CN107218594A - Boiler Steam Temperature many reference amounts intelligence control system - Google Patents
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Abstract
本发明公开了一种锅炉主蒸汽温度多参量智能控制系统,包括给水系统和主蒸汽系统,所述主蒸汽系统设置有锅炉汽包,以及锅炉汽包输出蒸汽气路上依次设置的一级过热器、一级减温器、屏式过热器、二级减温器、二级过热器和集汽联箱,通过内模控制器、减温控制系统、第三干扰模块、内部模型模块和自适应PID修正模块相互影响和配合,实现对主蒸汽温度的控制,稳定主蒸汽温度,降低主蒸汽温度的累积偏差。有益效果:主蒸汽温度稳定,对干扰信号反应迅速,减小了干扰对主蒸汽的影响,主蒸汽累积误差小。
The invention discloses a boiler main steam temperature multi-parameter intelligent control system, comprising a water supply system and a main steam system, the main steam system is provided with a boiler steam drum, and a first-stage superheater sequentially arranged on the boiler steam drum output steam gas path , primary desuperheater, panel superheater, secondary desuperheater, secondary superheater and steam header, through internal model controller, desuperheating control system, third interference module, internal model module and adaptive The PID correction modules interact and cooperate with each other to realize the control of the main steam temperature, stabilize the main steam temperature, and reduce the accumulated deviation of the main steam temperature. Beneficial effects: the temperature of the main steam is stable, the response to the interference signal is quick, the influence of the interference on the main steam is reduced, and the accumulated error of the main steam is small.
Description
技术领域technical field
本发明涉及火力发电锅炉主蒸汽温度控制技术领域,具体的说是一种锅炉主蒸汽温度多参量智能控制系统。The invention relates to the technical field of temperature control of thermal power boiler main steam, in particular to a multi-parameter intelligent control system for main steam temperature of a boiler.
背景技术Background technique
锅炉作为火力发电过程中的三大重要设备(锅炉、汽轮机、发电机)之一,是最重要的生产设备,在电厂运行过程中,是为汽轮机提供动力的关键。As one of the three important equipment (boiler, steam turbine and generator) in the process of thermal power generation, the boiler is the most important production equipment, and it is the key to power the steam turbine during the operation of the power plant.
在发电过程中,锅炉过热器末级出口的主蒸汽(又称为过热蒸汽)温度是锅炉机组的重要控制参数,其控制品质的好坏直接影响整个机组的安全和经济运行。由于电厂锅炉过热器在运行过程中,其温度已接近过热器金属最高承受温度,蒸汽温度过高会使过热器管道强度降低,使用寿命减少,长期超温10~20℃运行,其寿命将缩短一半,长期处在超温下会造成过热器变形而爆管,影响其安全;蒸汽温度过低,整个机组循环热效率随之降低,通常蒸汽温度每降低5~10℃,其效率降低约1%。对汽轮机而言,过高的主蒸汽温度会造成汽轮机高压缸涡轮受到的热应力过大而损坏;过低的主蒸汽温度会使通过汽轮机最后几段叶片蒸汽的湿度增加,造成叶片磨损。此外,温度波动会导致锅炉和汽轮机的金属管道及零部件产生金属疲劳,也会导致涡轮缸和转子的胀差变化,甚至产生严重震动,危及机组的安全运行。因此过热器出口的最终主蒸汽温度必须严格地控制在规定的范围内。通常要求不超过额定值的-10~+5℃,长时间运行偏差波动范围不超过±5℃。主蒸汽的额定运行温度通常在500℃以上。In the process of power generation, the temperature of the main steam (also called superheated steam) at the final outlet of the boiler superheater is an important control parameter of the boiler unit, and its control quality directly affects the safe and economical operation of the entire unit. Since the superheater of the power plant boiler is in operation, its temperature is close to the maximum temperature of the metal of the superheater. If the steam temperature is too high, the strength of the superheater pipe will be reduced, and the service life will be shortened. If it is operated at a temperature of 10-20°C for a long time, its service life will be shortened. Half, long-term overheating will cause the superheater to deform and burst, affecting its safety; if the steam temperature is too low, the thermal efficiency of the entire unit cycle will decrease. Usually, every 5-10°C decrease in steam temperature will reduce its efficiency by about 1%. . For steam turbines, too high main steam temperature will cause excessive thermal stress and damage to the high-pressure cylinder turbine; too low main steam temperature will increase the humidity of the steam passing through the last few blades of the steam turbine, resulting in blade wear. In addition, temperature fluctuations will cause metal fatigue in the metal pipes and components of boilers and steam turbines, and will also cause changes in the expansion difference between the turbine cylinder and rotor, and even cause severe vibrations, endangering the safe operation of the unit. Therefore, the final main steam temperature at the outlet of the superheater must be strictly controlled within the specified range. It is usually required not to exceed -10~+5℃ of the rated value, and the deviation fluctuation range of long-term operation shall not exceed ±5℃. The rated operating temperature of the main steam is usually above 500°C.
从图1可以看出,包含给水系统和主蒸汽系统,所述主蒸汽系统包括依次连接的锅炉汽包、一级过热器、一级减温器、屏式过热器、二级减温器、二级过热器和集汽联箱。两级减温器位于两级过热器之间,其目的是保证各级蒸汽温度在正常范围内,保证蒸汽管道不被损坏,并使最终的主蒸汽温度参数达到要求的值。从汽包出来的饱和蒸汽先经过一级过热器,再经过两级减温器减温,最终从二级过热器输出得到所需的主蒸汽。通过调节两级减温器的减温水流量实现对各减温器出口蒸汽温度的独立控制,两级减温器的减温水来自给水母管。由于锅炉汽包液位采用调节主给水阀的开度进行控制,锅炉给水泵在工频状态下定量供水,此方式下能保证给水母管水压波动较小,对减温水流量的干扰也小,两级减温器出口蒸汽温度能满足控制要求,并使最终的主蒸汽温度偏差不大,从而间接实现对主蒸汽温度的控制。但在这种工作方式下,因为锅炉产生的最大蒸汽量约为220t/h,每台锅炉给水泵功率约为1000kW,当主给水调节阀不全开时,会在阀前后产生较大压差,导致节流损失太大。As can be seen from Figure 1, it includes a water supply system and a main steam system, and the main steam system includes boiler drums connected in sequence, a primary superheater, a primary desuperheater, a panel superheater, a secondary desuperheater, Secondary superheater and steam header. The two-stage desuperheater is located between the two-stage superheaters. Its purpose is to ensure that the steam temperature of each stage is within the normal range, to ensure that the steam pipeline is not damaged, and to make the final main steam temperature parameters reach the required value. The saturated steam from the steam drum first passes through the first-stage superheater, then passes through the two-stage desuperheater to reduce the temperature, and finally outputs the required main steam from the second-stage superheater. The independent control of the outlet steam temperature of each desuperheater is realized by adjusting the desuperheating water flow rate of the two-stage desuperheater, and the desuperheater water of the two-stage desuperheater comes from the jellyfish pipe. Since the boiler drum liquid level is controlled by adjusting the opening of the main feedwater valve, the boiler feedwater pump supplies water quantitatively under the state of power frequency. In this way, the water pressure fluctuation of the feedwater mother pipe can be guaranteed to be small, and the disturbance to the desuperheating water flow is also small. , the outlet steam temperature of the two-stage desuperheater can meet the control requirements, and the final main steam temperature deviation is not large, so as to indirectly realize the control of the main steam temperature. However, in this working mode, because the maximum steam generated by the boiler is about 220t/h, and the power of each boiler feed water pump is about 1000kW, when the main feed water regulating valve is not fully opened, a large pressure difference will be generated before and after the valve. Cause throttling loss is too large.
