CN107272619A - The intelligent monitor system and method for a kind of equipment of industrial product - Google Patents
The intelligent monitor system and method for a kind of equipment of industrial product Download PDFInfo
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- CN107272619A CN107272619A CN201710486520.1A CN201710486520A CN107272619A CN 107272619 A CN107272619 A CN 107272619A CN 201710486520 A CN201710486520 A CN 201710486520A CN 107272619 A CN107272619 A CN 107272619A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31088—Network communication between supervisor and cell, machine group
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The present invention relates to a kind of intelligent monitor system of equipment of industrial product and method, its method includes, and gathers the real-time production data of the equipment of industrial product；Obtain the real-time production status of the equipment of industrial product；Generate adjust instruction；Simulation performs the adjust instruction, exports simulated production data；The simulated production data and real-time production data of the equipment of industrial product are contrasted, the undulating value between the simulated production data of the equipment of industrial product and real-time production data is drawn；Judge position relationship of the undulating value in default fluctuation range, and corresponding feedback signal is sent according to position relationship；According to feedback signal, and by the real-time production status of the equipment of industrial product described in adjust instruction on-line tuning, or according to the feedback signal modification adjust instruction.The present invention can monitor the production status of the equipment of industrial product in real time, and simulation execute instruction may determine that the reasonability of control instruction, and this also increases the monitoring effect of the present invention.
Description
Technical field
The present invention relates to intelligent monitor system and the side in equipment regulation technique field, more particularly to a kind of equipment of industrial product
Method.
Background technology
With the development and the progress of science and technology in epoch, intelligent control technology is all employed in every field, especially in work
During industry is produced, usually using the production model of one continuous line, and counterweight is needed during the equipment of industrial product is run
The nucleus equipment wanted carries out monitoring in real time to ensure the normal operation of whole production line；In the prior art, all install general mostly
Logical monitoring system -- TV monitoring and controlling, TV monitor system is mainly by front end supervision equipment, transmission equipment, rear end storage, control
And display device this five most of composition, wherein rear end equipment can be further divided into central control equipment and sub-control control equipment.Before,
Rear end equipment has a variety of constituted modes, and the contact (also referred to as Transmission system) between them can pass through cable, optical fiber, microwave etc.
Various ways are realized., particularly can not but the effect of common monitoring system monitoring is poor, it is impossible to form unified management
Grasp the performance of equipment；In addition, it is necessary to which staff searches trouble point and on-line checking after equipment of industrial product failure
And debug, real meaning of monitoring is not realized.
The content of the invention
In order to solve the above technical problems, the invention provides a kind of intelligent control method of equipment of industrial product and system.
In a first aspect, the invention provides a kind of intelligent control method of the equipment of industrial product, comprise the following steps,
S1, gathers the real-time production data of the equipment of industrial product；
S2, is handled the real-time production data of the equipment of industrial product, obtains the reality of the equipment of industrial product
When production status；
S3, according to the real-time production status of the equipment of industrial product, when the real-time production shape of the equipment of industrial product
When state is unsatisfactory for preparatory condition, the adjust instruction being adjusted to the real-time production status of the equipment of industrial product is generated；
S4, simulation performs the adjust instruction, obtains the simulated production state of the equipment of industrial product, and export described
The simulated production data of the equipment of industrial product；
S5, the simulated production data and real-time production data of the equipment of industrial product are contrasted, the work is drawn
Undulating value between the simulated production data and real-time production data of industry production equipment；
S6, judges position relationship of the undulating value in default fluctuation range, and send according to the position relationship
Corresponding feedback signal；
S7, according to the feedback signal, and passes through the real-time of the equipment of industrial product described in the adjust instruction on-line tuning
Production status；
Or the adjust instruction is changed according to the feedback signal.
The beneficial effect of such scheme is：A kind of intelligent control method of the equipment of industrial product of the present invention is by gathering work
The real-time production data of industry production equipment obtains the real-time production status of the equipment of industrial product, when needing to adjust the industry
During the real-time production status of production equipment, then referred to according to the corresponding adjustment of the real-time production status of equipment of industrial product generation
Order, in order to judge whether adjust instruction is correct, it is to avoid maloperation damages the equipment of industrial product, it is necessary to simulate execution adjust instruction,
The simulated production data of the equipment of industrial product are obtained, then by the simulated production data of the equipment of industrial product and in real time
Creation data is contrasted, and draws the undulating value between the simulated production data of the equipment of industrial product and real-time production data
(undulating value has reacted the difference between them), then judges the position relationship of the undulating value and default fluctuation range, and
Corresponding feedback signal is sent according to the position relationship, corresponding strategy is performed finally according to feedback signal；The present invention is not only
The production status of the equipment of industrial product can be monitored in real time, it can be produced with on-line tuning, and simulation execute instruction can be sentenced
The reasonability of disconnected control instruction, this also increases the monitoring effect of the present invention.
Further, in addition to S8, set according to the real-time production data of the equipment of industrial product, and the industrial production
Undulating value between standby simulated production data and real-time production data draws the production status fluctuation of the equipment of industrial product
Curve map.
In above-mentioned further scheme, the production status curve of cyclical fluctuations figure of the equipment of industrial product can be opened up intuitively
Show change and the performance change of the production status of industrial equipment, industrial equipment can be changed for later period maintenance building for directiveness is provided
View, further lifts the meaning of monitoring of the present invention.
