CN107350389A - Metal enclosure frame processing unit (plant) - Google Patents
Metal enclosure frame processing unit (plant) Download PDFInfo
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- CN107350389A CN107350389A CN201710825228.8A CN201710825228A CN107350389A CN 107350389 A CN107350389 A CN 107350389A CN 201710825228 A CN201710825228 A CN 201710825228A CN 107350389 A CN107350389 A CN 107350389A
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- support column
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- briquetting
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- 239000002184 metal Substances 0.000 title claims abstract description 45
- 238000005452 bending Methods 0.000 claims abstract description 67
- 238000010276 construction Methods 0.000 abstract 1
- 230000001681 protective effect Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000009360 aquaculture Methods 0.000 description 4
- 244000144974 aquaculture Species 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/004—Bending wire other than coiling; Straightening wire by means of press-type tooling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
技术领域technical field
本发明涉及金属加工机械领域,具体涉及一种金属围框加工装置。The invention relates to the field of metal processing machinery, in particular to a metal frame processing device.
背景技术Background technique
在水产养殖中需要大量使用养殖网笼,金属围框是加工养殖网笼的必要组件,它对养殖网笼的网衣起到支撑作用。目前金属围框的加工主要采用手工加工,每个金属围框工人需要对金属丝进行4次折弯,其加工效率低、劳动强度大。In aquaculture, it is necessary to use a large number of aquaculture net cages. The metal enclosure is a necessary component for processing aquaculture net cages, and it supports the net clothing of the aquaculture net cages. At present, the processing of metal enclosures is mainly done by hand, and each metal enclosure worker needs to bend the metal wire four times, which results in low processing efficiency and high labor intensity.
发明内容Contents of the invention
本发明的目的是克服上述技术缺陷,提供一种结构简单、加工效率高的金属围框加工装置。The object of the present invention is to overcome the above-mentioned technical defects and provide a metal enclosure processing device with simple structure and high processing efficiency.
本发明采取的技术方案是:金属围框加工装置,包括机架,所述机架上平行设置有上滑杆和下滑杆,在上滑杆和下滑杆上安装有四个折弯装置,两个左折弯装置和两个右折弯装置从左向右依次排列,所述折弯装置主要由竖直设置的底板、固定块、可收缩支撑柱、压板、压块、支撑柱驱动气缸、压板驱动气缸和压块驱动气缸组成,底板与上滑杆和下滑杆连接,固定块安装在底板上,其中左折弯装置的压块位于固定块的左侧,右折弯装置的压块位于固定块的右侧,压块的左侧或右侧与固定块铰接,压块的上端与压块驱动气缸的活塞杆铰接,压块驱动气缸固定在底板上,可收缩支撑柱的一端穿过底板,另一端与位于底板背面的支撑柱驱动气缸连接,压板位于底板正面侧收缩支撑柱的上方,压板驱动气缸设置在固定块上方并与压板连接,支撑柱驱动气缸、压块驱动气缸和压板驱动气缸分别与PLC控制系统连接。The technical solution adopted by the present invention is: the metal enclosure processing device includes a frame, an upper slide bar and a lower slide bar are arranged in parallel on the frame, and four bending devices are installed on the upper slide bar and the lower slide bar. One left bending device and two right bending devices are arranged in sequence from left to right, and the bending device is mainly driven by a vertically arranged base plate, a fixed block, a retractable support column, a pressing plate, a pressing block, a supporting column driving cylinder, and a pressing plate. The cylinder and the pressing block drive the cylinder. The base plate is connected with the upper slide bar and the lower bar. The fixed block is installed on the base plate. The press block of the left bending device is located on the left side of the fixed block, and the press block of the right bending device is located on the right side of the fixed block. Side, the left or right side of the pressing block is hinged with the fixed block, the upper end of the pressing block is hinged with the piston rod of the pressing block driving cylinder, the pressing block driving cylinder is fixed on the bottom plate, one end of the retractable support column passes through the bottom plate, and the other end It is connected with the support column driving cylinder located on the back of the base plate, the pressure plate is located above the contraction support column on the front side of the base plate, the pressure plate drive cylinder is arranged above the fixed block and connected with the pressure plate, the support column drive cylinder, the pressure block drive cylinder and the pressure plate drive cylinder are respectively connected with PLC control system connection.
作为一种优选方式,在机架的一侧设置有对齐挡板,在机架上设有安装座,对齐挡板的连接杆安装在安装座中,连接杆与安装座间经锁定螺栓固定。As a preferred method, an alignment baffle is provided on one side of the frame, and a mounting seat is provided on the frame. The connecting rod of the alignment baffle is installed in the mounting seat, and the connecting rod and the mounting seat are fixed by locking bolts.