为响应国家节能降耗的要求,现在国内许多锅炉逐步在进行变频节能改造,即向给水泵增加变频器装置,然后将主给水调节阀全开,通过检测汽包液位,根据液位偏差通过变频器自动调节给水泵频率控制给水量从而控制汽包液位。但这种改造后的运行方式带来了新的问题,调节过程中,母管水压会随锅炉蒸汽量的变化而出现波动,减温水阀流量干扰也会随之变大,导致各减温器出口蒸汽温度控制精度变差。由于目前的这种控制方式并没有将所需的主蒸汽温度直接纳入控制系统中,这样各控制段蒸汽温度偏差累积最终会造成出口主蒸汽温度偏离所需温度值。In response to the national requirements for energy saving and consumption reduction, many domestic boilers are gradually undergoing frequency conversion energy-saving transformation, that is, adding frequency converter devices to the feed water pump, and then fully opening the main feed water regulating valve. By detecting the drum liquid level, according to the liquid level deviation through The frequency converter automatically adjusts the frequency of the feed water pump to control the feed water volume to control the liquid level of the steam drum. However, this modified operation mode has brought new problems. During the adjustment process, the water pressure of the main pipe will fluctuate with the change of the boiler steam volume, and the flow interference of the desuperheating water valve will also increase accordingly, resulting in various desuperheating. The control accuracy of the steam temperature at the outlet of the device is deteriorated. Since the current control method does not directly incorporate the required main steam temperature into the control system, the accumulation of steam temperature deviations in each control section will eventually cause the outlet main steam temperature to deviate from the required temperature value.
实际过程中,各控制段采用的是简单的常规PID控制,当主蒸汽温度偏离所需温度值范围时,通过人工观察最终主蒸汽温度的值,由人工手动分段设定各减温器出口蒸汽温度的控制值,来间接控制最终主蒸汽温度,因此对操作人员的要求很高,不仅需要丰富的相关专业知识,而且还必须具备熟练的操控水平,如果控制不及时,也很难在短时间内将主蒸汽温度稳定在所需的温度范围内,显然这种控制方式难以达到对主蒸汽温度的精确控制。通过查阅大量相关文献资料,目前国内的锅炉主蒸汽温度基本都是采用这种控制方式,即现在的控制方式不能满足精确自动控制的要求。In the actual process, each control section adopts simple conventional PID control. When the main steam temperature deviates from the required temperature value range, the final main steam temperature value is manually observed, and the outlet steam of each desuperheater is manually set in sections. The temperature control value is used to indirectly control the final main steam temperature. Therefore, the requirements for operators are very high. Not only do they need rich relevant professional knowledge, but they must also have a proficient level of control. If the control is not timely, it is difficult to quickly It is obvious that this control method is difficult to achieve precise control of the main steam temperature. By consulting a large number of relevant literature, the current domestic boiler main steam temperature basically adopts this control method, that is, the current control method cannot meet the requirements of precise automatic control.
由于锅炉主蒸汽温度控制过程中还存在被控对象惯性和延迟性较大,以及蒸汽流量、烟气热量、减温水流量波动等各种干扰影响,这些因素共同作用更加降低了对主蒸汽温度的可控性指数。基于上述系统及缺陷,又不能对该系统的结构进行大的变动,无法对锅炉汽包和一级减温器、二级减温器进行独立供水,锅炉主蒸汽温度控制缺陷无法得到改变。Due to the large inertia and delay of the controlled object in the process of boiler main steam temperature control, as well as various interference effects such as steam flow, flue gas heat, and desuperheating water flow fluctuations, the combined effect of these factors further reduces the influence on the main steam temperature. controllability index. Based on the above-mentioned system and its defects, the structure of the system cannot be greatly changed, and the independent water supply to the boiler drum, primary desuperheater, and secondary desuperheater cannot be carried out, and the defects of the main steam temperature control of the boiler cannot be changed.
要想确保主蒸汽温度的控制达到安全稳定,对其进行自动化控制越来越重要。为此,如何实现蒸汽生产过程中主蒸汽温度的稳定,提高主蒸汽温度控制质量具有重要的现实意义和实用价值。In order to ensure that the control of the main steam temperature is safe and stable, it is more and more important to automatically control it. Therefore, how to realize the stability of the main steam temperature in the steam production process and improve the quality of the main steam temperature control has important practical significance and practical value.
发明内容Contents of the invention
针对上述问题,本发明提供了一种锅炉主蒸汽温度多参量智能控制系统,控制迅速,主蒸汽温度稳定,温度误差小,可靠性高。Aiming at the above problems, the present invention provides a multi-parameter intelligent control system for boiler main steam temperature, which has rapid control, stable main steam temperature, small temperature error and high reliability.
