CN107214896A - Thermoplastic cladding plant fibre base material and its processing method - Google Patents
Thermoplastic cladding plant fibre base material and its processing method Download PDFInfo
- Publication number
- CN107214896A CN107214896A CN201710438597.1A CN201710438597A CN107214896A CN 107214896 A CN107214896 A CN 107214896A CN 201710438597 A CN201710438597 A CN 201710438597A CN 107214896 A CN107214896 A CN 107214896A
- Authority
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- China
- Prior art keywords
- thermoplastic
- base material
- board
- protective layer
- plant fibre
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920001169 thermoplastic Polymers 0.000 title claims abstract description 590
- 239000004416 thermosoftening plastic Substances 0.000 title claims abstract description 461
- 239000000463 material Substances 0.000 title claims abstract description 328
- 239000000835 fiber Substances 0.000 title claims abstract description 256
- 238000005253 cladding Methods 0.000 title claims abstract description 145
- 238000003672 processing method Methods 0.000 title claims abstract description 27
- 241000196324 Embryophyta Species 0.000 claims abstract description 273
- 239000011241 protective layer Substances 0.000 claims abstract description 203
- 239000010410 layer Substances 0.000 claims abstract description 121
- 239000000758 substrate Substances 0.000 claims abstract description 57
- 238000000034 method Methods 0.000 claims abstract description 30
- 239000003063 flame retardant Substances 0.000 claims abstract description 17
- 241000675108 Citrus tangerina Species 0.000 claims abstract description 11
- 239000002023 wood Substances 0.000 claims description 120
- 229920003023 plastic Polymers 0.000 claims description 92
- 239000004033 plastic Substances 0.000 claims description 92
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 70
- 239000011707 mineral Substances 0.000 claims description 70
- 229920006352 transparent thermoplastic Polymers 0.000 claims description 59
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 58
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 58
- 241001330002 Bambuseae Species 0.000 claims description 58
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 58
- 239000011425 bamboo Substances 0.000 claims description 58
- 239000000843 powder Substances 0.000 claims description 56
- 239000012528 membrane Substances 0.000 claims description 42
- -1 polyethylene Polymers 0.000 claims description 41
- 239000011094 fiberboard Substances 0.000 claims description 40
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 39
- 239000011521 glass Substances 0.000 claims description 39
- 239000011777 magnesium Substances 0.000 claims description 39
- 229910052749 magnesium Inorganic materials 0.000 claims description 39
- 239000010902 straw Substances 0.000 claims description 37
- 239000004745 nonwoven fabric Substances 0.000 claims description 31
- 239000007787 solid Substances 0.000 claims description 31
- 239000000123 paper Substances 0.000 claims description 30
- 230000004048 modification Effects 0.000 claims description 28
- 238000012986 modification Methods 0.000 claims description 28
- 238000012545 processing Methods 0.000 claims description 27
- 239000011248 coating agent Substances 0.000 claims description 26
- 238000000576 coating method Methods 0.000 claims description 26
- 238000010438 heat treatment Methods 0.000 claims description 26
- 238000001816 cooling Methods 0.000 claims description 25
- 238000007639 printing Methods 0.000 claims description 24
- 239000003292 glue Substances 0.000 claims description 20
- 239000012943 hotmelt Substances 0.000 claims description 20
- 239000011148 porous material Substances 0.000 claims description 18
- 238000007789 sealing Methods 0.000 claims description 18
- 239000011120 plywood Substances 0.000 claims description 11
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 11
- 238000004026 adhesive bonding Methods 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 10
- 239000007924 injection Substances 0.000 claims description 10
- 239000004800 polyvinyl chloride Substances 0.000 claims description 10
- 239000004753 textile Substances 0.000 claims description 10
- 238000009941 weaving Methods 0.000 claims description 10
- 230000015572 biosynthetic process Effects 0.000 claims description 9
- 239000010985 leather Substances 0.000 claims description 9
- 230000008018 melting Effects 0.000 claims description 9
- 238000002844 melting Methods 0.000 claims description 9
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 8
- 239000011888 foil Substances 0.000 claims description 8
- 238000003475 lamination Methods 0.000 claims description 8
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 8
- 239000004831 Hot glue Substances 0.000 claims description 7
- 239000004698 Polyethylene Substances 0.000 claims description 7
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 229910052602 gypsum Inorganic materials 0.000 claims description 7
- 239000010440 gypsum Substances 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 7
- 238000007711 solidification Methods 0.000 claims description 7
- 230000008023 solidification Effects 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 239000004743 Polypropylene Substances 0.000 claims description 6
- 239000004568 cement Substances 0.000 claims description 6
- 238000003801 milling Methods 0.000 claims description 6
- 229920001155 polypropylene Polymers 0.000 claims description 6
- 229920001577 copolymer Polymers 0.000 claims description 5
- 238000013461 design Methods 0.000 claims description 5
- 230000001788 irregular Effects 0.000 claims description 5
- 239000000155 melt Substances 0.000 claims description 5
- 239000004793 Polystyrene Substances 0.000 claims description 4
- 229920000570 polyether Polymers 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 229920000098 polyolefin Polymers 0.000 claims description 4
- 229920006324 polyoxymethylene Polymers 0.000 claims description 4
