voltage to the working electrode, and the metal deposited on the surface of the working electrode will be oxidized and stripped out. Constitute the current in the loop and record the corresponding potential of the working electrode to obtain the stripping voltammetry curve in the forward direction of the current in Figure 1. A peak current i p of μA level or less can be measured. If all operating conditions are controlled to be highly consistent, Then the magnitude of the peak current i p is only linearly positively correlated with the concentration of the metal ion to be tested in the solution, and the concentration to be tested can be obtained by comparing with the standard solution under the same conditions. Trace heavy metal ions in the sample solution can be detected by using the above-mentioned traditional ASV detection device, which has high sensitivity. However, the detection usually carried out in a beaker has many defects such as a large amount of sample solution, a long pre-electrolysis time, and poor reproducibility.
随着微流控技术的发展及检测装置小型化的需求,出现了用于重金属离子ASV检测的微流控检测装置,可有效克服前述传统ASV装置在检测中存在的部分缺陷;该微流控检测装置将微通道与芯片传感器结合,将分析检测的各个过程集合在微通道中的芯片传感器上完成;微通道的小尺度不仅使得分析设备在整体尺寸上微型化,也带来了很多微米和纳米效应,使其与传统的分析系统相比,分析性能有了显著的提高。但目前的微流控检测装置,电极设计简单,未充分考虑电极形状与检测效率的关系,不仅更加延长了富集操作时间,也增加了产生误差的环节。With the development of microfluidic technology and the demand for miniaturization of detection devices, a microfluidic detection device for ASV detection of heavy metal ions has emerged, which can effectively overcome some of the defects in the detection of the aforementioned traditional ASV devices; the microfluidic The detection device combines the microchannel with the chip sensor, and integrates the various processes of analysis and detection on the chip sensor in the microchannel to complete; the small scale of the microchannel not only makes the analysis equipment miniaturized in overall size, but also brings many microns and The nano effect makes it significantly improved in analytical performance compared with traditional analytical systems. However, the current microfluidic detection device has a simple electrode design and does not fully consider the relationship between electrode shape and detection efficiency, which not only prolongs the enrichment operation time, but also increases the error-generating links.
本发明技术方案针对现有的ASV检测装置存在的不足,通过分析薄层微区型的微通道中的流场对组成检测装置的电极卡片上的三个电极进行改造,使电极在微通道中沿所述流场分布。The technical scheme of the present invention aims at the deficiencies of the existing ASV detection device, and transforms the three electrodes on the electrode card forming the detection device by analyzing the flow field in the thin-layer micro-area microchannel, so that the electrodes are in the microchannel distributed along the flow field.
为了实现上述技术方案,如图3至图7所示,本发明的实施例提供了一种便携式流场型电极重金属离子检测装置。该检测装置由电极卡片2和薄层流动池1两部分组装而成,如图3所示为组装后的检测装置,如图4所示为其内部结构,组装后的检测装置内含微通道11和伸入微通道11中的三个电极,微通道11为设置于薄层流动池1中的一个薄层状空腔;薄层流动池1在微通道11的两端设置有连通外部的进液管道12和出液管道13,薄层流动池1还包括薄层状空腔下方设置的匹配电极卡片2形状的卡槽14,薄层流动池1的形状机构如图5a和图5b所示;In order to realize the above technical solution, as shown in FIGS. 3 to 7 , an embodiment of the present invention provides a portable flow field type electrode heavy metal ion detection device. The detection device is assembled from two parts, the electrode card 2 and the thin-layer flow cell 1. The assembled detection device is shown in Figure 3, and its internal structure is shown in Figure 4. The assembled detection device contains microchannels 11 and three electrodes extending into the microchannel 11, the microchannel 11 is a laminar cavity arranged in the thin layer flow cell 1; The liquid inlet pipe 12 and the liquid outlet pipe 13, the thin-layer flow cell 1 also includes a slot 14 matching the shape of the electrode card 2 arranged below the thin-layer cavity, and the shape mechanism of the thin-layer flow cell 1 is shown in Figure 5a and Figure 5b Show;