为达到上述目的,本发明采用的具体技术方案如下:In order to achieve the above object, the concrete technical scheme that the present invention adopts is as follows:
一种锅炉主蒸汽温度多参量智能控制系统,包括给水系统和主蒸汽系统,所述主蒸汽系统设置有锅炉汽包,以及锅炉汽包输出蒸汽气路上依次设置的一级过热器、一级减温器、屏式过热器、二级减温器、二级过热器和集汽联箱,在所述一级减温器的蒸汽输出口处设置有第一温度监测器,在所述二级减温器的蒸汽输出口处设置有第二温度监测器,所述二级过热器蒸汽输出口设置有第三温度监测器,所述给水系统包括水箱,所述水箱中的水经给水机泵输送到所述锅炉汽包,所述水箱中的水还经给水机泵、一级减温水流量阀输送到一级减温器,所述水箱中的水还经给水机泵、二级减温水流量阀输送到所述二级减温器,其关键在于:A boiler main steam temperature multi-parameter intelligent control system, including a water supply system and a main steam system, the main steam system is provided with a boiler drum, and a first-stage superheater and a first-stage reducer are sequentially arranged on the output steam path of the boiler drum. superheater, panel superheater, secondary desuperheater, secondary superheater and steam header, a first temperature monitor is set at the steam outlet of the primary desuperheater, and a first temperature monitor is installed at the steam outlet of the secondary The steam outlet of the desuperheater is provided with a second temperature monitor, and the steam outlet of the secondary superheater is provided with a third temperature monitor. The water supply system includes a water tank, and the water in the water tank is pumped by the water feeder. The water in the water tank is transported to the first-stage desuperheater through the water feeder pump and the first-stage desuperheating water flow valve, and the water in the water tank is also sent to the first-stage desuperheater through the water feeder pump and the second-stage desuperheating water The flow valve is delivered to the secondary desuperheater, the key lies in:
所述主蒸汽系统还设置有主蒸汽控制系统,所述主蒸汽控制系统包括内模控制器、减温控制模块、第三干扰模块和内部模型模块;所述内模控制器获取第一差值信号ΔT1并输出主蒸汽温度控制信号T1;所述减温控制模块根据所述主蒸汽温度控制信号T1逐级对所述一级减温器、二级减温器的减温过程进行控制,从而改变所述二级过热器输出蒸汽的二级过热蒸汽温度值t3;所述第三干扰模块采集第三干扰驱动信号D0并输出第三干扰信号g,该第三干扰信号g与所述二级过热蒸汽温度值t3作差后得到所述主蒸汽实际温度信号T0;所述内部模型模块获取所述主蒸汽温度控制信号T1并输出跟踪温度信号T0’;所述主蒸汽实际温度信号T0和所述跟踪温度信号T0’作差后得到第二差值信号ΔT2,该第二差值信号ΔT2与主蒸汽设定温度信号T作差后得到所述第一差值信号ΔT1。The main steam system is also provided with a main steam control system, the main steam control system includes an internal model controller, a temperature reduction control module, a third interference module and an internal model module; the internal model controller obtains the first difference signal ΔT 1 and output the main steam temperature control signal T 1 ; the desuperheating control module performs the desuperheating process of the first-stage desuperheater and the second-stage desuperheater step by step according to the main steam temperature control signal T 1 control, so as to change the secondary superheated steam temperature value t 3 of the output steam of the secondary superheater; the third disturbance module collects the third disturbance driving signal D 0 and outputs the third disturbance signal g, the third disturbance signal g The actual temperature signal T 0 of the main steam is obtained after making a difference with the temperature value t 3 of the secondary superheated steam; the internal model module obtains the temperature control signal T 1 of the main steam and outputs a tracking temperature signal T 0 ′; The difference between the main steam actual temperature signal T 0 and the tracking temperature signal T 0 ′ is used to obtain the second difference signal ΔT 2 , and the difference between the second difference signal ΔT 2 and the main steam set temperature signal T is obtained. the first difference signal ΔT 1 .
通过上述设计,为了实现对最终主蒸汽温度的直接控制,通过拟合计算得到其内部模型,根据内模控制原理减小由于主蒸汽温度传输过程中形成的纯滞后对控制效果的影响,使温度调节响应更及时。减小控制过程中时滞的影响,上述方案在主回路中采用内模控制方式将最终主蒸汽温度纳入控制系统中,对主蒸汽温度进行稳定。并对主蒸汽温度进行干扰控制,提高主蒸汽温度稳定性。累积误差小,控制可靠,鲁棒性强。Through the above design, in order to realize the direct control of the final main steam temperature, its internal model is obtained by fitting calculation, and the influence of the pure lag formed in the main steam temperature transmission process on the control effect is reduced according to the internal model control principle, so that the temperature The adjustment response is more timely. To reduce the influence of time lag in the control process, the above scheme adopts the internal model control method in the main loop to incorporate the final main steam temperature into the control system to stabilize the main steam temperature. And the main steam temperature is interfered with to improve the stability of the main steam temperature. The cumulative error is small, the control is reliable, and the robustness is strong.
进一步地,所述第三干扰驱动信号D0为流经所述锅炉汽包输出的蒸汽流量信号。Further, the third interference driving signal D 0 is a steam flow signal outputted through the steam drum of the boiler.
采用上述方案,利用外环主回路将主蒸汽温度直接纳入了控制系统中,减小了各控制段独立控制情况下的偏差累积。通过外环主回路对主蒸汽温度进行直接控制。Using the above scheme, the main steam temperature is directly incorporated into the control system by using the outer main circuit, which reduces the deviation accumulation under the independent control of each control section. The main steam temperature is directly controlled through the outer main circuit.
再进一步描述,所述减温控制模块包括第一减温控制模块和第二减温控制模块,所述第一减温控制模块获取所述主蒸汽温度控制信号T1,并对所述一级减温器的减温过程进行控制,从而改变所述一级减温器输出蒸汽的第一减温温度值t1,所述第一减温控制模块还根据第一减温温度值t1生成第一减温蒸汽温度信号T3;所述第二减温控制模块获取所述第一减温蒸汽温度信号T3,并对所述二级减温器的减温过程进行控制,从而改变所述二级减温器输出蒸汽的第二减温温度值t2,进而改变所述二级过热蒸汽温度值t3,所述第二减温控制模块还根据所述二级过热蒸汽温度值t3生成所述主蒸汽实际温度信号T0。To further describe, the temperature reduction control module includes a first temperature reduction control module and a second temperature reduction control module, the first temperature reduction control module obtains the main steam temperature control signal T 1 , and controls the first stage The desuperheating process of the desuperheater is controlled so as to change the first desuperheating temperature value t 1 of the output steam of the first-stage desuperheater, and the first desuperheating control module also generates according to the first desuperheating temperature value t 1 The first desuperheating steam temperature signal T 3 ; the second desuperheating control module acquires the first desuperheating steam temperature signal T 3 , and controls the desuperheating process of the secondary desuperheater, thereby changing the The second desuperheating temperature value t 2 of the steam output by the second-stage desuperheater, and then change the second-stage superheated steam temperature value t 3 , and the second desuperheating control module is also based on the second-stage superheated steam temperature value t 3 Generate said main steam actual temperature signal T 0 .
通过上述设计,将对一级减温器、二级减温器的控制作为单独的控制系统进行控制,分别用来快速稳定两级减温器出口蒸汽温度,二级减温器的蒸汽温度设定值由一级减温器输出的蒸汽温度给定,一级减温器温度设定值由主控制器随动给定。累积误差小,控制可靠。Through the above design, the control of the first-stage desuperheater and the second-stage desuperheater are controlled as a separate control system, which are used to quickly stabilize the outlet steam temperature of the two-stage desuperheater, and the steam temperature of the second-stage desuperheater is set. The fixed value is given by the output steam temperature of the first-stage desuperheater, and the temperature setting value of the first-stage desuperheater is given by the main controller. The cumulative error is small and the control is reliable.