作为一种优选方式,压块的下端面为弧形凹面。As a preferred manner, the lower end surface of the pressing block is an arc-shaped concave surface.
作为一种优选方式,在压块的一侧设置有压辊,压辊轴向与金属丝垂直。As a preferred manner, a pressing roller is arranged on one side of the briquetting block, and the axial direction of the pressing roller is perpendicular to the wire.
作为一种优选方式,位于外侧的左折弯装置和位于外侧的右折弯装置的支撑柱驱动气缸、压块驱动气缸和压板驱动气缸同时动作,位于内侧的左折弯装置和位于内侧的右折弯装置的支撑柱驱动气缸、压块驱动气缸和压板驱动气缸在外侧折弯装置动作结束后同时动作。As a preferred mode, the support column drive cylinder, briquetting block drive cylinder and platen drive cylinder of the left bending device located on the outside and the right bending device located on the outside act simultaneously, and the left bending device located on the inside and the right bending device located on the inside The supporting column driving cylinder, the briquetting block driving cylinder and the pressing plate driving cylinder act simultaneously after the outer bending device finishes moving.
作为一种优选方式,在底板背面设有护筒,可收缩支撑柱安装在护筒中,护筒末端设有支撑柱气缸安装座,支撑柱驱动气缸固定在支撑柱气缸安装座上。As a preferred method, a protective sleeve is provided on the back of the bottom plate, and the retractable support column is installed in the protective sleeve. The end of the protective sleeve is provided with a support column cylinder mounting seat, and the support column driving cylinder is fixed on the support column cylinder mounting seat.
作为一种优选方式,压板的上表面焊接有连接块,连接块上设置有限位槽,限位杆的一端固定在底板上,另一端穿过限位槽。更优地,在固定块上设置有连接块安装槽,连接块置于连接块安装槽。As a preferred manner, a connecting block is welded on the upper surface of the pressing plate, and a limiting slot is arranged on the connecting block, one end of the limiting rod is fixed on the bottom plate, and the other end passes through the limiting slot. More preferably, a connection block installation groove is provided on the fixed block, and the connection block is placed in the connection block installation groove.
作为一种优选方式,底板背面设有滑座,滑座安装在上滑杆和下滑杆上。As a preferred manner, a slide seat is provided on the back of the bottom plate, and the slide seat is installed on the upper slide bar and the lower slide bar.
本发明的有益效果是,本发明金属围框加工装置的可收缩支撑柱和压板将金属丝固定,左侧折弯装置的压块和右侧折弯装置的压块分别向下向可收缩支撑柱方向压金属丝,金属丝在可收缩支撑柱和压块作用下折弯,折弯后可收缩支撑柱回缩,未折弯的金属丝进一步折弯或从折弯装置上取下。本发明具有结构简单、工作效率高的优点。The beneficial effect of the present invention is that the shrinkable support column and the pressing plate of the metal enclosure processing device of the present invention fix the metal wire, and the pressing block of the left bending device and the pressing block of the right bending device are respectively downward to the shrinkable support The metal wire is pressed in the direction of the column, and the metal wire is bent under the action of the retractable support column and the briquetting block. After bending, the retractable support column retracts, and the unbent wire is further bent or removed from the bending device. The invention has the advantages of simple structure and high working efficiency.
附图说明Description of drawings
图1本发明金属围框加工装置主视图。Fig. 1 is the front view of the metal enclosure processing device of the present invention.
图2为金属围框加工装置的侧视图(省略对齐挡板)。Figure 2 is a side view of the metal enclosure processing device (the alignment baffle is omitted).
图3为折弯装置结构示意图。Figure 3 is a schematic diagram of the structure of the bending device.
图4为本发明工作示意图。Fig. 4 is a working diagram of the present invention.