Second aspect, the invention provides a kind of intelligent monitor system of the equipment of industrial product, including real-time production data
Acquisition module, real-time production status generation module, control instruction generation module, simulation performing module, contrast module, feedback module
With online performing module,
The Real Time Data Collecting module, the real-time production data for gathering the equipment of industrial product；
The real-time production status generation module, at the real-time production data to the equipment of industrial product
Reason, obtains the real-time production status of the equipment of industrial product；
The control instruction generation module, for the real-time production status according to the equipment of industrial product, when the work
When the real-time production status of industry production equipment is unsatisfactory for preparatory condition, the real-time production status to the equipment of industrial product is generated
The adjust instruction being adjusted；
The simulation performing module, performs the adjust instruction for simulating, obtains the simulation of the equipment of industrial product
Production status, and export the simulated production data of the equipment of industrial product；
The contrast module, for the simulated production data and real-time production data of the equipment of industrial product to be carried out pair
Than drawing the undulating value between the simulated production data of the equipment of industrial product and real-time production data；
The feedback module, for judging position relationship of the undulating value in default fluctuation range, and according to institute
State position relationship and send corresponding feedback signal；
The online performing module, for according to the feedback signal, and by described in the adjust instruction on-line tuning
The real-time production status of the equipment of industrial product；
Or the adjust instruction is changed according to the feedback signal.
The beneficial effect of such scheme is：A kind of intelligent monitor system of the equipment of industrial product of the present invention is by gathering work
The real-time production data of industry production equipment obtains the real-time production status of the equipment of industrial product, when needing to adjust the industry
During the real-time production status of production equipment, then referred to according to the corresponding adjustment of the real-time production status of equipment of industrial product generation
Order, in order to judge whether adjust instruction is correct, it is to avoid maloperation damages the equipment of industrial product, it is necessary to simulate execution adjust instruction,
The simulated production data of the equipment of industrial product are obtained, then by the simulated production data of the equipment of industrial product and in real time
Creation data is contrasted, and draws the undulating value between the simulated production data of the equipment of industrial product and real-time production data
(undulating value has reacted the difference between them), then judges the position relationship of the undulating value and default fluctuation range, and
Corresponding feedback signal is sent according to the position relationship, corresponding strategy is performed finally according to feedback signal；The present invention is not only
The production status of the equipment of industrial product can be monitored in real time, it can be produced with on-line tuning, and simulation execute instruction can be sentenced
The reasonability of disconnected control instruction, this also increases the monitoring effect of the present invention.
Further, in addition to production status curve of cyclical fluctuations figure generation module, for the reality according to the equipment of industrial product
When creation data, and the simulated production data and real-time production data of the equipment of industrial product between undulating value draw institute
State the production status curve of cyclical fluctuations figure of the equipment of industrial product.
In above-mentioned further scheme, the production status curve of cyclical fluctuations figure of the equipment of industrial product can be opened up intuitively
Show change and the performance change of the production status of industrial equipment, industrial equipment can be changed for later period maintenance building for directiveness is provided
View, further lifts the meaning of monitoring of the present invention.
Brief description of the drawings
Fig. 1 is a kind of flow chart of the intelligent control method for equipment of industrial product that the embodiment of the present invention 1 is provided；
Fig. 2 is a kind of structure chart for equipment of industrial product that the embodiment of the present invention 1 and embodiment 7 are provided；
The equipment of industrial product in a kind of intelligent control method for equipment of industrial product that Fig. 3 provides for the embodiment of the present invention 2
Production status mapping relations figure；
Fig. 4 be the embodiment of the present invention 3 provide a kind of equipment of industrial product intelligent control method in each data, instruction
State cloud atlas；
Fig. 5 integrates a kind of intelligent control method of the equipment of industrial product provided for the embodiment of the present invention 1 to embodiment 5
Logic schematic diagram；
Fig. 6 is a kind of flow chart of the intelligent control method for equipment of industrial product that the embodiment of the present invention 6 is provided；
Fig. 7 is a kind of structured flowchart of the intelligent monitor system for equipment of industrial product that the embodiment of the present invention 7 is provided；
Fig. 8 is a kind of structured flowchart of the intelligent monitor system for equipment of industrial product that the embodiment of the present invention 12 is provided；
Fig. 9 integrates a kind of intelligent monitor system of the equipment of industrial product provided for the embodiment of the present invention 7 to embodiment 12
Data signaling figure.
Embodiment
In describing below, in order to illustrate rather than in order to limit, it is proposed that such as particular system structure, interface, technology it
The detail of class, to cut the understanding present invention thoroughly.However, it will be clear to one skilled in the art that there is no these specific
The present invention can also be realized in the other embodiments of details.In other situations, omit to well-known system, circuit and
The detailed description of method, in case unnecessary details hinders description of the invention.
Embodiment 1：
Fig. 1 is a kind of flow chart of the intelligent control method for equipment of industrial product that the embodiment of the present invention 1 is provided.
Specifically as shown in figure 1, a kind of intelligent control method of the equipment of industrial product, comprises the following steps,
S1, gathers the real-time production data of the equipment of industrial product；
S2, is handled the real-time production data of the equipment of industrial product, obtains the reality of the equipment of industrial product
When production status；
S3, according to the real-time production status of the equipment of industrial product, when the real-time production shape of the equipment of industrial product
When state is unsatisfactory for preparatory condition, the adjust instruction being adjusted to the real-time production status of the equipment of industrial product is generated；
S4, simulation performs the adjust instruction, obtains the simulated production state of the equipment of industrial product, and export described
The simulated production data of the equipment of industrial product；
S5, the simulated production data and real-time production data of the equipment of industrial product are contrasted, the work is drawn
Undulating value between the simulated production data and real-time production data of industry production equipment；
S6, judges position relationship of the undulating value in default fluctuation range, and send according to the position relationship
Corresponding feedback signal；
S7, according to the feedback signal, and passes through the real-time of the equipment of industrial product described in the adjust instruction on-line tuning
Production status；
Or the adjust instruction is changed according to the feedback signal.
In embodiments of the invention 1：The real-time production data of the collection equipment of industrial product exists including the equipment of industrial product
Shut down, it is unloaded, be fully loaded with, the creation data under the state such as machine of delaying, and the creation data for reacting these states can be industrial production
Voltage, electric current, rotating speed, flow, temperature, pressure of equipment etc..
