CN107252947B - A clamp for heat dissipation connectors - Google Patents
A clamp for heat dissipation connectors Download PDFInfo
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- CN107252947B CN107252947B CN201710442712.2A CN201710442712A CN107252947B CN 107252947 B CN107252947 B CN 107252947B CN 201710442712 A CN201710442712 A CN 201710442712A CN 107252947 B CN107252947 B CN 107252947B
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- 230000017525 heat dissipation Effects 0.000 title claims description 35
- 239000010935 stainless steel Substances 0.000 claims abstract description 31
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 31
- 238000003825 pressing Methods 0.000 claims description 26
- 238000001816 cooling Methods 0.000 claims description 5
- 239000007770 graphite material Substances 0.000 claims description 3
- 238000003466 welding Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 6
- 238000005219 brazing Methods 0.000 description 6
- 238000011161 development Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000002131 composite material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及焊接夹具技术领域,具体地说,涉及一种用于C/C散热翅片与不锈钢热管件焊接的散热连接件的夹具。The invention relates to the technical field of welding jigs, in particular to a jig for a heat-dissipating connector used for welding C/C heat-dissipating fins and stainless steel heat pipes.
背景技术Background technique
新材料、新技术的研发对于科技装备的发展有着决定性的意义。在一些特殊应用领域,对材料有着特殊和苛刻的要求。通讯卫星用的高功率密度器件,核聚变装置用的面对等离子体材料,在运行过程中会产生和积累大量的热量,为保证设备的稳定运行,需要将产生的大量热量及时散出。The research and development of new materials and new technologies is of decisive significance for the development of scientific and technological equipment. In some special application fields, there are special and harsh requirements for materials. High-power density devices used in communication satellites and plasma-facing materials used in nuclear fusion devices will generate and accumulate a large amount of heat during operation. In order to ensure the stable operation of the equipment, a large amount of heat needs to be dissipated in time.
随着经济的快速发展,能源需求不断增加,核能的利用将成为我国能源发展重要组成部分。为了确保核反应堆的安全,尤其是核反应堆发生故障堆芯温度迅速升高时,要及时把核反应中产生的热量传递出去。热管是一种高效传热元件,随着热管技术的成熟发展,其在核电工程中应用也越来越广泛。但是为了更好地能将多余的热量散发出去,提高热管的散热效率,需要额外的高导热材料与其连接。With the rapid economic development and increasing energy demand, the utilization of nuclear energy will become an important part of my country's energy development. In order to ensure the safety of nuclear reactors, especially when the core temperature rises rapidly when the nuclear reactor fails, the heat generated in the nuclear reaction must be transferred out in time. Heat pipe is a high-efficiency heat transfer element. With the mature development of heat pipe technology, its application in nuclear power engineering is becoming more and more extensive. However, in order to better dissipate the excess heat and improve the heat dissipation efficiency of the heat pipe, additional high thermal conductivity materials are required to connect it.
文献“Proposal for a modified non-active brazing alloy,V.Casalegno,Th.Koppitz,G.Pintsuk,M.Salvo,S.Rizzo,S.Perero,M.Ferraris.Composites:PartB,56(2014)882–888”中提出了一种CFC/Cu直接连接方法,该连接方法是将C/C复合材料中心掏空,然后将Cu管插入空心孔洞中进行钎焊。但这样对C/C复合材料是一个很大的浪费,而且将Cu管插入空心孔洞的同时又很难保证钎料会铺展的很均匀。Literature “Proposal for a modified non-active brazing alloy, V. Casalegno, Th. Koppitz, G. Pintsuk, M. Salvo, S. Rizzo, S. Perero, M. Ferraris. Composites: PartB, 56(2014) 882– A CFC/Cu direct connection method is proposed in 888", the connection method is to hollow out the center of the C/C composite material, and then insert the Cu tube into the hollow hole for brazing. But this is a big waste for the C/C composite material, and it is difficult to ensure that the solder will spread evenly when the Cu tube is inserted into the hollow hole.