再进一步描述,所述第一减温控制模块包括第一减温控制器、第一补偿模块和第一干扰模块,所述第一减温控制器获取第三差值信号ΔT3并输出第一减温控制信号a,所述一级减温水流量阀根据所述第一减温控制信号a来改变阀门开度,从而改变一级减温水流量,进而改变所述第一温度监测器采集的所述第一减温温度值t1;所述第一干扰模块获取第一干扰驱动信号,并输出第一干扰信号d,所述第一蒸汽监测温度与所述第一干扰信号d作差后得到所述第一减温蒸汽温度信号T3;所述第一补偿模块获取第一补偿驱动信号,并输出第一补偿信号c,所述主蒸汽温度控制信号T1与所述第一减温蒸汽温度信号T3、第一补偿信号c依次作差后得到所述第三差值信号ΔT3。To further describe, the first temperature reduction control module includes a first temperature reduction controller, a first compensation module and a first interference module, and the first temperature reduction controller obtains the third difference signal ΔT 3 and outputs the first The desuperheating control signal a, the first-stage desuperheating water flow valve changes the valve opening according to the first desuperheating control signal a, thereby changing the first-stage desuperheating water flow rate, and then changing the value collected by the first temperature monitor The first desuperheating temperature value t 1 ; the first interference module obtains the first interference driving signal, and outputs the first interference signal d, and the first steam monitoring temperature is obtained by making a difference from the first interference signal d The first desuperheating steam temperature signal T 3 ; the first compensation module obtains a first compensation driving signal, and outputs a first compensation signal c, the main steam temperature control signal T 1 and the first desuperheating steam The temperature signal T 3 and the first compensation signal c are sequentially subtracted to obtain the third difference signal ΔT 3 .
采用上述方案,当第一干扰信号d和第一补偿信号c对一级减温器作用时,第一减温控制器迅速作出反应,并且内模控制器、第二减温控制模块也作出对应的响应,使得两级减温器出口蒸汽温度快速稳定在同一温度。削弱了一级减温器减温过程对主蒸汽温度的影响。With the above scheme, when the first disturbance signal d and the first compensation signal c act on the primary desuperheater, the first desuperheater controller responds quickly, and the internal model controller and the second desuperheater control module also respond The response of the two-stage desuperheater makes the outlet steam temperature quickly stabilize at the same temperature. The influence of the first stage desuperheater desuperheating process on the main steam temperature is weakened.
再进一步描述,所述第一干扰驱动信号或为相邻两个时刻所述一级减温器蒸汽输出口的蒸汽流量信号差值,或为相邻两个时刻流经所述一级减温水流量阀的水流量信号差值;所述第一补偿驱动信号或为相邻两个时刻所述一级减温器蒸汽输出口的蒸汽流量信号差值,或为相邻两个时刻流经所述一级减温水流量阀的水流量信号差值。To further describe, the first disturbance driving signal is either the difference of the steam flow signal at the steam output port of the primary desuperheater at two adjacent moments, or the water flowing through the primary desuperheater at two adjacent moments The difference value of the water flow signal of the flow valve; the first compensation driving signal is either the difference value of the steam flow signal of the steam output port of the primary desuperheater at two adjacent moments, or the Describe the water flow signal difference of the first-stage desuperheating water flow valve.
采用上述方案,针对不同的实际情况,避免流经一级减温水流量阀的水流量信号差值或者一级减温器蒸汽输出口的蒸汽流量信号差值对减温过程造成的波动,当存在水流量差值或者蒸汽量差值时,对一级减温器的减温过程进行适当的补偿和干扰,增强一级减温器的减温控制稳定性。Using the above scheme, according to different actual situations, avoid the fluctuation caused by the difference of the water flow signal flowing through the first-stage desuperheating water flow valve or the difference of the steam flow signal of the steam output port of the first-stage desuperheater on the desuperheating process. When there is a difference in water flow or steam volume, appropriate compensation and interference are performed on the desuperheating process of the primary desuperheater to enhance the stability of the desuperheater control of the primary desuperheater.
再进一步描述,所述第二减温控制系统包括第二减温控制器、第二补偿模块和第二干扰模块,所述第二减温控制器获取第四差值信号ΔT4并输出第二减温控制信号b,所述二级减温水流量阀根据所述第二减温控制信号b来控制阀门开度,从而改变二级减温水流量,进而改变所述第二温度监测器采集的所述第二减温温度值t2;所述第二干扰模块获取第二干扰驱动信号,并输出第二干扰信号f,所述第二减温温度值t2与所述第二干扰信号f作差后得到所述第二减温蒸汽温度信号T4;所述第二补偿模块获取第二补偿驱动信号,并输出第二补偿信号h,所述第一减温蒸汽温度信号T3与所述第二减温蒸汽温度信号T4、第二补偿信号h依次作差后得到所述第四差值信号ΔT4。To further describe, the second temperature reduction control system includes a second temperature reduction controller, a second compensation module and a second interference module, and the second temperature reduction controller obtains the fourth difference signal ΔT 4 and outputs the second The desuperheating control signal b, the two-stage desuperheating water flow valve controls the valve opening according to the second desuperheating control signal b, thereby changing the two-stage desuperheating water flow rate, and then changing the value collected by the second temperature monitor The second desuperheating temperature value t 2 ; the second interference module obtains a second disturbance driving signal, and outputs a second disturbance signal f, and the second desuperheating temperature value t 2 operates with the second disturbance signal f After the difference, the second desuperheating steam temperature signal T 4 is obtained; the second compensation module obtains the second compensation driving signal, and outputs a second compensation signal h, and the first desuperheating steam temperature signal T 3 and the The second desuperheating steam temperature signal T 4 and the second compensation signal h are sequentially subtracted to obtain the fourth difference signal ΔT 4 .
当第二干扰信号f和第二补偿信号h对二级减温器作用时,第二减温控制器迅速作出反应,并且内模控制器、第一减温控制器也作出对应的响应,使得两级减温器出口蒸汽温度快速稳定在同一温度。削弱了二级减温器减温控制过程对主蒸汽温度的影响。When the second disturbance signal f and the second compensation signal h act on the secondary desuperheater, the second desuperheater controller responds quickly, and the internal model controller and the first desuperheater controller also respond accordingly, so that The outlet steam temperature of the two-stage desuperheater is quickly stabilized at the same temperature. Weaken the influence of the secondary desuperheater desuperheater control process on the main steam temperature.
再进一步描述,所述第二干扰驱动信号或为相邻两个时刻所述二级减温器蒸汽输出口的蒸汽流量信号差值,或为相邻两个时刻流经所述二级减温水流量阀的水流量信号差值;所述第二补偿驱动信号或为相邻两个时刻所述二级减温器蒸汽输出口的蒸汽流量信号差值,或为相邻两个时刻流经所述二级减温水流量阀的水流量信号差值。To further describe, the second disturbance driving signal is either the difference of the steam flow signal at the steam output port of the secondary desuperheater at two adjacent moments, or the water flowing through the secondary desuperheater at two adjacent moments The difference of the water flow signal of the flow valve; the second compensation drive signal is either the difference of the steam flow signal of the steam output port of the secondary desuperheater at two adjacent moments, or the difference of the steam flow through the steam outlet at two adjacent moments Describe the water flow signal difference of the two-stage desuperheating water flow valve.
针对不同的实际情况,避免流经二级减温水流量阀的水流量信号差值或者二级减温器蒸汽输出口的蒸汽流量信号差值对减温过程造成的波动,当存在水流量差值或者蒸汽量差值时,对二级减温器的减温过程进行适当的补偿和干扰,增强二级减温器的减温控制稳定性。For different actual situations, avoid fluctuations in the desuperheating process caused by the difference of the water flow signal flowing through the secondary desuperheating water flow valve or the steam flow signal difference of the steam output port of the secondary desuperheater. Or when there is a difference in steam volume, appropriate compensation and interference are performed on the desuperheating process of the secondary desuperheater to enhance the stability of the desuperheater control of the secondary desuperheater.
