CN107311185A - A kind of preparation method of superelevation porosity porous silica - Google Patents
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Abstract
本发明属于材料技术领域,具体为一种超高孔隙率超轻多孔二氧化硅的制备方法。本发明采用有机硅的预聚物作为油包水乳液的稳定剂,这种有机硅预聚体在油水界面上与水发生接触后会水解生成羟基具有界面活性,并进一步缩合生成硅氧硅键;有机硅前驱体水解缩合后在油水界面上形成多孔的骨架结构,然后将油相和水相同时去除,留下界面上的二氧化硅骨架,就可以得到超高孔隙率的多孔二氧化硅材料。本发明方法操作工艺简单,得到的多孔材料孔隙率能达到99%,比表面积能达到755 m2/g。
The invention belongs to the technical field of materials, in particular to a preparation method of ultra-high porosity ultra-light porous silica. The present invention uses organosilicon prepolymers as stabilizers for water-in-oil emulsions. This organosilicon prepolymers will be hydrolyzed to form hydroxyl groups with interfacial activity after contacting with water at the oil-water interface, and further condense to form silicon-oxygen-silicon bonds. ; After the organic silicon precursor is hydrolyzed and condensed, a porous skeleton structure is formed on the oil-water interface, and then the oil phase and the water phase are removed at the same time, leaving the silica skeleton on the interface, and the porous silica with ultra-high porosity can be obtained Material. The method of the invention has simple operation process, and the porosity of the obtained porous material can reach 99%, and the specific surface area can reach 755 m 2 /g.
Description
技术领域technical field
本发明属于材料技术领域,具体涉及一种超高孔隙率多孔二氧化硅的制备方法。The invention belongs to the technical field of materials, and in particular relates to a preparation method of ultrahigh-porosity porous silicon dioxide.
背景技术Background technique
多孔材料在催化,吸附储气,分离,组织工程支架等方面有着重要的应用。目前制备多孔材料的方法有直接合成法,相分离法,模板法,嵌段共聚物,其中高内相乳液模板法被广泛用于制备高孔隙率,孔结构可调的多孔材料。高内相乳液是指内相体积高于74%的一类乳液,乳液的内相去除之后会生成孔隙。因为内相体积会受到乳液稳定性的限制,特别是在乳液聚合时容易破乳,所以采用高内相乳液模板法制备的多孔材料的孔隙率一般不高于90%。Porous materials have important applications in catalysis, adsorption and gas storage, separation, and tissue engineering scaffolds. At present, the methods for preparing porous materials include direct synthesis, phase separation, template method, and block copolymer, among which the high internal phase emulsion template method is widely used to prepare porous materials with high porosity and adjustable pore structure. High internal phase emulsion refers to a type of emulsion whose internal phase volume is higher than 74%, and pores will be formed after the internal phase of the emulsion is removed. Because the volume of the internal phase is limited by the stability of the emulsion, especially when the emulsion is easily broken during emulsion polymerization, the porosity of the porous material prepared by the high internal phase emulsion template method is generally not higher than 90%.
本发明以乳液为模板制备了孔隙率高达99%的多孔二氧化硅材料。首先是将有机硅氧烷预聚得到一种超支化的亲油性较好的硅氧烷预聚体,这种硅氧烷预聚体分子能够调节与水反应的程度来控制生成羟基的量,获得合适的亲水亲油性,进而稳定油包水的高内相乳液。处于油水界面上的在加热过程中会进一步溶胶凝胶(sol-gel)生成二氧化硅的骨架结构,然后将油相溶剂和水相去除之后,就得到了超高孔隙率的多孔二氧化硅材料。The invention uses the emulsion as a template to prepare a porous silicon dioxide material with a porosity as high as 99%. The first is to prepolymerize organosiloxane to obtain a hyperbranched siloxane prepolymer with good lipophilicity. This siloxane prepolymer molecule can adjust the degree of reaction with water to control the amount of hydroxyl groups formed. Obtain suitable hydrophilic and lipophilic properties, and then stabilize the water-in-oil high internal phase emulsion. At the oil-water interface, the sol-gel (sol-gel) will further generate a silica skeleton structure during the heating process, and then remove the oil phase solvent and the water phase to obtain ultra-high porosity porous silica Material.
