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CN107222983B - A kind of pcb board and production method of embedded AlN ceramic insulating radiation module - Google Patents

A kind of pcb board and production method of embedded AlN ceramic insulating radiation module Download PDF

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Publication number
CN107222983B
CN107222983B CN201710434377.1A CN201710434377A CN107222983B CN 107222983 B CN107222983 B CN 107222983B CN 201710434377 A CN201710434377 A CN 201710434377A CN 107222983 B CN107222983 B CN 107222983B
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Prior art keywords
aln ceramic
embedded
core plate
pcb board
production method
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CN107222983A (en
Inventor
付凤奇
陆玉婷
徐鹏程
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Shenzhen Kinwong Electronic Co Ltd
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Shenzhen Kinwong Electronic Co Ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • H05K3/4688Composite multilayer circuits, i.e. comprising insulating layers having different properties
    • H05K3/4694Partitioned multilayer circuits having adjacent regions with different properties, e.g. by adding or inserting locally circuit layers having a higher circuit density
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0201Thermal arrangements, e.g. for cooling, heating or preventing overheating
    • H05K1/0203Cooling of mounted components
    • H05K1/0204Cooling of mounted components using means for thermal conduction connection in the thickness direction of the substrate
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10227Other objects, e.g. metallic pieces
    • H05K2201/10416Metallic blocks or heatsinks completely inserted in a PCB

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
  • Insulated Metal Substrates For Printed Circuits (AREA)

Abstract

The present invention discloses the pcb board and production method of a kind of embedded AlN ceramic insulating radiation module, and method is comprising steps of A, carry out windowing processing to FR4 core plate and PP piece;B, FR4 core plate, PP piece, FR4 core plate are carried out in order pre- folded;C, AlN ceramic block is put into the windowing position of FR4 core plate and PP piece;D, it is pressed according to steel plate, aluminium flake, resistance glue release film, pcb board, resistance glue release film, aluminium flake, steel plate sequence.The present invention solve it is existing bury in copper technology, the technical issues of surface can not make figure;The cost of manufacture of the pcb board with heat sinking function is reduced simultaneously.

