CN107244753A - The special special efficacy environment-friendly type organic anti-scale corrosion inhibiter of heat supply network of steam power plant - Google Patents
The special special efficacy environment-friendly type organic anti-scale corrosion inhibiter of heat supply network of steam power plant Download PDFInfo
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Abstract
本发明涉及一种热电厂一次热网专用特效环保型有机阻垢缓蚀剂,属于一种阻垢缓蚀剂。2‑膦酸基丁烷‑1,2,4‑三羧酸20mg/L;聚1‑膦酸基‑1,2,3‑三羧基丁烷50mg/L;钼酸铵5mg/L;异抗坏血酸钠5mg/L;硫酸锌3mg/L;丁基乙二醇100mg/L;苯并三氮唑1mg/L;十二烷基苯磺酸钠50mg/L;乙氧基化烷基硫酸钠20mg/L;脂肪醇聚氧乙烯醚15mg/L;聚氧乙烯氧丙烯甘油1mg/L。优点是对水中电解质浓度、pH的变化不敏感;能快速大量捕获金属离子,适用于高硬度、高碱度、温度变化大的水环境;有铜和无铜系统均适用;成本低廉,高成本成分用量少;针对有机物、黏泥较多的换热器入口处有较好的清洗效果,有效防止了垢下腐蚀和管板腐蚀,腐蚀速率远远小于标准值;阻垢缓蚀除垢效果优异,低磷环保。The invention relates to a special-effect and environment-friendly organic scale and corrosion inhibitor specially used for the primary heating network of a thermal power plant, which belongs to a scale and corrosion inhibitor. 2-phosphonobutane-1,2,4-tricarboxylic acid 20mg/L; poly 1-phosphono-1,2,3-tricarboxybutane 50mg/L; ammonium molybdate 5mg/L; Sodium Ascorbate 5mg/L; Zinc Sulfate 3mg/L; Butyl Glycol 100mg/L; Benzotriazole 1mg/L; Sodium Dodecylbenzene Sulfonate 50mg/L; Ethoxylated Sodium Alkyl Sulfate 20mg/L; fatty alcohol polyoxyethylene ether 15mg/L; polyoxyethylene oxypropylene glycerin 1mg/L. The advantage is that it is not sensitive to changes in electrolyte concentration and pH in water; it can quickly capture a large number of metal ions, and is suitable for water environments with high hardness, high alkalinity, and large temperature changes; it is suitable for both copper and copper-free systems; low cost, high cost The amount of ingredients is small; it has a good cleaning effect on the inlet of the heat exchanger with a lot of organic matter and slime, effectively preventing under-scale corrosion and tube sheet corrosion, and the corrosion rate is far lower than the standard value; scale inhibition, corrosion inhibition and descaling Excellent effect, low phosphorus and environmental protection.
Description
技术领域technical field
本发明属于一种阻垢缓蚀剂,属于热电厂水处理领域。The invention belongs to a scale and corrosion inhibitor and belongs to the field of water treatment in thermal power plants.
背景技术Background technique
我国北方地区冬季一般采用集中供暖,由于国内尚无供暖系统水质和供热网运行管理标准,各供热网系统依据经验进行管理,作为补充水的软化水常常因水量匮乏而被原水替代,因此使得换热设备和主管道因结垢腐蚀现象频发。目前市场在售阻垢缓蚀剂效果较差,成本较高,因此很多企业为了节省成本,不购买阻垢缓蚀剂也不进行任何防腐处理,从而导致腐蚀事故愈演愈烈。由此造成的泄漏爆管不仅影响用户正常供暖,而且造成巨大的经济损失,设备寿命大大缩短,有的热网主管道只能达到设计寿命的1/3-1/2。Centralized heating is generally used in winter in northern my country. Since there is no domestic heating system water quality and heating network operation management standards, each heating network system is managed based on experience. The demineralized water used as supplementary water is often replaced by raw water due to water shortage. Therefore The heat exchange equipment and the main pipeline are frequently corroded due to scaling. At present, the scale and corrosion inhibitors sold in the market have poor effect and high cost. Therefore, in order to save costs, many enterprises do not purchase scale and corrosion inhibitors and do not carry out any anti-corrosion treatment, which leads to intensified corrosion accidents. The leaking and bursting pipes caused by this not only affect the normal heating of users, but also cause huge economic losses. The life of equipment is greatly shortened, and the main pipeline of some heating networks can only reach 1/3-1/2 of the design life.
