Building abandonment stuff thickness width sorter
Technical Field
The invention relates to mechanical equipment, in particular to a thickness and width sorter for building waste battens.
Background
As is well known, the recycling and reprocessing of the building waste battens is a production mode which saves resources and is beneficial to environmental protection, the thickness and width classification of the battens is not carried out in the current waste batten processing process, battens with different thicknesses and widths need to be polished in fixed thickness and fixed width in the processing process, and thus a large amount of raw materials are wasted and a large amount of labor and energy are consumed.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a thickness and width classifier for building waste battens, which can classify the battens in thickness and width, saves raw materials and energy, is simple to operate and has voice broadcasting and video display functions. The specific technical scheme is as follows: the thickness and width sorter for the building waste battens comprises a lower frame, a power amplifier, a loudspeaker, a display screen, a motor, a gearbox and a workbench, wherein an upper frame is arranged on the workbench, three groups of equidistant ratchet group swing arm mounting holes are formed in the left side and the right side of the upper frame, a swing arm shaft is arranged in each ratchet group swing arm mounting hole, each swing arm shaft is sleeved in a bearing seat through a bearing and connected through a swing arm nut, one end of each swing arm is fixedly connected to the corresponding swing arm shaft, the other end of each swing arm is fixedly connected to a shaft sleeve of each ratchet group, each ratchet shaft is sleeved in each shaft sleeve, a plurality of ratchets are sleeved at one end of each ratchet shaft at intervals, the other end of each ratchet shaft is fixedly connected with a chain wheel, a tensioning chain wheel swing arm is installed at one side, close to the chain wheel, of the top end of the lower frame, a tensioning chain wheel is installed at the other end of each tensioning chain wheel swing arm, the inner side intermediate wheel is linked with a speed change chain wheel on a gearbox through a chain I, the outer side intermediate wheel is linked with a tension chain wheel and a rear ratchet group outer side chain wheel through a chain II, the rear ratchet group inner side chain wheel is linked with a middle ratchet group inner side chain wheel through a chain III, the middle ratchet group outer side chain wheel is linked with a front ratchet group chain wheel through a chain IV, a photoelectric switch is arranged on a table board of the working table, a product processing track is arranged on one side of the table board of the working table close to the ratchet wheel, a width measuring swing arm is arranged on the outer side of the product processing track through a width measuring screw, a width measuring wheel is arranged at one end of the width measuring swing arm through a width measuring rod, the upper portion of the width measuring rod is connected with a joint of a pull rope displacement sensor I fixed on the side surface of an upper frame through a pull ring, the upper portion of the width measuring rod is connected with the outer, the joint is fixed above the ratchet shaft sleeve of the front ratchet wheel set, and the pull rope displacement sensor, the power amplifier, the display screen and the loudspeaker are connected with a measurement control circuit.
In order to save materials and reduce energy consumption, the chain I can also be directly linked with a speed change chain wheel, a tension chain wheel and a chain wheel at the outer side of the rear ratchet wheel group.
The measurement control circuit comprises an embedded microcontroller STM8S207C6, an LED drive control special circuit TM1639, a Header4, a CMOS device 74HC595 with a silicon structure, a six-phase reverse Schmitt trigger MC74HC14AD, a Header5X2, XH2.54-5A, a voice chip PM66 and a power amplifier NS4158, a reset circuit consisting of R17 and C18 is connected to a pin 1 of STM8S207C6, a crystal oscillator circuit consisting of C19, C20 and Y1 is connected to pins 2 and 3, the pins 4, 5, 14 and 31 are grounded, a pin 6 is grounded through C16, pins 7, 8, 13 and 32 are connected to a direct current power supply circuit VCC, a pin 9 is connected with U1A, a pin 10 is connected with U1A, a pin 21 is connected with U1A, a pin 22 is connected with U1A, a pin 26 is connected with U1A, a pin 27 is connected with U1, a VCC is connected with a power supply circuit, a pin 19 is connected with a power supply circuit R4172, a power supply circuit R19, a power supply circuit R72, a power supply circuit R4172, a pin 72, a post-S72, a voice chip R4172, a post-S7, a voice chip R4172, a post-S72, a chip R4172, a voice chip R4172, its pin 24 is connected to U2B, its pin 25 is connected to U2A, its pins 28, 29 and 30 are respectively connected with pins 6, 7 and 8 of U7TM1639, its pins 33, 34 and 41 are respectively connected with pins 6, 7 and 8 of U8TM1639, its pins 43, 44 and 45 are respectively connected with pins 6, 7 and 8 of U9TM1639, its pins 46, 47 and 48 are respectively connected with pins 6, 7 and 8 of U6TM1639, its pins 38 and 39 are respectively connected with DC power supply VCC through R27 and R25, its pin 42 is connected to P9 pin 2, P9 is a programming interface, U6TM1639 is connected with controls D4 and D5, U7TM1639 is connected with controls D6 and D7, and a key scan and key scan data register composed of S1-S8, U8TM1639 is connected with controls D8 and D9, U9 is connected with controls D10 and 11.
