CN107263954A - The hollow dot matrix honeycomb of all-metal mixes sandwich structure and its interlocking preparation method - Google Patents
The hollow dot matrix honeycomb of all-metal mixes sandwich structure and its interlocking preparation method Download PDFInfo
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Abstract
全金属中空点阵‑蜂窝混杂夹芯结构及其嵌锁制备方法,它涉及一种夹芯结构及其嵌锁制备方法。本发明为了增强金属蜂窝的能量吸收能力,提升抗剪切强度。本发明中上面板和下面板上下平行设置,正方形蜂窝嵌锁组成片嵌锁组装后布置在上、下面板之间,多个带狭长槽口的倾斜圆管逐一嵌锁连接至上述装配体中,形成中空金字塔型点阵‑正方形蜂窝混杂芯子,继而与上、下面板组合形成夹芯结构。制备方法如下:步骤一:加工芯子组件与面板;步骤二:嵌锁组装该类点阵‑蜂窝混杂芯子,继而与上、下面板组合形成夹芯结构装配体;步骤三:通过真空焊工艺连接为整体结构。本发明作为一种高效的吸能保护装置用于航空航天、船舶海洋、水下抗爆、交通建筑等领域。
The all-metal hollow lattice-honeycomb hybrid sandwich structure and its interlocking preparation method relate to a sandwich structure and its interlocking preparation method. The invention aims to enhance the energy absorption capacity of the metal honeycomb and improve the shear strength. In the present invention, the upper panel and the lower panel are arranged in parallel up and down, and the square honeycomb interlocking pieces are interlocked and arranged between the upper and lower panels after being assembled, and a plurality of inclined circular tubes with narrow and long notches are interlocked and connected to the above-mentioned assembly body one by one. , forming a hollow pyramid-shaped lattice-square honeycomb hybrid core, which is then combined with the upper and lower panels to form a sandwich structure. The preparation method is as follows: Step 1: Processing core components and panels; Step 2: Interlocking and assembling this type of lattice-honeycomb hybrid core, and then combining with upper and lower panels to form a sandwich structure assembly; Step 3: Through vacuum welding The process connection is an integral structure. As an efficient energy-absorbing protection device, the invention is used in the fields of aerospace, ships and oceans, underwater anti-explosion, traffic construction and the like.
Description
技术领域technical field
本发明涉及一种夹芯结构及其制备方法,具体涉及一种全金属中空点阵-蜂窝混杂夹芯结构及其嵌锁制备方法,适用于航空航天、船舶海洋、水下抗爆、交通建筑等领域。The invention relates to a sandwich structure and a preparation method thereof, in particular to an all-metal hollow lattice-honeycomb hybrid sandwich structure and an interlocking preparation method thereof, which are suitable for aerospace, ships and oceans, underwater explosion resistance, and traffic construction and other fields.
背景技术Background technique
近年来,越来越多的高性能吸能材料(结构)一直是研究焦点。而多孔结构兼具用于轻质和高效吸能等特点,因而被广泛地用作高性能吸能介质,它们通常被用作夹心梁的芯材来吸收来自外部的冲击能量和爆炸能量。多孔结构包括随机泡沫和周期性多孔结构,后者包含蜂窝与微尺度桁架点阵等结构材料。In recent years, more and more high-performance energy-absorbing materials (structures) have been the research focus. Porous structures are widely used as high-performance energy-absorbing media because of their light weight and high-efficiency energy absorption. They are usually used as core materials of sandwich beams to absorb external impact energy and explosion energy. Porous structures include random foams and periodic porous structures, which include structural materials such as honeycombs and microscale truss lattices.
蜂窝作为一种二维有序的超轻多孔结构,是当今世界制造技术最成熟,应用领域最广的轻质结构,其母材可以是聚合物、金属、陶瓷或复合材料等任何一种。他们是一种力学性能各向异性的材料,在垂直于面外的方向上通常具有很高的强度和刚度。由此可见,蜂窝不但具有轻质的优点而且力学性能优异。特别是对于铝蜂窝,学者们进行了大量的试验和理论研究,发现其在厚度方向上的压缩响应具有较长且波动很小的平台应力,是一种较为高效的吸能材料,在低相对密度区域尤为如此。但是在高相对密度区域蜂窝结构并不是最优的吸能结构。此外,对于蜂窝结构剪切性能的试验研究大多数局限于相对密度为8%以下的结构,而在更高相对密度芯子的剪切试验中均观察到了面芯脱粘这一灾难性的失效形式。As a two-dimensional ordered ultra-light porous structure, honeycomb is the most mature manufacturing technology and the most widely used lightweight structure in the world today. Its base material can be any kind of polymer, metal, ceramic or composite material. They are mechanically anisotropic materials with generally high strength and stiffness in the perpendicular out-of-plane direction. It can be seen that the honeycomb not only has the advantage of light weight but also has excellent mechanical properties. Especially for aluminum honeycomb, scholars have conducted a large number of experiments and theoretical studies, and found that its compression response in the thickness direction has a long plateau stress with little fluctuation, and it is a relatively efficient energy-absorbing material. This is especially true in dense areas. But the honeycomb structure is not the optimal energy-absorbing structure in the high relative density area. In addition, most of the experimental studies on the shear performance of honeycomb structures are limited to structures with a relative density below 8%, and the catastrophic failure of face-core debonding has been observed in shear tests of higher relative density cores. form.
而作为未来可能代替蜂窝的点阵桁架材料,除了结构强度与蜂窝相当,其内部的高孔隙率更易于集成多功能特性。但是实心桁架点阵结构后屈曲残余强度较低,并不是良好的吸能材料。中空桁架点阵的出现弥补了这一不足,由于其具有较高的二次面积矩,可以明显缓解低密度桁架结构常见的后屈曲软化现象,使芯杆具有较高的后屈曲残余强度,因而具有优良的比吸能特性。而且中空桁架点阵易于进行多几何参数协同优化以实现结构承载能力最大化。As a lattice truss material that may replace honeycomb in the future, its structural strength is equivalent to that of honeycomb, and its high internal porosity makes it easier to integrate multifunctional properties. However, the post-buckling residual strength of the solid truss lattice structure is low, so it is not a good energy-absorbing material. The emergence of the hollow truss lattice makes up for this deficiency. Because of its high quadratic area moment, it can significantly alleviate the post-buckling softening phenomenon common in low-density truss structures, and make the core rod have a high post-buckling residual strength, so Has excellent specific energy absorption characteristics. Moreover, the hollow truss lattice is easy to carry out collaborative optimization of multiple geometric parameters to maximize the structural bearing capacity.
