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CN107262381A - A kind of oil nozzle needle-valve dimension automatic measuring device based on machine vision - Google Patents

A kind of oil nozzle needle-valve dimension automatic measuring device based on machine vision Download PDF

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CN107262381A
CN107262381A CN201710326599.1A CN201710326599A CN107262381A CN 107262381 A CN107262381 A CN 107262381A CN 201710326599 A CN201710326599 A CN 201710326599A CN 107262381 A CN107262381 A CN 107262381A
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cylinder
block
sorting
workpiece
support
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CN107262381B (en
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王富良
袁豹
王霄
刘会霞
王伟
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Jiangsu University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04Sorting according to size
    • B07C5/10Sorting according to size measured by light-responsive means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • G01B11/022Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness by means of tv-camera scanning
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2201/00Features of devices classified in G01N21/00
    • G01N2201/08Optical fibres; light guides
    • G01N2201/088Using a sensor fibre

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

本发明提供了一种基于机器视觉的油嘴针阀尺寸自动测量装置,包括控制系统、上料机构、定位夹紧机构、视觉测量机构和分拣机构;所述上料机构包括输送器台架、工件输送器、输料管、顺序块、第一气缸、第二气缸、工件压紧块、工件阻断块、接近传感器和电气柜;所述定位夹紧机构包括导向套基座、机械手气缸、工件支撑块、第三气缸、光纤传感器和传感器基座;所述分拣机构包括导料槽、导料槽支架、计数传感器、传感器支架、分拣槽、滑动平移机构和接料盘;所述控制系统包括PC机和PLC控制模块;本发明可以实现了对针阀高效、高精度的非接触式测量及分拣,能够及时统计测量数据。

The invention provides an automatic measurement device for the size of a nozzle needle valve based on machine vision, which includes a control system, a feeding mechanism, a positioning and clamping mechanism, a visual measurement mechanism and a sorting mechanism; the feeding mechanism includes a conveyor stand, Workpiece conveyor, feeding pipe, sequence block, first cylinder, second cylinder, workpiece pressing block, workpiece blocking block, proximity sensor and electrical cabinet; the positioning and clamping mechanism includes guide sleeve base, manipulator cylinder, Work piece supporting block, the 3rd air cylinder, optical fiber sensor and sensor base; Described sorting mechanism comprises guide trough, guide trough support, counting sensor, sensor support, sorting trough, sliding translational mechanism and receiving tray; Said The control system includes a PC and a PLC control module; the invention can realize high-efficiency and high-precision non-contact measurement and sorting of needle valves, and can collect measurement data in time.

Description

一种基于机器视觉的油嘴针阀尺寸自动测量装置An automatic measurement device for the size of the nozzle and needle valve based on machine vision

技术领域technical field

本发明涉及测量和测试技术领域,特别涉及一种基于机器视觉的油嘴针阀尺寸自动测量装置。The invention relates to the technical field of measurement and testing, in particular to an automatic measuring device for the size of a nozzle needle valve based on machine vision.

背景技术Background technique

随着国内经济下行压力的不断增加,企业的生产成本压力也越来越大,许多企业采用减少劳动力、压缩生产成本来应对,而减少人工劳动力的同时则需要转变生产方式,实现产线的自动化生产与检测。其中,检测环节至关重要。机器视觉检测技术作为一门新兴非接触测量技术被逐渐应用到工业生产中。As the downward pressure on the domestic economy continues to increase, the pressure on production costs of enterprises is also increasing. Many enterprises respond by reducing labor force and compressing production cost. While reducing labor force, it is necessary to change the production mode and realize the automation of production lines. Production and testing. Among them, the detection link is very important. As a new non-contact measurement technology, machine vision inspection technology is gradually applied to industrial production.

喷油嘴针阀偶件是柴油机燃油系统的三大精密偶件之一,针阀材料选用W6Mo5Cr4V2,热处理硬度60~66HRC,其精度要求极高,且随着工业用柴油发动机、客/轿车轻型柴油发动机需求不断增加,成套的燃油喷射系统也不断增加,相应地,针阀偶件得到大量生产,日产量高达3万件,这就要求测量系统的效率、精度等不断提高。针阀的结构可分为三部分,针尖、大小外圆、尾部,通常每道工序加工完均需对大外圆尾部尺寸包括直径、角度、距离等进行测量,传统的测量方式多以手工方式拿取针阀零件,用气动测量仪进行人工测量,人力浪费严重,生产效率较低。随着产品质量管理的规范化和法制化,在线检测、全数检测、实时监控的呼声越来越高。The needle valve assembly of the fuel injector is one of the three precision assemblies of the diesel engine fuel system. The material of the needle valve is W6Mo5Cr4V2, and the heat treatment hardness is 60-66HRC. The demand for diesel engines continues to increase, and the complete sets of fuel injection systems are also increasing. Correspondingly, needle valve parts have been mass-produced, with a daily output of up to 30,000 pieces. This requires continuous improvement in the efficiency and accuracy of the measurement system. The structure of the needle valve can be divided into three parts, the needle tip, the outer circle of the size, and the tail. Usually, after each process is processed, the size of the tail of the outer circle needs to be measured, including diameter, angle, distance, etc. The traditional measurement method is mostly manual. Take the needle valve parts and measure manually with a pneumatic measuring instrument, which is a serious waste of manpower and low production efficiency. With the standardization and legalization of product quality management, the calls for online testing, full testing, and real-time monitoring are getting louder.

所谓机器视觉检测技术,即计算机化的光测量。其通过相机、镜头模拟人类视觉进行识别、测量与判断。具有高速、高精、实时的优点。基于此,机器视觉测量技术的应用越来越广泛。申请号为200810124374.9的中国专利提出了一种基于机器视觉的大尺寸测量装置,其将大尺寸工件置于载物台上,通过相机获取工件的各局部区域,通过算法对各局部图像进行补偿求和,得到整体零件尺寸;申请号为200810243973.2的中国专利提出了一种非接触式的船舶几何尺寸的视觉测量装置,装置采用4台工业相机,对船体几何尺寸进行测量,具有专用性;申请号为201310698709.9的中国专利提出了一种板料成型极限曲线的视觉测量装置,装置采用视觉相机对变形材料进行取图分析,计算边缘弯曲程度,从而得出材料成型极限曲线,方法简单易用;申请号为201410275227.7的中国专利提出了一种完整成像视觉测量装置,该装置同样采用载物台式测量方法,完成轴类零件的同轴度、径向跳动、圆柱度等的测量;申请号为201510395713.7的中国专利提出了一种基于三维视觉的圆柱面半径测量方法,方法通过三维视觉测量系统获取圆柱面的三维点云数据,然后将其展开成二维平面数据,然后基于角度的排序算法将二维展开成一维点序列,根据一维点序列进行椭圆拟合和圆拟合,从而获得半径,该方法抗噪能力强、精度较高。上述发明均采用了视觉测量技术作为测量方法,虽然完成了对目标的测量,但均无法实现在线实时检测与统计分析,不能对工序能力进行监控反馈,无法适应大批量生产。The so-called machine vision inspection technology, that is, computerized light measurement. It uses cameras and lenses to simulate human vision for identification, measurement and judgment. It has the advantages of high speed, high precision and real time. Based on this, the application of machine vision measurement technology is becoming more and more extensive. The Chinese patent application number 200810124374.9 proposes a large-scale measuring device based on machine vision, which places a large-scale workpiece on the stage, obtains each local area of the workpiece through a camera, and compensates each local image through an algorithm. And, to obtain the overall part size; the Chinese patent application number 200810243973.2 proposes a non-contact visual measurement device for the geometric dimensions of ships. The device uses 4 industrial cameras to measure the geometric dimensions of the hull, which is specific; the application number A Chinese patent of 201310698709.9 proposes a visual measurement device for the limit curve of sheet metal forming. The device uses a visual camera to analyze the image of the deformed material, calculates the degree of edge bending, and then obtains the limit curve of material forming. The method is simple and easy to use; The Chinese patent No. 201410275227.7 proposes a complete imaging visual measurement device, which also uses the stage-type measurement method to complete the measurement of the coaxiality, radial runout, cylindricity, etc. of shaft parts; the application No. 201510395713.7 The Chinese patent proposes a method for measuring the radius of a cylindrical surface based on 3D vision. The method obtains the 3D point cloud data of the cylindrical surface through a 3D vision measurement system, and then expands it into 2D plane data, and then sorts the 2D point cloud data based on the angle. Expand into a one-dimensional point sequence, and perform ellipse fitting and circle fitting according to the one-dimensional point sequence to obtain the radius. This method has strong anti-noise ability and high precision. The above inventions all use visual measurement technology as a measurement method. Although the measurement of the target is completed, they cannot realize online real-time detection and statistical analysis, cannot monitor and feedback process capabilities, and cannot adapt to mass production.

