CN107314936B - Environment-fatigue load coupling simulation device capable of being regulated and controlled freely - Google Patents
Environment-fatigue load coupling simulation device capable of being regulated and controlled freely Download PDFInfo
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Abstract
本发明公开了一种可自由调控的环境‑疲劳荷载耦合模拟装置,包括球铰连接部分、顶板、上部加载件、螺杆、橡胶限位块、滑动条及锁紧螺钉、气泡水平仪、下部加载件、支撑件和腐蚀溶液箱。顶板中部设有矩形槽,供上部加载件滑动。螺杆分别穿过上部加载件与顶板,旋转螺杆可灵活调节上部加载件的位置,以适应不同类型和不同尺寸的测试件。橡胶限位块用于卡住螺杆,滑动条及锁紧螺钉用于固定橡胶限位块。腐蚀溶液箱用于提供各种不同的腐蚀环境条件,以对测试件进行不同环境下的疲劳荷载情况的模拟测试。气泡水平仪与支撑件用于确保加载装置的位置精确,以提高控制精度。此装置操作方便、调控性强,在不同环境与疲劳荷载耦合模拟方面有广泛的应用价值。
The invention discloses a freely adjustable environment-fatigue load coupling simulation device, which includes a spherical joint connection part, a top plate, an upper loading part, a screw, a rubber limit block, a sliding bar and a locking screw, a bubble level, and a lower loading part. , supports and corrosive solution tanks. There is a rectangular slot in the middle of the top plate for the upper loading part to slide. The screws pass through the upper loading part and the top plate respectively. The rotating screw can flexibly adjust the position of the upper loading part to adapt to different types and sizes of test pieces. The rubber limit block is used to block the screw rod, and the sliding bar and locking screw are used to fix the rubber limit block. The corrosion solution tank is used to provide a variety of different corrosion environment conditions to simulate fatigue load conditions on test pieces under different environments. Bubble levels and supports are used to ensure precise positioning of the loading device to improve control accuracy. This device is easy to operate, has strong controllability, and has extensive application value in coupling simulations of different environments and fatigue loads.
Description
技术领域Technical field
本发明涉及一种可自由调控的环境-疲劳荷载耦合模拟装置。The invention relates to a freely adjustable environment-fatigue load coupling simulation device.
背景技术Background technique
疲劳荷载会导致材料与构件的服役性能退化甚至发生疲劳脆性断裂,而腐蚀环境会加速这一退化或断裂过程。在金属材料试验方面,腐蚀疲劳裂纹扩展速率是开展工程构件疲劳损伤容限分析的重要依据。目前材料的腐蚀疲劳裂纹扩展速率试验受加载装置的限制,防腐要求较高,且所适用的试件形式较为单一。比如,已有装置通过设计环境箱套住紧凑拉伸试件,环境箱在试件缺口处开孔,在开孔处采用橡胶皮隔绝引伸计与腐蚀溶液,但是该装置对密封性要求较高,且橡胶皮可能影响引伸计的灵敏度。密封性以及腐蚀溶液渗漏等问题同样存在于一些中心裂纹拉伸试件的试验中。也有针对单边缺口试件开发的装置,避免引伸计接触溶液而遭受腐蚀,不足之处是适用范围受限,且加载装置的加载点可调节性差或者不具备连续调节的能力。在梁式构件试验方面,现有方法多通过对试验梁的主筋进行通电加速锈蚀,待试验梁主筋达到设计的锈蚀率时再进行疲劳加载。这种方法为构件腐蚀后的疲劳性能研究,未考虑腐蚀环境-疲劳荷载耦合,与实际情况不符。Fatigue load can cause the service performance of materials and components to degrade or even cause fatigue brittle fracture, and the corrosive environment can accelerate this degradation or fracture process. In terms of metal material testing, corrosion fatigue crack growth rate is an important basis for fatigue damage tolerance analysis of engineering components. At present, the corrosion fatigue crack growth rate test of materials is limited by the loading device, the anti-corrosion requirements are high, and the applicable specimen form is relatively single. For example, there is an existing device that covers a compact tensile specimen by designing an environmental box. The environmental box has a hole at the notch of the specimen, and a rubber skin is used at the hole to isolate the extensometer and the corrosive solution. However, this device has high sealing requirements. , and the rubber skin may affect the sensitivity of the extensometer. Problems such as tightness and corrosive solution leakage also exist in some tests on central crack tensile specimens. There are also devices developed for single-sided notched specimens to prevent the extensometer from being corroded by contact with the solution. The disadvantages are that the scope of application is limited, and the loading point of the loading device has poor adjustability or does not have the ability to continuously adjust. In terms of testing beam components, existing methods mostly accelerate corrosion by energizing the main bars of the test beam, and then perform fatigue loading when the main bars of the test beam reach the designed corrosion rate. This method is a study on the fatigue performance of components after corrosion. It does not consider the coupling of corrosion environment and fatigue load, and is inconsistent with the actual situation.
