CN107244118A - A kind of high-grade decorative fabric production technology of imitative ox-hide - Google Patents
A kind of high-grade decorative fabric production technology of imitative ox-hide Download PDFInfo
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- CN107244118A CN107244118A CN201710585922.7A CN201710585922A CN107244118A CN 107244118 A CN107244118 A CN 107244118A CN 201710585922 A CN201710585922 A CN 201710585922A CN 107244118 A CN107244118 A CN 107244118A
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- 239000004744 fabric Substances 0.000 title claims abstract description 126
- 238000005516 engineering process Methods 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000004513 sizing Methods 0.000 claims abstract description 41
- 238000004043 dyeing Methods 0.000 claims abstract description 38
- 238000009960 carding Methods 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 19
- 239000011347 resin Substances 0.000 claims abstract description 18
- 229920005989 resin Polymers 0.000 claims abstract description 18
- 150000001875 compounds Chemical class 0.000 claims abstract description 17
- 239000010985 leather Substances 0.000 claims abstract description 17
- 238000004049 embossing Methods 0.000 claims abstract description 16
- 238000009965 tatting Methods 0.000 claims abstract description 15
- 239000003513 alkali Substances 0.000 claims abstract description 13
- 238000001035 drying Methods 0.000 claims abstract description 11
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000010931 gold Substances 0.000 claims abstract description 11
- 229910052737 gold Inorganic materials 0.000 claims abstract description 11
- 241001481789 Rupicapra Species 0.000 claims abstract description 7
- 239000002585 base Substances 0.000 claims abstract description 5
- 238000002360 preparation method Methods 0.000 claims description 15
- 239000000047 product Substances 0.000 claims description 14
- 230000000694 effects Effects 0.000 claims description 10
- 229910003460 diamond Inorganic materials 0.000 claims description 8
- 239000010432 diamond Substances 0.000 claims description 8
- 239000000428 dust Substances 0.000 claims description 8
- 239000003292 glue Substances 0.000 claims description 8
- 238000007639 printing Methods 0.000 claims description 8
- 239000011265 semifinished product Substances 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 238000012545 processing Methods 0.000 claims description 6
- 229920004933 Terylene® Polymers 0.000 claims description 4
- 239000011127 biaxially oriented polypropylene Substances 0.000 claims description 4
- 229920006378 biaxially oriented polypropylene Polymers 0.000 claims description 4
- 239000000986 disperse dye Substances 0.000 claims description 4
- 238000007731 hot pressing Methods 0.000 claims description 4
- 238000010147 laser engraving Methods 0.000 claims description 4
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 238000005215 recombination Methods 0.000 claims description 4
- 230000006798 recombination Effects 0.000 claims description 4
- 238000010023 transfer printing Methods 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 4
- 238000009941 weaving Methods 0.000 claims description 4
- 235000007164 Oryza sativa Nutrition 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 235000009566 rice Nutrition 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 240000007594 Oryza sativa Species 0.000 claims 1
- 230000035699 permeability Effects 0.000 abstract description 2
- 239000004753 textile Substances 0.000 description 3
- 241000209094 Oryza Species 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000008204 material by function Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/14—Printing or colouring
- B32B38/145—Printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/024—Woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/045—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
- D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06Q—DECORATING TEXTILES
- D06Q1/00—Decorating textiles
- D06Q1/12—Decorating textiles by transferring a chemical agent or a metallic or non-metallic material in particulate or other form, from a solid temporary carrier to the textile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of high-grade decorative fabric production technology of imitative ox-hide, it is superficial layer Base fabric to choose broadwise tatting chamois leather fabric, and surface shell fabric is made through alkali process, sanding, dyeing, carding, sizing, stamp and gilding technology；Looped pile large circle machine brushed fabric is chosen, bottom fabric is made by dyeing, plucking, embossed technology；Shell fabric not gold stamping side in surface is fitted with bottom fabric plucking side by compound；Water-filling of going forward side by side is washed and drying obtains the high-grade decorative fabric of imitative ox-hide.The high-grade decorative fabric production technology of a kind of imitative ox-hide involved in the present invention can imitate the flower pattern and lines of natural leather, broadwise tatting chamois leather fabric is combined PU resins by gilding technology, it is combined again with the single-side pile by embossing, so that final products possess the flower pattern, feel and texture of natural leather, while having good gas permeability.