众所周知,在冲击载荷作用下,材料的强度是依赖冲击速率的,并且惯性稳定效应能提升结构的能力吸收能力。因此,获得基本的材料准静态吸能性能数据是十分必要的。而作为一种新型的拓扑结构,中空金字塔点阵桁架兼具轻质高强的结构特性和优异的能量吸收能力,越来越受到国内外研究人员的广泛关注。平压载荷作用下,中空金字塔点阵桁架结构的单位质量吸能能力明显高于其他的芯子结构。但是,中空金字塔点阵桁架结构的单位体积吸能能力与其他的芯子结构相当,其中在低冲击载荷作用下吸能效果逊于蜂窝结构。但在高冲击载荷作用下,相比于其他拓扑结构,中空金字塔点阵桁架结构的单位质量吸能和单位体积吸能能力都是最优的。同样,在剪切载荷作用下,中空金字塔点阵结构的吸能水平远高于开孔金属泡沫等多孔材料。It is well known that the strength of materials under impact loads is impact rate dependent, and that inertial stabilization effects can enhance the energy absorption capacity of structures. Therefore, it is very necessary to obtain basic quasi-static energy-absorbing performance data of materials. As a new type of topological structure, the hollow pyramid lattice truss has both light-weight and high-strength structural characteristics and excellent energy absorption capacity, and has attracted more and more attention from researchers at home and abroad. Under the action of flat compressive load, the energy absorption capacity per unit mass of the hollow pyramid lattice truss structure is obviously higher than that of other core structures. However, the energy absorption capacity per unit volume of the hollow pyramid lattice truss structure is comparable to other core structures, and the energy absorption effect is inferior to that of the honeycomb structure under low impact loads. However, under the action of high impact load, compared with other topological structures, the energy absorption capacity per unit mass and unit volume energy absorption capacity of the hollow pyramid lattice truss structure are optimal. Also, under shear loads, the energy absorption level of the hollow pyramid lattice structure is much higher than that of porous materials such as open-cell metal foams.
发明内容Contents of the invention
本发明的目的是为了提升现有的金属蜂窝类夹芯结构抵抗面外压缩变形的残余强度并减少其波动性,从而增强原有蜂窝结构的吸能能力,填补Ashby材料性能选择图中的空白;增强横向剪切时面芯界面连接强度,从而充分发挥高相对密度芯子的承载能力。进而提供一种全金属中空点阵-蜂窝混杂夹芯结构及其嵌锁制备方法。The purpose of the present invention is to improve the residual strength of the existing metal honeycomb sandwich structure against out-of-plane compression deformation and reduce its fluctuation, thereby enhancing the energy absorption capacity of the original honeycomb structure and filling the blank in the Ashby material performance selection diagram ;Enhance the surface-core interface connection strength during transverse shearing, so as to give full play to the bearing capacity of the high relative density core. Furthermore, an all-metal hollow lattice-honeycomb hybrid sandwich structure and an interlocking preparation method thereof are provided.
本发明的技术方案是:一种全金属中空点阵-蜂窝混杂夹芯结构包括上面板和下面板,上面板和下面板上下平行设置,它还包括正方形蜂窝嵌锁组成片和多个带狭长槽口的倾斜圆管。The technical solution of the present invention is: an all-metal hollow lattice-honeycomb hybrid sandwich structure includes an upper panel and a lower panel, the upper panel and the lower panel are arranged in parallel up and down, and it also includes a square honeycomb interlocking composition piece and a plurality of strips Angled round pipe with notch.
进一步地,正方形蜂窝嵌锁组成片包括多个第一锁片和多个第二锁片,多个第一锁片等间距平行设置,多个第二锁片等间距垂直并插接在多个第一锁片上。Further, the square honeycomb interlocking composition piece includes a plurality of first locking pieces and a plurality of second locking pieces, the plurality of first locking pieces are arranged in parallel at equal intervals, and the plurality of second locking pieces are vertically spaced and inserted in multiple on the first cleat.
进一步地,多个第一锁片的上部及多个第二锁片的下部均等间距开设插接嵌锁槽。Further, the upper parts of the plurality of first locking pieces and the lower parts of the plurality of second locking pieces are provided with inserting interlocking grooves at equal intervals.
进一步地,多个第一锁片和多个第二锁片的上部位于其插接嵌锁槽的两侧均对称倾斜开设两个倾斜圆管嵌锁槽。Further, the upper parts of the plurality of first locking pieces and the plurality of second locking pieces are located on both sides of the inserting interlocking grooves and are symmetrically inclined to open two inclined circular tube interlocking grooves.
进一步地,带狭长槽口的倾斜圆管的下部开设栅格嵌锁槽。Further, the lower part of the inclined circular tube with the long and narrow notches is provided with grid interlocking grooves.
进一步地,带狭长槽口的倾斜圆管向多个第一锁片和多个第二锁片的嵌锁插接交汇处所在直线成0°-60°的夹角方向进行嵌锁插接,形成完整的全金属中空金字塔型桁架点阵-正方形蜂窝混杂芯子。Further, the inclined circular tube with the long and narrow notches is interlocked and plugged in the intersecting intersection of the multiple first locking pieces and the multiple second locking pieces at an angle of 0°-60° to the straight line, A complete all-metal hollow pyramid truss lattice-square honeycomb hybrid core is formed.
进一步地,带狭长槽口的倾斜圆管的材质同第一锁片和第二锁片的相同。Further, the material of the inclined circular tube with the long and narrow notches is the same as that of the first locking piece and the second locking piece.
更进一步地,圆管加筋蜂窝夹芯装置的嵌锁制备方法,包括以下嵌锁步骤:Furthermore, the interlocking preparation method of the circular tube reinforced honeycomb sandwich device includes the following interlocking steps:
步骤一:加工带狭长槽口的倾斜圆管、第一锁片和第二锁片:Step 1: Process the inclined round tube with long and narrow slots, the first locking piece and the second locking piece:
在用于制备带有槽口的倾斜圆管的卡具工装上批量加工带狭长槽口的倾斜圆管;电火花线切割批量切割加工第一锁片和第二锁片。Batch processing of inclined round pipes with long and narrow notches on the jig tooling used for preparing inclined round pipes with notches; batch cutting and processing of first locking pieces and second locking pieces by wire electric discharge cutting.