For example, being described briefly by taking environmentally friendly production equipment (one kind of the equipment of industrial product) as an example：Environmentally friendly production equipment tool
Body is desulphurization plant, its structure as shown in Fig. 2 including desulfurizing tower, in addition to be connected with desulfurizing tower lime pump, technique water pump,
Air-introduced machine is additionally provided with compressed air source, boiler, activated-carbon device and deduster, deduster.When needing to this set desulphurization plant
When carrying out Real Time Data Collecting, the electric current of lime pump, technique water pump and air-introduced machine can be gathered by current transformer, so
These electric currents (real-time production data) are handled afterwards, outlet sulfur dioxide, outlet carbon dioxide can be obtained, export nitrogenous
(principle for drawing gas concentration data by device current data is the concentration of oxide and outlet flue dust：For example, the electricity of lime pump
Stream is related to the rotating speed of lime pump, and the rotating speed of lime pump is related to the ability that it handles sulfur dioxide, can pass through stone here
The ability of its processing sulfur dioxide of the current response of grey pump, processed sulfur dioxide is not from outlet exclusion, so lime pump
Size of current can react the concentration of outlet sulfur dioxide, carrying out data processing to the electric current of lime pump here can just draw
Export the concentration of sulfur dioxide), these concentration can reflect the running situation of desulfurization process, so as to whether judge desulphurization plant
In normal operating conditions, if a certain concentration value exceedes preset value, desulphurization plant processing is abnormal, is being unsatisfactory for desulphurization plant just
The preparatory condition often handled, at this moment needs to adjust the operational factor of desulphurization plant, that is to say, that to adjust lime pump and/or technique
The electric current of water pump and/or air-introduced machine.
When the electric current for needing to adjust lime pump and/or technique water pump and/or air-introduced machine makes desulphurization plant normally run, then
It is adjusted by generating adjust instruction, in adjust instruction entering to the electric current of lime pump and/or technique water pump and/or air-introduced machine
, it is necessary to judge whether adjust instruction is correct before row adjustment, it is to avoid damage equipment because electric current regulation is too high or too low.The present invention
Judge whether adjust instruction is correct by way of simulating and performing regulating command, to ensure the normal operation of equipment.
Embodiment 2：
On the basis of a kind of intelligent control method for equipment of industrial product that the embodiment of the present invention 1 is provided, the present invention is also
Embodiment 2 is provided, in example 2,
The S3 is specifically, by the real-time production status of the equipment of industrial product and the industrial production set in advance
The target production status of equipment sets up mapping relations, and sets mapping condition, is referred to according to the mapping condition generation adjustment
Order；
The detailed process that the adjust instruction is generated according to the mapping condition is to be programmed shape to the mapping condition
It is packaged to form the adjust instruction into machine language, and to the machine language.
In the embodiment of the present invention 2, target production status is exactly the shape for finally needing to reach after the equipment of industrial product is adjusted
State, is to correspond mapping by mapping condition from real-time status to end-state, this mapping condition is exactly to adjust shape
The instruction of state.The equipment of industrial product in a kind of intelligent control method for equipment of industrial product that Fig. 3 provides for the embodiment of the present invention 3
Production status mapping relations figure；In figure 3, real-time production status x is corresponding with target production status x by mapping condition x.Below
Or it is described briefly by taking environmentally friendly production equipment as an example：For example, the real-time production status of environmentally friendly production equipment is outlet titanium dioxide
The concentration of sulphur is A g/m3, and the sulfur dioxide emissioning concentration of environmental requirement is Bg/m3, (A>B the dense of sulfur dioxide) is so exported
Spend for Bg/m3It is the target production status that environmentally friendly production equipment needs to reach；Environmentally friendly production equipment is from real-time production status to mesh
Mark production status needs are realized by adjusting environmentally friendly production equipment, for example, flow through lime pump, technique water pump by regulation
With the electric current of air-introduced machine；So, the electric current that regulation here flows through lime pump, technique water pump and air-introduced machine is exactly mapping condition,
Namely adjust instruction.
The present invention can realize the generation of adjust instruction by mapping, and adjust instruction generating process is simple and quick, can
Improve the efficiency that the present invention is monitored.
Embodiment 3：
On the basis of a kind of intelligent control method for equipment of industrial product that the embodiment of the present invention 1 or embodiment 2 are provided,
The present invention also provides embodiment 3, in embodiment 3,
The specific method that simulation performs the adjust instruction in the S4 is, by setting and the equipment of industrial product pair
The device model and Controlling model answered, simulation perform the adjust instruction；
The device model is specially model obtained from carrying out mathematical modeling to the entity of the equipment of industrial product；
The Controlling model is specially to obtained from the control system progress mathematical modeling of the entity of the equipment of industrial product
Model；
The Controlling model is embedded in the device model.
In the embodiment of the present invention 3, device model is obtained from carrying out mathematical modeling to the equipment of industrial product of entity,
Controlling model is device model and control mould obtained from carrying out mathematical modeling to the control system of the equipment of industrial product of entity
The corresponding match parameters of the relevant parameter of type and the industrial equipment of entity, that is to say, that the combination of device model and Controlling model
It is exactly the soft design of entity device, it is possible to input adjust instruction to Controlling model, then Controlling model passes through adjust instruction
Adjusting device model is acted.It is to be described briefly by taking environmentally friendly production equipment as an example further below：For example, by desulfurizing tower and desulfurizing tower
Lime pump, technique water pump, compressed air source, boiler, activated-carbon device and the deduster of connection, and drawing of being connected with deduster
Blower fan sets up a device model as environmentally friendly production equipment structure, then by Software model in PC equipment
The Controlling model of control device model, this Controlling model and controlled entity desulfurizing tower, lime pump, work are configured on device model
Skill water pump, compressed air source, boiler, activated-carbon device, deduster are identical with the control circuit of air-introduced machine, will can thus lead to
Controlling model control device model is crossed to simulate control instruction；When Controlling model is according to control instruction control device model running
When, if the parameters in Controlling model are normal, it is correct to illustrate control instruction, if having parameter not in Controlling model
Normally, then illustrate that control instruction is incorrect, now just control instruction can be directly performed in real world devices, in order to avoid trigger event
Barrier.