Description
Technical field
The present invention relates to decorative fabric production technical field, especially a kind of high-grade decorative fabric production technology of imitative ox-hide.
Background technology
At present, continuing to develop with social and economic activities, the living standard of people is improved constantly, and people are for life
Quality requirements also more and more higher, the demand of home textile, decorative fabric especially for sofa, curtain, bedding etc. is also more next
Higher, particularly corium sofa fabric, but because the corium sofa fabric source of goods is few is expensive.It is often required in sofa fabric
Composite material is used, composite material is that one or more layers textile material, non-woven material and other functional materials are fitted through bonding
A kind of new material.It is adapted to do sofa, the textile such as clothes is that people live one of indispensable fabric at home.
In order to solve the problem of environmental pollution and animal protection caused by natural leather, it is husky that many artificial leathers occurs in the market
Fermentation material, but has stuffy air-locked disadvantage all the time, and because the effect of additive makes fabric not be durable, in feel with
Corium differs greatly, and the imitative ox-hide fabric that prior art is produced, thickness low LCL.
The content of the invention
It is an object of the invention to provide a kind of high-grade decorative fabric production technology of imitative ox-hide, using the teaching of the invention it is possible to provide a kind of fabric finished product
Possess the flower pattern, texture and feel of natural leather, while having good gas permeability.
In order to solve the above technical problems, the object of the present invention is achieved like this：A kind of imitative ox-hide involved in the present invention
High-grade decorative fabric production technology, successively as follows：
Step A, surface shell fabric preparation：It is superficial layer Base fabric to choose broadwise tatting chamois leather fabric, through alkali process, mill
Surface shell fabric is made in hair, dyeing, carding, sizing, stamp and gilding technology；
Step B, bottom fabric preparation：Looped pile large circle machine brushed fabric is chosen, bottom is made by dyeing, plucking, embossed technology
Fabric；
It is step C, compound：Shell fabric not gold stamping side in surface is fitted with bottom fabric plucking side by compound；
Step D, the fabric obtained to step C processing carry out washing process；
Step E, to step D processing after fabric dry.
As a further illustration of the above scheme, in step A, the preparation of the superficial layer, successively as follows：
Step A1, manufacture broadwise tatting micro suede face fabric grey cloth：Using water-jet loom, warp thread selects 75D/72F terylene
DTY, weft yarn selects 225D/36*24 sea island filament, and latitudinal density is that 26 shuttles are per cm；
Step A2, alkali pretreatment：Alkalinity is 20-25% mass fractions in alkali process solution, and temperature is maintained at 100-120 DEG C,
Temperature hold-time is 2.5 hours；And the superficial layer fabric after dyeing is dried, the temperature of drying is 1600 DEG C, is being dried
The speed of dry machine is 35-40 meters per minute；
Step A3, sanding：Using four roller roughing-up machines, wherein first is adopted as 180 mesh diamond dust, the 3rd with second roller
Individual to use 200 mesh diamond dust with the 4th roller, sanding speed is 30 ms/min；
Step A4, dyeing：To the fabric after sanding, dyed, the temperature of dyeing is 125-130 DEG C, and pressure used is 3-
4KG, the time of dyeing is 4 hours, and the semi-finished product of surface shell fabric are made；
Step A5, semi-finished product sizing：The temperature of sizing is 165 DEG C, and the speed of sizing is per minute for 35-40 meters；
Step A6, carding and finished product sizing：2cm banister brush is used in carding process, the speed of carding is 30 meters of minutes, is made
Superficial layer finished product；
Step A7, finished product sizing：The fabric of carding is shaped, the temperature of sizing is 165 DEG C, the speed of sizing is 35-40
Rice is per minute, and the weight per square meter of superficial layer is 120 grams；
Step A8, printing technology：Using transfer printing, printing temperature is 210 DEG C, and stamp speed is 40 ms/min, using high color
Fastness disperse ink；
Step A9, gilding technology：Gold stamping flower pattern is chosen, PU resins are transferred to by broadwise tatting micro suede face fabric by pressure roller
On, form the effect of imitation leather.