图中1机架,2下滑杆,3连接杆,4安装座,5锁定螺栓,6对齐挡板,7上滑杆,8滑杆安装板,9金属丝,10折弯装置,101压块驱动气缸,102底板,103压块驱动气缸安装座,104连接件,105压板驱动气缸,106压板驱动气缸支撑板,107连接块,108限位杆,109压板,110可收缩支撑柱,111铰轴,112压块,113压辊,114压辊安装轴,115压辊安装座,116滑座,117护筒,118支撑柱气缸安装座,119支撑柱驱动气缸,120限位槽,121连接块安装槽,122固定块,11开关,12接触传感器。In the figure 1 frame, 2 lower bar, 3 connecting bar, 4 mounting seat, 5 locking bolt, 6 alignment baffle, 7 upper slide bar, 8 slide bar mounting plate, 9 metal wire, 10 bending device, 101 pressing block Drive cylinder, 102 bottom plate, 103 pressure block drive cylinder mounting seat, 104 connector, 105 pressure plate drive cylinder, 106 pressure plate drive cylinder support plate, 107 connection block, 108 limit rod, 109 pressure plate, 110 retractable support column, 111 hinge Shaft, 112 press block, 113 pressure roller, 114 pressure roller mounting shaft, 115 pressure roller mounting seat, 116 sliding seat, 117 casing, 118 support column cylinder mounting seat, 119 support column drive cylinder, 120 limit slot, 121 connection Block installation groove, 122 fixed blocks, 11 switches, 12 contact sensors.
具体实施方式detailed description
如图1所示,本发明金属围框加工装置,包括机架1,在机架1上固定有竖直的滑杆安装板8,滑杆安装板8上设有滑杆安装套,上滑杆7和下滑杆2置于相对应的滑杆安装套中,上滑杆7和下滑杆2水平设置。四个折弯装置10a、10b、10c、10d安装在上滑杆7和下滑杆2上,其位置可以调整,以满足不同规格金属围框的加工。四个折弯装置10a、10b、10c、10d从左向右依次为两个左折弯装置10a、10b和两个右折弯装置10c、10d。图3中以左折弯装置10a对折弯装置10进行说明,折弯装置10主要由竖直设置的底板102、固定块122、可收缩支撑柱110、压板109、压块112、支撑柱驱动气缸119、压板驱动气缸105和压块驱动气缸101组成,底板102背面设有滑座116,滑座116安装在上滑杆7和下滑杆2上,折弯装置10的位置调整是通过滑座116在上滑杆7和下滑杆2的移动来实现。固定块122安装在底板102上,左折弯装置10a、10b的压块112位于固定块122的左侧,而右折弯装置10c、10d的压块112位于固定块122的右侧,压块112的左侧或右侧与通过铰轴111与固定块122铰接,压块112的上端与压块驱动气缸101的活塞杆通过连接件104铰接,压块驱动气缸101通过压块驱动气缸安装座103与底板102连接。可收缩支撑柱110的一端穿过底板102,另一端与位于底板102背面的支撑柱驱动气缸119连接,支撑柱驱动气缸119驱动可收缩支撑柱110伸出底板102的正面或向底板102背面方向收缩,本实施中在底板102背面设有护筒117,可收缩支撑柱110安装在护筒117中,护筒117末端设有支撑柱气缸安装座118,支撑柱驱动气缸119固定在支撑柱气缸安装座118上。压板109位于底板102正面侧可收缩支撑柱110的上方,压板驱动气缸105设置在固定块122上方并与压板109连接,作为优选,在压板109的上表面焊接有连接块107,连接块107上设置有限位槽120,限位杆108的一端固定在底板102上,另一端穿过限位槽120,在固定块122上设置有连接块安装槽121,连接块107置于连接块107安装槽。压板驱动气缸支撑板106设置在固定块122的上端,压板驱动气缸105固定在压板驱动气缸支撑板106上。支撑柱驱动气缸119、压块112驱动气缸101和压板109驱动气缸105分别与PLC控制系统连接。As shown in Figure 1, the metal enclosure processing device of the present invention includes a frame 1, on which a vertical slide bar mounting plate 8 is fixed, and the slide bar mounting plate 8 is provided with a slide bar mounting sleeve for sliding The rod 7 and the lower rod 2 are placed in the corresponding sliding rod mounting sleeve, and the upper sliding rod 7 and the lower rod 2 are arranged horizontally. Four bending devices 10a, 10b, 10c, 10d are installed on the upper slide bar 7 and the lower slide bar 2, and their positions can be adjusted to meet the processing of metal enclosures of different specifications. The four bending devices 10a, 10b, 10c, 10d are, from left to right, two left bending devices 10a, 10b and two right bending devices 10c, 10d. In Fig. 3, the left bending device 10a is used to illustrate the bending device 10. The bending device 10 is mainly composed of a vertically arranged bottom plate 102, a fixed block 122, a retractable supporting column 110, a pressing plate 109, a pressing block 112, and a supporting column driving cylinder 119. 1. Press plate driving cylinder 105 and briquetting block driving cylinder 101. There is a slide seat 116 on the back of the bottom plate 102. The slide seat 116 is installed on the upper slide bar 7 and the lower bar 2. The position adjustment of the bending device 10 is through the slide seat 116. The movement of upper slide bar 7 and lower bar 2 realizes. Fixed block 122 is installed on the base plate 102, and the pressing block 112 of left bending device 10a, 10b is positioned at the left side of fixed block 122, and the pressing block 112 of right bending device 10c, 10d is positioned at the right side of fixed block 122, and the pressing block 112 The left side or the right side are hinged with the fixed block 122 through the hinge shaft 111, the upper end of the briquetting block 112 is hinged with the piston rod of the