因此实现针阀零件在线全数实时检测与监控,成为企业急需解决的难题。在此背景下,本发明基于机器视觉测量技术,实现了对针阀高效、高精度的非接触式测量及分拣,能够及时统计测量数据,对于机床的及时反馈,以及后期喷油器的装配及安全性具有重要意义。Therefore, realizing online real-time detection and monitoring of needle valve parts has become an urgent problem for enterprises to solve. In this context, based on machine vision measurement technology, the present invention realizes high-efficiency, high-precision non-contact measurement and sorting of needle valves, enables timely statistics of measurement data, timely feedback on machine tools, and later assembly of injectors and safety are of great importance.

发明内容Contents of the invention

针对现有技术中存在不足,本发明提供了一种基于机器视觉的油嘴针阀尺寸自动测量装置,实现了对针阀高效、高精度的非接触式测量及分拣,能够及时统计测量数据,对于机床的及时反馈,以及后期喷油器的装配及安全性具有重要意义。Aiming at the deficiencies in the prior art, the present invention provides an automatic measurement device for nozzle needle valve size based on machine vision, which realizes efficient and high-precision non-contact measurement and sorting of needle valves, and can collect measurement data in time, It is of great significance for the timely feedback of the machine tool, as well as the assembly and safety of the injector in the later stage.

本发明是通过以下技术手段实现上述技术目的的。The present invention achieves the above-mentioned technical purpose through the following technical means.