再进一步描述,所述主蒸汽系统还设置有自适应PID修正模块,所述自适应PID修正模块以输入温度偏差e和偏差变化率ec作为输入,所述自适应PID控制器输出参数增量信号Δk至所述内模控制器;To further describe, the main steam system is also provided with an adaptive PID correction module, the adaptive PID correction module takes input temperature deviation e and deviation change rate e c as input, and the adaptive PID controller outputs parameter increment Signal Δk to the internal model controller;
所述输入温度偏差e为所述主蒸汽设定温度信号T与所述主蒸汽实际温度信号T0的差值;所述偏差变化率 The input temperature deviation e is the difference between the main steam set temperature signal T and the main steam actual temperature signal T 0 ; the deviation change rate
通过上述设计,实现主回路控制器参数的在线实时修正。通过引入模糊智能在线修正单元,对主蒸汽温度偏差进行分析,当机组运行工况变化使主蒸汽温度偏离设定值范围时,通过模糊智能在线修正单元给出相应的控制器参数修正值,并与主控制器原有的基本参数设定值叠加后得到新的控制器动态设定值,从而实现对控制器参数的动态修正。经过参数修正后的控制器根据输入偏差运算后输出合适的控制量给执行机构,以此对主蒸汽温度进行控制,从而改善常规控制方式在工况变化时,固定的控制器参数不能较好地控制主蒸汽温度的缺点,使系统具有更好的适应调节能力。Through the above design, the online real-time correction of the main loop controller parameters is realized. By introducing a fuzzy intelligent online correction unit, the temperature deviation of the main steam is analyzed. When the operating condition of the unit changes and the main steam temperature deviates from the set value range, the corresponding controller parameter correction value is given by the fuzzy intelligent online correction unit, and The new dynamic setting value of the controller is obtained after being superimposed with the original basic parameter setting value of the main controller, so as to realize the dynamic correction of the controller parameters. After the parameter correction, the controller outputs the appropriate control amount to the actuator according to the input deviation calculation, so as to control the main steam temperature, so as to improve the conventional control method. When the working conditions change, the fixed controller parameters can not be better. The disadvantage of controlling the main steam temperature makes the system have better adaptability.
本发明的有益效果:Beneficial effects of the present invention:
采用两级控制,将对一级减温器、二级减温器的控制作为两单内环控制回路,分别用来快速稳定两级减温器出口蒸汽温度,二级减温器的蒸汽温度设定值由一级减温器出口蒸汽温度给定,一级减温器温度设定值由内模控制器随动给定。能快速消除减温水流量波动等干扰因素引起的主蒸汽温度波动,使系统快速稳定。保证了两控制段喷水减温器有效配合。Two-stage control is adopted, and the control of the first-stage desuperheater and the second-stage desuperheater are used as two single inner loop control loops, which are respectively used to quickly stabilize the outlet steam temperature of the two-stage desuperheater and the steam temperature of the second-stage desuperheater The setting value is given by the outlet steam temperature of the first-stage desuperheater, and the temperature setting value of the first-stage desuperheater is given by the internal model controller. It can quickly eliminate the temperature fluctuation of the main steam caused by disturbance factors such as the fluctuation of the desuperheating water flow, so that the system can be quickly stabilized. The effective coordination of the spray desuperheaters of the two control sections is ensured.
通过外环主回路将主蒸汽温度直接纳入了控制系统中,减小了各控制段独立控制情况下的偏差累积。The main steam temperature is directly incorporated into the control system through the main loop of the outer ring, which reduces the deviation accumulation under the independent control of each control section.
主回路采用内模控制方式,将两单内环回路等效为广义的被控对象,通过拟合计算得到其内部模型,根据内模控制原理减小由于主蒸汽温度传输过程中形成的纯滞后对控制效果的影响,使温度调节响应更及时。The main loop adopts the internal model control method, and the two single inner loop loops are equivalent to the generalized controlled objects, and the internal model is obtained through fitting calculations, and the pure lag caused by the main steam temperature transmission process is reduced according to the internal model control principle The impact on the control effect makes the temperature adjustment response more timely.
实现主回路控制器参数的在线实时修正。通过引入自适应PID在线修正模块,对主蒸汽温度偏差进行分析,当机组运行工况变化使主蒸汽温度偏离设定值范围时,通过自适应PID在线修正模块给出相应的控制器参数修正值,并与内模控制器原有的基本参数设定值叠加后得到新的控制器动态设定值,从而实现对控制器参数的动态修正。经过参数修正后的控制器根据输入偏差运算后输出合适的控制量给执行机构,以此对主蒸汽温度进行控制,从而改善常规控制方式在工况变化时,固定的控制器参数不能较好地控制主蒸汽温度的缺点,使系统具有更好的适应调节能力。Realize the online real-time correction of the parameters of the main loop controller. By introducing an adaptive PID online correction module, the main steam temperature deviation is analyzed. When the operating conditions of the unit change and the main steam temperature deviates from the set value range, the corresponding controller parameter correction value is given by the adaptive PID online correction module. , and superimposed with the original basic parameter setting value of the internal model controller to obtain a new dynamic setting value of the controller, so as to realize the dynamic correction of the controller parameters. After the parameter correction, the controller outputs the appropriate control amount to the actuator according to the input deviation calculation, so as to control the main steam temperature, so as to improve the conventional control method. When the working conditions change, the fixed controller parameters can not be better. The disadvantage of controlling the main steam temperature makes the system have better adaptability.
附图说明Description of drawings
图1是本发明的单座燃煤锅炉主蒸汽生产工艺示意图;Fig. 1 is a schematic diagram of the main steam production process of a single-seat coal-fired boiler of the present invention;
图2是本发明的主蒸汽生成工艺流程图;Fig. 2 is main steam generating process flow chart of the present invention;
图3是本发明的内模控制系统框图;Fig. 3 is a block diagram of the internal model control system of the present invention;
图4是本发明内模控制原理图;Fig. 4 is a schematic diagram of internal model control of the present invention;
图5是本发明内模控制等效结构图;Fig. 5 is the equivalent structural diagram of internal model control of the present invention;
图6是本发明的锅炉主蒸汽温度双单内环串级控制系统框图。Fig. 6 is a block diagram of the double-single-inner-loop cascade control system for boiler main steam temperature of the present invention.
图7是本发明自适应PID修正模块组成框图。Fig. 7 is a block diagram of the self-adaptive PID correction module of the present invention.
具体实施方式detailed description
下面结合附图对本发明的具体实施方式以及工作原理作进一步详细说明。The specific implementation manner and working principle of the present invention will be further described in detail below in conjunction with the accompanying drawings.
