CN107236851B - A kind of automation Induction Hardening Machine - Google Patents
A kind of automation Induction Hardening Machine Download PDFInfo
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- CN107236851B CN107236851B CN201710694863.7A CN201710694863A CN107236851B CN 107236851 B CN107236851 B CN 107236851B CN 201710694863 A CN201710694863 A CN 201710694863A CN 107236851 B CN107236851 B CN 107236851B
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- 230000006698 induction Effects 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 238000010791 quenching Methods 0.000 claims abstract description 32
- 230000000171 quenching effect Effects 0.000 claims abstract description 31
- 238000009434 installation Methods 0.000 claims abstract description 16
- 238000010276 construction Methods 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 23
- 230000000694 effects Effects 0.000 claims description 13
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 9
- 239000002826 coolant Substances 0.000 claims description 8
- 239000002828 fuel tank Substances 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 208000036829 Device dislocation Diseases 0.000 claims description 2
- 230000032258 transport Effects 0.000 description 28
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 238000007664 blowing Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000011218 segmentation Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/667—Quenching devices for spray quenching
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/42—Induction heating
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The present invention discloses a kind of automation Induction Hardening Machine, including rack and rack-mounted PLC control terminal, transport platform, feeding mechanism and quenching organisation of working；The outside of the rack is equipped with feed mechanism, and the feed mechanism is located at one end of the transport platform, and the other end of the transport platform is equipped with collecting tank；Feeding mechanism is also equipped in the transport platform, the feeding mechanism includes charging manipulator and the first drive cylinder connected to it；The feeding mechanism is set to the top of transport platform, including bracket, the first feeding mechanical hand and the second feeding mechanical hand of installation on the bracket；The quenching organisation of working is set to the power device in the side of transport platform, moved up and down including erecting bed, loop construction and control erecting bed；The PLC control terminal is electrically connected with feed mechanism, transport platform, feeding mechanism, feeding mechanism and quenching organisation of working respectively.High degree of automation of the present invention improves the quality of processing efficiency and product.
Description
Technical field
The present invention relates to a kind of quenching machine, especially a kind of automation Induction Hardening Machine.
Background technique
Induction Hardening Machine is the impewdance matching for parts such as various axis classes, disk class, pin class, gear class, using numerical control
Technology, have the function of connection, simultaneously, segmentation connection, segmentation simultaneously etc. quenching.
Currently, the quenching process of existing HK Induction Hardening Machine is carried out by way of artificial feeding.Specifically
When operation, manually components to be processed are sent into, after side quenching processes, aperture time are artificially utilized, by zero to be processed
Part overturning carries out the quenching processing of another side, again takes out components after completion of processing.In actual operation, artificial blowing,
Overturning, the operation of feeding cause that processing efficiency is low, and are easy to forget the two sides quenching treatment to components, cause components
The undesirable phenomenon of quality.
Summary of the invention
The object of the present invention is to provide a kind of automation HK Induction Hardening Machines.
The invention solves in existing quenching process, artificial blowing, overturning, feeding, so that entire processed
Journey low efficiency, and be easy to forget the two sides quenching treatment to components, cause the phenomenon that parts machining is undesirable
The technical solution used to solve the technical problems of the present invention is that: the present invention includes rack and rack-mounted
PLC control terminal, transport platform, feeding mechanism and quenching organisation of working；The outside of the rack is equipped with feed mechanism, the feeding
Mechanism is located at one end of the transport platform, and the other end of the transport platform is equipped with collecting tank；It is also equipped in the transport platform
Feeding mechanism, the feeding mechanism include charging manipulator and the first drive cylinder connected to it；The feeding mechanism
Positioned at the surface of transport platform, including bracket, the feeding mechanical hand of installation on the bracket；The quenching organisation of working is set
In the side in transport platform, the power device moved up and down including erecting bed, loop construction and control erecting bed；Described
PLC control terminal is electrically connected with feed mechanism, transport platform, feeding mechanism, feeding mechanism and quenching organisation of working respectively.
Further, the transport platform is across in rack, including on the same line fixed mesa and transmission belt；
The fixed mesa is adjacent with feed mechanism, and one end of the transmission belt is fixed mesa, and the other end is adjacent with collecting tank；
The lower section of the charging manipulator is equipped with the transmission support platform being firmly connected with it；First drive cylinder is mounted on conveying
The side of platform and the first drive cylinder push rod is connect with transmission support platform；The charging machinery hand includes the first clamping
Cylinder and the first fixture, first fixture are mounted on the clamping jaw of first clamping cylinder.
