CN107255274A - A kind of low nitrogen burner for gas boiler - Google Patents
A kind of low nitrogen burner for gas boiler Download PDFInfo
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- CN107255274A CN107255274A CN201710373858.6A CN201710373858A CN107255274A CN 107255274 A CN107255274 A CN 107255274A CN 201710373858 A CN201710373858 A CN 201710373858A CN 107255274 A CN107255274 A CN 107255274A
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- 239000007789 gas Substances 0.000 title claims abstract description 45
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 title claims abstract description 11
- 229910052757 nitrogen Inorganic materials 0.000 title claims abstract description 9
- 238000002485 combustion reaction Methods 0.000 claims abstract description 19
- 239000000835 fiber Substances 0.000 claims abstract description 11
- 239000002184 metal Substances 0.000 claims abstract description 11
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 abstract description 8
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 4
- 239000003546 flue gas Substances 0.000 abstract description 4
- 239000003345 natural gas Substances 0.000 abstract description 4
- 230000001502 supplementing effect Effects 0.000 abstract 1
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/02—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/62—Mixing devices; Mixing tubes
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
Abstract
本发明公开了一种低氮燃气锅炉燃烧器,包括混合管道、点火器、金属纤维燃烧头、燃气流量控制回路、空气流量控制回路和比值器,比值器设置在燃气流量控制回路和空气流量控制回路之间,通过调节燃气流量控制回路和空气流量控制回路,以控制天燃气与空气流量比值,使混合气体流量及比例更稳定,提高了燃烧器效率及锅炉燃烧安全性;采用两段空气供给方式,补充一次空气和燃气在扭曲叶片混合器中的压力损失,提高了天燃气与空气的混合度,降低了金属纤维燃烧头温度,减少烟气在高温区的滞留时间,有效抑制NOx的产生;二次旋流供给的空气,使火焰内部出现循环流动,增强火焰温度的均匀性,提高了燃烧器效率;本发明具有较强的创新性和广泛的实用性。
The invention discloses a low-nitrogen gas-fired boiler burner, which comprises a mixing pipe, an igniter, a metal fiber combustion head, a gas flow control circuit, an air flow control circuit and a ratio device. The ratio device is arranged on the gas flow control circuit and the air flow control circuit. Between the loops, the gas flow control loop and the air flow control loop are adjusted to control the ratio of natural gas to air flow, so that the mixed gas flow and ratio are more stable, and the burner efficiency and boiler combustion safety are improved; two-stage air supply is adopted way, supplementing the pressure loss of primary air and gas in the twisted blade mixer, improving the mixing degree of natural gas and air, reducing the temperature of the metal fiber combustion head, reducing the residence time of flue gas in the high temperature area, and effectively suppressing the generation of NOx ; The air supplied by the secondary swirl flow makes the flame inside circulate, enhances the uniformity of the flame temperature, and improves the efficiency of the burner; the invention has strong innovation and wide practicability.
Description
技术领域technical field
本发明涉及一种燃烧器,特别是一种低氮燃气锅炉燃烧器。The invention relates to a burner, in particular to a low-nitrogen gas boiler burner.
背景技术Background technique
中国的能源消费结构主要是三大化石燃料,近些年煤和石油的消耗量呈下降趋势,而天然气消耗量逐渐上升。随着全球范围内对天然气、页岩气的开发,燃气的消耗在未来会持续上升。同时,随着经济的发展、环境的恶化和资源的衰竭,能源的高效利用和污染物的排放成为了重要问题。NOx是空气的主要污染物,其对人类健康和生态环境具有很大危害。锅炉燃烧过程中产生的废气是空气中的主要来源之一,因此对锅炉燃烧器的低氮改造具有重大意义。现有技术中燃气流量与空气流量混合不稳定,导致燃烧不稳定,不仅影响生产安全,也会影响热效率及NOx的排放,而且由于燃烧不稳定,对一次空气的控制及燃烧成分要求较高。China's energy consumption structure is mainly based on the three major fossil fuels. In recent years, the consumption of coal and oil has shown a downward trend, while the consumption of natural gas has gradually increased. With the development of natural gas and shale gas around the world, the consumption of gas will continue to rise in the future. At the same time, with the development of the economy, the deterioration of the environment and the depletion of resources, the efficient use of energy and the discharge of pollutants have become important issues. NOx is the main pollutant in the air, which is very harmful to human health and ecological environment. The exhaust gas produced during the combustion process of the boiler is one of the main sources in the air, so the low-nitrogen transformation of the boiler burner is of great significance. In the prior art, the mixing of gas flow and air flow is unstable, resulting in unstable combustion, which not only affects production safety, but also affects thermal efficiency and NOx emissions. Moreover, due to unstable combustion, the control of primary air and combustion components are highly required.