Fig. 4 be the embodiment of the present invention 3 provide a kind of equipment of industrial product intelligent control method in each data, instruction
State cloud atlas, as shown in figure 4, generating adjust instruction according to real-time production data, adjust instruction is input in Controlling model, passed through
Controlling model control device model, generates simulated production data, by simulated production data and real-time production data by device model
Carry out contrast and draw undulating value, judge that position relationship of the undulating value in default fluctuation range generates feedback signal, according to feedback
Modification of signal adjust instruction performs adjust instruction.For example：When undulating value is in default fluctuation range, adjust instruction is being represented just
Really, now feedback signal is 0, and adjust instruction is carried out when feedback signal is 0, i.e., adjusting industrial production by adjust instruction sets
Standby production status；When undulating value is not in default fluctuation range, represent that adjust instruction is incorrect, now feedback signal is 1,
Adjust instruction is just changed when feedback signal is 1.
The device model of the embodiment of the present invention 3 and Controlling model, simulation perform the adjust instruction, can simulate industrial production
Working condition of the equipment under real scene so that simulation is more life-like.
Embodiment 4：
A kind of intelligent monitoring side of the equipment of industrial product provided in the embodiment of the present invention 1 to any embodiment of embodiment 3
On the basis of method, the present invention also provides embodiment 4, in example 4,
In the S7, when the equipment of industrial product according to the feedback signal and the adjust instruction on-line tuning
During real-time production status failure, the control equipment of industrial product is forced to be stopped transport.
In the embodiment of the present invention 4, when the intelligent monitor system of the present invention breaks down, or when the equipment of industrial product goes out
During existing failure, be likely to result in the adjust instruction and perform unsuccessful problem, then, now in order to avoid intelligent monitor system and
Serious consequence of the equipment of industrial product caused by out of control, the embodiment of the present invention 4 also needs to force the control equipment of industrial product
Stop transport to protect intelligent monitor system and the equipment of industrial product.
Embodiment 5：
A kind of intelligent monitoring side of the equipment of industrial product provided in the embodiment of the present invention 1 to any embodiment of embodiment 4
On the basis of method, the present invention also provides embodiment 5, in embodiment 5,
In the S7, the feedback signal is trained using neutral net, neural metwork training result is obtained, and
The adjust instruction according to the neural metwork training results modification.
In the embodiment of the present invention 5, neutral net is also known as artificial neural network, and artificial neural network is a kind of imitation animal
Neutral net behavioural characteristic, carries out the algorithm mathematics model of distributed parallel information processing.This network relies on the complexity of system
Degree, by adjusting the relation being connected with each other between internal great deal of nodes, so as to reach the purpose of processing information.In theoretical model
Structure makees specific neural network model on the basis of research, to realize that the neutral net of computer simulation or the mankind prepares to make hard
Part, includes the research of Learning Algorithms.The work of this respect is also referred to as technology model research.The algorithm that neutral net is used is just
It is vector multiplication, and widely used sign function and its various approaches.Parallel, it is fault-tolerant, can with hardware realize and self learn
Practise characteristic.The embodiment of the present invention 5 is trained to the feedback signal using the self-learning property of neutral net, is obtained nerve
Network training result, and the adjust instruction according to the neural metwork training results modification；Change the process of adjust instruction just
It is the process of a self study, self study can make the adjust instruction more accurate, so as to improve the precision of intelligent monitoring.
Comprehensive explanation, a kind of work that Fig. 5 provides for the present invention are carried out to embodiment 1 to embodiment 5 with reference to Fig. 5
The logic schematic diagram of the intelligent control method of industry production equipment.
In described Fig. 5, the real-time production data of the equipment of industrial product is gathered first；Then to the equipment of industrial product
Real-time production data handled, obtain the real-time production status of the equipment of industrial product；Then production shape in real time is judged
Whether state meets preparatory condition, judges whether to meet the life that the method for preparatory condition is our needs for real-time production status
Occurrence state, for example, in desulphurization plant, it would be desirable to which that obtain is the concentration not higher than 0.01g/m for exporting sulfur dioxide3If,
The real-time production status of desulphurization plant now is that the concentration of sulfur dioxide is 0.007g/m3, at this moment show the equipment of industrial product this
Shi Yunhang state meets our demand (within a preset range), then does not adjust, if the real-time production of desulphurization plant now
State is that the concentration of sulfur dioxide is 0.015g/m3, at this moment show that the state that the equipment of industrial product is now run is unsatisfactory for us
Demand (not within a preset range), then need adjust desulphurization plant, now generate adjust instruction；Adjustment desulphurization plant it
It is preceding, it is necessary to judge that the adjust instruction that is adjusted to the real-time production status of the industrial equipment carries out simulation execution, obtain
The simulated production data of the equipment of industrial product；The creation data of industrial equipment simulation is not that industrial equipment is given birth in real time after all
Data are produced, if adjust instruction is very accurate, the creation data of simulation should closely even equal to produce number in real time
According to if adjust instruction is not accurate, the creation data simulated can have a certain distance, that is, ripple with real-time creation data
It is dynamic, at this moment need to judge position of this undulating value in default fluctuation range, if this undulating value is not in default fluctuation
In the range of, show to go to adjust common production equipment by now adjust instruction, it may appear that serious deviation, so when undulating value does not exist
Need to send alarm in default fluctuation range and alarmed, point out adjust instruction now infeasible, when undulating value is default
Fluctuation range in be to illustrate that performing adjust instruction now goes the adjustment equipment of industrial product to be not in serious deviation, adjusts
Whole comparison rationally, is at this moment issued by a feedback signal, shows that adjust instruction now can use, can as adjust instruction now
Any degree is used, this needs judges according to the signal value of feedback signal, the value of feedback of such as feedback signal is 1, then shows
Adjust instruction now can directly perform and (represent adjust instruction accurate), and the value of feedback of such as feedback signal is 2, then shows this
When self study can be carried out by artificial neural network and change adjust instruction, make the adjust instruction more accurate.