但在C/C散热翅片与不锈钢热管这两种形状的材料在进行焊接的时候,涉及到两个问题:一是C/C散热翅片中心位置有一个沿着长度方向的弧槽,所以这就很难将要连接的C/C散热翅片与金属空心热管放平;二是金属空心热管与C/C散热翅片对接之后,如何固定金属空心热管,从而避免在放入真空炉内的时候不会松动或掉落,并且固定之后也会有相对较好的连接效果,需要设计一种夹具来解决问题。However, there are two problems involved in the welding of C/C fins and stainless steel heat pipes: one is that there is an arc groove along the length in the center of the C/C fins, so This makes it difficult to flatten the C/C heat dissipation fins to be connected with the metal hollow heat pipe; the second is how to fix the metal hollow heat pipe after the metal hollow heat pipe is docked with the C/C heat dissipation fin, so as to avoid placing the metal hollow heat pipe in the vacuum furnace. It will not loosen or fall, and it will have a relatively good connection effect after fixing. It is necessary to design a fixture to solve the problem.
发明内容SUMMARY OF THE INVENTION
为了避免现有技术存在的不足,本发明提出一种用于散热连接件的夹具,该夹具将C/C散热翅片与不锈钢热管在加工过程中紧密固定,且不破坏C/C散热翅片与不锈钢热管的结构,有效地解决焊接过程中试样放置的不平稳以及焊接松动现象。In order to avoid the deficiencies of the prior art, the present invention proposes a clamp for heat dissipation connectors, which tightly fixes the C/C heat dissipation fins and the stainless steel heat pipes during processing without damaging the C/C heat dissipation fins The structure of the stainless steel heat pipe effectively solves the unstable placement of the sample and the looseness of the welding during the welding process.
本发明解决其技术问题所采用的技术方案是:包括C/C散热翅片、不锈钢热管、支撑基座,其特征在于所述支撑基座包括下压板、上压板、上压板挡板、下压板螺栓、下压板螺母、上压板螺栓、上压板螺母,支撑基座为水平放置的L形框体结构,支撑基座端部框体上壁中间轴向有两个螺孔,支撑基座敞开段底板中间轴向有弧形凹槽用于放置不锈钢热管,支撑基座端部框体上螺孔的中轴线垂直于支撑基座底板的轴线;The technical solution adopted by the present invention to solve the technical problem is: including C/C radiating fins, stainless steel heat pipes, and a support base, characterized in that the support base includes a lower pressure plate, an upper pressure plate, an upper pressure plate baffle, a lower pressure plate Bolts, lower pressure plate nuts, upper pressure plate bolts, upper pressure plate nuts, the support base is a horizontally placed L-shaped frame structure, there are two screw holes in the middle of the upper wall of the frame body at the end of the support base, and the open section of the support base There is an arc-shaped groove in the axial direction of the bottom plate for placing the stainless steel heat pipe, and the central axis of the screw hole on the frame at the end of the support base is perpendicular to the axis of the bottom plate of the support base;
所述上压板为圆弧面板,一端部有通孔,上压板通过上压板螺栓、上压板螺母配合固定,两块上压板挡板分别位于上压板的两侧,上压板挡板固定在端部框体上壁内侧,通过旋拧上压板螺栓和上压板螺母带动上压板上下移动,上压板挡板用于防止上压板转动;The upper pressure plate is a circular arc panel with a through hole at one end. The upper pressure plate is fixed by the upper pressure plate bolt and the upper pressure plate nut. The two upper pressure plate baffles are respectively located on both sides of the upper pressure plate, and the upper pressure plate baffle is fixed at the end. On the inner side of the upper wall of the frame, the upper pressure plate is moved up and down by screwing the upper pressure plate bolt and the upper pressure plate nut, and the upper pressure plate baffle is used to prevent the upper pressure plate from rotating;
所述下压板为U字形框体,下压板上端部中间有通孔,下压板通过下压板螺栓和下压板螺母配合固定,下压板位于上压板的下方装卡在C/C散热翅片与不锈钢热管连接件的端部,下压板与支撑基座底板平行安装。The lower pressure plate is a U-shaped frame body, and there is a through hole in the middle of the upper end of the lower pressure plate. The lower pressure plate is fixed by the lower pressure plate bolt and the lower pressure plate nut. The lower pressure plate is located below the upper pressure plate. At the end of the heat pipe connector, the lower pressing plate is installed in parallel with the bottom plate of the support base.
支撑基座、上压板、下压板均采用高强石墨材料。The support base, the upper pressure plate and the lower pressure plate are all made of high-strength graphite materials.
上压板的圆弧面和支撑基座的轴向弧形凹槽与不锈钢热管为同轴心匹配。The arc surface of the upper pressing plate and the axial arc groove of the support base are coaxially matched with the stainless steel heat pipe.