一种基于机器视觉的油嘴针阀尺寸自动测量装置,包括控制系统、上料机构、定位夹紧机构、视觉测量机构和分拣机构;所述上料机构包括输送器台架、工件输送器、输料管、顺序块、第一安装板、第一支架、第一气缸、第二气缸、工件压紧块、工件阻断块、接近传感器和电气柜;所述工件输送器固定在输送器台架上,所述工件输送器为振动出料装置,通过工件输送器内部安装的振动器,将零件送到工件输送器的出料口;所述顺序块与第一安装板连接,通过第一安装板固定在第一支架上;所述第一支架固定安装在电气柜上;所述顺序块通过输料管与工件输送器的出料口连接,用于将零件输送到顺序块内的通孔中;所述顺序块上设有第一槽和第二槽,且分别与顺序块通孔垂直;所述第一气缸和第二气缸固定在第一安装板上,所述第一气缸通过气管与第一电磁阀连接,所述第二气缸通过气管与第二电磁阀连接;所述第一气缸拉伸杆安装工件压紧块,通过第一电磁阀控制第一气缸拉伸使工件压紧块进入第一槽;所述第二气缸拉伸杆安装工件阻断块,通过第二电磁阀控制第二气缸拉伸使工件阻断块进入第二槽;所述接近传感器插入顺序块内孔中,用于感应零件;第一气缸在行程上设有第一磁性开关和第二磁性开关,用于检测第一气缸是否拉伸或者收缩到位;第二气缸在行程上设有第三磁性开关和第四磁性开关,用于检测第二气缸是否拉伸或者收缩到位;所述定位夹紧机构包括第二安装板、第二支架、导向套基座、机械手气缸、工件支撑块、第三气缸、光纤传感器和传感器基座;所述导向套基座与第二安装板连接,通过第二安装板固定在第二支架上,所述第二支架固定安装在电气柜上;所述导向套基座上设有导向孔,所述导向孔位于顺序块的通孔正下方,且与顺序块的通孔同轴;所述机械手气缸安装在第二安装板上,所述机械手气缸通过气管与第四电磁阀连接,通过第四电磁阀控制机械手气缸夹紧从导向孔中掉落的零件;所述第三气缸固定在第二安装板上,且位于机械手气缸下方,所述第三气缸通过气管与第三电磁阀连接;所述第三气缸拉伸杆安装工件支撑块,通过第三电磁阀控制第三气缸拉伸工件支撑块用于支撑零件;所述光纤传感器通过传感器基座固定在所述第二支架,用于感应机械手气缸是否装夹零件;第三气缸在行程上设有第五磁性开关和第六磁性开关,用于检测第三气缸是否拉伸或者收缩到位;所述视觉测量设备包括平面光源、光源支撑架、光源控制器、远心镜头、工业相机、相机连接角板和相机支撑架;所述平面光源的一端与光源支撑架的上端连接,光源支撑架的下端固定在电气柜上;所述光源控制器与平面光源电连接,所述远心镜头与工业相机的镜头接口连接,所述相机连接角板分别与工业相机和相机支架的一端通过螺栓连接固定,相机支架的另一端固定于电气柜上方平台上;所述平面光源、远心镜头和机械手气缸上夹紧的零件位于同一直线上;所述分拣机构包括导料槽、导料槽支架、计数传感器、传感器支架、分拣槽、滑动平移机构和接料盘;所述导料槽与导料槽支架连接,通过导料槽支架固定在电气柜上;所述导料槽一端位于工件支撑块的下方,另一端放置在分拣槽进料口上方;所述导料槽上安装有计数传感器;所述接料盘设有至少两个料仓,所述接料盘放置于电气柜平台上,位于分拣槽出料口的下方;所述分拣槽固定在滑动平移机构上,通过控制滑动平移机构使零件经过分拣槽进入接料盘的不同料仓;所述控制系统包括PC机和PLC控制模块;所述PLC控制模块与工件输送器、接近传感器、光纤传感器、光源控制器、工业相机、计数传感器、滑动平移机构、第一电磁阀、第二电磁阀、第三电磁阀、第四电磁阀、第一磁性开关、第二磁性开关、第三磁性开关、第四磁性开关、第五磁性开关和第六磁性开关连接;所述PC机与PLC控制模块通过串口相互连接,用于用户输入指令、标定参数,实时显示捕获的图像和测量结果,进行数据存储和统计分析。An automatic measurement device for the size of a nozzle needle valve based on machine vision, including a control system, a feeding mechanism, a positioning and clamping mechanism, a visual measurement mechanism and a sorting mechanism; the feeding mechanism includes a conveyor platform, a workpiece conveyor, Delivery pipe, sequence block, first mounting plate, first support, first cylinder, second cylinder, workpiece pressing block, workpiece blocking block, proximity sensor and electrical cabinet; the workpiece conveyor is fixed on the conveyor table On the frame, the workpiece conveyor is a vibrating discharge device, and the parts are sent to the discharge port of the workpiece conveyor through the vibrator installed inside the workpiece conveyor; the sequence block is connected with the first mounting plate, through the first The mounting plate is fixed on the first bracket; the first bracket is fixedly installed on the electrical cabinet; the sequence block is connected to the discharge port of the workpiece conveyor through the material delivery pipe, and is used to transport the parts to the through hole in the sequence block middle; the sequence block is provided with a first groove and a second groove, and are respectively perpendicular to the through hole of the sequence block; the first cylinder and the second cylinder are fixed on the first mounting plate, and the first cylinder passes through the air pipe It is connected with the first solenoid valve, and the second cylinder is connected with the second solenoid valve through the air pipe; the stretching rod of the first cylinder is equipped with a workpiece pressing block, and the first cylinder is controlled by the first solenoid valve to stretch and compress the workpiece The block enters the first groove; the second cylinder stretching rod installs the workpiece blocking block, and the second cylinder is controlled by the second solenoid valve to stretch to make the workpiece blocking block enter the second groove; the proximity sensor is inserted into the inner hole of the sequential block Among them, it is used for sensing parts; the first cylinder is equipped with a first magnetic switch and a second magnetic switch on the stroke, which is used to detect whether the first cylinder is stretched or retracted in place; the second cylinder is equipped with a third magnetic switch on the stroke and the fourth magnetic switch are used to detect whether the second cylinder is stretched or shrunk in place; the positioning clamping mechanism includes a second mounting plate, a second bracket, a guide sleeve base, a manipulator cylinder, a workpiece support block, and a third cylinder , an optical fiber sensor and a sensor base; the guide sleeve base is connected to the second mounting plate, and is fixed on the second bracket through the second mounting plate, and the second bracket is fixedly installed on the electrical cabinet; the guide sleeve base There is a guide hole on it, the guide hole is located directly below the through hole of the sequence block, and is coaxial with the through hole of the sequence block; the manipulator cylinder is installed on the second mounting plate, and the manipulator cylinder is connected to the fourth through the air pipe. The electromagnetic valve is connected, and the manipulator cylinder is controlled by the fourth solenoid valve to clamp the parts falling from the guide hole; the third cylinder is fixed on the second mounting plate and is located below the manipulator cylinder, and the third cylinder is connected to the manipulator through the air pipe. The third solenoid valve is connected; the third cylinder stretch rod is installed with a workpiece support block, and the third cylinder is controlled by the third solenoid valve to stretch the workpiece support block to support parts; the optical fiber sensor is fixed on the The second bracket is used to sense whether the manipulator cylinder is clamping parts; the third cylinder is provided with a fifth magnetic switch and a sixth magnetic switch on the stroke, which is used to detect whether the third cylinder is stretched or shrunk in place; the visual measuring device It includes a plane light source, a light source support frame, a light source controller, a telecentric lens, an industrial camera, a camera connecting angle plate and a camera support frame; one end of the plane light source is connected to the The upper end of the light source support frame is connected, and the lower end of the light source support frame is fixed on the electrical cabinet; the light source controller is electrically connected to the plane light source, the telecentric lens is connected to the lens interface of the industrial camera, and the camera connection angle plate is respectively connected to the industrial One end of the camera and the camera bracket is fixed by bolts, and the other end of the camera bracket is fixed on the platform above the electrical cabinet; the plane light source, the telecentric lens and the parts clamped on the manipulator cylinder are located on the same straight line; the sorting mechanism It includes a material guide trough, a material guide trough bracket, a counting sensor, a sensor bracket, a sorting trough, a sliding translation mechanism and a material receiving tray; the material guide trough is connected with the material guide trough bracket, and is fixed on the electrical cabinet through the material guide trough bracket; One end of the guide trough is located below the workpiece support block, and the other end is placed above the feed port of the sorting trough; a counting sensor is installed on the guide trough; the receiving tray is provided with at least two feed bins, so The receiving tray is placed on the electrical cabinet platform, located below the outlet of the sorting trough; the sorting trough is fixed on the sliding translation mechanism, and the parts enter the receiving tray through the sorting trough by controlling the sliding translation mechanism. feed bin; the control system includes a PC and a PLC control module; the PLC control module is connected to a workpiece conveyor, a proximity sensor, an optical fiber sensor, a light source controller, an industrial camera, a counting sensor, a sliding translation mechanism, a first solenoid valve, The second solenoid valve, the third solenoid valve, the fourth solenoid valve, the first magnetic switch, the second magnetic switch, the third magnetic switch, the fourth magnetic switch, the fifth magnetic switch and the sixth magnetic switch are connected; the PC machine It is connected with the PLC control module through a serial port, and is used for user input instructions, calibration parameters, real-time display of captured images and measurement results, and data storage and statistical analysis.

进一步,所述导向孔内安装导向套,所述导向套与导向孔过盈配合。Further, a guide sleeve is installed in the guide hole, and the guide sleeve is in interference fit with the guide hole.

进一步,所述机械手气缸的两个夹爪的内侧分别安装定位夹紧块,所述定位夹紧块上设有V型槽。Further, positioning and clamping blocks are respectively installed on the inner sides of the two jaws of the manipulator cylinder, and V-shaped grooves are provided on the positioning and clamping blocks.

进一步,所述滑动平移机构包括分拣气缸、滑块和滑槽;所述分拣气缸和滑块固定在基座上,所述基座安装在电气柜上;所述滑块与分拣气缸拉伸杆连接,所述滑块安装在滑槽内,通过分拣气缸使所述滑块在滑槽内往复运动;所述分拣气缸上安装至少两个磁性开关,磁性开关与PLC控制模块连接;所述磁性开关与所述接料盘的料仓数量相同。Further, the sliding translation mechanism includes a sorting cylinder, a slider and a chute; the sorting cylinder and the slider are fixed on the base, and the base is installed on the electrical cabinet; the slider and the sorting cylinder pull The extension rod is connected, the slider is installed in the chute, and the slider is reciprocated in the chute through the sorting cylinder; at least two magnetic switches are installed on the sorting cylinder, and the magnetic switch is connected with the PLC control module ; The number of bins of the magnetic switch is the same as that of the receiving tray.

进一步,所述滑槽和滑块为T型槽或者燕尾槽结构。Further, the chute and the slider are T-shaped grooves or dovetail groove structures.

进一步,所述分拣槽上设有3个料槽;所述接料盘设有3个料仓,且与3个所述的料槽出口一一对应,通过滑动平移机构使料槽入口与料槽贯通。Further, the sorting chute is provided with 3 troughs; the receiving tray is provided with 3 hoppers, and corresponds to the 3 outlets of the hoppers one by one, and the entrance of the chute is connected to The trough runs through.

本发明的有益效果在于:The beneficial effects of the present invention are:

1.本发明所述的基于机器视觉的油嘴针阀尺寸自动测量装置,通过视觉测量设备所测数据及判断结果进行反馈,由控制模块控制动作,最终将所测针阀零件分成合格品、返修品和报废品。1. The machine vision-based automatic measuring device for nozzle needle valve size of the present invention provides feedback through the measured data and judgment results of the visual measuring equipment, and controls the action by the control module, and finally divides the measured needle valve parts into qualified products and repaired products and scrap.