Embodiment 6：
A kind of intelligent monitoring side of the equipment of industrial product provided in the embodiment of the present invention 1 to any embodiment of embodiment 5
On the basis of method, the present invention also provides embodiment 6, in embodiment 6, as shown in fig. 6,
Also include S8, according to the mould of the real-time production data of the equipment of industrial product, and the equipment of industrial product
Intend the production status curve of cyclical fluctuations figure that the undulating value between creation data and real-time production data draws the equipment of industrial product.
For example, using the time as transverse axis, using the creation data of the equipment of industrial product as the longitudinal axis, setting up the production status ripple of the equipment of industrial product
The two-dimensional coordinate system of dynamic state, by the simulation life of the real-time production data of the equipment of industrial product, and the equipment of industrial product
The undulating value produced between data and real-time production data is described in a coordinate system, and connects all realities with a smooth curve
When creation data point, and connect all undulating value points with another smooth curve；Can be with according to the fluctuation situation of two curves
Reflect the production status of the equipment of industrial product.
In the embodiment of the present invention 6, the production status curve of cyclical fluctuations figure of the equipment of industrial product can intuitively be shown
The change of the production status of industrial equipment and performance change, can change industrial equipment for later period maintenance and provide building for directiveness
View, further lifts the meaning of monitoring of the present invention.
A kind of method in summary：A kind of intelligent control method of the equipment of industrial product of the present invention is raw by gathering industry
The real-time production data of production equipment obtains the real-time production status of the equipment of industrial product, when needing to adjust the industrial production
During the real-time production status of equipment, then corresponding adjust instruction is generated according to the real-time production status of the equipment of industrial product,
In order to judge whether adjust instruction is correct, it is to avoid maloperation damages the equipment of industrial product, it is necessary to simulate execution adjust instruction, obtains
The simulated production data of the equipment of industrial product, the then production by the simulated production data of the equipment of industrial product and in real time
Data are contrasted, and draw the undulating value (ripple between the simulated production data of the equipment of industrial product and real-time production data
Dynamic value has reacted the difference between them), then judge the position relationship of the undulating value and default fluctuation range, and according to
The position relationship sends corresponding feedback signal, and corresponding strategy is performed finally according to feedback signal；The present invention not only can be with
The production status of the monitoring equipment of industrial product, it can be produced with on-line tuning in real time, and simulation execute instruction may determine that control
The reasonability of instruction is made, this also increases the monitoring effect of the present invention.
Embodiment 7：
On the basis of intelligent control method based on a kind of equipment of industrial product described in above-described embodiment 1, the present invention is real
Apply example 7 and additionally provide a kind of intelligent monitor system of the equipment of industrial product, it is according to one kind industry described in above-described embodiment 1
The intelligent control method of production equipment is handled, in embodiment 7, as shown in fig. 7,
A kind of intelligent monitor system of the equipment of industrial product, including Real Time Data Collecting module, real-time production status
Generation module, adjust instruction generation module, simulation performing module, contrast module, feedback module and online performing module,
The Real Time Data Collecting module, the real-time production data for gathering the equipment of industrial product；
The real-time production status generation module, at the real-time production data to the equipment of industrial product
Reason, obtains the real-time production status of the equipment of industrial product；
The directive generation module, for the real-time production status according to the equipment of industrial product, when the industry is raw
When the real-time production status of production equipment is unsatisfactory for preparatory condition, generates and the real-time production status of the equipment of industrial product is carried out
The instruction of adjustment；
The simulation performing module, performs the adjust instruction for simulating, obtains the simulation of the equipment of industrial product
Production status, and export the simulated production data of the equipment of industrial product；
The contrast module, for the simulated production data and real-time production data of the equipment of industrial product to be carried out pair
Than drawing the undulating value between the simulated production data of the equipment of industrial product and real-time production data；
The feedback module, for judging position relationship of the undulating value in default fluctuation range, and according to institute
State position relationship and send corresponding feedback signal；
The online performing module, for according to the feedback signal, and by described in the adjust instruction on-line tuning
The real-time production status of the equipment of industrial product；
Or the adjust instruction is changed according to the feedback signal.
In embodiments of the invention 7：Real Time Data Collecting module gathers the real-time production number of the equipment of industrial product
According to including the equipment of industrial product shutting down, it is unloaded, be fully loaded with, the creation data under the state such as machine of delaying, and react the life of these states
It can be voltage, electric current, rotating speed, flow, temperature, pressure of the equipment of industrial product etc. to produce data.
For example, being described briefly by taking environmentally friendly production equipment (one kind of the equipment of industrial product) as an example：Environmentally friendly production equipment tool
Body is desulphurization plant, its structure as shown in Fig. 2 including desulfurizing tower, in addition to be connected with desulfurizing tower lime pump, technique water pump,
Air-introduced machine is additionally provided with compressed air source, boiler, activated-carbon device and deduster, deduster.When needing to this set desulphurization plant
When carrying out Real Time Data Collecting, the electric current of lime pump, technique water pump and air-introduced machine can be gathered by current transformer, so
These electric currents (real-time production data) are handled afterwards, can be obtained exporting titanium dioxide by real-time production status generation module
Sulphur, outlet carbon dioxide, outlet nitrogen-containing oxide and the concentration for exporting flue dust, these concentration can reflect the operation of desulfurization process
Situation, so as to judge whether desulphurization plant is in normal operating conditions, if a certain concentration value exceedes preset value, desulfurization is set
Standby processing is abnormal, is unsatisfactory for the preparatory condition of desulphurization plant normal process, at this moment needs to adjust the operational factor of desulphurization plant,
That is to adjust the electric current of lime pump and/or technique water pump and/or air-introduced machine.