发明内容Contents of the invention
针对现有技术存在的缺陷,本发明提供了一种结构新颖、经济可行、实用性强的可自由调控的环境-疲劳荷载耦合模拟装置。In view of the shortcomings of the existing technology, the present invention provides a freely adjustable environment-fatigue load coupling simulation device that is novel in structure, economically feasible, and highly practical.
为了实现上述技术目的,本发明的技术方案是,In order to achieve the above technical objectives, the technical solution of the present invention is:
一种可自由调控的环境-疲劳荷载耦合模拟装置,包括球铰连接部分、加载部分和支撑件。所述的支撑件上设有待测试件,所述的加载部分通过球铰连接部分连接疲劳试验机的作动器并对待测试件进行压力加载。A freely adjustable environment-fatigue load coupling simulation device includes a spherical joint connection part, a loading part and a support part. The support member is provided with a piece to be tested, and the loading part is connected to the actuator of the fatigue testing machine through a ball hinge connection part and performs pressure loading on the piece to be tested.
所述的球铰连接部分包括球铰和连接件,球铰的球壳连接至疲劳试验机的作动器,球铰的球体通过连接件连接至加载部分。The spherical hinge connection part includes a spherical hinge and a connecting piece. The spherical shell of the spherical hinge is connected to the actuator of the fatigue testing machine, and the spherical body of the spherical hinge is connected to the loading part through the connecting piece.
所述的加载部分包括上部加载部分和下部加载部分,上部加载部分和下部加载部分分别设置于待测试件的上下两端。所述的上部加载部分包括顶板、一个上部加载件和一个螺杆,所述的顶板通过球铰连接部分连接疲劳试验机的作动器,顶板上开有一个矩形槽,所述的上部加载件的顶部设有凸起,所述的凸起的形状与矩形槽相匹配并嵌入至矩形槽中,且凸起在沿矩形槽延伸方向上开有供螺杆通过的孔洞,孔洞内设有内螺纹以匹配螺杆,顶板在矩形槽位置的两侧端部开有通孔以供螺杆穿入至矩形槽中并穿过凸起上的孔洞,上部加载件的底部为齿状凸起并接触待测试件的上端。所述的下部加载部分包括一个下部加载件,所述的下部加载件顶部设有齿状凸起并接触待测试件的下端。The loading part includes an upper loading part and a lower loading part, and the upper loading part and the lower loading part are respectively arranged at the upper and lower ends of the test piece. The upper loading part includes a top plate, an upper loading part and a screw. The top plate is connected to the actuator of the fatigue testing machine through a ball joint connection part. There is a rectangular slot on the top plate. The upper loading part is The top is provided with a protrusion, the shape of the protrusion matches the rectangular groove and is embedded in the rectangular groove, and the protrusion has a hole for the screw to pass through in the extending direction of the rectangular groove, and an internal thread is provided in the hole to To match the screw, the top plate has through holes at both ends of the rectangular slot for the screw to penetrate into the rectangular slot and pass through the holes on the protrusion. The bottom of the upper loading part is a tooth-shaped protrusion and contacts the test piece. the upper end. The lower loading part includes a lower loading part, and the top of the lower loading part is provided with a toothed protrusion and contacts the lower end of the piece to be tested.
所述的支撑件包括用于水平支撑待测试件的整平辅助件,所述的整平辅助件为矩形体,顶面放置待测试件,且中部留有用于容纳下部加载件的空隙。The support component includes a leveling auxiliary component for horizontally supporting the test piece. The leveling auxiliary component is a rectangular body, with the test piece placed on the top surface, and a gap left in the middle for accommodating the lower loading component.
所述的一种可自由调控的环境-疲劳荷载耦合模拟装置,还包括腐蚀溶液箱,所述腐蚀溶液箱内设有腐蚀性溶液,所述的支撑件和下部加载件均置于腐蚀溶液箱内,待测试件浸泡于腐蚀溶液中。The freely adjustable environment-fatigue load coupling simulation device also includes a corrosive solution tank, a corrosive solution is provided in the corrosive solution tank, and the support member and the lower loading member are placed in the corrosive solution tank. Inside, the piece to be tested is immersed in the corrosive solution.
所述的一种可自由调控的环境-疲劳荷载耦合模拟装置,所述的球铰连接部分包括球铰和两个连接件,所述的球铰的球壳连接至疲劳试验机的作动器,所述的球铰的球体两端对称固定有水平设置的钢棒,所述的两个连接件分别设置于球铰的两端并固定于加载部分上,连接件上均开设有用于容纳钢棒的孔洞,球铰通过钢棒穿入至连接件的孔洞中来驱动加载部分。The freely adjustable environment-fatigue load coupling simulation device, the spherical hinge connection part includes a spherical hinge and two connectors, and the spherical shell of the spherical hinge is connected to the actuator of the fatigue testing machine , the two ends of the sphere of the ball hinge are symmetrically fixed with horizontal steel rods, the two connectors are respectively provided at both ends of the ball hinge and fixed on the loading part, and the connectors are both provided with holes for accommodating steel rods. The ball hinge penetrates the steel rod into the hole of the connecting piece to drive the loading part.