As a further illustration of the above scheme, gilding technology is described in step A9：It is 0.15mm using flower pattern depth
Gravure roll, the PU resins that film amount is 50 are transferred on the BOPP mould release membrances that thickness is 0.22mm, then be by temperature
110 DEG C of hot-pressing roller fits mould release membrance in warp knit micro suede face fabric so that PU resins are transferred to warp knit Glove suede on mould release membrance
On fabric.
As a further illustration of the above scheme, in step B, the preparation of the bottom fabric, successively as follows：
Step B1, looped pile large circle machine brushed fabric weaving：Using 18 pin, 30 inches of looped pile large circle machine, choose 100D FDY and
100D DFY is interwoven for raw material, and density is that 20 pins are per cm；
Step B2, dyeing：Using disperse dyes, dyeing temperature is 125-130 DEG C, and dyeing time is 3.5-4 hours；
Step B3, sizing：Setting temperature is 165 DEG C, and sizing speed is 40-45 meters per minute；
Step B4, plucking：Three times pluckings are carried out to the fabric after step C3 processing, the speed of plucking is 35-40 meters of per minute, shapes
Into single-side pile, weight per square meter is 190 grams；
Step B5, embossing：Lines needed for scanning obtains flower pattern, then by laser engraving into knurling rolls, using four-roller embossing machine,
So that single-side pile side forms the embossing effects of required lines.
As a further illustration of the above scheme, in step C, the not gold stamping side of described surface shell fabric and bottom fabric
Plucking side is fitted by compound.
As a further illustration of the above scheme, the complex method described in step C is compound for factice.
As a further illustration of the above scheme, described factice is combined, used glue is PU resin compounded glue, its
Film amount is 45；The combined temp that the factice combination process is used is 100 DEG C, and recombination velocity is 35 meters every point.
As a further illustration of the above scheme, in step E, described washing water consumption is 600-1000m/ tons, washing
Time is 15 minutes.
As a further illustration of the above scheme, in described step F, the temperature of drying is 80-90 DEG C, and drying time is
30-40 minutes.
As a further illustration of the above scheme, in step B5, the pressure of described four-roller embossing machine is more than 30T.
The beneficial effects of the invention are as follows：The high-grade decorative fabric production technology of a kind of imitative ox-hide involved in the present invention being capable of mould
The flower pattern and lines of imitative natural leather, broadwise tatting chamois leather fabric are combined PU resins by gilding technology, then with passing through embossing
Single-side pile is combined so that final products possess the flower pattern, feel and texture of natural leather, while having good breathe freely
Property.
Embodiment
With reference to specific embodiment, the present invention is further described.
Embodiment one
The high-grade decorative fabric production technology of a kind of imitative ox-hide involved by the present embodiment, successively as follows：
Step A, surface shell fabric preparation：It is superficial layer Base fabric to choose broadwise tatting chamois leather fabric, through alkali process, mill
Surface shell fabric is made in hair, dyeing, carding, sizing, stamp and gilding technology.
Step B, bottom fabric preparation：Looped pile large circle machine brushed fabric is chosen, is made by dyeing, plucking, embossed technology
Bottom fabric.
It is step C, compound：Shell fabric not gold stamping side in surface is fitted with bottom fabric plucking side by compound, is combined
Mode is compound using factice.In factice is compound, used glue is PU resin compounded glue, and its film amount is 45；The factice
The combined temp that combination process is used is 100 DEG C, and recombination velocity is 35 meters every point.
Step D, the fabric obtained to step C processing carry out washing process, and washing water consumption is 600m/ tons, washing time
For 15 minutes.
Step E, the fabric after step D processing is dried, the temperature of drying is 80 DEG C, and drying time is 30 minutes.