阻垢缓蚀剂的发展经历了从无机、有机共聚物,从高磷、低磷到无磷的发展历程,目前在水处理中使用单一的阻垢缓蚀剂已不多见,原因是虽然采用低磷药剂容易达到了环保要求但是应用效果却常常比不上高磷药剂,因此复合型阻垢缓蚀剂被作为技术突破口,成为最为广泛研究并使用的水处理剂。吉林省的冬季采暖主要采用额定出口蒸汽压大于3.8MPa的电站锅炉,通过换热器与热网连接。一次热网运行水供水水温为110~150℃,回水水温为40~70℃,水质特点为温度变化大、高硬度、高碱度、高pH值。一次网管常年面临严重的腐蚀和结垢问题,多次导致热网损坏并发生冬季停止供暖的事故。The development of scale and corrosion inhibitors has gone through the development of inorganic and organic copolymers, from high phosphorus and low phosphorus to no phosphorus. At present, it is rare to use a single scale and corrosion inhibitor in water treatment. The reason is that although The use of low-phosphorus chemicals is easy to meet the environmental protection requirements, but the application effect is often not as good as that of high-phosphorus chemicals. Therefore, composite scale and corrosion inhibitors are regarded as a technological breakthrough and become the most widely studied and used water treatment agent. The winter heating in Jilin Province mainly adopts power station boilers with a rated outlet steam pressure greater than 3.8MPa, which are connected to the heating network through heat exchangers. The water supply temperature of a heating network operation is 110-150°C, and the return water temperature is 40-70°C. The water quality is characterized by large temperature changes, high hardness, high alkalinity, and high pH value. The primary network pipes have been facing serious corrosion and scaling problems all year round, resulting in damage to the heating network and accidents of stopping heating in winter many times.
发明内容Contents of the invention
本发明提供一种热电厂一次热网专用特效环保型有机阻垢缓蚀剂,能够应用于304不锈钢、铜、碳钢的多种材质构建的一次热网中,以解决多种类一次热网的结垢腐蚀问题。The invention provides a special-effect and environment-friendly organic scale and corrosion inhibitor for the primary heating network of a thermal power plant, which can be applied to the primary heating network constructed of various materials such as 304 stainless steel, copper and carbon steel, so as to solve the structural problems of various primary heating networks. Scale corrosion problem.
本发明采取的技术方案是:以水为溶剂,水溶液中组分组成如下:The technical scheme that the present invention takes is: take water as solvent, and the component composition in the aqueous solution is as follows:
有机膦阻垢剂:2-膦酸基丁烷-1,2,4-三羧酸10~30mg/L;Organic phosphine scale inhibitor: 2-phosphonobutane-1,2,4-tricarboxylic acid 10~30mg/L;
高分子低膦阻垢剂:聚1-膦酸基-1,2,3-三羧基丁烷40~60mg/L;Polymer low phosphine scale inhibitor: poly 1-phosphonic acid-1,2,3-tricarboxybutane 40~60mg/L;
碳钢缓蚀剂:钼酸铵4~6mg/L;Carbon steel corrosion inhibitor: ammonium molybdate 4~6mg/L;
除氧剂:异抗坏血酸钠4~6mg/L;Oxygen scavenger: sodium erythorbate 4-6mg/L;
阴极沉淀模型缓蚀剂:硫酸锌1~3mg/L;Cathodic precipitation model corrosion inhibitor: zinc sulfate 1~3mg/L;
助溶剂:丁基乙二醇100~300mg/L;Co-solvent: butyl glycol 100~300mg/L;
铜的缓蚀剂:苯并三氮唑1~3mg/L;Copper corrosion inhibitor: benzotriazole 1~3mg/L;
阴离子表面活性剂:十二烷基苯磺酸钠40~60mg/L;Anionic surfactant: sodium dodecylbenzenesulfonate 40~60mg/L;
阴离子表面活性剂:乙氧基化烷基硫酸钠10~30mg/L;Anionic surfactant: Sodium ethoxylated alkyl sulfate 10~30mg/L;
非离子表面活性剂:脂肪醇聚氧乙烯醚5~15mg/L;Nonionic surfactant: fatty alcohol polyoxyethylene ether 5~15mg/L;
消泡剂:聚氧乙烯氧丙烯甘油1~3mg/L。Antifoaming agent: polyoxyethylene oxypropylene glycerin 1~3mg/L.
优选的:以水为溶剂,水溶液中组分组成如下:Preferably: using water as a solvent, the composition of the components in the aqueous solution is as follows:
有机膦阻垢剂:2-膦酸基丁烷-1,2,4-三羧酸20mg/L;Organic phosphine scale inhibitor: 2-phosphonobutane-1,2,4-tricarboxylic acid 20mg/L;
高分子低膦阻垢剂:聚1-膦酸基-1,2,3-三羧基丁烷50mg/L;Polymer low phosphine scale inhibitor: poly 1-phosphonic acid-1,2,3-tricarboxybutane 50mg/L;
碳钢缓蚀剂:钼酸铵5mg/L;Carbon steel corrosion inhibitor: ammonium molybdate 5mg/L;
除氧剂:异抗坏血酸钠5mg/L;Oxygen scavenger: sodium erythorbate 5mg/L;
阴极沉淀模型缓蚀剂:硫酸锌3mg/L;Cathodic precipitation model corrosion inhibitor: zinc sulfate 3mg/L;
助溶剂:丁基乙二醇100mg/L;Co-solvent: butyl glycol 100mg/L;
铜的缓蚀剂:苯并三氮唑1mg/L;Copper corrosion inhibitor: benzotriazole 1mg/L;
阴离子表面活性剂:十二烷基苯磺酸钠50mg/L;Anionic surfactant: sodium dodecylbenzenesulfonate 50mg/L;
阴离子表面活性剂:乙氧基化烷基硫酸钠20mg/L;Anionic surfactant: sodium ethoxylated alkyl sulfate 20mg/L;
非离子表面活性剂:脂肪醇聚氧乙烯醚15mg/L;Nonionic surfactant: fatty alcohol polyoxyethylene ether 15mg/L;
消泡剂:聚氧乙烯氧丙烯甘油1mg/L。Defoamer: polyoxyethylene oxypropylene glycerin 1mg/L.