有益效果beneficial effect
本发明提出的一种用于散热连接件的夹具,由夹具与C/C散热翅片和不锈钢热管连接件组成;夹具的支撑基座端部框体上壁中间有两个螺孔,上压板通过上压板螺栓、上压板螺母配合固定,两块上压板挡板分别固定在端部框体上壁内侧,两块上压板挡板位于上压板的两侧,上压板挡板用于防止上压板转动。支撑基座敞开段底板中间轴向有弧形凹槽用于放置不锈钢热管。下压板通过下压板螺栓和下压板螺母配合固定,下压板位于上压板的下方装卡在C/C散热翅片与不锈钢热管连接件的端部,下压板与支撑基座底板平行安装。通过上压板和下压板将C/C散热翅片与不锈钢热管紧密固定,且不破坏C/C散热翅片与不锈钢热管的结构,有效地解决焊接过程中试样放置的不平稳以及焊接松动现象。用于散热连接件的夹具结构简单,使用操作方便。A clamp for heat dissipation connectors proposed by the present invention is composed of clamps, C/C heat dissipation fins and stainless steel heat pipe connection parts; two screw holes are arranged in the middle of the upper wall of the frame body at the end of the support base of the clamp, and the upper pressure plate The two upper pressure plate baffles are respectively fixed on the inner side of the upper wall of the end frame body, and the two upper pressure plate baffles are located on both sides of the upper pressure plate. The upper pressure plate baffles are used to prevent the upper pressure plate turn. The middle of the bottom plate of the open section of the support base is axially provided with an arc-shaped groove for placing the stainless steel heat pipe. The lower pressure plate is fixed by the lower pressure plate bolt and the lower pressure plate nut. The lower pressure plate is located below the upper pressure plate and is clamped at the end of the C/C heat dissipation fin and the stainless steel heat pipe connector. The lower pressure plate is installed in parallel with the bottom plate of the support base. The C/C heat dissipation fins and the stainless steel heat pipes are tightly fixed by the upper and lower pressure plates, and the structure of the C/C heat dissipation fins and the stainless steel heat pipes is not damaged, which effectively solves the problem of uneven placement of the sample and loose welding during the welding process. . The clamp used for the heat dissipation connector has a simple structure and is easy to use and operate.
附图说明Description of drawings
下面结合附图和实施方式对本发明一种用于散热连接件的夹具作进一步详细说明。A clamp for a heat dissipation connector of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
图1为C/C散热翅片与不锈钢热管的装配示意图。Figure 1 is a schematic diagram of the assembly of the C/C cooling fin and the stainless steel heat pipe.
图2为本发明用于散热连接件的夹具与散热连接件装配示意图。FIG. 2 is a schematic diagram of the assembly of the clamp used for the heat dissipation connector and the heat dissipation connector according to the present invention.
图3为本发明用于散热连接件的夹具结构示意图。FIG. 3 is a schematic structural diagram of a clamp used for a heat dissipation connector according to the present invention.
图中:In the picture:
1.C/C散热翅片 2.不锈钢热管 3.支撑基座 4.下压板 5.上压板 6.上压板挡板7.下压板螺栓 8.下压板螺母 9.上压板螺栓 10.上压板螺母1. C/C cooling fins 2. Stainless steel heat pipe 3. Support base 4. Lower pressure plate 5. Upper pressure plate 6. Upper pressure plate baffle 7. Lower pressure plate bolts 8. Lower pressure plate nuts 9. Upper pressure plate bolts 10. Upper pressure plate nut
具体实施方式Detailed ways
本实施例是一种用于散热连接件的夹具。This embodiment is a clamp for a heat dissipation connector.