从图1和图2可以看出,一种锅炉主蒸汽温度多参量智能控制系统,包括给水系统和主蒸汽系统,所述主蒸汽系统设置有锅炉汽包,以及锅炉汽包输出蒸汽气路上依次设置的一级过热器、一级减温器、屏式过热器、二级减温器、二级过热器和集汽联箱。It can be seen from Fig. 1 and Fig. 2 that a boiler main steam temperature multi-parameter intelligent control system includes a water supply system and a main steam system. The first-level superheater, the first-level desuperheater, the panel superheater, the second-level desuperheater, the second-level superheater and the steam header are set.
从图1还可以看出,在所述一级减温器的蒸汽输出口处设置有第一温度监测器,在所述二级减温器的蒸汽输出口处设置有第二温度监测器,所述二级过热器蒸汽输出口设置有第三温度监测器,所述给水系统包括水箱,所述水箱中的水经给水机泵输送到所述锅炉汽包,所述水箱中的水还经给水机泵、一级减温水流量阀输送到一级减温器,所述水箱中的水还经给水机泵、二级减温水流量阀输送到所述二级减温器。It can also be seen from Fig. 1 that a first temperature monitor is arranged at the steam output port of the first-stage desuperheater, and a second temperature monitor is arranged at the steam output port of the second-stage desuperheater, The steam output port of the secondary superheater is provided with a third temperature monitor, and the water supply system includes a water tank, the water in the water tank is transported to the boiler steam drum through a water feeder pump, and the water in the water tank is also pumped to the boiler drum. The water feeder pump and the first-stage desuperheating water flow valve are sent to the first-stage desuperheater, and the water in the water tank is also sent to the second-stage desuperheater through the water feeder pump and the second-stage desuperheating water flow valve.
优选地,在锅炉汽包蒸汽输出口处设置有第一蒸汽流量计。在一级减温器的蒸汽输出口处设置有第二蒸汽流量计。在二级减温器的蒸汽输出口处设置有第三蒸汽流量计。Preferably, a first steam flowmeter is arranged at the steam outlet of the boiler drum. A second steam flow meter is arranged at the steam outlet of the primary desuperheater. A third steam flowmeter is arranged at the steam outlet of the secondary desuperheater.
优选地,在一级减温器的减温水管道上设置有第一减温水流量计。在二级减温器的减温水管道上设置有第二减温水流量计。Preferably, a first desuperheating water flow meter is arranged on the desuperheating water pipeline of the primary desuperheater. A second desuperheating water flow meter is arranged on the desuperheating water pipeline of the secondary desuperheater.
从图3可以看出,所述主蒸汽系统还设置有主蒸汽控制系统,所述主蒸汽控制系统包括内模控制器、减温控制模块、第三干扰模块和内部模型模块;所述内模控制器获取第一差值信号ΔT1并输出主蒸汽温度控制信号T1;所述减温控制模块根据所述主蒸汽温度控制信号T1逐级对所述一级减温器、二级减温器的减温过程进行控制,从而改变所述二级过热器输出蒸汽的二级过热蒸汽温度值t3;所述第三干扰模块采集第三干扰驱动信号D0并输出第三干扰信号g,该第三干扰信号g与所述二级过热蒸汽温度值t3作差后得到所述主蒸汽实际温度信号T0;所述内部模型模块获取所述主蒸汽温度控制信号T1并输出跟踪温度信号T0’;所述主蒸汽实际温度信号T0和所述跟踪温度信号T0’作差后得到第二差值信号ΔT2,该第二差值信号ΔT2与主蒸汽设定温度信号T作差后得到所述第一差值信号ΔT1。As can be seen from Fig. 3, the main steam system is also provided with a main steam control system, and the main steam control system includes an internal model controller, a temperature reduction control module, a third interference module and an internal model module; the internal model The controller acquires the first difference signal ΔT 1 and outputs the main steam temperature control signal T 1 ; The temperature reduction process of the superheater is controlled, thereby changing the secondary superheated steam temperature value t 3 of the output steam of the secondary superheater; the third interference module collects the third interference driving signal D 0 and outputs the third interference signal g , the third interference signal g and the temperature value t3 of the secondary superheated steam are differenced to obtain the actual temperature signal T 0 of the main steam; the internal model module obtains the temperature control signal T 1 of the main steam and outputs a tracking Temperature signal T 0 ′; the difference between the actual main steam temperature signal T 0 and the tracking temperature signal T 0 ′ is used to obtain a second difference signal ΔT 2 , and the second difference signal ΔT 2 is the same as the set temperature of the main steam The first difference signal ΔT 1 is obtained after the signal T is subtracted.
其中,结合图4可知内模控制原理,将图4作等效变换,得到等效结构图。详见图5。Among them, the principle of internal model control can be seen in conjunction with Fig. 4, and Fig. 4 is converted equivalently to obtain an equivalent structure diagram. See Figure 5 for details.
闭环系统有:The closed loop system has:
如果模型匹配,即Gp(s)=Gm(s)时,式(1)可简化为:If the models match, that is, G p (s) = G m (s), formula (1) can be simplified as:
Y(s)=Gc(s)Gp(s)R(s)+[1-Gc(s)Gm(s)]Gd(s)D(s) (2)Y(s) = Gc (s)Gp(s)R(s)+[1- Gc (s)Gm( s )] Gd (s)D(s) (2)
此时如果满足则有:At this point if satisfied Then there are:
公式(3)表明,内模控制器能够实现对参考输入的无偏差跟踪。然而理想控制器特性是在存在且控制器Gc(s)可以实现的条件下得到的。然而由于控制过程中时滞和惯性环节的存在,中将出现纯超前和纯微分环节,因此常规的内模控制器可按下列方法设计:Equation (3) shows that the internal model controller can achieve unbiased tracking of the reference input. However, the ideal controller characteristic is at It is obtained under the condition that exists and can be realized by the controller G c (s). However, due to the existence of time lag and inertia links in the control process, There will be a pure lead and a pure differential link, so the conventional internal model controller can be designed according to the following method:
1)将Gm(s)分为两项,即:1) Divide G m (s) into two items, namely:
Gm(s)=Gm+(s)Gm-(s) (4)G m (s) = G m + (s) G m - (s) (4)
其中:Gm+(s)为模型中包含纯滞后和不稳定零点的部分,Gm-(s)为模型中的最小相位部分。Among them: G m+ (s) is the part of the model containing pure hysteresis and unstable zero point, and G m- (s) is the minimum phase part of the model.
2)求取内模控制器:2) Find the internal model controller:
Gc(s)=f(s)/Gm-(s) (5)G c (s) = f (s) / G m - (s) (5)
式中f(s)为低通滤波器,其形式为where f(s) is a low-pass filter whose form is
其中λ滤波参数,是内模控制器仅有设计参数。Among them, the λ filtering parameter is the only design parameter of the internal model controller.