所述的一种可自由调控的环境-疲劳荷载耦合模拟装置,所述的上部加载部分还包括至少一个橡胶限位块,所述的橡胶限位块呈倒U形,设置于矩形槽中并卡扣在螺杆上。In the freely adjustable environment-fatigue load coupling simulation device, the upper loading part also includes at least one rubber limit block. The rubber limit block is in an inverted U shape and is arranged in a rectangular groove. Snap onto the screw.
所述的一种可自由调控的环境-疲劳荷载耦合模拟装置,所述的上部加载部分还包括与橡胶限位块数量相等的滑动条和用于固定滑动条的锁紧螺钉,所述的滑动条与顶板上的矩形槽垂直设置于顶板上,滑动条的两端为向下延伸出的钩状件并卡扣在顶板的两相对边缘处,钩状件设有螺孔并通过锁紧螺钉穿过螺孔来进行固定,滑动条穿过矩形槽的位置为矩形槽内所设橡胶限位块的位置。In the freely adjustable environment-fatigue load coupling simulation device, the upper loading part also includes sliding bars equal to the number of rubber limit blocks and locking screws for fixing the sliding bars. The sliding The strip is arranged perpendicularly to the rectangular groove on the top plate. The two ends of the sliding strip are hook-shaped parts extending downward and buckled at the two opposite edges of the top plate. The hook-shaped parts are provided with screw holes and are secured with locking screws. Pass through the screw hole for fixation, and the position where the sliding bar passes through the rectangular groove is the position of the rubber limit block set in the rectangular groove.
所述的一种可自由调控的环境-疲劳荷载耦合模拟装置,还包括气泡水准仪,所述的气泡水准仪设置于上部加载部分的顶板上。The freely adjustable environment-fatigue load coupling simulation device also includes a bubble level, and the bubble level is arranged on the top plate of the upper loading part.
一种可自由调控的环境-疲劳荷载耦合模拟装置,包括球铰连接部分、加载部分和支撑件,所述的支撑件上设有待测试件,所述的加载部分通过球铰连接部分连接疲劳试验机的作动器并对待测试件进行压力加载。A freely adjustable environment-fatigue load coupling simulation device, including a ball joint connection part, a loading part and a support part. The support part is provided with a test piece, and the loading part is connected to the fatigue test through the ball joint connection part. The actuator of the machine is loaded with pressure on the test piece.
所述的球铰连接部分包括球铰和连接件,球铰的球壳连接至疲劳试验机的作动器,球铰的球体通过连接件连接至加载部分。The spherical hinge connection part includes a spherical hinge and a connecting piece. The spherical shell of the spherical hinge is connected to the actuator of the fatigue testing machine, and the spherical body of the spherical hinge is connected to the loading part through the connecting piece.
所述的加载部分包括上部加载部分和下部加载部分,上部加载部分和下部加载部分分别设置于待测试件的上下两端。所述的上部加载部分包括顶板、至少两个上部加载件和数量与上部加载件相等的螺杆,所述的顶板通过球铰连接部分连接疲劳试验机的作动器,顶板上开有与上部加载件数量相等的矩形槽,所述的上部加载件的顶部设有数量与矩形槽相等的凸起,所述的凸起的形状与矩形槽相匹配并嵌入至矩形槽中,且凸起在沿矩形槽延伸方向上开有供螺杆通过的孔洞,每个上部加载件凸起上的孔洞均只有一个设有内螺纹以匹配螺杆,且每个设有内螺纹的孔洞均不处于同一个矩形槽内,顶板在矩形槽位置的两侧端部开有通孔以供螺杆穿入至矩形槽中并穿过凸起上的孔洞,上部加载件的底部为齿状凸起并接触待测试件的上端。所述的下部加载部分包括至少一个下部加载件,所述的下部加载件顶部设有齿状凸起并接触待测试件的下端。所述的支撑件包括用于水平支撑待测试件的整平辅助件,所述的整平辅助件为矩形体,顶面放置待测试件,且中部留有用于容纳下部加载件的空隙。The loading part includes an upper loading part and a lower loading part, and the upper loading part and the lower loading part are respectively arranged at the upper and lower ends of the test piece. The upper loading part includes a top plate, at least two upper loading parts and a number of screws equal to that of the upper loading parts. The top plate is connected to the actuator of the fatigue testing machine through a ball joint connection part, and the top plate has a hole connected to the upper loading part. There are rectangular slots with an equal number of pieces. The top of the upper loading piece is provided with a number of protrusions equal to the rectangular slot. The shape of the protrusions matches the rectangular slot and is embedded in the rectangular slot, and the protrusions are along the edge. There are holes in the extending direction of the rectangular slot for the screws to pass through. Only one of the holes on the protrusion of the upper loading member has internal threads to match the screws, and each hole with internal threads is not in the same rectangular slot. Inside, the top plate has through holes at both ends of the rectangular slot for the screws to penetrate into the rectangular slot and pass through the holes on the protrusions. The bottom of the upper loading part is a tooth-shaped protrusion and contacts the test piece. upper end. The lower loading part includes at least one lower loading part, and the top of the lower loading part is provided with a toothed protrusion and contacts the lower end of the piece to be tested. The support component includes a leveling auxiliary component for horizontally supporting the test piece. The leveling auxiliary component is a rectangular body, with the test piece placed on the top surface, and a gap left in the middle for accommodating the lower loading component.
