CN107227382A - Hot blast stove system of blast furnace - Google Patents
Hot blast stove system of blast furnace Download PDFInfo
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- CN107227382A CN107227382A CN201710637552.7A CN201710637552A CN107227382A CN 107227382 A CN107227382 A CN 107227382A CN 201710637552 A CN201710637552 A CN 201710637552A CN 107227382 A CN107227382 A CN 107227382A
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- C21—METALLURGY OF IRON
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Abstract
本发明提供了一种高炉的热风炉系统,包括多个热风炉、多个第一换热单元、至少一个第二换热单元、助燃装置、烟囱、空气主管、煤气主管及烟气主管,多个热风炉与多个第一换热单元一一对应设置,各热风炉分别通过对应的第一换热单元与烟气主管及煤气主管与空气主管中的一个连通,且各热风炉均通过第二换热单元与烟气主管及煤气主管与空气主管中的另一个连通,烟气主管与烟囱连通,空气主管与助燃装置连通。本发明能对煤气与助燃空气中至少一种采用单个热风炉的废烟气进行预热,能有效利用末期燃烧所产生的具有高温的废烟气的热量,使得煤气和/或助燃空气达到280℃~310℃,从而进一步提高热风炉的拱顶温度及热风温度。
The invention provides a hot blast stove system for a blast furnace, which includes multiple hot blast stoves, multiple first heat exchange units, at least one second heat exchange unit, a combustion-supporting device, a chimney, an air main pipe, a gas main pipe and a flue gas main pipe. Each hot blast stove is arranged in one-to-one correspondence with a plurality of first heat exchange units, and each hot blast stove communicates with one of the flue gas main pipe and the gas main pipe and the air main pipe through the corresponding first heat exchange unit, and each hot blast stove passes through the first heat exchange unit. The second heat exchange unit communicates with the flue gas main pipe and the other one of the gas main pipe and the air main pipe, the flue gas main pipe communicates with the chimney, and the air main pipe communicates with the combustion-supporting device. The present invention can preheat at least one of the waste flue gas of the coal gas and the combustion-supporting air using a single hot blast stove, and can effectively use the heat of the high-temperature waste flue gas produced by the final combustion, so that the coal gas and/or the combustion-supporting air can reach 280 ℃~310℃, so as to further increase the vault temperature and hot air temperature of the hot blast stove.
Description
技术领域technical field
本发明涉及冶金行业高炉热风炉技术领域,尤其是指一种高炉的热风炉系统。The invention relates to the technical field of blast furnace hot blast stoves in the metallurgical industry, in particular to a blast furnace hot blast stove system.
背景技术Background technique
在冶金行业中,提高热风温度是高炉炼铁节能降耗的一个有效方法,风温每提高100℃,吨铁焦比可降低约20kg、喷煤量提高约50kg、产量增加约4%。因此,各大钢铁企业都将如何提高热风温度视为一项十分重要的技术加以研究。In the metallurgical industry, increasing the hot air temperature is an effective way to save energy and reduce consumption in blast furnace ironmaking. For every 100°C increase in air temperature, the ton iron-coke ratio can be reduced by about 20kg, the amount of coal injection can be increased by about 50kg, and the output can be increased by about 4%. Therefore, all major iron and steel enterprises regard how to increase the temperature of hot air as a very important technology to study.
提高热风温度最直接的手段是提高热风炉的拱顶温度。由于高炉炼铁产生的高炉煤气热值较低,采用高炉煤气为燃料的热风炉一般拱顶温度较低,难以得到较高的热风温度。为此,一部分钢铁企业在高炉煤气中掺入少量高热值煤气(例如焦炉煤气、转炉煤气、天然气等)进行烧炉。对企业来讲,虽然能够得到较高的热风温度,但增加了价值较高的高热值煤气的用量,不是最佳的烧炉方案。The most direct means to increase the temperature of the hot blast is to increase the vault temperature of the hot blast stove. Because the calorific value of blast furnace gas produced by blast furnace ironmaking is low, the hot blast stove using blast furnace gas as fuel generally has a low vault temperature, and it is difficult to obtain a higher hot blast temperature. For this reason, some iron and steel enterprises mix a small amount of high calorific value gas (such as coke oven gas, converter gas, natural gas, etc.) into the blast furnace gas for firing. For enterprises, although higher hot air temperature can be obtained, the consumption of high-calorific value gas with higher value is increased, which is not the best furnace burning scheme.
提高拱顶温度的另一个途径是将烧炉用的高炉煤气和助燃空气进行预热,物理热的带入使燃烧时的理论燃烧温度提高,从而获得较高的拱顶温度。常用的方法有:1、采用附加预热炉或者前置燃烧炉产生的高温烟气对助燃空气进行高温预热;2、利用热风炉产生的废烟气通过换热器对助燃空气和煤气进行低温预热。方法1在生产过程中需要额外消耗大量的高炉煤气,并不是一种经济有效的方法;方法2有效利用了热风炉产生的废烟气余热,又不额外消耗煤气,一定程度上提高了热风炉的拱顶温度;但由于系统设置的局限性,仍存在很大的弊端:现有技术中,每座高炉一般配备3~4座热风炉,在生产过程中各个热风炉产生的废烟气均混合在一起,并采用混合废烟气对煤气及助燃空气进行预热,其中,每个热风炉的燃烧过程中均是前期烧炉时产生的废烟气温度较低,而烧炉末期产生的废烟气温度较高,由于各个热风炉并不是同时处于前期烧炉阶段或末期烧炉阶段,因此各个热风炉的废烟气混合时,温度较高的废烟气的热量会传递给温度较低的废烟气,使得混合废烟气的温度为平均值,无法对温度较高的废烟气的热量单独进行利用,在对煤气及助燃空气进行预热时仅能将煤气与助燃空气预热到170℃~210℃,热风炉内的热风温度不会超过1240℃,对于不需要太高温度的前期燃烧来说,无需将煤气与助燃空气预热到170℃~210℃,因此导致部分热量被浪费,而对于所需温度较高的末期燃烧来说,将煤气与助燃空气预热到170℃~210℃时预热温度又不够,无法进一步提高热风炉的拱顶温度及热风温度,因此,如何能更高效的利用废烟气的热量提高热风温度是本领域技术人员亟待解决的问题。Another way to increase the temperature of the vault is to preheat the blast furnace gas and combustion-supporting air used in the furnace. The introduction of physical heat increases the theoretical combustion temperature during combustion, thereby obtaining a higher vault temperature. The commonly used methods are: 1. Use the high-temperature flue gas produced by the additional preheating furnace or the pre-combustion furnace to preheat the combustion-supporting air at high temperature; Preheat over low heat. Method 1 needs to consume a large amount of blast furnace gas during the production process, which is not an economical and effective method; Method 2 effectively utilizes the waste heat of the waste flue gas generated by the hot blast stove without additional consumption of gas, which improves the efficiency of the hot blast stove to a certain extent. Vault temperature; but due to the limitations of system settings, there are still great disadvantages: in the prior art, each blast furnace is generally equipped with 3 to 4 hot blast stoves, and the waste flue gas produced by each hot blast stove during the production process is uniform. Mix together, and use the mixed waste flue gas to preheat the coal gas and combustion-supporting air. In the combustion process of each hot blast stove, the temperature of the waste flue gas generated during the early stage of the furnace is relatively low, while the temperature of the waste gas generated at the end of the furnace is low. The temperature of the exhaust gas is relatively high. Since each hot blast stove is not in the pre-burning stage or the final firing stage at the same time, when the waste flue gas of each hot blast stove is mixed, the heat of the higher-temperature exhaust gas will be transferred to the higher-temperature exhaust gas. The low exhaust gas makes the temperature of the mixed exhaust gas the average value, and the heat of the higher temperature exhaust gas cannot be used alone. When preheating the gas and combustion air, only the gas and combustion air can be preheated. When it is heated to 170℃~210℃, the temperature of the hot air in the hot blast stove will not exceed 1240℃. For the pre-combustion that does not require too high temperature, it is not necessary to preheat the gas and combustion air to 170℃~210℃, so some The heat is wasted, and for the final combustion that requires a higher temperature, the preheating temperature is not enough when the gas and combustion air are preheated to 170 ° C ~ 210 ° C, and the vault temperature and hot air temperature of the hot blast stove cannot be further increased. Therefore, how to increase the temperature of the hot air by using the heat of the waste flue gas more efficiently is an urgent problem to be solved by those skilled in the art.