Description

A kind of pcb board and production method of embedded AlN ceramic insulating radiation module
Technical field
The present invention relates to PCB manufacturing field more particularly to a kind of pcb boards and system of embedded AlN ceramic insulating radiation module Make method.
Background technique
AlN is the new material that developed recently gets up, and with high temperature resistant, anticorrosive, thermal conductivity is good, thermal expansion coefficient is low The advantages that, while also there is very high thermal shock resistance and electrical insulating property, it is the encapsulation of integrated circuit substrate material and electronic component Material, while being also one of the candidate material of high-temperature structural components.
In the market, the PCB type with heat dissipation design mainly has copper base, aluminum substrate, ceramic base to printed circuit board at present Plate and what is locally radiated bury copper billet circuit board.The metal consumption of metal substrate is at high cost greatly.Ceramic substrate is expensive, and machine adds Work drilling and big at shape difficulty, using laser drill and cannot need to be cut using circuit-board industry common numerical control device processing It cuts.Burying copper billet may be implemented for the good radiating module of size design to be directly embedded in plate, can be well solved big on multi-layer PCB board The problem of power semiconductor locally radiates, but copper billet it is conductive can, figure can not be made on copper billet, if it is desired to insulation module It with production figure, then needs to bury in the circuit board in completely, while circuit board appearance need to use and arrive FR4 material, can expire by this design Foot insulation and production graphics request, but heat dissipation effect is had a greatly reduced quality, and it is more to occupy circuit board space.
Therefore, the existing technology needs to be improved and developed.
Summary of the invention
In view of above-mentioned deficiencies of the prior art, the purpose of the present invention is to provide a kind of embedded AlN ceramic insulating radiation moulds The pcb board and production method of block, it is intended to solve that existing heat dissipation pcb board is at high cost, is inconvenient to the problems such as making figure.
Technical scheme is as follows:
A kind of PCB plate production method of embedded AlN ceramic insulating radiation module, wherein comprising steps of
A, windowing processing is carried out to FR4 core plate and PP piece;
B, FR4 core plate, PP piece, FR4 core plate are carried out in order pre- folded;
C, AlN ceramic block is put into the windowing position of FR4 core plate and PP piece;
D, it is pressed according to steel plate, aluminium flake, resistance glue release film, pcb board, resistance glue release film, aluminium flake, steel plate sequence.
The PCB plate production method of the embedded AlN ceramic insulating radiation module, wherein the windowing of FR4 core plate and PP piece Spot size is more unilateral than AlN ceramic block 25 ~ 300 μm big.
The PCB plate production method of the embedded AlN ceramic insulating radiation module, wherein also wrapped after the step D It includes:
E, the pcb board after pressing is subjected to drilling and copper-coating.
The PCB plate production method of the embedded AlN ceramic insulating radiation module, wherein also wrapped after the step E It includes:
F, pcb board is produced into L1 and L4 layer pattern through pad pasting, exposure, development, etching process.
The PCB plate production method of the embedded AlN ceramic insulating radiation module, wherein also wrapped after the step F It includes:
G, pcb board is dipped into except in titanium liquid medicine.
The PCB plate production method of the embedded AlN ceramic insulating radiation module, wherein in the step G, pass through leaching Bubble processing, removes the titanium layer of 100 ~ 200 nm thickness of AlN ceramic block bottom.
The PCB plate production method of the embedded AlN ceramic insulating radiation module, wherein also wrapped after the step G It includes:
H, pcb board is successively subjected to anti-welding, text, surface treatment, forming processes, forms final pcb board finished product.
The PCB plate production method of the embedded AlN ceramic insulating radiation module, wherein the AlN ceramic block and FR4 Core plate uniform thickness.
The PCB plate production method of the embedded AlN ceramic insulating radiation module, wherein also wrapped before the step A It includes:
The location hole of windowing is drilled out in FR4 core plate and PP on piece using X-RAY machine.
A kind of pcb board, wherein be made of described in any item PCB plate production methods as above.
The utility model has the advantages that the present invention solve it is existing bury in copper technology, the technical issues of surface can not make figure;It drops simultaneously The low cost of manufacture of the pcb board with heat sinking function.
Detailed description of the invention
Fig. 1 is a kind of process of the PCB plate production method preferred embodiment of embedded AlN ceramic insulating radiation module of the present invention Figure.
Fig. 2 is the windowing portion structure schematic diagram in the present invention.
Fig. 3 is the structural schematic diagram of the AlN ceramic block in the present invention.
Fig. 4 is the pre- stack structure schematic diagram in the present invention.
Fig. 5 is the pressing structure schematic diagram in the present invention.
Specific embodiment
The present invention provides the pcb board and production method of a kind of embedded AlN ceramic insulating radiation module, to make mesh of the invention , technical solution and effect it is clearer, clear, the present invention is described in more detail below.It should be appreciated that described herein Specific embodiment be only used to explain the present invention, be not intended to limit the present invention.
Referring to Fig. 1, Fig. 1 is that a kind of PCB plate production method of embedded AlN ceramic insulating radiation module of the present invention is preferably real Apply the flow chart of example, as shown, itself comprising steps of
