CN107307261B - An intelligent multi-purpose liquid sterilizer - Google Patents
An intelligent multi-purpose liquid sterilizer Download PDFInfo
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- CN107307261B CN107307261B CN201710684667.1A CN201710684667A CN107307261B CN 107307261 B CN107307261 B CN 107307261B CN 201710684667 A CN201710684667 A CN 201710684667A CN 107307261 B CN107307261 B CN 107307261B
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- 239000007788 liquid Substances 0.000 title claims abstract description 19
- 230000001954 sterilising effect Effects 0.000 claims abstract description 48
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 47
- 238000000265 homogenisation Methods 0.000 claims abstract description 20
- 239000002994 raw material Substances 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 3
- 239000000498 cooling water Substances 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 241000894006 Bacteria Species 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 17
- 238000001816 cooling Methods 0.000 abstract description 7
- 238000009928 pasteurization Methods 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 abstract 2
- 235000013361 beverage Nutrition 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000796 flavoring agent Substances 0.000 description 3
- 235000019634 flavors Nutrition 0.000 description 3
- 244000052616 bacterial pathogen Species 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 235000015097 nutrients Nutrition 0.000 description 2
- 241001122767 Theaceae Species 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 235000021056 liquid food Nutrition 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 235000013322 soy milk Nutrition 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/40—Preservation of foods or foodstuffs, in general by heating loose unpacked materials
- A23B2/42—Preservation of foods or foodstuffs, in general by heating loose unpacked materials while they are progressively transported through the apparatus
- A23B2/46—Preservation of foods or foodstuffs, in general by heating loose unpacked materials while they are progressively transported through the apparatus with transport through tubes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/05—Preservation of foods or foodstuffs, in general by heating using irradiation or electric treatment
- A23B2/055—Preservation of foods or foodstuffs, in general by heating using irradiation or electric treatment with infrared rays
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/80—Freezing; Subsequent thawing; Cooling
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B70/00—Preservation of non-alcoholic beverages
- A23B70/30—Preservation of non-alcoholic beverages by heating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B70/00—Preservation of non-alcoholic beverages
- A23B70/30—Preservation of non-alcoholic beverages by heating
- A23B70/35—Preservation of non-alcoholic beverages by heating by irradiation or electric treatment
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
- Non-Alcoholic Beverages (AREA)
Abstract
Description
技术领域Technical field
本发明涉及饮品安全领域，尤其涉及一种智能多用途液体灭菌机。The invention relates to the field of beverage safety, and in particular to an intelligent multi-purpose liquid sterilizing machine.
背景技术Background technique
传统的液态食品灭菌常采用以下三种灭菌方法：Traditional liquid food sterilization often uses the following three sterilization methods:
巴氏灭菌法(pasteurization)，亦称低温消毒法，冷杀菌法，是一种利用较低的温度既可杀死病菌又能保持物品中营养物质风味不变的消毒法，常常被广义地用于定义需要杀死各种病原菌的热处理方法。具体是把液体快速加热到80℃左右，保温20分钟，然后快速冷却。Pasteurization, also known as low-temperature disinfection or cold sterilization, is a disinfection method that uses lower temperatures to kill germs while keeping the flavor of nutrients in items unchanged. It is often referred to in a broad sense. Used to define heat treatment methods required to kill various pathogenic bacteria. Specifically, the liquid is quickly heated to about 80°C, kept warm for 20 minutes, and then quickly cooled.
超巴氏灭菌法，即在原有巴氏灭菌法的基础上，将灭菌温度提高至95-120℃，灭菌时间30-300秒，然后快速冷却。Ultra-pasteurization method is based on the original pasteurization method, increasing the sterilization temperature to 95-120°C, sterilizing time 30-300 seconds, and then rapidly cooling.
超高温瞬时灭菌，超高温杀菌是指将流体或半流体在28s内加热到135～150℃，然后再迅速冷却到30～40℃。目前这种杀菌技术已广泛应用于牛乳、果汁及各种饮料、豆乳茶、酒等产品的生产过程。Ultra-high temperature instant sterilization, ultra-high temperature sterilization refers to heating the fluid or semi-fluid to 135~150℃ within 28 seconds, and then quickly cooling it to 30~40℃. At present, this sterilization technology has been widely used in the production process of milk, juice, various beverages, soy milk tea, wine and other products.
