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CN107265787A - Vehicle coating wastewater handling process and Wastewater Disposal Line of Automobile Coating - Google Patents

Vehicle coating wastewater handling process and Wastewater Disposal Line of Automobile Coating Download PDF

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Publication number
CN107265787A
CN107265787A CN201710673882.1A CN201710673882A CN107265787A CN 107265787 A CN107265787 A CN 107265787A CN 201710673882 A CN201710673882 A CN 201710673882A CN 107265787 A CN107265787 A CN 107265787A
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wastewater
waste water
tank
coagulation reaction
degreasing
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秦建华
王敦球
李稳
邓晨韵
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Guilin University of Technology
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Guilin University of Technology
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/14Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/40Devices for separating or removing fatty or oily substances or similar floating material
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/444Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by ultrafiltration or microfiltration
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/5281Installations for water purification using chemical agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/66Treatment of water, waste water, or sewage by neutralisation; pH adjustment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F2001/007Processes including a sedimentation step
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2301/00General aspects of water treatment
    • C02F2301/08Multistage treatments, e.g. repetition of the same process step under different conditions
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/28Anaerobic digestion processes

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

本发明公开了汽车涂装废水处理工艺及汽车涂装废水处理系统,涉及工业废水处理领域。本发明提供一种汽车涂装废水处理工艺,包括。预处理步骤、混凝反应步骤、沉淀去除步骤、水解酸化步骤及分子分解步骤。本发明还提供一种运用汽车涂装废水处理工艺的汽车涂装废水处理系统。本发明提供的汽车涂装废水处理工艺及汽车涂装废水处理系统结构简单、污水净化效果好。同时,其具有占地面积小、投资和运行成本低、操作管理比较方便的特点,并且具有良好的社会效益和经济效益。

The invention discloses an automobile painting wastewater treatment process and an automobile painting wastewater treatment system, and relates to the field of industrial wastewater treatment. The invention provides a treatment process for automobile painting wastewater, comprising: Pretreatment step, coagulation reaction step, precipitation removal step, hydrolysis acidification step and molecular decomposition step. The invention also provides an automobile painting wastewater treatment system using the automobile painting wastewater treatment process. The automobile painting wastewater treatment process and the automobile painting wastewater treatment system provided by the invention have simple structure and good sewage purification effect. At the same time, it has the characteristics of small footprint, low investment and operating costs, convenient operation and management, and has good social and economic benefits.

Description

汽车涂装废水处理工艺及汽车涂装废水处理系统Automobile painting wastewater treatment process and automobile painting wastewater treatment system

技术领域technical field

本发明涉及工业废水处理领域,具体而言,涉及汽车涂装废水处理工艺及汽车涂装废水处理系统。The invention relates to the field of industrial wastewater treatment, in particular to a process for treating wastewater from automobile painting and a system for treating wastewater from automobile painting.

背景技术Background technique

涂装废水中污染物种类多、排放量大、且没有固定的排放规律、含有重金属离子等都是污染治理的重点与难点。目前,汽车和摩托车外表面90%以上需要进行涂装处理。汽车车身及零部件的涂装环节是汽车工业生产中产生污染物种类最多、废水排放量最大的环节之一。There are many types of pollutants in the coating wastewater, the discharge volume is large, and there is no fixed discharge law, and it contains heavy metal ions, etc., which are the focus and difficulty of pollution control. At present, more than 90% of the outer surfaces of automobiles and motorcycles need to be painted. The painting of automobile body and parts is one of the links in the production of automobile industry that produces the most types of pollutants and the largest amount of wastewater discharge.

现有的汽车涂装废水处理工艺较为复杂,汽车涂装废水处理系统结构比较复杂,且不便于汽车涂装废水的处理。同时,现有的汽车涂装废水处理工艺需要的面积较大,投资和运行的成本较高。The existing automobile painting wastewater treatment process is relatively complicated, and the structure of the automobile painting wastewater treatment system is relatively complicated, and it is not convenient for the treatment of automobile painting wastewater. At the same time, the existing automobile painting wastewater treatment process requires a large area, and the investment and operation costs are relatively high.

发明内容Contents of the invention

本发明的目的在于提供一种汽车涂装废水处理工艺,其步骤简单、污水净化效果好。同时,其具有良好的社会效益和经济效益。The object of the present invention is to provide a treatment process for automobile painting wastewater, which has simple steps and good sewage purification effect. At the same time, it has good social and economic benefits.

本发明的另一目的在于提供一种汽车涂装废水处理系统,其结构简单、污水净化效果好。同时,其具有占地面积小、投资和运行成本低、操作管理比较方便的特点,并且具有良好的社会效益和经济效益。Another object of the present invention is to provide an automobile painting wastewater treatment system, which has a simple structure and a good sewage purification effect. At the same time, it has the characteristics of small footprint, low investment and operating costs, convenient operation and management, and has good social and economic benefits.

本发明提供一种技术方案:The invention provides a technical solution:

一种汽车涂装废水处理工艺,用于对汽车涂装废水进行处理。汽车涂装废水包括脱脂废水、磷化钝化废水、电泳废水及喷漆废水。汽车涂装废水处理工艺包括:预处理步骤:分别对脱脂废水进行脱脂处理、对磷化钝化废水进行沉淀处理、对电泳废水进行沉淀处理及对喷漆废水进行预处理,并将处理后的脱脂废水、磷化钝化废水、电泳废水及喷漆废水导入混凝反应池,以形成待处理废水。混凝反应步骤:对待处理废水进行混凝反应。沉淀去除步骤:将进行混凝反应后的待处理废水导入斜管沉淀池,对进入斜管沉淀池的待处理废水进行沉淀,并将含有沉淀的污泥从斜管沉淀池中去除。水解酸化步骤:将进行沉淀去除步骤后的待处理废水导入水解池,并对水解池中的待处理废水进行水解酸化,以将待处理废水中的高分子有机物转变为小分子有机物。分子分解步骤:将进行水解酸化步骤后的待处理废水导入生物滤池,并对小分子有机物进行分解。The invention relates to an automobile painting wastewater treatment process, which is used for treating the automobile painting wastewater. Automotive painting wastewater includes degreasing wastewater, phosphating and passivation wastewater, electrophoresis wastewater and painting wastewater. The automotive painting wastewater treatment process includes: pretreatment steps: degreasing the degreasing wastewater, precipitating the phosphating and passivating wastewater, precipitating the electrophoresis wastewater and pretreating the painting wastewater, and degreasing the treated degreasing wastewater Wastewater, phosphating and passivation wastewater, electrophoresis wastewater and painting wastewater are introduced into the coagulation reaction tank to form wastewater to be treated. Coagulation reaction step: coagulation reaction is performed on the wastewater to be treated. Sediment removal step: import the untreated wastewater after the coagulation reaction into the inclined tube sedimentation tank, settle the untreated wastewater entering the inclined tube sedimentation tank, and remove the sludge containing sediment from the inclined tube sedimentation tank. Hydrolysis and acidification step: import the wastewater to be treated after the precipitation removal step into a hydrolysis tank, and perform hydrolysis and acidification on the wastewater to be treated in the hydrolysis tank, so as to convert high-molecular organic matter in the wastewater to be treated into small-molecular organic matter. Molecular decomposition step: the waste water to be treated after the hydrolysis and acidification step is introduced into the biofilter, and small molecular organic matter is decomposed.