发明内容Contents of the invention
本发明的目的是提供一种高炉的热风炉系统,在采用热风炉的废烟气对煤气和助燃空气进行预热时,煤气与助燃空气中至少一种是采用单个热风炉的废烟气进行预热,在末期燃烧过程中,能有效利用末期燃烧所产生的具有高温的废烟气的热量,在不与其他热风炉的废烟气混合的状态下直接对煤气和/或助燃空气进行预热,使得煤气和/或助燃空气达到280℃~310℃,从而进一步提高热风炉的拱顶温度及热风温度。The purpose of the present invention is to provide a hot blast stove system of a blast furnace. When using the waste flue gas of the hot blast stove to preheat the coal gas and the combustion air, at least one of the gas and the combustion air is heated by the waste flue gas of a single hot blast stove. Preheating, in the final combustion process, can effectively use the heat of the high-temperature waste flue gas produced by the final combustion, and directly preheat the coal gas and/or combustion air without mixing with the waste flue gas of other hot blast stoves Heat, so that the gas and/or combustion-supporting air reach 280 ℃ ~ 310 ℃, thereby further increasing the vault temperature and hot air temperature of the hot blast stove.
为达到上述目的,本发明提供了一种高炉的热风炉系统,其中,所述高炉的热风炉系统包括多个热风炉、多个第一换热单元、至少一个第二换热单元、助燃装置、烟囱、空气主管、煤气主管及烟气主管,多个所述热风炉与多个所述第一换热单元一一对应设置,各所述热风炉分别通过对应的所述第一换热单元与所述烟气主管连通,且各所述热风炉均通过所述第二换热单元与所述烟气主管连通,所述烟气主管与所述烟囱连通,各所述热风炉分别通过对应的所述第一换热单元与所述空气主管及所述煤气主管中的一个连通,且各所述热风炉均通过所述第二换热单元与所述空气主管及所述煤气主管中的另一个连通,所述空气主管与所述助燃装置连通,所述助燃装置能向所述空气主管中通入助燃空气。To achieve the above object, the present invention provides a hot blast stove system of a blast furnace, wherein the hot blast stove system of the blast furnace includes a plurality of hot blast stoves, a plurality of first heat exchange units, at least one second heat exchange unit, and a combustion-supporting device , chimney, air main pipe, gas main pipe and flue gas main pipe, a plurality of said hot blast stoves are provided in one-to-one correspondence with a plurality of said first heat exchange units, and each said hot blast stove passes through the corresponding first heat exchange units respectively It communicates with the flue gas main pipe, and each of the hot blast stoves communicates with the flue gas main pipe through the second heat exchange unit, and the flue gas main pipe communicates with the chimney, and each of the hot blast stoves passes through the corresponding The first heat exchange unit communicates with one of the air main pipe and the gas main pipe, and each of the hot blast stoves communicates with one of the air main pipe and the gas main pipe through the second heat exchange unit. The other is connected, the air main pipe is in communication with the combustion-supporting device, and the combustion-supporting device can feed combustion-supporting air into the air main pipe.
如上所述的高炉的热风炉系统,其中,所述第二换热单元设有多个,多个所述第二换热单元与多个所述热风炉一一对应设置,各所述热风炉分别通过对应的所述第二换热单元与所述烟囱连通,且各所述热风炉分别通过对应的所述第二换热单元与所述空气主管及所述煤气主管中的另一个连通。The hot blast stove system of a blast furnace as described above, wherein there are multiple second heat exchange units, and the multiple second heat exchange units are arranged in one-to-one correspondence with the multiple hot blast stoves, and each of the hot blast stoves They communicate with the chimney respectively through the corresponding second heat exchange units, and each of the hot blast stoves communicates with the other one of the air main pipe and the gas main pipe through the corresponding second heat exchange units respectively.
如上所述的高炉的热风炉系统,其中,所述第二换热单元设有一个,各所述热风炉均通过所述第二换热单元与所述烟囱连通,且各所述热风炉均通过所述第二换热单元与所述空气主管及所述煤气主管中的另一个连通。The hot blast stove system of a blast furnace as described above, wherein one second heat exchange unit is provided, each of the hot blast stoves communicates with the chimney through the second heat exchange unit, and each of the hot blast stoves It communicates with the other of the air main pipe and the gas main pipe through the second heat exchange unit.
如上所述的高炉的热风炉系统,其中,所述第一换热单元为空气换热单元,所述第二换热单元为煤气换热单元,各所述热风炉分别通过对应的所述第一换热单元与所述空气主管连通,且各所述热风炉均通过所述第二换热单元与所述煤气主管连通。The hot blast stove system of a blast furnace as described above, wherein, the first heat exchange unit is an air heat exchange unit, the second heat exchange unit is a gas heat exchange unit, and each of the hot blast stoves passes through the corresponding first heat exchange unit. A heat exchange unit communicates with the air main pipe, and each of the hot blast stoves communicates with the gas main pipe through the second heat exchange unit.
如上所述的高炉的热风炉系统,其中,所述第一换热单元为煤气换热单元,所述第二换热单元为空气换热单元,各所述热风炉分别通过对应的所述第一换热单元与所述煤气主管连通,且各所述热风炉均通过所述第二换热单元与所述空气主管连通。The hot blast stove system of a blast furnace as described above, wherein, the first heat exchange unit is a gas heat exchange unit, the second heat exchange unit is an air heat exchange unit, and each of the hot blast stoves passes through the corresponding first heat exchange unit. A heat exchange unit communicates with the gas main pipe, and each of the hot blast stoves communicates with the air main pipe through the second heat exchange unit.
如上所述的高炉的热风炉系统,其中,所述第一换热单元包括第一换热器、第一支管及第一烟气管,所述第一支管与所述第一烟气管均贯穿所述第一换热器,且所述第一支管与所述第一烟气管平行设置,The hot blast stove system of a blast furnace as described above, wherein the first heat exchange unit includes a first heat exchanger, a first branch pipe and a first flue gas pipe, and the first branch pipe and the first flue gas pipe are both running through the first heat exchanger, and the first branch pipe is arranged in parallel with the first flue gas pipe,
所述第一支管的一端与对应的所述热风炉连通,所述第一支管的另一端与所述煤气主管或所述空气主管连通,位于所述热风炉与所述第一换热器之间的所述第一支管上设有第一流出阀,位于所述煤气主管与所述第一换热器之间或所述空气主管与所述第一换热器之间的所述第一支管上设有第一流入阀,One end of the first branch pipe communicates with the corresponding hot blast stove, the other end of the first branch pipe communicates with the gas main pipe or the air main pipe, and is located between the hot blast stove and the first heat exchanger The first branch pipe between is provided with a first outflow valve, and the first branch pipe located between the gas main pipe and the first heat exchanger or between the air main pipe and the first heat exchanger There is a first inflow valve on it,
所述第一烟气管的一端与对应的所述热风炉连通,所述第一烟气管的另一端与所述烟气主管连通,位于所述热风炉与所述第一换热器之间的所述第一烟气管上设有第一烟气流入阀,位于所述烟气主管与所述第一换热器之间的所述第一烟气管上设有第一烟气流出阀。One end of the first flue gas pipe communicates with the corresponding hot blast stove, the other end of the first flue gas pipe communicates with the flue gas main pipe, and is located between the hot blast stove and the first heat exchanger A first flue gas inflow valve is provided on the first flue gas pipe between the pipes, and a first flue gas valve is arranged on the first flue gas pipe between the main flue gas pipe and the first heat exchanger. outflow valve.
如上所述的高炉的热风炉系统,其中,所述第一换热单元还包括第一旁通管及第一烟气旁通管,所述第一旁通管的一端于所述第一流出阀与所述热风炉之间与所述第一支管连通,所述第一旁通管的另一端于所述煤气主管与所述第一流入阀之间或所述空气主管与所述第一流入阀之间与所述第一支管连通,所述第一旁通管上设有第一旁通阀;所述第一烟气旁通管的一端于所述第一烟气流入阀与所述热风炉之间与所述第一烟气管连通,所述第一烟气旁通管的另一端于所述烟气主管与所述第一烟气流出阀之间与所述第一烟气管连通,所述第一烟气旁通管上设有第一烟气旁通阀;The hot blast stove system of a blast furnace as described above, wherein, the first heat exchange unit further includes a first bypass pipe and a first flue gas bypass pipe, one end of the first bypass pipe is connected to the first outlet The valve communicates with the hot blast stove with the first branch pipe, and the other end of the first bypass pipe is between the gas main pipe and the first inflow valve or between the air main pipe and the first inflow valve. The valves communicate with the first branch pipe, and the first bypass pipe is provided with a first bypass valve; one end of the first smoke bypass pipe is connected between the first smoke inflow valve and the The hot blast stove communicates with the first flue gas pipe, and the other end of the first flue gas bypass pipe is connected between the flue gas main pipe and the first flue gas outflow valve. The first flue gas bypass pipe is provided with a first flue gas bypass valve;
位于所述第一支管与所述第一旁通管的连接处与所述热风炉之间的所述第一支管上设有第一调节阀,位于所述第一调节阀与所述热风炉之间的所述第一支管上设有第一燃烧阀;A first regulating valve is arranged on the first branch pipe between the junction of the first branch pipe and the first bypass pipe and the hot blast stove, and a first regulating valve is located between the first regulating valve and the hot blast stove. The first branch pipe between them is provided with a first combustion valve;
位于所述第一烟气管与所述第一烟气旁通管连接处与所述热风炉之间的所述第一烟气管上设有第一烟气关断阀。A first flue gas shut-off valve is provided on the first flue gas pipe between the connection between the first flue gas pipe and the first flue gas bypass pipe and the hot blast stove.
