CN107329432B - Full-automatic maximum moisture absorption water tester - Google Patents
Full-automatic maximum moisture absorption water tester Download PDFInfo
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- CN107329432B CN107329432B CN201710605382.4A CN201710605382A CN107329432B CN 107329432 B CN107329432 B CN 107329432B CN 201710605382 A CN201710605382 A CN 201710605382A CN 107329432 B CN107329432 B CN 107329432B
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 48
- 238000010521 absorption reaction Methods 0.000 title claims abstract description 13
- 238000005303 weighing Methods 0.000 claims abstract description 13
- 238000006243 chemical reaction Methods 0.000 claims description 10
- 239000012774 insulation material Substances 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 10
- 238000005485 electric heating Methods 0.000 claims description 7
- 239000004973 liquid crystal related substance Substances 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000003595 mist Substances 0.000 claims description 2
- 238000009413 insulation Methods 0.000 claims 1
- 239000002689 soil Substances 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 5
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical class [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 abstract description 3
- 238000005259 measurement Methods 0.000 abstract description 2
- 238000012360 testing method Methods 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract 1
- 230000001502 supplementing effect Effects 0.000 abstract 1
- 239000000919 ceramic Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 235000019271 petrolatum Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24215—Scada supervisory control and data acquisition
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
Description
技术领域Technical field
本发明创造属于土木工程实验仪器,主要涉及一种最大吸湿水测定仪器。The invention belongs to civil engineering experimental instruments and mainly relates to a maximum moisture absorption water measuring instrument.
背景技术Background technique
在土木建设设计中,对土体的最大吸湿水的测定是必须完成的技术基础工作。目前,土样的最大吸湿水的测定,主要通过人工试验完成,将土样放置在盛有饱和硫酸钾溶液的干燥器中,干燥器口抹上一层凡士林后盖紧,三天后开始称重,以后每隔2至3天称重一次,直至恒重为止,一周以后每隔2至3天换一次饱和硫酸钾溶液。其过程存在作业效率低、劳动强度大、操作过程复杂、浪费人工,同时,传统的干燥器容易受到温度变化的影响,防碍土壤吸湿过程的正常进行,显著的温度变化(如温度下降)可引起土壤中水分的毛管凝结,给测定结果带来很大影响。In civil construction design, the determination of the maximum hygroscopic water content of the soil is a technical basic work that must be completed. At present, the determination of the maximum moisture absorption of soil samples is mainly done through manual experiments. The soil samples are placed in a desiccator filled with saturated potassium sulfate solution. The mouth of the desiccator is covered with a layer of petroleum jelly and the lid is tightly closed. The weighing begins after three days. , then weigh it every 2 to 3 days until the weight is constant. After one week, change the saturated potassium sulfate solution every 2 to 3 days. The process has low operating efficiency, high labor intensity, complicated operation process, and waste of labor. At the same time, traditional dryers are easily affected by temperature changes, hindering the normal progress of the soil moisture absorption process. Significant temperature changes (such as temperature drops) can It causes the capillary condensation of water in the soil, which has a great impact on the measurement results.
发明内容Contents of the invention
本发明创造的目的就是针对上述现有技术存在的问题,设计一种全自动最大吸湿水测定仪,达到操作简易方便、节省人工、降低劳动强度、保证土样最大吸湿水测定精度的目的。The purpose of this invention is to design a fully automatic maximum moisture absorption water measuring instrument to solve the problems existing in the above-mentioned prior art, so as to achieve the purpose of simple and convenient operation, saving labor, reducing labor intensity, and ensuring the accuracy of measuring the maximum moisture absorption water of soil samples.