In step A, the preparation of the superficial layer, successively as follows：
Step A1, manufacture broadwise tatting micro suede face fabric grey cloth：Using water-jet loom, warp thread selects 75D/72F terylene
DTY, weft yarn selects 225D/36*24 sea island filament, and latitudinal density is that 26 shuttles are per cm.
Step A2, alkali pretreatment：Alkalinity is 20% mass fraction in alkali process solution, and temperature is maintained at 100 DEG C, temperature
The retention time is spent for 2.5 hours；And the superficial layer fabric after dyeing is dried, the temperature of drying is 160 DEG C, in dryer
Speed for 40 meters it is per minute.
Step A3, sanding：Using four roller roughing-up machines, wherein first is adopted as 180 mesh diamond dust with second roller,
3rd uses 200 mesh diamond dust with the 4th roller, and sanding speed is 30 ms/min.
Step A4, dyeing：To the fabric after sanding, dyed, the temperature of dyeing is 125 DEG C, and pressure used is
3KG, the time of dyeing is 4 hours, and the semi-finished product of surface shell fabric are made.
Step A5, semi-finished product sizing：The temperature of sizing is 165 DEG C, and the speed of sizing is per minute for 35-40 meters.
Step A6, carding and finished product sizing：2cm banister brush is used in carding process, the speed of carding is 30 meters of minutes,
Superficial layer finished product is made.
Step A7, finished product sizing：The fabric of carding is shaped, the temperature of sizing is 165 DEG C, and the speed of sizing is
35-40 meters per minute, and the weight per square meter of superficial layer is 120 grams.
Step A8, printing technology：Using transfer printing, printing temperature is 210 DEG C, and stamp speed is 40 ms/min, is used
High color fastness disperse ink.
Step A9, gilding technology：Gold stamping flower pattern is chosen, PU resins are transferred to by broadwise tatting Glove suede face by pressure roller
On material, the effect of imitation leather is formed.The gravure roll that it is 0.15mm using flower pattern depth that gilding technology, which is, by the PU that film amount is 50
Resin is transferred on the BOPP mould release membrances that thickness is 0.22mm, then by temperature for 110 DEG C of hot-pressing roller by mould release membrance in warp knit
Micro suede face fabric is fitted so that PU resins are transferred in warp knit micro suede face fabric on mould release membrance.
In step B, the preparation of the bottom fabric, successively as follows：
Step B1, looped pile large circle machine brushed fabric weaving：Using 18 pin, 30 inches of looped pile large circle machine, choose 100D FDY and
100D DFY is interwoven for raw material, and density is that 20 pins are per cm.
Step B2, dyeing：Using disperse dyes, dyeing temperature is 125-130 DEG C, and dyeing time is 3.5 hours.
Step B3, sizing：Setting temperature is 165 DEG C, and sizing speed is 40 meters per minute.
Step B4, plucking：Three times pluckings are carried out to the fabric after step C3 processing, the speed of plucking is per minute for 35 meters,
Single-side pile is formed, weight per square meter is 190 grams.
Step B5, embossing：Lines needed for scanning obtains flower pattern, then utilizes four roll-ins into knurling rolls by laser engraving
Flower machine so that the embossing effects of lines needed for single-side pile side is formed；The pressure of four-roller embossing machine is more than 30T.
Embodiment two
The high-grade decorative fabric production technology of a kind of imitative ox-hide involved by the present embodiment, successively as follows：
Step A, surface shell fabric preparation：It is superficial layer Base fabric to choose broadwise tatting chamois leather fabric, through alkali process, mill
Surface shell fabric is made in hair, dyeing, carding, sizing, stamp and gilding technology.
Step B, bottom fabric preparation：Looped pile large circle machine brushed fabric is chosen, is made by dyeing, plucking, embossed technology
Bottom fabric.
It is step C, compound：Shell fabric not gold stamping side in surface is fitted with bottom fabric plucking side by compound, is combined
Mode is compound using factice.In factice is compound, used glue is PU resin compounded glue, and its film amount is 45；The factice
The combined temp that combination process is used is 100 DEG C, and recombination velocity is 35 meters every point.