步骤二:正方形蜂窝嵌锁组件的安装:Step 2: Installation of square honeycomb interlocking components:
将多个第一锁片等间距平行设置,多个第二锁片等间距垂直并插接在多个第一锁片的插接嵌锁槽内,形成正方形蜂窝嵌锁组件,正方形蜂窝嵌锁组件的四个顶角处也通过多个第一锁片和多个第二锁片进行嵌锁;A plurality of first locking pieces are arranged in parallel at equal intervals, and a plurality of second locking pieces are vertically inserted into the insertion and interlocking grooves of the plurality of first locking pieces to form a square honeycomb interlocking assembly, and a square honeycomb interlocking assembly The four top corners of the component are also interlocked by multiple first locking pieces and multiple second locking pieces;
步骤三:带狭长槽口的倾斜圆管嵌锁安装在正方形蜂窝嵌锁组件上,形成中空金字塔型桁架点阵-正方形蜂窝混杂芯子:Step 3: The inclined circular tube interlock with narrow and long slots is installed on the square honeycomb interlock component to form a hollow pyramid-shaped truss lattice-square honeycomb hybrid core:
将步骤一中加工的带狭长槽口的倾斜圆管插接在多个第一锁片和多个第二锁片的插接嵌锁槽两侧的两个倾斜圆管嵌锁槽处;Inserting the inclined round tube with narrow and long notches processed in step 1 into the two inclined round tube interlocking grooves on both sides of the inserting interlocking grooves of the plurality of first locking pieces and the plurality of second locking pieces;
步骤四:制备全金属中空金字塔型点阵-正方形蜂窝混杂夹芯结构:Step 4: Prepare an all-metal hollow pyramid lattice-square honeycomb hybrid sandwich structure:
将上面板和下面板分别接触并对齐覆盖步骤三的中空金字塔型桁架点阵-正方形蜂窝混杂芯子的上下两端,通过真空钎焊进行整体连接,至此,完成全金属中空金字塔型点阵-正方形蜂窝混杂夹芯结构的制备。The upper panel and the lower panel are respectively contacted and aligned to cover the hollow pyramid-shaped truss lattice in step 3-the upper and lower ends of the square honeycomb hybrid core, and are connected as a whole by vacuum brazing. So far, the all-metal hollow pyramid-shaped lattice- Preparation of square honeycomb hybrid sandwich structure.
进一步地,步骤一中的用于制备带有狭长槽口的倾斜圆管的卡具工装包括角度定位模、夹具本体、两个单向波纹块体、多个双向波纹块体和多个限位螺钉,角度定位模的一端为倾斜端面,夹具本体为矩形框体,夹具本体安装在角度定位模的倾斜端面上,两个单向波纹块体相对布置在矩形框体内,多个双向波纹块体安装在两个单向波纹块体之间,多个待加工圆管夹持在相邻两个多个双向波纹块体之间以及夹持在一个单向波纹块体与一个单向波纹块体相邻的一个双向波纹块体之间,多个限位螺钉顶压限位并将两个单向波纹块体和多个双向波纹块体的上端面对齐压紧并通过侧向限位将多个待加工圆管分列固定。Further, the jig tooling used in step 1 for preparing the inclined round pipe with the slit notch includes an angle positioning mold, a fixture body, two unidirectional corrugated blocks, multiple bidirectional corrugated blocks, and multiple stoppers Screws, one end of the angle positioning die is an inclined end face, the fixture body is a rectangular frame, the fixture body is installed on the inclined end face of the angle positioning die, two unidirectional corrugated blocks are relatively arranged in the rectangular frame, and multiple bidirectional corrugated blocks Installed between two unidirectional corrugated blocks, multiple circular tubes to be processed are clamped between two adjacent bidirectional corrugated blocks and clamped between a unidirectional corrugated block and a unidirectional corrugated block Between one adjacent two-way corrugated block, a plurality of limit screws press the limit and align and compress the upper end faces of the two one-way corrugated blocks and multiple two-way corrugated blocks, and the A plurality of circular tubes to be processed are arranged and fixed.
进一步地,步骤三中的带狭长槽口的倾斜圆管与多个第一锁片和多个第二锁片的嵌锁插接交汇处所在直线成0°-60°的夹角方向进行嵌锁插接。Further, in the step 3, the interlocking intersecting intersections of the inclined circular tube with the narrow and long notch and the plurality of first locking pieces and the plurality of second locking pieces are embedded in a straight line at an angle of 0°-60°. Lock socket.
本发明与现有技术相比具有以下效果:运用一种巧妙的“板条-板条”与“圆管与板条”的联合嵌锁组装方法,通过结构混杂的方式,寻找到了一种兼具高强度和优异的吸能特性的高性能新型多孔金属材料,填补了Ashby材料性能选择图中的空白,为高速冲击防护应用提供了一种可靠的轻质结构。此外,该结构具有较强的面芯界面连接强度,可以充分发挥高相对密度芯子的承载能力,拓展了金属蜂窝材料的应用范围。Compared with the prior art, the present invention has the following effects: using an ingenious joint interlocking assembly method of "slat-slat" and "round tube and slat", and through a mixed structure, a combination of A new high-performance porous metal material with high strength and excellent energy-absorbing properties fills a gap in Ashby's material performance selection map, providing a reliable lightweight structure for high-speed impact protection applications. In addition, the structure has a strong face-core interface connection strength, which can give full play to the bearing capacity of the high relative density core and expand the application range of metal honeycomb materials.
一、本发明的装置具有以下技术效果:One, the device of the present invention has the following technical effects:
1、本发明采用中空金字塔型桁架点阵与正方形蜂窝混杂的方式,寻找到了一种兼具高强度和优异的吸能特性的高性能新型多孔金属材料,填补了Ashby材料性能选择图中的空白,为高速冲击防护应用提供了一种可靠的轻质结构。1. The present invention adopts the hybrid method of hollow pyramid truss lattice and square honeycomb, finds a new high-performance porous metal material with high strength and excellent energy absorption characteristics, and fills the blank in the Ashby material performance selection diagram , providing a reliable lightweight construction for high speed impact protection applications.