所述的一种可自由调控的环境-疲劳荷载耦合模拟装置,还包括腐蚀溶液箱,所述腐蚀溶液箱内设有腐蚀性溶液,所述的支撑件和下部加载件均置于腐蚀溶液箱内,待测试件浸泡于腐蚀溶液中。The freely adjustable environment-fatigue load coupling simulation device also includes a corrosive solution tank, a corrosive solution is provided in the corrosive solution tank, and the support member and the lower loading member are placed in the corrosive solution tank. Inside, the piece to be tested is immersed in the corrosive solution.
所述的一种可自由调控的环境-疲劳荷载耦合模拟装置,所述的球铰连接部分包括球铰和两个连接件,所述的球铰的球壳连接至疲劳试验机的作动器,所述的球铰的球体两端对称固定有水平设置的钢棒,所述的两个连接件分别设置于球铰的两端并固定于加载部分上,连接件上均开设有用于容纳钢棒的孔洞,球铰通过钢棒穿入至连接件的孔洞中来驱动加载部分。The freely adjustable environment-fatigue load coupling simulation device, the spherical hinge connection part includes a spherical hinge and two connectors, and the spherical shell of the spherical hinge is connected to the actuator of the fatigue testing machine , the two ends of the sphere of the ball hinge are symmetrically fixed with horizontal steel rods, the two connectors are respectively provided at both ends of the ball hinge and fixed on the loading part, and the connectors are both provided with holes for accommodating steel rods. The ball hinge penetrates the steel rod into the hole of the connecting piece to drive the loading part.
所述的一种可自由调控的环境-疲劳荷载耦合模拟装置,所述的上部加载部分还包括至少一个橡胶限位块,所述的橡胶限位块呈倒U形,设置于矩形槽中并卡扣在螺杆上。In the freely adjustable environment-fatigue load coupling simulation device, the upper loading part also includes at least one rubber limit block. The rubber limit block is in an inverted U shape and is arranged in a rectangular groove. Snap onto the screw.
所述的一种可自由调控的环境-疲劳荷载耦合模拟装置,所述的上部加载部分还包括与橡胶限位块数量相等的滑动条和用于固定滑动条的锁紧螺钉,所述的滑动条与顶板上的矩形槽垂直设置于顶板上,滑动条的两端为向下延伸出的钩状件并卡扣在顶板的两相对边缘处,钩状件设有螺孔并通过锁紧螺钉穿过螺孔来进行固定,滑动条穿过矩形槽的位置为矩形槽内所设橡胶限位块的位置。In the freely adjustable environment-fatigue load coupling simulation device, the upper loading part also includes sliding bars equal to the number of rubber limit blocks and locking screws for fixing the sliding bars. The sliding The strip is arranged perpendicularly to the rectangular groove on the top plate. The two ends of the sliding strip are hook-shaped parts extending downward and buckled at the two opposite edges of the top plate. The hook-shaped parts are provided with screw holes and are secured with locking screws. Pass through the screw hole for fixation, and the position where the sliding bar passes through the rectangular groove is the position of the rubber limit block set in the rectangular groove.
所述的一种可自由调控的环境-疲劳荷载耦合模拟装置,还包括气泡水准仪,所述的气泡水准仪设置于上部加载部分的顶板上。The freely adjustable environment-fatigue load coupling simulation device also includes a bubble level, and the bubble level is arranged on the top plate of the upper loading part.
本发明的技术效果在于,可自由调节并高精度控制加载位置,且上、下加载件的数量可适当增减以满足不同试验的需求,可适用于混凝土立方体试块或混凝土棱形试块的劈裂试验,也适用于不同尺寸单边缺口试件的腐蚀疲劳裂纹扩展试验,以及可适用于不同尺寸的小型梁式构件的环境-疲劳耦合加载试验。此装置构造简单、操作方便、造价低廉,在不同环境与疲劳荷载耦合模拟方面有广泛的应用价值。The technical effect of the present invention is that the loading position can be freely adjusted and controlled with high precision, and the number of upper and lower loading parts can be appropriately increased or decreased to meet the needs of different tests, and can be applied to concrete cube test blocks or concrete prismatic test blocks. The splitting test is also suitable for the corrosion fatigue crack growth test of single-side notch specimens of different sizes, and the environment-fatigue coupled loading test of small beam components of different sizes. This device has simple structure, convenient operation and low cost, and has wide application value in coupling simulation of different environments and fatigue loads.
