CN107344336A - A kind of composite base material polishing abrasive tool and preparation method thereof - Google Patents
A kind of composite base material polishing abrasive tool and preparation method thereof Download PDFInfo
- Publication number
- CN107344336A CN107344336A CN201710606175.0A CN201710606175A CN107344336A CN 107344336 A CN107344336 A CN 107344336A CN 201710606175 A CN201710606175 A CN 201710606175A CN 107344336 A CN107344336 A CN 107344336A
- Authority
- CN
- China
- Prior art keywords
- base material
- composite base
- polyurethane resin
- abrasive tool
- polishing abrasive
- Prior art date
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- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 127
- 239000002131 composite material Substances 0.000 title claims abstract description 116
- 238000005498 polishing Methods 0.000 title claims abstract description 67
- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- 229920005749 polyurethane resin Polymers 0.000 claims abstract description 100
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 94
- 239000000853 adhesive Substances 0.000 claims abstract description 82
- 230000001070 adhesive effect Effects 0.000 claims abstract description 82
- 239000003960 organic solvent Substances 0.000 claims abstract description 51
- 239000003082 abrasive agent Substances 0.000 claims abstract description 32
- 229920002799 BoPET Polymers 0.000 claims abstract description 29
- 239000000945 filler Substances 0.000 claims abstract description 25
- 238000012546 transfer Methods 0.000 claims abstract description 10
- 239000002585 base Substances 0.000 claims description 124
- 239000011248 coating agent Substances 0.000 claims description 83
- 238000000576 coating method Methods 0.000 claims description 83
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 63
- 238000003756 stirring Methods 0.000 claims description 59
- 239000003822 epoxy resin Substances 0.000 claims description 42
- 229920000647 polyepoxide Polymers 0.000 claims description 42
- 238000001914 filtration Methods 0.000 claims description 38
- 239000011256 inorganic filler Substances 0.000 claims description 35
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 35
- 230000000903 blocking effect Effects 0.000 claims description 30
- 239000003995 emulsifying agent Substances 0.000 claims description 30
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 27
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 27
- 229920005989 resin Polymers 0.000 claims description 27
- 239000011347 resin Substances 0.000 claims description 27
- 239000000654 additive Substances 0.000 claims description 26
- 230000000996 additive effect Effects 0.000 claims description 26
- 238000010438 heat treatment Methods 0.000 claims description 26
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 24
- 238000007711 solidification Methods 0.000 claims description 24
- 230000008023 solidification Effects 0.000 claims description 24
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 22
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims description 20
- 239000003292 glue Substances 0.000 claims description 19
- 229920001187 thermosetting polymer Polymers 0.000 claims description 18
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 17
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 claims description 16
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 12
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 12
- 239000004408 titanium dioxide Substances 0.000 claims description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 9
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 claims description 8
- 229920002292 Nylon 6 Polymers 0.000 claims description 6
- AFZSMODLJJCVPP-UHFFFAOYSA-N dibenzothiazol-2-yl disulfide Chemical compound C1=CC=C2SC(SSC=3SC4=CC=CC=C4N=3)=NC2=C1 AFZSMODLJJCVPP-UHFFFAOYSA-N 0.000 claims description 5
- 239000005011 phenolic resin Substances 0.000 claims description 5
- 150000004756 silanes Chemical group 0.000 claims description 5
- 125000003282 alkyl amino group Chemical group 0.000 claims description 4
- 239000004816 latex Substances 0.000 claims description 4
- 229920000126 latex Polymers 0.000 claims description 4
- 235000019359 magnesium stearate Nutrition 0.000 claims description 4
- 229920000570 polyether Polymers 0.000 claims description 4
- 239000000344 soap Substances 0.000 claims description 4
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 claims description 4
- 239000004925 Acrylic resin Substances 0.000 claims description 2
- 229920000178 Acrylic resin Polymers 0.000 claims description 2
- 241000165940 Houjia Species 0.000 claims description 2
- 150000008051 alkyl sulfates Chemical class 0.000 claims description 2
- 239000002994 raw material Substances 0.000 claims description 2
- 238000010792 warming Methods 0.000 claims description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims 1
- 206010037660 Pyrexia Diseases 0.000 claims 1
- 235000021355 Stearic acid Nutrition 0.000 claims 1
- 229910052791 calcium Inorganic materials 0.000 claims 1
- 239000011575 calcium Substances 0.000 claims 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims 1
- 239000008117 stearic acid Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 230000001788 irregular Effects 0.000 abstract description 4
- 238000010422 painting Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 3
- 239000004922 lacquer Substances 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 description 14
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 239000002861 polymer material Substances 0.000 description 5
- 238000000227 grinding Methods 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 3
- 235000013539 calcium stearate Nutrition 0.000 description 3
- 239000008116 calcium stearate Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 150000003973 alkyl amines Chemical class 0.000 description 2
- 125000005526 alkyl sulfate group Chemical group 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000006061 abrasive grain Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- XYIBRDXRRQCHLP-UHFFFAOYSA-N ethyl acetoacetate Chemical compound CCOC(=O)CC(C)=O XYIBRDXRRQCHLP-UHFFFAOYSA-N 0.000 description 1
- QUBBAXISAHIDNM-UHFFFAOYSA-N ethyldimethylbenzene Natural products CCC1=CC=CC(C)=C1C QUBBAXISAHIDNM-UHFFFAOYSA-N 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009967 tasteless effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/21—Anti-static
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/554—Wear resistance
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The present invention relates to sanding and polishing processing technique field, more particularly to a kind of composite base material polishing abrasive tool and preparation method thereof, wherein composite base material polishing abrasive tool includes composite base material and is adhered to the abrasive material of composite base material, composite base material is to be combined by TPU film and PET film by modified adhesive, and modified adhesive is made up of 100 parts of modified polyurethane resins, 10 ~ 20 parts of curing agent, 5 ~ 30 fillers and 10 ~ 40 parts of organic solvents.Compared with prior art, the present invention is using homemade modified adhesive and using the method for transfer bonding, the PET film of elastomeric TPU film and high intensity is set to be strongly adhered to together, so as to which the composite base material both has higher mechanical strength and heat-resistant antifriction performance, there is superior elasticity and flexibility again, made polishing abrasive tool meets the precise polished demands such as lacquer painting repairing, irregular surface and curved surface.
Description
Technical field
The present invention relates to sanding and polishing processing technique field, and in particular to a kind of composite base material polishing abrasive tool and its preparation side
Method.