When the electric current for needing to adjust lime pump and/or technique water pump and/or air-introduced machine makes desulphurization plant normally run, then
It is adjusted by generating adjust instruction, in adjust instruction to the electric current of lime pump and/or technique water pump and/or air-introduced machine
, it is necessary to judge whether adjust instruction is correct before being adjusted, it is to avoid damage equipment because electric current regulation is too high or too low.This hair
It is bright to judge whether adjust instruction is correct by way of simulating and performing regulating command, to ensure the normal operation of equipment.
Embodiment 8：
On the basis of a kind of intelligent monitor system for equipment of industrial product that the embodiment of the present invention 7 is provided, the present invention is also
Embodiment 8 is provided, in embodiment 8,
The adjust instruction generation module is specifically for by the real-time production status of the equipment of industrial product with setting in advance
The target production status of the fixed equipment of industrial product sets up mapping relations, and sets mapping condition, according to the mapping bar
Part generates the adjust instruction；
The detailed process that the adjust instruction is generated according to the mapping condition is to be programmed shape to the mapping condition
It is packaged to form the adjust instruction into machine language, and to the machine language.
In the embodiment of the present invention 8, target production status is exactly the shape for finally needing to reach after the equipment of industrial product is adjusted
State, is to correspond mapping by mapping condition from real-time status to end-state, this mapping condition is exactly to adjust shape
The instruction of state.Real-time production status x is corresponding with target production status x by mapping condition x.It is with environmentally friendly production equipment further below
Exemplified by be described briefly：For example, the concentration that the real-time production status of environmentally friendly production equipment is outlet sulfur dioxide is A g/m3, and
The sulfur dioxide emissioning concentration of environmental requirement is Bg/m3, (A>B) concentration of so outlet sulfur dioxide is Bg/m3It is environmentally friendly production
Equipment needs the target production status reached；Environmentally friendly production equipment is to need to pass through from real-time production status to target production status
The environmentally friendly production equipment of adjustment for example flows through the electric current of lime pump, technique water pump and air-introduced machine come what is realized by regulation；So,
Here the electric current that regulation flows through lime pump, technique water pump and air-introduced machine is exactly mapping condition, that is, adjust instruction.
The present invention can realize the generation of adjust instruction by mapping, and adjust instruction generating process is simple and quick, can
Improve the efficiency that the present invention is monitored.
Embodiment 9：
On the basis of a kind of intelligent monitor system for equipment of industrial product that the embodiment of the present invention 7 or embodiment 8 are provided,
The present invention also provides embodiment 9, in embodiment 9
The simulation performing module is specifically for by setting device model corresponding with the equipment of industrial product and control
Simulation, simulation performs the adjust instruction, and exports the simulated production data of the equipment of industrial product；
The device model is specially model obtained from carrying out mathematical modeling to the entity of the equipment of industrial product；
The Controlling model is specially to obtained from the control system progress mathematical modeling of the entity of the equipment of industrial product
Model；
The Controlling model is embedded in the device model.
In the embodiment of the present invention 9, device model is obtained from carrying out mathematical modeling to the equipment of industrial product of entity,
Controlling model is device model and control mould obtained from carrying out mathematical modeling to the control system of the equipment of industrial product of entity
The corresponding match parameters of the relevant parameter of type and the industrial equipment of entity, that is to say, that the combination of device model and Controlling model
It is exactly the soft design of entity device, it is possible to input adjust instruction to Controlling model, then Controlling model passes through adjust instruction
Adjusting device model is acted.It is to be described briefly by taking environmentally friendly production equipment as an example further below：For example, by desulfurizing tower and desulfurizing tower
Lime pump, technique water pump, compressed air source, boiler, activated-carbon device and the deduster of connection, and drawing of being connected with deduster
Blower fan sets up a device model as environmentally friendly production equipment structure, then by Software model in PC equipment
The Controlling model of control device model, this Controlling model and controlled entity desulfurizing tower, lime pump, work are configured on device model
Skill water pump, compressed air source, boiler, activated-carbon device, deduster are identical with the control circuit of air-introduced machine, will can thus lead to
Controlling model control device model is crossed to simulate control instruction；When Controlling model is according to control instruction control device model running
When, if the parameters in Controlling model are normal, it is correct to illustrate control instruction, if having parameter not in Controlling model
Normally, then illustrate that control instruction is incorrect, now with regard to can will directly perform control instruction in real world devices, in order to avoid trigger event
Barrier.
The device model of the embodiment of the present invention 9 and Controlling model, simulation perform the adjust instruction, can simulate industrial production
Working condition of the equipment under real scene so that simulation is more life-like.
Embodiment 10：
A kind of intelligent monitoring system of the equipment of industrial product provided in the embodiment of the present invention 7 to any embodiment of embodiment 9
On the basis of system, the present invention also provides embodiment 10, in embodiment 10,
The online performing module is specifically for when according to the feedback signal and the adjust instruction on-line tuning
During the real-time production status failure of the equipment of industrial product, the control equipment of industrial product is forced to be stopped transport.
In the embodiment of the present invention 10, when the intelligent monitor system of the present invention breaks down, or work as the equipment of industrial product
During failure, it is likely to result in the adjust instruction and performs unsuccessful problem, then, now in order to avoid intelligent monitor system
With serious consequence of the equipment of industrial product caused by out of control, the embodiment of the present invention 10 also needs to force the control industrial production to set
It is standby to stop transport to protect intelligent monitor system and the equipment of industrial product.