发明内容Contents of the invention
本发明的目的在于提供一种制备超高孔隙率多孔二氧化硅的制备方法,通过该方法制备的二氧化硅多孔材料具有高达99%的孔隙率,高达755 m2/g的比表面积。The purpose of the present invention is to provide a method for preparing porous silica with ultra-high porosity. The silica porous material prepared by the method has a porosity as high as 99% and a specific surface area as high as 755 m 2 /g.
本发明提供的制备超高孔隙率多孔二氧化硅的方法,其具体步骤是,首先将有机硅前驱体预聚得到一种超支化的亲油性较好的硅氧烷预聚体,这种硅氧烷预聚体能够调节与水反应的程度来控制生成羟基的量,获得合适的亲水亲油性,进而稳定油包水的高内相乳液。处于油水界面上的硅氧烷预聚体分子在加热过程中会进一步溶胶凝胶生成二氧化硅的骨架结构,然后将油相溶剂和水相去除之后,就得到了超高孔隙率的多孔二氧化硅材料。The method for preparing porous silica with ultra-high porosity provided by the present invention comprises the following steps: firstly, prepolymerizing the organosilicon precursor to obtain a hyperbranched siloxane prepolymer with good lipophilicity; Oxyalkylene prepolymers can adjust the degree of reaction with water to control the amount of hydroxyl groups formed, obtain suitable hydrophilic and lipophilic properties, and then stabilize the water-in-oil high internal phase emulsion. The siloxane prepolymer molecules at the oil-water interface will further sol-gel to form a silica skeleton structure during the heating process, and then remove the oil phase solvent and the water phase to obtain a porous silica with ultra-high porosity. Silicon oxide material.
本发明的具体步骤如下:Concrete steps of the present invention are as follows:
(1)首先将一种有机硅的前驱体与醋酸酐按照摩尔比1:0.1~10的比例,在一种钛催化剂作用下制备分子量在500~5000 g▪mol-1的硅预聚体;(1) First, prepare a silicon prepolymer with a molecular weight of 500-5000 g mol -1 under the action of a titanium catalyst with a precursor of organosilicon and acetic anhydride at a molar ratio of 1:0.1-10;
(2)取上述硅预聚体溶于有机溶剂中作为油相,硅预聚体的质量占油相总质量的1~80%,然后准确量取一定量的蒸馏水,水的体积是油相总体积的1~6倍,将量取好的水与配置好的油相混合并乳化,得到油包水的乳液;所述有机溶剂能够溶解有机硅预聚体,且和水相不溶;(2) Take the above-mentioned silicon prepolymer dissolved in an organic solvent as the oil phase. The mass of the silicon prepolymer accounts for 1-80% of the total mass of the oil phase, and then accurately measure a certain amount of distilled water. The volume of water is the oil phase 1 to 6 times the total volume, mix and emulsify the measured water with the prepared oil phase to obtain a water-in-oil emulsion; the organic solvent can dissolve the silicone prepolymer and is insoluble with the water phase;
(3)将上述制备好的乳液转移至高压反应釜里,在温度为50~100℃的鼓风烘箱中反应10~20 h;(3) Transfer the prepared emulsion above to a high-pressure reactor, and react in a blast oven at a temperature of 50-100°C for 10-20 h;
(4)将步骤(3)中的反应产物转移到索氏抽提器中,以丙酮为溶剂抽提10~24 h,烘干,即得到具有超高孔隙率的多孔二氧化硅材料。(4) Transfer the reaction product in step (3) to a Soxhlet extractor, extract with acetone as a solvent for 10-24 h, and dry to obtain a porous silica material with ultra-high porosity.
本发明所制备的硅预聚体能够稳定油包水的乳液,并且能够在油水界面上发生水解缩合并形成界面上的骨架结构,最后将油相溶剂和水相去除,得到超高孔隙率的多孔硅材料。The silicon prepolymer prepared by the invention can stabilize the water-in-oil emulsion, and can undergo hydrolysis and condensation on the oil-water interface to form a skeleton structure on the interface, and finally remove the oil phase solvent and the water phase to obtain ultra-high porosity porous silicon material.
本发明中所采用的有机硅前驱体,选自甲基三乙氧基硅烷,二甲基二乙氧基硅烷,四乙氧基硅烷,或γ-甲基丙烯酰氧基丙基三甲氧基硅烷中的一种或者几种。The organosilicon precursor used in the present invention is selected from methyltriethoxysilane, dimethyldiethoxysilane, tetraethoxysilane, or γ-methacryloxypropyltrimethoxy One or more of silanes.