2.本发明所述的基于机器视觉的油嘴针阀尺寸自动测量装置,通过工件输送器将针阀零件经过上料机构送到定位夹紧机构处进行夹紧定位,然后视觉测量设备接收控制信号进行取图测量,并进行分析判断和反馈,在分拣气缸的作用下,自动完成分拣,提高了生产效率,降低了生产成本。2. According to the machine vision-based automatic measuring device for nozzle needle valve size of the present invention, the needle valve parts are sent to the positioning and clamping mechanism through the workpiece conveyor through the workpiece conveyor for clamping and positioning, and then the visual measuring equipment receives the control signal Take pictures and measure, analyze, judge and give feedback. Under the function of the sorting cylinder, sorting is automatically completed, which improves production efficiency and reduces production costs.

3.本发明所述的基于机器视觉的油嘴针阀尺寸自动测量装置,通过顺序块防止在输送中出现物料卡死或者一次落料数量大于一个。3. The machine vision-based automatic measuring device for the size of the nozzle and needle valve of the present invention prevents the material from being stuck during transportation or that the number of materials dropped at one time is more than one through the sequential block.

附图说明Description of drawings

图1为本发明所述的基于机器视觉的油嘴针阀尺寸自动测量装置总装图;Fig. 1 is the general assembly drawing of the machine vision-based automatic measuring device for the size of the nozzle needle valve according to the present invention;

图2为本发明所述的上料机构中的顺序块的结构图;Fig. 2 is the structural diagram of the sequence block in the feeding mechanism of the present invention;

图3为本发明所述的定位夹紧机构结构图;Fig. 3 is a structural diagram of the positioning and clamping mechanism of the present invention;

图4为本发明所述的视觉测量设备的系统结构图;Fig. 4 is a system structure diagram of the visual measurement device of the present invention;

图5为本发明所述的分拣机构结构图;Fig. 5 is a structural diagram of the sorting mechanism of the present invention;

图6为本发明所述的分拣机构结构爆炸图;Figure 6 is an exploded view of the structure of the sorting mechanism of the present invention;

图7为本发明所述的基于机器视觉的油嘴针阀尺寸自动测量装置工作流程图;Fig. 7 is a working flow chart of the machine vision-based automatic measuring device for the size of the nozzle needle valve according to the present invention;

图中:In the picture:

1-电气柜;2-PC机;3-输送器台架;4-工件输送器;5-输料管;6-顺序块;7-第一安装板;8-第一支架;9-第一气缸;10-第二气缸;11-工件压紧块;12-工件阻断块;13-接近传感器;14-第二安装板;15-第二支架;16-导向套;17-导向套基座;18-机械手气缸;19-定位夹紧块;20-工件支撑块;21-第三气缸;22-光纤传感器;23-传感器基座;24-平面光源;25-基座;26-接料盘;27-光源支撑架;28-光源控制器;29-远心镜头;30-工业相机;31-相机连接角板;32-相机支撑架;33-导料槽;34-导料槽支架;35-计数传感器;36-传感器支架;37-分拣槽;38-滑块;39-滑槽;40-分拣气缸。1-Electrical cabinet; 2-PC machine; 3-Conveyor stand; 4-Workpiece conveyor; 1 cylinder; 10-second cylinder; 11-workpiece pressing block; 12-workpiece blocking block; 13-proximity sensor; 14-second mounting plate; 15-second bracket; 16-guiding sleeve; 17-guiding sleeve Base; 18-manipulator cylinder; 19-location clamping block; 20-workpiece support block; 21-third cylinder; 22-fiber optic sensor; 23-sensor base; 24-plane light source; 25-base; 26- Material receiving tray; 27-light source support frame; 28-light source controller; 29-telecentric lens; 30-industrial camera; 31-camera connection angle plate; 32-camera support frame; Groove bracket; 35-counting sensor; 36-sensor bracket; 37-sorting tank; 38-slider; 39-chute; 40-sorting cylinder.

具体实施方式detailed description

下面结合附图以及具体实施例对本发明作进一步的说明,但本发明的保护范围并不限于此。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, but the protection scope of the present invention is not limited thereto.

如图1所示,为本发明所述基于机器视觉的油嘴针阀尺寸自动测量装置的一种实施方式,所述基于机器视觉的油嘴针阀尺寸自动测量装置包括控制系统、上料机构、定位夹紧机构、视觉测量机构和分拣机构。As shown in Figure 1, it is an embodiment of the machine vision-based automatic measuring device for the size of the oil nozzle needle valve of the present invention. The machine vision-based automatic measuring device for the size of the oil nozzle needle valve includes a control system, a feeding mechanism, a positioning Clamping mechanism, vision measuring mechanism and sorting mechanism.

如图2所示,所述上料机构包括输送器台架3、工件输送器4、输料管5、顺序块6、第一安装板7、第一支架8、第一气缸9、第二气缸10、工件压紧块11、工件阻断块12、接近传感器13和电气柜1;所述工件输送器4固定在输送器台架3上,所述工件输送器4为振动出料装置,通过工件输送器4内部安装的振动器,将零件送到工件输送器4的出料口;工件输送器4工作原理为通过振动料斗整理针阀零件,可以使工件输送器4垂直方向振动,同时还使工件输送器4绕其垂直轴做扭摆振动,工件输送器4内零件受到这种振动,从而沿螺旋轨道上升,将零件按一定方向和顺序排列好,直到送到出料口,通过输料管5逐个送入顺序块6中。所述顺序块6与第一安装板7连接,通过第一安装板7固定在第一支架8上;所述第一支架8固定安装在电气柜1上;所述顺序块6通过输料管5与工件输送器4的出料口连接,用于将零件输送到顺序块6内的通孔中;所述顺序块6上设有第一槽和第二槽,且分别与顺序块6通孔垂直;所述第一气缸9和第二气缸10固定在第一安装板7上,所述第一气缸9通过气管与第一电磁阀连接,所述第二气缸10通过气管与第二电磁阀连接;所述第一气缸9拉伸杆安装工件压紧块11,通过第一电磁阀控制第一气缸9拉伸使工件压紧块11进入第一槽;所述第二气缸10拉伸杆安装工件阻断块12,通过第二电磁阀控制第二气缸10拉伸使工件阻断块12进入第二槽;所述接近传感器13插入顺序块6内孔中,用于感应零件;第一气缸9在行程上设有第一磁性开关和第二磁性开关,用于检测第一气缸9是否拉伸或者收缩到位;第二气缸10在行程上设有第三磁性开关和第四磁性开关,用于检测第二气缸10是否拉伸或者收缩到位。As shown in Figure 2, the feeding mechanism includes a conveyor stand 3, a workpiece conveyor 4, a feeding pipe 5, a sequence block 6, a first mounting plate 7, a first bracket 8, a first cylinder 9, a second Cylinder 10, workpiece pressing block 11, workpiece blocking block 12, proximity sensor 13 and electrical cabinet 1; described workpiece conveyor 4 is fixed on the conveyor platform 3, and described workpiece conveyor 4 is a vibration discharging device, Through the vibrator installed inside the workpiece conveyor 4, the parts are sent to the discharge port of the workpiece conveyor 4; the working principle of the workpiece conveyor 4 is to arrange the needle valve parts through the vibrating hopper, which can make the workpiece conveyor 4 vibrate in the vertical direction, and at the same time Also make the workpiece conveyor 4 perform torsional vibration around its vertical axis. The parts in the workpiece conveyor 4 are subjected to this vibration, so as to rise along the spiral track, arrange the parts in a certain direction and order until they are sent to the discharge port, and pass through the conveyor belt. The feed tubes 5 are sent into the sequence block 6 one by one. The sequence block 6 is connected with the first mounting plate 7, and is fixed on the first bracket 8 through the first mounting plate 7; the first bracket 8 is fixedly installed on the electrical cabinet 1; the sequence block 6 passes through the feeding pipe 5 is connected to the discharge port of the workpiece conveyor 4, and is used to transport the parts into the through hole in the sequence block 6; the sequence block 6 is provided with a first groove and a second groove, and is connected to the sequence block 6 respectively. The hole is vertical; the first cylinder 9 and the second cylinder 10 are fixed on the first mounting plate 7, the first cylinder 9 is connected with the first electromagnetic valve through the air pipe, and the second cylinder 10 is connected with the second electromagnetic valve through the air pipe. Valve connection; the first cylinder 9 is stretched to install the workpiece compression block 11, and the first cylinder 9 is controlled by the first solenoid valve to stretch so that the workpiece compression block 11 enters the first groove; the second cylinder 10 stretches The workpiece blocking block 12 is installed on the rod, and the second cylinder 10 is controlled by the second solenoid valve to stretch to make the workpiece blocking block 12 enter the second groove; the proximity sensor 13 is inserted into the inner hole of the sequence block 6 for sensing parts; the second A cylinder 9 is provided with a first magnetic switch and a second magnetic switch on the stroke to detect whether the first cylinder 9 is stretched or retracted in place; the second cylinder 10 is provided with a third magnetic switch and a fourth magnetic switch on the stroke , used to detect whether the second cylinder 10 is stretched or shrunk in place.