Background technology
Polishing is that the modification carried out using polishing tool and abrasive grain or other polishing mediums to workpiece surface is processed.It is right
For the high product of some surface finish requirements, it has to process by corresponding polishing grinding, especially for shape
Irregular or curved face product(Such as automobile making and repairing, 3C electronics industry), traditional polishing abrasive tool can not meet to require, must
Precise polished grinding tool must be used to carry out sanding and polishing to product surface, such as polish emery disc, polished silicon wafer.In the prior art, this
The precise polished grinding tool of class is that the abrasive material with sanding and polishing function is combined with polymer base material, as inventor has applied
Application for a patent for invention(Publication No. CN105313033A)Disclose a kind of elastic TPU polishing composite membrane, the technical scheme be by
Abrasive material is bonded to TPU base materials and is made, due to the flexible excellent characteristic such as good, flexible, environment-protecting and non-poisonous of TPU base materials so that
Turn into the polishing abrasive tool with excellent flexibility and elasticity after abrasive material and TPU are compound.However, although TPU base materials improve throwing
The elasticity and flexibility of tarry matter tool, but its mechanical strength, high temperature resistant, friction resistant performance is insufficient, wants to make polishing abrasive tool simultaneous
Has function above, inventor attempts several high polymer materials with function above being combined with each other, but tests and find, right
In TPU and other variety classes high polymer materials, all it is very difficult to the flexible of cohesive high polymer material, particularly TPU
Property is larger so that the adhesion difficulty between TPU and other high polymer materials is very big, so as to cause it is compound after polymer base material
Performance is unstable, can not meet the requirement of high precision polishing.This is exactly difficult to the key technology overcome at present;It is in addition, existing
Polishing abrasive tool, due to the adhesion deficiency between abrasive material and base material, there is the phenomenon that sand grains comes off, and grindstone dust during polishing
Coalescence occurs and causes the phenomenon blocked, the quality dissatisfactions such as cut occurs in the surface of product after polishing, grinding tool makes so as to cause
The problem of with short life, therefore, existing polishing abrasive tool, can not meet the needs of in irregular shape or curved surface etc. is precise polished.
The content of the invention
Above-mentioned technical problem be present for prior art, both there is excellent machinery it is an object of the invention to provide a kind of
Intensity and heat-resistant antifriction have composite base material polishing abrasive tool of superior elasticity and flexibility and preparation method thereof again.
To achieve the above object, the present invention provides following technical scheme:
A kind of composite base material polishing abrasive tool, including composite base material and the abrasive material for being adhered to the composite base material are provided, it is described compound
Base material is to be combined by TPU film and PET film by modified adhesive;
The modified adhesive is made up of the raw material of following parts by weight:
Modified polyurethane resin 100
Curing agent 10 ~ 20
Filler 5 ~ 30
Organic solvent 10 ~ 40.
Wherein, the modified polyurethane resin is according to the poly- ammonia of weight ratio by polyurethane resin, epoxy resin and accelerator
Ester resin:Epoxy resin:Accelerator=100:20~40:1 ~ 5 is made.
Wherein, the curing agent is model L-101 curing agent, triethylene diamine, TDI or polyamide 6 50;
The filler is any one in talcum powder, calcium carbonate, titanium dioxide;
The organic solvent is at least one of ethyl acetate, dimethylbenzene, butanone.
Wherein, it is at least one of model N-380, KU-318, KU-315 polyurethane resin to state polyurethane resin;
The epoxy resin is at least one of epoxy resin E-44, epoxy resin E-51, epoxy resin E-20;
The accelerator is at least one of altax P-30, accelerator EP-184, accelerator K-61B.
Wherein, the surface of the TPU film of the composite base material is sequentially coated with primer layer, complex layer and blocking preventing coating.
Wherein, it by polyurethane resin, curing agent and organic solvent according to weight ratio is polyurethane resin that the primer layer, which is,:
Curing agent:Organic solvent=100:20~30:10 ~ 30 are made;
The polyurethane resin is any one in model N-380, KU-318, KU-315 polyurethane resin;
The curing agent is any one in model L-101 curing agent, triethylene diamine, TDI, polyamide 6 50;
The organic solvent is at least one of ethyl acetate, dimethylbenzene, butanone.
Wherein, it by aqueous thermosetting resin, inorganic filler, levelling agent according to weight ratio is water-based thermosetting that the complex layer, which is,
Property resin:Inorganic filler:Levelling agent=100:20~40:0.2 ~ 1.0 is made;
The aqueous thermosetting resin is Lauxite or water soluble phenol resin;
Inorganic fillings are any one in talcum powder, calcium carbonate, titanium dioxide;
The levelling agent is silanes or acrylic compounds levelling agent.
Wherein, it by water-based anti-clogging coating, aqueous adhesive, antistatic additive according to weight ratio is water that the blocking preventing coating, which is,
Property anti-clogging coating:Aqueous adhesive:Antistatic additive=100:10~20:0.5 ~ 2.0, wherein:
The water-based anti-clogging coating is that stearate, inorganic filler, emulsifying agent according to weight ratio are stearate:It is inorganic to fill out
Material:Emulsifying agent=100:20~40:1 ~ 5 is made;
The aqueous adhesive is any one in acrylic resin, latex, water-based Lauxite;
The antistatic additive is alkylamine or GMS.
Wherein, the stearate is any one in calcium stearate, zinc stearate, magnesium stearate;
The inorganic filler is any one in talcum powder, calcium carbonate, titanium dioxide;
The emulsifying agent is any one in soap, alkyl sulfate, polyethers emulsifying agent.
The present invention also provides the preparation method of above-mentioned composite base material polishing abrasive tool, comprises the following steps:
Step a, modified adhesive is prepared:
A1, by formula ratio, first polyurethane resin is added in reactor, and epoxy resin is added under stirring, then
55 ~ 65 DEG C are warming up to, is reacted 1.5 ~ 2.5 hours, is then cooled to 20 ~ 30 DEG C, then adds accelerator, obtained after stirring
Modified polyurethane resin;
A2, by formula ratio, curing agent is added in the modified polyurethane resin of step a1 preparations under stirring, Ran Houjia
Enter filler to stir, be eventually adding organic solvent and adjust to suitable viscosity, the modified adhesive is obtained after filtering, it is standby
With;
Step b, composite base material is prepared:
It is b1, TPU film and release liners is compound;
B2, under the conditions of 20 DEG C ~ 30 DEG C, PET film surface coating step a prepare modified adhesive, it is then that TPU is thin
After film is peeled off with release liners, TPU film transfer is set to be bonded in PET film;
After b3, heating solidify modified adhesive, the composite base material is obtained;
Step c, abrasive material is bonding with composite base material:
C1, by formula ratio, curing agent and polyurethane resin are added into mixer successively, is stirring evenly and then adding into organic solvent tune
Save to suitable viscosity, primer is obtained after filtering, it is standby;
C2, by formula ratio, water-base resin adhesive, inorganic fillings and levelling agent are added into mixer successively, is stirred
Water use regulation obtains re-glue to suitable viscosity afterwards after filtering, and preserve to less than 10 DEG C it is standby;
C3, by formula ratio, stearate, inorganic filler are added mixer and stirred successively, emulsifying agent is added, is adjusted with water
Viscosity is saved to suitable viscosity, water-based anti-clogging coating is obtained after filtering;Then the water-based anti-clogging that will have been configured successively
Coating, aqueous adhesive, antistatic additive are added into mixer, after stirring, water use regulation viscosity to suitable viscosity, mistake
Anti-clogging coating is obtained after filter;
C4, the TPU film being coated uniformly on the step c1 primers prepared in the composite base material of step b acquisitions surface, formed
Primer layer, then by electrostatic sand-planting, by abrasive material uniform adhesion in primer layer, then heating does primer layer at 70 ~ 80 DEG C
Dry solidification;
C5, the surface that the step c2 re-glues prepared are coated uniformly on to the primer layer, complex layer is formed, then at 80 ~ 90 DEG C
Lower heating makes complex layer dry solidification;
C6, the surface that anti-clogging coating prepared by step c3 is coated uniformly on to the complex layer, form blocking preventing coating, Ran Hou
Heating makes blocking preventing coating dry solidification at 90 ~ 100 DEG C, that is, obtains the composite base material polishing abrasive tool.