Further, the frame top is equipped with first motor, lead screw and the first guide rod；The first motor is logical
It crosses shaft coupling to connect with lead screw, lead screw and the first guide rod are mounted on the opposite two sidewalls of frame top；The lead screw and
First guide rod is arranged in parallel；The bracket includes upper support frame and the mechanical arm that is mounted on upper support frame；Institute
State the movable block for being equipped at the top of upper support frame and being cooperatively connected with the lead screw；First guide rod passes through upper support frame top
Upper support frame is supported on frame top by the perforation in portion；The bottom of the upper support frame is equipped with sliding slot；The top of the mechanical arm
End is equipped with the sliding rail being assembled in sliding slot；The side of the sliding slot is installed by drive cylinder, the freedom of the push rod of the drive cylinder
End is connect with mechanical arm.
Further, the sliding slot has twice, respectively first sliding groove and second sliding slot；The drive cylinder also has
Two, respectively the second drive cylinder and third drive cylinder；The mechanical arm also there are two, respectively the first manipulator
Arm and the second mechanical arm；The feeding mechanical hand also there are two, respectively the first feeding mechanical hand and the second feeding mechanical
Hand；First mechanical arm is installed at the first sliding groove, the second mechanical arm is installed at the second sliding slot；Described second
The push rod of drive cylinder is connect with the first mechanical arm；The push rod of the third drive cylinder is connect with the second mechanical arm；Institute
The first feeding mechanical hand stated is mounted on the first mechanical arm lower end, and second feeding mechanical hand is mounted on the second manipulator
Arm lower end.
Further, first feeding mechanical hand includes the second clamping cylinder and the second fixture, second folder
Tool is mounted on the clamping jaw of second clamping cylinder；Second feeding mechanical hand includes third clamping cylinder and third fixture, institute
The third fixture stated is mounted on the clamping jaw of the third clamping cylinder；The first installation of lower section installation of first mechanical arm
Platform；The lower section of second mechanical arm is installed by the second mounting platform；Rotation is also equipped on first mounting platform
Cylinder, second clamping cylinder are mounted on the rotary cylinder；The third clamping cylinder is mounted on the second peace
On assembling platform.
Further, the first guide rod cylinder is installed on first mechanical arm；Is installed on second mechanical arm
Two guide rod cylinders；Push rod activity direction in first guide rod cylinder is parallel with the first mechanical arm and first guide rod
The fixed block of push rod free end on cylinder is fixedly connected with the first mounting platform；Push rod activity in second guide rod cylinder
Direction is parallel with the second mechanical arm and the fixed block of push rod free end in second guide rod cylinder and the second installation are flat
Platform is fixedly connected；The push rod of first guide rod cylinder and the second guide rod cylinder drives the first mounting platform and second to pacify respectively
Assembling platform is in the direction activity perpendicular to transport platform.
Further, the second guide rod is installed in the bottom of first mechanical arm and the second mechanical arm respectively, described
First mounting platform and the second mounting platform are equipped with through-hole compatible with the second guide rod.
Further, the power device includes the second motor, fuel tank, hydraulic pump, the hydraulic cylinder, company set on shell outside
Fishplate bar, sprocket wheel and the slide plate in rack；The sprocket wheel is mounted on the upper surface of rack；The slide plate and connecting plate it
Between be cooperatively connected using transmission chain link and the transmission chain and sprocket；Second motor is connect with hydraulic pump, institute
The fuel tank stated is connected with hydraulic pump, and the hydraulic pump is connected to by oil pipe with hydraulic cylinder；The push rod of the hydraulic cylinder and connection
Plate is fixedly connected；The mobile direction of the hydraulic cylinder push rod is parallel with frame side wall；It is equipped on the inner sidewall of the rack convex
The slideway risen, the one side of the slide plate are equipped with groove compatible with the slideway of protrusion, and the other side is the peace of the erecting bed
Fill side.
Further, the loop construction is set to the top of erecting bed and is fixed in rack adjacent with slideway is equipped with
On side wall；The lower section of the loop construction is equipped with depth of parallelism sensing device；The depth of parallelism sensing device is mounted on a cylinder
Push rod end, the cylinder is fixed on the rack；The two sides of the loop construction are installed by coolant liquid pouring head；The rack
Top be equipped with smog outlet and suction ventilator.