- 229920002223 polystyrene Polymers 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N Acrylic acid Chemical class OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- XHFVDZNDZCNTLT-UHFFFAOYSA-H chromium(3+);tricarbonate Chemical compound [Cr+3].[Cr+3].[O-]C([O-])=O.[O-]C([O-])=O.[O-]C([O-])=O XHFVDZNDZCNTLT-UHFFFAOYSA-H 0.000 claims description 3
- 229920006380 polyphenylene oxide Polymers 0.000 claims description 3
- 239000002893 slag Substances 0.000 claims description 2
- 239000012790 adhesive layer Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000000853 adhesive Substances 0.000 abstract description 13
- 230000001070 adhesive effect Effects 0.000 abstract description 13
- 230000006378 damage Effects 0.000 abstract description 11
- 238000001035 drying Methods 0.000 abstract description 8
- 238000002788 crimping Methods 0.000 abstract description 5
- 230000008439 repair process Effects 0.000 abstract description 5
- 230000004888 barrier function Effects 0.000 abstract description 4
- 208000027418 Wounds and injury Diseases 0.000 abstract description 3
- 208000014674 injury Diseases 0.000 abstract description 3
- 239000003973 paint Substances 0.000 description 50
- 238000005457 optimization Methods 0.000 description 16
- 229920005989 resin Polymers 0.000 description 14
- 239000011347 resin Substances 0.000 description 14
- 238000005034 decoration Methods 0.000 description 10
- 229920001187 thermosetting polymer Polymers 0.000 description 10
- 239000002985 plastic film Substances 0.000 description 9
- 238000001723 curing Methods 0.000 description 8
- 239000004814 polyurethane Substances 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 239000004925 Acrylic resin Substances 0.000 description 7
- 229920006255 plastic film Polymers 0.000 description 7
- 230000008859 change Effects 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 229920000178 Acrylic resin Polymers 0.000 description 5
- 239000012752 auxiliary agent Substances 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 238000005336 cracking Methods 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 4
- 229920000877 Melamine resin Polymers 0.000 description 4
- 230000001680 brushing effect Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 238000007598 dipping method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 230000036541 health Effects 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 229920001568 phenolic resin Polymers 0.000 description 4
- 239000005011 phenolic resin Substances 0.000 description 4
- 150000003254 radicals Chemical class 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 230000015271 coagulation Effects 0.000 description 3
- 238000005345 coagulation Methods 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 230000001815 facial effect Effects 0.000 description 3
- 238000005470 impregnation Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 239000004922 lacquer Substances 0.000 description 3
- 238000002386 leaching Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 3
- 238000000016 photochemical curing Methods 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 2
- 229920002396 Polyurea Polymers 0.000 description 2
- 238000003854 Surface Print Methods 0.000 description 2
- 229920006397 acrylic thermoplastic Polymers 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 2
- 229920003180 amino resin Polymers 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- 238000003848 UV Light-Curing Methods 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 230000037237 body shape Effects 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000011093 chipboard Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 150000007974 melamines Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 230000007420 reactivation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/20—Making multilayered or multicoloured articles
- B29C43/203—Making multilayered articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
- B29C43/361—Moulds for making articles of definite length, i.e. discrete articles with pressing members independently movable of the parts for opening or closing the mould, e.g. movable pistons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/52—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
- B29C43/361—Moulds for making articles of definite length, i.e. discrete articles with pressing members independently movable of the parts for opening or closing the mould, e.g. movable pistons
- B29C2043/3615—Forming elements, e.g. mandrels or rams or stampers or pistons or plungers or punching devices
- B29C2043/3634—Forming elements, e.g. mandrels or rams or stampers or pistons or plungers or punching devices having specific surface shape, e.g. grooves, projections, corrugations
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
The invention provides a kind of thermoplastic cladding plant fibre base material and its processing method; it can effectively improve the material and technique that existing floor, furniture-plates, panel set decorative layer and protective layer; the thermoplastic cladding plant fibre base material anti-wear performance of production is good; easily repaired after damage; humidity resistance is excellent; drying shrinkage is not dry and cracked; the not wet crimping that rises; color stable; service life is long; the wear-resisting poor technical barrier of sheet material is efficiently solved, the adhesive force of substrate surface protective layer and base material is also improved, the protective layer of substrate surface will not produce dry, wet flower;Pin hole, tangerine peel;The protective layer of substrate surface of the present invention can combine together with periphery thermoplasticity edge band heat; make base material is comprehensive to be protected; stabilize the moisture content of substrate; floor, furniture is set to stablize indeformable; improve floor, the performance and use time of furniture; protective layer injury repair is convenient, economizes on resources, and reduces use cost;When the thermoplastic that the present invention is used has the performances such as corresponding wear-resisting, heat conduction, fire-retardant, antistatic, uvioresistant, the thermoplastic cladding plant fibre base material of acquisition also has corresponding performance.