S1, windowing processing is carried out to FR4 core plate and PP piece;
S2, FR4 core plate, PP piece, FR4 core plate are subjected to pre- fold in order;
S3, the windowing position that AlN ceramic block is put into FR4 core plate and PP piece;
S4, it is pressed according to steel plate, aluminium flake, resistance glue release film, pcb board, resistance glue release film, aluminium flake, steel plate sequence.
In the present invention, AlN ceramic block (i.e. AlN ceramic insulating radiation module) is embedded in pcb board, such pcb board just has For heat sinking function, while AlN ceramic block surface has insulation effect, can make metallic pattern, so occupying pcb board space It is few, it is suitble to the localized heat transfer application of high power small size.Pcb board processing and fabricating of the invention is simple, reduces cost of manufacture, and Figure can be made on AlN ceramic block surface, and it is small to occupy PCB space.
Specifically, in step sl, windowing processing first is carried out to FR4 core plate and PP piece.
Wherein windowing processing, which refers to, produces windowing position in FR4 core plate and PP on piece, to be embedded in AlN ceramic block.And And the windowing position of FR4 core plate and PP piece needs to correspond to, so that AlN ceramic block to be correctly installed to windowing position.
Further, as shown in Fig. 2, 1 size of windowing position of FR4 core plate and PP piece it is more unilateral than AlN ceramic block 30 it is big by 25 ~ 300 μm, that is to say, that by taking width as an example, the width at the windowing position 1 of FR4 core plate and PP piece is bigger than the width of AlN ceramic block 30 50 ~ 600 μm, to make AlN ceramic block 30 that there is enough embedded spaces.
For the combination reliability for ensuring embedded AlN ceramic block 30 and FR4 core plate, FR4 core plate and PP piece open a window the four of position 1 A angle is preferably provided to arc-shaped, and the angle R is 0.8mm.
Further, the AlN ceramic block 30 and FR4 core plate uniform thickness.That is, the AlN ceramic block 30 and FR4 core plate Thickness it is identical.In addition, the copper layer thickness phase of the layers of copper on its two sides of AlN ceramic block 30 and FR4 core plate and FR4 core plate two sides Together.In this way during the processing such as subsequent progress graphic making, it is just able to maintain consistency.
The AlN ceramic block 30, structure is as shown in figure 3, it successively includes: layers of copper 12, titanium layer 11, aln layer 10, titanium layer 11, layers of copper 12.That is, the two sides of AlN ceramic block 30 is layers of copper 12, and thickness is identical, and the center portion thereof is divided into nitrogen Change aluminium layer 10.
Wherein, the AlN ceramic block 30 is preferably DPC type ceramic block, the DPC(direct copper plating) type ceramic block, it fits Together in the heat dissipation scene of the pcb board in the present invention, have many advantages, such as perfect heat-dissipating, low manufacture cost.
And FR4 core plate (two-sided) its structure then successively includes: the first layers of copper, PP, the second layers of copper, the first layers of copper therein and Second copper layer thickness is identical, and corresponding identical as the two sides copper layer thickness of AlN ceramic block 30.The FR4 core plate has high Tg(glass Glass temperature), specifically, Tg >=170 DEG C, with enough stability.
It can first carry out inner figure production to the FR4 core plate, i.e., by above-mentioned FR4 core plate according to design parameter, through applying The processes such as film, exposure, development, etching produce L2, L3 layer pattern.L1, L4 layers of copper are protected in inner figure manufacturing process Layer avoids L1, L4 layers of layers of copper when etching from being etched.
PP piece in the present invention refers to the PP piece that gel content is greater than 68%;It can effectively combine two pieces of FR4 core plates, bonding Power is strong.
Further, before the step S1 further include:
The location hole of windowing is drilled out in FR4 core plate and PP on piece using X-RAY machine.
FR4 core plate and PP piece can be positioned using the location hole, carry out subsequent pressing to facilitate, avoid During the pressing process, each layer positioning is inaccurate.
In the step S2, as shown in figure 4, FR4 core plate 20, PP piece, FR4 core plate 20 are carried out in order pre- folded.
In the present invention, conventional copper foil+PP lay-up method is not used, but is folded using two FR4 core plate combination PP pieces It closes.This is because need to open a window to copper foil using conventional lay-up method (copper foil, PP, FR4 core plate, PP, copper foil), and copper foil is very Thin (thickness is only 12 ~ 35 μm), easily causes copper foil wrinkle in the process of windowing, and copper foil is also easy to slide during the pressing process It is dynamic to cause deviation.And it can solve the above problem using core plate lay-up method (FR4 core plate+PP piece+FR4 core plate) of the invention.
In the step S3, due to having carried out windowing processing in FR4 core plate and PP on piece before, so this step can AlN ceramic block 30 is embedded into the windowing position of FR4 core plate and PP piece.
In the step S4, as shown in figure 5, according to steel plate 33, aluminium flake 32, resistance glue release film 31, pcb board 34, resistance glue Release film 31, aluminium flake 32, steel plate 33 sequence pressed.Pcb board 34 therein, which refers in step S3, is embedded in AlN ceramic block 30 FR4 core plate and the composite structure of PP piece.
Resistance glue release film 31 therein refers to that resin resistant to high temperature stops release film, can be used for barrier resin spilling, avoids Pollute plate face.
In addition, further preferably polished with the sand paper of 800 ~ 1200 mesh (such as 1000 mesh) pcb board after pressing, To polish off the glue of AlN ceramic block and the extra overflow in FR4 plate junction out.
