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CN107324660A - A kind of colourless glass of high refractive index and preparation method thereof - Google Patents

A kind of colourless glass of high refractive index and preparation method thereof Download PDF

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Publication number
CN107324660A
CN107324660A CN201710777055.7A CN201710777055A CN107324660A CN 107324660 A CN107324660 A CN 107324660A CN 201710777055 A CN201710777055 A CN 201710777055A CN 107324660 A CN107324660 A CN 107324660A
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Prior art keywords
glass
presoma
preparation
refractive index
raw material
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CN107324660B (en
Inventor
毛召召
熊良明
罗杰
谭路
张金银
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Yangtze Optical Fibre and Cable Co Ltd
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Yangtze Optical Fibre and Cable Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C12/00Powdered glass; Bead compositions
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B19/00Other methods of shaping glass
    • C03B19/10Forming beads
    • C03B19/1005Forming solid beads
    • C03B19/102Forming solid beads by blowing a gas onto a stream of molten glass or onto particulate materials, e.g. pulverising
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2201/00Type of glass produced
    • C03B2201/60Silica-free oxide glasses

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Manufacturing & Machinery (AREA)
  • Glass Compositions (AREA)

Abstract

The invention discloses a kind of colourless glass of high refractive index and preparation method thereof.Its key component of the glass is (1 x y) La2O3‑xTiO2‑yNb2O5, wherein 0.75≤x≤0.85 or 0.6≤y≤0.8, and 0.5≤x+y≤0.85, preferably 0.6≤x+y≤0.8.Its preparation method comprises the following steps:(1) by the raw material sheet material sintered heat insulating by pretreatment, presoma is obtained;(2) presoma is heated to molten state, and the presoma of the molten state is suspended in homogenizing in air-flow environment, obtain homogenizing presoma;(3) presoma cooling solidification will be homogenized, that is, the glass is made.The optical material that the colourless glass of high refractive index that the present invention is provided is a kind of high comprehensive performance, can be practical, is advantageously implemented device application.The preparation method technique is simple, and following process is simple, is conducive to large-scale production.