Beneficial effects of the present invention:
Compared with prior art, composite base material polishing abrasive tool of the invention and preparation method thereof has advantages below:
(1)The present invention composite base material polishing abrasive tool used in base material be bilayer polymer composite base material, it be by TPU film with
PET film is combined by special modified adhesive, due to the high polymer material of TPU and PET both more difficult bondings,
And TPU retractility is larger, both attaching difficulty are very big, and the present invention is using homemade modified adhesive and using special
Transfer bonding method, the PET film of elastomeric TPU film and high intensity is strongly adhered to together, so that double
Floor height molecule composite base material both has higher mechanical strength and heat-resistant antifriction performance, has superior elasticity and flexibility again,
And it is nontoxic, tasteless, it is a kind of decomposable Novel environment-friendlymaterial material, the available polishing abrasive tool made by the composite base material, more
Meets the needs of lacquer painting repairing, irregular surface and curved surface etc. are precise polished well, especially suitable for automobile making and repairing, 3C
The accurate sanding and polishing of electronics industry;
(2)Primer layer, complex layer and blocking preventing coating are sequentially coated between the abrasive material and composite base material of the present invention, and uses linging
The processing step of glue → electrostatic sand-planting → heat drying → painting re-glue → heat drying → painting blocking preventing coating → heat drying, wherein
Primer, the re-glue formula of selection, greatly strengthen the adhesion of abrasive material and composite base material, and the two bonding is more firm, effectively prevents
In polishing, sand grains comes off, in addition, anti-clogging coating used in blocking preventing coating of the present invention be it is a kind of have well lubrication,
The special material of static eliminating function, in polishing abrasive tool in use, grindstone dust rapid dispersion can be made not coalesce, have well
Anti-blockage function, and the surface quality of polishing product can be improved, cut is reduced, extends polishing abrasive tool service life;
(3)The preparation method of the present invention is simple, easily operated, suitable for the needs of large-scale production.
Brief description of the drawings
Fig. 1 is a kind of structural representation of composite base material polishing abrasive tool of the present invention.
Reference:
PET film 1, modified adhesive 2, TPU film 3, primer layer 4, complex layer 5, blocking preventing coating 6, abrasive material 7.
Embodiment
Below in conjunction with specific embodiment and accompanying drawing, the present invention is described in detail.
Embodiment 1:
A kind of composite base material polishing abrasive tool, as shown in figure 1, including composite base material and the abrasive material 7 for being adhered to composite base material, composite base
Material is to be combined by TPU film 3 and PET film 1 by modified adhesive 2.The surface of the TPU film 3 of composite base material is successively
Coated with primer layer 4, complex layer 4 and blocking preventing coating 6.
The preparation method of the composite base material polishing abrasive tool is as follows:
Step a, modified adhesive 2 is prepared:
A1, prepare modified polyurethane resin:
According to polyurethane resin:Epoxy resin:Accelerator=100:30:2 weight ratio, is first added to reaction by polyurethane resin
In kettle, and epoxy resin is added under stirring, then heat to 60 DEG C, reacted 2 hours, be then cooled to 20 ~ 30 DEG C, so
After add accelerator, obtain modified polyurethane resin after stirring;
Wherein, polyurethane resin is model N-380 polyurethane resin, and epoxy resin is epoxy resin E-44, and accelerator is
Altax P-30.
A2, according to modified polyurethane resin:Curing agent:Filler:Organic solvent=100:15:25:20 weight ratio,
Under stirring, first curing agent is added in the modified polyurethane resin of step a1 preparations, it is equal then to add filler stirring
It is even, it is eventually adding organic solvent and adjusts to suitable viscosity, modified adhesive 2 is obtained after filtering, it is standby;
Wherein, curing agent is model L-101 curing agent, and filler is talcum powder, and organic solvent is ethyl acetate.
Step b, composite base material is prepared:
It is b1, TPU film 3 and release liners is compound;
B2, under the conditions of 20 DEG C ~ 30 DEG C, PET film 1 surface coating step a prepare modified adhesive 2, then by TPU
After film 3 is peeled off with release liners, the transfer of TPU film 3 is set to be bonded in PET film 1;
B3,70 DEG C are heated to, after solidifying modified adhesive 2, obtain composite base material.