电极卡片2的一种实施方式如图6a和图6b所示,三个电极为设置在一个电极卡片2的基片21上的平面全固态电极,本实施例中三个条状的电极自左至右依次为对电极25、工作电极24和参比电极23;电极卡片2能够可插拔的密合插入薄层流动池1的卡槽14中,电极卡片2完全插入卡槽14后,电极卡片2表面位于微通道11中的区域为工作区22,三个电极在工作区22内沿待测溶液的流场分布,三个电极的接触脚26伸出微通道11之外,电极卡片2与薄层流动池1的组装配合方式如图7所示。An embodiment of the electrode card 2 is shown in Figure 6a and Figure 6b. The three electrodes are planar all-solid electrodes arranged on the substrate 21 of an electrode card 2. In this embodiment, the three strip electrodes start from the left. To the right are the counter electrode 25, the working electrode 24 and the reference electrode 23; the electrode card 2 can be pluggably and tightly inserted into the slot 14 of the thin-layer flow cell 1, and after the electrode card 2 is completely inserted into the slot 14, the electrode The area where the surface of the card 2 is located in the microchannel 11 is the working area 22, and the three electrodes are distributed along the flow field of the solution to be measured in the working area 22. The contact pins 26 of the three electrodes stretch out from the microchannel 11, and the electrode card 2 The way of assembling and cooperating with the thin-layer flow cell 1 is shown in FIG. 7 .
薄层流动池1整体外形通常设计为长方体,也可以设计为其它形状,只要其内部便于容纳微通道11等结构即可;为便于在检测过程中控制内部液体流动,本实施例中薄层流动池1采用透明材质制作,也可根据实际需要选择非透明材质。The overall shape of the thin-layer flow cell 1 is usually designed as a cuboid, and can also be designed as other shapes, as long as the interior is convenient to accommodate structures such as microchannels 11; in order to facilitate the control of internal liquid flow during the detection process, the thin-layer flow cell Pool 1 is made of transparent material, and non-transparent material can also be selected according to actual needs.
本实施例中,如图4和图5所示,微通道11的空腔中段为矩形,两端头为半圆形的,整体呈现鞍形;本发明检测装置的微通道并不限于所述的鞍形,在薄层状空腔结构的基础上,还可设计为矩形、圆形、椭圆形等多种形状,其中以矩形和鞍形最为常用。In the present embodiment, as shown in Fig. 4 and Fig. 5, the middle section of the cavity of the microchannel 11 is rectangular, the two ends are semicircular, and the whole presents a saddle shape; the microchannel of the detection device of the present invention is not limited to the above-mentioned The saddle shape, on the basis of the thin-layer cavity structure, can also be designed into a variety of shapes such as rectangle, circle, ellipse, among which the rectangle and saddle shape are the most commonly used.
进液管道12和出液管道13分别连接在该微通道11的鞍形空腔的两顶端,连接点管口方向与该点的空腔边缘相切,两个管道由微通道11通向薄层流动池1的外部,在外壁上形成凸出的管道口,管道的内径小于等于微通道11厚度;进液管道和出液管道与微通道的连接位置和管口方向也具有多种选择,通常进液管道和出液管道分别连接在微通道的空腔长度方向的两端,以有利于溶液顺畅地流经整个微通道,管口方向通常设计为连接点处空腔边缘的法线或切线方向,也可以根据实际需要选择其它方向。The liquid inlet pipeline 12 and the liquid outlet pipeline 13 are respectively connected at the two tops of the saddle-shaped cavity of the microchannel 11, and the connection point nozzle direction is tangent to the cavity edge at this point, and the two pipelines lead to the thin cavity by the microchannel 11. On the outside of the laminar flow pool 1, a protruding pipe mouth is formed on the outer wall, and the inner diameter of the pipe is less than or equal to the thickness of the microchannel 11; the connection position of the liquid inlet pipe and the liquid outlet pipe with the microchannel and the direction of the nozzle also have multiple options. Usually the liquid inlet pipe and the liquid outlet pipe are respectively connected to the two ends of the cavity length direction of the microchannel to facilitate the solution to flow through the entire microchannel smoothly, and the direction of the nozzle is usually designed as the normal line or Tangent direction, and other directions can also be selected according to actual needs.