本发明中所采用的有机溶剂能够溶解有机硅预聚体,且和水相不溶,可以是二甲苯,甲苯,环己烷,石油醚中的一种,也可以为可聚合单体,如苯乙烯,二苯乙烯,甲基丙烯酸甲酯,丙烯腈中的一种。The organic solvent used in the present invention can dissolve the organosilicon prepolymer and is insoluble with the water phase. It can be one of xylene, toluene, cyclohexane, and petroleum ether, or it can be a polymerizable monomer, such as benzene One of ethylene, stilbene, methyl methacrylate, and acrylonitrile.
本发明所采用的制备方法能够制备孔隙率高达99%的多孔二氧化硅材料,其密度很轻,能够达到20 mg▪cm-1。The preparation method adopted in the present invention can prepare a porous silica material with a porosity as high as 99%, and its density is very light, reaching 20 mg·cm -1 .
本发明制备的超高孔隙率多孔二氧化硅材料具有层级多孔结构,大孔的尺寸在2~20 μm,小孔的尺寸在2~4 nm。The ultrahigh-porosity porous silica material prepared by the present invention has a hierarchical porous structure, the size of the large pores is 2-20 μm, and the size of the small pores is 2-4 nm.
本发明操作工艺简单,成本较低,能够制备非常高孔隙率的多孔二氧化硅材料,具有高达755 m2▪g-1的比表面积。The invention has simple operation process and low cost, can prepare porous silicon dioxide material with very high porosity, and has a specific surface area as high as 755 m 2 ▪g -1 .
附图说明Description of drawings
图1是实施例1中制备出的超高孔隙率的多孔二氧化硅材料的场发射扫描电镜照片。FIG. 1 is a field emission scanning electron micrograph of the ultrahigh-porosity porous silica material prepared in Example 1.
具体实施方式detailed description
以下实施例用于说明本发明,但不用来限制本发明的范围,凡是依据本发明的技术实质对以下实例所作的任何简单修改、等同变换或修饰,均仍属于本发明技术方案的范围内。The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention. Any simple modification, equivalent transformation or modification made to the following examples according to the technical essence of the present invention still belong to the scope of the technical solution of the present invention.
以下实施例中,所用到的有机硅氧烷有甲基三乙氧基硅烷,四乙氧基硅烷,或γ-甲基丙烯酰氧基丙基三甲氧基硅烷In the following examples, the organosiloxanes used are methyltriethoxysilane, tetraethoxysilane, or γ-methacryloxypropyltrimethoxysilane
以下实施例中的原料均为市售商品。The raw materials in the following examples are all commercially available products.
实施例1Example 1
1.将甲基三乙氧基硅烷与乙酸酐按照摩尔比1:0.5混合,然后加入摩尔比占甲基三乙氧基硅烷1 %的四乙氧基钛作为催化剂,在温度为140 ℃条件下反应4 h,减压蒸馏得到浅黄色的甲基三乙氧基硅烷的预聚体。1. Mix methyltriethoxysilane and acetic anhydride in a molar ratio of 1:0.5, and then add tetraethoxytitanium with a molar ratio of 1% of methyltriethoxysilane as a catalyst, at a temperature of 140 °C The reaction was carried out for 4 h, and the prepolymer of light yellow methyltriethoxysilane was obtained by distillation under reduced pressure.
2.将160 g甲基三乙氧基硅烷的预聚体溶于230 g二甲苯中, 然后将1600 g pH为7的蒸馏水水缓慢加入到混合液并均质乳化5 min,转速为10000 rpm,得到油包水的乳液。2. Dissolve 160 g of the prepolymer of methyltriethoxysilane in 230 g of xylene, then slowly add 1600 g of distilled water with a pH of 7 to the mixture and homogeneously emulsify for 5 min at a speed of 10000 rpm , to obtain a water-in-oil emulsion.
3.将上述乳液转移至密闭反应器里,在温度为80℃的鼓风烘箱中反应10h。3. Transfer the above emulsion to a closed reactor, and react for 10 hours in a blast oven at a temperature of 80°C.
4.将步骤3中的反应产物转移到索氏抽提器中,以丙酮为溶剂抽提10 h,80 ℃鼓风烘箱中干燥后得到具有超高孔隙率的多孔二氧化硅材料,孔隙率为98.9%。4. Transfer the reaction product in step 3 to a Soxhlet extractor, extract with acetone for 10 h, and dry it in a blast oven at 80°C to obtain a porous silica material with ultra-high porosity. 98.9%.