Step c, abrasive material 7 is bonding with composite base material:
C1, according to polyurethane resin:Curing agent:Organic solvent=100:25:25 weight ratio, added successively into mixer solid
Agent and polyurethane resin, it is stirring evenly and then adding into organic solvent and adjusts to suitable viscosity, primer is obtained after filtering, it is standby;
Wherein:
Polyurethane resin is model N-380 polyurethane resin, and curing agent is model L-101 curing agent, and organic solvent is second
Acetoacetic ester;
C2, according to aqueous thermosetting resin:Inorganic filler:Levelling agent=100:25:0.4 weight ratio, add successively into mixer
Enter water-base resin adhesive, inorganic fillings and levelling agent, water use regulation obtains to suitable viscosity after filtering after stirring
Re-glue, and preserve to less than 10 DEG C it is standby;Wherein:
Aqueous thermosetting resin is Lauxite, and inorganic fillings are talcum powder, and levelling agent is silanes levelling agent;
C3, according to stearate:Inorganic filler:Emulsifying agent=100:30:2 weight ratio, successively by stearate, inorganic filler
Add mixer to stir, add emulsifying agent, water use regulation viscosity to suitable viscosity, water-based anti-clogging is obtained after filtering
Coating;Then according to water-based anti-clogging coating:Aqueous adhesive:Antistatic additive=100:15:1 weight ratio, will be configured successively
Water-based anti-clogging coating, aqueous adhesive, antistatic additive add into mixer, after stirring, water use regulation viscosity is extremely
Suitable viscosity, anti-clogging coating is obtained after filtering;Wherein:
Stearate is calcium stearate, and inorganic filler is talcum powder, and emulsifying agent is soap, and aqueous adhesive is acrylic acid tree
Fat, antistatic additive are alkylamine;
C4, the TPU film 3 being coated uniformly on the step c1 primers prepared in the composite base material of step b acquisitions surface, formed
Primer layer 4, then by electrostatic sand-planting, by the uniform adhesion of abrasive material 7 in primer layer 4, then heating makes primer layer 4 dry at 75 DEG C
Dry solidification;
C5, the surface that the step c2 re-glues prepared are coated uniformly on to the primer layer 4, complex layer 5 is formed, then at 85 DEG C
Heating makes the dry solidification of complex layer 5;
C6, the surface that anti-clogging coating prepared by step c3 is coated uniformly on to the complex layer 5, blocking preventing coating 6 is formed, then
Heating makes the dry solidification of blocking preventing coating 6 at 95 DEG C, that is, obtains the composite base material polishing abrasive tool.
Embodiment 2:
A kind of composite base material polishing abrasive tool, as shown in figure 1, including composite base material and the abrasive material 7 for being adhered to composite base material, composite base
Material is to be combined by TPU film 3 and PET film 1 by modified adhesive 2.The surface of the TPU film 3 of composite base material is successively
Coated with primer layer 4, complex layer 4 and blocking preventing coating 6.
The preparation method of the composite base material polishing abrasive tool is as follows:
Step a, modified adhesive 2 is prepared:
A1, prepare modified polyurethane resin:
According to polyurethane resin:Epoxy resin:Accelerator=100:25:3 weight ratio, is first added to reaction by polyurethane resin
In kettle, and epoxy resin is added under stirring, then heats to 55 DEG C, reacted 1.5 hours, be then cooled to 20 ~ 30 DEG C,
Then accelerator is added, modified polyurethane resin is obtained after stirring;
Wherein, polyurethane resin is model KU-318 polyurethane resin, and epoxy resin is epoxy resin E-51, and accelerator is
Accelerator EP-184.
A2, according to modified polyurethane resin:Curing agent:Filler:Organic solvent=100:18:15:30 weight ratio,
Under stirring, first curing agent is added in the modified polyurethane resin of step a1 preparations, it is equal then to add filler stirring
It is even, it is eventually adding organic solvent and adjusts to suitable viscosity, modified adhesive 2 is obtained after filtering, it is standby;
Wherein, curing agent TDI, filler are calcium carbonate, and organic solvent is ethyl acetate and dimethylbenzene according to volume ratio 1:2 systems
Into mixture.
Step b, composite base material is prepared:
It is b1, TPU film 3 and release liners is compound;
B2, under the conditions of 20 DEG C ~ 30 DEG C, PET film 1 surface coating step a prepare modified adhesive 2, then by TPU
After film 3 is peeled off with release liners, the transfer of TPU film 3 is set to be bonded in PET film 1;
B3,75 DEG C are heated to, after solidifying modified adhesive 2, obtain composite base material;
Step c, abrasive material 7 is bonding with composite base material:
C1, according to polyurethane resin:Curing agent:Organic solvent=100:20:18 weight ratio, added successively into mixer solid
Agent and polyurethane resin, it is stirring evenly and then adding into organic solvent and adjusts to suitable viscosity, primer is obtained after filtering, it is standby;
Wherein:
Polyurethane resin is model KU-318 polyurethane resin, and curing agent TDI, organic solvent is ethyl acetate and diformazan
Benzene is according to volume ratio 1:Mixture made of 2;
C2, according to aqueous thermosetting resin:Inorganic filler:Levelling agent=100:30:0.8 weight ratio, add successively into mixer
Enter water-base resin adhesive, inorganic fillings and levelling agent, water use regulation obtains to suitable viscosity after filtering after stirring
Re-glue, and preserve to less than 10 DEG C it is standby;Wherein:
Aqueous thermosetting resin is water soluble phenol resin, and inorganic fillings are calcium carbonate, and levelling agent is acrylic compounds levelling agent;
C3, according to stearate:Inorganic filler:Emulsifying agent=100:25:3 weight ratio, successively by stearate, inorganic filler
Add mixer to stir, add emulsifying agent, water use regulation viscosity to suitable viscosity, water-based anti-clogging is obtained after filtering
Coating;Then according to water-based anti-clogging coating:Aqueous adhesive:Antistatic additive=100:18:1.5 weight ratio, successively will configuration
Water-based anti-clogging coating well, aqueous adhesive, antistatic additive are added into mixer, after stirring, water use regulation viscosity
To suitable viscosity, anti-clogging coating is obtained after filtering;Wherein:
Stearate is zinc stearate, and inorganic filler is calcium carbonate, and emulsifying agent is alkyl sulfate, and aqueous adhesive is latex,
Antistatic additive is GMS;
C4,3 layers of TPU film being coated uniformly on the step c1 primers prepared in the composite base material of step b acquisitions surface, shape
Into primer layer 4, then by electrostatic sand-planting, by the uniform adhesion of abrasive material 7 in primer layer 4, then heating makes primer layer 4 at 70 DEG C
Dry solidification;
C5, the surface that the step c2 re-glues prepared are coated uniformly on to the primer layer 4, complex layer 5 is formed, then at 82 DEG C
Heating makes the dry solidification of complex layer 5;
C6, the surface that anti-clogging coating prepared by step c3 is coated uniformly on to the complex layer 5, blocking preventing coating 6 is formed, then
Heating makes the dry solidification of blocking preventing coating 6 at 90 DEG C, that is, obtains the composite base material polishing abrasive tool.
Embodiment 3:
A kind of composite base material polishing abrasive tool, as shown in figure 1, including composite base material and the abrasive material 7 for being adhered to composite base material, composite base
Material is to be combined by TPU film 3 and PET film 1 by modified adhesive 2.The surface of the TPU film 3 of composite base material is successively
Coated with primer layer 4, complex layer 4 and blocking preventing coating 6.