当微通道11的空腔为鞍形,进液管道12和出液管道13分别连接在鞍形空腔的两顶端且管口方向与连接点处的空腔边缘相切时,待测溶液在微通道中流动顺滑且流速适中,溶液中待测重金属离子的扩散层厚度较大,反应物有充分的时间在电极表面沉积,利于重金属离子还原为金属并在工作电极上富集,因此,上述微通道和管道的结构为本发明检测装置较佳的实施方式,以下实施例中均以鞍形为基本的微通道形状进行说明。When the cavity of the microchannel 11 is saddle-shaped, the liquid inlet pipeline 12 and the liquid outlet pipeline 13 are respectively connected to the two tops of the saddle-shaped cavity and the nozzle direction is tangent to the cavity edge at the connection point, the solution to be measured is in the The flow in the microchannel is smooth and the flow rate is moderate. The thickness of the diffusion layer of the heavy metal ions to be measured in the solution is large, and the reactants have sufficient time to deposit on the electrode surface, which is conducive to the reduction of heavy metal ions to metals and enrichment on the working electrode. Therefore, The structure of the above-mentioned microchannel and pipeline is a preferred embodiment of the detection device of the present invention. In the following examples, the saddle-shaped microchannel is used as the basic shape for description.
本实施例中,微通道11下方具有一个通向薄层流动池1外壁的矩形薄片状的卡槽14,该卡槽14的形状尺寸与本实施例中所用的电极卡片2相匹配,电极卡片2插入卡槽14时可形成密合,插入的电极卡片2可方便的拔出实现更换;当电极卡片2插入卡槽14到底时,工作区22完全位于微通道11内,工作区22的区域内包含了三个电极,微通道11与这三个电极组成重金属离子检测时核心工作区域;电极卡片2长度略大于卡槽14深度,嵌入后电极卡片2的一端留在卡槽14之外,这一端具有三个电极的接触脚26,检测时作为与电化学工作站电连接的接口。In this embodiment, there is a rectangular sheet-shaped slot 14 leading to the outer wall of the thin-layer flow cell 1 below the microchannel 11. The shape and size of the slot 14 match the electrode card 2 used in this embodiment. The electrode card 2 When inserted into the card slot 14, a tight fit can be formed, and the inserted electrode card 2 can be easily pulled out for replacement; when the electrode card 2 is inserted into the card slot 14 to the end, the working area 22 is completely located in the microchannel 11, and the area of the working area 22 It contains three electrodes, and the microchannel 11 and these three electrodes form the core working area when detecting heavy metal ions; the length of the electrode card 2 is slightly larger than the depth of the slot 14, and one end of the electrode card 2 is left outside the slot 14 after being embedded. This end has three electrode contact pins 26, which serve as an interface for electrical connection with the electrochemical workstation during detection.
在本实施例的检测装置中,电极卡片2和薄层流动池1组成了完整的微流控系统。使用以上实施例所述的便携式流场型电极重金属离子检测装置,通过ASV方法进行溶液中重金属离子检测的流程为:In the detection device of this embodiment, the electrode card 2 and the thin-layer flow cell 1 constitute a complete microfluidic system. Using the portable flow field type electrode heavy metal ion detection device described in the above examples, the process for detecting heavy metal ions in solution by the ASV method is as follows:
1.待测溶液的配制:在含有重金属离子的待测溶液中加入铋离子(Bi3+)溶液和酸性底液;1. Preparation of the solution to be tested: add bismuth ion (Bi 3+ ) solution and acidic bottom solution to the solution to be tested containing heavy metal ions;
2.检测系统的组装:将所述薄层流动池的进液管道12和出液管道13分别连接进液软管和出液软管,进液软管伸入所述待测溶液中,进液软管上设置蠕动泵,将所述电极卡片2的接触脚26与电化学分析工作站的对应接口连接;2. Assembling of the detection system: Connect the liquid inlet pipe 12 and the liquid outlet pipe 13 of the thin-layer flow cell to the liquid inlet hose and the liquid outlet hose respectively, and the liquid inlet hose is stretched into the solution to be tested, and the A peristaltic pump is arranged on the liquid hose, and the contact pin 26 of the electrode card 2 is connected to the corresponding interface of the electrochemical analysis workstation;