进一步地,上述预处理步骤包括通过带式捞油机对脱脂废水进行脱脂处理。Further, the above-mentioned pretreatment step includes degreasing the degreasing waste water by using a belt oil scoop machine.

进一步地,上述脱脂废水处理步骤还包括通过超滤设备进一步除去脱脂废水中的油脂。Further, the above-mentioned degreasing wastewater treatment step also includes further removing grease in the degreasing wastewater by ultrafiltration equipment.

进一步地,上述混凝反应步骤包括向混凝反应池中投入碱化物以调节混凝反应池中的pH值到11.0-12.0。Further, the above coagulation reaction step includes putting alkalized substances into the coagulation reaction tank to adjust the pH value in the coagulation reaction tank to 11.0-12.0.

进一步地,上述汽车涂装废水处理工艺还包括污泥浓缩步骤,污泥浓缩步骤包括将斜管沉淀池中的污泥导入污泥浓缩槽,并进行浓缩处理。Further, the above automobile painting wastewater treatment process also includes a sludge concentration step, and the sludge concentration step includes introducing the sludge in the inclined tube sedimentation tank into a sludge concentration tank, and performing concentration treatment.

进一步地,上述污泥浓缩步骤还包括将进行浓缩处理后的污泥通过沉淀循环泵导入混凝反应池。Further, the above sludge thickening step also includes introducing the thickened sludge into a coagulation reaction tank through a sedimentation circulation pump.

一种汽车涂装废水处理系统,采用汽车涂装废水处理工艺。汽车涂装废水包括脱脂废水、磷化钝化废水、电泳废水及喷漆废水。汽车涂装废水处理工艺包括:预处理步骤:分别对脱脂废水进行脱脂处理、对磷化钝化废水进行沉淀处理、对电泳废水进行沉淀处理及对喷漆废水进行预处理,并将处理后的脱脂废水、磷化钝化废水、电泳废水及喷漆废水导入混凝反应池,以形成待处理废水。混凝反应步骤:对待处理废水进行混凝反应。沉淀去除步骤:将进行混凝反应后的待处理废水导入斜管沉淀池,对进入斜管沉淀池的待处理废水进行沉淀,并将含有沉淀的污泥从斜管沉淀池中去除。水解酸化步骤:将进行沉淀去除步骤后的待处理废水导入水解池,并对水解池中的待处理废水进行水解酸化,以将待处理废水中的高分子有机物转变为小分子有机物。分子分解步骤:将进行水解酸化步骤后的待处理废水导入生物滤池,并对小分子有机物进行分解。汽车涂装废水处理系统包括预处理系统、混凝反应池、斜管沉淀池、水解池及生物滤池,预处理系统与混凝反应池连接,混凝反应池与斜管沉淀池连接,斜管沉淀池与水解池连接,水解池与生物滤池连接。An automobile painting wastewater treatment system adopts an automobile painting wastewater treatment process. Automotive painting wastewater includes degreasing wastewater, phosphating and passivation wastewater, electrophoresis wastewater and painting wastewater. The automotive painting wastewater treatment process includes: pretreatment steps: degreasing the degreasing wastewater, precipitating the phosphating and passivating wastewater, precipitating the electrophoresis wastewater and pretreating the painting wastewater, and degreasing the treated degreasing wastewater Wastewater, phosphating and passivation wastewater, electrophoresis wastewater and painting wastewater are introduced into the coagulation reaction tank to form wastewater to be treated. Coagulation reaction step: coagulation reaction is performed on the wastewater to be treated. Sediment removal step: import the untreated wastewater after the coagulation reaction into the inclined tube sedimentation tank, settle the untreated wastewater entering the inclined tube sedimentation tank, and remove the sludge containing sediment from the inclined tube sedimentation tank. Hydrolysis and acidification step: import the wastewater to be treated after the precipitation removal step into a hydrolysis tank, and perform hydrolysis and acidification on the wastewater to be treated in the hydrolysis tank, so as to convert high-molecular organic matter in the wastewater to be treated into small-molecular organic matter. Molecular decomposition step: the waste water to be treated after the hydrolysis and acidification step is introduced into the biofilter, and small molecular organic matter is decomposed. The automobile painting wastewater treatment system includes a pretreatment system, a coagulation reaction tank, an inclined tube sedimentation tank, a hydrolysis tank and a biological filter. The pretreatment system is connected to the coagulation reaction tank, and the coagulation reaction tank is connected to the inclined tube sedimentation tank. The pipe sedimentation tank is connected with the hydrolysis tank, and the hydrolysis tank is connected with the biofilter.

进一步地,上述预处理系统包括脱脂废水处理设备、磷化钝化废水处理设备、电泳废水处理设备及喷漆废水处理设备,脱脂废水处理设备、磷化钝化废水处理设备、电泳废水处理设备及喷漆废水处理设备均与混凝反应池连接。Further, the above pretreatment system includes degreasing wastewater treatment equipment, phosphating and passivation wastewater treatment equipment, electrophoresis wastewater treatment equipment and spray painting wastewater treatment equipment, degreasing wastewater treatment equipment, phosphating and passivation wastewater treatment equipment, electrophoresis wastewater treatment equipment and spray paint The waste water treatment equipment is connected with the coagulation reaction tank.