图3所示,所述定位夹紧机构包括第二安装板14、第二支架15、导向套基座17、机械手气缸18、工件支撑块20、第三气缸21、光纤传感器22和传感器基座23;所述导向套基座17与第二安装板14连接,通过第二安装板14固定在第二支架15上,所述第二支架15固定安装在电气柜1上;所述导向套基座17上设有导向孔,所述导向孔位于顺序块6的通孔正下方,且与顺序块6的通孔同轴;所述机械手气缸18安装在第二安装板14上,所述机械手气缸18通过气管与第四电磁阀连接,通过第四电磁阀控制机械手气缸18夹紧从导向孔中掉落的零件;所述第三气缸21固定在第二安装板14上,且位于机械手气缸18下方,所述第三气缸21通过气管与第三电磁阀连接;所述第三气缸21拉伸杆安装工件支撑块20,通过第三电磁阀控制第三气缸21拉伸工件支撑块20用于支撑零件;所述光纤传感器13通过传感器基座23固定在所述第二支架15,用于感应机械手气缸18是否装夹零件;第三气缸21在行程上设有第五磁性开关和第六磁性开关,用于检测第三气缸21是否拉伸或者收缩到位。As shown in Figure 3, the positioning and clamping mechanism includes a second mounting plate 14, a second bracket 15, a guide sleeve base 17, a manipulator cylinder 18, a workpiece support block 20, a third cylinder 21, an optical fiber sensor 22 and a sensor base 23. The guide sleeve base 17 is connected to the second mounting plate 14, and is fixed on the second bracket 15 through the second mounting plate 14, and the second bracket 15 is fixedly installed on the electrical cabinet 1; the guide sleeve base Seat 17 is provided with guide hole, and described guide hole is positioned at the through hole of sequence block 6 directly below, and is coaxial with the through hole of sequence block 6; Described manipulator cylinder 18 is installed on the second mounting plate 14, and described manipulator The air cylinder 18 is connected with the fourth electromagnetic valve through the air pipe, and the fourth electromagnetic valve controls the manipulator air cylinder 18 to clamp the parts falling from the guide hole; the third air cylinder 21 is fixed on the second mounting plate 14, and is located 18 below, the third cylinder 21 is connected with the third solenoid valve through the air pipe; the third cylinder 21 stretches the rod to install the workpiece support block 20, and the third cylinder 21 is controlled by the third solenoid valve to stretch the workpiece support block 20. For supporting parts; the optical fiber sensor 13 is fixed on the second bracket 15 through the sensor base 23, and is used to sense whether the manipulator cylinder 18 is clamping parts; the third cylinder 21 is provided with the fifth magnetic switch and the sixth magnetic switch on the stroke. The magnetic switch is used to detect whether the third cylinder 21 is stretched or shrunk in place.

图4所示,所述视觉测量设备包括平面光源24、光源支撑架27、光源控制器28、远心镜头29、工业相机30、相机连接角板31和相机支撑架32;所述平面光源24的一端与光源支撑架27的上端连接,光源支撑架27的下端固定在电气柜1上;所述光源控制器28与平面光源24电连接,所述远心镜头29与工业相机30的镜头接口连接,所述相机连接角板31分别与工业相机30和相机支架32的一端通过螺栓连接固定,相机支架32的另一端固定于电气柜1上方平台上;所述平面光源24、远心镜头29和机械手气缸18上夹紧的零件位于同一直线上。As shown in Fig. 4, described vision measuring equipment comprises planar light source 24, light source support frame 27, light source controller 28, telecentric lens 29, industrial camera 30, camera connection angle plate 31 and camera support frame 32; Described planar light source 24 One end of one end is connected with the upper end of light source support frame 27, and the lower end of light source support frame 27 is fixed on the electric cabinet 1; Described light source controller 28 is electrically connected with planar light source 24, and described telecentric lens 29 is connected with the lens interface of industrial camera 30 Connected, the camera connection angle plate 31 is respectively connected and fixed with one end of the industrial camera 30 and the camera bracket 32 by bolts, and the other end of the camera bracket 32 is fixed on the platform above the electrical cabinet 1; the plane light source 24, the telecentric lens 29 Be located on the same straight line with the parts clamped on the manipulator cylinder 18.

图5和图6所示,所述分拣机构包括导料槽33、导料槽支架34、计数传感器35、传感器支架36、分拣槽37、滑动平移机构和接料盘26;所述导料槽33与导料槽支架34连接,通过导料槽支架34固定在电气柜1上;所述导料槽33一端位于工件支撑块20的下方,另一端放置在分拣槽37进料口上方;所述导料槽33上安装有计数传感器35;所述接料盘26设有至少两个料仓,所述接料盘26放置于电气柜1平台上,位于分拣槽37出料口的下方;所述分拣槽37固定在滑动平移机构上,通过控制滑动平移机构使零件经过分拣槽37进入接料盘26的不同料仓。As shown in Fig. 5 and Fig. 6, the sorting mechanism includes a material guide trough 33, a material guide trough support 34, a counting sensor 35, a sensor support 36, a sorting trough 37, a sliding translation mechanism and a receiving tray 26; The material trough 33 is connected with the material guide trough support 34, and is fixed on the electrical cabinet 1 by the material guide trough support 34; one end of the material guide trough 33 is located under the workpiece support block 20, and the other end is placed on the feed port of the sorting trough 37 above; the counting sensor 35 is installed on the guide trough 33; the receiving tray 26 is provided with at least two feed bins, and the receiving tray 26 is placed on the platform of the electrical cabinet 1 and is positioned at the sorting trough 37 for discharging The bottom of the mouth; the sorting trough 37 is fixed on the sliding translation mechanism, and the parts enter the different bins of the receiving tray 26 through the sorting trough 37 by controlling the sliding translation mechanism.