2、本发明由于采用了中空金字塔型桁架点阵-正方形蜂窝混杂芯子,圆管端部截面增大了原有蜂窝的面芯界面面积,从而有效地提高了面芯连接强度,在所进行的横向剪切试验中均未观察到面芯脱焊现象,从根本上提升了该类结构的抗剪切强度。2. Since the present invention adopts the hollow pyramid-shaped truss lattice-square honeycomb hybrid core, the cross-section at the end of the circular tube increases the face-core interface area of the original honeycomb, thereby effectively improving the connection strength of the face-core. No surface core desoldering phenomenon was observed in the transverse shear test, which fundamentally improved the shear strength of this type of structure.
3、本发明该类芯材具有优异的综合力学性能,强度与吸能效果均超过了单一的正方形蜂窝结构与单一中空金字塔型点阵结构性能之和。3. The core material of the present invention has excellent comprehensive mechanical properties, and its strength and energy absorption effect exceed the sum of the properties of a single square honeycomb structure and a single hollow pyramid lattice structure.
4、本发明在中空金字塔型桁架点阵-正方形蜂窝混杂芯子的正方形蜂窝嵌锁组件的四个顶角处也通过多个第一锁片4和多个第二锁片5进行嵌锁,实现了边界加固的作用,消除了四个角的边界效应,提高结构的综合力学性能。4. The present invention also performs interlocking at the four corners of the square honeycomb interlocking assembly of the hollow pyramid truss lattice-square honeycomb hybrid core through a plurality of first locking pieces 4 and a plurality of second locking pieces 5, The function of boundary reinforcement is realized, the boundary effects of the four corners are eliminated, and the comprehensive mechanical properties of the structure are improved.
5、本发明尤其适用于水下爆炸、汽车防撞击等高冲击载荷吸能防护领域。5. The present invention is especially suitable for the fields of energy absorption and protection of high impact loads such as underwater explosions and automobile anti-collision.
二、本发明的方法具有以下技术效果:Two, method of the present invention has following technical effect:
1、本发明运用一种巧妙的“板条-板条”与“圆管与板条”的联合嵌锁方法进行结构组装,通过真空钎焊对该混杂芯材或者带有该芯材的夹芯板结构进行一体连接。制备工艺简单,成本低廉,焊接件几何缺陷少。1. The present invention uses an ingenious joint interlocking method of "slat-slat" and "round tube and slat" for structural assembly, and the hybrid core material or the clip with the core material is vacuum brazed The core board structure is connected in one piece. The preparation process is simple, the cost is low, and the welded parts have few geometric defects.
2、本发明的方法仅适用于制备金属类的圆管-蜂窝混杂结构,尤其适用于不锈钢、铝合金或钛合金等具有成熟连接工艺的主流合金。2. The method of the present invention is only applicable to the preparation of metallic circular tube-honeycomb hybrid structures, especially applicable to mainstream alloys with mature connection techniques such as stainless steel, aluminum alloy or titanium alloy.
3、本发明的方法可重复性好、技术稳定,适合该类结构几何优化后的试验验证。3. The method of the present invention has good repeatability and stable technology, and is suitable for test verification after geometric optimization of such structures.
附图说明Description of drawings
图1是本发明的整体结构示意图;图2是图1的主视图;图3是图1的俯视图;图4是去掉上面板和下面板后安装的整体结构示意图;图5是图4安装后的整体示意图;图6是图5去掉圆管后的结构示意图;图7是带有五个插接嵌锁槽和两对倾斜圆管嵌锁槽的第二锁片的结构示意图;图8是带有三个插接嵌锁槽和一对倾斜圆管嵌锁槽的第一锁片的结构示意图;图9是带有五个插接嵌锁槽和两对倾斜圆管嵌锁槽的第一锁片的结构示意图;图10是带有一个插接嵌锁槽的第二锁片的结构示意图,安装在四角位置处;图11是带有三个插接嵌锁槽和一对倾斜圆管嵌锁槽的第二锁片的结构示意图;图12是带狭长槽口的倾斜圆管结构示意图;图13是图12的俯视图;图14是图13在C-C处的剖视图;图15是图12的左视图;图16是用于制备带有槽口的倾斜圆管的卡具工装的整体结构示意图;图17是图16的主视图;图18是图16的俯视图;图19是图16的左视图;图20是角度定位模的轴测图;图21是图20的主视图;图22是图21沿D-D处的剖视图;图23是夹具本体的轴测图;图24是单向波纹块体的轴测图;图25是双向波纹块体的轴测图;图26是定角度压块的轴测图;Fig. 1 is a schematic view of the overall structure of the present invention; Fig. 2 is a front view of Fig. 1; Fig. 3 is a top view of Fig. 1; Fig. 4 is a schematic view of the overall structure after removing the upper panel and the lower panel; Fig. 5 is after installation of Fig. 4 Figure 6 is a schematic diagram of the structure of Figure 5 after the round tube is removed; Figure 7 is a structural schematic diagram of the second locking piece with five insertion interlocking grooves and two pairs of inclined round tube interlocking grooves; Figure 8 is Schematic diagram of the structure of the first locking piece with three insertion locking grooves and a pair of inclined round tube insertion locking grooves; Schematic diagram of the structure of the locking piece; Figure 10 is a schematic structural diagram of the second locking piece with a plug-in locking groove installed at the four corners; Figure 11 is a structure diagram with three plug-in locking grooves and a pair of inclined round tubes Schematic diagram of the structure of the second locking piece of the lock groove; Figure 12 is a schematic structural diagram of an inclined circular tube with a narrow slot; Figure 13 is a top view of Figure 12; Figure 14 is a cross-sectional view of Figure 13 at C-C; Left view; Figure 16 is a schematic diagram of the overall structure of the jig tooling used to prepare inclined round pipes with notches; Figure 17 is the front view of Figure 16; Figure 18 is the top view of Figure 16; Figure 19 is the left side of Figure 16 Views; Fig. 20 is an axonometric view of the angle positioning mold; Fig. 21 is a front view of Fig. 20; Fig. 22 is a sectional view along D-D of Fig. 21; Fig. 23 is an axonometric view of the fixture body; Fig. 24 is a one-way corrugated block Figure 25 is an axonometric view of a two-way corrugated block; Figure 26 is an axonometric view of a fixed-angle briquetting block;
具体实施方式detailed description
具体实施方式一:结合图1至图15说明本实施方式,本实施方式的一种全金属中空金字塔型点阵-正方形蜂窝混杂夹芯板装置包括上面板1和下面板2,上面板1和下面板2上下平行设置,它还包括正方形蜂窝嵌锁组件和多个带狭长槽口的倾斜圆管3,正方形蜂窝嵌锁组件安装在上面板1和下面板2之间,多个带狭长槽口的倾斜圆管3斜插嵌锁在正方形蜂窝嵌锁组件的倾斜圆管嵌锁槽处。Specific embodiment 1: This embodiment is described in conjunction with Fig. 1 to Fig. 15. An all-metal hollow pyramid lattice-square honeycomb hybrid sandwich panel device in this embodiment includes an upper panel 1 and a lower panel 2, and an upper panel 1 and a lower panel 2. The lower panel 2 is arranged in parallel up and down, and it also includes a square honeycomb interlocking assembly and a plurality of inclined round tubes 3 with narrow slots. The square honeycomb interlocking assembly is installed between the upper panel 1 and the lower panel 2, and multiple slots The inclined round pipe 3 at the mouth is obliquely inserted and locked in the inclined round pipe interlocking groove of the square honeycomb interlocking assembly.