Description

A kind of colourless glass of high refractive index and preparation method thereof
Technical field
The invention belongs to optical material field, more particularly, to a kind of colourless glass of high refractive index and preparation method thereof.
Background technology
Refractive index is the fundamental physical quantity of optical material, is the important parameter for developing high optics component.With movement The popularization of smart machine, the equipment such as mobile phone, tablet personal computer is also increasing to the demand of camera, it is desirable to also more and more higher, needs More frivolous, higher definition, bigger shooting wide-angle etc..The glass of glass of high refractive index, particularly refractive index more than 2.0 Glass is the effective means for solving this series of problems, and refractive index is higher, and it is thinner that eyeglass can be done, and further reduces camera lens chi It is very little.σ=λ/NA, NA=nsin θ, σ are minimum resolution distance, and refractive index is higher, and angular aperture θ is bigger, and improving refractive index can Numerical aperture is improved, thus improves the resolution ratio of camera lens.Refractive index is bigger, and the incidence angle of incident ray is also bigger, and camera lens can be The bigger visual field is included in shorter distance.In addition, glass of high refractive index also can be applicable to microscope, it is on-vehicle lens, small On type detector, in terms of digital camera and DVD read heads.The lenticule that optical glass having high refractive index makes, focal length can be with Narrow down to below 0.5mm, can as between active device in optic communication, the active coupling element between passive device, improve Coupling efficiency.Available for new infrared optical material is developed into, glass of high refractive index material is widely used in glass microballoon side To as retroreflecting material, applying in the facilities such as road, bridge, harbour, mine.Glass of high refractive index has stronger Reflecting power, available for Jewelry Accessories such as high-grade handicraft, artificial diamond rings.Colourless optical glass having high refractive index is used to make optics The elements such as prism, optical lens, due to its refractive index and dispersion, can effectively reduce the volume of optical component, and The visual angle of optical component can be increased.In optical design and optic communication, optical glass of the refractive index between 1.9-2.3 is to letter Changing optical system, raising imaging mole has highly important effect, information is stored, the progress of optical communication technique also has depth Remote meaning.
The content of the invention
For the disadvantages described above or Improvement requirement of prior art, the invention provides a kind of colourless glass of high refractive index, its Purpose is to form the glass without Network former under given conditions by ternary system material, with high index of refraction Meanwhile, composition is uniform, high-purity few miscellaneous, compact structure, thus solves existing glass of high refractive index dispersion or other physics and chemistry The not good technical problem of performance.
To achieve the above object, according to one aspect of the present invention there is provided a kind of glass, its key component is (1-x- y)La2O3-xTiO2-yNb2O5, wherein 0.75≤x≤0.85 or 0.6≤y≤0.8, and 0.5≤x+y≤0.85, preferably 0.6 ≤x+y≤0.8。
Preferably, the glass, its described key component accounts for molar percentage more than 50%.
Preferably, the glass, its glass also includes the high index of refraction additive that molar percentage is less than or equal to 50%, institute High index of refraction additive is stated for BaO, ZrO2, and/or Al2O3
Preferably, the glass, its high index of refraction additive composition formula is (1- alpha-betas) BaO- α ZrO2-βAl2O3, 0≤α≤ 1 or 0≤β≤0.6,0.5≤alpha+beta≤1.
Preferably, the glass, its described glass is free of Network former.
A kind of preparation method of glass is provided according to another aspect of the present invention, it comprises the following steps:
(1) by the raw material sheet material sintered heat insulating by pretreatment, presoma is obtained;
(2) presoma obtained in step (1) is heated to molten state, and the presoma of the molten state is suspended in gas Flow in environment and be homogenized, obtain homogenizing presoma;
(3) the homogenizing presoma cooling solidification that will be obtained in step (2), that is, be made the glass.
Preferably, the preparation method of the glass, the pretreatment described in its step (1) is specific as follows:
(1-1) will carry out ball milling drying according to formula rate raw material, obtain raw material powder;
The raw material powder obtained in step (1-1) is carried out tabletting by (1-2), obtains the raw material sheet by pretreatment.
Preferably, the preparation method of the glass, its step (2) described air-flow is oxygen, nitrogen or argon gas, flow 500 ~2000sccm.
Preferably, the preparation method of the glass, its step (2) is heated using laser, homogenization temperature 1000~2500 DEG C, preferably 1300 DEG C to 1800 DEG C, 0.2~2min of homogenizing soaking time.
Preferably, the preparation method of the glass, its step (3) cooling solidification speed is 500~1000 DEG C/s.
In general, by the contemplated above technical scheme of the present invention compared with prior art, it can obtain down and show Beneficial effect:
TiO2And Nb2O5It is good optical material, but its ability for forming vitreum is too poor, it is impossible to form stabilization Glass form;The glass that the present invention is provided is by La2O3, TiO2, Nb2O5Ternary system is constituted, and three kinds of components are high index of refraction oxygen Compound, and TiO2And Nb2O5It is good optical material, La2O3Addition be favorably improved the glass forming ability of system, and carry High index of refraction;Its vitreum formed is simultaneously without Network former, so as to achieve the breakthrough in flint glass refractive index;Separately The colourless glass of high refractive index that the outer present invention is provided also has a clear superiority in other physicochemical properties, and prepared by the present invention subsphaeroidal 1~10mm of glass diameter, refractive index ndFor 2.1~2.4, higher than existing glass of high refractive index, Abbe number 15~30, printing opacity model 300~7000nm is enclosed, penetrating region is without light absorbs, it is seen that light transmission rate is not less than under 70%, 300g load, micro-vickers hardness 600~850 or so, slightly below quartz glass, higher than general glass, especially greater than existing glass of high refractive index.Thus may be used See, the colourless glass of high refractive index of the system is a kind of high comprehensive performance, optical material that can be practical, is advantageously implemented device Change application.