Description
Technical field
The present invention relates to floor, furniture-plates, panel processing technique field, be a kind of thermoplastic cladding plant
Fiber base material and its processing method.
Background technology
Traditional timber floor, wood-based plate, mineral board external coating(Brush and divide:Showering, roller coating, front, rear, left and right are brushed)、
The protective layer of spray mo(u)lding, is to use the putty with filling function, timber floor, wood-based plate, mineral plate surface is filled and led up, carry out
Polish for the first time smooth, start to brush, spray first pass priming paint, carry out second and polish smooth, prime, spraying and polishing
Number of times is 2 to 9 times, then starts to brush, spray first pass finish paint, and it is smooth to carry out the polishing of first time finish paint, finish paint brushing, spray and
Number of times of polishing is 2 to 5 times, last all over finish paint brushing, sprayed, it is each to 0.20mm thickness that curing molding can obtain 0.03mm
Plant the protective layer of coating;Influenceed, controlled by timber floor, wood-based plate, mineral board substrate mass and brushing, the equipment of spraying and environment
Make product quality difficulty big.
The mode of the film-forming of traditional coating is:The composition of coating, due to the difference of base-material, membrane formation mechanism is just not yet
Together.Such as using drying oil as the oil paint of main base, and using drying oil and resin as the magnetic paint of the magnetic of main base, they do
Form the process of film, all with aoxidize and polymeric chemical reaction for main film-forming machine because;Lacquer type organic coating class without drying oil, just not
The chemical change of oxidatively polymerizable is had, as long as solvent all volatilizees in coating, you can condense film forming;Also reliable curing agent is consolidated
Change or heated baking just causes paint structure to change dry and hard film forming, belong to if epoxy-based lacquers, polyurethane paint, unsaturated polyester resin
In the paint of curing agent curing type, as Alkyd/melamine Paint is then category drying aggretion type coating.But all this this coating film forming, nothing
It is uninterruptedly to carry out all the time to progressively aging, destruction since coating formation by being which kind of reaction mechanism, is these
Coating is after film forming, and reaction speed significantly slows down, its reducing speed, then with coating film forming matter different performance difference.
These coating are after film forming, and they can not soften when heating down to flowing, can not be plastic, heating can not be repeated molten
Change.
Traditional timber floor, wood-based plate, mineral board external coating, the paint of spraying, coating, they are all containing substantial amounts of molten
Agent and auxiliary agent, substantial amounts of solvent and auxiliary agent are just dispersed into air in production and work progress, not only pollute environment, waste
Resource, also add production and construction cost, and construction complexity causes time duration long;Some solvent and auxiliary agent residual
In timber floor, wood-based plate, mineral board, the solvent and auxiliary agent closed by paint film are difficult to distribute, remain in timber floor, wood-based plate,
Solvent and auxiliary agent in mineral board are slowly distributed in the interior of finishing in the bottom surface without paint film and surrounding, make interior by dirt
Dye, influences the health of occupant.