发明内容Contents of the invention
针对现有燃气燃烧器技术的不足,提供一种低氮燃气锅炉燃烧器,通过稳定控制空气与燃气流量比,使燃气充分燃烧,提高燃烧稳定性,也提高了安全性,减少NOx的生成,同时采用二次空气供给,使空气与燃气进一步充分混合,提高燃烧器效率,同时减少烟气在高温区的停留时间,进一步抑制降低NOx的生成。Aiming at the deficiencies of the existing gas burner technology, a low-nitrogen gas boiler burner is provided. By stably controlling the flow ratio of air and gas, the gas can be fully combusted, the combustion stability can be improved, the safety can be improved, and the formation of NOx can be reduced. At the same time, the secondary air supply is used to further fully mix the air and gas, improve the efficiency of the burner, and at the same time reduce the residence time of the flue gas in the high temperature area, and further suppress and reduce the formation of NOx.
为实现以上发明目的,本发明提供以下技术方案:To achieve the above object of the invention, the present invention provides the following technical solutions:
本发明提供一种低氮燃气锅炉燃烧器,包括混合管道、点火器、金属纤维燃烧头、燃气流量控制回路、空气流量控制回路和比值器,比值器设置在燃气流量控制回路和空气流量控制回路之间;燃气流量控制回路包括流量信号变送器、流量控制器和控制阀,流量信号变送器与流量控制器信号连接,流量控制器与控制阀信号连接;空气流量控制回路包括流量信号变送器、流量控制器、控制阀、风机和空气过滤器,风机一端与空气过滤器相连,另一端与流量变送器相连,流量信号变送器与流量控制器信号连接,流量控制器与控制阀信号连接;比例流量阀一端与控制阀连接,另一端分别与混合管道的一次空气入口和二次空气入口相接;点火器一端固定于混合管道,一端深入锅炉内;混合管道的法兰通过螺栓固定于炉壁上;金属纤维燃烧头一端穿过炉壁与混合管道同心安装,另一端位于锅炉内。The invention provides a low-nitrogen gas boiler burner, which includes a mixing pipe, an igniter, a metal fiber combustion head, a gas flow control circuit, an air flow control circuit and a ratio device, and the ratio device is arranged in the gas flow control circuit and the air flow control circuit Between; the gas flow control loop includes a flow signal transmitter, a flow controller and a control valve, the flow signal transmitter is connected to the flow controller signal, and the flow controller is connected to the control valve signal; the air flow control loop includes a flow signal changer transmitter, flow controller, control valve, fan and air filter, one end of the fan is connected to the air filter, the other end is connected to the flow transmitter, the flow signal transmitter is connected to the flow controller signal, the flow controller is connected to the control Valve signal connection; one end of the proportional flow valve is connected to the control valve, and the other end is respectively connected to the primary air inlet and the secondary air inlet of the mixing pipe; one end of the igniter is fixed on the mixing pipe, and the other end goes deep into the boiler; the flange of the mixing pipe passes through Bolts are fixed on the furnace wall; one end of the metal fiber combustion head passes through the furnace wall and is installed concentrically with the mixing pipe, and the other end is located in the boiler.
进一步的,混合管道中一次空气混合管段内安装扭曲叶片式混合器。Further, a twisted blade mixer is installed in the primary air mixing section of the mixing pipeline.
进一步的,混合管道中二次空气混合管段内安装旋流生成装置。Further, a swirl generating device is installed in the secondary air mixing pipe section in the mixing pipe.
进一步的,比例流量阀分配的一次空气与二次空气的比例为1:1到10:1内的连续区段。Further, the ratio of the primary air to the secondary air distributed by the proportional flow valve is in a continuous range from 1:1 to 10:1.