本发明中2-膦酸基丁烷-1,2,4-三羧酸为有机膦阻垢剂,聚1-膦酸基-1,2,3-三羧基丁烷是高分子低膦阻垢剂,功能基团与Ca、Mg、Fe、Ba等金属离子形成螯合物减小CaCO3颗粒度,进而影响晶体沉积,防止硬垢生成,并在金属表面形成致密的分子膜防止进一步腐蚀腐蚀。同时小分子与高分子药剂之间的共价键和非共价键复合存在可形成多元网络结构捕获各种无机、有机杂质和黏泥防止沉降。钼酸铵,是碳钢缓蚀剂,能形成Fe-MoO4-Fe2O3膜。异抗坏血酸钠是除氧剂,有效防止氧的阴极腐蚀。硫酸锌为阴极沉淀模型缓蚀剂。丁基乙二醇,助溶剂。苯并三氮唑,是铜的缓蚀剂。十二烷基苯磺酸钠,乙氧基化烷基硫酸钠是阴离子表面活性剂。脂肪醇聚氧乙烯醚是非离子表面活性剂。聚氧乙烯氧丙烯甘油是消泡剂。In the present invention, 2-phosphonobutane-1,2,4-tricarboxylic acid is an organic phosphine scale inhibitor, and poly 1-phosphonobutane-1,2,3-tricarboxybutane is a high molecular weight low phosphine scale inhibitor. Scale agent, functional groups form chelates with Ca, Mg, Fe, Ba and other metal ions to reduce the particle size of CaCO 3 , thereby affecting crystal deposition, preventing hard scale formation, and forming a dense molecular film on the metal surface to prevent further corrosion corrosion. At the same time, the presence of covalent and non-covalent bonds between small molecules and polymer agents can form a multiple network structure to capture various inorganic and organic impurities and slime to prevent sedimentation. Ammonium molybdate is a corrosion inhibitor for carbon steel and can form Fe-MoO4-Fe 2 O 3 film. Sodium erythorbate is an oxygen scavenger, which can effectively prevent the cathodic corrosion of oxygen. Zinc sulfate is a model corrosion inhibitor for cathodic precipitation. Butyl glycol, co-solvent. Benzotriazole is a copper corrosion inhibitor. Sodium Dodecylbenzene Sulfonate, Sodium Alkyl Ethoxylate Sulfate is an anionic surfactant. Fatty alcohol polyoxyethylene ether is a nonionic surfactant. Polyoxyethylene oxypropylene glycerin is a defoamer.
各组分作用机理是通过表面活性剂的去污作用对管道内以及换热器内的金属表面的有机物、黏泥进行清洗,同时改变阻垢缓蚀剂膜和金属之间的表面张力,较好的形成保护膜。有机膦阻垢剂中的羧酸基和膦酸基与水中金属离子的螯合作用对CaCO3起到分散,软化的作用。高分子阻垢剂中大量的羧酸基能够增强与高硬度、高碱度水中金属离子的螯合作用,同时除了分散,软化水垢外,还能在金属表面形成较为致密的高分子膜,有效防止垢下腐蚀,稳定性好,耐高温能力强。小分子和高分子阻垢剂的复合形式通过共价键和非共价键形成多元网络结构,捕获能力强。锌盐的加入弥补了有机药剂成膜慢的缺点,能够快速形成无机膜。该发明通过化学、物理作用,通过化学键、氢键、范德华力的协同效应,使得复配型药剂发挥各组分优点,并通过各成分相辅相成调整电极电位和表面张力,达到阻垢缓蚀的最优效果。The action mechanism of each component is to clean the organic matter and slime in the pipeline and the metal surface in the heat exchanger through the decontamination effect of the surfactant, and at the same time change the surface tension between the scale and corrosion inhibitor film and the metal. Good for forming a protective film. The chelating effect of carboxylic acid groups and phosphonic acid groups in organic phosphine scale inhibitors and metal ions in water can disperse and soften CaCO 3 . A large number of carboxylic acid groups in the polymer antiscalant can enhance the chelation with metal ions in high hardness and high alkalinity water. In addition to dispersing and softening scale, it can also form a relatively dense polymer film on the metal surface, effectively Prevent under-deposit corrosion, good stability, high temperature resistance. The composite form of small molecule and polymer antiscalant forms a multiple network structure through covalent bonds and non-covalent bonds, and has strong capture ability. The addition of zinc salt makes up for the slow film-forming shortcomings of organic agents, and can quickly form inorganic films. Through chemical and physical actions, and through the synergistic effect of chemical bonds, hydrogen bonds, and van der Waals forces, the compound drug can take advantage of the advantages of each component, and adjust the electrode potential and surface tension through the complementarity of each component to achieve the ultimate scale and corrosion inhibition. Excellent effect.