如上所述的高炉的热风炉系统,其中,所述第二换热单元包括第二换热器、第二支管及第二烟气管,所述第二支管与所述第二烟气管均贯穿所述第二换热器,且所述第二支管与所述第二烟气管平行设置,The hot blast stove system of a blast furnace as described above, wherein, the second heat exchange unit includes a second heat exchanger, a second branch pipe and a second flue gas pipe, and the second branch pipe and the second flue gas pipe are both passing through the second heat exchanger, and the second branch pipe is arranged in parallel with the second flue gas pipe,
所述第二支管的一端与所述热风炉连通,所述第二支管的另一端与所述煤气主管或所述空气主管连通,位于所述热风炉与所述第二换热器之间的所述第二支管上设有第二流出阀,位于所述煤气主管与所述第二换热器之间或所述空气主管与所述第二换热器之间的所述第二支管上设有第二流入阀,One end of the second branch pipe communicates with the hot blast stove, the other end of the second branch pipe communicates with the gas main pipe or the air main pipe, and the The second branch pipe is provided with a second outflow valve, and the second branch pipe located between the gas main pipe and the second heat exchanger or between the air main pipe and the second heat exchanger is provided with a second outflow valve. There is a second inflow valve,
所述第二烟气管的一端与所述热风炉连通,所述第二烟气管的另一端与所述烟气主管连通,位于所述热风炉与所述第二换热器之间的所述第二烟气管上设有第二烟气流入阀,位于所述烟气主管与所述第二换热器之间的所述第二烟气管上设有第二烟气流出阀。One end of the second flue gas pipe communicates with the hot blast stove, the other end of the second flue gas pipe communicates with the flue gas main pipe, and the The second flue gas pipe is provided with a second flue gas inflow valve, and the second flue gas pipe located between the flue gas main pipe and the second heat exchanger is provided with a second flue gas outflow valve .
如上所述的高炉的热风炉系统,其中,所述第二换热单元还包括第二旁通管及第二烟气旁通管,所述第二旁通管的一端于所述第二流出阀与所述热风炉之间与所述第二支管连通,所述第二旁通管的另一端于所述煤气主管与所述第二流入阀之间或所述空气主管与所述第二流入阀之间与所述第二支管连通,所述第二旁通管上设有第二旁通阀;所述第二烟气旁通管的一端于所述第二烟气流入阀与所述热风炉之间与所述第二烟气管连通,所述第二烟气旁通管的另一端于所述烟气主管与所述第二烟气流出阀之间与所述第二烟气管连通,所述第二烟气旁通管上设有第二烟气旁通阀;The hot blast stove system of a blast furnace as described above, wherein, the second heat exchange unit further includes a second bypass pipe and a second flue gas bypass pipe, and one end of the second bypass pipe is connected to the second outlet The valve communicates with the hot blast stove with the second branch pipe, and the other end of the second bypass pipe is between the gas main pipe and the second inflow valve or between the air main pipe and the second inflow valve. The valves communicate with the second branch pipe, and the second bypass pipe is provided with a second bypass valve; one end of the second smoke bypass pipe is connected between the second smoke inflow valve and the The hot blast stove communicates with the second flue gas pipe, and the other end of the second flue gas bypass pipe is connected between the flue gas main pipe and the second flue gas outflow valve. The pipe is connected, and the second flue gas bypass pipe is provided with a second flue gas bypass valve;
位于所述第二支管与所述第二旁通管的连接处与所述热风炉之间的所述第二支管上设有第二调节阀,位于所述第二调节阀与所述热风炉之间的所述第二支管上设有第二燃烧阀;A second regulating valve is arranged on the second branch pipe between the junction of the second branch pipe and the second bypass pipe and the hot blast stove, and a second regulating valve is located between the second regulating valve and the hot blast stove. The second branch pipe between is provided with a second combustion valve;
位于所述第二烟气管与所述第二烟气旁通管连接处与所述热风炉之间的所述第二烟气管上设有第二烟气关断阀。A second flue gas shut-off valve is provided on the second flue gas pipe between the connection between the second flue gas pipe and the second flue gas bypass pipe and the hot blast stove.
如上所述的高炉的热风炉系统,其中,所述助燃装置包括第一助燃风机与第二助燃风机,所述第一助燃风机通过第一空气管与所述空气主管连通,所述第二助燃风机通过第二空气管与所述空气主管连通,所述第一空气管上设有第一阀门,所述第二空气管上设有第二阀门。The hot blast stove system of a blast furnace as described above, wherein the combustion-supporting device includes a first combustion-supporting fan and a second combustion-supporting fan, the first combustion-supporting fan communicates with the air main pipe through a first air pipe, and the second combustion-supporting fan The fan communicates with the main air pipe through the second air pipe, the first air pipe is provided with a first valve, and the second air pipe is provided with a second valve.
与现有技术相比,本发明的优点如下:Compared with prior art, advantage of the present invention is as follows:
1.本发明的通过设置多个第一换热单元与多个热风炉一一对应设置,能有效保证煤气与助燃空气中的一种能单独利用对应的热风炉的废烟气所带来的热量,而不需要与其他热风炉的废烟气混合,在末期燃烧时,末期燃烧带来的大量的热量能有效将煤气或助燃空气预热到280℃~310℃,能有效提高热风炉的拱顶温度及热风温度;1. By setting a plurality of first heat exchange units and a plurality of hot blast stoves in one-to-one correspondence, the present invention can effectively ensure that one of the gas and combustion-supporting air can be used alone to bring about the exhaust gas of the corresponding hot blast stove. It does not need to be mixed with the waste flue gas of other hot blast stoves. During the final combustion, the large amount of heat brought by the final combustion can effectively preheat the gas or combustion air to 280 ℃ ~ 310 ℃, which can effectively improve the efficiency of the hot blast stove. Vault temperature and hot air temperature;
2.本发明还设有至少一个第二换热单元,当第二换热单元与热风炉的数量相等时,与第一换热单元的设置方式相同,使每个热风炉仅与一个第二换热单元连接,此时,第一换热单元及第二换热单元能均仅采用对应的热风炉中的废烟气同时对煤气及助燃空气进行预热,在末期燃烧时,末期燃烧带来的大量的热量能有效将煤气与助燃空气同时预热到280℃~310℃,从而更进一步的提高热风炉的拱顶温度及热风温度。2. The present invention is also provided with at least one second heat exchange unit. When the number of the second heat exchange unit is equal to that of the hot blast stove, it is set in the same way as the first heat exchange unit, so that each hot blast stove is only connected to one second heat exchange unit. The heat exchange units are connected. At this time, the first heat exchange unit and the second heat exchange unit can only use the waste flue gas in the corresponding hot blast stove to preheat the coal gas and combustion air at the same time. During the final combustion, the final combustion zone The large amount of heat can effectively preheat the gas and combustion air to 280 ℃ ~ 310 ℃ at the same time, so as to further increase the vault temperature and hot air temperature of the hot blast stove.
综上所述,本发明能对煤气与助燃空气中至少一种采用单个热风炉的废烟气进行预热,在末期燃烧过程中,能有效利用末期燃烧所产生的具有高温的废烟气的热量,在不与其他热风炉的废烟气混合的状态下直接对煤气和/或助燃空气进行预热,使得煤气和/或助燃空气达到280℃~310℃,从而进一步提高热风炉的拱顶温度及热风温度。In summary, the present invention can preheat at least one of the waste flue gas of coal gas and combustion-supporting air using a single hot blast stove, and can effectively utilize the high-temperature waste flue gas generated by the final combustion during the final combustion process. Heat, directly preheating the coal gas and/or combustion-supporting air without mixing with the waste flue gas of other hot blast stoves, so that the gas and/or combustion-supporting air reach 280 ° C ~ 310 ° C, thereby further improving the vault of the hot blast stove temperature and hot air temperature.
附图说明Description of drawings
以下附图仅旨在于对本发明做示意性说明和解释,并不限定本发明的范围。其中:The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention. in:
图1是本发明提供的高炉的热风炉系统的结构示意图;Fig. 1 is the structural representation of the hot blast stove system of blast furnace provided by the present invention;
图2是本发明提供的高炉的热风炉系统的另一结构示意图;Fig. 2 is another schematic structural view of the hot blast stove system of the blast furnace provided by the present invention;
图3是本发明提供的高炉的热风炉系统的再一结构示意图;Fig. 3 is another schematic structural view of the hot blast stove system of the blast furnace provided by the present invention;
图4是本发明提供的高炉的热风炉系统的又一结构示意图。Fig. 4 is another structural schematic diagram of the hot blast stove system of the blast furnace provided by the present invention.