实施例2Example 2
1.实验装置及操作同实施例1,将甲基三乙氧基硅烷换成四乙氧基硅烷,四乙氧基硅烷与乙酸酐的摩尔比换成1:10,四乙氧基钛换成四甲氧基钛作催化剂,四甲氧基钛的比例为四乙氧基硅烷的0.1 %。1. The experimental device and operation are the same as in Example 1, the methyltriethoxysilane is replaced by tetraethoxysilane, the molar ratio of tetraethoxysilane and acetic anhydride is replaced by 1:10, and the tetraethoxytitanium is replaced by Tetramethoxytitanium is used as a catalyst, and the proportion of tetramethoxytitanium is 0.1% of that of tetraethoxysilane.
2.实验装置及操作同实施例1,将160 g甲基三乙氧基硅烷的预聚体换成100 g 四乙氧基硅烷的预聚体,将230 g 二甲苯换成1000 g 甲苯,将1600 g pH为7 的蒸馏水换成1200 g pH为1的蒸馏水,蒸馏水的pH由盐酸调节。2. Experimental device and operation are the same as embodiment 1, the prepolymer of 160 g methyltriethoxysilane is changed into the prepolymer of 100 g tetraethoxysilane, 230 g xylene is changed into 1000 g toluene, 1600 g of distilled water with a pH of 7 was replaced with 1200 g of distilled water with a pH of 1, and the pH of the distilled water was adjusted by hydrochloric acid.
3.实验装置及操作同实施例1,将鼓风烘箱加热换成水浴加热,温度换成50 ℃,反应时间换成 20 h。3. The experimental device and operation are the same as in Example 1, but the heating in the blast oven is replaced by water bath heating, the temperature is replaced by 50 °C, and the reaction time is replaced by 20 h.
4. 步骤3中的反应产物直接放在80℃鼓风烘箱中干燥后得到具有超高孔隙率的多孔二氧化硅材料,孔隙率为99.0%。4. The reaction product in step 3 was directly dried in an 80°C blast oven to obtain a porous silica material with an ultra-high porosity of 99.0%.
实施例3Example 3
1.实验装置及操作同实施例1,将甲基三乙氧基硅烷换成γ-甲基丙烯酰氧基丙基三甲氧基硅烷和四乙氧基硅烷的混合物,γ-甲基丙烯酰氧基丙基三甲氧基硅烷与四乙氧基硅烷的摩尔比为1:5,硅氧烷总摩尔数与乙酸酐的比为1: 1,四乙氧基钛占硅氧烷总摩尔数的0.1 %。1. The experimental device and operation are the same as in Example 1, and the methyltriethoxysilane is replaced by a mixture of γ-methacryloxypropyl trimethoxysilane and tetraethoxysilane, and γ-methacryl The molar ratio of oxypropyltrimethoxysilane to tetraethoxysilane is 1:5, the ratio of total moles of siloxane to acetic anhydride is 1:1, and tetraethoxytitanium accounts for the total moles of siloxane 0.1% of.
2.实验装置及操作同实施例1,将甲基三乙氧基硅烷的预聚体换成γ-甲基丙烯酰氧基丙基三甲氧基硅烷与四乙氧基硅烷共同预聚后的预聚体,将230 g二甲苯换成230 g二甲苯和苯乙烯的混合物,苯乙烯占二甲苯质量分数的5 %, 加入质量分数占苯乙烯质量0.5%的引发剂AIBN。2. The experimental device and operation are the same as in Example 1, and the prepolymer of methyltriethoxysilane is replaced by γ-methacryloxypropyltrimethoxysilane and tetraethoxysilane after prepolymerization. For the prepolymer, 230 g xylene is replaced with a mixture of 230 g xylene and styrene, and styrene accounts for 5% of the xylene mass fraction, and the initiator AIBN whose mass fraction accounts for 0.5% of the styrene mass fraction is added.
3.实验装置及操作同实施例1。3. The experimental device and operation are the same as in Example 1.
4.实验装置及操作同实施例1,所制备的多孔材料孔隙率能达到98.5%。4. The experimental device and operation are the same as in Example 1, and the porosity of the prepared porous material can reach 98.5%.
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