The preparation method of the composite base material polishing abrasive tool is as follows:Step a, modified adhesive 2 is prepared:
A1, prepare modified polyurethane resin:
According to polyurethane resin:Epoxy resin:Accelerator=100:40:5 weight ratio, is first added to reaction by polyurethane resin
In kettle, and epoxy resin is added under stirring, then heats to 65 DEG C, reacted 2.5 hours, be then cooled to 20 ~ 30 DEG C,
Then accelerator is added, modified polyurethane resin is obtained after stirring;
Wherein, polyurethane resin is model KU-315 polyurethane resin, and epoxy resin is accelerator in epoxy resin E-20
It is accelerator K-61B and accelerator EP-184 according to weight ratio 1:1 mixture.
A2, according to modified polyurethane resin:Curing agent:Filler:Organic solvent=100:20:30:400 weight ratio,
Under stirring, first curing agent is added in the modified polyurethane resin of step a1 preparations, it is equal then to add filler stirring
It is even, it is eventually adding organic solvent and adjusts to suitable viscosity, modified adhesive 2 is obtained after filtering, it is standby;
Wherein, curing agent is triethylene diamine, and filler is inorganic filler, and organic solvent is butanone.
Step b, composite base material is prepared:
It is b1, TPU film 3 and release liners is compound;
B2, under the conditions of 20 DEG C ~ 30 DEG C, PET film 1 surface coating step a prepare modified adhesive 2, then by TPU
After film 3 is peeled off with release liners, the transfer of TPU film 3 is set to be bonded in PET film 1;
B3,80 DEG C are heated to, after solidifying modified adhesive 2, obtain composite base material;
Step c, abrasive material 7 is bonding with composite base material:
C1, according to polyurethane resin:Curing agent:Organic solvent=100:22:20 weight ratio, added successively into mixer solid
Agent and polyurethane resin, it is stirring evenly and then adding into organic solvent and adjusts to suitable viscosity, primer is obtained after filtering, it is standby;
Wherein:
Polyurethane resin is model KU-315 polyurethane resin, and curing agent is triethylene diamine, and organic solvent is butanone;
C2, according to aqueous thermosetting resin:Inorganic filler:Levelling agent=100:28:0.6 weight ratio, add successively into mixer
Enter water-base resin adhesive, inorganic fillings and levelling agent, water use regulation obtains to suitable viscosity after filtering after stirring
Re-glue, and preserve to less than 10 DEG C it is standby;Wherein:
Aqueous thermosetting resin is Lauxite, and inorganic fillings are titanium dioxide, and levelling agent is silanes levelling agent;
C3, according to stearate:Inorganic filler:Emulsifying agent=100:40:5 weight ratio, successively by stearate, inorganic filler
Add mixer to stir, add emulsifying agent, water use regulation viscosity to suitable viscosity, water-based anti-clogging is obtained after filtering
Coating;Then according to water-based anti-clogging coating:Aqueous adhesive:Antistatic additive=100:20:2 weight ratio, will be configured successively
Water-based anti-clogging coating, aqueous adhesive, antistatic additive add into mixer, after stirring, water use regulation viscosity is extremely
Suitable viscosity, anti-clogging coating is obtained after filtering;Wherein:
Stearate is magnesium stearate, and inorganic filler is titanium dioxide, and emulsifying agent is polyethers emulsifying agent, and aqueous adhesive is water
Property Lauxite, antistatic additive is alkylamine;
C4,3 layers of TPU film being coated uniformly on the step c1 primers prepared in the composite base material of step b acquisitions surface, shape
Into primer layer 4, then by electrostatic sand-planting, by the uniform adhesion of abrasive material 7 in primer layer 4, then heating makes primer layer 4 at 78 DEG C
Dry solidification;
C5, the surface that the step c2 re-glues prepared are coated uniformly on to the primer layer 4, complex layer 5 is formed, then at 80 DEG C
Heating makes the dry solidification of complex layer 5;
C6, the surface that anti-clogging coating prepared by step c3 is coated uniformly on to the complex layer 5, blocking preventing coating 6 is formed, then
Heating makes the dry solidification of blocking preventing coating 6 at 94 DEG C, that is, obtains the composite base material polishing abrasive tool.
Embodiment 4:
A kind of composite base material polishing abrasive tool, as shown in figure 1, including composite base material and the abrasive material 7 for being adhered to composite base material, composite base
Material is to be combined by TPU film 3 and PET film 1 by modified adhesive 2.The surface of the TPU film 3 of composite base material is successively
Coated with primer layer 4, complex layer 4 and blocking preventing coating 6.
The preparation method of the composite base material polishing abrasive tool is as follows:
Step a, modified adhesive 2 is prepared:
A1, prepare modified polyurethane resin:
According to polyurethane resin:Epoxy resin:Accelerator=100:20:1 weight ratio, is first added to reaction by polyurethane resin
In kettle, and epoxy resin is added under stirring, then heats to 58 DEG C, reacted 1.8 hours, be then cooled to 20 ~ 30 DEG C,
Then accelerator is added, modified polyurethane resin is obtained after stirring;
Wherein, polyurethane resin is model N-380 polyurethane resin, and epoxy resin is epoxy resin E-44 and epoxy resin
E-51 is according to weight than 2:1 mixture, accelerator are accelerator EP-184 and accelerator K-61B according to weight ratio 1:2 it is mixed
Compound.
A2, according to modified polyurethane resin:Curing agent:Filler:Organic solvent=100:13:5:10 weight ratio, is being stirred
Mix under state, be first added to curing agent in the modified polyurethane resin of step a1 preparations, then add filler and stir,
It is eventually adding organic solvent to adjust to suitable viscosity, modified adhesive 2 is obtained after filtering, it is standby;
Wherein, curing agent is polyamide 6 50, and filler is talcum powder, and organic solvent is according to envelope-bulk to weight ratio ethyl acetate:Two
Toluene:Butanone=1:1:1 mixture.