进一步地,上述生物滤池包括滤池本体、污水进口管、水流出口管、风机、检测组件、搅拌组件、气阀组件及加热组件。滤池本体包括底壁、侧壁及顶壁,侧壁的一端与底壁固定连接,侧壁的另一端与顶壁可转动地连接。污水进口管与滤池本体的内部空腔连通,以将污水导入滤池本体。检测组件安装于侧壁。风机安装于顶壁。搅拌组件包括滑轨、搅拌件及驱动件,滑轨安装于侧壁,且滑轨的延伸方向与侧壁的延伸方向一致,驱动件与搅拌件连接,驱动件可驱动搅拌件沿滑轨滑动。加热组件通过气阀组件与滤池本体的内部空腔连通。水流出口管与滤池本体的内部空腔连通,以将经过处理的污水导出滤池本体。Further, the above biofilter includes a filter body, a sewage inlet pipe, a water outlet pipe, a fan, a detection component, a stirring component, an air valve component and a heating component. The filter body includes a bottom wall, a side wall and a top wall, one end of the side wall is fixedly connected with the bottom wall, and the other end of the side wall is rotatably connected with the top wall. The sewage inlet pipe communicates with the inner cavity of the filter tank body to lead the sewage into the filter tank body. The detection component is installed on the side wall. The fan is installed on the top wall. The stirring assembly includes a slide rail, a stirring piece and a driving piece. The slide rail is installed on the side wall, and the extension direction of the slide rail is consistent with the extending direction of the side wall. The driving piece is connected with the stirring piece, and the driving piece can drive the stirring piece to slide along the slide rail. . The heating assembly communicates with the inner cavity of the filter body through the air valve assembly. The water outlet pipe communicates with the inner cavity of the filter body to lead the treated sewage out of the filter body.

进一步地,上述汽车涂装废水处理系统还包括污泥浓缩槽,斜管沉淀池和水解池均与污泥浓缩池连接。Further, the above-mentioned automobile painting wastewater treatment system also includes a sludge concentration tank, and both the inclined tube sedimentation tank and the hydrolysis tank are connected to the sludge concentration tank.

相比现有技术,本发明提供的汽车涂装废水处理工艺及汽车涂装废水处理系统的有益效果是:Compared with the prior art, the beneficial effects of the automobile painting wastewater treatment process and the automobile painting wastewater treatment system provided by the invention are:

预处理系统用于对涂装废水分别对脱脂废水进行脱脂处理、对磷化钝化废水进行沉淀处理、对电泳废水进行沉淀处理及对喷漆废水进行预处理,并将处理后的脱脂废水、磷化钝化废水、电泳废水及喷漆废水导入混凝反应池,以形成待处理废水。混凝反应池用于对待处理废水进行混凝反应。斜管沉淀池用于将进行混凝反应后的待处理废水导入斜管沉淀池,对进入斜管沉淀池的待处理废水进行沉淀,并将含有沉淀的污泥从斜管沉淀池中去除。水解池用于将进行沉淀去除步骤后的待处理废水导入水解池,并对水解池中的待处理废水进行水解酸化,以将待处理废水中的高分子有机物转变为小分子有机物。生物滤池用于将进行水解酸化步骤后的待处理废水导入生物滤池,并对小分子有机物进行分解。本发明提供的汽车涂装废水处理工艺及汽车涂装废水处理系统结构简单、污水净化效果好。同时,其具有占地面积小、投资和运行成本低、操作管理比较方便的特点,并且具有良好的社会效益和经济效益。The pretreatment system is used for degreasing treatment of degreasing wastewater, precipitation treatment of phosphating and passivation wastewater, precipitation treatment of electrophoresis wastewater and pretreatment of spray painting wastewater, and the treated degreasing wastewater, phosphorus Passivation wastewater, electrophoresis wastewater and painting wastewater are introduced into the coagulation reaction tank to form wastewater to be treated. The coagulation reaction tank is used for coagulation reaction of the wastewater to be treated. The inclined tube sedimentation tank is used to introduce the untreated wastewater after the coagulation reaction into the inclined tube sedimentation tank, settle the untreated wastewater entering the inclined tube sedimentation tank, and remove the sludge containing sediment from the inclined tube sedimentation tank. The hydrolysis tank is used to introduce the wastewater to be treated after the precipitation removal step into the hydrolysis tank, and perform hydrolysis and acidification of the wastewater to be treated in the hydrolysis tank, so as to convert the high molecular organic matter in the wastewater to be treated into small molecular organic matter. The biofilter is used to introduce the waste water to be treated after the hydrolysis and acidification step into the biofilter, and decompose small molecular organic matter. The automobile painting wastewater treatment process and the automobile painting wastewater treatment system provided by the invention have simple structure and good sewage purification effect. At the same time, it has the characteristics of small footprint, low investment and operating costs, convenient operation and management, and has good social and economic benefits.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍。应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定。对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following will briefly introduce the drawings used in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the invention and therefore should not be considered as limiting the scope. For those skilled in the art, other related drawings can also be obtained based on these drawings without creative effort.

图1为本发明的第一实施例提供的汽车涂装废水处理系统的结构示意图;Fig. 1 is the schematic structural view of the automobile painting wastewater treatment system provided by the first embodiment of the present invention;

图2为本发明的第一实施例提供的污水处理生物滤池的结构示意图;Fig. 2 is the structural representation of the biofilter for sewage treatment provided by the first embodiment of the present invention;

图3为本发明的第一实施例提供的搅拌件的结构示意图;Fig. 3 is a schematic structural view of the stirring member provided by the first embodiment of the present invention;

图4为本发明的第一实施例提供的气阀组件的结构示意图;4 is a schematic structural view of the air valve assembly provided by the first embodiment of the present invention;

图5为本发明的第一实施例提供的加热组件的截面结构示意图。Fig. 5 is a schematic cross-sectional structure diagram of the heating assembly provided by the first embodiment of the present invention.

图标:10-汽车涂装废水处理系统;100-生物滤池;110-滤池本体;111-底壁;112-侧壁;113-顶壁;120-污水进口管;130-水流出口管;140-风机;150-检测组件;151-温度计;152-气压计;160-搅拌组件;161-滑轨;162-搅拌件;1621-螺纹孔;1622-搅拌通孔;163-驱动件;170-气阀组件;171-第一导气管;172-第二导气管;173-第三导气管;174-第一导气阀;175-第二导气阀;176-第三导气阀;177-三通管;1771-第一连接部;1772-第二连接部;1773-第三连接部;180-加热组件;181-加热腔;182-加热件;200-水解池;300-斜管沉淀池;400-混凝反应池;500-预处理系统。Icons: 10-automobile painting wastewater treatment system; 100-biological filter; 110-filter body; 111-bottom wall; 112-side wall; 113-top wall; 120-sewage inlet pipe; 130-water outlet pipe; 140-fan; 150-detection component; 151-thermometer; 152-barometer; 160-stirring component; 161-sliding rail; 162-stirring piece; 1621-threaded hole; - air valve assembly; 171 - the first air guide tube; 172 - the second air guide tube; 173 - the third air guide tube; 174 - the first air guide valve; 175 - the second air guide valve; 176 - the third air guide valve; 177-tee pipe; 1771-first connecting part; 1772-second connecting part; 1773-third connecting part; 180-heating assembly; 181-heating cavity; 182-heating element; Tube sedimentation tank; 400-coagulation reaction tank; 500-pretreatment system.