上述三种灭菌方法的灭菌机需要配庞大的锅炉等辅属设备，才能达到灭菌的目的。该灭菌系统的缺点很多:1、投资大；2、占地面积大；3、生产成本高；4、污染环境；5、需大量工作人员；6、生产设备复杂；7、破坏饮品的营养成分和天然风味。The sterilizers for the above three sterilization methods need to be equipped with huge boilers and other auxiliary equipment to achieve the purpose of sterilization. This sterilization system has many disadvantages: 1. Large investment; 2. Large floor area; 3. High production cost; 4. Environmental pollution; 5. Requires a large number of workers; 6. Complex production equipment; 7. Destroys the nutrition of drinks Ingredients and natural flavors.
针对不同的饮品生产企业和不同的食材特性也决定了其适用的灭菌方法。Different beverage production companies and different ingredients characteristics also determine the applicable sterilization methods.
但随着饮品种类的日趋丰富，大众对食品饮品安全的重视，食品饮品安全领域的国家标准、行业标准日趋完善细化，对饮品灭菌工艺及灭菌设备要求更高，灭菌设备分类越来越精细，设备专用性发展趋势愈显突出，相应的设备的研发、使用带来的资源消耗增大，环境污染加剧。如果能够设计一种新型的多用途灭菌装置，实现一机两用，甚至一机多用，一台灭菌机可以实现所有的饮品液体的灭菌，就能够降㡳生产饮品成本、解决高污染带来的不利问题。However, as the types of beverages become increasingly diverse, the public pays more attention to the safety of food and beverages. National standards and industry standards in the field of food and beverage safety are becoming increasingly refined and refined. The requirements for beverage sterilization processes and sterilization equipment are higher, and the classification of sterilization equipment is becoming more and more sophisticated. As the equipment becomes more and more sophisticated, the development trend of equipment specialization becomes more and more prominent. The research and development and use of corresponding equipment will increase resource consumption and intensify environmental pollution. If a new multi-purpose sterilization device can be designed to achieve dual uses in one machine, or even multiple uses in one machine, one sterilizing machine can sterilize all beverage liquids, which can reduce the cost of producing beverages and solve high pollution. adverse problems brought about.
发明内容Contents of the invention
本发明的目的是提供一种智能多用途液体灭菌机。The purpose of the present invention is to provide an intelligent multi-purpose liquid sterilizer.
为实现上述发明目的，本发明的技术方案是：一种智能多用途液体灭菌机，包括冷热交换器，冷热交换器依次与巴氏灭菌器、高温灭菌器连通，冷热交换器还连接有均质机，红外线发热器分层置于高温灭菌器的回型管路间；In order to achieve the above-mentioned object of the invention, the technical solution of the present invention is: an intelligent multi-purpose liquid sterilizer, including a hot and cold exchanger, which is connected with a pasteurizer and a high-temperature sterilizer in turn, and the hot and cold exchanger The sterilizer is also connected to a homogenizer, and the infrared heater is placed in layers between the return pipelines of the high-temperature sterilizer;
所述冷热交换器包括预热器、冷却器，所述预热器包括均质前预热器和均质后预热器，均质前预热器通过进料管与高压多级泵连通，均质前预热器通过均质进料管与均质机连通，均质机通过均质出料管连通均质后预热器，均质后预热器通过巴氏灭菌器进料管与巴氏灭菌器连通，巴氏灭菌器通过高温灭菌器进料管与高温灭菌器连通，高温灭菌器出料管经预热器、冷却器与无菌分流器连通，无菌分流器分别与原料罐、包装机连通；The cold and heat exchanger includes a preheater and a cooler. The preheater includes a pre-homogenizer preheater and a post-homogenizer preheater. The pre-homogenizer preheater is connected to a high-pressure multi-stage pump through a feed pipe. , the preheater before homogenization is connected to the homogenizer through the homogenization feed pipe, the homogenizer is connected to the post-homogenization preheater through the homogenization discharge pipe, and the post-homogenization preheater is fed through the pasteurizer The tube is connected to the pasteurizer, the pasteurizer is connected to the high-temperature sterilizer through the high-temperature sterilizer feed pipe, and the high-temperature sterilizer discharge pipe is connected to the sterile diverter through the preheater, cooler, and sterile diverter. The sterile diverter is connected to the raw material tank and packaging machine respectively;
所述高压多级泵分别与原料罐、清洗桶连通；所述高压多级泵、冷热交换器、巴氏灭菌器、高温灭菌器、均质机分别通过主控制柜控制，主控制柜设有触控屏；所述冷热交换器、巴氏灭菌器、高温灭菌器置于灭菌柜内。The high-pressure multi-stage pump is connected to the raw material tank and the cleaning barrel respectively; the high-pressure multi-stage pump, cold and heat exchanger, pasteurizer, high temperature sterilizer and homogenizer are respectively controlled by the main control cabinet. The cabinet is equipped with a touch screen; the heat and cold exchanger, pasteurizer and high temperature sterilizer are placed in the sterilization cabinet.