Step b, composite base material is prepared:
It is b1, TPU film 3 and release liners is compound;
B2, under the conditions of 20 DEG C ~ 30 DEG C, PET film 1 surface coating step a prepare modified adhesive 2, then by TPU
After film 3 is peeled off with release liners, the transfer of TPU film 3 is set to be bonded in PET film 1;
B3,76 DEG C are heated to, after solidifying modified adhesive 2, obtain composite base material;
Step c, abrasive material 7 is bonding with composite base material:
C1, according to polyurethane resin:Curing agent:Organic solvent=100:28:15 weight ratio, added successively into mixer solid
Agent and polyurethane resin, it is stirring evenly and then adding into organic solvent and adjusts to suitable viscosity, primer is obtained after filtering, it is standby;
Wherein:
Polyurethane resin is model N-380 polyurethane resin, and curing agent is polyamide 6 50, and organic solvent is according to volume
Than for ethyl acetate:Dimethylbenzene:Butanone=1:1:1 mixture;
C2, according to aqueous thermosetting resin:Inorganic filler:Levelling agent=100:20:0.2 weight ratio, add successively into mixer
Enter water-base resin adhesive, inorganic fillings and levelling agent, water use regulation obtains to suitable viscosity after filtering after stirring
Re-glue, and preserve to less than 10 DEG C it is standby;Wherein:
Aqueous thermosetting resin is water soluble phenol resin, and inorganic fillings are talcum powder, and the levelling agent is acrylic compounds stream
Flat agent;
C3, according to stearate:Inorganic filler:Emulsifying agent=100:20:1 weight ratio, successively by stearate, inorganic filler
Add mixer to stir, add emulsifying agent, water use regulation viscosity to suitable viscosity, water-based anti-clogging is obtained after filtering
Coating;Then according to water-based anti-clogging coating:Aqueous adhesive:Antistatic additive=100:13:1.2 weight ratio, successively will configuration
Water-based anti-clogging coating well, aqueous adhesive, antistatic additive are added into mixer, after stirring, water use regulation viscosity
To suitable viscosity, anti-clogging coating is obtained after filtering;Wherein:
Stearate is calcium stearate, and inorganic filler is talcum powder, and emulsifying agent is soap, and aqueous adhesive is acrylic acid tree
Fat, antistatic additive are alkylamine;
C4,3 layers of TPU film being coated uniformly on the step c1 primers prepared in the composite base material of step b acquisitions surface, shape
Into primer layer 4, then by electrostatic sand-planting, by the uniform adhesion of abrasive material 7 in primer layer 4, then heating makes primer layer 4 at 72 DEG C
Dry solidification;
C5, the surface that the step c2 re-glues prepared are coated uniformly on to the primer layer 4, complex layer 5 is formed, then at 86 DEG C
Heating makes the dry solidification of complex layer 5;
C6, the surface that anti-clogging coating prepared by step c3 is coated uniformly on to the complex layer 5, blocking preventing coating 6 is formed, then
Heating makes the dry solidification of blocking preventing coating 6 at 100 DEG C, that is, obtains the composite base material polishing abrasive tool.
Embodiment 5:
A kind of composite base material polishing abrasive tool, as shown in figure 1, including composite base material and the abrasive material 7 for being adhered to composite base material, composite base
Material is to be combined by TPU film 3 and PET film 1 by modified adhesive 2.The surface of the TPU film 3 of composite base material is successively
Coated with primer layer 4, complex layer 4 and blocking preventing coating 6.
The preparation method of the composite base material polishing abrasive tool is as follows:
Step a, modified adhesive 2 is prepared:
A1, prepare modified polyurethane resin:
According to polyurethane resin:Epoxy resin:Accelerator=100:35:4 weight ratio, is first added to reaction by polyurethane resin
In kettle, and epoxy resin is added under stirring, then heats to 62 DEG C, reacted 2.2 hours, be then cooled to 20 ~ 30 DEG C,
Then accelerator is added, modified polyurethane resin is obtained after stirring;
Wherein, polyurethane resin is model N-380 and model KU-318 polyurethane resin according to weight ratio 3:1 mixture,
Epoxy resin is than epoxy resin E-51 according to weight:Epoxy resin E-44:Epoxy resin E-20=1:2:1 mixture, promote
Agent is altax P-30.
A2, according to modified polyurethane resin:Curing agent:Filler:Organic solvent=100:10:20:15 weight ratio,
Under stirring, first curing agent is added in the modified polyurethane resin of step a1 preparations, it is equal then to add filler stirring
It is even, it is eventually adding organic solvent and adjusts to suitable viscosity, modified adhesive 2 is obtained after filtering, it is standby;
Wherein, curing agent is model L-101 curing agent, and filler is calcium carbonate, and organic solvent is dimethylbenzene and butanone according to body
Product is than being 1:1 mixture.
Step b, composite base material is prepared:
It is b1, TPU film 3 and release liners is compound;
B2, under the conditions of 20 DEG C ~ 30 DEG C, PET film 1 surface coating step a prepare modified adhesive 2, then by TPU
After film 3 is peeled off with release liners, the transfer of TPU film 3 is set to be bonded in PET film 1;
B3,72 DEG C are heated to, after solidifying modified adhesive 2, obtain composite base material;
Step c, abrasive material 7 is bonding with composite base material:
C1, according to polyurethane resin:Curing agent:Organic solvent=100:30:30 weight ratio, added successively into mixer solid
Agent and polyurethane resin, it is stirring evenly and then adding into organic solvent and adjusts to suitable viscosity, primer is obtained after filtering, it is standby;
Wherein:
Polyurethane resin is model KU-318 polyurethane resin, and curing agent is model L-101 curing agent, organic solvent two
Toluene and butanone are 1 according to volume ratio:1 mixture;
C2, according to aqueous thermosetting resin:Inorganic filler:Levelling agent=100:35:0.8 weight ratio, add successively into mixer
Enter water-base resin adhesive, inorganic fillings and levelling agent, water use regulation obtains to suitable viscosity after filtering after stirring
Re-glue, and preserve to less than 10 DEG C it is standby;Wherein:
Aqueous thermosetting resin is water soluble phenol resin, and inorganic fillings are calcium carbonate, and levelling agent is silanes levelling agent;
C3, according to stearate:Inorganic filler:Emulsifying agent=100:35:4 weight ratio, successively by stearate, inorganic filler
Add mixer to stir, add emulsifying agent, water use regulation viscosity to suitable viscosity, water-based anti-clogging is obtained after filtering
Coating;Then according to water-based anti-clogging coating:Aqueous adhesive:Antistatic additive=100:10:0.5 weight ratio, successively will configuration
Water-based anti-clogging coating well, aqueous adhesive, antistatic additive are added into mixer, after stirring, water use regulation viscosity
To suitable viscosity, anti-clogging coating is obtained after filtering;Wherein:
Stearate is zinc stearate, and inorganic filler is calcium carbonate, and emulsifying agent is alkyl sulfate, and aqueous adhesive is latex,
Antistatic additive is GMS;
C4,3 layers of TPU film being coated uniformly on the step c1 primers prepared in the composite base material of step b acquisitions surface, shape
Into primer layer 4, then by electrostatic sand-planting, by the uniform adhesion of abrasive material 7 in primer layer 4, then heating makes primer layer 4 at 76 DEG C
Dry solidification;
C5, the surface that the step c2 re-glues prepared are coated uniformly on to the primer layer 4, complex layer 5 is formed, then at 90 DEG C
Heating makes the dry solidification of complex layer 5;
C6, the surface that anti-clogging coating prepared by step c3 is coated uniformly on to the complex layer 5, blocking preventing coating 6 is formed, then
Heating makes the dry solidification of blocking preventing coating 6 at 92 DEG C, that is, obtains the composite base material polishing abrasive tool.