Step D, the fabric obtained to step C processing carry out washing process, and washing water consumption is 1000m/ tons, washing time
For 15 minutes.
Step E, the fabric after step D processing is dried, the temperature of drying is 90 DEG C, and drying time is 30 minutes.
In step A, the preparation of the superficial layer, successively as follows：
Step A1, manufacture broadwise tatting micro suede face fabric grey cloth：Using water-jet loom, warp thread selects 75D/72F terylene
DTY, weft yarn selects 225D/36*24 sea island filament, and latitudinal density is that 26 shuttles are per cm.
Step A2, alkali pretreatment：Alkalinity is 25% mass fraction in alkali process solution, and temperature is maintained at 120 DEG C, temperature
The retention time is spent for 2.5 hours；And the superficial layer fabric after dyeing is dried, the temperature of drying is 1600 DEG C, in drying
The speed of machine is 35 meters per minute.
Step A3, sanding：Using four roller roughing-up machines, wherein first is adopted as 180 mesh diamond dust with second roller,
3rd uses 200 mesh diamond dust with the 4th roller, and sanding speed is 30 ms/min.
Step A4, dyeing：To the fabric after sanding, dyed, the temperature of dyeing is 130 DEG C, and pressure used is
4KG, the time of dyeing is 4 hours, and the semi-finished product of surface shell fabric are made.
Step A5, semi-finished product sizing：The temperature of sizing is 165 DEG C, and the speed of sizing is per minute for 35-40 meters.
Step A6, carding and finished product sizing：2cm banister brush is used in carding process, the speed of carding is 30 meters of minutes,
Superficial layer finished product is made.
Step A7, finished product sizing：The fabric of carding is shaped, the temperature of sizing is 165 DEG C, the speed of sizing is 40
Rice is per minute, and the weight per square meter of superficial layer is 120 grams.
Step A8, printing technology：Using transfer printing, printing temperature is 210 DEG C, and stamp speed is 40 ms/min, is used
High color fastness disperse ink.
Step A9, gilding technology：Gold stamping flower pattern is chosen, PU resins are transferred to by broadwise tatting Glove suede face by pressure roller
On material, the effect of imitation leather is formed.The gravure roll that it is 0.15mm using flower pattern depth that gilding technology, which is, by the PU that film amount is 50
Resin is transferred on the BOPP mould release membrances that thickness is 0.22mm, then by temperature for 110 DEG C of hot-pressing roller by mould release membrance in warp knit
Micro suede face fabric is fitted so that PU resins are transferred in warp knit micro suede face fabric on mould release membrance.
In step B, the preparation of the bottom fabric, successively as follows：
Step B1, looped pile large circle machine brushed fabric weaving：Using 18 pin, 30 inches of looped pile large circle machine, choose 100D FDY and
100D DFY is interwoven for raw material, and density is that 20 pins are per cm.
Step B2, dyeing：Using disperse dyes, dyeing temperature is 130 DEG C, and dyeing time is 4 hours.
Step B3, sizing：Setting temperature is 165 DEG C, and sizing speed is 45 meters per minute.
Step B4, plucking：Three times pluckings are carried out to the fabric after step C3 processing, the speed of plucking is per minute for 40 meters,
Single-side pile is formed, weight per square meter is 190 grams.
Step B5, embossing：Lines needed for scanning obtains flower pattern, then utilizes four roll-ins into knurling rolls by laser engraving
Flower machine so that the embossing effects of lines needed for single-side pile side is formed；The pressure of four-roller embossing machine is more than 30T.
Preferred embodiment of the invention described in detail above.It should be appreciated that one of ordinary skill in the art without
Need creative work just can make many modifications and variations according to the design of the present invention.Therefore, all technologies in the art
Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Technical scheme, all should be in the protection domain being defined in the patent claims.