briquetting block driving cylinder 101 through the connector 104, and the briquetting block driving cylinder 101 is connected with the briquetting block driving cylinder mounting seat 103. The backplane 102 is connected. One end of the retractable support column 110 passes through the base plate 102, and the other end is connected with the support column drive cylinder 119 located at the back of the base plate 102, and the support column drive cylinder 119 drives the retractable support column 110 to stretch out from the front of the base plate 102 or toward the back of the base plate 102 Shrinkage, in this implementation, a protective tube 117 is provided on the back of the bottom plate 102, the retractable support column 110 is installed in the protective tube 117, the end of the protective tube 117 is provided with a support column cylinder mounting seat 118, and the support column drive cylinder 119 is fixed on the support column cylinder on the mounting base 118. The pressing plate 109 is positioned above the retractable supporting column 110 on the front side of the base plate 102, and the pressing plate drive cylinder 105 is arranged above the fixed block 122 and is connected with the pressing plate 109. Preferably, a connecting block 107 is welded on the upper surface of the pressing plate 109, and the connecting block 107 A limiting groove 120 is set, one end of the limiting rod 108 is fixed on the bottom plate 102, the other end passes through the limiting groove 120, a connecting block mounting groove 121 is arranged on the fixing block 122, and the connecting block 107 is placed in the connecting block 107 mounting groove . The platen driving cylinder supporting plate 106 is arranged on the upper end of the fixing block 122 , and the platen driving cylinder 105 is fixed on the platen driving cylinder supporting plate 106 . The supporting column driving cylinder 119, the pressing block 112 driving the cylinder 101 and the pressing plate 109 driving the cylinder 105 are respectively connected with the PLC control system.
本实施例中压块112的下端面为弧形凹面,压块112的一侧与固定块122铰接,另一侧连接有压辊安装座115,压辊113经压辊轴安装轴114安装压辊安装座115上,压辊113轴向与金属丝9垂直,压辊113下端面低于压块112的下端面,在压块112下压过程中,压辊113先行向下并向压块112侧挤压金属丝9,当压块112转动至垂直位时与可收缩支撑柱110配合对金属丝9进行折弯,金属丝9上的折弯处弧度取决于可收缩支撑柱110的直径,可以根据金属围框的加工要求选择不同直径的可收缩支撑柱110。In this embodiment, the lower end surface of the pressure block 112 is an arc-shaped concave surface. One side of the pressure block 112 is hinged with the fixed block 122, and the other side is connected with a pressure roller mounting seat 115. On the roller mounting seat 115, the axial direction of the pressure roller 113 is perpendicular to the metal wire 9, and the lower end surface of the pressure roller 113 is lower than the lower end surface of the briquetting block 112. During the pressing process of the briquetting block 112, the pressing roller 113 goes downward and moves toward the briquetting block first. 112 side squeezes the metal wire 9, and when the pressure block 112 rotates to the vertical position, it cooperates with the retractable support column 110 to bend the metal wire 9, and the curvature of the bend on the metal wire 9 depends on the diameter of the retractable support column 110 , different diameters of the retractable support columns 110 can be selected according to the processing requirements of the metal enclosure.
本实施例中在机架1的一侧设置有对齐挡板6,在机架1上设有安装座4,对齐挡板6的连接杆3安装在安装座4中,连接杆3与安装座4间经锁定螺栓5固定。金属丝9的一端顶在对齐挡板6上,快速将金属丝9对齐并进行定位。通过移动连接杆在安装座4中的位置可以调节对齐挡板6的位置。In this embodiment, an alignment baffle 6 is provided on one side of the frame 1, and a mounting seat 4 is provided on the frame 1. The connecting rod 3 of the alignment baffle 6 is installed in the mounting seat 4, and the connecting rod 3 and the mounting seat 4 are fixed through locking bolt 5. One end of the wire 9 is pushed against the alignment baffle 6, and the wire 9 is quickly aligned and positioned. The position of the alignment baffle 6 can be adjusted by moving the position of the connecting rod in the mounting seat 4 .