具体实施方式detailed description

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Apparently, the described embodiments are some, but not all, embodiments of the present invention. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.

因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.

在本发明的描述中,需要理解的是,术语“上”、“下”、“内”、“外”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,或者是本领域技术人员惯常理解的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientations or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "left", "right" etc. are based on those shown in the accompanying drawings. Orientation or positional relationship, or the orientation or positional relationship that is usually placed when the product of the invention is used, or the orientation or positional relationship that is commonly understood by those skilled in the art, is only for the convenience of describing the present invention and simplifying the description, rather than indicating or It should not be construed as limiting the invention by implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation.

此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In addition, the terms "first", "second", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.

在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,“设置”、“连接”等术语应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接连接,也可以通过中间媒介间接连接,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise specified and limited, terms such as "setting" and "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection or a Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

下面结合附图,对本发明的具体实施方式进行详细说明。The specific implementation manners of the present invention will be described in detail below in conjunction with the accompanying drawings.

第一实施例first embodiment

请参阅图1,本实施例提供了一种汽车涂装废水处理系统10,其结构简单、污水净化效果好。同时,其具有占地面积小、投资和运行成本低、操作管理比较方便的特点,并且具有良好的社会效益和经济效益。Please refer to FIG. 1 , this embodiment provides an automobile painting wastewater treatment system 10 , which has a simple structure and good sewage purification effect. At the same time, it has the characteristics of small footprint, low investment and operating costs, convenient operation and management, and has good social and economic benefits.

本实施例提供的汽车涂装废水处理系统10包括预处理系统500、混凝反应池400、斜管沉淀池300、水解池200及生物滤池100。The automobile painting wastewater treatment system 10 provided in this embodiment includes a pretreatment system 500 , a coagulation reaction tank 400 , an inclined tube sedimentation tank 300 , a hydrolysis tank 200 and a biological filter tank 100 .

本实施例提供的预处理系统500与混凝反应池400连接,混凝反应池400与斜管沉淀池300连接,斜管沉淀池300与水解池200连接,水解池200与生物滤池100连接。The pretreatment system 500 provided in this embodiment is connected to the coagulation reaction tank 400, the coagulation reaction tank 400 is connected to the inclined tube sedimentation tank 300, the inclined tube sedimentation tank 300 is connected to the hydrolysis tank 200, and the hydrolysis tank 200 is connected to the biofilter 100 .

可以理解,混凝反应池400是用于进行混凝反应的。斜管沉淀池300是用于对汽车涂装废水中的沉淀进行基本去除,并使出水浑浊度达到出水要求。水解池200是用于对废水中的有机物进行水解酸化。生物滤池100是用于将小分子有机物彻底分解。It can be understood that the coagulation reaction tank 400 is used for coagulation reaction. The inclined tube sedimentation tank 300 is used to basically remove the sediment in the automobile painting wastewater, and make the turbidity of the effluent meet the effluent requirements. The hydrolysis tank 200 is used to hydrolyze and acidify the organic matter in the wastewater. The biofilter 100 is used to completely decompose small molecular organic matter.

在本实施例中,汽车涂装废水包括脱脂废水、磷化钝化废水、电泳废水及喷漆废水。预处理系统500用于分别对脱脂废水、磷化钝化废水、电泳废水及喷漆废水进行预处理,并将处理后的废水导入混凝反应池400。In this embodiment, the automobile painting wastewater includes degreasing wastewater, phosphating and passivating wastewater, electrophoresis wastewater and painting wastewater. The pretreatment system 500 is used to pretreat degreasing wastewater, phosphating and passivation wastewater, electrophoresis wastewater and painting wastewater, and import the treated wastewater into the coagulation reaction tank 400 .

在本实施例中,预处理系统500包括脱脂废水处理设备、磷化钝化废水处理设备、电泳废水处理设备及喷漆废水处理设备,脱脂废水处理设备、磷化钝化废水处理设备、电泳废水处理设备及喷漆废水处理设备均与混凝反应池400连接。In this embodiment, the pretreatment system 500 includes degreasing wastewater treatment equipment, phosphating and passivation wastewater treatment equipment, electrophoresis wastewater treatment equipment and spray paint wastewater treatment equipment, degreasing wastewater treatment equipment, phosphating and passivation wastewater treatment equipment, electrophoresis wastewater treatment equipment The equipment and the spray paint wastewater treatment equipment are all connected to the coagulation reaction tank 400 .

在本实施例中,通过带式捞油机(图未示)对所述脱脂废水进行脱脂处理,并且通过超滤设备(图未示)进一步除去所述脱脂废水中的油脂。In this embodiment, the degreasing waste water is subjected to degreasing treatment by a belt oil skimmer (not shown), and the grease in the degreasing waste water is further removed by an ultrafiltration device (not shown).

请参阅图2,本实施例提供的生物滤池100包括滤池本体110、污水进口管120、水流出口管130、风机140、检测组件150、搅拌组件160、气阀组件170及加热组件180。Please refer to FIG. 2 , the biofilter 100 provided in this embodiment includes a filter body 110 , a sewage inlet pipe 120 , a water outlet pipe 130 , a fan 140 , a detection unit 150 , an agitation unit 160 , an air valve unit 170 and a heating unit 180 .