The direct current power supply circuit consists of D1, D2, R11, R12, R13, C16, TVS1, ZD1, C13, LM259612.0 (switching voltage regulator), D3, L1, C15 and C14 and supplies direct current to all corresponding positions, and the 5V output end of the direct current power supply circuit is connected with the 3 pins of P1, R1 and P3, the 3 pins of R4 and P5 and R27.
In order to facilitate the movement of the product, a plurality of groups of rollers with equal intervals are arranged on the product processing track, and the rollers are fixed in the workbench through roller shafts.
In order to facilitate the up-and-down movement of the ratchet wheel group, a long hole is arranged at the position of the ratchet wheel group in the upper frame device.
In order to avoid potential safety hazards caused by winding, a cover is arranged above the upper frame through a hinge.
The ratchet wheel set is characterized in that a plurality of ratchet wheels are sleeved on the ratchet wheel positioning sleeve, a ratchet wheel shaft is sleeved in the ratchet wheel positioning sleeve, and one end of the ratchet wheel shaft is fixed on the ratchet wheel positioning sleeve through a special-shaped screw cap.
In order to facilitate the moving and processing, universal wheels can be additionally arranged at the bottom of the lower rack.
According to the technical scheme, the batten is placed on the product processing rail during classification, the batten is pushed under the combined action of gravity, the ratchet wheel and the roller wheel, the width measuring swing arm and the width measuring wheel are extruded and rotated in the pushing process, the joint of the pull rope displacement sensor is stretched to obtain batten width data, the front ratchet wheel group is lifted when the batten passes through the lower portion of the front ratchet wheel group, the joint of the pull rope displacement sensor on the front ratchet wheel group moves up and down to obtain batten thickness data, the batten thickness data are transmitted to an STM8S207C6 (embedded microcontroller) through opening of the photoelectric switch, the data are transmitted to the display, the power amplifier and the loudspeaker after processing, and workers can accurately classify and stack timbers through sound or the display screen. Since the waste battens are classified into thickness and width according to a certain size range through a burning program interface before the machine works, the processed data are classified into ten grades according to different sizes of the thickness and the width. After the building abandoned battens are classified, the same-grade splicing processing can be carried out according to the classified grades during processing, so that the produced plates are basically not wasted during polishing processing, and the required power is greatly reduced. The invention can completely achieve the invention aims of classifying the thickness and the width of the batten, saving raw materials and energy, having simple operation and having voice broadcasting and video display.
Drawings
FIG. 1 is a schematic structural diagram of a waste building batten thickness and width sorting machine according to the invention;
FIG. 2 is a schematic top view of the waste building batten thickness and width sorter of the present invention;
FIG. 3 is a schematic diagram of a right-view structure of the waste building batten thickness and width sorting machine of the invention;
FIG. 4 is a left side view schematic diagram of the waste building batten thickness and width sorting machine of the invention;
FIG. 5 is a schematic diagram of a measurement control circuit of the waste building batten thickness and width sorter of the invention;
FIG. 6 is a schematic diagram of a measuring control circuit of the waste building batten thickness and width sorting machine after wiring.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Embodiment 1, refer to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, a thickness and width sorter for waste building battens, comprising a lower frame 1, a power amplifier 47, a loudspeaker 18, a display screen 6, a motor 16, a gear box 53, a workbench 15, an upper frame 43 on the workbench, three sets of equidistant swing arm mounting holes 52 for ratchet sets on the left and right sides of the upper frame, swing arm shafts 25 in the swing arm mounting holes for ratchet sets, the swing arm shafts being sleeved in a bearing seat 23 through bearings and connected through swing arm nuts 27, one end of a swing arm 24 being fixed to the swing arm shaft, the other end being fixed to a shaft sleeve 26 of the ratchet set, a ratchet shaft 9 being sleeved in the shaft sleeve, a plurality of ratchet wheels 28 at intervals at one end of the ratchet shaft, a sprocket being fixed to the other end of the ratchet shaft, a tensioning swing arm 42 being installed on one side of the top end of the, the other end of the tension sprocket swing arm is sleeved with a tension sprocket 4 through a tension sprocket shaft 11, the tension sprocket swing arm is connected with the lower part of the lower frame through a spring I40, the outer side of the lower frame is further sleeved with an outer idler wheel 2 and an inner idler wheel 45 through an idler shaft 46, the inner idler wheel is connected with a speed change sprocket 5 of a gearbox output shaft 12 through a chain I48, the outer idler wheel 2 is connected with the tension sprocket and a rear ratchet group outer 21 sprocket through a chain II 3, a rear ratchet group inner sprocket 22 is connected with a middle ratchet group inner sprocket 20 through a chain III 49, a middle ratchet group outer sprocket 51 is connected with a front ratchet group sprocket 7 through a chain IV 19, a photoelectric switch 14 is arranged on the table top of the workbench, a product processing track 37 is arranged on one side of the table top of the workbench close to the ratchet wheel, a width measuring swing arm 32 is arranged on the outer side of the product processing track through a width measuring screw 31, one end of the width measuring swing arm is, the upper part of the width measuring shaft is connected with a joint of a pull rope displacement sensor I29 fixed on the side surface of the upper frame through a pull ring 33, the upper middle part of the width measuring shaft is connected with the outer side surface of the upper frame through a spring II 30, the upper front part of the upper frame is fixedly connected with a pull rope displacement sensor II 13 through a connecting sheet 35, the joint of the pull rope displacement sensor II is fixed above a ratchet shaft sleeve of a front ratchet wheel set, and the pull rope displacement sensor, a power amplifier, a display screen and a loudspeaker are connected with a measurement control circuit.