The polyvinyl chloride film face artificial board released in the past, is the plastic film by PVC plastic film or other materials
It is printed as after grain pattern or other patterns, using nitrile rubber stick, polyvinyl acetate emulsion, propylene-vinyl acetate copolymerization
The adhesive such as lactic acid, ethene-acetate copolymer emulsion, glue process has following three kinds according to adhesive state:Wet sticker
Method, dry to touch sticker method, reactivation sticker method, industrial production commonly uses interval cold-press method and continuous rolling platen press, by surface printing
Timber floor, wood-based plate are pasted into grain pattern or other pattern plastic films, on mineral board substrate, form decorative layer, without
Grain pattern or other design protective layers are printed as to plastic film, picture on surface is special in transport, construction, use
Being easily damaged to repair, so the overmolded timber floor of plastic foil, wood-based plate, mineral board, commercially sold after several years
Market is just exited.
Polyvinyl chloride film face artificial board surface decoration layer, is into grain pattern or other using glue by surface printing
Pattern plastic film is pasted on wood-based plate substrate, and requires that artificial plate surface must be smooth, and otherwise polyvinyl chloride film is adornd
Dough figurine, which is made, will produce cavity below plate surface decorative layer, because glue can not fill and lead up wood-based plate surface crater again, so, produce
At cavity, as long as there is an external force, polychloroethylene film face artificial board surface decoration layer will be destroyed, and the selection of adhesive
It is highly difficult, the poor adhesive force between glue and PVC plastic film or the plastic foil of other materials, substrate is with plastic foil again without mutually molten
Together, so, the plastic foil of PVC plastic film or other materials is just easy to layering, not only reduces the use time of product,
Also waste social resources.
Also be proposed with the timber floor of ultraviolet-cured paint facing, wood-based plate in the past, and be commonly called as UV plates, ultraviolet-cured paint with
The paint such as PU, PE, NC is different with film forming matter naming method, and UV paints are named with the curing mode of paint.It is by machine
On the automatic roller coat of device equipment, showering to furniture plate surface, in ultraviolet light(Wavelength is 320-390nm)Irradiation under promote initiator point
Solution, produces free radical, triggers resin reaction, instantaneous solidification film forming.UV paints another explanation ultraviolet-curing paint
(ultraviolet curing coating)Abbreviation UV is painted, and paints different with film forming matter naming method from PU, PE, NC, UV paints
It is to be named with the curing mode of paint, it is one kind in ultraviolet(Ultraviolet, abbreviation UV)Irradiation under can be several
The coating of rapid film-forming in second.UV paint is different from the conventional PU paints of common wealth furniture enterprise, PE paints and NC paints, is real
The paint of environmental protection, without any volatile substance, uses the Product Green, health, environmental protection of UV paint productions;UV paint films are vertical
Body shape structure, hardness is big, and wearability is good, and transparency is good, the resistance to scratching of product, rub resistance, stands the test of time;Mechanization is set
The standby human factor overcome in artificial operation, makes product aberration smaller, steady quality;In manufacturing process, by having in sheet material
Evil substance decomposition, and by ultraviolet photo-curing machine drying and processing, product more health environment-friendly;Ultraviolet light cured paint is at present should
With relatively more extensive furniture lacquer, main feature has:Handled by intensive ultraviolet photocuring, color stability, for a long time Chang Xin, effectively solution
Certainly door-plate fades and aberration problem;The pure flat effect of door-plate minute surface is preferable, and paint film is full without tangerine peel;It is to compare in the world at present
One of baking vanish door-plate of environment protection health;Door-plate hardness is 2 times of other baking vanish door-plates, and resistance to scratch, acid and alkali-resistance is unlikely to deform.But
Ultraviolet-cured paint construction is complicated, and production cost is high, is not easily repaired after scuffing.
Reaction mechanism during UV-cured resin participation is photocured cross-linked, can rise UV-cured resin point
For free radical type light-cured resin and cationic light-cured resin.Free radical UV-cured resin is all to have unsaturated pair
The oligomer of key, such as acryloxy, methacryloxy, vinyl, pi-allyl.According to Raolical polymerizable speed
Speed sorts:Acryloxy>Methacryloxy>Vinyl>Pi-allyl.Therefore, the resin master of radical UV curing
If the acrylate of all kinds of acrylic resins, acroleic acid esterification, polyurethane acrylic resin, polyester acrylate resin,
Polyoxyalkylene acrylate resin etc..What wherein application was most is epoxy acrylic resin, polyurethane acrylic resin and polyester acrylic
Resin.It can not soften when being heated after their photocurings down to flowing, can not be plastic, heating fusing can not be repeated.