3.富集过程:调节电化学分析工作站,在工作电极24和参比电极23间施加负电压;打开蠕动泵,驱动待测溶液从进液管道12流入微通道11开始预电解,废液自出液管道13排出;预电解结束后,关闭蠕动泵,静置待测溶液;3. Enrichment process: adjust the electrochemical analysis workstation, apply a negative voltage between the working electrode 24 and the reference electrode 23; turn on the peristaltic pump, drive the solution to be tested to flow from the inlet pipe 12 into the microchannel 11 to start pre-electrolysis, and the waste liquid will automatically The outlet pipe 13 is discharged; after the pre-electrolysis is completed, the peristaltic pump is turned off, and the solution to be tested is left standing;
4.溶出过程:调节电化学分析工作站使工作电极24和参比电极23间施加的电压由负向正扫描,工作电极24上富集的待测重金属重新溶出;4. Dissolution process: adjust the electrochemical analysis workstation so that the voltage applied between the working electrode 24 and the reference electrode 23 is scanned from negative to positive, and the heavy metal to be measured enriched on the working electrode 24 is dissolved again;
5.检测数据采集:记录溶出过程工作电极24和对电极25回路中电流与工作电极电位,获得溶出伏安曲线。5. Detection data collection: record the current and potential of the working electrode in the circuits of the working electrode 24 and the counter electrode 25 during the dissolution process, and obtain the dissolution voltammetry curve.
通过溶出伏安曲线得到待测溶液的峰值电流i p ,将i p 与已知浓度的标准试样在相同条件下检测得到的峰值电流值对比计算,即可得出待测溶液浓度。The peak current ip of the solution to be tested is obtained from the stripping voltammetry curve , and the concentration of the solution to be tested can be obtained by comparing ip with the peak current value detected by the standard sample of known concentration under the same conditions.
作为与薄层流动池1组合使用的电极卡片2,其常规的结构如图8所示:电极卡片2基片21上的工作区22中排列着三个电极,自上而下依次为参比电极23、工作电极24和对电极25,构成的串联式的三电极系统。ASV检测的预电解过程中,表面具有溶液层流运动的平面电极的电解电流为:As the electrode card 2 used in combination with the thin-layer flow cell 1, its conventional structure is shown in Figure 8: three electrodes are arranged in the working area 22 on the substrate 21 of the electrode card 2, and the reference is sequentially from top to bottom. The electrode 23, the working electrode 24 and the counter electrode 25 form a series three-electrode system. During the pre-electrolysis process of ASV detection, the electrolysis current of the planar electrode with solution laminar flow motion on the surface is:
上式中,L为平行于层流方向的电极尺寸;b为垂直于层流方向的电极尺寸;u为溶液的流速;ν为溶液的运动粘度。根据该公式,增大流速和增加电极面积可增大电解电流,对提高预电解效率有利,但电极面积过大会导致电流密度变小且背景噪声增大,对定量分析极为不利,因此考虑在尽量不增加电极面积的前提下,设计电极形状使其有效工作区尽可能位于溶液流速较大的区域。以图8所示的电极卡片2为例,如果将其与鞍形的微通道11配合使用,则工作区22与微通道11重合,三个电极位于工作区22内的部分即为电极的有效工作部。In the above formula, L is the electrode size parallel to the laminar flow direction; b is the electrode size perpendicular to the laminar flow direction; u is the flow velocity of the solution; ν is the kinematic viscosity of the solution. According to the formula, increasing the flow rate and increasing the electrode area can increase the electrolysis current, which is beneficial to improve the efficiency of pre-electrolysis, but the large electrode area will cause the current density to decrease and the background noise to increase, which is extremely unfavorable for quantitative analysis. Under the premise of not increasing the electrode area, the shape of the electrode is designed so that the effective working area is located in the area with a large solution flow rate as much as possible. Taking the electrode card 2 shown in Figure 8 as an example, if it is used in conjunction with the saddle-shaped microchannel 11, the working area 22 overlaps with the microchannel 11, and the part where the three electrodes are located in the working area 22 is the effective part of the electrode. working department.