本发明创造的目的是这样实现的:在器壳体内装有电机,操作间内装有台柱,台柱与电机固装,在所述台柱上装有湿度传感器、温度传感器及若干层陶孔板,在所述陶孔板上装有若干微型称重测力传感器,在所述器壳体中装有压缩机,所述压缩机与冷凝器、蒸发器环形连接,所述蒸发器在器壳体外部,所述冷凝器外侧配有风扇Ⅱ和带孔弹性绝热保温材料,在冷凝器下方配有集水槽、自动排水阀Ⅱ、水箱Ⅱ和出水口,由带孔弹性绝热保温材料和器壳体围成操作间,在所述器壳体内设有连通腔,在所述连通腔中装有超声波雾化器和自动排水阀Ⅰ,在所述超声波雾化器上方从下至上依次装有电热丝和风扇Ⅰ,在所述自动排水阀Ⅰ上方装有水箱Ⅰ,在所述水箱Ⅰ中装有液位传感器,在所述器壳体上配装控制电路总成,所述控制电路总成由单片机控制单元、通用I/O、液晶显示屏、按键、驱动模块、转换模块,所述液晶显示屏通过通用I/O与单片机控制单元连通,按键与单片机控制单元连通,超声波雾化器、压缩机、电机、电扇Ⅰ、电扇Ⅱ、电热丝通过驱动模块与单片机控制单元连通,微型称重测力传感器、液位传感器、湿度传感器、温度传感器通过转换模块与单片机控制单元连通。The purpose of the invention is achieved as follows: a motor is installed in the device casing, a platform is installed in the operating room, the platform and the motor are fixedly installed, a humidity sensor, a temperature sensor and several layers of ceramic orifice plates are installed on the platform. A number of micro weighing load cells are installed on the ceramic orifice plate. A compressor is installed in the device casing. The compressor is annularly connected to the condenser and evaporator. The evaporator is outside the device casing. The outside of the condenser is equipped with a fan II and perforated elastic insulation material, and below the condenser is equipped with a water collection tank, an automatic drain valve II, a water tank II and a water outlet, and is surrounded by perforated elastic insulation material and a shell. There is a connecting cavity in the device casing, an ultrasonic atomizer and an automatic drain valve I are installed in the connecting cavity, and an electric heating wire and a fan I are installed above the ultrasonic atomizer from bottom to top. , a water tank I is installed above the automatic drain valve I, a liquid level sensor is installed in the water tank I, and a control circuit assembly is installed on the device casing. The control circuit assembly is controlled by a single-chip microcomputer unit. , general I/O, liquid crystal display, buttons, drive module, conversion module, the liquid crystal display is connected to the single chip control unit through general I/O, the buttons are connected to the single chip control unit, ultrasonic atomizer, compressor, motor , electric fan I, electric fan II, and electric heating wire are connected to the single-chip microcomputer control unit through the drive module, and the micro weighing force sensor, liquid level sensor, humidity sensor, and temperature sensor are connected to the single-chip microcomputer control unit through the conversion module.
本发明创造结构新颖、合理、简单,实现了全自动化作业,操作简易方便,节省操作人员,劳动强度低,土样吸湿水测定精度高,作业运行稳定可靠。The invention has a novel, reasonable and simple structure, realizes fully automated operation, is simple and convenient to operate, saves operators, has low labor intensity, has high accuracy in measuring moisture absorption in soil samples, and operates stably and reliably.
附图说明Description of the drawings
图1是全自动最大吸湿水测定仪总体结构示意图;Figure 1 is a schematic diagram of the overall structure of the fully automatic maximum moisture absorption water meter;
图2是控制电路总成结构示意图;Figure 2 is a schematic structural diagram of the control circuit assembly;
图3陶孔板及微型称重测力传感器结构示意图;Figure 3 Schematic diagram of the structure of the ceramic orifice plate and micro weighing load cell;
图中件号说明:Part number description in the picture:
1、器壳体、2、按键、3、水箱Ⅰ、4、液位传感器、5、自动排水阀Ⅰ、6、超声波雾化器、7、风扇Ⅰ、8、电热丝、9、电机、10、压缩机、11、出水口、12、水箱Ⅱ、13、自动排水阀Ⅱ、14、蒸发器、15、冷凝器、16、风扇Ⅱ、17、带孔弹性绝热保温材料、18、温度传感器、19、湿度传感器、20、陶孔板、21、微型称重测力传感器、22、单片机控制单元、23、转换模块、24、驱动模块、25、通用I/O、26、电路总成、27、台柱、28、液晶显示屏、29、集水槽、30、连通腔、31、操作间。1. Device shell, 2. Button, 3. Water tank I, 4. Liquid level sensor, 5. Automatic drain valve I, 6. Ultrasonic atomizer, 7. Fan I, 8. Heating wire, 9. Motor, 10 , compressor, 11, water outlet, 12, water tank II, 13, automatic drain valve II, 14, evaporator, 15, condenser, 16, fan II, 17, elastic insulation material with holes, 18, temperature sensor, 19. Humidity sensor, 20. Ceramic orifice plate, 21. Miniature weighing force sensor, 22. Microcontroller control unit, 23. Conversion module, 24. Drive module, 25. General I/O, 26. Circuit assembly, 27 , Pillar, 28, LCD screen, 29, water collection tank, 30, connecting cavity, 31, operation room.