所述控制系统包括PC机2和PLC控制模块;所述PLC控制模块与工件输送器4、接近传感器13、光纤传感器22、光源控制器28、工业相机30、计数传感器35、滑动平移机构、第一电磁阀、第二电磁阀、第三电磁阀、第四电磁阀、第一磁性开关、第二磁性开关、第三磁性开关、第四磁性开关、第五磁性开关和第六磁性开关连接;所述PC机2与PLC控制模块通过串口相互连接,用于用户输入指令、标定参数,实时显示捕获的图像和测量结果,进行数据存储和统计分析。Described control system comprises PC machine 2 and PLC control module; Described PLC control module and workpiece conveyor 4, proximity sensor 13, optical fiber sensor 22, light source controller 28, industrial camera 30, counting sensor 35, sliding translation mechanism, the first A solenoid valve, a second solenoid valve, a third solenoid valve, a fourth solenoid valve, a first magnetic switch, a second magnetic switch, a third magnetic switch, a fourth magnetic switch, a fifth magnetic switch and a sixth magnetic switch are connected; The PC 2 and the PLC control module are connected to each other through a serial port, and are used for the user to input instructions, calibrate parameters, display captured images and measurement results in real time, and perform data storage and statistical analysis.

工作过程:首先将针阀零件装入工件输送器4中,启动装置。其中上料机构自动完成针阀零件头尾方向一致性的整理及输送,控制针阀零件按序进入顺序块6中,接近传感器13感知针阀零件到位,输出信号给控制模块,通过第一电磁阀控制第一气缸9伸出动作,第一气缸9运行到位后第一磁性开关传感器感知信号并传递信号给控制模块,通过第二电磁阀控制第二气缸10缩回动作,此时最先进入顺序块6的针阀零件受重力作用通过导向孔自由下落,受工件支撑块20阻挡而停止,光纤传感器22检测到针阀零件到位信号,并传递给控制模块,控制模块发送指令给工业相机30,进行工件的快速取图,PC机2用来分析、测量并判断,并将所测数据输入储存设备,同时将判断结果反馈到控制模块,控制模块控制滑动平移机构动作,滑动平移机构动作到位后,通过第三电磁阀控制模块控制第三气缸21缩回动作,到位后第六磁性开关传感器感知并传递信号,通过第四电磁阀控制模块控制机械手气缸18松开动作,并控制第二气缸10、第一气缸9完成复位动作。机械手气缸18松开后,所测针阀零件自由下落,通过导料槽,分拣槽进入接料盘43中。针阀零件下落过程中,计数传感器35计数并感知传递信号给控制模块,控制模块控制第三气缸21复位,此时一个循环工作完成,可自动进行下一个循环工作。Working process: first, the needle valve part is loaded into the workpiece conveyor 4, and the device is started. Among them, the feeding mechanism automatically completes the alignment and delivery of the head and tail direction of the needle valve parts, controls the needle valve parts to enter the sequence block 6 in sequence, and the proximity sensor 13 senses that the needle valve parts are in place, and outputs signals to the control module. The valve controls the extension of the first cylinder 9. After the first cylinder 9 is in place, the first magnetic switch sensor senses the signal and transmits the signal to the control module. The second solenoid valve controls the retraction of the second cylinder 10. At this time, it enters first. The needle valve part of the sequence block 6 falls freely through the guide hole under the action of gravity, and stops when it is blocked by the workpiece support block 20. The optical fiber sensor 22 detects the signal of the needle valve part being in place and transmits it to the control module. The control module sends an instruction to the industrial camera 30 , to quickly take pictures of the workpiece, PC 2 is used to analyze, measure and judge, and input the measured data to the storage device, and at the same time feed back the judgment results to the control module, the control module controls the movement of the sliding translation mechanism, and the movement of the sliding translation mechanism is in place Finally, the third solenoid valve control module controls the retraction action of the third cylinder 21, and the sixth magnetic switch sensor senses and transmits the signal after it is in place, and controls the manipulator cylinder 18 to release the movement through the fourth solenoid valve control module, and controls the second cylinder 10. The first cylinder 9 completes the reset action. After the manipulator cylinder 18 is unclamped, the measured needle valve part falls freely, and enters in the material receiving tray 43 through the material guide groove and the sorting groove. During the falling process of the needle valve part, the counting sensor 35 counts and senses and transmits a signal to the control module, and the control module controls the third cylinder 21 to reset. At this moment, one cycle work is completed, and the next cycle work can be carried out automatically.

所述导向孔内安装导向套16,所述导向套16与导向孔过盈配合。为了防止导向孔长期的磨损造成,针阀零件无法对落入机械手气缸18中心。A guide sleeve 16 is installed in the guide hole, and the guide sleeve 16 is in interference fit with the guide hole. In order to prevent the long-term wear and tear of the guide hole, the needle valve part cannot fall into the center of the manipulator cylinder 18.

为了确保机械手气缸18准确,所述机械手气缸18的两个夹爪的内侧分别安装定位夹紧块19,所述定位夹紧块19上设有V型槽。In order to ensure the accuracy of the manipulator cylinder 18, positioning and clamping blocks 19 are respectively installed on the inner sides of the two jaws of the manipulator cylinder 18, and V-shaped grooves are arranged on the positioning and clamping blocks 19.

所述滑动平移机构包括分拣气缸40、滑块38和滑槽39;所述分拣气缸40和滑块38固定在基座25上,所述基座25安装在电气柜1上;所述滑块38与分拣气缸40拉伸杆连接,所述滑块38安装在滑槽39内,通过分拣气缸40使所述滑块38在滑槽39内往复运动;所述分拣气缸40上安装至少两个磁性开关,磁性开关与PLC控制模块连接;所述磁性开关与所述接料盘26的料仓数量相同。所述滑槽39和滑块38为T型槽或者燕尾槽结构。The sliding translation mechanism includes a sorting cylinder 40, a slider 38 and a chute 39; the sorting cylinder 40 and the slider 38 are fixed on the base 25, and the base 25 is installed on the electrical cabinet 1; Slider 38 is connected with sorting cylinder 40 stretching rods, and described slider 38 is installed in the chute 39, makes described slider 38 reciprocate in chute 39 by sorting cylinder 40; Said sorting cylinder 40 At least two magnetic switches are installed on the top, and the magnetic switches are connected with the PLC control module; The chute 39 and the slider 38 are T-shaped grooves or dovetail groove structures.

根据实际生产情况,所述分拣槽37上设有3个料槽,;所述接料盘26设有3个料仓,分别可以记为合格品区、返修品区和报废品区且与3个所述的料槽出口一一对应,通过滑动平移机构使料槽入口与料槽33贯通。According to the actual production situation, the sorting trough 37 is provided with 3 hoppers; the receiving tray 26 is provided with 3 hoppers, which can be recorded as the qualified product area, the reworked product area and the scrapped product area respectively and are related to The three trough outlets are in one-to-one correspondence, and the trough inlet is connected with the trough 33 through a sliding translation mechanism.