附图标号说明:Explanation of reference numbers:
1 热风炉1 hot stove
2 第一换热单元2 The first heat exchange unit
21 第一换热器21 First heat exchanger
22 第一支管22 First branch
221 第一流入阀221 First inflow valve
222 第一流出阀222 First outflow valve
223 第一调节阀223 First regulating valve
224 第一燃烧阀224 First combustion valve
225 第一关断阀225 First shut-off valve
23 第一烟气管23 First flue gas pipe
231 第一烟气流入阀231 First flue gas inflow valve
232 第一烟气流出阀232 First flue gas outflow valve
233 第一烟气关断阀233 The first flue gas shut-off valve
24 第一旁通管24 First bypass pipe
241 第一旁通阀241 First bypass valve
25 第一烟气旁通管25 The first flue gas bypass pipe
251 第一烟气旁通阀251 First flue gas bypass valve
3 第二换热单元3 Second heat exchange unit
31 第二换热器31 Second heat exchanger
32 第二支管32 Second branch pipe
321 第二流入阀321 Second Inlet Valve
322 第二流出阀322 Second outflow valve
323 第二调节阀323 Second regulating valve
324 第二燃烧阀324 Second combustion valve
325 第二关断阀325 Second shut-off valve
33 第二烟气管33 Second flue gas pipe
331 第二烟气流入阀331 Second flue gas inlet valve
332 第二烟气流出阀332 Second flue gas outlet valve
333 第二烟气关断阀333 Second flue gas shut-off valve
34 第二旁通管34 Second bypass pipe
341 第二旁通阀341 Second bypass valve
35 第二烟气旁通管35 Second flue gas bypass pipe
351 第二烟气旁通阀351 Second flue gas bypass valve
4 助燃装置4 Combustion device
41 第一助燃风机41 The first combustion fan
42 第一空气管42 First air pipe
421 第一阀门421 First Valve
43 第二助燃风机43 Second combustion fan
44 第二空气管44 Second air tube
441 第二阀门441 Second valve
5 烟囱5 chimneys
6 空气主管6 air mains
7 煤气主管7 Gas main
8 烟气主管8 Flue gas main
具体实施方式detailed description
为了对本发明的技术方案、目的和效果有更清楚的理解,现结合附图说明本发明的具体实施方式。In order to have a clearer understanding of the technical solutions, objectives and effects of the present invention, the specific implementation manners of the present invention will now be described with reference to the accompanying drawings.
如图1~图2所示,本发明提供了一种高炉的热风炉系统,其中,高炉的热风炉系统包括多个热风炉1、多个第一换热单元2、至少一个第二换热单元3、助燃装置4、烟囱5、空气主管6、煤气主管7及烟气主管8,多个热风炉1与多个第一换热单元2一一对应设置,各热风炉1分别通过对应的第一换热单元2与烟气主管8连通,且各热风炉1均通过第二换热单元3与烟气主管8连通,烟气主管8与烟囱5连通,各热风炉1分别通过对应的第一换热单元2与空气主管6及煤气主管7中的一个连通,且各热风炉1均通过第二换热单元3与空气主管6及煤气主管7中的另一个连通,由此可以看出,对于第一换热单元2来说,进入每个第一换热单元2的烟气均是对应的热风炉1所产生的废烟气,该废烟气没有与其他热风炉1所产生的废烟气相混合,在末期燃烧过程中,烟气的温度要高于现有技术中混合废烟气的温度,能将煤气与助燃空气中的一种预热到280℃~310℃,远高于现有技术的170℃~210℃,在此基础上,无论第二换热单元3与各热风炉1的设置方式是与现有技术相同还是与第一换热单元2的设置方式相同,由于煤气与助燃空气中的一种的温度大幅提高,与现有技术相比热风炉1内的拱顶温度以及热风温度均会有明显的提高,即使得本发明在不增加能源动力消耗,能有效利用热风炉烧炉周期内不同阶段的烟气余热,提高煤气和/或助燃空气的最高预热温度,从而提高拱顶温度,获得高温风;空气主管6与助燃装置4连通,助燃装置4能向空气主管6中通入助燃空气,煤气主管7与现有的煤气供应系统连通,煤气主管7中通有煤气。As shown in Figures 1 to 2, the present invention provides a hot blast stove system for a blast furnace, wherein the hot blast stove system for a blast furnace includes a plurality of hot blast stoves 1, a plurality of first heat exchange units 2, and at least one second heat exchange unit Unit 3, combustion-supporting device 4, chimney 5, air main pipe 6, gas main pipe 7 and flue gas main pipe 8, multiple hot blast stoves 1 and multiple first heat exchange units 2 are arranged in one-to-one correspondence, and each hot blast stove 1 passes through the corresponding The first heat exchange unit 2 communicates with the flue gas main pipe 8, and each hot blast stove 1 communicates with the flue gas main pipe 8 through the second heat exchange unit 3, and the flue gas main pipe 8 communicates with the chimney 5, and each hot blast stove 1 passes through the corresponding The first heat exchange unit 2 communicates with one of the air main pipe 6 and the gas main pipe 7, and each hot blast stove 1 communicates with the other one of the air main pipe 6 and the gas main pipe 7 through the second heat exchange unit 3, thus it can be seen It is shown that for the first heat exchange unit 2, the flue gas entering each first heat exchange unit 2 is the waste flue gas produced by the corresponding hot blast stove 1, and the waste flue gas is not combined with other hot blast stove 1. In the final combustion process, the temperature of the flue gas is higher than the temperature of the mixed waste flue gas in the prior art, and one of the gas and the combustion air can be preheated to 280 ° C ~ 310 ° C, Much higher than the 170°C to 210°C of the prior art, on this basis, no matter whether the arrangement of the second heat exchange unit 3 and each hot blast stove 1 is the same as that of the prior art or the arrangement of the first heat exchange unit 2 Equally, because the temperature of a kind of in coal gas and combustion-supporting air increases greatly, compared with the prior art, the vault temperature in the hot blast stove 1 and the hot blast temperature all have obvious improvement, even if the present invention does not increase the power consumption of energy , can effectively use the waste heat of flue gas at different stages in the hot blast furnace firing cycle, increase the maximum preheating temperature of gas and/or combustion-supporting air, thereby increasing the temperature of the vault and obtaining high-temperature air; the air main pipe 6 communicates with the combustion-supporting device 4 to support combustion The device 4 can feed combustion-supporting air into the air main pipe 6, the gas main pipe 7 communicates with the existing gas supply system, and the coal gas main pipe 7 has coal gas.
其中,热风炉1可以是顶燃式、外燃式、内燃式或者球式热风炉等不同形式,且热风炉1可以为2座、3座、4座或者其他数量,本发明并不以此为限。Wherein, the hot blast stove 1 can be in different forms such as top combustion type, external combustion type, internal combustion type or spherical hot blast stove, and the hot blast stove 1 can be 2, 3, 4 or other numbers, and the present invention does not rely on this limit.
进一步地,如图3及图4所示,本发明提供了一种高炉的热风炉系统,其中,第一换热单元2的设置方式如上所述,在此不再赘述,在此基础上,第二换热单元3设有多个,多个第二换热单元3与多个热风炉1一一对应设置,各热风炉1分别通过对应的第二换热单元3与烟囱5连通,且各热风炉1分别通过对应的第二换热单元3与空气主管6及煤气主管7中的另一个连通。即第二换热单元3与第一换热单元2的设置方式相同,进入每个第二换热单元3的烟气也是对应的热风炉1所产生的废烟气,该废烟气没有与其他热风炉1所产生的废烟气混合,在末期燃烧过程中,烟气的温度要高于现有技术中混合废烟气的温度,能将煤气与助燃空气中的另一种也预热到280℃~310℃,也就是说,每个热风炉1所产生的废烟气分为两部分,一部分流入第一换热单元2另一部分流入第二换热单元3,同时对助燃空气及煤气进行预热,将煤气与助燃空气均预热到280℃~310℃,从而能更进一步地提高热风炉1内的拱顶温度及热风温度,如此设置可得到1300℃稳定热风。Further, as shown in Fig. 3 and Fig. 4, the present invention provides a hot blast stove system of a blast furnace, wherein, the setting method of the first heat exchange unit 2 is as described above, and will not be repeated here. On this basis, The second heat exchanging unit 3 is provided with a plurality of, and a plurality of second heat exchanging units 3 are provided with a plurality of hot blast stoves 1 one by one, and each hot blast stove 1 communicates with the chimney 5 through the corresponding second heat exchanging unit 3 respectively, and Each hot blast stove 1 communicates with the other one of the air main pipe 6 and the gas main pipe 7 through the corresponding second heat exchange unit 3 . That is, the second heat exchange unit 3 is set in the same way as the first heat exchange unit 2, and the flue gas entering each second heat exchange unit 3 is also the waste flue gas produced by the corresponding hot blast stove 1, and the waste flue gas is not mixed with The waste flue gas produced by other hot blast stoves 1 is mixed. During the final combustion process, the temperature of the flue gas is higher than that of the mixed waste flue gas in the prior art, and the other one of the gas and the combustion air can also be preheated. To 280 ℃ ~ 310 ℃, that is to say, the waste flue gas produced by each hot blast stove 1 is divided into two parts, one part flows into the first heat exchange unit 2 and the other part flows into the second heat exchange unit 3, while the combustion air and The coal gas is preheated, and both the gas and the combustion air are preheated to 280°C to 310°C, so as to further increase the vault temperature and hot air temperature in the hot blast stove 1, so that a stable hot air of 1300°C can be obtained.