本发明以水为溶剂,低磷有机聚羧酸型多元共聚物阻垢缓蚀剂,要求该药剂性能兼具有有机膦酸和羧酸聚合物阻垢分散、缓蚀的特点,同时应具有结构稳定(含有C-P键),含磷低,毒性小、对环境无污染、与其它药剂配伍性能好等优点,适合在高硬度、高碱度、高pH值、温度变化大等苛刻条件下使用。The present invention uses water as a solvent, and the low-phosphorus organic polycarboxylic acid type multi-polymer scale and corrosion inhibitor requires that the performance of the agent has the characteristics of scale and corrosion inhibition of organic phosphonic acid and carboxylic acid polymers, and at the same time it should have Stable structure (containing C-P bond), low phosphorus content, low toxicity, no pollution to the environment, good compatibility with other chemicals, etc., suitable for use under harsh conditions such as high hardness, high alkalinity, high pH value, and large temperature changes .
本发明优点是(1)对水中电解质浓度、pH的变化不敏感;(2)能快速大量捕获金属离子,适用于高硬度、高碱度、温度变化大的水环境;(3)有铜和无铜系统均适用;(4)成本低廉,高成本成分用量少;(5)针对有机物、黏泥较多的换热器入口处有较好的清洗效果,有效防止了垢下腐蚀和管板腐蚀,腐蚀速率远远小于标准值。(6)阻垢缓蚀除垢效果优异,低磷环保。The present invention has the advantages of (1) insensitivity to changes in electrolyte concentration and pH in water; (2) can quickly capture a large number of metal ions, and is suitable for water environments with high hardness, high alkalinity and large temperature changes; (3) has copper and Copper-free systems are applicable; (4) low cost, less high-cost components used; (5) better cleaning effect on the inlet of heat exchangers with more organic matter and slime, effectively preventing corrosion under scale and pipe The plate is corroded, and the corrosion rate is much lower than the standard value. (6) Excellent scale and corrosion inhibition and descaling effect, low phosphorus and environmental protection.
具体实施方式detailed description
实施例1Example 1
水溶液中组分组成如下:The composition of the components in the aqueous solution is as follows:
有机膦阻垢剂:2-膦酸基丁烷-1,2,4-三羧酸10mg/L;Organic phosphine scale inhibitor: 2-phosphonobutane-1,2,4-tricarboxylic acid 10mg/L;
高分子低膦阻垢剂:聚1-膦酸基-1,2,3-三羧基丁烷40mg/L;Polymer low phosphine scale inhibitor: poly 1-phosphonic acid-1,2,3-tricarboxybutane 40mg/L;
碳钢缓蚀剂:钼酸铵4mg/L;Carbon steel corrosion inhibitor: ammonium molybdate 4mg/L;
除氧剂:异抗坏血酸钠4mg/L;Oxygen scavenger: sodium erythorbate 4mg/L;
阴极沉淀模型缓蚀剂:硫酸锌1mg/L;Cathodic precipitation model corrosion inhibitor: zinc sulfate 1mg/L;
助溶剂:丁基乙二醇100mg/L;Co-solvent: butyl glycol 100mg/L;
铜的缓蚀剂:苯并三氮唑1mg/L;Copper corrosion inhibitor: benzotriazole 1mg/L;
阴离子表面活性剂:十二烷基苯磺酸钠40mg/L;Anionic surfactant: sodium dodecylbenzenesulfonate 40mg/L;
阴离子表面活性剂:乙氧基化烷基硫酸钠10mg/L;Anionic surfactant: sodium ethoxylated alkyl sulfate 10mg/L;
非离子表面活性剂:脂肪醇聚氧乙烯醚5mg/L;Nonionic surfactant: fatty alcohol polyoxyethylene ether 5mg/L;
消泡剂:聚氧乙烯氧丙烯甘油1mg/L。Defoamer: polyoxyethylene oxypropylene glycerin 1mg/L.