Further, the feed mechanism includes pedestal, servo motor, turn-screw and feeding platform；The feeding platform
It is mounted on the upper end of pedestal, the servo motor is mounted on the side of pedestal, one end of the turn-screw and servo motor
Connection, and mobile guide sleeve engaged therewith is cased on the outside of turn-screw；The turn-screw is perpendicular to feeding platform and position
In the lower section in feeding platform, the feeding platform is equipped with through-hole, and the through hole is equipped with collet, the collet with it is upper
Expect that platform is flexibly connected, the mobile guide sleeve is in contact with collet.
The beneficial effects of the present invention are: compared with prior art, the present invention has the advantage that
1, the control of automation charging, feeding, discharging is increased, so that quenching machine is formed certainly from completion of processing is fed to
Dynamicization process, greatly improves work efficiency, and has saved manpower；
2. feeding process increases the operating procedure of overturning workpiece, it can guarantee that the upper and lower surface of workpiece can be processed,
Ensure that the processing quality of product meets the requirements；
3. exhaust gas and smog that quenching process generates can be siphoned away by suction ventilator.
Detailed description of the invention
Fig. 1 is complete machine structure schematic diagram of the invention.
Fig. 2 is one of the feed mechanism of the present invention and the structural schematic diagram of feeding mechanism.
Fig. 3 is the feed mechanism of the present invention and the second structural representation of feeding mechanism.
Fig. 4 is the upper support frame of the present invention and the cooperation schematic diagram of mechanical arm.
Fig. 5 is the structural schematic diagram of the mechanical arm of the present invention.
Fig. 6 is the structural schematic diagram of the quenching organisation of working of the present invention.
Fig. 7 is the structural schematic diagram of the power device of the present invention.
In figure: 1. racks；10. slideway；2. collecting tank；3. transport platform；30. transmission belt；31. fixed mesa；4. quenching adds
Work mechanism；40. erecting bed；41. depth of parallelism sensing device；42. cylinder；43. loop construction；430. coolant liquid pouring heads；44. passing
Dynamic chain；45. slide plate；46. sprocket wheel；47. connecting plate；48. hydraulic cylinder；490. hydraulic pump；491. second motors；492. fuel tank；
5.PLC control terminal；6. smog outlet；7. feeding mechanism；70. first motor；71. lead screw；72. the first guide rod；730. the
Two mechanical arms；731. first mechanical arms；74. upper support frame；740. second sliding slot；741. first sliding groove；750. first pass
It takes offence cylinder；751. second drive cylinders；760. second feeding mechanical hands；7600. third fixture；7601. third clamping cylinder；
761. first feeding mechanical hands；7610. the second fixture；7611. the second clamping cylinder；77. rotary cylinder；78. the second guide rod；
780. second mounting platforms；781. first mounting platforms；79. through-hole；790. second guide rod cylinders；791. first guide rod cylinders；
8. feeding mechanism；80. the first drive cylinder；800. first drive cylinder push rods；81. transmission support platform；82. first clamps gas
Cylinder；83. the first fixture；9. feed mechanism；90. pedestal；91. servo motor；92. turn-screw；93. mobile guide sleeve；94. feeding
Platform .95. through-hole；96. collet.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.
As shown in Figure 1, it is substantially carried out quenching treatment for a kind of automation HK Induction Hardening Machine that the present invention designs, it is real
The feeding that now automates goes material, feeding, discharging process.It includes rack 1 and the PLC control terminal 5 being mounted in rack 1, defeated
Send platform 3, feeding mechanism 7 and quenching organisation of working 4.The outside of rack 1 is equipped with feed mechanism 9, is also equipped with charging in transport platform 3
Mechanism 8.PLC control terminal 5 is electric with feed mechanism 9, transport platform 3, feeding mechanism 8, feeding mechanism 7 and quenching organisation of working 4 respectively
Connection.The effect of feed mechanism 9 is one end that parts to be processed is concentrated on to transport platform；The effect of transport platform 3 is to complete zero
Part transports to the other end from one end；The effect of feeding mechanism 8 is that components to be processed are moved to transport platform from feed mechanism 9
3；The effect of feeding mechanism 7 is that the components to be processed in transport platform 3 are sent into quenching organisation of working 4 to be quenched.