参阅图1~图3,本实施例用于散热连接件的夹具,由C/C散热翅片1、不锈钢热管2、支撑基座3组成;其中,支撑基座3包括下压板4、上压板5、上压板挡板6、下压板螺栓7、下压板螺母8、上压板螺栓9、上压板螺母10,支撑基座3为水平放置的L形框体结构,支撑基座3端部框体上壁中间轴向有两个螺孔,支撑基座3敞开段底板中间轴向有弧形凹槽用于放置不锈钢热管2,支撑基座3端部框体上螺孔的中轴线垂直于支撑基座底板的轴线。上压板5为圆弧面板,上压板5一端部有通孔,上压板5通过上压板螺栓9、上压板螺母10配合固定。两块上压板挡板6分别位于上压板5的两侧,上压板挡板6焊接固定在端部框体上壁内侧,通过旋拧上压板螺栓9和上压板螺母10带动上压板5上下移动,上压板挡板6用于防止上压板5的转动。下压板4为U字形框体,下压板4上中间有通孔,下压板4通过下压板螺栓7和下压板螺母8配合固定,下压板4位于上压板5的下方装卡在C/C散热翅片1与不锈钢热管2连接件的端部,下压板4与支撑基座底板平行安装。上压板5的圆弧面和支撑基座3的轴向弧形凹槽与不锈钢热管2为同轴心匹配。Referring to FIGS. 1 to 3 , the clamp used for the heat dissipation connector in this embodiment is composed of C/C heat dissipation fins 1, stainless steel heat pipes 2, and a support base 3; wherein, the support base 3 includes a lower pressure plate 4 and an upper pressure plate. 5. Upper pressure plate baffle 6, lower pressure plate bolt 7, lower pressure plate nut 8, upper pressure plate bolt 9, upper pressure plate nut 10, the support base 3 is a horizontally placed L-shaped frame structure, and the frame at the end of the support base 3 There are two screw holes in the middle of the upper wall, and there are arc grooves in the middle of the bottom plate of the open section of the support base 3 for placing the stainless steel heat pipe 2. The central axis of the screw holes on the frame at the end of the support base 3 is perpendicular to the support base. The axis of the base plate. The upper pressure plate 5 is a circular arc panel, and one end of the upper pressure plate 5 has a through hole, and the upper pressure plate 5 is fixed by the upper pressure plate bolt 9 and the upper pressure plate nut 10 . The two upper pressure plate baffles 6 are respectively located on both sides of the upper pressure plate 5. The upper pressure plate baffles 6 are welded and fixed on the inner side of the upper wall of the end frame body. The upper pressure plate 5 is moved up and down by screwing the upper pressure plate bolts 9 and the upper pressure plate nuts 10. , the upper platen baffle 6 is used to prevent the rotation of the upper platen 5 . The lower pressing plate 4 is a U-shaped frame body. There is a through hole in the middle of the lower pressing plate 4. The lower pressing plate 4 is fixed by the lower pressing plate bolt 7 and the lower pressing plate nut 8. The end of the connecting piece between the fin 1 and the stainless steel heat pipe 2, the lower pressing plate 4 is installed in parallel with the bottom plate of the support base. The arc surface of the upper pressing plate 5 and the axial arc groove of the support base 3 are coaxially matched with the stainless steel heat pipe 2 .
本实施例中,支撑基座3、上压板5、下压板4均采用高强石墨材料。In this embodiment, the support base 3, the upper pressure plate 5, and the lower pressure plate 4 are all made of high-strength graphite materials.
本实施例操作步骤:Operation steps of the present embodiment:
步骤1.将下压板4和上压板5表面进行打磨处理,防止与C/C散热翅片1和不锈钢热管2散热连接件匹配的时候出现接触不完整性。然后将下压板4和上压板5分别套装在下压板螺栓7上和上压板螺栓9上,并分别通过下压板螺母8、上压板螺母10配合进行固定。Step 1. Grind the surfaces of the lower platen 4 and the upper platen 5 to prevent contact incompleteness when matching with the C/C heat dissipation fins 1 and the stainless steel heat pipe 2 heat dissipation connectors. Then, the lower pressure plate 4 and the upper pressure plate 5 are respectively sleeved on the lower pressure plate bolts 7 and the upper pressure plate bolts 9, and fixed by the lower pressure plate nut 8 and the upper pressure plate nut 10 respectively.
步骤2.将散热连接件,包括C/C散热翅片1与不锈钢热管2进行钎焊前的组装,然后将散热连接件平稳放置在支撑基座3中间弧形凹槽中。Step 2. Assemble the heat dissipation connector, including the C/C heat dissipation fin 1 and the stainless steel heat pipe 2, before brazing, and then place the heat dissipation connector stably in the middle arc groove of the support base 3.
步骤3.通过旋拧支撑基座上的下压板螺栓7带动下压板螺母8上下移动,从而使下压板4上下移动,直到C/C散热翅片1被下压板4夹紧。Step 3. Drive the lower pressing plate nut 8 to move up and down by screwing the lower pressing plate bolts 7 on the support base, so that the lower pressing plate 4 moves up and down until the C/C cooling fins 1 are clamped by the lower pressing plate 4 .