Claims (10)
1. a kind of high-grade decorative fabric production technology of imitative ox-hide, it is characterised in that successively as follows：
Step A, surface shell fabric preparation：It is superficial layer Base fabric to choose broadwise tatting chamois leather fabric, through alkali process, mill
Surface shell fabric is made in hair, dyeing, carding, sizing, stamp and gilding technology；
Step B, bottom fabric preparation：Looped pile large circle machine brushed fabric is chosen, bottom is made by dyeing, plucking, embossed technology
Fabric；
It is step C, compound：Surface shell fabric is fitted with bottom fabric by compound；
Step D, the fabric obtained to step C processing carry out washing process；
Step E, to step D processing after fabric dry.
2. ox-hide high-grade fabric production technology is imitated as claimed in claim 1, it is characterised in that in step A, the superficial layer
Prepare, successively as follows：
Step A1, manufacture broadwise tatting micro suede face fabric grey cloth：Using water-jet loom, warp thread selects 75D/72F terylene
DTY, weft yarn selects 225D/36*24 sea island filament, and latitudinal density is that 26 shuttles are per cm；
Step A2, alkali pretreatment：Alkalinity is 20-25% mass fractions in alkali process solution, and temperature is maintained at 100-120 DEG C,
Temperature hold-time is 2.5 hours；And the superficial layer fabric after dyeing is dried, the temperature of drying is 160 DEG C, in drying
The speed of machine is 35-40 meters per minute；
Step A3, sanding：Using four roller roughing-up machines, wherein first is adopted as 180 mesh diamond dust, the 3rd with second roller
Individual to use 200 mesh diamond dust with the 4th roller, sanding speed is 30 ms/min；
Step A4, dyeing：To the fabric after sanding, dyed, the temperature of dyeing is 125-130 DEG C, and pressure used is 3-
4KG, the time of dyeing is 4 hours, and the semi-finished product of surface shell fabric are made；
Step A5, semi-finished product sizing：The temperature of sizing is 165 DEG C, and the speed of sizing is per minute for 35-40 meters；
Step A6, carding and finished product sizing：2cm banister brush is used in carding process, the speed of carding is 30 meters of minutes, is made
Superficial layer finished product；
Step A7, finished product sizing：The fabric of carding is shaped, the temperature of sizing is 165 DEG C, the speed of sizing is 35-40
Rice is per minute, and the weight per square meter of superficial layer is 120 grams；
Step A8, printing technology：Using transfer printing, printing temperature is 210 DEG C, and stamp speed is 40 ms/min, using high color
Fastness disperse ink；
Step A9, gilding technology：Gold stamping flower pattern is chosen, PU resins are transferred to by broadwise tatting micro suede face fabric by pressure roller
On, form the effect of imitation leather.
3. the high-grade decorative fabric production technology of ox-hide is imitated as claimed in claim 2, it is characterised in that gold stamping described in step A9
Technique is：Using the gravure roll that flower pattern depth is 0.15mm, it is 0.22mm that the PU resins that film amount is 50 are transferred into thickness
BOPP mould release membrances on, then by temperature for 110 DEG C hot-pressing roller by mould release membrance in warp knit micro suede face fabric fit so that it is release
PU resins are transferred in warp knit micro suede face fabric on film.
4. the high-grade decorative fabric production technology of ox-hide is imitated as claimed in claim 1, it is characterised in that in step B, the bottom
The preparation of fabric, successively as follows：
Step B1, looped pile large circle machine brushed fabric weaving：Using 18 pin, 30 inches of looped pile large circle machine, choose 100D FDY and
100D DFY is interwoven for raw material, and density is that 20 pins are per cm；
Step B2, dyeing：Using disperse dyes, dyeing temperature is 125-130 DEG C, and dyeing time is 3.5-4 hours；
Step B3, sizing：Setting temperature is 165 DEG C, and sizing speed is 40-45 meters per minute；
Step B4, plucking：Three times pluckings are carried out to the fabric after step C3 processing, the speed of plucking is 35-40 meters of per minute, shapes
Into single-side pile, weight per square meter is 190 grams；
Step B5, embossing：Lines needed for scanning obtains flower pattern, then by laser engraving into knurling rolls, using four-roller embossing machine,
So that single-side pile side forms the embossing effects of required lines.