Feed mechanism 9 is located at one end of transport platform 3, and the other end of transport platform 3 is equipped with collecting tank 2.Make one end of transport platform 3
For feed inlet, the part on feed mechanism 9 enters transport platform 3 by feed inlet.2 pairs of collecting tank are quenched the part finished and have
Collecting action.
As shown in figures 1 and 3, transport platform 3 is across in rack 1, including fixed mesa 31 and transmission belt 30, fixed mesa
31 is adjacent with feed mechanism 9, and one end of transmission belt 30 is fixed mesa 31, and the other end is adjacent with collecting tank 2.Fixed mesa 31 is made
Storage area after clamping components to be processed for charging manipulator, transmission belt 30 is for the components after being quenched
Storage, and the components of completion of processing are transmitted at collecting tank 2.
As shown in Figures 2 and 3, feed mechanism 9 includes pedestal 90, servo motor 91, turn-screw 92 and feeding platform 94.On
Material platform 94 is mounted on the upper end of pedestal 90, and servo motor 91 is mounted on the side of pedestal 90, one end of turn-screw 92 and servo
Motor 91 connects, and the outside of turn-screw 92 is cased with mobile guide sleeve 93 engaged therewith.Turn-screw 92 is perpendicular to feeding
Platform 94 is simultaneously located in the lower section of feeding platform 94, and feeding platform 94 is equipped with through-hole 95, is equipped with collet 96 at through-hole 95, collet 96 with
Feeding platform 94 is flexibly connected, and mobile guide sleeve 93 is in contact with collet 96.Components to be processed, mobile guide sleeve 93 are stacked at collet 96
Withstand collet 96, servo motor 91 operates, and drives mobile guide sleeve 93 to pass through through-hole 95 and gradually moves up, and components to be processed are from collet
One is removed at 96, collet 96 moves up a position.After all components all remove, 91 backwards rotation of servo motor is moved
Dynamic guide sleeve 93 resets to 94 lower section of feeding platform.
As shown in figure 3, feeding mechanism 8 includes charging manipulator and the first drive cylinder 80 connected to it.Charging is mechanical
The lower section of hand is equipped with the transmission support platform 81 that is firmly connected with it, and the first drive cylinder 80 is mounted on the side of transport platform 3, and first
Drive cylinder push rod 800 is connect with transmission support platform 81.In this way, push rod 800 has driven biography when the work of the first drive cylinder 80
The movement of dynamic supporting table 81, to drive the movement for feeding manipulator thereon.Feeding mechanical hand includes the first clamping cylinder 82
With the first fixture 83, the first fixture 83 is mounted on the clamping jaw of the first clamping cylinder 82.The first folder of first clamping cylinder 82 control
The opening and closing of tool 83.When charging manipulator is moved to 9 top of feed mechanism, the first fixture 83 clamps zero to be processed
Then part feeds manipulator and is moved on the fixed mesa 31 of transport platform 3, feeding mechanism 7 is waited to be sent into components to be processed
Quenching organisation of working 4 is quenched.
As shown in Figure 1, feeding mechanism 7 is located at the surface of transport platform 3, including bracket, rack-mount feeder
Tool hand.
The top of rack 1 is equipped with first motor 70, lead screw 71 and the first guide rod 72.First motor 70 passes through shaft coupling
Connect with lead screw 71, lead screw 71 and the first guide rod 72 are mounted on the opposite two sidewalls in 1 top of rack, the first guide rod 72 with
Lead screw 71 is arranged in parallel.Bracket includes upper support frame 74 and the mechanical arm that is mounted on upper support frame 74.Upper support frame 74 pushes up
Portion is equipped with the movable block being cooperatively connected with lead screw 71, and the first guide rod 72 passes through the perforation at the top of upper support frame 74 for upper support frame
74 are supported on 1 top of rack.As it can be seen that first motor 70 drives lead screw 71 to rotate, so that upper support frame 74 is along lead screw 71
The direction of extension is mobile.First guide rod 72 has guiding upper support frame 74 mobile and support 74 location and installation of upper support frame is in machine
The effect at 1 top of frame.