The preparation of the colourless glass of high refractive index of the present invention uses gas suspension laser heating furnace melting, enables various elements It is sufficiently mixed uniformly, with high index of refraction, preferable heat endurance, and the preparation method technique is simple, following process is simple, has Beneficial to large-scale production.
Brief description of the drawings
Fig. 1 is the preparation method cooling schematic diagram for the colourless glass of high refractive index that the present invention is provided;
Fig. 2 is refractometry schematic diagram provided in an embodiment of the present invention;
Fig. 3 is the dispersion of refractive index figure for the colourless glass of high refractive index that the embodiment of the present invention 1 is provided;
Fig. 4 is the light transmittance figure for the colourless glass of high refractive index that the embodiment of the present invention 1 is provided;
Fig. 5 is the dispersion of refractive index figure for the colourless glass of high refractive index that the embodiment of the present invention 5 is provided.
In all of the figs, identical reference is used for representing identical element or structure, wherein:1 light source, 2 polarizations Piece, 3 compensators, 4 encapsulating epoxy resins, 5 glass samples, 6 compensators, 7 analyzers, 8 detectors.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.As long as in addition, technical characteristic involved in each embodiment of invention described below Not constituting conflict each other can just be mutually combined.
The glass that the present invention is provided, its key component is (1-x-y) La2O3-xTiO2-yNb2O5, wherein 0.75≤x≤ 0.85 or 0.6≤y≤0.8, and 0.5≤x+y≤0.85, preferably 0.6≤x+y≤0.8.The key component accounts for molar percentage More than 50%.Also include the high index of refraction additive that molar percentage is less than or equal to 50%, the high index of refraction additive is BaO、ZrO2, and/or Al2O3, high index of refraction additive composition formula is (1- alpha-betas) BaO- α ZrO2-βAl2O3, 0≤α≤1 or 0≤β ≤ 0.6,0.5≤alpha+beta≤1.The glass is free of Network former, such as SiO2、B2O3、P2O5
TiO2And Nb2O5It is good optical material, but only by TiO2And Nb2O5It is difficult to form glass material, if plus Enter Network former, such as SiO2、B2O3、P2O5, then glass materials refractive index is greatly lowered.Therefore, the invention Add La2O3, and the proportioning groped by many experiments between three, the glass material of ternary system is formed, network is not being introduced On the premise of forming body, the glass forming ability of system is improved, while further improving refractive index.
Premised on maintaining high index of refraction, while improving glass preparation condition, glass forming ability is improved, has obtained various Additive ratio, expression formula is (1- alpha-betas) BaO- α ZrO2-βAl2O3, wherein 0≤α≤1,0≤β≤0.6,0.5≤alpha+beta≤1. BaO refractive indexes are less than 2, for regulating and controlling glass melt viscosity, are but unlikely to excessively to reduce refractive index.ZrO2With more than 2 height Refractive index, beneficial to raising glass sample refractive index, but its fusing point is higher, and excessive add can improve melting temperature, Al2O3It is a kind of Network intermediate, beneficial to the formation of vitreum, but its refractive index is relatively low, should not excessively add.
The present invention prepares colourless glass of high refractive index, and refractive index nd is 2.1~2.4, breaches the refractive index of existing glass The limit;Meanwhile, Abbe number 15~30,300~7000nm of transparency range, penetrating region is without light absorbs, it is seen that light transmission rate is not low In under 70%, 300g load, micro-vickers hardness 600~850 or so, slightly below quartz glass, higher than general glass, are particularly Higher than existing glass of high refractive index, without harmful heavy metal, physicochemical property is excellent.As can be seen here, the colourless high refraction of the present invention The optical material that rate glass is a kind of high comprehensive performance, can be practical, is advantageously implemented device application.
The preparation method for the colourless glass of high refractive index that the present invention is provided, heats melting using gas suspension, makes various elements It is able to be sufficiently mixed uniformly, glass material could be formed on the premise of without glass network former raw material, with height folding Penetrate rate, preferable heat endurance, and the preparation method technique simple, following process is simple, is conducive to large-scale production.
The preparation method for the glass that the present invention is provided, comprises the following steps:
(1) by the raw material sheet material sintered heat insulating by pretreatment, presoma is obtained;800~1200 DEG C of sintering temperature, is protected 6~12h of temperature.
Pretreatment is specific as follows:
(1-1) will carry out ball milling drying according to formula rate raw material, obtain raw material powder;The concrete operations that ball milling is dried For:Raw material powder is added into absolute ethyl alcohol, ground 2~4 times in agate mortar, or with 6~12h of ball mill grinding;Raw material Dried in drying box, 60~150 DEG C of temperature, 20~120min of time.
The raw material powder obtained in step (1-1) is carried out tabletting by (1-2), obtains the raw material sheet by pretreatment.
(2) presoma obtained in step (1) is heated to molten state, and the presoma of the molten state is suspended in gas Flow in environment and be homogenized, obtain homogenizing presoma;It is preferred to use laser heating, concrete operations are as follows:
Raw material sheet is placed in gas suspension laser heating furnace nozzle, regulation laser power, air-flow size make it melt completely Melt and be in suspended state, insulation homogenizing, 1000~2500 DEG C of homogenization temperature, preferably 1300 DEG C to 1800 DEG C, during homogenizing insulation Between 0.2~2min, close laser
The air-flow is oxygen, nitrogen or argon gas, 500~2000sccm of flow.
(3) the homogenizing presoma cooling solidification that will be obtained in step (2), that is, be made the glass.Cooling solidification speed is 500~1000 DEG C/s, as shown in Figure 1.
It is embodiment below:
A kind of colourless glass of high refractive index, its key component is (1-x-y) La2O3-xTiO2-yNb2O5, wherein 0.75≤x ≤ 0.85 or 0.6≤y≤0.8, and 0.5≤x+y≤0.85, preferably 0.6≤x+y≤0.8.The key component accounts for moles hundred Divide ratio more than 50%.Also include the high index of refraction additive that molar percentage is less than or equal to 50%, the high index of refraction additive For BaO, ZrO2, and/or Al2O3, it is (1- alpha-betas) BaO- α ZrO that it, which constitutes expression formula,2-βAl2O3, wherein 0≤α≤1 or 0≤β≤ 0.6,0.5≤alpha+beta≤1.