Further, after the step S4 further include:
S5, the pcb board after pressing is subjected to drilling and copper-coating.
Further, after the step S5 further include:
S6, pcb board is produced into L1 and L4 layer pattern through pad pasting, exposure, development, etching process.
That is, being to carry out outer graphics production, specifically by above-mentioned pcb board according to design parameter, through pasting in step s 6 The processes such as film, exposure, development, etching produce L1, L4 layer pattern.
Further, after the step S6 further include:
S7, pcb board is dipped into except in titanium liquid medicine.
Pcb board is dipped into the titanium layer that AlN ceramic block bottom is removed except being in titanium liquid medicine by this step.
Preferably, in the step S7, by immersion treatment, remove AlN ceramic block bottom (i.e. upper and lower surface) 100 ~ The titanium layer of 200 nm thickness leads to short circuit to avoid its residual.
Soaking time in the present invention preferably remains between 5 ~ 20s, to remove 100~200 nm titanium of AlN ceramic block Layer, avoids the residual because of titanium from leading to short circuit.The etch-rate for referring to selective etching titanium except titanium liquid medicine, inhibiting copper Chemical grinding liquid, main component be hydrogen peroxide and inorganic acid mixture.Specifically, by mass percentage, it is described Except titanium liquid medicine contains: 10 ~ 19% hydrogen peroxide, 4 ~ 25% acid ammonium fluorides (ammonium acid fluoride and fluoram), 10% or less sulfuric acid remain Remaining part is divided into water.
Further, after the step S7 further include:
S8, pcb board is successively subjected to anti-welding, text, surface treatment, forming processes, forms final pcb board finished product.
Method of the invention is described in detail below by a specific embodiment.
Step 1: sawing sheet: selecting two-sided FR4 core plate, the PP piece of a kind of high Tg (Tg >=170 DEG C), cut according to design size It cuts;A kind of DPC type AlN ceramic block is selected, the thickness of ceramic block is consistent with FR4 core thickness, the copper thickness and FR4 core plate of ceramic block Copper is thick consistent, size 7mm × 7mm.
Step 2: inner figure production: by above-mentioned FR4 core plate according to design parameter, through film, exposure, development, etching etc. Process produces L2, L3 layer pattern.It needs to protect L1, L4 layers of layers of copper in inner figure manufacturing process, L1, L4 layers when avoiding etching Layers of copper is etched.
Step 3:X-RAY bores target: going out the location hole of FR-4 core plate and PP piece windowing using X-RAY machine drill.
Step 4:FR4 core plate and the windowing of PP piece: above-mentioned FR4 core plate and PP piece are gone out to need to be embedded in AlN using gong machine gong and made pottery The shape of porcelain block.FR4 core plate and PP piece design window size are more unilateral than the interior AlN ceramic block buried 75 μm big.To ensure embedded AlN Four angles of the combination reliability of ceramic block and FR4 core plate, FR4 core plate and the windowing of PP piece are designed to arcuation, and the angle R is 0.8mm.
Step 5: pressing: above-mentioned FR4 core plate is pre- folded according to FR4 core plate, PP piece, FR4 core plate sequence, then by AlN ceramic Block is put into FR4 core plate and PP piece windowing position.Pre- poststack, it is release according still further to steel plate, aluminium flake, resistance glue release film, pcb board, resistance glue Film, aluminium flake, steel plate sequence are put into press and are pressed.It is hardened with FR4 that with the sand paper of 1000 mesh AlN ceramic block is polished off after pressing The glue that extra overflow goes out at conjunction.To keep gummosis more abundant, guarantee that windowing gap is filled up, the pressure ratio normal pressures of pressing are big 30psi。
The parameter of pressing is as shown in following table one:
Table one
Duan Xu 1 2 3 4 5 6
Temperature (DEG C) 140 160 180 200 200 160
Time (min) 10 10 10 10 135 10
Pressure (psi) 100 150 380 380 380 2000
Specific pressing formula is as follows: first segment: rising to 140 DEG C, heating-up time 10min from room temperature, pressure is from normal pressure liter To 100psi;Second segment: 160 DEG C are risen to from 140 DEG C, heating-up time 10min, pressure rises to 150psi from 100psi;Third section: 180 DEG C are risen to from 160 DEG C, heating-up time 10min, pressure rises to 380psi from 150psi;4th section: rising to 200 from 180 DEG C DEG C, heating-up time 10min, pressure 380psi;5th section: 200 DEG C constant temperature keeps 135min, pressure 380psi;6th section: from 200 DEG C are down to 160 DEG C, and temperature fall time 10min, pressure is down to 200psi from 380psi.
Step 6: by the pcb board after above-mentioned pressing according to design parameter through drilling, copper-coating.
Step 7: outer graphics production: above-mentioned pcb board is according to design parameter, through processes such as pad pasting, exposure, development, etchings Produce L1, L4 layer pattern.After etching, pcb board is dipped into except in titanium liquid medicine, soaking time keeps 10s, AlN ceramic is removed The titanium layer of 150 nm of block bottom avoids the residual because of titanium from leading to short circuit.
Step 8: by above-mentioned pcb board through anti-welding, text, surface treatment, molding, forming final pcb board finished product.
The present invention also provides a kind of pcb boards, and PCB plate production method as described above is used to be made.
In conclusion the present invention solve it is existing bury in copper technology, the technical issues of surface can not make figure;It drops simultaneously The low cost of manufacture of the pcb board with heat sinking function.
It should be understood that the application of the present invention is not limited to the above for those of ordinary skills can With improvement or transformation based on the above description, all these modifications and variations all should belong to the guarantor of appended claims of the present invention Protect range.