The bottom of upper support frame 74 is equipped with sliding slot, and the top of mechanical arm is equipped with the sliding rail being assembled in sliding slot.Manipulator
Arm utilizes the cooperation of sliding rail and sliding slot, realizes the connection with upper support frame 74.The side of sliding slot is installed by drive cylinder, drive cylinder
The free end of push rod connect with mechanical arm.In the present embodiment, as shown in figure 4, sliding slot has twice, respectively first sliding groove
741 and second sliding slot 740.Drive cylinder also there are two, respectively the second drive cylinder 751 and third drive cylinder 750.It is mechanical
Arm also there are two, respectively the first mechanical arm 731 and the second mechanical arm 730.As shown in figure 5, feeding mechanical hand also has
Two, respectively the first feeding mechanical hand 761 and the second feeding mechanical hand 760.First mechanical arm is installed at first sliding groove 741
731,740 the second mechanical arms 730 of installation at second sliding slot.The push rod of second drive cylinder 751 and the first mechanical arm 731 connect
It connects；The push rod of third drive cylinder 750 is connect with the second mechanical arm 730.That is operating principle is 751 band of the second drive cylinder
Dynamic first mechanical arm 731 is moved forward and backward at first sliding groove 740, and third drive cylinder 750 drives the second mechanical arm 730 to exist
It is moved forward and backward at second sliding slot 740.
First feeding mechanical hand 761 is mounted on 731 lower end of the first mechanical arm, and the second feeding mechanical hand 760 is mounted on
Two mechanical arms, 730 lower end.First feeding mechanical hand 761 includes the second clamping cylinder 7611 and the second fixture 7610, the second folder
Tool 7610 is mounted on the clamping jaw of the second clamping cylinder 7611.Second feeding mechanical hand 760 includes 7601 He of third clamping cylinder
Third fixture 7600, third fixture 7600 are mounted on the clamping jaw of third clamping cylinder 7601.Second clamping cylinder 7611 and
Three clamping cylinders 7601 control the opening and closing of the second fixture 7610 and third fixture 7600 respectively.First mechanical arm 731
Lower section install the first mounting platform 781；The lower section of second mechanical arm 730 is installed by the second mounting platform 780.First installation is flat
Rotary cylinder 77 is also equipped on platform 781, the second clamping cylinder 7611 is mounted on rotary cylinder 77, third clamping cylinder 7601
It is mounted on the second mounting platform 780.
First guide rod cylinder 791 is installed on first mechanical arm 731, the second guide rod gas is installed on the second mechanical arm 730
Cylinder 790.The activity direction of first guide rod cylinder, 791 upper push-rod is parallel with the first mechanical arm 731 and the first guide rod cylinder 791
On the fixed block of push rod free end be fixedly connected with the first mounting platform 781, the activity side of 790 upper push-rod of the second guide rod cylinder
The fixed block of push rod free end in and second guide rod cylinder 790 parallel with the second mechanical arm 730 and the second installation are flat
Platform 780 is fixedly connected.The push rod of first guide rod cylinder 791 and the second guide rod cylinder 790 drives 781 He of the first mounting platform respectively
Second mounting platform 780 is movable in the direction perpendicular to transport platform 3, i.e. the first guide rod cylinder 791 and the second guide rod cylinder 790
Moving up and down for the first mounting platform 781 and the second mounting platform 780 is controlled respectively.
The second guide rod 78 is installed in the bottom of first mechanical arm 731 and the second mechanical arm 730 respectively, and the first installation is flat
Platform 781 and the second mounting platform 781 are equipped with through-hole 79 compatible with the second guide rod 78.Second guide rod 78 guarantees first
Moving up and down for mounting platform 781 and the second mounting platform 780 is quick, accurate, is not in left and right, deviates in the front-back direction,
Guarantee that the feeding that components are refined quenches at organisation of working 4.
As shown in Figure 5 and Figure 6, quenching organisation of working 4 is set in the side of transport platform 3, including erecting bed 40, loop construction
43 and the power device that moves up and down of control erecting bed 40.