It is prepared as follows:
A) prepared by vitreum:
(1) by the raw material sheet material sintered heat insulating by pretreatment, presoma is obtained;
Sintering operation is:
The heat-agglomerating in Muffle furnace, 10 DEG C/min of programming rate is incubated cold with stove after 6~12h at 800~1200 DEG C But.
Pretreatment is specific as follows:
(1-1) will carry out ball milling drying according to formula rate raw material, obtain raw material powder;The concrete operations that ball milling is dried For:Powder stock number gram is stoichiometrically weighed to tens of grams, absolute ethyl alcohol is added, is in starchiness to powder, is ground in agate Grinding mill is dry 2~4 times, preferably 3 times in alms bowl;Or with 6~12h of ball mill grinding, preferably 8h, add amount of alcohol and just soak powder It is advisable;Raw material is dried in drying box, 60~150 DEG C of temperature, 20~120min of time.
The raw material powder obtained in step (1-1) is carried out tabletting by (1-2), obtains the raw material sheet by pretreatment.
It is compressed into tablet form with tablet press machine with 8~20MPa, preferably 10~15MPa of pressure, the excessive easy layer of the piece being pressed into of pressure Split, the too small consistency of pressure is not enough easily crushed.
(2) presoma obtained in step (1) is heated to molten state, and the presoma of the molten state is suspended in gas Flow in environment and be homogenized, obtain homogenizing presoma;It is preferred to use laser heating, concrete operations are as follows:
Raw material sheet is placed in gas suspension laser heating furnace nozzle, being passed through oxygen from nozzle bottom makes sample suspend, swashed Light from top heating sample make its melt globulate, separate unit laser power 20-100W, 1000~2500 DEG C of holding temperature, preferably 1300 DEG C to 1800 DEG C, holding temperature is slightly above sample melting temperature, and temperature is too low, and melt homogenization is slow, below melt easily Forming core solidifies;Temperature is too high, and smelt surface tension is weak, under a gas flow, and melt is easily burst, and the glass spherical degree of formation is poor.To sample Product are heated up and cooled regulation and control, and air entrapment is discharged using the change of melt viscosity, and regulation air-flow size makes sample stable outstanding Floating, 0.2~2min is incubated at steady state makes melt homogenization, closes laser.
The air-flow is oxygen, nitrogen or argon gas, and suitable gas flow is adjusted according to sample quality, flow 500~ 2000sccm, preferably oxygen, maintain oxidizing atmosphere, prevent metal ion appraises at the current rate from producing coloring..
(3) the homogenizing presoma cooling solidification that will be obtained in step (2), cooling solidification speed refers to stable heating-up temperature T1 Subtract glass crystallization temperature Tx, difference divided by temperature section temperature fall time t,
V (t)=(T1-Tx)/t
Cooling solidification speed is 500~1000 DEG C/s, 1~10mm of rapid solidification formation diameter flint glass spheroid.
B) vitreum is polished:
C) characterization test
(4) refraction index test
As shown in Fig. 2 measuring glass refraction using elliptical polarized light tester, the instrument is incident by analyzing glass surface The change of light and reflection polarization state, refractive index is obtained by Cauchy Formula fitting.Because the recurrence for polishing later half spherical sample is anti- Penetrate lower camber side in principle, glass and reflect light to the reflected light of collection almost without influence, improve test accuracy.Test wavelength model Enclose 300-1000nm, 55 ° of test angle.
(5) light transmittance is tested
Such as foregoing polishing operation, by packaging body polished backside to optical mirror plane, maintain two sides parallel, thickness after polishing 1.5mm, after the completion of sample is taken out, using Fourier infrared spectrograph test light transmittance, test scope is from ultraviolet to infrared section Only.
(6) hardness test
Micro Vickers tests above-mentioned sheet glass hardness, and load 300g, different zones are repeatedly tested and averaged.
The mol ratio of ternary system glass formation regions is what many experiments were drawn in the present invention, is not intended to limit the present invention In use of the method in other components material.Though it is shown that the step for characterization test in above-mentioned steps, but the step Suddenly necessary to not being the preparation method of the colourless glass of high refractive index, and it is intended merely to divide the result of this method Analysis.
The colourless glass of high refractive index section Example composition of the present invention and preparation parameter are as shown in Table 1:
Table one:(mol%)
Using the detailed process of embodiment 1 as:
18.2La2O3-81.8TiO2(La4Ti9O24)
Colourless glass of high refractive index preparation technology is as it was previously stated, stoichiometrically weigh raw material La2O3、TiO2Common 5g, puts With absolute ethyl alcohol wet-milling three times in agate mortar.Powder is dried in 100 DEG C of drying boxes, is pressed into tablet press machine with 10MPa Diameter 4mm sheets.The pre-burning in high-temperature electric resistance furnace by the piece being pressed into, 10 DEG C/min of programming rate, at 1100 DEG C be incubated 10h after with Stove is cooled down.In the nozzle that sheet-shaped material is placed in gas suspension laser heating furnace, O is passed through from nozzle bottom2Sample is set to be in half outstanding Floating state, power 50W laser makes it melt globulate from top heating sample, and in the process, progressively adjusting gas flow, makes Melt complete stability suspends.Laser power is adjusted, sample is heated up and the regulation and control that cool, is discharged using the change of melt viscosity Bubble, melt is incubated 1min under stable suspersion state is homogenized it, closes laser, and sample cools rapidly, rapid solidification shape Into diameter about 5mm flint glass ball.Such as Fig. 3, the system glass refraction is shown with wavelength change graph of a relation, 587.6nm Locate ndFor 2.317, Abbe number 17.1, test Vickers hardness is 758 under 300g load.Such as Fig. 4, light transmittance curve figure display transparent Wave-length coverage 370-6500nm, maximum transmission rate is more than 70%.
As it will be easily appreciated by one skilled in the art that the foregoing is merely illustrative of the preferred embodiments of the present invention, it is not used to The limitation present invention, any modifications, equivalent substitutions and improvements made within the spirit and principles of the invention etc., it all should include Within protection scope of the present invention.