更进一步的,比例流量阀分配的一次空气与二次空气的比例为4:1。Furthermore, the ratio of primary air to secondary air distributed by the proportional flow valve is 4:1.
本发明还提供一种燃气锅炉,至少包括上述的任一项低氮燃气锅炉燃烧器。The present invention also provides a gas-fired boiler, at least including any one of the above-mentioned low-nitrogen gas-fired boiler burners.
本发明的有益效果是:通过燃气流量控制回路和空气流量控制回路能有效稳定控制燃气流量和空气流量之间的比例,使混合气体流量平稳,可以提高燃烧器效率,减少NOx的排放量,提高锅炉在燃烧过程中的安全性。通过空气两段供给方式可以进一步使燃气与空气充分混合,而且能降低金属纤维燃烧头的温度,补充一次空气和燃气在扭曲叶片混合器中的压力及速度损失,使混合气高速流入炉膛,减少高温烟气在高温区的滞留时间,有效抑制NOx的产生;二次旋流供给的空气,使火焰内部出现循环流动,增强火焰温度的均匀性,提高了燃烧器效率;。The beneficial effects of the present invention are: the gas flow control loop and the air flow control loop can effectively and stably control the ratio between the gas flow and the air flow, so that the flow of the mixed gas is stable, the efficiency of the burner can be improved, the emission of NOx can be reduced, and the The safety of the boiler during the combustion process. The gas and air can be further fully mixed through the two-stage air supply mode, and the temperature of the metal fiber combustion head can be reduced, and the pressure and speed loss of the air and gas in the twisted blade mixer can be supplemented once, so that the mixed gas flows into the furnace at a high speed and reduces The residence time of the high-temperature flue gas in the high-temperature zone can effectively suppress the generation of NOx; the air supplied by the secondary swirl makes the circulation flow inside the flame, enhances the uniformity of the flame temperature, and improves the efficiency of the burner;
附图说明Description of drawings
图1为本发明的整机正视图;Fig. 1 is the complete machine front view of the present invention;
图中:1-比值器,2-流量信号变送器,3-流量控制器,4-控制阀,5-燃气气源,6-扭曲叶片式混合器,7-旋流生成装置,8-混合管道,9-金属纤维燃烧头,10-点火器,11-风机,12-空气过滤器,13-控制阀,14-流量信号变送器,15-流量控制器,16-比例流量阀。In the figure: 1-ratio, 2-flow signal transmitter, 3-flow controller, 4-control valve, 5-gas source, 6-twisted blade mixer, 7-swirl flow generating device, 8- Mixing pipeline, 9-metal fiber combustion head, 10-igniter, 11-fan, 12-air filter, 13-control valve, 14-flow signal transmitter, 15-flow controller, 16-proportional flow valve.
具体实施方式detailed description
下面结合附图和实施例,对本发明的技术方案做进一步详细描述。The technical solutions of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
参见图1,流量信号变送器2、流量控制器3、控制阀4和燃气气源5构成了燃气流量控制回路;流量信号变送器14、流量控制器15、控制阀13、风机11和空气过滤器12构成了空气流量控制回路;燃气流量控制回路和空气流量控制回路中间设置比值器1;比例流量阀16一端与空气流量控制回路相连,另一端分别与混合管道8的一次空气入口和二次空气入口相接;点火器10一端固定于混合管道8,一端深入锅炉内;金属纤维燃烧头9一端穿过炉壁和混合管道8同心安装,另一端位于锅炉内。Referring to Fig. 1, flow signal transmitter 2, flow controller 3, control valve 4 and gas source 5 constitute a gas flow control loop; flow signal transmitter 14, flow controller 15, control valve 13, fan 11 and The air filter 12 constitutes the air flow control circuit; a ratio device 1 is arranged between the gas flow control circuit and the air flow control circuit; one end of the proportional flow valve 16 is connected to the air flow control circuit, and the other end is respectively connected to the primary air inlet and The secondary air inlets are connected; one end of the igniter 10 is fixed on the mixing pipe 8, and one end goes deep into the boiler; one end of the metal fiber combustion head 9 is installed concentrically through the furnace wall and the mixing pipe 8, and the other end is located in the boiler.