为使三个电极在鞍形微通道11内具有更有效的工作部,对图8所示的电极卡片2的常规电极进行改进。首先,根据流体动力学理论和软件计算模拟了微通道11中的流场分布,采用如图5所示的实施例中的鞍形微通道11及管道连接,在与图5相同视角下,其微通道11内的整个流场大致呈现如图9所示的S形分布,如图9所示;S形流场Z中具有两个流速相对稳定的理想区域,靠近进液管道12管口的位于S形上半部的区域流速最快,为第一理想区Z1,靠近出液管道13管口的位于所述S形下半部的区域流速缓慢但趋于平稳,为第二理想区Z2;基于上述流场分布状态,将电极卡片2上工作区22内的三个电极加以改进,使其具有沿流场分布的形状,设计制作出的流场型电极区别于普通形状电极,使用该类型的电极进行重金属离子检测,预期可以获得较长的作用时间和比较理想的稳定性,有助于提高检测的灵敏度和重现性。In order to make the three electrodes have more effective working parts in the saddle-shaped microchannel 11, the conventional electrodes of the electrode card 2 shown in FIG. 8 are improved. First, the flow field distribution in the microchannel 11 is simulated according to fluid dynamics theory and software calculations, using the saddle-shaped microchannel 11 and the pipeline connection in the embodiment shown in Figure 5, under the same viewing angle as Figure 5, its The whole flow field in the microchannel 11 roughly presents an S-shaped distribution as shown in Figure 9 , as shown in Figure 9; there are two ideal regions with relatively stable flow velocities in the S-shaped flow field Z, and the area near the mouth of the liquid inlet pipeline 12 The area located in the upper half of the S-shape has the fastest flow velocity, which is the first ideal zone Z1, and the area located in the lower half of the S-shape near the mouth of the liquid outlet pipeline 13 has a slow but steady flow velocity, which is the second ideal zone Z2 ; Based on the above-mentioned flow field distribution state, the three electrodes in the working area 22 on the electrode card 2 are improved to have a shape distributed along the flow field, and the flow field type electrodes designed and manufactured are different from ordinary shape electrodes. The type of electrode is used to detect heavy metal ions, and it is expected to obtain a long action time and relatively ideal stability, which will help to improve the sensitivity and reproducibility of the detection.
鉴于流场有效利用的考虑,改进后的流场型电极可为全流场型电极,即电极分布于包括第一理想区Z1和第二理想区Z2的整个S形流场中;同时,改进后的流场型电极也可为半流场型电极,即电极分布在第一理想区Z1(S形流场Z的前半区,即S形上半部)或第二理想区Z2(S形流场Z的后半区,即S形下半部);在图8所示电极卡片2的电极基础上经上述改进后的块状流场型电极如图10a至图10c所示,图中电极分别分布于流场S形的上半部、下半部及整个S形区域,电极卡片2的三个电极在工作区22中串联式排列,如图自上而下依次为参比电极23、工作电极24和对电极25。In view of the consideration of the effective use of the flow field, the improved flow field electrode can be a full flow field electrode, that is, the electrodes are distributed in the entire S-shaped flow field including the first ideal zone Z1 and the second ideal zone Z2; at the same time, the improved The final flow field electrode can also be a semi-flow field electrode, that is, the electrodes are distributed in the first ideal zone Z1 (the first half of the S-shaped flow field Z, that is, the upper half of the S-shape) or the second ideal zone Z2 (S-shaped The second half of the flow field Z, that is, the lower half of the S shape); on the basis of the electrodes of the electrode card 2 shown in Figure 8, the improved block flow field electrodes are shown in Figures 10a to 10c, in which The electrodes are respectively distributed in the upper half, lower half and the entire S-shaped area of the S-shaped flow field. The three electrodes of the electrode card 2 are arranged in series in the working area 22, as shown in the figure from top to bottom as the reference electrode 23 , the working electrode 24 and the counter electrode 25.