所述实施例为本发明的优选的实施方式,但本发明并不限于上述实施方式,在不背离本发明的实质内容的情况下,本领域技术人员能够做出的任何显而易见的改进-替换或变型均属于本发明的保护范围。The described embodiment is a preferred implementation of the present invention, but the present invention is not limited to the above-mentioned implementation, without departing from the essential content of the present invention, any obvious improvement-replacement or improvement that those skilled in the art can make Modifications all belong to the protection scope of the present invention.

Claims (6)

1.一种基于机器视觉的油嘴针阀尺寸自动测量装置,其特征在于,包括控制系统、上料机构、定位夹紧机构、视觉测量机构和分拣机构;1. An automatic measuring device for the size of the nozzle needle valve based on machine vision, characterized in that it includes a control system, a feeding mechanism, a positioning and clamping mechanism, a visual measuring mechanism and a sorting mechanism; 所述上料机构包括输送器台架(3)、工件输送器(4)、输料管(5)、顺序块(6)、第一安装板(7)、第一支架(8)、第一气缸(9)、第二气缸(10)、工件压紧块(11)、工件阻断块(12)、接近传感器(13)和电气柜(1);所述工件输送器(4)固定在输送器台架(3)上;所述顺序块(6)与第一安装板(7)连接,通过第一安装板(7)固定在第一支架(8)的上端;所述第一支架(8)的下端固定安装在电气柜(1)上;所述顺序块(6)通过输料管(5)与工件输送器(4)的出料口连接,用于将零件输送到顺序块(6)内的通孔中;所述顺序块(6)上设有第一槽和第二槽,且分别与顺序块(6)通孔垂直;所述第一气缸(9)和第二气缸(10)分别固定在第一安装板(7)上,所述第一气缸(9)通过气管与第一电磁阀连接,所述第二气缸(10)通过气管与第二电磁阀连接;所述第一气缸(9)拉伸杆安装工件压紧块(11),通过第一电磁阀控制第一气缸(9)拉伸使工件压紧块(11)进入第一槽;所述第二气缸(10)拉伸杆安装工件阻断块(12),通过第二电磁阀控制第二气缸(10)拉伸使工件阻断块(12)进入第二槽;所述接近传感器(13)插入顺序块(6)内孔中,用于感应零件;第一气缸(9)在行程上设有第一磁性开关和第二磁性开关,用于检测第一气缸(9)是否拉伸或者收缩到位;第二气缸(10)在行程上设有第三磁性开关和第四磁性开关,用于检测第二气缸(10)是否拉伸或者收缩到位;The feeding mechanism includes a conveyor platform (3), a workpiece conveyor (4), a feeding pipe (5), a sequence block (6), a first mounting plate (7), a first bracket (8), a first A cylinder (9), a second cylinder (10), a workpiece pressing block (11), a workpiece blocking block (12), a proximity sensor (13) and an electrical cabinet (1); the workpiece conveyor (4) is fixed On the conveyor platform (3); the sequence block (6) is connected with the first mounting plate (7), and fixed on the upper end of the first support (8) by the first mounting plate (7); the first The lower end of the bracket (8) is fixedly installed on the electrical cabinet (1); the sequence block (6) is connected with the discharge port of the workpiece conveyor (4) through the feed pipe (5), and is used to transport the parts to the sequence In the through hole in the block (6); the first groove and the second groove are provided on the sequential block (6), and are perpendicular to the through hole of the sequential block (6) respectively; the first cylinder (9) and the second The two cylinders (10) are respectively fixed on the first mounting plate (7), the first cylinder (9) is connected with the first electromagnetic valve through the air pipe, and the second air cylinder (10) is connected with the second electromagnetic valve through the air pipe ; The first cylinder (9) stretching rod installs the workpiece compression block (11), and the first cylinder (9) is controlled by the first solenoid valve to stretch so that the workpiece compression block (11) enters the first groove; The second cylinder (10) stretching rod installs the workpiece blocking block (12), and the second cylinder (10) is controlled by the second solenoid valve to stretch to make the workpiece blocking block (12) enter the second groove; the proximity sensor ( 13) Insert into the inner hole of the sequence block (6) for sensing parts; the first cylinder (9) is provided with a first magnetic switch and a second magnetic switch on the stroke to detect whether the first cylinder (9) is stretched Or shrink in place; the second cylinder (10) is provided with a third magnetic switch and a fourth magnetic switch on the stroke, for detecting whether the second cylinder (10) stretches or shrinks in place; 所述定位夹紧机构包括第二安装板(14)、第二支架(15)、导向套基座(17)、机械手气缸(18)、工件支撑块(20)、第三气缸(21)、光纤传感器(22)和传感器基座(23);所述导向套基座(17)与第二安装板(14)连接,通过第二安装板(14)固定在第二支架(15)的上端,所述第二支架(15)的下端固定安装在电气柜(1)上;所述导向套基座(17)上设有导向孔,所述导向孔位于顺序块(6)的通孔正下方,且与顺序块(6)的通孔同轴;所述机械手气缸(18)安装在第二安装板(14)上,所述机械手气缸(18)通过气管与第四电磁阀连接,通过第四电磁阀控制机械手气缸(18)夹紧从导向孔中掉落的零件;所述第三气缸(21)固定在第二安装板(14)上,且位于机械手气缸(18)下方,所述第三气缸(21)通过气管与第三电磁阀连接;所述第三气缸(21)拉伸杆安装工件支撑块(20),通过第三电磁阀控制第三气缸(21)拉伸工件支撑块(20)用于支撑零件;所述光纤传感器(13)通过传感器基座(23)固定在所述第二支架(15),用于感应机械手气缸(18)是否装夹零件;第三气缸(21)在行程上设有第五磁性开关和第六磁性开关,用于检测第三气缸(21)是否拉伸或者收缩到位;The positioning and clamping mechanism includes a second mounting plate (14), a second support (15), a guide sleeve base (17), a manipulator cylinder (18), a workpiece support block (20), a third cylinder (21), An optical fiber sensor (22) and a sensor base (23); the guide sleeve base (17) is connected with the second mounting plate (14), and is fixed on the upper end of the second support (15) by the second mounting plate (14) , the lower end of the second bracket (15) is fixedly installed on the electrical cabinet (1); the guide sleeve base (17) is provided with a guide hole, and the guide hole is located at the front of the through hole of the sequence block (6). Below, and coaxial with the through hole of sequence block (6); Described manipulator cylinder (18) is installed on the second mounting plate (14), and described manipulator cylinder (18) is connected with the 4th electromagnetic valve through air pipe, by The fourth electromagnetic valve controls the manipulator cylinder (18) to clamp the parts falling from the guide hole; the third cylinder (21) is fixed on the second mounting plate (14) and is positioned below the manipulator cylinder (18), so The third cylinder (21) is connected with the third solenoid valve through the air pipe; the stretching rod of the third cylinder (21) is equipped with a workpiece support block (20), and the third cylinder (21) is controlled by the third solenoid valve to stretch the workpiece The support block (20) is used to support the parts; the optical fiber sensor (13) is fixed on the second support (15) by the sensor base (23), and is used to sense whether the manipulator cylinder (18) clamps the parts; the third The cylinder (21) is provided with a fifth magnetic switch and a sixth magnetic switch on the stroke for detecting whether the third cylinder (21) is stretched or shrunk in place; 