进一步地,如图4所示,本发明提供了一种高炉的热风炉系统,其中,第一换热单元的设置方式2如上所述,在此不再赘述,在此基础上,第二换热单元3设有一个,各热风炉1均通过第二换热单元3与烟囱5连通,且各热风炉1均通过第二换热单元3与空气主管6及煤气主管7中的另一个连通。将第二换热单元3如此设置时,即是使各个热风炉1所产生的废烟气均有一部分流向同一个第二换热单元3,也可以理解为,流入第二换热单元3的烟气为各个热风炉1所产生的废烟气的混合物,此种设置方式,与现有技术相比,相当于通过第一换热单元2进行预热的气体(助燃空气与煤气中的一种)温度大幅提高至280℃~310℃,而通过第二换热单元3进行预热的气体(助燃空气与煤气中的另一种)基本保持170℃~210℃,如此设置可以得到1270℃的热风,与现有技术相比也有一定的提高,将第二换热单元3设置为一个可以有效减少本申请的组成部件、从而减少占用的面积及制造成本。Further, as shown in Fig. 4, the present invention provides a hot blast stove system for a blast furnace, wherein, the setting method 2 of the first heat exchange unit is as described above, and will not be repeated here. On this basis, the second heat exchange unit One heat unit 3 is provided, and each hot blast stove 1 is communicated with the chimney 5 through the second heat exchange unit 3, and each hot blast stove 1 is communicated with the other one of the air main pipe 6 and the gas main pipe 7 through the second heat exchange unit 3 . When the second heat exchange unit 3 is arranged in this way, that is to make a part of the waste flue gas produced by each hot blast stove 1 flow to the same second heat exchange unit 3, it can also be understood that the waste gas flowing into the second heat exchange unit 3 The flue gas is a mixture of waste flue gas produced by each hot blast stove 1. Compared with the prior art, this arrangement is equivalent to the gas preheated by the first heat exchange unit 2 (combustion-supporting air and coal gas). 1) the temperature is greatly increased to 280°C-310°C, while the gas preheated by the second heat exchange unit 3 (combustion-supporting air and coal gas) is basically maintained at 170°C-210°C, so that 1270°C can be obtained Compared with the prior art, the hot air is also improved to a certain extent. Setting the second heat exchange unit 3 as one can effectively reduce the components of the application, thereby reducing the occupied area and manufacturing cost.
综上所述,第二换热单元3的设置方式可以只设置一个,也可以根据热风炉1的数量,设为与热风炉1一一对应设置,两种方式均能达到提高热风温度的效果,本发明并不以此为限。To sum up, the setting method of the second heat exchange unit 3 can be only one, or it can be set in one-to-one correspondence with the hot blast stove 1 according to the number of hot blast stoves 1. Both methods can achieve the effect of increasing the temperature of the hot blast , the present invention is not limited thereto.
更进一步地,本发明提供了一种高炉的热风炉系统,其中,第一换热单元2为空气换热单元,第二换热单元3为煤气换热单元,各热风炉1分别通过对应的第一换热单元2与空气主管6连通,且各热风炉1均通过第二换热单元3与煤气主管7连通,如此设置能保证进入各个热风炉1内的助燃空气均能受到较高温度的预热,能达到280℃~310℃;若第二换热单元3设置为一个,则进入各个热风炉1内的煤气预热后的温度基本为170℃~210℃,若第二换热单元3与各热风炉1一一对应设置,则进入各个热风炉1内的煤气也能受到较高温度的预热,能达到280℃~310℃,可以理解为,在末期燃烧过程中,助燃空气具有较高的预热温度,而煤气的预热温度根据第二换热单元3的设置方式有所变化。Furthermore, the present invention provides a hot blast stove system for a blast furnace, wherein the first heat exchange unit 2 is an air heat exchange unit, the second heat exchange unit 3 is a gas heat exchange unit, and each hot blast stove 1 passes through a corresponding The first heat exchange unit 2 communicates with the air main pipe 6, and each hot blast stove 1 communicates with the gas main pipe 7 through the second heat exchange unit 3. This setting can ensure that the combustion-supporting air entering each hot blast stove 1 can be subjected to a higher temperature. The preheating can reach 280°C-310°C; if the second heat exchange unit 3 is set to one, the temperature of the gas entering each hot blast stove 1 after preheating is basically 170°C-210°C, if the second heat exchange unit The unit 3 is set in one-to-one correspondence with each hot blast stove 1, and the gas entering each hot blast stove 1 can also be preheated at a higher temperature, which can reach 280°C to 310°C. It can be understood that in the final combustion process, the combustion-supporting The air has a higher preheating temperature, while the preheating temperature of the gas varies according to the arrangement of the second heat exchange unit 3 .
更进一步地,本发明提供了一种高炉的热风炉系统,其中,第一换热单元2为煤气换热单元,第二换热单元3为空气换热单元,各热风炉1分别通过对应的第一换热单元2与煤气主管7连通,且各热风炉1均通过第二换热单元3与空气主管6连通。此种设置方式即是将煤气与助燃空气互换,使煤气通过第一换热单元2进行预热,而助燃空气通过第二换热单元3进行预热,在末期燃烧过程中,煤气能具有较高的预热温度,而助燃空气的预热温度根据第二换热单元3的设置方式有所变化。Furthermore, the present invention provides a hot blast stove system for a blast furnace, wherein the first heat exchange unit 2 is a gas heat exchange unit, the second heat exchange unit 3 is an air heat exchange unit, and each hot blast stove 1 passes through a corresponding The first heat exchange unit 2 communicates with the gas main pipe 7 , and each hot blast stove 1 communicates with the air main pipe 6 through the second heat exchange unit 3 . This setting method is to exchange the gas with the combustion-supporting air, so that the gas is preheated through the first heat exchange unit 2, and the combustion-supporting air is preheated through the second heat exchange unit 3. During the final combustion process, the gas can have Higher preheating temperature, while the preheating temperature of the combustion air varies according to the arrangement of the second heat exchange unit 3 .