5. as claim 1 imitates the high-grade decorative fabric production technology of ox-hide, it is characterised in that：In step C, described surface aspect
The not gold stamping side of material is fitted with bottom fabric plucking side by compound.
6. the high-grade decorative fabric production technology of ox-hide is imitated as claimed in claim 1, it is characterised in that：Answering described in step C
Conjunction mode is compound for factice.
7. the production technology of the high-grade decorative fabric of ox-hide is imitated as claimed in claim 6, it is characterised in that described factice is answered
Close, used glue is PU resin compounded glue, its film amount is 45；The combined temp that the factice combination process is used for
100 DEG C, recombination velocity is 35 meters every point.
8. the production technology of the high-grade decorative fabric of ox-hide is imitated as claimed in claim 1, it is characterised in that described in step E
It is 600-1000m/ tons to wash water consumption, and washing time is 15 minutes.
9. the production technology of the high-grade decorative fabric of ox-hide is imitated as claimed in claim 1, it is characterised in that in described step F,
The temperature of drying is 80-90 DEG C, and drying time is 30-40 minutes.
10. the production technology of the high-grade decorative fabric of ox-hide is imitated as claimed in claim 4, it is characterised in that described in step B5
Four-roller embossing machine pressure be more than 30T.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107988830A (en) * | 2017-12-30 | 2018-05-04 | 桐乡市东纺织面料有限公司 | A kind of undercoat suede processing technology |
| CN108049016A (en) * | 2017-12-07 | 2018-05-18 | 浙江桐星纺织科技发展有限公司 | A kind of superfine fibre etched-out short plush fabric production technology |
| CN108978018A (en) * | 2018-07-13 | 2018-12-11 | 桐乡市龙翔纺织有限责任公司 | A kind of novel warp knit imitates the production technology of cut pile fabric |
| CN109094152A (en) * | 2018-07-13 | 2018-12-28 | 桐乡市龙翔纺织有限责任公司 | A kind of imitative hot wind rubs line cowhide face material manufacturing technique |
| CN110037517A (en) * | 2019-02-27 | 2019-07-23 | 天津吉象地毯有限公司 | A kind of production technology of imitative ox-hide stamp THB post-processing carpet |
| CN111890756A (en) * | 2020-07-02 | 2020-11-06 | 浙江锦豫纺织科技有限公司 | Ageing-resistant gold stamping process for decorative fabric |
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| CN1834320A (en) * | 2006-04-17 | 2006-09-20 | 吴江祥盛纺织染整有限公司 | Color fillet chamois leather suede fabric and preparation thereof |
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| JPS63243370A (en) * | 1987-03-30 | 1988-10-11 | 東レ株式会社 | Production of fiber having pointed leading end |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108049016A (en) * | 2017-12-07 | 2018-05-18 | 浙江桐星纺织科技发展有限公司 | A kind of superfine fibre etched-out short plush fabric production technology |
| CN107988830A (en) * | 2017-12-30 | 2018-05-04 | 桐乡市东纺织面料有限公司 | A kind of undercoat suede processing technology |
| CN108978018A (en) * | 2018-07-13 | 2018-12-11 | 桐乡市龙翔纺织有限责任公司 | A kind of novel warp knit imitates the production technology of cut pile fabric |
| CN109094152A (en) * | 2018-07-13 | 2018-12-28 | 桐乡市龙翔纺织有限责任公司 | A kind of imitative hot wind rubs line cowhide face material manufacturing technique |
| CN110037517A (en) * | 2019-02-27 | 2019-07-23 | 天津吉象地毯有限公司 | A kind of production technology of imitative ox-hide stamp THB post-processing carpet |
| CN111890756A (en) * | 2020-07-02 | 2020-11-06 | 浙江锦豫纺织科技有限公司 | Ageing-resistant gold stamping process for decorative fabric |
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Application publication date: 20171013 |