Embodiment 11：
A kind of intelligent monitoring system of the equipment of industrial product provided in the embodiment of the present invention 7 to any embodiment of embodiment 10
On the basis of system, the present invention also provides embodiment 11, in embodiment 11,
The online performing module using neutral net to the feedback signal specifically for being trained, obtaining nerve
Network training result, and the instruction adjusted according to the neural metwork training results modification
In the embodiment of the present invention 11, neutral net is also known as artificial neural network, and artificial neural network is that a kind of imitate is moved
Juju carries out the algorithm mathematics model of distributed parallel information processing through network behavior feature.This network is answered by system
Miscellaneous degree, by adjusting the relation being connected with each other between internal great deal of nodes, so as to reach the purpose of processing information.In theoretical mould
Structure makees specific neural network model on the basis of type research, to realize that the neutral net of computer simulation or the mankind prepares to make
Hardware, includes the research of Learning Algorithms.The work of this respect is also referred to as technology model research.The algorithm that neutral net is used
It is exactly vector multiplication, and widely used sign function and its various approaches.Parallel, it is fault-tolerant, can with hardware realize and self
Learning characteristic.The embodiment of the present invention 11 is trained to the feedback signal using the self-learning property of neutral net, is obtained god
Through network training result, and the adjust instruction according to the neural metwork training results modification；Change the process of adjust instruction
It is exactly the process of a self study, self study can make the adjust instruction more accurate, so as to improve the precision of intelligent monitoring.
Embodiment 12：
A kind of intelligent monitoring system of the equipment of industrial product provided in the embodiment of the present invention 7 to any embodiment of embodiment 11
On the basis of system, the present invention also provides embodiment 12, in embodiment 12, as shown in figure 8,
Present system also includes production status curve of cyclical fluctuations figure generation module, for according to the equipment of industrial product
Undulating value between real-time production data, and the simulated production data and real-time production data of the equipment of industrial product is drawn
The production status curve of cyclical fluctuations figure of the equipment of industrial product.For example, using the time as transverse axis, with the production number of the equipment of industrial product
According to for the longitudinal axis, the two-dimensional coordinate system of the production status fluctuation status of the equipment of industrial product is set up, by the real-time of the equipment of industrial product
Undulating value between creation data, and the simulated production data and real-time production data of the equipment of industrial product is depicted in seat
In mark system, and all real-time production data points are connected with a smooth curve, and institute is connected with another smooth curve
There is undulating value point；The production status of the equipment of industrial product can be reflected according to the fluctuation situation of two curves.
In the embodiment of the present invention 12, the production status curve of cyclical fluctuations figure of the equipment of industrial product can intuitively be shown
The change of the production status of industrial equipment and performance change, can change industrial equipment for later period maintenance and provide building for directiveness
View, further lifts the meaning of monitoring of the present invention.
With reference to Fig. 9 to the embodiment of the present invention 7 to the intelligent monitoring system for implementing a kind of 12 equipments of industrial product provided
System progress integrates explanation, and Fig. 9 integrates a kind of intelligence prison of the equipment of industrial product provided for the embodiment of the present invention 7 to Shi Shili 12
The data signaling figure of control system, it clearly illustrates the flow direction of present system data signaling, can deepen to present invention system
The understanding of system.
A kind of system in summary：A kind of intelligent monitor system of the equipment of industrial product of the present invention is raw by gathering industry
The real-time production data of production equipment obtains the real-time production status of the equipment of industrial product, when needing to adjust the industrial production
During the real-time production status of equipment, then corresponding adjust instruction is generated according to the real-time production status of the equipment of industrial product,
In order to judge whether adjust instruction is correct, it is to avoid maloperation damages the equipment of industrial product, it is necessary to simulate execution adjust instruction, obtains
The simulated production data of the equipment of industrial product, the then production by the simulated production data of the equipment of industrial product and in real time
Data are contrasted, and draw the undulating value (ripple between the simulated production data of the equipment of industrial product and real-time production data
Dynamic value has reacted the difference between them), then judge the position relationship of the undulating value and default fluctuation range, and according to
The position relationship sends corresponding feedback signal, and corresponding strategy is performed finally according to feedback signal；The present invention not only can be with
The production status of the monitoring equipment of industrial product, it can be produced with on-line tuning in real time, and simulation execute instruction may determine that control
The reasonability of instruction is made, this also increases the monitoring effect of the present invention.
Reader should be understood that in the description of this specification, reference term " one embodiment ", " some embodiments ", " show
The description of example ", " specific example " or " some examples " etc. mean to combine the specific features of the embodiment or example description, structure,
Material or feature are contained at least one embodiment of the present invention or example.In this manual, above-mentioned term is shown
The statement of meaning property need not be directed to identical embodiment or example.Moreover, specific features, structure, material or the feature of description
Can in an appropriate manner it be combined in any one or more embodiments or example.In addition, in the case of not conflicting, this
The technical staff in field can be by the not be the same as Example described in this specification or the spy of example and non-be the same as Example or example
Levy and be combined and combine.
Although embodiments of the invention have been shown and described above, it is to be understood that above-described embodiment is example
Property, it is impossible to limitation of the present invention is interpreted as, one of ordinary skill in the art within the scope of the invention can be to above-mentioned
Embodiment is changed, changed, replacing and modification.