进一步地,如图1~图4所示,本发明提供了一种高炉的热风炉系统,其中,第一换热单元2包括第一换热器21、第一支管22及第一烟气管23,第一支管22与第一烟气管23均贯穿第一换热器21,且第一支管22与第一烟气管23平行设置,第一支管22内的气体(煤气或助燃空气)与第一烟气管23内的烟气在第一换热器21的内部进行换热,烟气的热量传递给第一支管22内的气体;Further, as shown in Figures 1 to 4, the present invention provides a hot blast stove system for a blast furnace, wherein the first heat exchange unit 2 includes a first heat exchanger 21, a first branch pipe 22 and a first flue gas pipe 23. Both the first branch pipe 22 and the first flue gas pipe 23 run through the first heat exchanger 21, and the first branch pipe 22 and the first flue gas pipe 23 are arranged in parallel. The gas (coal gas or combustion air) in the first branch pipe 22 Exchange heat with the flue gas in the first flue gas pipe 23 inside the first heat exchanger 21, and transfer the heat of the flue gas to the gas in the first branch pipe 22;
第一支管22的一端与对应的热风炉1的顶部连通,第一支管22的另一端与煤气主管7或空气主管6连通,位于热风炉1与第一换热器21之间的第一支管22上设有第一流出阀222,位于煤气主管7与第一换热器21之间或空气主管6与第一换热器21之间的第一支管22上设有第一流入阀221,煤气或助燃空气进入第一支管22后流过第一流入阀221进入至第一换热器21中,在第一换热器21内与烟气进行换热后从第一换热器21流出,并流过第一流出阀222沿第一支管22流入热风炉1中,第一流入阀221与第一流出阀222的设置便于人工操作对气体的供应进行开关,同时,在第一流入阀221与第一流出阀222都关闭的状态下还能对第一换热器21进行检修;One end of the first branch pipe 22 communicates with the top of the corresponding hot blast stove 1, and the other end of the first branch pipe 22 communicates with the gas main pipe 7 or the air main pipe 6, and the first branch pipe between the hot blast stove 1 and the first heat exchanger 21 22 is provided with a first outflow valve 222, and the first branch pipe 22 between the gas main pipe 7 and the first heat exchanger 21 or between the air main pipe 6 and the first heat exchanger 21 is provided with a first inflow valve 221. Or the combustion-supporting air enters the first branch pipe 22 and then flows through the first inflow valve 221 into the first heat exchanger 21, exchanges heat with the flue gas in the first heat exchanger 21, and then flows out of the first heat exchanger 21, And flow through the first outflow valve 222 and flow into the hot blast stove 1 along the first branch pipe 22. The setting of the first inflow valve 221 and the first outflow valve 222 is convenient for manual operation to switch the supply of gas. At the same time, at the first inflow valve 221 The first heat exchanger 21 can also be overhauled in a state where both the first outflow valve 222 and the first outlet valve 222 are closed;
第一烟气管23的一端与对应的热风炉1的底部连通,第一烟气管23的另一端与烟气主管8连通,位于热风炉1与第一换热器21之间的第一烟气管23上设有第一烟气流入阀231,位于烟气主管8与第一换热器21之间的第一烟气管23上设有第一烟气流出阀232,热风炉1内的烟气流入第一烟气管23后穿过第一烟气流入阀231进入至第一换热器21中,在第一换热器21内与第一支管22内的气体进行换热后从第一换热器21流出,并穿过第一烟气流出阀232沿第一烟气管23流入烟气主管8中,各个第一换热单元2的第一烟气管23流出的烟气均流入烟气主管8中,并从烟气主管8中进入烟囱5中进行排放。One end of the first flue gas pipe 23 communicates with the bottom of the corresponding hot blast stove 1, and the other end of the first flue gas pipe 23 communicates with the flue gas main pipe 8. The flue gas pipe 23 is provided with a first flue gas inflow valve 231, and the first flue gas pipe 23 between the flue gas main pipe 8 and the first heat exchanger 21 is provided with a first flue gas outflow valve 232. The hot blast stove 1 The flue gas inside flows into the first flue gas pipe 23 and enters the first heat exchanger 21 through the first flue gas inflow valve 231, and exchanges heat with the gas in the first branch pipe 22 in the first heat exchanger 21 After that, it flows out from the first heat exchanger 21, and flows into the flue gas main pipe 8 along the first flue gas pipe 23 through the first flue gas outlet valve 232, and the first flue gas pipe 23 of each first heat exchange unit 2 flows out The flue gas all flows into the flue gas main pipe 8, and enters the chimney 5 from the flue gas main pipe 8 for discharge.
更进一步地,如图1~图4所示,本发明提供了一种高炉的热风炉系统,其中,第一换热单元2还包括第一旁通管24及第一烟气旁通管25,第一旁通管24的一端于第一流出阀222与热风炉1之间与第一支管22连通,第一旁通管24的另一端于煤气主管7与第一流入阀221之间或空气主管6与第一流入阀221之间与第一支管22连通,第一旁通管24上设有第一旁通阀241;第一烟气旁通管25的一端于第一烟气流入阀231与热风炉1之间与第一烟气管23连通,第一烟气旁通管25的另一端于烟气主管8与第一烟气流出阀232之间与第一烟气管23连通,第一烟气旁通管25上设有第一烟气旁通阀251;第一旁通管24相当于与第一支管22并联,且第一烟气旁通管25相当于与第一烟气管23并联,在第一支管22出现堵塞或破损等情况不能正常工作时,通过操作第一旁通阀241能够使煤气或助燃空气通过第一旁通管24进入至热风炉1中,同样地,在第一烟气管23出现堵塞或破损等情况不能正常工作时,通过操作第一烟气旁通阀251能够使烟气通过第一烟气旁通管25排出至烟气主管8中,以将热风炉1内的废烟气及时排出,防止热风炉1内的压力过大,需要说明的是,在第一支管22与第一烟气管23正常工作的情况下,第一旁通阀241与第一烟气旁通阀251均处于关闭状态,以保证煤气或助燃空气经预热后才能进入热风炉1,且保证热风炉1内的废烟气能进入第一烟气管23中为煤气或助燃空气的预热提供热量;Furthermore, as shown in Figures 1 to 4, the present invention provides a hot blast stove system for a blast furnace, wherein the first heat exchange unit 2 further includes a first bypass pipe 24 and a first flue gas bypass pipe 25 One end of the first bypass pipe 24 communicates with the first branch pipe 22 between the first outflow valve 222 and the hot blast stove 1, and the other end of the first bypass pipe 24 is connected between the gas main pipe 7 and the first inflow valve 221 or between the air The main pipe 6 and the first inflow valve 221 communicate with the first branch pipe 22, and the first bypass pipe 24 is provided with a first bypass valve 241; one end of the first smoke bypass pipe 25 is connected to the first smoke inflow valve. 231 communicates with the hot blast stove 1 with the first flue gas pipe 23, and the other end of the first flue gas bypass pipe 25 communicates with the first flue gas pipe 23 between the flue gas main pipe 8 and the first flue gas outflow valve 232 , the first flue gas bypass pipe 25 is provided with a first flue gas bypass valve 251; the first bypass pipe 24 is equivalent to parallel with the first branch pipe 22, and the first flue gas bypass pipe 25 is equivalent to the first The flue gas pipes 23 are connected in parallel. When the first branch pipe 22 is blocked or damaged and cannot work normally, the gas or combustion-supporting air can enter the hot blast stove 1 through the first bypass pipe 24 by operating the first bypass valve 241. Similarly, when the first flue gas pipe 23 is blocked or damaged and cannot work normally, the flue gas can be discharged to the flue gas main pipe 8 through the first flue gas bypass pipe 25 by operating the first flue gas bypass valve 251 In order to discharge the waste flue gas in the hot blast stove 1 in time to prevent the pressure in the hot blast stove 1 from being too large, it should be noted that, when the first branch pipe 22 and the first flue gas pipe 23 work normally, the first Both the bypass valve 241 and the first flue gas bypass valve 251 are closed to ensure that the coal gas or combustion-supporting air can enter the hot blast stove 1 after being preheated, and to ensure that the waste flue gas in the hot blast stove 1 can enter the first flue gas Heat is provided for the preheating of coal gas or combustion-supporting air in the pipe 23;
位于第一支管22与第一旁通管24的连接处与热风炉1之间的第一支管22上设有第一调节阀223,通设置第一调节阀223能调节通入热风炉1内的煤气或助燃空气的流量,位于第一调节阀223与热风炉1之间的第一支管22上设有第一燃烧阀224(即开关阀),通过设置第一燃烧阀224能控制开始或停止向热风炉1内通入煤气或助燃空气;The first branch pipe 22 between the junction of the first branch pipe 22 and the first bypass pipe 24 and the hot blast stove 1 is provided with a first regulating valve 223, and the first regulating valve 223 can be adjusted to pass into the hot blast stove 1. The flow rate of coal gas or combustion-supporting air, the first branch pipe 22 between the first regulating valve 223 and the hot blast stove 1 is provided with the first combustion valve 224 (i.e. switch valve), by setting the first combustion valve 224 can control the start or Stop feeding gas or combustion-supporting air into the hot blast stove 1;
位于第一烟气管23与第一烟气旁通管25连接处与热风炉1之间的第一烟气管23上设有第一烟气关断阀233,通过设置第一烟气关断阀233能根据热风炉1内的压力等因素灵活控制开始或停止向第一烟气管23中通入烟气。A first flue gas shut-off valve 233 is provided on the first flue gas pipe 23 between the connection between the first flue gas pipe 23 and the first flue gas bypass pipe 25 and the hot blast stove 1. By setting the first flue gas shut-off valve The cut-off valve 233 can flexibly control the start or stop of introducing flue gas into the first flue gas pipe 23 according to factors such as the pressure in the hot blast stove 1 .