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
附图说明Description of the drawings
图1为本发明的整体构造示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的分解示意图;Figure 2 is an exploded schematic diagram of the present invention;
图3球铰连接部分的具体构造示意图;Figure 3 is a schematic diagram of the specific structure of the ball joint connection part;
图4为上部加载件的具体构造示意图;Figure 4 is a schematic diagram of the specific structure of the upper loading member;
图5为橡胶限位块、滑动条与锁紧螺钉的使用示意图;Figure 5 is a schematic diagram of the use of rubber limit blocks, sliding bars and locking screws;
图6为本发明的右侧面视图;Figure 6 is a right side view of the present invention;
图7为本发明的左侧面视图。Figure 7 is a left side view of the present invention.
其中,1为疲劳试验机作动器,201为球铰,202为连接件,301为顶板,302为滑动条及锁紧螺钉,303为螺杆,304为气泡水平仪,305为上部加载件,306为橡胶限位块,401为引伸计,402为单边缺口试件,5为支撑件,6为下部加载件,7为腐蚀溶液箱。Among them, 1 is the fatigue testing machine actuator, 201 is the ball joint, 202 is the connector, 301 is the top plate, 302 is the sliding bar and locking screw, 303 is the screw, 304 is the bubble level, 305 is the upper loading part, 306 It is the rubber limit block, 401 is the extensometer, 402 is the single-sided notch specimen, 5 is the support member, 6 is the lower loading member, and 7 is the corrosion solution tank.
具体实施方式Detailed ways
实施例1Example 1
本实施例包括球铰连接部分、加载部分和支撑件,支撑件上设有待测试件,加载部分通过球铰连接部分连接疲劳试验机的作动器并对待测试件进行压力加载;This embodiment includes a ball joint connection part, a loading part and a support part. The support part is provided with a piece to be tested, and the loading part is connected to the actuator of the fatigue testing machine through the ball joint connection part and performs pressure loading on the test piece;
球铰连接部分包括球铰和两个连接件,所述的球铰的球壳连接至疲劳试验机的作动器,所述的球铰的球体两端对称固定有水平设置的钢棒,所述的两个连接件分别设置于球铰的两端并固定于加载部分上,连接件上均开设有用于容纳钢棒的孔洞,球铰通过钢棒穿入至连接件的孔洞中来驱动加载部分;利用球铰的可调节性,实现加载部分在一定范围内的灵活调整;The spherical hinge connection part includes a spherical hinge and two connecting pieces. The spherical shell of the spherical hinge is connected to the actuator of the fatigue testing machine. Horizontal steel rods are fixed symmetrically on both ends of the ball of the spherical hinge. The two connectors described above are respectively provided at both ends of the spherical hinge and fixed on the loading part. The connectors are both provided with holes for accommodating steel rods. The spherical hinge drives the loading by penetrating the steel rod into the hole of the connector. part; using the adjustability of the ball hinge, the loading part can be flexibly adjusted within a certain range;
加载部分包括上部加载部分和下部加载部分,上部加载部分和下部加载部分分别设置于待测试件的上下两端;上部加载部分包括顶板、一个上部加载件和一个螺杆,顶板通过球铰连接部分连接疲劳试验机的作动器,顶板上开有与一个矩形槽,上部加载件的顶部设有凸起,凸起的形状与矩形槽相匹配并嵌入至矩形槽中,且凸起在沿矩形槽延伸方向上开有供螺杆通过的孔洞,孔洞内设有内螺纹以匹配螺杆,顶板在矩形槽位置的两侧端部开有通孔以供螺杆穿入至矩形槽中并穿过凸起上的孔洞,通过旋转螺杆可实现上部加载件在矩形槽内滑动,上部加载件的底部为齿状凸起并接触待测试件的上端;下部加载部分包括一个下部加载件,下部加载件顶部设有齿状凸起并接触待测试件的下端;支撑件为整平辅助件,用于水平支撑待测试件,并用于确保上、下加载部分平齐,整平辅助件为矩形体,顶面放置待测试件,且中部留有用于容纳下部加载件的空隙。The loading part includes an upper loading part and a lower loading part. The upper loading part and the lower loading part are respectively arranged at the upper and lower ends of the test piece; the upper loading part includes a top plate, an upper loading part and a screw, and the top plate is connected through a ball hinge connection part. The actuator of the fatigue testing machine has a rectangular groove on the top plate, and a protrusion is provided on the top of the upper loading part. The shape of the protrusion matches and is embedded in the rectangular groove, and the protrusion is along the rectangular groove. There is a hole in the extension direction for the screw to pass through. The hole is provided with internal threads to match the screw. The top plate has through holes at both ends of the rectangular slot for the screw to penetrate into the rectangular slot and pass through the boss. hole, the upper loading part can slide in the rectangular groove by rotating the screw. The bottom of the upper loading part is a tooth-like protrusion and contacts the upper end of the test piece; the lower loading part includes a lower loading part, and the top of the lower loading part has a The tooth-like protrusion contacts the lower end of the test piece; the support is a leveling auxiliary piece, used to support the test piece horizontally and to ensure that the upper and lower loading parts are flush. The leveling auxiliary piece is a rectangular body and is placed on the top surface. The piece to be tested, and there is a gap in the middle to accommodate the lower loading piece.