具体实施方式Detailed ways
下面结合附图对本发明创造实施方案进行详细描述。一种全自动最大吸湿水测定仪,其特征在于:在器壳体(1)内装有电机(9),操作间(31)内装有台柱(27),台柱(27)与电机(9)固装,在所述台柱(27)上装有湿度传感器(19)、温度传感器(18)及若干层陶孔板(20),在所述陶孔板(20)上装有若干微型称重测力传感器(21),在所述器壳体(1)中装有压缩机(10),所述压缩机(10)与冷凝器(15)、蒸发器(14)环形连接,所述蒸发器(14)在器壳体(1)外部,所述冷凝器(15)外侧配有风扇Ⅱ(16)和带孔弹性绝热保温材料(17),在冷凝器(15)下方配有集水槽(29)、自动排水阀Ⅱ(13)、水箱Ⅱ(12)和出水口(11),由带孔弹性绝热保温材料(17)和器壳体(1)围成操作间(31),在所述器壳体(1)腔内设有连通腔(30),在所述连通腔(30)中装有超声波雾化器(6)和自动排水阀Ⅰ(5),在所述超声波雾化器(6)上方从下至上依次装有电热丝(8)和风扇Ⅰ(7),在所述自动排水阀Ⅰ(5)上方装有水箱Ⅰ(3),在所述水箱Ⅰ(3)中装有液位传感器(4),在所述器壳体(1)上配装控制电路总成(26),所述控制电路总成(26)由单片机控制单元(22)、通用I/O(25)、液晶显示屏(28)、按键(2)、驱动模块(24)、转换模块(23)组成,所述液晶显示屏(28)通过通用I/O(25)与单片机控制单元(22)连通,按键(2)与单片机控制单元(22)连通,超声波雾化器(6)、压缩机(10)、电机(9)、电扇Ⅰ(7)、电扇Ⅱ(16)、电热丝(8)通过驱动模块(24)与单片机控制单元(22)连通,微型称重测力传感器(21)、液位传感器(4)、湿度传感器(19)、温度传感器(18)通过转换模块(23)与单片机控制单元(22)连通。The creative embodiments of the present invention will be described in detail below with reference to the accompanying drawings. A fully automatic maximum moisture absorption water measuring instrument, which is characterized in that: a motor (9) is installed in the instrument casing (1), a column (27) is installed in the operating room (31), and the column (27) and the motor (9) are fixed The platform column (27) is equipped with a humidity sensor (19), a temperature sensor (18) and several layers of ceramic perforated plates (20), and a number of micro weighing load cells are installed on the ceramic perforated plates (20). (21). A compressor (10) is installed in the device casing (1). The compressor (10) is annularly connected to the condenser (15) and the evaporator (14). The evaporator (14) ) Outside the device casing (1), the condenser (15) is equipped with a fan II (16) and a perforated elastic thermal insulation material (17), and a water collection tank (29) is provided below the condenser (15). , automatic drain valve II (13), water tank II (12) and water outlet (11), the operating room (31) is surrounded by porous elastic thermal insulation material (17) and the device shell (1). The housing (1) is provided with a communicating cavity (30), and an ultrasonic atomizer (6) and an automatic drain valve I (5) are installed in the communicating cavity (30). 6) The electric heating wire (8) and fan I (7) are installed in sequence from bottom to top. A water tank I (3) is installed above the automatic drain valve I (5). A water tank I (3) is installed in the water tank I (3). There is a liquid level sensor (4), and a control circuit assembly (26) is installed on the device housing (1). The control circuit assembly (26) is composed of a single-chip microcomputer control unit (22), a general I/O ( 25), a liquid crystal display (28), a button (2), a drive module (24), and a conversion module (23). The liquid crystal display (28) communicates with the microcontroller control unit (22) through a general I/O (25). ) is connected, the button (2) is connected with the microcontroller control unit (22), the ultrasonic atomizer (6), the compressor (10), the motor (9), the electric fan I (7), the electric fan II (16), the electric heating wire ( 8) The driver module (24) is connected to the microcontroller control unit (22), and the micro weighing force sensor (21), liquid level sensor (4), humidity sensor (19), and temperature sensor (18) are connected through the conversion module (23) ) is connected to the microcontroller control unit (22).