更进一步地,如图1~图4所示,本发明提供了一种高炉的热风炉系统,其中,第二换热单元3包括第二换热器31、第二支管32及第二烟气管33,第二支管32与第二烟气管33均贯穿第二换热器31,且第二支管32与第二烟气管33平行设置,第二支管32内的气体(煤气或助燃空气)与第二烟气管33内的烟气在第二换热器31的内部进行换热,烟气的热量传递给第二支管32内的气体;Furthermore, as shown in Figures 1 to 4, the present invention provides a hot blast stove system for a blast furnace, wherein the second heat exchange unit 3 includes a second heat exchanger 31, a second branch pipe 32 and a second flue gas Pipe 33, the second branch pipe 32 and the second flue gas pipe 33 all run through the second heat exchanger 31, and the second branch pipe 32 and the second flue gas pipe 33 are arranged in parallel, the gas (coal gas or combustion-supporting air) in the second branch pipe 32 ) exchanges heat with the flue gas in the second flue gas pipe 33 inside the second heat exchanger 31, and the heat of the flue gas is transferred to the gas in the second branch pipe 32;
第二支管32的一端与热风炉1的顶部连通,第二支管32的另一端与煤气主管7或空气主管6连通,位于热风炉1与第二换热器31之间的第二支管32上设有第二流出阀322,位于煤气主管7与第二换热器31之间或空气主管6与第二换热器31之间的第二支管32上设有第二流入阀321,煤气或助燃空气进入第二支管32后流过第二流入阀321进入至第二换热器31中,在第二换热器31内与烟气进行换热后从第二换热器31流出,并流过第二流出阀322沿第二支管32流入热风炉1中,第二流入阀321与第二流出阀322的设置便于人工操作对气体的供应进行开关,同时,在第二流入阀321与第二流出阀322都关闭的状态下还能对第二换热器31进行检修;One end of the second branch pipe 32 communicates with the top of the hot blast stove 1, and the other end of the second branch pipe 32 communicates with the gas main pipe 7 or the air main pipe 6, and is located on the second branch pipe 32 between the hot blast stove 1 and the second heat exchanger 31 A second outflow valve 322 is provided, and a second inflow valve 321 is provided on the second branch pipe 32 between the gas main pipe 7 and the second heat exchanger 31 or between the air main pipe 6 and the second heat exchanger 31, and the gas or combustion-supporting After entering the second branch pipe 32, the air flows through the second inflow valve 321 into the second heat exchanger 31, exchanges heat with the flue gas in the second heat exchanger 31, and then flows out of the second heat exchanger 31, and flows concurrently. Pass through the second outflow valve 322 and flow into the hot blast stove 1 along the second branch pipe 32. The setting of the second inflow valve 321 and the second outflow valve 322 is convenient for manual operation to switch the supply of gas. In the state where the two outflow valves 322 are all closed, the second heat exchanger 31 can also be overhauled;
第二烟气管33的一端与热风炉1的底部连通,第二烟气管33的另一端与烟气主管8连通,位于热风炉1与第二换热器31之间的第二烟气管33上设有第二烟气流入阀331,位于烟气主管8与第二换热器31之间的第二烟气管33上设有第二烟气流出阀332,热风炉1内的烟气流入第二烟气管33后穿过第二烟气流入阀331进入至第二换热器31中,在第二换热器31内与第二支管32内的气体进行换热后从第二换热器31流出,并穿过第二烟气流出阀332沿第二烟气管33流入烟气主管8中,当第二换热单元3设为多个时,各个第二换热单元3的第二烟气管33流出的烟气均流入烟气主管8中,并从烟气主管8中进入烟囱5中进行排放;当第二换热单元3设为一个时,则第二烟气管33通过多根分管同时与各个热风炉1连通,各个热风炉1的烟气均通过各自的分管进入至第二烟气管33中,并在第二烟气管33中混合后在第二换热器31中与第二支管32内的气体进行换热。One end of the second flue gas pipe 33 communicates with the bottom of the hot blast stove 1, and the other end of the second flue gas pipe 33 communicates with the flue gas main pipe 8. The second flue gas between the hot blast stove 1 and the second heat exchanger 31 The pipe 33 is provided with a second flue gas inflow valve 331, and the second flue gas pipe 33 between the flue gas main pipe 8 and the second heat exchanger 31 is provided with a second flue gas outflow valve 332. After the flue gas flows into the second flue gas pipe 33, it passes through the second flue gas inflow valve 331 and enters into the second heat exchanger 31, where it exchanges heat with the gas in the second branch pipe 32 in the second heat exchanger 31 and then from The second heat exchanger 31 flows out, and passes through the second flue gas outlet valve 332 and flows into the flue gas main pipe 8 along the second flue gas pipe 33. When the second heat exchange unit 3 is set in multiples, each second heat exchange unit The flue gas flowing out from the second flue gas pipe 33 of the unit 3 all flows into the flue gas main pipe 8, and enters the chimney 5 from the flue gas main pipe 8 for discharge; when the second heat exchange unit 3 is set as one, the second The flue gas pipe 33 is communicated with each hot blast stove 1 simultaneously through a plurality of branch pipes, and the flue gas of each hot blast stove 1 all enters in the second flue gas pipe 33 through respective branch pipes, and after being mixed in the second flue gas pipe 33 The second heat exchanger 31 exchanges heat with the gas in the second branch pipe 32 .
更进一步地,如图1~图4所示,本发明提供了一种高炉的热风炉系统,其中,第二换热单元3还包括第二旁通管34及第二烟气旁通管35,第二旁通管34的一端于第二流出阀322与热风炉1之间与第二支管32连通,第二旁通管34的另一端于煤气主管7与第二流入阀321之间或空气主管6与第二流入阀321之间与第二支管32连通,第二旁通管34上设有第二旁通阀341;第二烟气旁通管35的一端于第二烟气流入阀331与热风炉1之间与第二烟气管33连通,第二烟气旁通管35的另一端于烟气主管8与第二烟气流出阀332之间与第二烟气管33连通,第二烟气旁通管35上设有第二烟气旁通阀351;第二旁通管34相当于与第二支管32并联,且第二烟气旁通管35相当于与第二烟气管33并联,在第二支管32出现堵塞或破损等情况不能正常工作时,通过操作第二旁通阀341能够使煤气或助燃空气通过第二旁通管34进入至热风炉1中,同样地,在第二烟气管33出现堵塞或破损等情况不能正常工作时,通过操作第二烟气旁通阀351能够使烟气通过第二烟气旁通管35排出至烟气主管8中,以将热风炉1内的废烟气及时排出,防止热风炉1内的压力过大,需要说明的是,在第二支管32与第二烟气管33正常工作的情况下,第二旁通阀341与第二烟气旁通阀351均处于关闭状态,以保证煤气或助燃空气经预热后才能进入热风炉1,且保证热风炉1内的废烟气能进入第二烟气管33中为煤气或助燃空气的预热提供热量;Furthermore, as shown in Figures 1 to 4, the present invention provides a hot blast stove system for a blast furnace, wherein the second heat exchange unit 3 further includes a second bypass pipe 34 and a second flue gas bypass pipe 35 One end of the second bypass pipe 34 communicates with the second branch pipe 32 between the second outflow valve 322 and the hot blast stove 1, and the other end of the second bypass pipe 34 is connected between the gas main pipe 7 and the second inflow valve 321 or between the air The main pipe 6 and the second inflow valve 321 communicate with the second branch pipe 32, and the second bypass pipe 34 is provided with a second bypass valve 341; one end of the second flue gas bypass pipe 35 is connected to the second flue gas inflow valve. 331 communicates with the hot blast stove 1 with the second flue gas pipe 33, and the other end of the second flue gas bypass pipe 35 communicates with the second flue gas pipe 33 between the flue gas main pipe 8 and the second flue gas outflow valve 332 , the second flue gas bypass pipe 35 is provided with a second flue gas bypass valve 351; the second bypass pipe 34 is equivalent to parallel with the second branch pipe 32, and the second flue gas bypass pipe 35 is equivalent to the second The flue gas pipes 33 are connected in parallel. When the second branch pipe 32 is blocked or damaged and cannot work normally, the gas or combustion-supporting air can enter the hot blast stove 1 through the second bypass pipe 34 by operating the second bypass valve 341. Similarly, when the second flue gas pipe 33 is blocked or damaged and cannot work normally, the flue gas can be discharged to the flue gas main pipe 8 through the second flue gas bypass pipe 35 by operating the second flue gas bypass valve 351 In order to discharge the waste flue gas in the hot blast stove 1 in time to prevent the pressure in the hot blast stove 1 from being too high, it should be noted that, when the second branch pipe 32 and the second flue gas pipe 33 work normally, the second Both the bypass valve 341 and the second flue gas bypass valve 351 are closed to ensure that the coal gas or combustion-supporting air can enter the hot blast stove 1 after being preheated, and to ensure that the waste flue gas in the hot blast stove 1 can enter the second flue gas Heat is provided for the preheating of coal gas or combustion-supporting air in the pipe 33;
位于第二支管32与第二旁通管34的连接处与热风炉1之间的第二支管32上设有第二调节阀323,通设置第二调节阀323能调节通入热风炉1内的煤气或助燃空气的流量,位于第二调节阀323与热风炉1之间的第二支管32上设有第二燃烧阀324(即开关阀),通过设置第二燃烧阀324能控制开始或停止向热风炉1内通入煤气或助燃空气;The second branch pipe 32 between the junction of the second branch pipe 32 and the second bypass pipe 34 and the hot blast stove 1 is provided with a second regulating valve 323, and the second regulating valve 323 can be adjusted to pass into the hot blast stove 1 The flow of coal gas or combustion-supporting air, the second branch pipe 32 between the second regulating valve 323 and the hot blast stove 1 is provided with a second combustion valve 324 (i.e. switch valve), by setting the second combustion valve 324 can control the start or Stop feeding gas or combustion-supporting air into the hot blast stove 1;
位于第二烟气管33与第二烟气旁通管35连接处与热风炉1之间的第二烟气管33上设有第二烟气关断阀333,通过设置第二烟气关断阀333能根据热风炉1内的压力等因素灵活控制开始或停止向第二烟气管33中通入烟气,其中需要说明的是,无论第二换热单元3设置为一个还是设置为多个,第二烟气关断阀333均为一一对应设置,若第二换热单元3为多个,则每个第二换热单元3的第二烟气管33上均设有第二烟气关断阀333,若第二换热单元3为一个,则连通每个热风炉1与第二换热单元3的第二烟气管33的分管上均设有第二烟气关断阀333,以便于对每个热风炉1的废烟气排放情况进行单独控制。A second flue gas shut-off valve 333 is arranged on the second flue gas pipe 33 between the junction of the second flue gas pipe 33 and the second flue gas bypass pipe 35 and the hot blast stove 1, and the second flue gas shut-off valve 333 is arranged. The cut-off valve 333 can flexibly control the start or stop of introducing flue gas into the second flue gas pipe 33 according to factors such as the pressure in the hot blast stove 1. It should be noted that no matter whether the second heat exchange unit 3 is set to one or set to Multiple, the second flue gas shut-off valves 333 are set in one-to-one correspondence. If there are multiple second heat exchange units 3, the second flue gas pipe 33 of each second heat exchange unit 3 is provided with a first Two flue gas cut-off valves 333, if the second heat exchange unit 3 is one, then the second flue gas shut-off valves are arranged on the sub-pipes of the second flue gas pipes 33 of each hot blast stove 1 and the second heat exchange unit 3 Cut off the valve 333, so that the exhaust gas discharge situation of each hot blast stove 1 is controlled separately.