为了对试件进行腐蚀环境下的测试,本实施例设有腐蚀溶液箱,腐蚀溶液箱内设有腐蚀性溶液,支撑件和下部加载件均置于腐蚀溶液箱内,支撑件与下部加载件均涂抹防腐涂层,待测试件浸泡于腐蚀溶液中,加载试验开始前,需将支撑件移走。In order to test the specimen in a corrosive environment, this embodiment is provided with a corrosive solution tank. The corrosive solution tank is equipped with a corrosive solution. The support member and the lower loading member are both placed in the corrosive solution tank. The support member and the lower loading member are All are coated with anti-corrosion coatings, and the test pieces are immersed in the corrosive solution. Before starting the loading test, the supports need to be removed.
为了防止螺杆在疲劳加载过程中发生转动,同时较好地楔紧上部加载件与螺杆交界面之间的间隙,加载部分还包括至少一个橡胶限位块,橡胶限位块呈倒U形,设置于矩形槽中并卡扣在螺杆上。与钢材相比,橡胶材料是软性材料,一旦卡进螺杆,可以在一定程度上适应螺杆上的螺纹形状,能够起到较好的稳定作用。In order to prevent the screw from rotating during fatigue loading and at the same time better wedge the gap between the upper loading part and the screw interface, the loading part also includes at least one rubber limit block, which is in the shape of an inverted U. into the rectangular groove and snap onto the screw. Compared with steel, rubber material is a soft material. Once it is stuck into the screw, it can adapt to the thread shape on the screw to a certain extent, and can play a better stabilizing role.
为了防止橡胶限位块可能在疲劳加载过程中逐渐松动,并从槽内跳出的情况发生,加载部分还包括与橡胶限位块数量相等的滑动条和用于固定滑动条的锁紧螺钉,滑动条与顶板上的矩形槽垂直设置于顶板上,滑动条的两端为向下延伸出的钩状件并卡扣在顶板的两相对边缘处,钩状件设有螺孔并通过锁紧螺钉穿过螺孔来进行固定。锁紧螺钉将滑动条固定在顶板上。滑动条穿过矩形槽的位置为矩形槽内所设橡胶限位块的位置,这样滑动条从上方挡住橡胶限位块,可有效避免橡胶限位块发生异动。In order to prevent the rubber limit blocks from gradually loosening and jumping out of the groove during fatigue loading, the loading part also includes the same number of slide bars as the rubber limit blocks and locking screws for fixing the slide bars. The strip is arranged perpendicularly to the rectangular groove on the top plate. The two ends of the sliding strip are hook-shaped parts extending downward and buckled at the two opposite edges of the top plate. The hook-shaped parts are provided with screw holes and are secured with locking screws. Pass through the screw holes to secure. Locking screws secure the slide bar to the top plate. The position where the sliding bar passes through the rectangular groove is the position of the rubber limit block set in the rectangular groove. In this way, the slide bar blocks the rubber limit block from above, which can effectively prevent the rubber limit block from moving abnormally.
为了使整个装置保持水平以保证试验效果,本实施例还包括气泡水准仪,气泡水准仪设置于上部加载部分的顶板上。这样可根据气泡水准仪来调整装置以保持水平。气泡水平仪与支撑件均用于确保加载装置的位置精确,提高控制精度。另外,球铰连接部分具有可调节性,当测试试件摆放位置出现偏差时,将出现偏心加载的情况,从而导致上部加载部分不再水平,此时需对测试件摆放位置进行调整,此反馈机制有利于提高试验精度。In order to keep the entire device level to ensure the test effect, this embodiment also includes a bubble level, which is arranged on the top plate of the upper loading part. This allows the unit to be adjusted according to the bubble level to maintain level. Bubble levels and supports are used to ensure the precise position of the loading device and improve control accuracy. In addition, the ball joint connection part is adjustable. When the position of the test piece is deviated, eccentric loading will occur, causing the upper loading part to no longer be horizontal. At this time, the position of the test piece needs to be adjusted. This feedback mechanism helps improve test accuracy.