Power device includes the second motor 491 set on 1 outside of rack, fuel tank 492, hydraulic pump 490, hydraulic cylinder 48, connects
Fishplate bar 47, sprocket wheel 46 and the slide plate 45 in rack 1, sprocket wheel 46 are mounted on the upper surface of rack 1.Slide plate 45 and connecting plate 47
Between using the connection of transmission chain 44 and transmission chain 44 and sprocket wheel 46 are cooperatively connected.Second motor 491 is connect with hydraulic pump 490,
Fuel tank 492 and hydraulic pump 490 are connected, and hydraulic pump 490 is connected to by oil pipe with hydraulic cylinder 48, the push rod and connecting plate of hydraulic cylinder 48
47 are fixedly connected；The mobile direction of 48 push rod of hydraulic cylinder is parallel with 1 side wall of rack.Protrusion is installed on the inner sidewall of rack 1
Slideway 10, the one side of slide plate 45 are equipped with groove compatible with the slideway 10 of protrusion, and the other side is the installation side of erecting bed 40
Face.Erecting bed 40 is fixedly mounted in the seating side of slide plate 45, moving and move up and down with slide plate 45.Slide plate 45 and company
It is connected between fishplate bar 47 using transmission chain 44 and is supported using sprocket wheel 46, moving up and down for 48 push rod of hydraulic cylinder has driven connecting plate
47 move up and down, and by the transmitting of transmission chain 44, the moving direction of slide plate 45 is opposite with the moving direction of connecting plate 47.
Loop construction 43 is set to the top of erecting bed 40 and is fixed in rack 1 on the side wall adjacent with slideway 10 is equipped with,
The lower section of loop construction 43 is equipped with depth of parallelism sensing device 41, and depth of parallelism sensing device 41 is connect with a cylinder 42, and cylinder 42 is solid
It is scheduled in rack 1.After components to be processed are installed in erecting bed 40, in order to ensure the accuracy of its installation site, utilize
Depth of parallelism sensing device 41 senses whether components to be processed are laid flat, if not being laid flat, depth of parallelism sensing device 41 is mentioned
Show, and next step operation can not be carried out, if there is no problem, lathe is quenched automatically.Pacify the two sides of loop construction 43
Coolant liquid pouring head 430 is filled, coolant liquid pouring head 430 is connected to coolant conveying cavity, and when quenching treatment, coolant liquid is poured from coolant liquid
Head 430, which sprays, carries out cooling treatment.
As shown in Figure 1, the top of rack 1 is equipped with smog outlet 6 and suction ventilator.Smog, the exhaust gas of quenching process generation
It can be discharged by suction ventilator from smog outlet 6.
The working principle of the invention is: the components to be processed on feeding platform 94 gradually move close to the charging of transport platform 3
At mouthful, manipulator is fed under the drive of the first drive cylinder 80, is moved to most end, is located at feeding platform 94；Charging is mechanical
Hand clamps components to be processed, then the reset of the first drive cylinder push rod 800, and components to be processed are moved into and placed
On fixed mesa 31.Upper support frame 74 is moved to 731 face of the first mechanical arm along lead screw 71 and the first guide rod 72 and consolidates
Determine the components to be processed on table top 31, at this point, the first guide rod cylinder 791 on the first mechanical arm 731 works, pushes the
One mounting platform 781 moves down.Meanwhile second clamping cylinder 7611 open the second fixture 7610, closed after clamping components to be processed
Close the second fixture 7610.After first feeding mechanical hand 761 clamps components to be processed, the first guide rod cylinder 791 drives the first peace
Assembling platform 781 resets, and then the second drive cylinder 751 drives entire first mechanical arm 731 to move forward, and is moved to erecting bed 40
Place, the first guide rod cylinder 791 push the first mounting platform 781 to move down again, and components to be processed are placed at erecting bed 40, the
One mounting platform 781 resets again, and the second drive cylinder 751 drives entire first mechanical arm 731 to move back.The upper table of components
After the completion of processing of face, the first mechanical arm 731 moves forward to erecting bed 40 before repeating and that the first mounting platform 781 moves down is dynamic
To make, after the second fixture 7610 clamps components to be processed, moves up a distance, holding is separated by a spacing with erecting bed 40,
Rotary cylinder 77 carries out 180 ° of rotation, and components to be processed, which are relocated at erecting bed 40 quench after being reversed, to be added
Work.Meanwhile first mounting platform 781 reset again, the second drive cylinder 751 drives the first mechanical arm 731 to move back, and rotates
Cylinder 77 reversely rotates 180 ° of resets.After completion of processing, upper support frame 74 is moved to second mechanical arm 730 under the drive of lead screw
The position of face erecting bed 40, the second mechanical arm 730 repeats the movement of the first mechanical arm 731 Forward clamping components, multiple
Behind position, components are placed on conveyer belt 30, rotation conveying is not stopped by conveyer belt 30, is transferred at collecting tank 2.With this
Meanwhile the continual feeding under the drive of servo motor 91 of feed mechanism 9, charging manipulator can clamp be brought to come it is to be added
Work components.First mechanical arm 731 is located at the surface of fixed mesa 31, clamping by feed mechanical hand feed Lai it is to be processed
Then components are re-fed into erecting bed 40 and are quenched, recycle according to this.During quenching treatment, by components to be processed
After placing at erecting bed 40, cylinder 42 drives depth of parallelism sensing device 41 to be moved to behind 40 top of erecting bed returning quickly again, sense
Survey the depth of parallelism of components placement location to be processed.Sensing finishes have no the not parallel situation of discovery after, erecting bed 40 is in slide plate 45
Drive under on move at loop construction 43 and be quenched.After quenching, under erecting bed 40 is under the drive of slide plate 45
It moves, is operated in next step convenient for the first feeding mechanical hand 761 or the second feeding mechanical hand 760.First feeding mechanical hand 761 will be to
Erecting bed is placed again after process component overturning, and depth of parallelism sensing device 41 is moved to erecting bed under the drive of cylinder 42 again
40 top after again returning quickly, sensing components place the depth of parallelism.