考虑一阶时滞过程内模PID控制器的设计Design of internal model PID controller considering first-order time-delay process
被控对象传递函数模型: Controlled object transfer function model:
取滤波器为: Take the filter as:
由式(5)可得内模控制器为:From formula (5), the internal model controller can be obtained as:
相应的反馈控制器为:The corresponding feedback controller is:
为使式(10)具有PID控制器的形式,用一阶Taylor级数逼近时滞项In order to make equation (10) have the form of a PID controller, the time-delay term is approximated by the first-order Taylor series
e-τs=1-τs (11)e -τs =1-τs (11)
故可得内模PID控制器形式如下:Therefore, the form of the internal model PID controller can be obtained as follows:
显然式(12)具有PI控制器的形式。Obviously (12) has the form of PI controller.
在本实施例中,减温控制模块包括第一减温控制模块和第二减温控制模块,第一减温控制模块包括第一减温控制器、第一补偿模块和第一干扰模块,所述第一减温控制器获取第三差值信号ΔT3并输出第一减温控制信号a,所述一级减温水流量阀根据所述第一减温控制信号a来改变阀门开度,从而改变一级减温水流量,进而改变所述第一温度监测器采集的所述第一减温温度值t1;所述第一干扰模块获取第一干扰驱动信号,并输出第一干扰信号d,所述第一蒸汽监测温度与所述第一干扰信号d作差后得到所述第一减温蒸汽温度信号T3;所述第一补偿模块获取第一补偿驱动信号,并输出第一补偿信号c,所述主蒸汽温度控制信号T1与所述第一减温蒸汽温度信号T3、第一补偿信号c依次作差后得到所述第三差值信号ΔT3。其中主蒸汽温度控制信号T1作为被减数,第一减温蒸汽温度信号T3、第一补偿信号c作为减数。In this embodiment, the temperature reduction control module includes a first temperature reduction control module and a second temperature reduction control module, and the first temperature reduction control module includes a first temperature reduction controller, a first compensation module and a first interference module, so The first desuperheating controller acquires the third difference signal ΔT3 and outputs the first desuperheating control signal a, and the first-stage desuperheating water flow valve changes the valve opening according to the first desuperheating control signal a, thereby changing the flow rate of the first-stage desuperheating water, and then changing the first desuperheating temperature value t 1 collected by the first temperature monitor; the first interference module acquires a first interference driving signal, and outputs a first interference signal d, The first desuperheating steam temperature signal T3 is obtained after the difference between the first steam monitoring temperature and the first interference signal d ; the first compensation module obtains a first compensation driving signal and outputs a first compensation signal c. The third difference signal ΔT 3 is obtained by sequentially making a difference between the main steam temperature control signal T 1 , the first desuperheating steam temperature signal T 3 , and the first compensation signal c. The main steam temperature control signal T 1 is used as the minuend, and the first desuperheated steam temperature signal T 3 and the first compensation signal c are used as the subtrahend.
所述第二减温控制系统包括第二减温控制器、第二补偿模块和第二干扰模块,所述第二减温控制器获取第四差值信号ΔT4并输出第二减温控制信号b,所述二级减温水流量阀根据所述第二减温控制信号b来控制阀门开度,从而改变二级减温水流量,进而改变所述第二温度监测器采集的所述第二减温温度值t2;所述第二干扰模块获取第二干扰驱动信号,并输出第二干扰信号f,所述第二减温温度值t2与所述第二干扰信号f作差后得到所述第二减温蒸汽温度信号T4;所述第二补偿模块获取第二补偿驱动信号,并输出第二补偿信号h,所述第一减温蒸汽温度信号T3与所述第二减温蒸汽温度信号T4、第二补偿信号h依次作差后得到所述第四差值信号ΔT4。其中第一减温蒸汽温度信号T3作为被减数,第二减温蒸汽温度信号T4、第二补偿信号h作为减数。The second temperature reduction control system includes a second temperature reduction controller, a second compensation module and a second interference module, and the second temperature reduction controller obtains a fourth difference signal ΔT 4 and outputs a second temperature reduction control signal b. The two-stage desuperheating water flow valve controls the valve opening according to the second desuperheating control signal b, thereby changing the secondary desuperheating water flow rate, and then changing the second desuperheating water collected by the second temperature monitor. temperature value t 2 ; the second interference module obtains a second interference driving signal, and outputs a second interference signal f, and the second temperature reduction temperature value t 2 is subtracted from the second interference signal f to obtain the The second desuperheating steam temperature signal T 4 ; the second compensation module obtains the second compensation drive signal, and outputs a second compensation signal h, the first desuperheating steam temperature signal T 3 and the second desuperheating steam temperature signal T 4 The steam temperature signal T 4 and the second compensation signal h are sequentially subtracted to obtain the fourth difference signal ΔT 4 . Wherein the first desuperheating steam temperature signal T 3 is used as the minuend, the second desuperheating steam temperature signal T 4 and the second compensation signal h are used as the subtrahend.
在本实施例中,第一干扰驱动信号为相邻两个时刻所述一级减温器蒸汽输出口的蒸汽流量信号差值ΔD1。In this embodiment, the first disturbance driving signal is the difference ΔD 1 of the steam flow signal at the steam output port of the primary desuperheater at two adjacent time points.
在本实施例中,所述第一补偿驱动信号为相邻两个时刻所述一级减温器蒸汽输出口的蒸汽流量信号差值ΔD1。In this embodiment, the first compensation driving signal is the difference ΔD 1 of the steam flow signal of the steam output port of the primary desuperheater at two adjacent time points.
其中,一级减温器蒸汽输出口的蒸汽流量信号差值ΔD1=D1i-D1(i-1),其中D1i为时刻ti的一级减温器蒸汽输出口的蒸汽流量信号,D1(i-1)为时刻ti-1的一级减温器蒸汽输出口的蒸汽流量信号。Among them, the steam flow signal difference of the steam output port of the primary desuperheater ΔD 1 =D 1i -D 1(i-1) , where D 1i is the steam flow signal of the steam output port of the primary desuperheater at time t i , D 1(i-1) is the steam flow signal of the steam output port of the primary desuperheater at time t i-1 .
在本实施例中,第二干扰驱动信号为相邻两个时刻所述二级减温器蒸汽输出口的蒸汽流量信号差值ΔD2。In this embodiment, the second disturbance driving signal is the difference ΔD 2 of the steam flow signal at the steam output port of the secondary desuperheater at two adjacent moments.
在本实施例中,所述第二补偿驱动信号或为相邻两个时刻所述二级减温器蒸汽输出口的蒸汽流量信号差值ΔD2。In this embodiment, the second compensation driving signal may be the difference ΔD 2 of the steam flow signal at the steam output port of the secondary desuperheater at two adjacent moments.
相邻两个时刻所述二级减温器蒸汽输出口的蒸汽流量信号差值ΔD2=D2i-D2(i-1),其中D2i为时刻ti的一级减温器蒸汽输出口的蒸汽流量信号,D2(i-1)为时刻ti-1的一级减温器蒸汽输出口的蒸汽流量信号。The steam flow signal difference ΔD 2 =D 2i -D 2(i-1) at the steam output port of the secondary desuperheater at two adjacent moments, where D 2i is the steam output of the primary desuperheater at time t i D 2(i-1) is the steam flow signal of the steam output port of the primary desuperheater at time t i-1 .