可以理解,待处理的污水通过污水进口管120进入到滤池本体110的内部空腔,并不断地在滤池本体110的内部空腔内累积。检测组件150对容置于滤池本体110的内部空腔内的污水和滤池本体110的内部空腔的状态进行检测,用户可根据检测组件150的检测结果做出相应的判断和操作。搅拌件162在驱动件163的驱动下,沿着滑轨161滑动,进而对容置于滤池本体110的内部空腔的污水进行搅拌,进而促进生物滤池100中的反应。加热组件180通过气阀组件170将加热的气体导入到滤池本体110的内部空腔,进而调节滤池本体110的内部空腔内的温度,进一步对滤池本体110中的化学反应进行控制。处理好后的污水通过水流出口管130从滤池本体110的内部空腔中流出,进入到污水处理的下一个环节。It can be understood that the sewage to be treated enters the inner cavity of the filter body 110 through the sewage inlet pipe 120 and continuously accumulates in the inner cavity of the filter body 110 . The detection component 150 detects the sewage contained in the inner cavity of the filter body 110 and the state of the inner cavity of the filter body 110 , and the user can make corresponding judgments and operations according to the detection results of the detection component 150 . Driven by the driving member 163 , the stirring member 162 slides along the slide rail 161 to stir the sewage contained in the inner cavity of the filter body 110 , thereby promoting the reaction in the biofilter 100 . The heating assembly 180 introduces the heated gas into the inner cavity of the filter body 110 through the gas valve assembly 170 , thereby adjusting the temperature in the inner cavity of the filter body 110 and further controlling the chemical reaction in the filter body 110 . The treated sewage flows out from the inner cavity of the filter body 110 through the water outlet pipe 130 and enters the next link of sewage treatment.

滤池本体110包括底壁111、侧壁112及顶壁113,侧壁112的一端与底壁111固定连接,侧壁112的另一端与顶壁113可转动地连接。The filter body 110 includes a bottom wall 111 , a side wall 112 and a top wall 113 . One end of the side wall 112 is fixedly connected to the bottom wall 111 , and the other end of the side wall 112 is rotatably connected to the top wall 113 .

在本实施例中,侧壁112围成的形状为圆柱形。也就是说,本实施例提供的滤池本体110为圆筒状。当然,并不仅限于此,在本发明的其他实施例中,侧壁112也可以围成其他的形状,比如长方体形等。In this embodiment, the shape enclosed by the side wall 112 is a cylinder. That is to say, the filter body 110 provided in this embodiment is cylindrical. Of course, it is not limited thereto. In other embodiments of the present invention, the side wall 112 may also be surrounded by other shapes, such as a rectangular parallelepiped.

可以理解,侧壁112与顶壁113之间采用可转动的连接方式可以使顶壁113更加方便地打开,进而便于向滤池本体110内投放药剂,同时也便于用户在使用过程中对滤池本体110的内部空腔进行观察。It can be understood that the rotatable connection between the side wall 112 and the top wall 113 can make the top wall 113 open more conveniently, so that it is convenient to inject medicine into the filter body 110, and it is also convenient for the user to adjust the filter during use. The inner cavity of the body 110 is observed.

在本实施例中,顶壁113与侧壁112之间的转动连接是通过合页连接的方式实现的。当然,并不仅限于此,在本发明的其他实施例中,顶壁113与侧壁112也可以采用其他的连接方式可转动地连接,比如轴承等。In this embodiment, the rotational connection between the top wall 113 and the side wall 112 is realized by hinge connection. Of course, it is not limited thereto. In other embodiments of the present invention, the top wall 113 and the side wall 112 may also be rotatably connected by other connection methods, such as bearings.

污水进口管120与滤池本体110的内部空腔连通,以将污水导入滤池本体110。水流出口管130与滤池本体110的内部空腔连通,以将经过处理的污水导出滤池本体110。The sewage inlet pipe 120 communicates with the inner cavity of the filter tank body 110 to introduce sewage into the filter tank body 110 . The water outlet pipe 130 communicates with the inner cavity of the filter body 110 to lead the treated sewage out of the filter body 110 .

在本实施例中,污水进口管120位于滤池本体110的上端,而水流出口管130位于滤池本体110的下端。水流出口管130位于滤池本体110的下端可以使污水在重力的作用下离开滤池本体110,从而可以减少水泵等器件的使用,进而节约能源和成本。In this embodiment, the sewage inlet pipe 120 is located at the upper end of the filter body 110 , and the water outlet pipe 130 is located at the lower end of the filter body 110 . The water outlet pipe 130 is located at the lower end of the filter body 110 so that sewage can leave the filter body 110 under the action of gravity, thereby reducing the use of water pumps and other components, thereby saving energy and cost.

检测组件150安装于侧壁112,并用于检测污水和滤池本体110的内部空腔的状态。The detection component 150 is installed on the side wall 112 and is used for detecting the state of the sewage and the inner cavity of the filter body 110 .

在本实施例中,检测组件150包括用于检测温度值的温度计151和用于检测气压值的气压计152,温度计151和气压计152均安装于侧壁112上。当然,并不仅限于此,在本发明的其他实施例中,检测组件150还可以包括其他检测设备,比如湿度计等。In this embodiment, the detection component 150 includes a thermometer 151 for detecting a temperature value and a barometer 152 for detecting an air pressure value, and both the thermometer 151 and the barometer 152 are installed on the side wall 112 . Of course, it is not limited thereto. In other embodiments of the present invention, the detection component 150 may also include other detection devices, such as a hygrometer.

风机140安装于顶壁113,并用于在对滤池本体110吹风的同时,为滤池本体110的内部空腔输送氧气,从而可以通过控制风机140来间接地控制滤池本体110内的氧含量,进而对滤池本体110内的反应进行控制。The fan 140 is installed on the top wall 113, and is used to deliver oxygen to the inner cavity of the filter body 110 while blowing air to the filter body 110, so that the oxygen content in the filter body 110 can be indirectly controlled by controlling the fan 140 , and further control the reaction in the filter body 110 .

搅拌组件160包括滑轨161、搅拌件162及驱动件163,滑轨161安装于侧壁112,且滑轨161的延伸方向与侧壁112的延伸方向一致,驱动件163与搅拌件162连接,驱动件163可驱动搅拌件162沿滑轨161滑动。The stirring assembly 160 includes a slide rail 161, a stirring member 162 and a driving member 163, the sliding rail 161 is installed on the side wall 112, and the extending direction of the sliding rail 161 is consistent with the extending direction of the side wall 112, and the driving member 163 is connected with the stirring member 162, The driving member 163 can drive the stirring member 162 to slide along the slide rail 161 .

在本实施例中,滑轨161为丝杠。当然,并不仅限于此,在本发明的其他实施例中,滑轨161也可以为其他结构,在此不再赘述。In this embodiment, the slide rail 161 is a lead screw. Of course, it is not limited thereto, and in other embodiments of the present invention, the sliding rail 161 may also have other structures, which will not be repeated here.

在本实施例中,为了使搅拌件162在运动过程中更加平稳,滑轨161的数量为至少两个,且滑轨161均匀地环设于侧壁112。In this embodiment, in order to make the agitator 162 move more smoothly, there are at least two slide rails 161 , and the slide rails 161 are evenly arranged around the side wall 112 .