所述均质进料管与均质出料管分别通过均质转换阀、单向阀连通。The homogeneous feed pipe and the homogeneous discharge pipe are connected through a homogeneous switching valve and a one-way valve respectively.
所述高温灭菌器置于保温体内，所述红外线发热器的工作灭菌温度为138-148℃，灭菌时间3-5秒，所述巴氏灭菌器灭菌温度为95℃，灭菌时间3-1800秒。The high-temperature sterilizer is placed in an insulating body. The working sterilization temperature of the infrared heater is 138-148°C and the sterilization time is 3-5 seconds. The sterilization temperature of the pasteurizer is 95°C. Bacteria time 3-1800 seconds.
所述进料管上设有流量显示仪。The feed pipe is provided with a flow indicator.
还外接有冷却水。There is also external cooling water.
本发明的有益效果是：The beneficial effects of the present invention are:
1、本发明包括巴氏灭菌和高温灭菌两种灭菌方法，满足所有液体的灭菌需要；灭菌温度、时间均可以实时控制、监测，自动化程度高，采用国际先进的智能温控系统，温度控制精度可达0.2℃，满足各种液体饮品的灭菌工艺要求。1. The present invention includes two sterilization methods, pasteurization and high-temperature sterilization, to meet the sterilization needs of all liquids; the sterilization temperature and time can be controlled and monitored in real time, with a high degree of automation, and adopts internationally advanced intelligent temperature control. System, the temperature control accuracy can reach 0.2℃, which can meet the sterilization process requirements of various liquid drinks.
2、本发明灭菌过程中的预热、冷却装置结构合理，科学高效，可以实现连续灭菌，省去常用灭菌设备连续灭菌过程中的借助外部复杂预热冷却结构的预热冷却过程，降低了生产成本，提高了生产效率。2. The preheating and cooling device in the sterilization process of the present invention has a reasonable structure, is scientific and efficient, can realize continuous sterilization, and eliminates the need for the preheating and cooling process with the help of external complex preheating and cooling structures in the continuous sterilization process of common sterilization equipment. , reducing production costs and improving production efficiency.
附图说明Description of drawings
图1为本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
具体实施方式Detailed ways
下面将结合附图对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
如图1所示，一种智能多用途液体灭菌机，包括冷热交换器1，冷热交换器1依次与巴氏灭菌器13、高温灭菌器11连通，冷热交换器1还连接有均质机10，红外线发热器12分层置于高温灭菌器11的回型管路间。As shown in Figure 1, an intelligent multi-purpose liquid sterilizer includes a hot and cold exchanger 1, which is connected to a pasteurizer 13 and a high temperature sterilizer 11 in turn. The hot and cold exchanger 1 also A homogenizer 10 is connected, and an infrared heater 12 is placed in layers between the return pipelines of the high-temperature sterilizer 11 .
所述冷热交换器1包括预热器4、冷却器2，所述预热器3包括均质前预热器4和均质后预热器5，均质前预热器4通过进料管6与高压多级泵7连通，均质前预热器4通过均质进料管8与均质机10连通，均质机10通过均质出料管9连通均质后预热器5，均质后预热器5通过巴氏灭菌器进料管12与巴氏灭菌器13连通，巴氏灭菌器13通过高温灭菌器进料管14与高温灭菌器11连通，高温灭菌器出料管15经预热器4、冷却器2与无菌分流器16连通，无菌分流器16分别与原料罐17、包装机18连通。高温灭菌器出料管15先流经预热器4，高温灭菌后的液体首先与需要预热的均质、原液进行热交换，充分利用热能，降到一定温度后，再通过使用水循环的冷却器2降温，节能环保。The cold and heat exchanger 1 includes a preheater 4 and a cooler 2. The preheater 3 includes a pre-homogenization preheater 4 and a post-homogenization preheater 5. The pre-homogenization preheater 4 passes through the feed Pipe 6 is connected to the high-pressure multi-stage pump 7, the preheater 4 before homogenization is connected to the homogenizer 10 through the homogenization feed pipe 8, and the homogenizer 10 is connected to the post-homogenization preheater 5 through the homogenization discharge pipe 9 , after homogenization, the preheater 5 is connected to the pasteurizer 13 through the pasteurizer feed pipe 12, and the pasteurizer 13 is connected to the high temperature sterilizer 11 through the high temperature sterilizer feed pipe 14, The high-temperature sterilizer discharge pipe 15 is connected to the aseptic diverter 16 through the preheater 4 and the cooler 2. The aseptic diverter 16 is connected to the raw material tank 17 and the packaging machine 18 respectively. The discharge pipe 15 of the high-temperature sterilizer first flows through the preheater 4. The liquid after high-temperature sterilization first conducts heat exchange with the homogenized and original liquid that needs to be preheated to make full use of the heat energy. After it drops to a certain temperature, it is circulated through the use of water The cooler 2 cools down, energy saving and environmental protection.