检测使用时,将装有土样的铝盒放置在陶孔板(20)上的微型称重测力传感器(21)上,通过按键(2)输入土样所需的湿度和温度,输入单片机控制单元(22)后,按预定程序通过转换模块(23)启动液位传感器(4)、湿度传感器(19)和温度传感器(18)。液位传感器(4)、湿度传感器(19)和温度传感器(18)反馈的信号将通过电路总承(26)分别将水箱Ⅰ(3)的液位情况、操作间(31)内的湿度情况、操作间(31)内的温度情况反应在液晶显示屏(28)上。若水位不足,则向水箱Ⅰ(2)中加水。自动排水阀Ⅰ(5)可自动控制由水箱Ⅰ(3)进入连通腔(30)的水量,并保持连通腔(30)内水位恒定。若操作间(31)内湿度低于预设值,则由单片机控制单元(22)通过驱动模块(24)启动超声波雾化器(6)和风扇Ⅰ(7),经过雾化的水汽通过风扇Ⅰ进入操作间(31)。单片机控制单元(22)通过驱动模块(24)启动电机(9)带动台柱(27)及其上的陶孔板(20)缓慢旋转,致使操作间(31)水雾分布均匀。若操作间(31)内温度低于预设值,则由单片机控制单元(22)通过驱动模块(24)启动电热丝(8)和风扇Ⅰ(7)。若操作间(31)内湿度高于预设值,由单片机控制单元(22)通过驱动模块(24)启动压缩机(10)和风扇Ⅱ(16),风扇Ⅱ(16)将操作间(31)的水汽通过带孔弹性绝热保温材料(17)由操作间(31)向外抽,水汽遇到冷凝器(15)液化,通过集水槽(29)汇流,由自动排水阀(13)集入水箱Ⅱ(12),通过出水口(11)排出。若操作间(31)内温度高于预设值,由单片机控制单元(22)通过驱动模块(24)启动压缩机(10)和风扇Ⅱ(16),风扇Ⅱ(16)将经过冷凝器(15)预冷的空气通过带孔弹性绝热保温材料(17)向操作间(31)内吹。按预定程序,在一定间隔单片机控制单元(22)通过转化模块(23)启动微型称重测力传感器(21)对土样的重量进行多次称重,直至恒重为止。当土样重量在预设的时间段外恒重不变,则由单片机控制单元(22)通过驱动模块(24)启动电热丝(8)和风扇Ⅰ(7),将土样烘干。按预定程序,在一定间隔单片机控制单元(22)通过转化模块(23)启动微型称重测力传感器(21)对土样的重量进行多次称重,直至恒重为止,实验结束,其实验结果由单片机控制单元(22)的预定程序计算,通过通用I/O(25),显示在液晶显示屏(28)上。When using the test, place the aluminum box containing the soil sample on the micro weighing load cell (21) on the ceramic orifice plate (20), input the humidity and temperature required for the soil sample through the button (2), and input it into the microcontroller After controlling the unit (22), the liquid level sensor (4), humidity sensor (19) and temperature sensor (18) are started through the conversion module (23) according to a predetermined program. The signals fed back by the liquid level sensor (4), the humidity sensor (19) and the temperature sensor (18) will respectively transmit the liquid level of the water tank I (3) and the humidity in the operation room (31) through the circuit assembly (26). , the temperature conditions in the operating room (31) are reflected on the LCD screen (28). If the water level is insufficient, add water to water tank I (2). The automatic drain valve I (5) can automatically control the amount of water entering the communicating chamber (30) from the water tank I (3) and keep the water level in the communicating chamber (30) constant. If the humidity in the operating room (31) is lower than the preset value, the microcontroller control unit (22) starts the ultrasonic atomizer (6) and the fan I (7) through the drive module (24), and the atomized water vapor passes through the fan Ⅰ Enter the operation room (31). The single-chip control unit (22) starts the motor (9) through the drive module (24) to drive the column (27) and the ceramic orifice plate (20) on it to rotate slowly, causing the water mist to be evenly distributed in the operation room (31). If the temperature in the operating room (31) is lower than the preset value, the microcontroller control unit (22) starts the heating wire (8) and the fan I (7) through the drive module (24). If the humidity in the operating room (31) is higher than the preset value, the microcontroller control unit (22) starts the compressor (10) and the fan II (16) through the drive module (24), and the fan II (16) moves the operating room (31) ) is pumped out from the operating room (31) through the porous elastic insulation material (17). The water vapor encounters the condenser (15) and liquefies, flows through the water collection tank (29), and is collected by the automatic drain valve (13). Water tank II (12) is discharged through the water outlet (11). If the temperature in the operating room (31) is higher than the preset value, the microcontroller control unit (22) starts the compressor (10) and the fan II (16) through the drive module (24), and the fan II (16) will pass through the condenser (24). 15) The pre-cooled air is blown into the operation room (31) through the porous elastic thermal insulation material (17). According to the predetermined program, the microcontroller control unit (22) starts the micro weighing load cell (21) through the conversion module (23) at certain intervals to weigh the weight of the soil sample multiple times until it reaches a constant weight. When the weight of the soil sample remains constant outside the preset time period, the microcontroller control unit (22) starts the electric heating wire (8) and fan I (7) through the drive module (24) to dry the soil sample. According to the predetermined program, at certain intervals, the microcontroller control unit (22) starts the micro weighing load cell (21) through the conversion module (23) to weigh the weight of the soil sample multiple times until the weight is constant. The experiment is over. The results are calculated by the predetermined program of the microcontroller control unit (22), and displayed on the liquid crystal display (28) through the general-purpose I/O (25).
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