实施例2Example 2
水溶液中组分组成如下:The composition of the components in the aqueous solution is as follows:
有机膦阻垢剂:2-膦酸基丁烷-1,2,4-三羧酸20mg/L;Organic phosphine scale inhibitor: 2-phosphonobutane-1,2,4-tricarboxylic acid 20mg/L;
高分子低膦阻垢剂:聚1-膦酸基-1,2,3-三羧基丁烷50mg/L;Polymer low phosphine scale inhibitor: poly 1-phosphonic acid-1,2,3-tricarboxybutane 50mg/L;
碳钢缓蚀剂:钼酸铵5mg/L;Carbon steel corrosion inhibitor: ammonium molybdate 5mg/L;
除氧剂:异抗坏血酸钠5mg/L;Oxygen scavenger: sodium erythorbate 5mg/L;
阴极沉淀模型缓蚀剂:硫酸锌2mg/L;Cathodic precipitation model corrosion inhibitor: zinc sulfate 2mg/L;
助溶剂:丁基乙二醇200mg/L;Co-solvent: butyl glycol 200mg/L;
铜的缓蚀剂:苯并三氮唑2mg/L;Copper corrosion inhibitor: benzotriazole 2mg/L;
阴离子表面活性剂:十二烷基苯磺酸钠50mg/L;Anionic surfactant: sodium dodecylbenzenesulfonate 50mg/L;
阴离子表面活性剂:乙氧基化烷基硫酸钠20mg/L;Anionic surfactant: sodium ethoxylated alkyl sulfate 20mg/L;
非离子表面活性剂:脂肪醇聚氧乙烯醚10mg/L;Nonionic surfactant: fatty alcohol polyoxyethylene ether 10mg/L;
消泡剂:聚氧乙烯氧丙烯甘油2mg/L。Defoamer: polyoxyethylene oxypropylene glycerin 2mg/L.
实施例3Example 3
水溶液中组分组成如下:The composition of the components in the aqueous solution is as follows:
有机膦阻垢剂:2-膦酸基丁烷-1,2,4-三羧酸30mg/L;Organic phosphine scale inhibitor: 2-phosphonobutane-1,2,4-tricarboxylic acid 30mg/L;
高分子低膦阻垢剂:聚1-膦酸基-1,2,3-三羧基丁烷60mg/L;Polymer low phosphine scale inhibitor: poly 1-phosphonic acid-1,2,3-tricarboxybutane 60mg/L;
碳钢缓蚀剂:钼酸铵6mg/L;Carbon steel corrosion inhibitor: ammonium molybdate 6mg/L;
除氧剂:异抗坏血酸钠6mg/L;Oxygen scavenger: sodium erythorbate 6mg/L;
阴极沉淀模型缓蚀剂:硫酸锌3mg/L;Cathodic precipitation model corrosion inhibitor: zinc sulfate 3mg/L;
助溶剂:丁基乙二醇300mg/L;Co-solvent: butyl glycol 300mg/L;
铜的缓蚀剂:苯并三氮唑3mg/L;Copper corrosion inhibitor: benzotriazole 3mg/L;
阴离子表面活性剂:十二烷基苯磺酸钠60mg/L;Anionic surfactant: sodium dodecylbenzenesulfonate 60mg/L;
阴离子表面活性剂:乙氧基化烷基硫酸钠30mg/L;Anionic surfactant: sodium ethoxylated alkyl sulfate 30mg/L;
非离子表面活性剂:脂肪醇聚氧乙烯醚15mg/L;Nonionic surfactant: fatty alcohol polyoxyethylene ether 15mg/L;
消泡剂:聚氧乙烯氧丙烯甘油3mg/L。Defoamer: polyoxyethylene oxypropylene glycerin 3mg/L.
实施例4Example 4
水溶液中组分组成如下:The composition of the components in the aqueous solution is as follows:
有机膦阻垢剂:2-膦酸基丁烷-1,2,4-三羧酸20mg/L;Organic phosphine scale inhibitor: 2-phosphonobutane-1,2,4-tricarboxylic acid 20mg/L;
高分子低膦阻垢剂:聚1-膦酸基-1,2,3-三羧基丁烷50mg/L;Polymer low phosphine scale inhibitor: poly 1-phosphonic acid-1,2,3-tricarboxybutane 50mg/L;
碳钢缓蚀剂:钼酸铵5mg/L;Carbon steel corrosion inhibitor: ammonium molybdate 5mg/L;
除氧剂:异抗坏血酸钠5mg/L;Oxygen scavenger: sodium erythorbate 5mg/L;
阴极沉淀模型缓蚀剂:硫酸锌3mg/L;Cathodic precipitation model corrosion inhibitor: zinc sulfate 3mg/L;
助溶剂:丁基乙二醇100mg/L;Co-solvent: butyl glycol 100mg/L;
铜的缓蚀剂:苯并三氮唑1mg/L;Copper corrosion inhibitor: benzotriazole 1mg/L;
阴离子表面活性剂:十二烷基苯磺酸钠50mg/L;Anionic surfactant: sodium dodecylbenzenesulfonate 50mg/L;
阴离子表面活性剂:乙氧基化烷基硫酸钠20mg/L;Anionic surfactant: sodium ethoxylated alkyl sulfate 20mg/L;
非离子表面活性剂:脂肪醇聚氧乙烯醚15mg/L;Nonionic surfactant: fatty alcohol polyoxyethylene ether 15mg/L;
消泡剂:聚氧乙烯氧丙烯甘油1mg/L。Defoamer: polyoxyethylene oxypropylene glycerin 1mg/L.
下边通过实验及应用来进一步说本发明。The present invention will be further described below by experiment and application.
1.实验内容:1. Experimental content:
1.1本发明配方试验1.1 formula test of the present invention
取某热电厂一次热网水样70℃,经检测结果如表1所示。The primary heating network water sample of a thermal power plant was taken at 70°C, and the test results are shown in Table 1.