Claims (10)
1. a kind of intelligent control method of the equipment of industrial product, it is characterised in that：Comprise the following steps,
S1, gathers the real-time production data of the equipment of industrial product；
S2, is handled the real-time production data of the equipment of industrial product, obtains the real-time life of the equipment of industrial product
Occurrence state；
S3, according to the real-time production status of the equipment of industrial product, when the equipment of industrial product real-time production status not
When meeting preparatory condition, the adjust instruction being adjusted to the real-time production status of the equipment of industrial product is generated；
S4, simulation performs the adjust instruction, obtains the simulated production state of the equipment of industrial product, and export the industry
The simulated production data of production equipment；
S5, the simulated production data and real-time production data of the equipment of industrial product are contrasted, and show that the industry is raw
Produce the undulating value between the simulated production data and real-time production data of equipment；
S6, judges position relationship of the undulating value in default fluctuation range, and send accordingly according to the position relationship
Feedback signal；
S7, according to the feedback signal, and passes through the real-time production of the equipment of industrial product described in the adjust instruction on-line tuning
State；
Or the adjust instruction is changed according to the feedback signal.
2. a kind of intelligent control method of equipment of industrial product according to claim 1, it is characterised in that：The S3 is specific
For by the real-time production status of the equipment of industrial product and the target production status of the equipment of industrial product set in advance
Mapping relations are set up, and mapping condition is set, the adjust instruction is generated according to the mapping condition；
The detailed process that the adjust instruction is generated according to the mapping condition is to be programmed the machine of being formed to the mapping condition
Device language, and the machine language is packaged to form the adjust instruction.
3. a kind of intelligent control method of equipment of industrial product according to claim 1 or 2, it is characterised in that：The S4
The specific method that middle simulation performs the adjust instruction is, by set device model corresponding with the equipment of industrial product and
Controlling model, simulation performs the adjust instruction；
The device model is specially model obtained from carrying out mathematical modeling to the entity of the equipment of industrial product；
The Controlling model is specially model obtained from carrying out mathematical modeling to the control system of the entity of the equipment of industrial product；
The Controlling model is embedded in the device model.
4. a kind of intelligent control method of equipment of industrial product according to claim 1 or 2, it is characterised in that：Described
In S7, when the real-time production status of the equipment of industrial product according to the feedback signal and the adjust instruction on-line tuning is lost
When losing, the control equipment of industrial product is forced to be stopped transport.
5. a kind of intelligent control method of equipment of industrial product according to claim 1 or 2, it is characterised in that：Described
In S7, the feedback signal is trained using neutral net, neural metwork training result is obtained, and according to the nerve net
Network training result changes the adjust instruction.
6. a kind of intelligent monitor system of the equipment of industrial product, it is characterised in that：Including Real Time Data Collecting module, in real time
Production status generation module, control instruction generation module, simulation performing module, contrast module, feedback module and mould is performed online
Block,
The Real Time Data Collecting module, the real-time production data for gathering the equipment of industrial product；
The real-time production status generation module, handles for the real-time production data to the equipment of industrial product, obtains
To the real-time production status of the equipment of industrial product；
The control instruction generation module, for the real-time production status according to the equipment of industrial product, when the industry is raw
When the real-time production status of production equipment is unsatisfactory for preparatory condition, generates and the real-time production status of the equipment of industrial product is carried out
The adjust instruction of adjustment；
The simulation performing module, performs the adjust instruction for simulating, obtains the simulated production of the equipment of industrial product
State, and export the simulated production data of the equipment of industrial product；
The contrast module, for the simulated production data and real-time production data of the equipment of industrial product to be contrasted,
Draw the undulating value between the simulated production data of the equipment of industrial product and real-time production data；
The feedback module, for judging position relationship of the undulating value in default fluctuation range, and according to institute's rheme
The relation of putting sends corresponding feedback signal；
The online performing module, for according to the feedback signal, and passes through industrial described in the adjust instruction on-line tuning
The real-time production status of production equipment；
Or the adjust instruction is changed according to the feedback signal.
7. a kind of intelligent monitor system of equipment of industrial product according to claim 6 is characterized in that：The control refers to
Generation module is made specifically for the real-time production status of the equipment of industrial product is set with the industrial production set in advance
Standby target production status sets up mapping relations, and sets mapping condition, and the adjust instruction is generated according to the mapping condition；
The detailed process that the adjust instruction is generated according to the mapping condition is to be programmed the machine of being formed to the mapping condition
Device language, and the machine language is packaged to form the adjust instruction.
8. a kind of intelligent monitor system of equipment of industrial product according to claim 6 or 7, it is characterised in that：The mould
Intend performing module specifically for,
By setting corresponding with the equipment of industrial product device model and Controlling model, simulation performs the adjust instruction,
And export the simulated production data of the equipment of industrial product；
The device model is specially model obtained from carrying out mathematical modeling to the entity of the equipment of industrial product；
The Controlling model is specially model obtained from carrying out mathematical modeling to the control system of the entity of the equipment of industrial product；
The Controlling model is embedded in the device model.
9. a kind of intelligent monitor system of equipment of industrial product according to claim 6 or 7, it is characterised in that：It is described
Line performing module specifically for,
When the real-time production status of the equipment of industrial product according to the feedback signal and the adjust instruction on-line tuning is lost
When losing, the control equipment of industrial product is forced to be stopped transport.
10. a kind of intelligent monitor system of equipment of industrial product according to claim 6 or 7, it is characterised in that：It is described
Line performing module is additionally operable to,
The feedback signal is trained using neutral net, neural metwork training result is obtained, and according to the nerve net
Network training result changes the instruction of the adjustment.
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| CN201710486520.1A CN107272619A (en) | 2017-06-23 | 2017-06-23 | The intelligent monitor system and method for a kind of equipment of industrial product |
| PCT/CN2017/097762 WO2018232930A1 (en) | 2017-06-23 | 2017-08-17 | Intelligent monitoring system and method for industrial production equipment |
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| CN119045428A (en) * | 2024-08-21 | 2024-11-29 | 中山金诚粘合剂有限公司 | Automatic regulation and control method and system for adhesive production |
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| EP3764179B1 (en) * | 2019-07-08 | 2024-11-13 | ABB Schweiz AG | Assessing conditions of industrial equipment and processes |
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| WO2018232930A1 (en) | 2018-12-27 |
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Application publication date: 20171020 |