请参阅图3,在本实施例中,搅拌件162上设置有与滑轨161配合的螺纹孔1621和多个搅拌通孔1622,多个搅拌通孔1622均匀间隔地设置。Please refer to FIG. 3 , in this embodiment, the stirring member 162 is provided with a threaded hole 1621 cooperating with the slide rail 161 and a plurality of stirring through holes 1622 , and the plurality of stirring through holes 1622 are evenly spaced.

可以理解,螺纹孔1621与丝杠的配合,可以使丝杠在转动时,带动搅拌件162沿丝杠做直线运动。It can be understood that the cooperation between the threaded hole 1621 and the lead screw can drive the stirring member 162 to move linearly along the lead screw when the lead screw rotates.

在本实施例中,螺纹孔1621的数量为两个,即本实施例提供的滑轨161数量也为两个。当然,并不仅限于此,在本发明的其他实施例中,螺纹孔1621也可以为其他的数量,比如三个等。In this embodiment, the number of threaded holes 1621 is two, that is, the number of slide rails 161 provided in this embodiment is also two. Of course, it is not limited thereto. In other embodiments of the present invention, the number of threaded holes 1621 may also be other numbers, such as three.

在本实施例中,加热组件180通过气阀组件170与滤池本体110的内部空腔连通。In this embodiment, the heating assembly 180 communicates with the inner cavity of the filter body 110 through the air valve assembly 170 .

请结合参阅图2和图4,在本实施例中,气阀组件170包括第一导气管171、第二导气管172、第三导气管173、第一导气阀174、第二导气阀175、第三导气阀176及三通管177。第一导气阀174安装于第一导气管171,以控制第一导气管171导通或关闭。第二导气阀175安装于第二导气管172,以控制第二导气管172导通或关闭。第三导气阀176安装于第三导气管173,以控制第三导气管173导通或关闭。第一导气管171的一端与加热组件180连接,第二导气管172的一端与侧壁112连接,第一导气管171远离加热组件180的一端、第二导气管172远离侧壁112的一端与第三导气管173连通。Please refer to FIG. 2 and FIG. 4 in conjunction. In this embodiment, the air valve assembly 170 includes a first air guide tube 171, a second air guide tube 172, a third air guide tube 173, a first air guide valve 174, a second air guide valve 175, the third air guide valve 176 and the three-way pipe 177. The first air guiding valve 174 is installed on the first air guiding tube 171 to control the opening or closing of the first air guiding tube 171 . The second air guiding valve 175 is installed on the second air guiding tube 172 to control the conduction or closing of the second air guiding tube 172 . The third air guiding valve 176 is installed on the third air guiding tube 173 to control the conduction or closing of the third air guiding tube 173 . One end of the first air duct 171 is connected to the heating assembly 180, one end of the second air duct 172 is connected to the side wall 112, the end of the first air duct 171 is away from the heating assembly 180, and the end of the second air duct 172 is away from the side wall 112. The third air duct 173 communicates with it.

在本实施例中,第一导气管171、第二导气管172及第三导气管173通过三通管177连通。In this embodiment, the first airway tube 171 , the second airway tube 172 and the third airway tube 173 are connected through a three-way tube 177 .

本实施例提供的三通管177包括第一连接部1771、第二连接部1772及第三连接部1773,第一连接部1771与第一导气管171连接,第二连接部1772与第二导气管172连接,第三连接部1773与第三导气管173连接。The tee tube 177 provided in this embodiment includes a first connecting portion 1771, a second connecting portion 1772 and a third connecting portion 1773, the first connecting portion 1771 is connected to the first air duct 171, the second connecting portion 1772 is connected to the second air duct The air tube 172 is connected, and the third connection part 1773 is connected with the third air tube 173 .

请参阅图5,在本实施例中,加热组件180包括加热腔181和加热件182,加热件182位于加热腔181内,气阀组件170与加热腔181连通。Referring to FIG. 5 , in this embodiment, the heating assembly 180 includes a heating chamber 181 and a heating element 182 , the heating element 182 is located in the heating chamber 181 , and the air valve assembly 170 communicates with the heating chamber 181 .

加热件182的数量为多个,且多个加热件182均匀间隔地与加热腔181连接。There are multiple heating elements 182 , and the plurality of heating elements 182 are evenly spaced and connected to the heating chamber 181 .

可以理解,为了及时地对加热腔181内的气压和温度进行控制,在本发明的其他实施例中,加热组件180还包括温度检测件(图未示)和气压检测件(图未示),以便对加热腔181内的气压和温度进行实时的检测。It can be understood that, in order to timely control the air pressure and temperature in the heating chamber 181, in other embodiments of the present invention, the heating assembly 180 also includes a temperature detection element (not shown in the figure) and an air pressure detection element (not shown in the figure), In order to detect the air pressure and temperature in the heating chamber 181 in real time.

在本发明的其他实施例中,汽车涂装废水处理系统10还包括污泥浓缩槽(图未示),斜管沉淀池300和水解池200均与污泥浓缩池连接。可以理解的是,污泥浓缩槽的作用在于将斜管沉淀池300和水解池200中的污泥沉淀导入到污泥浓缩槽进行清理,进而使斜管沉淀池300和水解池200保持更好的净化效果。In other embodiments of the present invention, the automobile painting wastewater treatment system 10 further includes a sludge thickening tank (not shown in the figure), and both the inclined tube sedimentation tank 300 and the hydrolysis tank 200 are connected to the sludge thickening tank. It can be understood that the function of the sludge thickening tank is to introduce the sludge sediment in the inclined tube sedimentation tank 300 and the hydrolysis tank 200 into the sludge thickening tank for cleaning, so as to keep the inclined tube sedimentation tank 300 and the hydrolysis tank 200 better purification effect.