Embodiment 6:
A kind of composite base material polishing abrasive tool, as shown in figure 1, including composite base material and the abrasive material 7 for being adhered to composite base material, composite base
Material is to be combined by TPU film 3 and PET film 1 by modified adhesive 2.The surface of the TPU film 3 of composite base material is successively
Coated with primer layer 4, complex layer 4 and blocking preventing coating 6.
The preparation method of the composite base material polishing abrasive tool is as follows:
Step a, modified adhesive 2 is prepared:
A1, prepare modified polyurethane resin:
According to polyurethane resin:Epoxy resin:Accelerator=100:28:3 weight ratio, is first added to reaction by polyurethane resin
In kettle, and epoxy resin is added under stirring, then heat to 60 DEG C, reacted 2 hours, be then cooled to 20 ~ 30 DEG C, so
After add accelerator, obtain modified polyurethane resin after stirring;
Wherein, polyurethane resin be model N-380, KU-318, KU-315 polyurethane resin three according to weight than 1:1:1
Mixture, epoxy resin are to compare epoxy resin E-44 according to weight:Epoxy resin E-20=1:3 mixture, accelerator be according to
Weight is than altax P-30, accelerator EP-184, accelerator K-61B=2:1:1 mixture.
A2, according to modified polyurethane resin:Curing agent:Filler:Organic solvent=100:15:10:25 weight ratio,
Under stirring, first curing agent is added in the modified polyurethane resin of step a1 preparations, it is equal then to add filler stirring
It is even, it is eventually adding organic solvent and adjusts to suitable viscosity, modified adhesive 2 is obtained after filtering, it is standby;
Wherein, curing agent is triethylene diamine, and filler is titanium dioxide, and organic solvent is dimethylbenzene.
Step b, composite base material is prepared:
It is b1, TPU film 3 and release liners is compound;
B2, under the conditions of 20 DEG C ~ 30 DEG C, PET film 1 surface coating step a prepare modified adhesive 2, then by TPU
After film 3 is peeled off with release liners, the transfer of TPU film 3 is set to be bonded in PET film 1;
B3,78 DEG C are heated to, after solidifying modified adhesive 2, obtain composite base material;
Step c, abrasive material 7 is bonding with composite base material:
C1, according to polyurethane resin:Curing agent:Organic solvent=100:20:10 weight ratio, added successively into mixer solid
Agent and polyurethane resin, it is stirring evenly and then adding into organic solvent and adjusts to suitable viscosity, primer is obtained after filtering, it is standby;
Wherein:
Polyurethane resin is model KU-315 polyurethane resin, and curing agent is triethylene diamine, and organic solvent is dimethylbenzene;
C2, according to aqueous thermosetting resin:Inorganic filler:Levelling agent=100:40:1.0 weight ratio, add successively into mixer
Enter water-base resin adhesive, inorganic fillings and levelling agent, water use regulation obtains to suitable viscosity after filtering after stirring
Re-glue, and preserve to less than 10 DEG C it is standby;Wherein:
Aqueous thermosetting resin is Lauxite, and inorganic fillings are titanium dioxide, and levelling agent is acrylic compounds levelling agent;
C3, according to stearate:Inorganic filler:Emulsifying agent=100:28:3 weight ratio, successively by stearate, inorganic filler
Add mixer to stir, add emulsifying agent, water use regulation viscosity to suitable viscosity, water-based anti-clogging is obtained after filtering
Coating;Then according to water-based anti-clogging coating:Aqueous adhesive:Antistatic additive=10:15:1.2 weight ratio, successively will configuration
Water-based anti-clogging coating well, aqueous adhesive, antistatic additive are added into mixer, after stirring, water use regulation viscosity
To suitable viscosity, anti-clogging coating is obtained after filtering;Wherein:
Stearate is magnesium stearate, and inorganic filler is titanium dioxide, and emulsifying agent is polyethers emulsifying agent, and aqueous adhesive is water
Property Lauxite, antistatic additive is alkylamine;
C4,3 layers of TPU film being coated uniformly on the step c1 primers prepared in the composite base material of step b acquisitions surface, shape
Into primer layer 4, then by electrostatic sand-planting, by the uniform adhesion of abrasive material 7 in primer layer 4, then heating makes primer layer 4 at 80 DEG C
Dry solidification;
C5, the surface that the step c2 re-glues prepared are coated uniformly on to the primer layer 4, complex layer 5 is formed, then at 88 DEG C
Heating makes the dry solidification of complex layer 5;
C6, the surface that anti-clogging coating prepared by step c3 is coated uniformly on to the complex layer 5, blocking preventing coating 6 is formed, then
Heating makes the dry solidification of blocking preventing coating 6 at 96 DEG C, that is, obtains the composite base material polishing abrasive tool.
Finally it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than the present invention is protected
The limitation of scope is protected, although being explained with reference to preferred embodiment to the present invention, one of ordinary skill in the art should
Work as understanding, technical scheme can be modified or equivalent substitution, without departing from the reality of technical solution of the present invention
Matter and scope.
Claims (10)
- A kind of 1. composite base material polishing abrasive tool, it is characterised in that:Including composite base material and the abrasive material for being adhered to the composite base material, The composite base material is to be combined by TPU film and PET film by modified adhesive;The modified adhesive is made up of the raw material of following parts by weight:Modified polyurethane resin 100Curing agent 10 ~ 20Filler 5 ~ 30Organic solvent 10 ~ 40.
- A kind of 2. composite base material polishing abrasive tool according to claim 1, it is characterised in that:The modified polyurethane resin is Compare polyurethane resin according to weight by polyurethane resin, epoxy resin and accelerator:Epoxy resin:Accelerator=100:20~40:1 ~ 5 are made.
- A kind of 3. composite base material polishing abrasive tool according to claim 1, it is characterised in that:The curing agent is model L- 101 curing agent, triethylene diamine, TDI or polyamide 6 50;The filler is any one in talcum powder, calcium carbonate, titanium dioxide;The organic solvent is at least one of ethyl acetate, dimethylbenzene, butanone.
- A kind of 4. composite base material polishing abrasive tool according to claim 2, it is characterised in that:The polyurethane resin is model At least one of polyurethane resin for N-380, KU-318, KU-315;The epoxy resin is at least one of epoxy resin E-44, epoxy resin E-51, epoxy resin E-20;The accelerator is at least one of altax P-30, accelerator EP-184, accelerator K-61B.
- A kind of 5. composite base material polishing abrasive tool according to claim 1, it is characterised in that:The TPU of the composite base material is thin The surface of film is sequentially coated with primer layer, complex layer and blocking preventing coating.