Claims (10)

1. a kind of glass, it is characterised in that its key component is (1-x-y) La2O3-xTiO2-yNb2O5, wherein 0.75≤x≤ 0.85 or 0.6≤y≤0.8, and 0.5≤x+y≤0.85, preferably 0.6≤x+y≤0.8.
2. glass as claimed in claim 1, it is characterised in that the key component accounts for molar percentage more than 50%.
3. glass as claimed in claim 1, it is characterised in that the glass also includes molar percentage and is less than or equal to 50% High index of refraction additive, the high index of refraction additive is BaO, ZrO2, and/or Al2O3
4. glass as claimed in claim 3, it is characterised in that high index of refraction additive composition formula is (1- alpha-betas) BaO- α ZrO2- βAl2O3, 0≤α≤1 or 0≤β≤0.6,0.5≤alpha+beta≤1.
5. glass as claimed in claim 1, it is characterised in that the glass is free of Network former.
6. a kind of preparation method of glass, it is characterised in that comprise the following steps:
(1) by the raw material sheet material sintered heat insulating by pretreatment, presoma is obtained;
(2) presoma obtained in step (1) is heated to molten state, and the presoma of the molten state is suspended in air ring It is homogenized in border, obtains homogenizing presoma;
(3) the homogenizing presoma cooling solidification that will be obtained in step (2), that is, be made the glass.
7. the preparation method of glass as claimed in claim 6, it is characterised in that the pretreatment described in step (1) is specific as follows:
(1-1) will carry out ball milling drying according to formula rate raw material, obtain raw material powder;
The raw material powder obtained in step (1-1) is carried out tabletting by (1-2), obtains the raw material sheet by pretreatment.
8. the preparation method of glass as claimed in claim 6, it is characterised in that step (2) described air-flow be oxygen, nitrogen or Argon gas, 500~2000sccm of flow.
9. the preparation method of glass as claimed in claim 6, it is characterised in that step (2) is heated using laser, homogenization temperature 1000~2500 DEG C, preferably 1300 DEG C to 1800 DEG C, 0.2~2min of homogenizing soaking time.
10. the preparation method of glass as claimed in claim 6, it is characterised in that step (3) cooling solidification speed is 500~ 1000℃/s。
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