本发明的切割-嵌锁制备工艺在保留完整的正方形蜂窝结构基础上,通过对圆管进行切槽加工,巧妙地将中空金字塔型点阵结构与正方形蜂窝结构揉合在一起,形成一种新型的混杂结构形式——中空金字塔型桁架点阵-正方形蜂窝混杂结构,而其相应的夹芯结构则称之为全金属中空金字塔型点阵-正方形蜂窝混杂夹芯结构。On the basis of retaining the complete square honeycomb structure, the cutting-interlocking preparation process of the present invention skillfully kneads the hollow pyramid lattice structure and the square honeycomb structure together by grooving the round tube to form a new The hybrid structure form - hollow pyramid truss lattice - square honeycomb hybrid structure, and its corresponding sandwich structure is called all metal hollow pyramid lattice - square honeycomb hybrid sandwich structure.
具体实施方式二:结合图1至图11说明本实施方式,本实施方式的正方形蜂窝嵌锁组件包括多个第一锁片4和多个第二锁片5,多个第一锁片4等间距平行设置,多个第二锁片5等间距平行设置并逐一嵌锁插接在多个第一锁片4上。如此设置,便于形成正方形蜂窝嵌锁组件,装配流程简单。其它组成和连接关系与具体实施方式一相同。Specific Embodiment 2: This embodiment is described with reference to FIGS. 1 to 11. The square honeycomb interlock assembly of this embodiment includes multiple first locking pieces 4, multiple second locking pieces 5, multiple first locking pieces 4, etc. The intervals are arranged in parallel, and the plurality of second locking pieces 5 are arranged in parallel at equal intervals and interlocked and inserted on the plurality of first locking pieces 4 one by one. With such arrangement, it is convenient to form a square honeycomb interlocking component, and the assembly process is simple. Other compositions and connections are the same as in the first embodiment.
具体实施方式三:结合图1至图11说明本实施方式,本实施方式的多个第一锁片4的上部及多个第二锁片5的下部均等间距开设插接嵌锁槽6。如此设置,便于多个第一锁片4和多个第二锁片5相互嵌锁插接,而且安装定位准确。其它组成和连接关系与具体实施方式二相同。Embodiment 3: This embodiment is described with reference to FIG. 1 to FIG. 11 . In this embodiment, the upper parts of the plurality of first locking pieces 4 and the lower parts of the plurality of second locking pieces 5 are provided with inserting interlocking grooves 6 at equal intervals. Such an arrangement facilitates interlocking and plugging of multiple first locking pieces 4 and multiple second locking pieces 5 , and accurate installation and positioning. Other compositions and connections are the same as those in the second embodiment.
具体实施方式四:结合图1至图11说明本实施方式,本实施方式的多个第一锁片4和多个第二锁片5的上部位于其插接嵌锁槽6的两侧均对称倾斜开设两个倾斜圆管嵌锁槽7。如此设置,方便插装多个带狭长槽口的倾斜圆管3。其它组成和连接关系与具体实施方式三相同。Specific Embodiment 4: This embodiment is described with reference to Fig. 1 to Fig. 11. In this embodiment, the upper parts of the plurality of first locking pieces 4 and the plurality of second locking pieces 5 are symmetrical on both sides of the inserting and locking grooves 6. Two oblique circular pipe interlocking grooves 7 are provided obliquely. Such arrangement facilitates the insertion and installation of a plurality of inclined circular tubes 3 with narrow and long notches. Other compositions and connections are the same as those in the third embodiment.
具体实施方式五:结合图1至图6和图12说明本实施方式,本实施方式的带狭长槽口的倾斜圆管3的下部开设蜂窝板条嵌锁槽8。如此设置,便于带狭长槽口的倾斜圆管3通过第一锁片4和第二锁片5上的倾斜圆管嵌锁槽7逐一插接连接至多个第一锁片4和多个第二锁片5上。其它组成和连接关系与具体实施方式四相同。Embodiment 5: This embodiment is described with reference to FIG. 1 to FIG. 6 and FIG. 12 . In this embodiment, the lower part of the inclined circular tube 3 with a narrow notch is provided with a honeycomb strip interlocking groove 8 . Such arrangement makes it easy for the inclined circular tube 3 with a narrow notch to be connected to multiple first locking plates 4 and multiple second locking plates one by one through the inclined circular tube interlocking groove 7 on the first locking plate 4 and the second locking plate 5. Lock piece 5 on. Other compositions and connections are the same as in Embodiment 4.
具体实施方式六:结合图1至图6说明本实施方式,本实施方式的带狭长槽口的倾斜圆管3与多个第一锁片4和多个第二锁片5的嵌锁插接交汇处所在直线成0°-60°的夹角方向进行嵌锁插接,形成完整的全金属中空金字塔型桁架点阵-正方形蜂窝混杂芯子。如此设置,实际使用时,带狭长槽口的倾斜圆管3的倾斜角度通常设置为45°,使芯子的剪切强度最优。其它组成和连接关系与具体实施方式五相同。Specific Embodiment 6: This embodiment is described in conjunction with Fig. 1 to Fig. 6. The inclined circular tube 3 with a narrow and long notch of this embodiment is interlocked with a plurality of first locking pieces 4 and a plurality of second locking pieces 5. The intersection is interlocked and plugged in the direction of the straight line at an angle of 0°-60° to form a complete all-metal hollow pyramid truss lattice-square honeycomb hybrid core. In such a setting, in actual use, the inclination angle of the inclined circular tube 3 with the narrow slot is usually set at 45°, so as to optimize the shear strength of the core. Other compositions and connections are the same as those in Embodiment 5.