Claims (9)
1. a kind of automation Induction Hardening Machine, it is characterised in that including rack and rack-mounted PLC control terminal, defeated
Send platform, feeding mechanism and quenching organisation of working；The outside of the rack is equipped with feed mechanism, and the feed mechanism is located at described
The other end of one end of transport platform, the transport platform is equipped with collecting tank；Feeding mechanism is also equipped in the transport platform, it is described
Feeding mechanism include charging manipulator and the first drive cylinder connected to it；The feeding mechanism is being located at transport platform just
Top, including bracket, the feeding mechanical hand of installation on the bracket；The bracket includes upper support frame and is mounted on branch
Mechanical arm on support；The bottom of the upper support frame is equipped with sliding slot；The top of the mechanical arm is equipped with and is assembled in sliding slot
Interior sliding rail；Drive cylinder is installed in the side of the sliding slot, and the free end of the push rod of the drive cylinder is connect with mechanical arm；
The sliding slot has twice, respectively first sliding groove and second sliding slot；The drive cylinder also there are two, respectively second pass
It takes offence cylinder and third drive cylinder；The mechanical arm also there are two, respectively the first mechanical arm and the second mechanical arm；
The feeding mechanical hand also there are two, respectively the first feeding mechanical hand and the second feeding mechanical hand；First feeding
Manipulator includes the second clamping cylinder and the second fixture, and second fixture is mounted on the clamping jaw of second clamping cylinder
On；Second feeding mechanical hand includes third clamping cylinder and third fixture, and the third fixture is mounted on the third and clamps
On the clamping jaw of cylinder；The lower section of first mechanical arm is installed by the first mounting platform；Pacify the lower section of second mechanical arm
Fill the second mounting platform；Rotary cylinder is also equipped on first mounting platform, second clamping cylinder is mounted on
On the rotary cylinder；The third clamping cylinder is mounted on the second mounting platform；The quenching organisation of working is set
In the side in transport platform, the power device moved up and down including erecting bed, loop construction and control erecting bed；Described
PLC control terminal is electrically connected with feed mechanism, transport platform, feeding mechanism, feeding mechanism and quenching organisation of working respectively.
2. a kind of automation Induction Hardening Machine according to claim 1, it is characterised in that the transport platform is across
In rack, including on the same line fixed mesa and transmission belt；The fixed mesa is adjacent with feed mechanism, described
One end of transmission belt is fixed mesa, and the other end is adjacent with collecting tank；The lower section of the charging manipulator is equipped with the company of being secured to
The transmission support platform connect；First drive cylinder be mounted on the side of transport platform and the first drive cylinder push rod with
The connection of transmission support platform；The charging machinery hand includes the first clamping cylinder and the first fixture, the first fixture installation
On the clamping jaw of first clamping cylinder.
3. a kind of automation Induction Hardening Machine according to claim 1, it is characterised in that the frame top is equipped with
First motor, lead screw and the first guide rod；The first motor is connect by shaft coupling with lead screw, lead screw and the first guide rod
It is mounted on the opposite two sidewalls of frame top；The lead screw and the first guide rod is arranged in parallel；The upper support frame
Top is equipped with the movable block being cooperatively connected with the lead screw；First guide rod passes through the perforation at the top of upper support frame will
Upper support frame is supported on frame top.