In order to save materials and reduce energy consumption, the chain I can also be directly linked with a speed change chain wheel, a tension chain wheel and a chain wheel at the outer side of the rear ratchet wheel group.
The measurement control circuit comprises an embedded microcontroller STM8S207C6, an LED drive control special circuit TM1639, a Header4, a CMOS device 74HC595 with a silicon structure, a six-phase reverse Schmitt trigger MC74HC14AD, a Header5X2, XH2.54-5A, a voice chip PM66 and a power amplifier NS4158, a reset circuit consisting of R17 and C18 is connected to a pin 1 of STM8S207C6, a crystal oscillator circuit consisting of C19, C20 and Y1 is connected to pins 2 and 3, the pins 4, 5, 14 and 31 are grounded, a pin 6 is grounded through C16, pins 7, 8, 13 and 32 are connected with a direct current power supply circuit VCC, the pin 9 is connected with U1A, the pin 10 is connected with U1A, the pin 21 is connected with U1A, the pin 22 is connected with U1A, the pin 26 is connected with U1A, the pin 27 is connected with U1A, the VCC is connected with the power supply circuit, the pin 10 is connected with the power supply circuit R19, the voice chip R4172, the voice chip R72, the pin 72, the voice chip A is connected with the voice chip R4172, the voice chip R72, the S72, the post-S A, the voice chip R4172, the voice chip 23, the S, its pin 24 is connected to U2B, its pin 25 is connected to U2A, its pins 28, 29 and 30 are respectively connected with pins 6, 7 and 8 of U7TM1639, its pins 33, 34 and 41 are respectively connected with pins 6, 7 and 8 of U8TM1639, its pins 43, 44 and 45 are respectively connected with pins 6, 7 and 8 of U9TM1639, its pins 46, 47 and 48 are respectively connected with pins 6, 7 and 8 of U6TM1639, its pins 38 and 39 are respectively connected with DC power supply VCC through R27 and R25, its pin 42 is connected to P9 pin 2, P9 is a programming interface, U6TM1639 is connected with controls D4 and D5, U7TM1639 is connected with controls D6 and D7, and a key scan and key scan data register composed of S1-S8, U8TM1639 is connected with controls D8 and D9, U9 is connected with controls D10 and 11.
The direct current power supply circuit consists of D1, D2, R11, R12, R13, C16, TVS1, ZD1, C13, switching voltage regulators LM259612.0, D3, L1, C15 and C14 and supplies direct current to all corresponding positions, and the 5V output end of the direct current power supply circuit is connected with the 3 pins of P1, R1 and P3, the 3 pins of R4 and P5 and R27.
In order to facilitate the movement of the product, a plurality of equidistant roller wheels 37 are arranged on the product processing track and are fixed in the workbench through roller wheel shafts 38.
In order to facilitate the up-and-down movement of the ratchet set, a long hole 51 is formed in the upper frame at the position of the ratchet set.
In order to avoid the potential safety hazard caused by winding, a cover 44 is arranged above the upper frame through a hinge 41.
The ratchet wheel set is characterized in that a plurality of ratchet wheels are sleeved on the ratchet wheel positioning sleeve, a ratchet wheel shaft is sleeved in the ratchet wheel positioning sleeve 20, and one end of the ratchet wheel shaft fixes the ratchet wheel through a special-shaped screw cap 17.
In order to facilitate the moving and processing, a universal wheel can be additionally arranged at the bottom of the lower frame.