具体实施方式七:结合图1至图6说明本实施方式,本实施方式的带狭长槽口的倾斜圆管3的材质同第一锁片4和第二锁片5的相同。Embodiment 7: This embodiment is described with reference to FIG. 1 to FIG. 6 . The material of the inclined circular tube 3 with a narrow notch in this embodiment is the same as that of the first locking piece 4 and the second locking piece 5 .
具体实施方式八:结合图1至图15说明本实施方式,本实施方式的全金属中空点阵-蜂窝混杂夹芯结构的嵌锁制备方法,包括以下制备流程:Embodiment 8: This embodiment is described in conjunction with Fig. 1 to Fig. 15. The interlocking preparation method of the all-metal hollow lattice-honeycomb hybrid sandwich structure in this embodiment includes the following preparation process:
步骤一:加工带狭长槽口的倾斜圆管3、第一锁片4和第二锁片5:Step 1: Process the inclined round tube 3 with a long and narrow notch, the first locking piece 4 and the second locking piece 5:
在用于制备带有槽口的倾斜圆管的卡具工装上批量加工带狭长槽口的倾斜圆管3;电火花线切割批量切割加工第一锁片4和第二锁片5。Batch processing of inclined round pipes 3 with long and narrow notches on the jig tooling for preparing inclined round pipes with notches; batch cutting and processing of first locking pieces 4 and second locking pieces 5 by wire electric discharge cutting.
步骤二:正方形蜂窝嵌锁组件的安装:Step 2: Installation of square honeycomb interlocking components:
将多个第一锁片4等间距平行设置,多个第二锁片5等间距平行设置并通过插接嵌锁槽6逐一嵌锁插接在多个第一锁片4上,形成正方形蜂窝嵌锁组件,正方形蜂窝嵌锁组件的四个顶角处也通过两个第一锁片4和两个第二锁片5进行嵌锁。A plurality of first locking pieces 4 are arranged in parallel at equal intervals, and a plurality of second locking pieces 5 are arranged in parallel at equal intervals, and are interlocked and inserted on the plurality of first locking pieces 4 one by one by inserting and interlocking grooves 6 to form a square honeycomb For the interlocking component, the four corners of the square honeycomb interlocking component are also interlocked by two first locking pieces 4 and two second locking pieces 5 .
步骤三:将带狭长槽口的倾斜圆管3嵌锁安装在正方形蜂窝嵌锁组件上,形成中空金字塔型桁架点阵-正方形蜂窝混杂芯子:Step 3: Install the inclined circular tube 3 interlock with narrow and long slots on the square honeycomb interlock component to form a hollow pyramid-shaped truss lattice-square honeycomb hybrid core:
将步骤一中加工的带狭长槽口的倾斜圆管3逐一插接在多个第一锁片4和多个第二锁片5的插接嵌锁槽6两侧的两个倾斜圆管嵌锁槽7处。Insert the inclined round tubes 3 with narrow and long notches processed in step one one by one into the two inclined round tubes on both sides of the inserting and locking grooves 6 of the plurality of first locking pieces 4 and the plurality of second locking pieces 5 . There are 7 lock slots.
步骤四:制备全金属中空金字塔型点阵-正方形蜂窝混杂夹芯结构:Step 4: Prepare an all-metal hollow pyramid lattice-square honeycomb hybrid sandwich structure:
将上面板1和下面板2分别接触并对齐覆盖步骤三的中空金字塔型桁架点阵-正方形蜂窝混杂芯子的上下两端,通过真空钎焊进行整体连接,至此,完成全金属中空金字塔型点阵-正方形蜂窝混杂夹芯结构的制备。The upper panel 1 and the lower panel 2 are respectively contacted and aligned with the upper and lower ends of the hollow pyramid truss lattice-square honeycomb hybrid core covered in step 3, and connected as a whole by vacuum brazing, so far, the all-metal hollow pyramid point is completed. Fabrication of array-square honeycomb hybrid sandwich structures.
具体实施方式九:结合图16至图26说明本实施方式,本实施方式使用一种全金属中空点阵-蜂窝混杂夹芯结构的嵌锁制备方法,步骤一中的用于制备带有狭长槽口倾斜圆管的卡具工装包括角度定位模A-1、夹具本体A-2、两个单向波纹块体A-3、多个双向波纹块体A-4和多个限位螺钉A-5,角度定位模A-1的一端为倾斜端面,夹具本体A-2为矩形框体,夹具本体A-2安装在角度定位模A-1的倾斜端面上,两个单向波纹块体A-3相对布置在矩形框体内,多个双向波纹块体A-4安装在两个单向波纹块体A-3之间,多个待加工圆管夹持在相邻两个多个双向波纹块体A-4之间以及夹持在一个单向波纹块体A-3与一个单向波纹块体A-3相邻的一个双向波纹块体A-4之间,多个限位螺钉A-5顶压限位并将两个单向波纹块体A-3和多个双向波纹块体A-4的上端面对齐压紧并通过侧向限位将多个待加工圆管分列固定。Specific Embodiment Nine: This embodiment is described in conjunction with Fig. 16 to Fig. 26. This embodiment uses an interlocking preparation method of an all-metal hollow lattice-honeycomb hybrid sandwich structure. The jig tooling for the inclined round pipe includes angle positioning die A-1, fixture body A-2, two unidirectional corrugated blocks A-3, multiple bidirectional corrugated blocks A-4 and multiple limit screws A- 5. One end of the angle positioning die A-1 is an inclined end face, the fixture body A-2 is a rectangular frame, the fixture body A-2 is installed on the inclined end face of the angle positioning die A-1, two unidirectional corrugated blocks A -3 is relatively arranged in a rectangular frame, multiple two-way corrugated blocks A-4 are installed between two one-way corrugated blocks A-3, and multiple circular tubes to be processed are clamped between two adjacent multiple two-way corrugated blocks A-3 A plurality of limit screws A -5 Press the limit and align and press the upper end faces of the two one-way corrugated blocks A-3 and multiple two-way corrugated blocks A-4 and arrange multiple round tubes to be processed by lateral limit fixed.