作为另一较佳的实施方式,在图8所示电极卡片2的电极基础上改进后的流场型电极为并联排布的条状,如图11a至图11c所示,图中电极分别分布于流场S形的上半部、下半部及整个S形区域,电极卡片2的三个电极在工作区22中并联式相互平行排列,如图自左至右依次为对电极25、工作电极24和参比电极23。As another preferred embodiment, the improved flow field electrodes based on the electrodes of the electrode card 2 shown in Figure 8 are strips arranged in parallel, as shown in Figures 11a to 11c, where the electrodes are distributed In the upper half, lower half and the entire S-shaped area of the flow field, the three electrodes of the electrode card 2 are arranged parallel to each other in parallel in the working area 22, as shown in the figure from left to right: the counter electrode 25, the working electrode 24 and reference electrode 23.
采用上述改进形状后的三个电极,可在不增加电极整体面积的情况下获得更佳的作用时间和理想的稳定性,有助于提高检测的灵敏度和重现性。The use of the three electrodes with the above-mentioned improved shape can obtain better action time and ideal stability without increasing the overall area of the electrodes, which helps to improve the sensitivity and reproducibility of detection.
上述块状和条状电极均存在尖角,会产生尖端效应,尖角越尖锐,引起的物理效应(如电荷密度等)越强,因此作为一种更佳的实施方式,可对电极尖角处进行了修圆处理,以避免尖端效应的产生;此外考虑到制作成本,将导电连接部分的边缘也修改为圆滑的曲线,尽量走捷径,最大限度节约电极材料;经过上述修圆改进的流场型电极如图12a至12f所示,分别对应图10a至图10c、图11a至图11c所示电极的改进。Both the above-mentioned block and strip electrodes have sharp corners, which will produce a sharp point effect. The sharper the sharp corners, the stronger the physical effects (such as charge density, etc.) caused. Therefore, as a better embodiment, the sharp corners of the electrodes can be The rounding treatment was carried out to avoid the generation of the tip effect; in addition, considering the production cost, the edge of the conductive connection part was also modified to a smooth curve, taking shortcuts as much as possible, and saving electrode materials to the greatest extent; the improved flow through the above rounding The field electrodes are shown in Figures 12a to 12f, which correspond to improvements of the electrodes shown in Figures 10a to 10c and Figures 11a to 11c respectively.
本发明中电极卡片上的三个电极在检测时有两个工作状态:富集过程中的溶液流动状态下,在工作电极和参比电极之间加电压进行电解;溶出过程中的溶液静止状态下,在工作电极和对电极之间检测电流。为提高溶液流动状态下的电解富集效率,需要加大工作电极和参比电极的面积,而对电极工作时溶液处于静止状态,对面积和形状并不敏感,因此可在上述电极形状改进的基础上作出进一步改进,加大工作电极和参比电极的面积,如图12a至图12c所示,图中条状的三个电极中,工作电极24和参比电极23的宽度大于对电极25。The three electrodes on the electrode card in the present invention have two working states during detection: under the solution flow state in the enrichment process, apply voltage between the working electrode and the reference electrode for electrolysis; the solution in the stripping process is in a static state Next, a current is detected between the working electrode and the counter electrode. In order to improve the electrolytic enrichment efficiency under the flowing state of the solution, it is necessary to increase the area of the working electrode and the reference electrode, while the solution is in a static state when the counter electrode is working, and is not sensitive to the area and shape, so it can be improved in the above electrode shape Further improvement is made on the basis of increasing the area of the working electrode and the reference electrode, as shown in Figure 12a to Figure 12c, among the three strip-shaped electrodes in the figure, the width of the working electrode 24 and the reference electrode 23 is larger than that of the counter electrode 25 .