本实施例提供的汽车涂装废水处理系统10的有益效果是:预处理系统500用于对涂装废水分别对脱脂废水进行脱脂处理、对磷化钝化废水进行沉淀处理、对电泳废水进行沉淀处理及对喷漆废水进行预处理,并将处理后的脱脂废水、磷化钝化废水、电泳废水及喷漆废水导入混凝反应池400,以形成待处理废水。混凝反应池400用于对待处理废水进行混凝反应。斜管沉淀池300用于将进行混凝反应后的待处理废水导入斜管沉淀池300,对进入斜管沉淀池300的待处理废水进行沉淀,并将含有沉淀的污泥从斜管沉淀池300中去除。水解池200用于将进行沉淀去除步骤后的待处理废水导入水解池200,并对水解池200中的待处理废水进行水解酸化,以将待处理废水中的高分子有机物转变为小分子有机物。生物滤池100用于将进行水解酸化步骤后的待处理废水导入生物滤池100,并对小分子有机物进行分解。本实施例提供的汽车涂装废水处理系统10结构简单、污水净化效果好。同时,其具有占地面积小、投资和运行成本低、操作管理比较方便的特点,并且具有良好的社会效益和经济效益。The beneficial effects of the automobile painting wastewater treatment system 10 provided in this embodiment are: the pretreatment system 500 is used to degrease the coating wastewater, degrease the degreasing wastewater, precipitate the phosphating and passivation wastewater, and precipitate the electrophoresis wastewater. Treating and pre-treating the painting wastewater, and introducing the treated degreasing wastewater, phosphating and passivating wastewater, electrophoresis wastewater and painting wastewater into the coagulation reaction tank 400 to form wastewater to be treated. The coagulation reaction tank 400 is used for coagulation reaction of the wastewater to be treated. The inclined tube sedimentation tank 300 is used to introduce the untreated wastewater after the coagulation reaction into the inclined tube sedimentation tank 300, settle the untreated wastewater entering the inclined tube sedimentation tank 300, and transfer the sludge containing sediment from the inclined tube sedimentation tank 300 removed. The hydrolysis tank 200 is used to introduce the wastewater to be treated after the precipitation removal step into the hydrolysis tank 200, and perform hydrolysis and acidification on the wastewater to be treated in the hydrolysis tank 200, so as to convert the high molecular organic matter in the wastewater to small molecular organic matter. The biofilter 100 is used to introduce the wastewater to be treated after the hydrolysis and acidification step into the biofilter 100 to decompose small molecular organic matter. The automobile painting wastewater treatment system 10 provided in this embodiment has a simple structure and a good sewage purification effect. At the same time, it has the characteristics of small footprint, low investment and operating costs, convenient operation and management, and has good social and economic benefits.

第二实施例second embodiment

本实施例提供了一种汽车涂装废水处理工艺,用于对汽车涂装废水进行处理。其步骤简单、污水净化效果好。同时,其具有良好的社会效益和经济效益。This embodiment provides a process for treating automobile painting wastewater, which is used to treat automobile painting wastewater. The steps are simple and the sewage purification effect is good. At the same time, it has good social and economic benefits.

本实施例提供的汽车涂装废水处理工艺是采用第一实施例提供的汽车涂装废水处理系统10进行的。The automobile painting wastewater treatment process provided in this embodiment is carried out by using the automobile painting wastewater treatment system 10 provided in the first embodiment.

本实施例提供的汽车涂装废水处理工艺包括:预处理步骤、混凝反应步骤、沉淀去除步骤、水解酸化步骤及分子分解步骤。The automobile painting wastewater treatment process provided in this embodiment includes: a pretreatment step, a coagulation reaction step, a precipitation removal step, a hydrolysis acidification step and a molecular decomposition step.

预处理步骤:分别对脱脂废水进行脱脂处理、对磷化钝化废水进行沉淀处理、对电泳废水进行沉淀处理及对喷漆废水进行预处理,并将处理后的脱脂废水、磷化钝化废水、电泳废水及喷漆废水导入混凝反应池400,以形成待处理废水。Pretreatment steps: degreasing the degreasing wastewater, precipitating the phosphating and passivating wastewater, precipitating the electrophoresis wastewater and pretreating the painting wastewater, and treating the degreasing wastewater, phosphating and passivating wastewater, The electrophoresis wastewater and painting wastewater are introduced into the coagulation reaction tank 400 to form wastewater to be treated.

在本实施例中,利用脱脂废水处理设备对脱脂废水进行脱脂处理。利用磷化钝化废水处理设备对磷化钝化废水进行沉淀处理。利用电泳废水处理设备对电泳废水进行沉淀处理。利用喷漆废水处理设备对喷漆废水进行预处理。In this embodiment, the degreasing wastewater is degreased by using degreasing wastewater treatment equipment. Phosphating passivation wastewater treatment equipment is used for precipitation treatment of phosphating passivation wastewater. Electrophoresis wastewater treatment equipment is used for precipitation treatment of electrophoresis wastewater. The spray paint wastewater is pretreated by using the spray paint wastewater treatment equipment.

在本实施例中,预处理步骤包括通过带式捞油机对脱脂废水进行脱脂处理。脱脂废水处理步骤还包括通过超滤设备进一步除去脱脂废水中的油脂。In this embodiment, the pretreatment step includes degreasing the degreasing wastewater by using a belt type oil extraction machine. The degreasing wastewater treatment step also includes further removing grease in the degreasing wastewater by ultrafiltration equipment.

混凝反应步骤:对待处理废水进行混凝反应,以去除磷酸根离子、重金属离子(Zn2+、Ni+、Mn2+等)漆料物质、悬浮物和胶体物质等。Coagulation reaction step: Coagulation reaction is carried out on the wastewater to be treated to remove phosphate ions, heavy metal ions (Zn2+, Ni+, Mn2+, etc.), paint substances, suspended solids and colloidal substances, etc.

在本实施例中,混凝反应步骤包括向混凝反应池400中投入碱化物以调节混凝反应池400中的pH值到11.0-12.0。同时开启8台搅拌机,去除磷酸盐、镍及锰离子;在10min后,加酸调节PH值到8.5-9.5,去除Zn离子,并于10min后投入PAC、PAM,去除漆物、悬浮颗粒、胶体物质等。In this embodiment, the coagulation reaction step includes adding alkalized substances into the coagulation reaction tank 400 to adjust the pH value in the coagulation reaction tank 400 to 11.0-12.0. Turn on 8 mixers at the same time to remove phosphate, nickel and manganese ions; after 10 minutes, add acid to adjust the pH value to 8.5-9.5 to remove Zn ions, and put in PAC and PAM after 10 minutes to remove paint, suspended particles and colloids Substance etc.

沉淀去除步骤:将进行混凝反应后的待处理废水导入斜管沉淀池300,对进入斜管沉淀池300的待处理废水进行沉淀,并将含有沉淀的污泥从斜管沉淀池300中去除。Precipitation removal step: import the wastewater to be treated after the coagulation reaction into the inclined tube sedimentation tank 300, settle the wastewater to be treated entering the inclined tube sedimentation tank 300, and remove the sludge containing sediment from the inclined tube sedimentation tank 300 .