本实施例装置可用于混凝土立方体试块或混凝土棱形试块的劈裂试验。The device of this embodiment can be used for the splitting test of concrete cube test blocks or concrete prismatic test blocks.
实施例2Example 2
本实施例包括球铰连接部分、加载部分和支撑件,支撑件上设有待测试件,所述的加载部分通过球铰连接部分连接疲劳试验机的作动器并对待测试件进行压力加载;This embodiment includes a ball joint connection part, a loading part and a support part. The support part is provided with a piece to be tested, and the loading part is connected to the actuator of the fatigue testing machine through the ball joint connection part and performs pressure loading on the test piece;
加载部分包括上部加载部分和下部加载部分,上部加载部分和下部加载部分分别设置于待测试件的上下两端;上部加载部分包括顶板、至少两个上部加载件和数量与上部加载件相等的螺杆,顶板通过球铰连接部分连接疲劳试验机的作动器,顶板上开有与上部加载件数量相等的矩形槽,上部加载件的顶部设有数量与矩形槽相等的凸起,凸起的形状与矩形槽相匹配并嵌入至矩形槽中,且凸起在沿矩形槽延伸方向上开有供螺杆通过的孔洞,每个上部加载件凸起上的孔洞均只有一个设有内螺纹以匹配螺杆,且每个设有内螺纹的孔洞均不处于同一个矩形槽内,顶板在矩形槽位置的两侧端部开有通孔以供螺杆穿入至矩形槽中并穿过凸起上的孔洞,通过旋转螺杆可实现上部加载件在矩形槽内滑动,且一根螺杆相对应地仅控制一个上部加载件的滑动,上部加载件的底部为齿状凸起并接触待测试件的上端;下部加载部分包括至少一个下部加载件,下部加载件顶部设有齿状凸起并接触待测试件的下端;支撑件为整平辅助件,用于水平支撑待测试件,并用于确保上、下加载部分平齐,整平辅助件为矩形体,顶面放置待测试件,且中部留有用于容纳下部加载件的空隙。The loading part includes an upper loading part and a lower loading part. The upper loading part and the lower loading part are respectively arranged at the upper and lower ends of the test piece; the upper loading part includes a top plate, at least two upper loading parts and a number of screws equal to the upper loading parts. , the top plate is connected to the actuator of the fatigue testing machine through a ball hinge connection part. The top plate is provided with a number of rectangular grooves equal to the number of upper loading parts. The top of the upper loading part is provided with a number of protrusions equal to the number of rectangular grooves. The shape of the protrusions It matches and is embedded in the rectangular groove, and the protrusion has holes along the extending direction of the rectangular groove for the screw rod to pass through. Only one of the holes on the protrusion of each upper loading member is provided with an internal thread to match the screw rod. , and each hole with internal threads is not in the same rectangular groove. The top plate has through holes at both ends of the rectangular groove for the screw rod to penetrate into the rectangular groove and pass through the hole on the boss. , the upper loading part can slide in the rectangular groove by rotating the screw, and one screw only controls the sliding of one upper loading part. The bottom of the upper loading part is a tooth-like protrusion and contacts the upper end of the test piece; the lower part The loading part includes at least one lower loading part. The top of the lower loading part is provided with a toothed protrusion and contacts the lower end of the test piece; the support part is a leveling auxiliary part, used to horizontally support the test piece and to ensure upper and lower loading. The parts are flush, the leveling auxiliary part is a rectangular body, the test piece is placed on the top surface, and there is a gap in the middle to accommodate the lower loading part.
本实施例还同样包括与实施例1相同的球铰连接部分、腐蚀溶液箱、橡胶限位块、滑动条、锁紧螺钉和气泡水准仪。This embodiment also includes the same ball joint connection part, corrosion solution tank, rubber limit block, sliding bar, locking screw and bubble level as in Embodiment 1.
本实施例2与实施例1不同之处,在于上下部加载件的数量均为多个,这样可满足不同情况下对于试件多点进行加载试验的需要。同时为了加工方便的需要,本实施例在上部加载件的顶部设有数量与矩形槽相等的凸起。实际上也可根据具体需要,每个上部加载件顶部只设置一个凸起,且不同的上部加载件的凸起根据对应不同矩形槽的具体位置而不同。The difference between Embodiment 2 and Embodiment 1 is that the number of upper and lower loading parts is multiple, which can meet the needs of loading tests at multiple points on the specimen under different circumstances. At the same time, for the convenience of processing, this embodiment is provided with a number of protrusions equal to the number of rectangular grooves on the top of the upper loading member. In fact, according to specific needs, only one protrusion can be provided on the top of each upper loading part, and the protrusions of different upper loading parts are different according to the specific positions corresponding to different rectangular grooves.