步骤4.通过旋拧支撑基座上的上压板螺栓9带动上压板螺母10上下移动,从而使上压板5上下移动,直到不锈钢热管2被上压板5夹紧为止。Step 4. Drive the upper pressure plate nut 10 to move up and down by screwing the upper pressure plate bolt 9 on the support base, so that the upper pressure plate 5 moves up and down until the stainless steel heat pipe 2 is clamped by the upper pressure plate 5 .
步骤5.用于散热连接件的夹具两端结构相同,将另一端同样通过操作步骤进行固定;C/C散热翅片1与不锈钢热管2进行钎焊前的装配,然后将散热连接件放置在支撑基座3中间弧形凹槽中;通过旋拧支撑基座上的下压板螺栓7带动下压板螺母8上下移动,从而使下压板4上下移动,直到C/C散热翅片1被下压板4夹紧;同时,通过旋拧支撑基座上压板螺栓9带动上压板螺母10上下移动,使上压板5上下移动,直到不锈钢热管2被上压板5夹紧为止。Step 5. The two ends of the clamp used for the heat dissipation connector have the same structure, and the other end is also fixed through the operation steps; the C/C heat dissipation fin 1 and the stainless steel heat pipe 2 are assembled before brazing, and then the heat dissipation connector is placed on the In the arc-shaped groove in the middle of the support base 3; the lower pressure plate nut 8 is moved up and down by screwing the lower pressure plate bolt 7 on the support base, so that the lower pressure plate 4 moves up and down until the C/C cooling fin 1 is pressed down by the lower plate. 4. Clamp; at the same time, drive the upper pressure plate nut 10 to move up and down by screwing the upper pressure plate bolt 9 of the support base, so that the upper pressure plate 5 moves up and down until the stainless steel heat pipe 2 is clamped by the upper pressure plate 5.
步骤6.散热连接件与夹具两端固连后,然后放入真空热压炉中进行高温钎焊连接。Step 6. After the heat dissipation connector is fixedly connected with both ends of the fixture, it is then placed in a vacuum hot pressing furnace for high temperature brazing connection.
步骤7.钎焊完成后,将散热连接件的夹具整体从真空热压炉内取出来,检测实验结果。散热连接件经过后期测试结果表明钎料铺展均匀,中间层没有明显的孔洞、裂纹的迹象。Step 7. After the brazing is completed, the entire fixture of the heat dissipation connector is taken out from the vacuum hot pressing furnace to check the experimental results. The post-test results of the heat dissipation connector show that the solder spreads evenly, and there are no obvious signs of holes and cracks in the middle layer.
Claims (3)
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CN201710442712.2A CN107252947B (en) | 2017-06-13 | 2017-06-13 | A clamp for heat dissipation connectors |
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CN201710442712.2A CN107252947B (en) | 2017-06-13 | 2017-06-13 | A clamp for heat dissipation connectors |
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CN107252947A CN107252947A (en) | 2017-10-17 |
CN107252947B true CN107252947B (en) | 2019-07-05 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000141028A (en) * | 1998-11-04 | 2000-05-23 | Denso Corp | Plate for brazing and manufacture of heat exchanger |
CN2808407Y (en) * | 2005-06-27 | 2006-08-23 | 东莞莫仕连接器有限公司 | fixture |
CN205237407U (en) * | 2015-12-28 | 2016-05-18 | 河南森源重工有限公司 | Gilled radiator fixes a position clamping mechanism |
CN105750717A (en) * | 2016-05-04 | 2016-07-13 | 哈电集团(秦皇岛)重型装备有限公司 | Welding process used for connecting plates and cylinder body |
CN206200477U (en) * | 2016-08-30 | 2017-05-31 | 天津鑫凯建业科技有限公司 | A kind of thin-walled reel welds hold-down gear |
-
2017
- 2017-06-13 CN CN201710442712.2A patent/CN107252947B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000141028A (en) * | 1998-11-04 | 2000-05-23 | Denso Corp | Plate for brazing and manufacture of heat exchanger |
CN2808407Y (en) * | 2005-06-27 | 2006-08-23 | 东莞莫仕连接器有限公司 | fixture |
CN205237407U (en) * | 2015-12-28 | 2016-05-18 | 河南森源重工有限公司 | Gilled radiator fixes a position clamping mechanism |
CN105750717A (en) * | 2016-05-04 | 2016-07-13 | 哈电集团(秦皇岛)重型装备有限公司 | Welding process used for connecting plates and cylinder body |
CN206200477U (en) * | 2016-08-30 | 2017-05-31 | 天津鑫凯建业科技有限公司 | A kind of thin-walled reel welds hold-down gear |
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