在本实施例中,沉淀去除步骤可以去除混凝反应生成的沉淀物,其去除率高达85%左右。如果SS指标达不到,经沉淀循环水泵导回混凝反应池400,进行循环处理;当合格时,调节其pH值至酸性,为后续水解酸化步骤提供保障。In this embodiment, the sediment removal step can remove the sediment generated by the coagulation reaction, and the removal rate is as high as about 85%. If the SS index cannot be reached, it is led back to the coagulation reaction tank 400 through the sedimentation circulating water pump for circulation treatment; when it is qualified, the pH value is adjusted to acidity to provide guarantee for the subsequent hydrolysis and acidification steps.

水解酸化步骤:将进行沉淀去除步骤后的待处理废水导入水解池200,并对水解池200中的待处理废水进行水解酸化,以将待处理废水中的高分子有机物转变为小分子有机物。Hydrolysis and acidification step: import the wastewater to be treated after the precipitation removal step into the hydrolysis tank 200, and perform hydrolysis and acidification on the wastewater to be treated in the hydrolysis tank 200, so as to convert the high molecular organic matter in the wastewater to small molecular organic matter.

需要说明的是,水解酸化步骤可以使高分子有机物分解为小分子有机物。It should be noted that the hydrolysis and acidification step can decompose high-molecular organic matter into small-molecular organic matter.

分子分解步骤:将进行水解酸化步骤后的待处理废水导入生物滤池100,并对小分子有机物进行分解。Molecular decomposition step: the waste water to be treated after the hydrolysis and acidification step is introduced into the biofilter 100 to decompose small molecular organic matter.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1. a kind of vehicle coating wastewater handling process, for handling vehicle coating wastewater, the vehicle coating wastewater bag Include degreasing waste water, phosphatization passivating wastewater, electrophoresis waste water and painting wastewater, it is characterised in that the vehicle coating wastewater handles work Skill includes:
Pre-treatment step:Respectively to the degreasing waste water carry out ungrease treatment, to the phosphatization passivating wastewater carry out precipitation process, Precipitation process is carried out to the electrophoresis waste water and the painting wastewater is pre-processed, and the degreasing after processing is given up Water, the phosphatization passivating wastewater, the electrophoresis waste water and the painting wastewater import coagulation reaction tank, pending useless to be formed Water;
Coagulating step:Coagulating is carried out to the pending waste water;
Precipitate removal step:The pending waste water after coagulating will be carried out and import tube settler, sunk to entering inclined tube The pending waste water in shallow lake pond is precipitated, and the sludge containing the precipitation is removed from the tube settler;
Hydrolysis acidification step:The pending waste water after precipitation removal step will be carried out and import hydrolytic tank, and to the hydrolysis Acidifying is hydrolyzed in the pending waste water in pond, and the macromolecule organic in the pending waste water is changed into small point Sub- organic matter;
Molecule decomposition step:The pending waste water after acidification step will be hydrolyzed and imports biofilter, and to described small Molecular organic is decomposed.
2. vehicle coating wastewater handling process according to claim 1, it is characterised in that the pre-treatment step includes logical Cross belt involving swab machine and ungrease treatment is carried out to the degreasing waste water.
3. vehicle coating wastewater handling process according to claim 2, it is characterised in that the degreasing waste water treatment step Also include further removing the grease in the degreasing waste water by ultrafiltration apparatus.
4. vehicle coating wastewater handling process according to claim 1, it is characterised in that the coagulating step includes Alkali compound is put into the coagulation reaction tank to adjust the pH value in the coagulation reaction tank to 11.0-12.0.
5. the vehicle coating wastewater handling process according to any one in claim 1-4, it is characterised in that the automobile Coating wastewater handling process also includes sludge condensation step, and the sludge condensation step is included the institute in the tube settler State sludge and import sludge concentration tank, and carry out concentration.
6. vehicle coating wastewater handling process according to claim 5, it is characterised in that the sludge condensation step is also wrapped The sludge after concentration will be carried out and pass through the precipitation circulating pump importing the coagulation reaction tank by including.
7. a kind of Wastewater Disposal Line of Automobile Coating, using the vehicle coating wastewater as described in any one in claim 1-6 Handling process, it is characterised in that the Wastewater Disposal Line of Automobile Coating includes pretreatment system, coagulation reaction tank, inclined tube and sunk Shallow lake pond, hydrolytic tank and biofilter, the pretreatment system are connected with the coagulation reaction tank, the coagulation reaction tank with it is described Tube settler is connected, and the tube settler is connected with the hydrolytic tank, and the hydrolytic tank is connected with the biofilter.
8. Wastewater Disposal Line of Automobile Coating according to claim 7, it is characterised in that the pretreatment system includes de- Fat sewage treatment equipment, phosphatization passivating wastewater processing equipment, electrophoresis sewage treatment equipment and painting wastewater processing equipment, it is described de- At fat sewage treatment equipment, the phosphatization passivating wastewater processing equipment, the electrophoresis sewage treatment equipment and the painting wastewater Reason equipment is connected with the coagulation reaction tank.
9. Wastewater Disposal Line of Automobile Coating according to claim 8, it is characterised in that the biofilter includes filter tank Body, sewage induction pipe, water export pipe, blower fan, detection components, mixing component, air-valve assembly and heating component;
The filter tank body includes bottom wall, side wall and roof, and one end of the side wall is fixedly connected with the bottom wall, the side wall The other end be rotatably coupled with the roof;
The connects with the internal cavities of the sewage induction pipe and the filter tank body, the filter tank body is imported by the sewage;
The detection components are installed on the side wall;
The assembling is in the roof;
The mixing component includes slide rail, stirring parts and actuator, the slide rail is installed on the side wall, and the slide rail prolongs Stretch direction consistent with the bearing of trend of the side wall, the actuator is connected with the stirring parts, and the actuator can drive institute Stirring parts are stated to slide along the slide rail;
The connects with the internal cavities that the heating component passes through the air-valve assembly and the filter tank body;
The connects with the internal cavities of the water export pipe and the filter tank body, the treated sewage is exported described Filter tank body.
10. Wastewater Disposal Line of Automobile Coating according to claim 7, it is characterised in that at the vehicle coating wastewater Reason system also includes sludge concentration tank, and the tube settler and the hydrolytic tank are connected with the sludge concentration tank.
CN201710673882.1A 2017-08-08 2017-08-08 Vehicle coating wastewater handling process and Wastewater Disposal Line of Automobile Coating Pending CN107265787A (en)

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