所述高压多级泵7分别与原料罐17、清洗桶19连通；所述高压多级泵7、冷热交换器1、巴氏灭菌器13、高温灭菌器11、均质机10分别通过主控制柜20控制，主控制柜20设有触控屏21，触控屏21为人机交互界面，并实时显示各部位运行情况；所述冷热交换器1、巴氏灭菌器13、高温灭菌器11置于灭菌柜22内。主控制20内采用国际先进的智能温控系统，温度控制精度可达0.2℃，精度远高于行业正常水平的±1.5℃，灭菌工艺精度高，灭菌效果更好，有效避免对液体内营养成分和天然风味的破坏。The high-pressure multi-stage pump 7 is connected to the raw material tank 17 and the cleaning barrel 19 respectively; the high-pressure multi-stage pump 7, the cold and heat exchanger 1, the pasteurizer 13, the high temperature sterilizer 11 and the homogenizer 10 are respectively It is controlled through the main control cabinet 20. The main control cabinet 20 is provided with a touch screen 21. The touch screen 21 is a human-computer interaction interface and displays the operation status of each part in real time; the heat and cold exchanger 1, the pasteurizer 13, The high temperature sterilizer 11 is placed in the sterilization cabinet 22 . The main control room adopts an internationally advanced intelligent temperature control system. The temperature control accuracy can reach 0.2°C, which is much higher than the industry normal level of ±1.5°C. The sterilization process has high precision and better sterilization effect, effectively avoiding damage to the liquid. Destruction of nutrients and natural flavor.
所述均质进料管8与均质出料管9分别通过均质转换阀23、单向阀24连通。所述进料管6上设有流量显示仪26。所述冷却器2外接流动的冷却水，本实施例中直接使用循环自来水水源。The homogeneous feed pipe 8 and the homogeneous discharge pipe 9 are connected through a homogeneous switching valve 23 and a one-way valve 24 respectively. The feed pipe 6 is provided with a flow indicator 26 . The cooler 2 is externally connected to flowing cooling water. In this embodiment, the circulating tap water source is directly used.
所述高温灭菌器11置于保温体25内，所述红外线发热器12的工作灭菌温度为138-148℃，灭菌时间3-5秒，所述巴氏灭菌器13灭菌温度为95℃，灭菌时间3-1800秒。The high-temperature sterilizer 11 is placed in the insulator 25. The working sterilization temperature of the infrared heater 12 is 138-148°C, the sterilization time is 3-5 seconds, and the sterilization temperature of the pasteurizer 13 is The temperature is 95℃ and the sterilization time is 3-1800 seconds.
原液通过高压多级泵7打入冷热交换器1，进入预热器3预热后进入巴氏灭菌器13，然后进入高温灭菌器11，此时灭菌器11的回形管路间的红外线发热器12受控发热，使液体温度达到设定的138--148℃，3-5秒后完成灭菌，进入冷热交换器1进行降温冷却和预热原液，温度降到一定温度的液体进入冷却器2完全冷却后，进入灌装机18灌装。The raw liquid is driven into the cold and heat exchanger 1 through the high-pressure multi-stage pump 7, enters the preheater 3 for preheating, and then enters the pasteurizer 13, and then enters the high-temperature sterilizer 11. At this time, the loop pipeline of the sterilizer 11 The infrared heater 12 in the room generates controlled heat, so that the liquid temperature reaches the set 138--148°C. The sterilization is completed after 3-5 seconds, and enters the cold and heat exchanger 1 for cooling and preheating the original liquid. The temperature drops to a certain After the liquid at high temperature enters the cooler 2 and is completely cooled, it enters the filling machine 18 for filling.
所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
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