如图1、图2所示,整个上部加载部分3通过在顶板301钻孔并通过球铰连接部分2与疲劳试验机作动器1进行安装连接,球铰连接部分2具体构造如图3所示。顶板301中部设有矩形槽供上部加载件305滑动,两根螺杆303分别穿过两个上部加载件305以及顶板301,旋转螺杆303可实现上部加载件305的滑动。如图4所示,上部加载件305开设两个圆形孔洞,一个孔洞设有与螺杆303相适应的螺纹,而另一个孔洞则光滑,因此可实现一根螺杆303相对应地只控制一个上部加载件305的位置移动,从而可以根据不同试件尺寸调整上部加载件305位置。As shown in Figures 1 and 2, the entire upper loading part 3 is installed and connected to the fatigue testing machine actuator 1 through the spherical hinge connection part 2 by drilling holes in the top plate 301. The specific structure of the spherical hinge connection part 2 is as shown in Figure 3. Show. A rectangular slot is provided in the middle of the top plate 301 for the upper loading part 305 to slide. Two screw rods 303 pass through the two upper loading parts 305 and the top plate 301 respectively. Rotating the screw rod 303 can realize the sliding of the upper loading part 305. As shown in Figure 4, the upper loading member 305 has two circular holes. One hole is provided with threads suitable for the screw 303, while the other hole is smooth. Therefore, one screw 303 can control only one upper part. The position of the loading part 305 moves, so that the position of the upper loading part 305 can be adjusted according to different specimen sizes.
所述橡胶限位块306用于卡住螺杆303,防止上部加载件305在试验过程中位置变动。所述滑动条及锁紧螺钉302可沿顶板301滑动,当滑动条的位置确定,通过拧紧螺钉可固定橡胶限位块306,从而进一步固定上部加载件305,如图5所示。The rubber stopper 306 is used to block the screw 303 to prevent the position of the upper loading member 305 from changing during the test. The sliding bar and locking screw 302 can slide along the top plate 301. When the position of the sliding bar is determined, the rubber stopper 306 can be fixed by tightening the screw, thereby further fixing the upper loading member 305, as shown in Figure 5.
所述气泡水平仪304固定于顶板301,用于保证整个上部加载部分3水平。所述支撑件5用于水平支撑待测试件,并确保上、下加载部分平行且对齐,如图6和图7所示。试验开始前,将支撑件5移走即可进行疲劳加载试验。气泡水平仪304与支撑件5均用于确保加载装置的位置精确,提高控制精度。The bubble level 304 is fixed on the top plate 301 to ensure that the entire upper loading part 3 is level. The support member 5 is used to horizontally support the test piece and ensure that the upper and lower loading parts are parallel and aligned, as shown in Figures 6 and 7. Before the test starts, the support 5 can be removed to perform the fatigue loading test. The bubble level 304 and the support 5 are both used to ensure the accurate position of the loading device and improve control accuracy.
所述腐蚀溶液箱7穿过下部加载件6并装有溶液用于模拟腐蚀环境,如有需要,也可将腐蚀溶液箱7替换成已有的密闭盐雾箱或是海水循环动力装置等。下部加载件6与底部钢板焊接成整体,再利用螺栓与疲劳试验机底座连接。The corrosive solution tank 7 passes through the lower loading member 6 and contains solution for simulating the corrosive environment. If necessary, the corrosive solution tank 7 can be replaced with an existing closed salt spray tank or a seawater circulation power device. The lower loading part 6 is welded to the bottom steel plate as a whole, and then connected to the fatigue testing machine base using bolts.
基于本发明装置并参照规范《Standard test method for measurement offatigue crack growth rates》可开展腐蚀疲劳裂纹扩展试验。基本试验方法为:将单边缺口试件倒装,使试件缺口位于腐蚀溶液水面位置,引伸计安装于试件缺口位置,根据柔度法,借助引伸计监测单边缺口试件开口位移,从而监测得到试件在腐蚀溶液与疲劳荷载耦合作用下的裂纹扩展速率。Based on the device of the invention and with reference to the standard "Standard test method for measuring offatigue crack growth rates", corrosion fatigue crack growth tests can be carried out. The basic test method is: turn the unilateral notched specimen upside down so that the notch of the specimen is located at the water surface of the corrosive solution, and install the extensometer at the notch position of the specimen. According to the flexibility method, use the extensometer to monitor the opening displacement of the unilateral notched specimen. Thus, the crack growth rate of the specimen under the coupling action of corrosive solution and fatigue load can be monitored.
基于本发明装置并参照规范《混凝土结构试验方法标准》也可模拟小型梁式构件在腐蚀环境-疲劳荷载耦合作用下的抗弯性能试验,研究环境-疲劳耦合作用下构件的寿命和抗弯刚度等性能退化规律。Based on the device of the invention and referring to the specification "Standard for Test Methods of Concrete Structures", the bending performance test of small beam-type components under the coupling effect of corrosive environment and fatigue load can also be simulated to study the service life and bending stiffness of the component under the coupling effect of environment and fatigue load. and other performance degradation rules.
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