4. a kind of automation Induction Hardening Machine according to claim 1, it is characterised in that pacify at the first sliding groove
The first mechanical arm is filled, the second mechanical arm is installed at the second sliding slot；The push rod and first of second drive cylinder
Mechanical arm connection；The push rod of the third drive cylinder is connect with the second mechanical arm；The first feeding mechanical hand peace
Mounted in the first mechanical arm lower end, second feeding mechanical hand is mounted on the second mechanical arm lower end.
5. a kind of automation Induction Hardening Machine according to claim 1, it is characterised in that on first mechanical arm
First guide rod cylinder is installed；The second guide rod cylinder is installed on second mechanical arm；Push rod in first guide rod cylinder
Activity direction is parallel with the first mechanical arm and the fixed block and the first peace of push rod free end in first guide rod cylinder
Assembling platform is fixedly connected；Push rod activity direction in second guide rod cylinder is parallel with the second mechanical arm and described second
The fixed block of push rod free end in guide rod cylinder is fixedly connected with the second mounting platform；First guide rod cylinder and second
The push rod of guide rod cylinder drives the first mounting platform and the second mounting platform in the direction activity perpendicular to transport platform respectively.
6. a kind of automation Induction Hardening Machine according to claim 1, it is characterised in that first mechanical arm and
The second guide rod is installed in the bottom of second mechanical arm respectively, and first mounting platform and the second mounting platform are equipped with and the
The compatible through-hole of two guide rods.
7. a kind of automation Induction Hardening Machine according to claim 1, it is characterised in that the power device includes setting
In the second motor of shell outside, fuel tank, hydraulic pump, hydraulic cylinder, connecting plate, sprocket wheel and the slide plate in rack；Described
Sprocket wheel is mounted on the upper surface of rack；Between the slide plate and connecting plate using transmission chain link and the transmission chain with
Sprocket wheel is cooperatively connected；Second motor is connect with hydraulic pump, and the fuel tank is connected with hydraulic pump, and the hydraulic pump is logical
Oil pipe is crossed to be connected to hydraulic cylinder；The push rod of the hydraulic cylinder is fixedly connected with connecting plate；The mobile direction of the hydraulic cylinder push rod
It is parallel with frame side wall；The slideway of protrusion is installed, the one side of the slide plate is equipped with and protrusion on the inner sidewall of the rack
The compatible groove of slideway, the other side be the erecting bed seating side.
8. a kind of automation Induction Hardening Machine according to claim 7, it is characterised in that the loop construction is set to
The top of erecting bed is simultaneously fixed in rack on the side wall adjacent with slideway is equipped with；The lower section of the loop construction is equipped with the depth of parallelism
Sensing device；The depth of parallelism sensing device is mounted on the push rod end of a cylinder, and the cylinder is fixed on the rack；Institute
State the two sides installation coolant liquid pouring head of loop construction；The top of the rack is equipped with smog outlet and suction ventilator.
9. a kind of automation Induction Hardening Machine according to claim 1, it is characterised in that the feed mechanism includes bottom
Seat, servo motor, turn-screw and feeding platform；The feeding platform is mounted on the upper end of pedestal, the servo motor installation
It is connect in one end of the side of pedestal, the turn-screw with servo motor, and is cased on the outside of turn-screw and cooperates with it
Mobile guide sleeve；The turn-screw is perpendicular to feeding platform and is located in the lower section of feeding platform, and the feeding platform is equipped with
Through-hole, the through hole are equipped with collet, and the collet is flexibly connected with feeding platform, the mobile guide sleeve and collet phase
Contact.
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| CN201710694863.7A CN107236851B (en) | 2017-08-15 | 2017-08-15 | A kind of automation Induction Hardening Machine |
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| CN201710694863.7A CN107236851B (en) | 2017-08-15 | 2017-08-15 | A kind of automation Induction Hardening Machine |
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| CN107236851B true CN107236851B (en) | 2019-01-11 |
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Cited By (1)
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| CN108715916A (en) * | 2018-06-05 | 2018-10-30 | 马鞍山市诺克智能科技有限公司 | A kind of automatic quenching machine tool |
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| CN112941293B (en) * | 2021-03-11 | 2022-04-19 | 郑州科创电子有限公司 | Automatic production system for caterpillar track section |
| CN113584292B (en) * | 2021-07-29 | 2023-03-07 | 谷城天兴机械有限公司 | Induction hardening equipment |
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