所述视觉测量设备包括平面光源(24)、光源支撑架(27)、光源控制器(28)、远心镜头(29)、工业相机(30)、相机连接角板(31)和相机支撑架(32);所述平面光源(24)的一端与光源支撑架(27)的上端连接,光源支撑架(27)的下端固定在电气柜(1)上;所述光源控制器(28)与平面光源(24)电连接,所述远心镜头(29)与工业相机(30)的镜头接口连接,所述相机连接角板(31)分别与工业相机(30)和相机支架(32)的一端通过螺栓连接固定,相机支架(32)的另一端固定于电气柜(1)上方平台上;所述平面光源(24)、远心镜头(29)和机械手气缸(18)上夹紧的零件位于同一直线上;The visual measuring device comprises a plane light source (24), a light source support frame (27), a light source controller (28), a telecentric lens (29), an industrial camera (30), a camera connection angle plate (31) and a camera support frame (32); one end of the plane light source (24) is connected with the upper end of the light source support frame (27), and the lower end of the light source support frame (27) is fixed on the electrical cabinet (1); the light source controller (28) is connected with The plane light source (24) is electrically connected, and the lens interface of the telecentric lens (29) is connected with the industrial camera (30), and the camera connection angle plate (31) is connected with the industrial camera (30) and the camera support (32) respectively. One end is fixed by bolt connection, and the other end of the camera support (32) is fixed on the platform above the electrical cabinet (1); the parts clamped on the plane light source (24), the telecentric lens (29) and the manipulator cylinder (18) lie on the same line; 所述分拣机构包括导料槽(33)、导料槽支架(34)、计数传感器(35)、传感器支架(36)、分拣槽(37)、滑动平移机构和接料盘(26);所述导料槽(33)与导料槽支架(34)连接,通过导料槽支架(34)固定在电气柜(1)上;所述导料槽(33)一端位于工件支撑块(20)的下方,另一端放置在分拣槽(37)进料口上方;所述导料槽(33)上安装有计数传感器(35);所述接料盘(26)设有至少两个料仓,所述接料盘(26)放置于电气柜(1)平台上,位于分拣槽(37)出料口的下方;所述分拣槽(37)固定在滑动平移机构上,通过控制滑动平移机构使零件经过分拣槽(37)进入接料盘(26)的不同料仓;The sorting mechanism comprises a material guide chute (33), a material guide trough support (34), a counting sensor (35), a sensor support (36), a sorting trough (37), a sliding translation mechanism and a receiving tray (26) ; The feed chute (33) is connected with the feed chute support (34), and is fixed on the electrical cabinet (1) by the feed chute support (34); one end of the feed trough (33) is positioned at the workpiece support block ( 20), the other end is placed above the feed port of the sorting chute (37); counting sensors (35) are installed on the guide trough (33); the receiving tray (26) is provided with at least two The material receiving tray (26) is placed on the platform of the electrical cabinet (1) and is located below the outlet of the sorting tank (37); the sorting tank (37) is fixed on the sliding translation mechanism, and the Control the sliding translation mechanism to make the parts enter the different bins of the receiving tray (26) through the sorting chute (37); 所述控制系统包括PC机(2)和PLC控制模块;所述PLC控制模块与工件输送器(4)、接近传感器(13)、光纤传感器(22)、光源控制器(28)、工业相机(30)、计数传感器(35)、滑动平移机构、第一电磁阀、第二电磁阀、第三电磁阀、第四电磁阀、第一磁性开关、第二磁性开关、第三磁性开关、第四磁性开关、第五磁性开关和第六磁性开关连接;所述PC机(2)与PLC控制模块通过串口相互连接;所述PC机(2)与工业相机(30)连接。Described control system comprises PC machine (2) and PLC control module; Described PLC control module and workpiece conveyor (4), proximity sensor (13), optical fiber sensor (22), light source controller (28), industrial camera ( 30), counting sensor (35), sliding translation mechanism, first solenoid valve, second solenoid valve, third solenoid valve, fourth solenoid valve, first magnetic switch, second magnetic switch, third magnetic switch, fourth magnetic switch The magnetic switch, the fifth magnetic switch and the sixth magnetic switch are connected; the PC (2) is connected to the PLC control module through a serial port; the PC (2) is connected to the industrial camera (30). 2.根据权利要求1所述的基于机器视觉的油嘴针阀尺寸自动测量装置,其特征在于,所述导向孔内安装导向套(16),所述导向套(16)与导向孔过盈配合。2. The machine vision-based automatic measuring device for nozzle needle valve size according to claim 1, characterized in that a guide sleeve (16) is installed in the guide hole, and the guide sleeve (16) is interference fit with the guide hole . 3.根据权利要求1所述的基于机器视觉的油嘴针阀尺寸自动测量装置,其特征在于,所述机械手气缸(18)的两个夹爪的内侧分别安装定位夹紧块(19),所述定位夹紧块(19)上设有V型槽。3. The machine vision-based automatic measuring device for the size of the nozzle needle valve according to claim 1, characterized in that, the inner sides of the two jaws of the manipulator cylinder (18) are respectively equipped with positioning clamping blocks (19), so The positioning and clamping block (19) is provided with a V-shaped groove. 4.根据权利要求1所述的基于机器视觉的油嘴针阀尺寸自动测量装置,其特征在于,所述滑动平移机构包括分拣气缸(40)、滑块(38)和滑槽(39);所述分拣气缸(40)和滑块(38)固定在基座(25)上,所述基座(25)安装在电气柜(1)上;所述滑块(38)与分拣气缸(40)拉伸杆连接,所述滑块(38)安装在滑槽(39)内,通过分拣气缸(40)使所述滑块(38)在滑槽(39)内往复运动;所述分拣气缸(40)上安装至少两个磁性开关,磁性开关与PLC控制模块连接;所述磁性开关与所述接料盘(26)的料仓数量相同。4. The machine vision-based automatic measuring device for nozzle needle valve size according to claim 1, characterized in that, the sliding translation mechanism comprises a sorting cylinder (40), a slider (38) and a chute (39); Described sorting cylinder (40) and slide block (38) are fixed on the base (25), and described base (25) is installed on the electrical cabinet (1); Described slide block (38) and sorting cylinder (40) stretch rod connection, described slide block (38) is installed in the chute (39), makes described slide block (38) reciprocate in chute (39) by sorting cylinder (40); At least two magnetic switches are installed on the sorting cylinder (40), and the magnetic switches are connected with the PLC control module; the number of the magnetic switches is the same as that of the feed bins of the receiving tray (26). 5.根据权利要求4所述的基于机器视觉的油嘴针阀尺寸自动测量装置,其特征在于,所述滑槽(39)和滑块(38)为T型槽或者燕尾槽结构。5. The machine vision-based automatic measuring device for the size of the nozzle needle valve according to claim 4, characterized in that, the sliding groove (39) and the sliding block (38) are T-shaped groove or dovetail groove structures. 6.根据权利要求1所述的基于机器视觉的油嘴针阀尺寸自动测量装置,其特征在于,所述分拣槽(37)上设有3个料槽;所述接料盘(26)设有3个料仓,且与3个所述的料槽出口一一对应,通过滑动平移机构使料槽入口与料槽(33)贯通。6. The machine vision-based automatic measuring device for nozzle needle valve size according to claim 1, characterized in that, the sorting chute (37) is provided with three material troughs; the receiving tray (26) is provided with There are 3 material bins, which correspond to the 3 outlets of the material tank one by one, and the inlet of the material tank is connected with the material tank (33) through a sliding translation mechanism.
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