当燃气气源5的燃气流量变化时,流量信号变送器2将测得的流量信号一方面传输给流量控制器3控制燃气流量,使燃气流量保持在设定值上,另一方面通过比值器1作为空气流量控制器回路的设定值,使得空气流量与燃气流量保持固定比值;当燃气流量稳定,空气流量发生变化时,流量信号变送器14将测得的流量信号传输给流量控制器15控制空气流量,使其流量保持在设定值上,使得空气流量与燃气流量保持固定比值,实现了燃气流量及燃空流量比值的精确控制,增强了燃气流量的抗干扰能力。When the gas flow rate of the gas source 5 changes, the flow signal transmitter 2 transmits the measured flow signal to the flow controller 3 on the one hand to control the gas flow to keep the gas flow at the set value; Device 1 is used as the setting value of the air flow controller circuit, so that the air flow and gas flow maintain a fixed ratio; when the gas flow is stable and the air flow changes, the flow signal transmitter 14 transmits the measured flow signal to the flow control The device 15 controls the air flow to keep the flow at the set value, so that the air flow and the gas flow maintain a fixed ratio, realizing the precise control of the ratio of the gas flow and the gas-air flow, and enhancing the anti-interference ability of the gas flow.
本实施例中,混合管道8中一次空气混合管道内加装了扭曲叶片式混合器6,提高了燃气与一次风的掺混特性,能有效降低燃气燃烧过程中的NOx生成量。In this embodiment, the primary air mixing pipe in the mixing pipe 8 is equipped with a twisted vane mixer 6, which improves the mixing characteristics of gas and primary air, and can effectively reduce the amount of NOx generated during the combustion of gas.
混合管道8中二次空气混合管道内加装了旋流生成装置7,将二次空气以强力旋流方式流出,在混合器的中心区产生较大负压,使火焰内部出现循环流动,保证了火焰温度的均匀性,提高了燃烧器效率。The secondary air mixing pipeline in the mixing pipeline 8 is equipped with a swirl generating device 7, and the secondary air flows out in a strong swirling manner, and a large negative pressure is generated in the central area of the mixer, so that a circulating flow occurs inside the flame, ensuring The uniformity of the flame temperature is improved, and the efficiency of the burner is improved.
本实施例采用了空气两段供给方式,通过比例流量阀16分配流量,比例流量阀16分配的一次空气与二次空气的比例为1:1到10:1内的连续区段,可调性较高,最优比例为4:1。一次空气和燃气扭曲叶片混合器6中进行充分混合,二次空气从扭曲叶片混合器6的出口周围进入金属纤维燃烧头9,不仅能降低金属纤维燃烧头9的温度,而且能够补充一次空气和燃气在扭曲叶片混合器中的压力及速度损失,使混合气高速流入炉膛,减少烟气在高温区的滞留时间,进一步减少NOx的生成量。This embodiment adopts the two-stage air supply mode, and the flow is distributed through the proportional flow valve 16. The ratio of the primary air and the secondary air distributed by the proportional flow valve 16 is a continuous section within 1:1 to 10:1, and the adjustability Higher, the optimal ratio is 4:1. The primary air and gas are fully mixed in the twisted blade mixer 6, and the secondary air enters the metal fiber combustion head 9 from around the outlet of the twisted blade mixer 6, which can not only reduce the temperature of the metal fiber combustion head 9, but also supplement the primary air and The pressure and speed loss of the gas in the twisted blade mixer makes the mixed gas flow into the furnace at a high speed, reduces the residence time of the flue gas in the high temperature area, and further reduces the amount of NOx generated.
需要说明的是:本发明的实施例为优选实施方式,而非对其限制。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对具体实施方式进行修改或者对部分技术特征进行等同替换,其均应视为在本发明的保护范围。It should be noted that: the embodiments of the present invention are preferred implementations, not limitations thereto. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, modifications to the specific implementation or equivalent replacement of some technical features can be made, all of which should be regarded as part of the scope of the present invention. protected range.
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CN110848991A (en) * | 2019-11-27 | 2020-02-28 | 江苏信燃智控科技有限公司 | A blast furnace gas boiler ignition device with high safety |
CN113883510A (en) * | 2021-11-08 | 2022-01-04 | 上海电机学院 | Gas inlet device for promoting gas-air mixing emission reduction based on connection distortion mapping |
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