表1 热网水样Table 1 Water samples of heating network
采用计算Ryzna稳定指数(IRSI)进行结垢或腐蚀倾向计算:Calculation of scaling or corrosion tendency by calculating the Ryzna Stability Index (I RSI ):
IRSI=2pHs-pH IRSI = 2pHs-pH
pHs=(9.30+A+B)-(C+D)pHs=(9.30+A+B)-(C+D)
式中:A为总溶解固体系数;B为温度系数;C为钙硬度系数;D至M为碱度系数。In the formula: A is the total dissolved solids coefficient; B is the temperature coefficient; C is the calcium hardness coefficient; D to M are the alkalinity coefficients.
根据表1所测结果,计算出IRSI=2.1<3.7,说明该水样有严重结垢倾向。According to the measured results in Table 1, it is calculated that I RSI =2.1<3.7, indicating that the water sample has a serious scaling tendency.
通过《水处理剂缓蚀性能的测定—旋转挂片法》(GB/T18175-2014)在RCC-Ⅱ型旋转挂片腐蚀试验仪上进行腐蚀率测定的相关试验。Through the "Determination of Corrosion Inhibition Performance of Water Treatment Agents-Rotary Coupon Method" (GB/T18175-2014), the relevant tests for the determination of corrosion rate were carried out on the RCC-Ⅱ Rotary Coupon Corrosion Tester.
表2 药剂各组分代码Table 2 The codes of each component of the drug
表3 阻垢成分浓度配伍对阻垢效果的影响Table 3 Effects of scale inhibitor concentration compatibility on scale inhibition effect
表4 除垢成分浓度配伍对除垢效果的影响Table 4 Influence of concentration compatibility of descaling components on descaling effect
使用阻垢率最好的配方与去垢效果最高的配方进行混合后发现阻垢率、缓蚀率、除垢率均大于各自单独使用时。After mixing the formula with the best scale inhibition rate and the formula with the highest descaling effect, it is found that the scale inhibition rate, corrosion inhibition rate and scale removal rate are all greater than when they are used alone.
表5 最佳浓度配伍的阻垢、缓蚀、除垢效果Table 5 Scale inhibition, corrosion inhibition and descaling effects of optimal concentration compatibility
1.2最佳配方的效果稳定性实验1.2 The effect stability experiment of the best formula
本发明的性能实验主要是通过调整水样的电解质浓度、pH的变化、硬度、碱度、温度、铜离子浓度来观察阻垢、缓蚀、除垢率、效果。The performance experiment of the present invention is mainly to observe the scale inhibition, corrosion inhibition, scale removal rate and effect by adjusting the electrolyte concentration, pH change, hardness, alkalinity, temperature and copper ion concentration of the water sample.
CJJ34仅对热网补充水水质进行了规定,对热网运行水没有明确要求。CJJ34 only stipulates the water quality of the supplementary water of the heating network, and has no clear requirements for the operating water of the heating network.
由于国内没有热网运行水的水质标准,按照《工业循环冷却水处理设计规范》GB50050-2007规定碳钢腐蚀率小于0.075mm/a,铜、铜合金和不锈钢管壁的腐蚀率应小于0.005mm/a,对间冷开式冷却水的水质要求是表5所示,可选择性应用到热网运行水上。Since there is no domestic water quality standard for heating network operation water, according to the "Code for Design of Industrial Circulating Cooling Water Treatment" GB50050-2007, the corrosion rate of carbon steel should be less than 0.075mm/a, and the corrosion rate of copper, copper alloy and stainless steel pipe walls should be less than 0.005mm /a, the water quality requirements for intercooled open cooling water are shown in Table 5, which can be selectively applied to the running water of the heating network.
表6 运行水标准值Table 6 Operating water standard value
在该标准范围中选择不同项目进行阻垢率、缓蚀率、除垢率检测,结果见表7~12。Select different items in the scope of this standard to test the scale inhibition rate, corrosion inhibition rate and scale removal rate. The results are shown in Tables 7-12.
表7 氯离子对阻垢率、缓蚀率、除垢率的影响Table 7 Effect of chloride ions on scale inhibition rate, corrosion inhibition rate and scale removal rate
表8 硫酸根离子对阻垢率、缓蚀率、除垢率的影响Table 8 Effect of sulfate ion on scale inhibition rate, corrosion inhibition rate and scale removal rate
表9 pH值对阻垢率、缓蚀率、除垢率的影响Table 9 Effect of pH value on scale inhibition rate, corrosion inhibition rate and scale removal rate
表10 钙硬度对阻垢率、缓蚀率、除垢率的影响Table 10 Effect of calcium hardness on scale inhibition rate, corrosion inhibition rate and scale removal rate
表11 温度对阻垢率、缓蚀率、除垢率的影响Table 11 Effect of temperature on scale inhibition rate, corrosion inhibition rate and scale removal rate
表12 铜离子对阻垢率、缓蚀率、除垢率的影响Table 12 Effect of copper ions on scale inhibition rate, corrosion inhibition rate and scale removal rate
根据以上的实验结果,发现该阻垢缓蚀剂的应用效果受所处水样的电解质浓度、pH值、硬度、碱度、温度、铜离子浓度等环境条件影响不大。阻垢缓蚀除垢效果优良、稳定,最佳效果可以达到98%以上。According to the above experimental results, it is found that the application effect of the scale and corrosion inhibitor is not greatly affected by the electrolyte concentration, pH value, hardness, alkalinity, temperature, copper ion concentration and other environmental conditions of the water sample. The effect of scale inhibition, corrosion inhibition and scale removal is excellent and stable, and the best effect can reach more than 98%.