其中,煤气换热单元的连通煤气主管7与热风炉1的管道上还设有关断阀,用于在紧急情况下快速切断煤气的供应,例如,若第一换热单元2为煤气换热单元,则第一支管22上设有第一关断阀225,第一关断阀225位于第一调节阀223与第一燃烧阀224之间,若第二换热单元3为煤气换热单元,则第二支管32上设有第二关断阀325,第二关断阀325位于第二调节阀323与第二燃烧阀324之间。Wherein, the pipeline connecting the gas main pipe 7 of the gas heat exchange unit and the hot blast stove 1 is also provided with a shut-off valve, which is used to quickly cut off the supply of gas in an emergency. For example, if the first heat exchange unit 2 is a gas heat exchange unit , the first branch pipe 22 is provided with a first shut-off valve 225, the first shut-off valve 225 is located between the first regulating valve 223 and the first combustion valve 224, if the second heat exchange unit 3 is a gas heat exchange unit, Then, the second branch pipe 32 is provided with a second shut-off valve 325 , and the second shut-off valve 325 is located between the second regulating valve 323 and the second combustion valve 324 .
其中,第一换热器21与第二换热器31可以为板式结构、管式结构、热管式(具有传热媒介)结构或是任意两种结构形式的组合,本发明并不以此为限。Wherein, the first heat exchanger 21 and the second heat exchanger 31 can be a plate structure, a tube structure, a heat pipe (with heat transfer medium) structure or a combination of any two structures, and the present invention does not take this as a limit.
进一步地,如图1~图4所示,本发明提供了一种高炉的热风炉系统,其中,助燃装置4包括第一助燃风机41与第二助燃风机43,第一助燃风机41通过第一空气管42与空气主管6连通,第二助燃风机43通过第二空气管44与空气主管6连通,第一空气管42与第二空气管44相当于是并联设置,第一助燃风机41与第二助燃风机43均能单独向空气主管6中吹入助燃空气,第一空气管42上设有第一阀门421,第二空气管44上设有第二阀门441,通过第一阀门421与第二阀门441能对第一助燃风机41与第二助燃风机43分别控制,通过设置两个助燃风机能在其中一个出现故障或进行例行检修时启用另外一个,从而保证热风炉1的正常工作。Further, as shown in Figures 1 to 4, the present invention provides a blast furnace hot blast stove system, wherein the combustion-supporting device 4 includes a first combustion-supporting fan 41 and a second combustion-supporting fan 43, and the first combustion-supporting fan 41 passes through the first The air pipe 42 communicates with the air main pipe 6, and the second combustion-supporting fan 43 communicates with the air main pipe 6 through the second air pipe 44. The first air pipe 42 and the second air pipe 44 are equivalent to parallel settings. The combustion-supporting fans 43 can blow the combustion-supporting air into the air main pipe 6 alone, the first air pipe 42 is provided with a first valve 421, and the second air pipe 44 is provided with a second valve 441, through which the first valve 421 and the second valve 441 are connected. The valve 441 can control the first combustion-supporting blower 41 and the second combustion-supporting blower 43 respectively. By arranging two combustion-supporting blowers, the other one can be enabled when one of them breaks down or routine maintenance is carried out, thereby ensuring the normal operation of the hot blast stove 1 .
与现有技术相比,本发明的优点如下:Compared with prior art, advantage of the present invention is as follows:
1.本发明的通过设置多个第一换热单元与多个热风炉一一对应设置,能有效保证煤气与助燃空气中的一种能单独利用对应的热风炉的废烟气所带来的热量,而不需要与其他热风炉的废烟气混合,在末期燃烧时,末期燃烧带来的大量的热量能有效将煤气或助燃空气预热到280℃~310℃,能有效提高热风炉的拱顶温度及热风温度;1. By setting a plurality of first heat exchange units and a plurality of hot blast stoves in one-to-one correspondence, the present invention can effectively ensure that one of the gas and combustion-supporting air can be used alone to bring about the exhaust gas of the corresponding hot blast stove. It does not need to be mixed with the waste flue gas of other hot blast stoves. During the final combustion, the large amount of heat brought by the final combustion can effectively preheat the gas or combustion air to 280 ℃ ~ 310 ℃, which can effectively improve the efficiency of the hot blast stove. Vault temperature and hot air temperature;
2.本发明还设有至少一个第二换热单元,当第二换热单元与热风炉的数量相等时,与第一换热单元的设置方式相同,使每个热风炉仅与一个第二换热单元连接,此时,第一换热单元及第二换热单元能均仅采用对应的热风炉中的废烟气同时对煤气及助燃空气进行预热,在末期燃烧时,末期燃烧带来的大量的热量能有效将煤气与助燃空气同时预热到280℃~310℃,从而更进一步的提高热风炉的拱顶温度及热风温度。2. The present invention is also provided with at least one second heat exchange unit. When the number of the second heat exchange unit is equal to that of the hot blast stove, it is set in the same way as the first heat exchange unit, so that each hot blast stove is only connected to one second heat exchange unit. The heat exchange units are connected. At this time, the first heat exchange unit and the second heat exchange unit can only use the waste flue gas in the corresponding hot blast stove to preheat the coal gas and combustion air at the same time. During the final combustion, the final combustion zone The large amount of heat can effectively preheat the gas and combustion air to 280 ℃ ~ 310 ℃ at the same time, so as to further increase the vault temperature and hot air temperature of the hot blast stove.
综上所述,本发明能对煤气与助燃空气中至少一种采用单个热风炉的废烟气进行预热,在末期燃烧过程中,能有效利用末期燃烧所产生的具有高温的废烟气的热量,在不与其他热风炉的废烟气混合的状态下直接对煤气和/或助燃空气进行预热,使得煤气和/或助燃空气达到280℃~310℃,从而进一步提高热风炉的拱顶温度及热风温度。In summary, the present invention can preheat at least one of the waste flue gas of coal gas and combustion-supporting air using a single hot blast stove, and can effectively utilize the high-temperature waste flue gas generated by the final combustion during the final combustion process. Heat, directly preheating the coal gas and/or combustion-supporting air without mixing with the waste flue gas of other hot blast stoves, so that the gas and/or combustion-supporting air reach 280 ° C ~ 310 ° C, thereby further improving the vault of the hot blast stove temperature and hot air temperature.
以上所述仅为本发明示意性的具体实施方式,并非用以限定本发明的范围。任何本领域的普通技术人员,在不脱离本发明的构思和原则的前提下所作出的等同变化与修改,均应属于本发明保护的范围。The above descriptions are only illustrative specific implementations of the present invention, and are not intended to limit the scope of the present invention. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principle of the present invention shall fall within the protection scope of the present invention.
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CN114645106A (en) * | 2022-03-28 | 2022-06-21 | 中天钢铁集团(南通)有限公司 | Heat preservation and air supply system and method for hot blast stove burning |
CN116411145A (en) * | 2023-01-03 | 2023-07-11 | 东方电气集团东方锅炉股份有限公司 | System for reducing gas consumption and ultralow smoke emission of blast furnace hot blast stove |
CN116334334A (en) * | 2023-03-28 | 2023-06-27 | 北京首钢股份有限公司 | Internal combustion type hot-blast stove pipeline system |
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Application publication date: 20171003 |