传统的离子选择性电极存在使用范围方面的局限性,其根结在于使用了液态的内充参比电解质;本发明上述实施例所述电极卡片采用了纯平面的全固态的电极,具有富集时间短、电压扫描速度快、自动补偿iR降、降低杂质离子干扰等优点,可解决传统的液态离子选择性电极不方便携带、不能倒置,不耐高温高压的问题;Traditional ion-selective electrodes have limitations in the scope of use, which is rooted in the use of a liquid internally filled reference electrolyte; the electrode card described in the above-mentioned embodiments of the present invention uses a pure planar all-solid-state electrode, which has the ability to enrich The advantages of short time, fast voltage scanning, automatic compensation of iR drop, and reduction of impurity ion interference can solve the problems that traditional liquid ion selective electrodes are inconvenient to carry, cannot be inverted, and are not resistant to high temperature and high pressure;
丝网印刷技术是目前制备一次性电化学传感器电极的主要方法,本发明实施中的电极卡片即可采用丝网印刷工艺制作。丝网印刷以丝网印版作模具,所制作传感器电极的大小和形状可以改变,易于实现传感器电极的微型化和集成化;使用丝网印刷工艺可方便地将三个电极印刷在同一个电极卡片的基底材料上,制作出本发明实施例电极卡片表面的纯平面全固态的电极。Screen printing technology is currently the main method for preparing disposable electrochemical sensor electrodes, and the electrode card in the implementation of the present invention can be made by screen printing technology. Screen printing uses a screen printing plate as a mold, and the size and shape of the sensor electrodes produced can be changed, which is easy to realize the miniaturization and integration of sensor electrodes; using the screen printing process, it is convenient to print three electrodes on the same electrode On the base material of the card, a pure planar all-solid electrode on the surface of the electrode card of the embodiment of the present invention is fabricated.
以下根据ASV对三个电极特性的要求,并结合丝网印刷电极的特点,明确了各个电极的材质和结构:According to the requirements of ASV for the characteristics of the three electrodes, combined with the characteristics of the screen printing electrode, the material and structure of each electrode are clarified:
对于工作电极,要求电阻较小,比表面大,因此底层选择导电性较强的银,在导电银层上再覆盖一层碳,形成裸碳层的工作电极表面;参比电极要求电阻较大,电位稳定,分为工作区与非工作区,底层选择导电性的银,且银层在工作区与非工作区之间存在一定距离的断层,工作区表层使用银-氯化银,非工作区表层使用碳,碳层与银-氯化银层直接接触并覆盖底层断层区域,通过改变底层断层间距调控电极的电阻;对电极要求电阻小,表面性质稳定,底层选择银,表层选择碳;最后,对非工作区域选择绝缘油墨进行覆盖。结合三电极各层所需材料,设计电极印刷层次,如图13所示,在基片材料上首先印刷底层导电银层,其次印刷银-氯化银层,然后印刷碳层,最后印刷绝缘层。For the working electrode, the resistance is required to be small and the specific surface is large, so silver with strong conductivity is selected for the bottom layer, and a layer of carbon is covered on the conductive silver layer to form the surface of the working electrode of the bare carbon layer; the reference electrode requires a large resistance , the potential is stable, and it is divided into working area and non-working area. The bottom layer chooses conductive silver, and there is a certain distance fault between the working area and the non-working area in the silver layer. The surface layer of the working area uses silver-silver chloride, and the non-working area The surface layer of the area uses carbon, the carbon layer is in direct contact with the silver-silver chloride layer and covers the underlying fault area, and the resistance of the electrode is regulated by changing the distance between the underlying faults; the electrode requires low resistance and stable surface properties, choose silver for the bottom layer, and carbon for the surface layer; Finally, choose insulating ink to cover the non-working area. Combining the materials required for each layer of the three electrodes, design the electrode printing layer, as shown in Figure 13, first print the bottom conductive silver layer on the substrate material, then print the silver-silver chloride layer, then print the carbon layer, and finally print the insulating layer .
以上所述方案中公知的具体结构及特性等常识在此未作过多描述;各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可,各实施例中所涉及到的技术特征在彼此之间不构成冲突的前提下可以相互组合。Common knowledge such as the specific structures and characteristics known in the above-mentioned schemes are not described here; each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same and similar parts of the embodiments can be referred to each other, and the technical features involved in each embodiment can be combined with each other on the premise that there is no conflict between them.
在本发明的描述中,需要说明的是,术语“上”、“下”、“前”、“后”等指示的方位或位置关系基于附图所示,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制;此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "upper", "lower", "front", "rear" etc. are based on the drawings and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as limiting the present invention; in addition, the terms "first" and "second" are used only are for descriptive purposes and should not be construed as indicating or implying relative importance.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, and it should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the principles of the present invention. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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