在本实施例中,第三干扰驱动信号D0为流经所述锅炉汽包输出的蒸汽流量信号。In this embodiment, the third disturbance driving signal D 0 is a steam flow signal flowing through the steam drum outputted by the boiler.
从图6可以看出,所述主蒸汽系统还设置有自适应PID修正模块,所述自适应PID修正模块以输入温度偏差e和偏差变化率ec作为输入,所述自适应PID控制器输出参数增量信号Δk至所述内模控制器;As can be seen from Figure 6, the main steam system is also provided with an adaptive PID correction module, the adaptive PID correction module takes the input temperature deviation e and the deviation change rate e c as input, and the adaptive PID controller outputs parameter incremental signal Δk to the internal model controller;
所述输入温度偏差e为所述主蒸汽设定温度信号T与所述主蒸汽实际温度信号T0的差值;所述偏差变化率 The input temperature deviation e is the difference between the main steam set temperature signal T and the main steam actual temperature signal T 0 ; the deviation change rate
从图6可以看出,自适应PID在线修正模块的工作原理是:首先根据操作人员的经验制定推理规则,然后将输入蒸汽温度偏差信号模糊化处理后,在模糊智能在线修正单元中依据该规则推理运算出相应的决策结果,并将该结果反模糊化等处理后得到所求参数修正值,即主回路内模PID控制器的参数修正值,将该修正值与内模PID基本设定值叠加后作为内模PID新的动态设定值,从而完成对控制器参数的在线修正。参数修正的表达式如下It can be seen from Figure 6 that the working principle of the self-adaptive PID online correction module is: firstly, the inference rules are formulated according to the experience of the operator, and then the input steam temperature deviation signal is fuzzy processed, and the fuzzy intelligent online correction unit is based on the rules The corresponding decision-making results are calculated by reasoning, and the results are defuzzified to obtain the required parameter correction value, that is, the parameter correction value of the internal model PID controller of the main loop, and the correction value is compared with the basic set value of the internal model PID After being superimposed, it is used as the new dynamic setting value of the internal model PID, thereby completing the online correction of the controller parameters. The expression of the parameter correction is as follows
kp=k′p+Δkp k p =k′ p +Δk p
ki=k′1+Δki k i =k′ 1 +Δk i
kd=k′d+Δkd k d =k′ d +Δk d
式中k′p、k′i、k′d为控制器基本设定值,Δkp、Δki、Δkd为修正值,kp、ki、kd为修正后的控制器动态设定值。In the formula, k′ p , k′ i , k′ d are the basic set values of the controller, Δk p , Δk i , Δk d are the correction values, and k p , ki , k d are the dynamic settings of the controller after correction value.
其中,本方案设计的推理规则是:Among them, the inference rules of this scheme design are:
1)当E为NB且EC也为NB时,即偏差为负大且有继续偏大的趋势,实测主蒸汽温度高于设定值540℃且偏差继续增大,为尽快消除已有负大偏差及变大的趋势,需要增大控制器比例P的参数值,为防止积分饱和需减小积分I的值,为避免过大超调,微分D取较小值或零,即ΔKp为PB,ΔKi为NB,ΔKd为PS,这样使得控制器参数处在控制要求内,使得主蒸汽温度快速稳定。1) When E is NB and EC is also NB, that is, the deviation is negatively large and tends to continue to be large. The measured main steam temperature is higher than the set value of 540°C and the deviation continues to increase. In order to eliminate the existing negative large The deviation and the trend of becoming larger need to increase the parameter value of the controller ratio P. In order to prevent the integral saturation, the value of the integral I needs to be reduced. In order to avoid excessive overshoot, the differential D takes a small value or zero, that is, ΔKp is PB , ΔKi is NB, ΔKd is PS, so that the controller parameters are within the control requirements, so that the main steam temperature stabilizes quickly.
2)当E为ZO且EC为NS时,即偏差为零且有增大趋势,实测主蒸汽温度等于设定值540℃但有上升趋势,此时应增大控制器P的值提高响应速度,适当减小积分I的值提高系统稳定性能,微分环节取适当值减小稳定时的振荡,即ΔKp为PS,ΔKi为NS,ΔKd为NS。2) When E is ZO and EC is NS, that is, the deviation is zero and tends to increase. The measured main steam temperature is equal to the set value of 540°C but has an upward trend. At this time, the value of controller P should be increased to improve the response speed , Properly reducing the value of the integral I improves the stability of the system, taking an appropriate value for the differential link reduces the oscillation during stability, that is, ΔKp is PS, ΔKi is NS, and ΔKd is NS.
3)当E为PB且EC也为PB时,即偏差为正大且有增大趋势,实测主蒸汽温度低于设定值540℃且有继续减小趋势。为消除已有的正大偏差并抑制偏差的进一步变大,需减小控制器P的值,并增大控制器积分和微分的值,使系统获得较好的稳态性能,即ΔKp为NB,ΔKi为PB,ΔKd为PB。3) When E is PB and EC is also PB, that is, the deviation is positive and has an increasing trend, and the measured main steam temperature is lower than the set value of 540°C and continues to decrease. In order to eliminate the existing positive deviation and suppress the further increase of the deviation, it is necessary to reduce the value of the controller P, and increase the value of the integral and differential of the controller, so that the system can obtain better steady-state performance, that is, ΔKp is NB, ΔKi is PB, and ΔKd is PB.
逐条分析各种情况,可得到控制器参数模糊智能在线修正单元的模糊规则表,如下表1~3所示:By analyzing various situations one by one, the fuzzy rule table of the controller parameter fuzzy intelligent online correction unit can be obtained, as shown in the following tables 1-3:
表1 ΔKp的模糊规则表Table 1 Fuzzy rule table of ΔK p
表2 ΔKi的模糊规则表Table 2 Fuzzy rule table of ΔK i
表3 ΔKd的模糊规则表Table 3 Fuzzy rule table of ΔK d
在本方案中,e和ec为输入温度偏差和偏差变化率,E和EC为模糊化处理后的温度偏差和偏差变化率。NB(负大,Negative Big)、NM(负中,Negative Medium)、NS(负小,Negative Small)、ZO(零、Zero)、PS(正小,Postive Small)、PM(正中,Postive Medium)、PB(正大,Postive Big)。In this scheme, e and ec are input temperature deviation and deviation change rate, and E and EC are temperature deviation and deviation change rate after fuzzy processing. NB (Negative Big, Negative Big), NM (Negative Medium, Negative Medium), NS (Negative Small, Negative Small), ZO (Zero, Zero), PS (Positive Small, Postive Small), PM (Positive Medium, Postive Medium) , PB (Positive Big, Postive Big).
应当指出的是,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的普通技术人员在本发明的实质范围内所做出的变化、改性、添加或替换,也应属于本发明的保护范围。It should be noted that the above description is not intended to limit the present invention, and the present invention is not limited to the above-mentioned examples. Those skilled in the art may make changes, modifications, additions or replacements within the scope of the present invention. It should also belong to the protection scope of the present invention.
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