本实施例中在机架1上设置有接触传感器12,接触传感器12与PLC控制系统连接。当接触传感器12感应到金属丝9到位后,按下开关11才能启动金属围框加工装置工作,否则按下开关11也无法启动金属围框加工装置。In this embodiment, a contact sensor 12 is provided on the frame 1, and the contact sensor 12 is connected with a PLC control system. After the contact sensor 12 senses that the metal wire 9 is in place, the metal enclosure processing device can be started by pressing the switch 11, otherwise the metal enclosure processing device cannot be started by pressing the switch 11.
本实施例中位于外侧的左折弯装置10a和位于外侧的右折弯装置10d的支撑柱驱动气缸119、压块驱动气缸101和压板驱动气缸105同时动作,位于内侧的左折弯装置10b和位于内侧的右折弯装置10c的支撑柱驱动气缸119、压块112驱动气缸101和压板驱动气缸105在外侧折弯装置10a、10d动作结束后同时动作。金属围框加工装置的初始状态可收缩支撑柱110a、110b、110c、110d伸出,先将多根金属丝9平放在四个折弯装置10a、10b、10c、10d的可收缩支撑柱110a、110b、110c、110d上,其一端与对齐挡板6碰触进行对齐后,接触传感器12感应金属丝9到位,此时按下开关11,四个折弯装置10a、10b、10c、10d的压板驱动气缸105同时动作,压板109向下将金属丝9与可收缩支撑柱110a、110b、110c、110d压紧,外侧左折弯装置10a和外侧的右折弯装置10d的压块驱动气缸101同时动作,向下推压块112,压块112在向下运动过程中沿其与固定块122的铰接的铰轴111向下转动,从而对金属丝9进行第一次折弯(如图4中A所示),第一次折弯后,外侧左折弯装置10a和外侧的右折弯装置10d的可收缩支撑柱110同时收缩;内侧的左折弯装置10b和内侧的右折弯装置10c的压块驱动气缸101同时动作,向下推压块112,对金属丝9进行第二次折弯(如图4中B所示),第二次折弯后,内侧左折弯装置10b和内侧右折弯装置10c的可收缩支撑柱110同时收缩,方便取下加工好的金属围框。本发明一次可加工多个金属围框,其加工效率高,加工成本低。In this embodiment, the left bending device 10a located on the outer side and the supporting column driving cylinder 119, the pressing block driving cylinder 101 and the pressing plate driving cylinder 105 of the right bending device 10d located on the outer side operate simultaneously, and the left bending device 10b located on the inner side and the The supporting column driving cylinder 119 of the right bending device 10c, the pressing block 112 driving cylinder 101 and the pressing plate driving cylinder 105 operate simultaneously after the outer bending devices 10a and 10d are finished. The initial state of the metal enclosure processing device stretches out the retractable support columns 110a, 110b, 110c, 110d, and first puts a plurality of metal wires 9 flat on the retractable support columns 110a of the four bending devices 10a, 10b, 10c, 10d , 110b, 110c, 110d, after one end thereof touches the alignment baffle plate 6 for alignment, the contact sensor 12 senses that the metal wire 9 is in place, and the switch 11 is pressed at this time, the four bending devices 10a, 10b, 10c, 10d The pressing plate drives the cylinder 105 to act at the same time, the pressing plate 109 presses the metal wire 9 and the retractable support columns 110a, 110b, 110c, 110d downward, and the pressure block driving cylinder 101 of the outer left bending device 10a and the outer right bending device 10d moves simultaneously , push down the pressing block 112, and the pressing block 112 rotates downward along the hinge axis 111 of its hinge with the fixed block 122 during the downward movement, thereby bending the metal wire 9 for the first time (A in Fig. 4 As shown), after the first bending, the retractable support column 110 of the outer left bending device 10a and the outer right bending device 10d shrinks simultaneously; the pressure block of the inner left bending device 10b and the inner right bending device 10c drives the air cylinder 101 moves at the same time, pushes down the block 112, and bends the metal wire 9 for the second time (as shown in B in Figure 4). After the second bending, the inner left bending device 10b and the inner right bending device 10c The shrinkable support column 110 shrinks at the same time, which is convenient for removing the processed metal enclosure. The invention can process multiple metal enclosures at one time, has high processing efficiency and low processing cost.
Claims (10)
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Application publication date: 20171117 |