- A kind of 6. composite base material polishing abrasive tool according to claim 5, it is characterised in that:The primer layer is by polyurethane Resin, curing agent and organic solvent are polyurethane resin according to weight ratio:Curing agent:Organic solvent=100:20~30:10 ~ 30 systems Into;The polyurethane resin is any one in model N-380, KU-318, KU-315 polyurethane resin;The curing agent is any one in model L-101 curing agent, triethylene diamine, TDI, polyamide 6 50;The organic solvent is at least one of ethyl acetate, dimethylbenzene, butanone.
- A kind of 7. composite base material polishing abrasive tool according to claim 5, it is characterised in that:The complex layer is by water fever Thermosetting resin, inorganic filler, levelling agent are aqueous thermosetting resin according to weight ratio:Inorganic filler:Levelling agent=100:20~40: 0.2 ~ 1.0 is made;The aqueous thermosetting resin is Lauxite or water soluble phenol resin;Inorganic fillings are any one in talcum powder, calcium carbonate, titanium dioxide;The levelling agent is silanes or acrylic compounds levelling agent.
- A kind of 8. composite base material polishing abrasive tool according to claim 5, it is characterised in that:The blocking preventing coating is by water-based Anti-clogging coating, aqueous adhesive, antistatic additive are water-based anti-clogging coating according to weight ratio:Aqueous adhesive:Antistatic additive= 100:10~20:0.5 ~ 2.0, wherein:The water-based anti-clogging coating is that stearate, inorganic filler, emulsifying agent according to weight ratio are stearate:It is inorganic to fill out Material:Emulsifying agent=100:20~40:1 ~ 5 is made;The aqueous adhesive is any one in acrylic resin, latex, water-based Lauxite;The antistatic additive is alkylamine or GMS.
- A kind of 9. composite base material polishing abrasive tool according to claim 8, it is characterised in that:The stearate is stearic acid Any one in calcium, zinc stearate, magnesium stearate;The inorganic filler is any one in talcum powder, calcium carbonate, titanium dioxide;The emulsifying agent is any one in soap, alkyl sulfate, polyethers emulsifying agent.
- A kind of 10. preparation method of composite base material polishing abrasive tool, it is characterised in that:The composite base material polishing abrasive tool is that right will The composite base material polishing abrasive tool described in any one, the preparation method in 1 to 9 is asked to comprise the following steps:Step a, modified adhesive is prepared:A1, by formula ratio, first polyurethane resin is added in reactor, and epoxy resin is added under stirring, then 55 ~ 65 DEG C are warming up to, is reacted 1.5 ~ 2.5 hours, is then cooled to 20 ~ 30 DEG C, then adds accelerator, obtained after stirring Modified polyurethane resin;A2, by formula ratio, curing agent is added in the modified polyurethane resin of step a1 preparations under stirring, Ran Houjia Enter filler to stir, be eventually adding organic solvent and adjust to suitable viscosity, the modified adhesive is obtained after filtering, it is standby With;Step b, composite base material is prepared:It is b1, TPU film and release liners is compound;B2, under the conditions of 20 DEG C ~ 30 DEG C, PET film surface coating step a prepare modified adhesive, it is then that TPU is thin After film is peeled off with release liners, TPU film transfer is set to be bonded in PET film;After b3, heating solidify modified adhesive, the composite base material is obtained;Step c, abrasive material is bonding with composite base material:C1, by formula ratio, curing agent and polyurethane resin are added into mixer successively, is stirring evenly and then adding into organic solvent tune Save to suitable viscosity, primer is obtained after filtering, it is standby;C2, by formula ratio, water-base resin adhesive, inorganic fillings and levelling agent are added into mixer successively, is stirred Water use regulation obtains re-glue to suitable viscosity afterwards after filtering, and preserve to less than 10 DEG C it is standby;C3, by formula ratio, stearate, inorganic filler are added mixer and stirred successively, emulsifying agent is added, is adjusted with water Viscosity is saved to suitable viscosity, water-based anti-clogging coating is obtained after filtering;Then the water-based anti-clogging that will have been configured successively Coating, aqueous adhesive, antistatic additive are added into mixer, after stirring, water use regulation viscosity to suitable viscosity, mistake Anti-clogging coating is obtained after filter;C4, the TPU film being coated uniformly on the step c1 primers prepared in the composite base material of step b acquisitions surface, formed Primer layer, then by electrostatic sand-planting, by abrasive material uniform adhesion in primer layer, then heating does primer layer at 70 ~ 80 DEG C Dry solidification;C5, the surface that the step c2 re-glues prepared are coated uniformly on to the primer layer, complex layer is formed, then at 80 ~ 90 DEG C Lower heating makes complex layer dry solidification;C6, the surface that anti-clogging coating prepared by step c3 is coated uniformly on to the complex layer, form blocking preventing coating, Ran Hou Heating makes blocking preventing coating dry solidification at 90 ~ 100 DEG C, that is, obtains the composite base material polishing abrasive tool.
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CN107932352A (en) * | 2017-12-13 | 2018-04-20 | 河北思瑞恩新材料科技有限公司 | A kind of soft coated substrate grinding tool and its formula and preparation method |
CN108356719A (en) * | 2018-03-20 | 2018-08-03 | 常州市金牛研磨有限公司 | A kind of ceramic corundum grinding belt |
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CN107877404A (en) * | 2017-11-16 | 2018-04-06 | 东莞金太阳研磨股份有限公司 | A kind of preparation technology of environment-friendly type flexible polishing grinding tool |
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CN107932352A (en) * | 2017-12-13 | 2018-04-20 | 河北思瑞恩新材料科技有限公司 | A kind of soft coated substrate grinding tool and its formula and preparation method |
CN108356719A (en) * | 2018-03-20 | 2018-08-03 | 常州市金牛研磨有限公司 | A kind of ceramic corundum grinding belt |
CN108356719B (en) * | 2018-03-20 | 2024-04-19 | 常州市金牛研磨有限公司 | Ceramic corundum grinding abrasive belt |
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CN109333390A (en) * | 2018-09-26 | 2019-02-15 | 东莞市鼎泰鑫电子有限公司 | A kind of rubber substrate organic ceramic abrading block and preparation method thereof |
CN110421495A (en) * | 2019-07-30 | 2019-11-08 | 江苏锋芒复合材料科技集团有限公司 | A kind of pouncing paper/cloth production method of grinding material sequential combination |
CN113199414A (en) * | 2021-04-28 | 2021-08-03 | 江门天坤科技有限公司 | Ceramic polishing grinding tool and preparation method thereof |
CN113118981A (en) * | 2021-05-12 | 2021-07-16 | 东莞金太阳研磨股份有限公司 | Environment-friendly anti-blocking abrasive paper and preparation method thereof |
CN117655911A (en) * | 2024-01-04 | 2024-03-08 | 郑州海科研磨工具有限公司 | Resin bond polishing pad with array structure and preparation method thereof |
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