Claims (10)

1. a kind of PCB plate production method of embedded AlN ceramic insulating radiation module, which is characterized in that comprising steps of
A, windowing processing is carried out to FR4 core plate and PP piece;
B, FR4 core plate, PP piece, FR4 core plate are carried out in order pre- folded;
C, AlN ceramic block is put into the windowing position of FR4 core plate and PP piece;
D, it is pressed according to steel plate, aluminium flake, resistance glue release film, pcb board, resistance glue release film, aluminium flake, steel plate sequence;
Four angles at the windowing position are arranged to arc-shaped;
The layers of copper on AlN ceramic block two sides is identical as the copper thickness on FR4 core plate two sides;
The AlN ceramic block is DPC type ceramic block.
2. the PCB plate production method of embedded AlN ceramic insulating radiation module according to claim 1, which is characterized in that The windowing spot size of FR4 core plate and PP piece is more unilateral than AlN ceramic block 25 ~ 300 μm big.
3. the PCB plate production method of embedded AlN ceramic insulating radiation module according to claim 1, which is characterized in that institute After stating step D further include:
E, the pcb board after pressing is subjected to drilling and copper-coating.
4. the PCB plate production method of embedded AlN ceramic insulating radiation module according to claim 3, which is characterized in that institute After stating step E further include:
F, pcb board is produced into L1 and L4 layer pattern through pad pasting, exposure, development, etching process.
5. the PCB plate production method of embedded AlN ceramic insulating radiation module according to claim 4, which is characterized in that institute After stating step F further include:
G, pcb board is dipped into except in titanium liquid medicine.
6. the PCB plate production method of embedded AlN ceramic insulating radiation module according to claim 5, which is characterized in that institute It states in step G, by immersion treatment, removes the titanium layer of 100 ~ 200 nm thickness of AlN ceramic block bottom.
7. the PCB plate production method of embedded AlN ceramic insulating radiation module according to claim 5, which is characterized in that institute After stating step G further include:
H, pcb board is successively subjected to anti-welding, text, surface treatment, forming processes, forms final pcb board finished product.
8. the PCB plate production method of embedded AlN ceramic insulating radiation module according to claim 1, which is characterized in that institute State AlN ceramic block and FR4 core plate uniform thickness.
9. the PCB plate production method of embedded AlN ceramic insulating radiation module according to claim 1, which is characterized in that institute Before stating step A further include:
The location hole of windowing is drilled out in FR4 core plate and PP on piece using X-RAY machine.
10. a kind of pcb board, which is characterized in that be made of such as the described in any item PCB plate production methods of claim 1 ~ 9.
CN201710434377.1A 2017-06-09 2017-06-09 A kind of pcb board and production method of embedded AlN ceramic insulating radiation module Active CN107222983B (en)

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