2.应用实例2. Application examples
实例1Example 1
长春某热电厂具有一次热网,管道为304不锈钢材质,循环水量为340t/h。热网补给水符合GB/T 12145《火力发电机组及蒸汽动力设备水汽质量》和CJJ 34《城镇供热网管设计规范》第四章)的要求。见表13。A thermal power plant in Changchun has a primary heating network, the pipes are made of 304 stainless steel, and the circulating water volume is 340t/h. The supply water of the heating network meets the requirements of GB/T 12145 "Water Vapor Quality of Thermal Power Generating Units and Steam Power Equipment" and CJJ 34 "Code for Design of Urban Heating Network Management", Chapter 4). See Table 13.
表13 热网补给水水质标准Table 13 Water quality standards for heating network make-up water
取一次热网运行水样70℃,经检测结果如表14。Take a water sample of heating network operation at 70°C, and the test results are shown in Table 14.
表14 水样Table 14 Water samples
采用计算Ryzna稳定指数(IRSI)进行结垢或腐蚀倾向计算:Calculation of scaling or corrosion tendency by calculating the Ryzna Stability Index (I RSI ):
IRSI=2pHs-pH IRSI = 2pHs-pH
pHs=(9.30+A+B)-(C+D)pHs=(9.30+A+B)-(C+D)
式中:A为总溶解固体系数;B为温度系数;C为钙硬度系数;D至M为碱度系数。In the formula: A is the total dissolved solids coefficient; B is the temperature coefficient; C is the calcium hardness coefficient; D to M are the alkalinity coefficients.
根据表14结果,计算出IRSI<3.7,说明该水样有严重结垢倾向。并发生多次垢下腐蚀引起的爆管事故。According to the results in Table 14, I RSI <3.7 is calculated, indicating that the water sample has a serious scaling tendency. And there were many pipe burst accidents caused by under-deposit corrosion.
2014年通过加入本发明后,使得IRSI上升到6.0,结垢倾向减弱,阻垢、缓蚀、结垢率均分别达到98.11%、98.21%,97.32%。加入运行水后检测含磷量仅为0.01%,远小于5%的常规值,总磷浓度为0.007mg/L,低于1.0mg/L(GB8978《污水综合排放标准》),经济环保,即使管壁发生泄漏也不会污染周围环境,至今安全运行了3年多,割管检查和吊片试验显示,不锈钢管壁的腐蚀速率仅为0.002mm/a,小于0.005mm/a的规定值,保证了生产的安全进行。After the addition of the present invention in 2014, the I RSI rose to 6.0, the scaling tendency was weakened, and the scale inhibition, corrosion inhibition, and scaling rates reached 98.11%, 98.21%, and 97.32%, respectively. After adding the operating water, the detected phosphorus content is only 0.01%, which is far less than the conventional value of 5%. Leakage of the pipe wall will not pollute the surrounding environment. It has been in safe operation for more than 3 years. The pipe cutting inspection and hanging piece test show that the corrosion rate of the stainless steel pipe wall is only 0.002mm/a, which is less than the specified value of 0.005mm/a. Ensure the safety of production.
实例2Example 2
白山某热电厂具有一次热网,管道为碳钢材质,循环水量为240t/h。热网补给水符合GB/T 12145《火力发电机组及蒸汽动力设备水汽质量》和CJJ 34《城镇供热网管设计规范》第四章)的要求。见表15。A thermal power plant in Baishan has a primary heating network, the pipes are made of carbon steel, and the circulating water volume is 240t/h. The supply water of the heating network meets the requirements of GB/T 12145 "Water Vapor Quality of Thermal Power Generating Units and Steam Power Equipment" and CJJ 34 "Code for Design of Urban Heating Network Management", Chapter 4). See Table 15.
表15 热网补给水水质标准Table 15 Water quality standards for heating network make-up water
取一次热网运行水样50℃,经检测结果如表16。Take a water sample of heating network operation at 50°C, and the test results are shown in Table 16.
表16 水样Table 16 Water samples
采用计算Ryzna稳定指数(IRSI)进行结垢或腐蚀倾向计算:Calculation of scaling or corrosion tendency by calculating the Ryzna Stability Index (I RSI ):
IRSI=2pHs-pH IRSI = 2pHs-pH
pHs=(9.30+A+B)-(C+D)pHs=(9.30+A+B)-(C+D)
式中:A为总溶解固体系数;B为温度系数;C为钙硬度系数;D至M为碱度系数。In the formula: A is the total dissolved solids coefficient; B is the temperature coefficient; C is the calcium hardness coefficient; D to M are the alkalinity coefficients.