本实施方式适合加工任意角度、多种开槽方式的倾斜圆管;能够批量切割加工,并严格保证加工精度(圆管的倾斜度,槽口位置的居中性以及开槽深度等);本实施方式所制备的零部件(带槽空管)还可以用来嵌锁组装制备中空点阵桁架多孔结构,例如中空金字塔型点阵桁架夹芯结构。This embodiment is suitable for processing inclined round pipes with any angle and various slotting methods; it can be cut and processed in batches, and the processing accuracy is strictly guaranteed (the inclination of the round pipe, the centering of the slot position and the slotting depth, etc.); this implementation The parts (empty tubes with grooves) prepared by this method can also be used for interlocking assembly to prepare hollow lattice truss porous structures, such as hollow pyramid lattice truss sandwich structures.
本实施方式的多个待加工圆管安装在卡具工装上后,形成矩形阵列排布,每一列中的待加工圆管直径相同。加工适用范围广。The plurality of round tubes to be processed in this embodiment are arranged in a rectangular array after being installed on the jig, and the diameters of the round tubes to be processed in each row are the same. The processing is applicable to a wide range.
本发明将多个待加工圆管夹持在单向波纹块体A-3和多个双向波纹块体A-4上,待加工圆管在单向波纹块体A-3上的单向凹槽和多个双向波纹块体A-4上的双向凹槽之间,实现了四线定位,四线定位的夹持方式能够有效保证待加工圆管在加工过程中牢固地装卡,切割过程中待加工圆管不会发生串动,从而保证了待加工圆管的精度,以及所有待加工圆管圆心槽口的居中度。In the present invention, a plurality of round pipes to be processed are clamped on the one-way corrugated block A-3 and a plurality of two-way corrugated blocks A-4, and the one-way concave of the round pipe to be processed on the one-way corrugated block A-3 Four-line positioning is realized between the groove and the two-way grooves on the multiple two-way corrugated blocks A-4. The four-line positioning clamping method can effectively ensure that the round tube to be processed is firmly clamped during the processing, and the cutting process The round tubes to be processed will not move in series, thus ensuring the accuracy of the round tubes to be processed and the centering of the center notches of all the round tubes to be processed.
本发明的卡具工装通用性、互换性好。具体地,本申请在实际使用过程中可根据目标圆管零件的倾斜角度,选择合适的角度定位模A-1即可,其他构件无需进行变更,适用于电火花线切割或激光切割等特种加工方法。The jig tooling of the invention has good versatility and interchangeability. Specifically, in the actual use of this application, according to the inclination angle of the target round pipe part, the appropriate angle positioning die A-1 can be selected, and other components do not need to be changed, and it is suitable for special processing such as wire electric discharge cutting or laser cutting. method.
本发明的卡具结构简单,每次装卡后,能够实现批量的生产加工,单次生产加工的零件数量可达数百件,并且每个批次的零件互换性极好。The jig of the present invention has a simple structure, and after each clamping, batch production and processing can be realized, and the number of parts for a single production and processing can reach hundreds, and the interchangeability of each batch of parts is excellent.
具体实施方式十:结合图16至图19和图23说明本实施方式,本实施方式还包括定角度压块A-7,定角度压块A-7安装在夹具本体A-2内,且定角度压块A-7放置于两个单向波纹块体A-3和多个双向波纹块体A-4的上端面,多个限位螺钉A-5通过定角度压块A-7将两个单向波纹块体A-3和多个双向波纹块体A-4的上下底面对齐压紧。如此设置,便于为两个单向波纹块体A-3和多个双向波纹块体A-4的上下底面对齐压紧提供一个统一的顶块,严格地保证了目标圆管零件倾斜角度的精度与一致性。其它组成和连接关系与具体实施方式九相同。Specific Embodiment Ten: This embodiment is described in conjunction with Fig. 16 to Fig. 19 and Fig. 23. This embodiment also includes a fixed-angle pressing block A-7, which is installed in the fixture body A-2, and fixed-angle pressing block A-7 The angle pressing block A-7 is placed on the upper end surfaces of two unidirectional corrugated blocks A-3 and multiple bidirectional corrugated blocks A-4, and multiple limit screws A-5 connect the two sides through the fixed angle pressing block A-7. The upper and lower bottom surfaces of a single unidirectional corrugated block A-3 and multiple bidirectional corrugated blocks A-4 are aligned and compressed. With such a setting, it is convenient to provide a unified top block for the alignment and compression of the upper and lower bottom surfaces of two unidirectional corrugated blocks A-3 and multiple bidirectional corrugated blocks A-4, and strictly guarantee the accuracy of the inclination angle of the target round pipe parts with consistency. Other compositions and connections are the same as those in Embodiment 9.
具体实施方式十一:结合图16至图19说明本实施方式,本实施方式还包括侧向限位块A-8,侧向限位块A-8同样安装在夹具本体A-2内,且侧向限位块A-8贴附于右侧靠外的单向波纹块体A-3的外侧面上,多个限位螺钉A-5通过侧向限位块A-8将该单向波纹块体A-3的外侧面轻微顶紧,由此可将夹具本体A-2中的每一列待加工圆管分列固定。如此设置,在实际使用时,不但通过配合定角度压块A-7实现了对待加工圆管的精确四线定位,而且有效地避免了待加工圆管在装卡夹持过程中可能发生的塑性变形。其它组成和连接关系与具体实施方式十相同。Specific Embodiment Eleven: This embodiment is described with reference to Fig. 16 to Fig. 19. This embodiment also includes a lateral limiting block A-8, which is also installed in the clamp body A-2, and The lateral limit block A-8 is attached to the outer surface of the unidirectional corrugated block body A-3 on the right side, and a plurality of limit screws A-5 pass the unidirectional corrugated block A-8 through the lateral limit block A-8. The outer surface of the corrugated block A-3 is slightly tightened, so that each row of round tubes to be processed in the fixture body A-2 can be fixed in rows. Such setting, in actual use, not only realizes the precise four-line positioning of the round tube to be processed by cooperating with the fixed-angle pressing block A-7, but also effectively avoids the possible plasticity of the round tube to be processed during the clamping process. out of shape. Other compositions and connections are the same as those in Embodiment 10.