根据表16结果,计算出IRSI<3.7,说明该水样有严重结垢倾向。并发生多次垢下腐蚀引起的爆管事故。According to the results in Table 16, I RSI <3.7 is calculated, indicating that the water sample has a serious scaling tendency. And there were many pipe burst accidents caused by under-deposit corrosion.
2015年通过加入本发明后,使得IRSI上升到6.0,结垢倾向减弱,阻垢、缓蚀、结垢率均分别达到98.27%、98.23%,97.45%。加入运行水后检测含磷量仅为0.005%,远小于5%的规定值,总磷浓度为0.035mg/L,低于1.0mg/L(GB8978《污水综合排放标准》),经济环保,即使管壁发生泄漏也不会污染周围环境。至今安全运行了2年多,割管检查和吊片试验显示,碳钢管壁的腐蚀速率仅为0.050mm/a,小于0.075mm/a的规定值,保证了生产的安全进行。After the addition of the present invention in 2015, the I RSI rose to 6.0, the scaling tendency was weakened, and the scale inhibition, corrosion inhibition, and scaling rates reached 98.27%, 98.23%, and 97.45%, respectively. After adding the operating water, the detected phosphorus content is only 0.005%, which is far less than the specified value of 5%. Leakage of the pipe wall will not pollute the surrounding environment. It has been in safe operation for more than 2 years. The pipe cutting inspection and hanging piece test show that the corrosion rate of the carbon steel pipe wall is only 0.050mm/a, which is less than the specified value of 0.075mm/a, which ensures the safe production.
实例3Example 3
白城某热电厂具有一次热网,管道含铜材质,循环水量为240t/h。热网补给水符合GB/T 12145《火力发电机组及蒸汽动力设备水汽质量》和CJJ 34《城镇供热网管设计规范》第四章)的要求。见表17。A thermal power plant in Baicheng has a primary heating network, the pipes are made of copper, and the circulating water volume is 240t/h. The supply water of the heating network meets the requirements of GB/T 12145 "Water Vapor Quality of Thermal Power Generating Units and Steam Power Equipment" and CJJ 34 "Code for Design of Urban Heating Network Management", Chapter 4). See Table 17.
表17 热网补给水水质标准Table 17 Water quality standards for heating network make-up water
取一次热网运行水样60℃,经检测结果如表18。Take a water sample of heating network operation at 60°C, and the test results are shown in Table 18.
表18 水样Table 18 Water samples
采用计算Ryzna稳定指数(IRSI)进行结垢或腐蚀倾向计算:Calculation of scaling or corrosion tendency by calculating the Ryzna Stability Index (I RSI ):
IRSI=2pHs-pH IRSI = 2pHs-pH
pHs=(9.30+A+B)-(C+D)pHs=(9.30+A+B)-(C+D)
式中:A为总溶解固体系数;B为温度系数;C为钙硬度系数;D至M为碱度系数。In the formula: A is the total dissolved solids coefficient; B is the temperature coefficient; C is the calcium hardness coefficient; D to M are the alkalinity coefficients.
根据表17结果,计算出IRSI<3.7,说明该水样有严重结垢倾向。并发生多次垢下腐蚀引起的爆管事故。According to the results in Table 17, I RSI <3.7 is calculated, indicating that the water sample has a serious scaling tendency. And there were many pipe burst accidents caused by under-deposit corrosion.
2014年通过加入本发明后,使得IRSI上升到6.0,结垢倾向减弱,阻垢、缓蚀、结垢率均分别达到98.17%、98.43%,97.27%。加入运行水后检测含磷量仅为0.01%,远小于5%的常规值,总磷浓度为0.007mg/L,低于1.0mg/L(GB8978《污水综合排放标准》),经济环保,即使管壁发生泄漏也不会污染周围环境。至今安全运行了3年多,割管检查和吊片试验显示,铜管壁的腐蚀速率仅为0.001mm/a,小于0.005mm/a的规定值,保证了生产的安全进行。After the addition of the present invention in 2014, the I RSI rose to 6.0, the scaling tendency was weakened, and the scale inhibition, corrosion inhibition, and scaling rates reached 98.17%, 98.43%, and 97.27%, respectively. After adding the operating water, the detected phosphorus content is only 0.01%, which is far less than the conventional value of 5%. Leakage of the pipe wall will not pollute the surrounding environment. It has been in safe operation for more than 3 years. The pipe cutting inspection and hanging piece test show that the corrosion rate of the copper pipe wall is only 0.001mm/a, which is less than the specified value of 0.005mm/a, which ensures the safe production.
通过实例应用,本发明能够应用在采用304不锈钢、碳钢、含铜管件的换热管道和换热器的一次热网中,性能优异,效果稳定。Through the application of examples, the present invention can be applied in the primary heat network of heat exchange pipes and heat exchangers using 304 stainless steel, carbon steel, and copper-containing pipe fittings, with excellent performance and stable effect.
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Application publication date: 20171013 |