具体实施方式十二:结合图16至图20说明本实施方式,本实施方式的角度定位模A-1的倾斜端面与水平面之间的夹角为30°-90°不等。如此设置,便于根据产品需求生产加工出不同倾斜角度的圆管零件。其它组成和连接关系与具体实施方式十一相同。Embodiment 12: This embodiment is described with reference to FIG. 16 to FIG. 20 . The angle between the inclined end surface of the angle positioning die A-1 and the horizontal plane in this embodiment is 30°-90°. Such setting facilitates the production and processing of round tube parts with different inclination angles according to product requirements. Other compositions and connections are the same as those in Embodiment 11.
本实施方式的角度定位模A-1的倾斜端面与水平面之间的夹角为45°,使芯子的剪切强度达到最优。The included angle between the inclined end surface of the angle positioning die A-1 in this embodiment and the horizontal plane is 45°, so that the shear strength of the core can be optimized.
具体实施方式十三:结合图16、图21至图23说明本实施方式,本实施方式的角度定位模A-1的倾斜端面下端设有限位台A-9。如此设置,夹具本体2通过螺栓安装在的角度定位模1上,限位台9对夹具本体2提供了一个支撑,便于夹具本体2的安装定位更加准确。其它组成和连接关系与具体实施方式十二相同。Specific Embodiment Thirteen: This embodiment is described with reference to FIG. 16 , FIG. 21 to FIG. 23 , and the lower end of the inclined end surface of the angle positioning mold A-1 of this embodiment is provided with a limiting platform A-9. In this way, the fixture body 2 is installed on the angle positioning mold 1 through bolts, and the limit table 9 provides a support for the fixture body 2, so that the installation and positioning of the fixture body 2 is more accurate. Other compositions and connections are the same as those in Embodiment 12.
具体实施方式十四:结合图16至图19和图25说明本实施方式,本实施方式的单向波纹块体A-3的上端面等间距设有多个单向凹槽A-10。如此设置,便于与相邻的双向波纹块体相配合,对待加工圆管进行夹持。其它组成和连接关系与具体实施方式十三相同。Specific Embodiment Fourteen: This embodiment is described with reference to FIG. 16 to FIG. 19 and FIG. 25 . The upper end surface of the unidirectional corrugated block A-3 of this embodiment is provided with a plurality of unidirectional grooves A-10 at equal intervals. Such arrangement facilitates the cooperation with the adjacent two-way corrugated block to clamp the round pipe to be processed. Other compositions and connections are the same as those in Embodiment 13.
具体实施方式十五:结合图16至图19和图26说明本实施方式,本实施方式的双向波纹块体A-4的两个端面均等间距设有多个双向凹槽A-11。如此设置,便于与相邻的单向波纹块体A-3或双向波纹块体A-4相配合,对待加工圆管进行夹持。其它组成和连接关系与具体实施方式十四相同。Embodiment 15: This embodiment is described with reference to FIG. 16 to FIG. 19 and FIG. 26 . The two end surfaces of the bidirectional corrugated block A-4 in this embodiment are provided with a plurality of bidirectional grooves A-11 at equal intervals. Such arrangement is convenient to cooperate with the adjacent one-way corrugated block A-3 or two-way corrugated block A-4 to clamp the round pipe to be processed. Other compositions and connections are the same as those in Embodiment 14.
具体实施方式十六:结合图25和图26说明本实施方式,本实施方式的多个单向凹槽A-10和多个双向凹槽A-11的凹槽尺寸相同。如此设置,便于对待加工圆管进行夹持。其它组成和连接关系与具体实施方式十五相同。Specific Embodiment Sixteen: This embodiment will be described with reference to FIG. 25 and FIG. 26 . The multiple one-way grooves A-10 and the multiple two-way grooves A-11 of this embodiment have the same groove size. Such setting facilitates the clamping of the round pipe to be processed. Other compositions and connections are the same as those in Embodiment 15.
具体实施方式十七:结合图20说明本实施方式,本实施方式的侧向限位块A-8的高度略低于单向波纹块体A-3和双向波纹块体A-4的高度。如此设置,便于为待加工圆管的侧面提供支撑,且不与定角度压块A-7发生位置干涉。其它组成和连接关系与具体实施方式十六相同。Specific Embodiment Seventeen: This embodiment will be described with reference to FIG. 20 . The height of the lateral limiting block A-8 in this embodiment is slightly lower than that of the one-way corrugated block A-3 and the two-way corrugated block A-4. Such setting is convenient for providing support for the side of the round pipe to be processed, and does not interfere with the position of the fixed-angle pressing block A-7. Other compositions and connections are the same as those in Embodiment 16.
具体实施方式十八:结合图16说明本实施方式,本实施方式的夹具本体A-2可拆卸安装在角度定位模A-1的倾斜端面上。如此设置,便于批量成组加工且可根据生产需要加工出不同倾斜角度的圆管,适用范围广、通用性强。其它组成和连接关系与具体实施方式十七相同。Embodiment 18: This embodiment is described with reference to FIG. 16 . The clamp body A-2 of this embodiment is detachably installed on the inclined end surface of the angle positioning mold A-1. Such setting is convenient for group processing in batches, and round pipes with different inclination angles can be processed according to production needs, with wide application range and strong versatility. Other compositions and connections are the same as those in Embodiment 17.
具体实施方式十九:结合图16说明本实施方式,本实施方式的步骤三中的多个带狭长槽口的倾斜圆管3逐一插接在多个第一锁片4和多个第二锁片5的插接嵌锁槽6两侧的两个倾斜圆管嵌锁槽7处。实际使用时,带狭长槽口的倾斜圆管3的倾斜角度设置为45°,芯子的剪切强度达到最优。其它组成和连接关系与具体实施方式十八相同。Specific Embodiment Nineteen: This embodiment is described with reference to FIG. 16. In Step 3 of this embodiment, a plurality of inclined round tubes 3 with narrow and long notches are inserted one by one in a plurality of first lock pieces 4 and a plurality of second locks. The two inclined circular tubes on both sides of the interlocking groove 6 are inserted into the interlocking groove 7 of the sheet 5 . In actual use, the inclination angle of the inclined circular tube 3 with the long and narrow notches is set at 45°, and the shear strength of the core is optimal. Other compositions and connections are the same as those in Embodiment 18.
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