What is promoted mainly currently on the market is impregnated bond paper laminated wood floor, wood-based plate, be commonly called as consolidated floor, paint free plate,
Ecological board, antistatic floor.Their technique is divided to two big class ﹕ mono- to be by more than two layers of bottom paper and decoration facial tissue and overlay paper
Amino resins or phenolic resin are impregnated, and is dried to a certain extent, mutually adhering and solidifying wear-resisting, anti-soil can be formed by hot pressing
The decoration panel of dye, is commonly called as fire-proof plate and is also known as " plastic veneer wood-based plate ", and it has excellent wear-resisting, fire-retardant, easy to clean and resistance to
The performances such as water, then will decorate panel with glue and paste wood floors, wood-based plate, on mineral board substrate;Two be by bottom paper and
Decorate facial tissue and overlay paper leaching amino stain resin or phenolic resin, and dry to a certain extent, will just soak the bottom paper of glue with
Decoration facial tissue and overlay paper are covered in wood floors, wood-based plate, on mineral board substrate, send into hot press hot-press solidifying, woodenly
Plate, wood-based plate, mineral plate surface form wear-resisting, resistant to pollution decorative cover.
The amino tree that impregnated bond paper laminated wood floor, the decorative layer of artificial plate surface, wearing layer, balance layer are impregnated
Fat or phenolic resin, they are all thermosetting plasticses, thermosetting plastics, refer to softening can not be reheated after shaping again and repeat plus
One class plastics of work.Resin is before processing line style performed polymer, occurs chemical crosslink reaction in processing, product is internally formed three
Network structure is tieed up, with insoluble, insoluble feature.So, they can not soften when reheating down to flowing, can not be plastic,
Heating fusing can not be repeated.
The amino tree that impregnated bond paper laminated wood floor, the decorative layer of artificial plate surface, wearing layer, balance layer are impregnated
Fat or phenolic resin, decorative layer, wearing layer, balance layer institute impregnation resin added it is limited, do not fill wood floors, wood-based plate,
The function of mineral board substrate pit, as long as base material has more than 0.2 millimeter of a pit, hot-forming wood floors, wood-based plate,
Mineral plate surface must produce dried flower, with multi-layer sheet, lumber core, oriented wood chipboard, circuit board, the particieboard in patch wood skin face,
The Decorative veneered woodbased panels such as the fiberboard in patch wood skin face are difficult to realize the amino resins or phenolic aldehyde using transparent dipping
The hot pressing of resin abrasion-proof paper forms protective layer on the surface of Decorative veneered woodbased panel.
The paint film solidifying to form of traditional coating, ultraviolet-cured paint facing, impregnated bond paper hot-press solidifying decoration it is resistance to
Mill layer cannot mutually melt with the thermoplastic of injection machine edge sealing or fuse machine edge sealing, and moisture content is easy to from thermoplastic edge sealing
Penetrated into painting facing, decorating at the gap of wearing layer in the base material of wood floors, wood-based plate, mineral board, make product deformation, contract
The short use time of product.
The paint film solidifying to form of traditional coating, time film forming of the thickness of ultraviolet-cured paint facing are in 0.03mm to 0.05
Between mm, film forming gross thickness just produces cracking, product in 0.03mm to 0.20mm, the coating surface that a film forming exceedes 0.2mm
Scrap, traditional impregnated bond paper laminated wood floor, the abrasion-proof paper of artificial plate surface, the thickness of wearing layer is all after hot-press solidifying
Surface just produces cracking, product rejection, so paint film and leaching after below 0.07mm, the dipping paper glued membrane solidification more than 0.07mm
The wear-resisting revolution of stain paper rubber protective layer can only be designed below 6000 turns, also, the thickness of wearing layer is thicker, the wood of woodgrained paper
Line definition is poorer, so the thickness of paint film and dipping paper rubber protective layer is no more than 0.07mm, wear-resisting revolution can only be designed
Below 6000 turns;18 to 46 grams/m of the abrasion-proof paper in actual production, the impregnation resin content decision for soaking melamine is wear-resisting
The thickness of layer, the impregnation resin content of 46 grams/m of abrasion-proof paper maximum leaching melamines, the thickness of melamine wearing layer after heat cure
Also below 0.07mm.
The content of the invention
The invention provides a kind of thermoplastic cladding plant fibre base material and its processing method, overcome above-mentioned existing
The deficiency of technology, its can effectively solve traditional house ornamentation sheet material exist sealer can not repeatedly heating and melting, damage after not
The problem of energy reparation and high processing costs, waste of resource, low wearability, the present invention can be by time film forming of substrate surface protective layer
Thickness can bring up to more than 0.093mm, efficiently solve the wear-resisting poor technical barrier of sheet material, also improve substrate surface guarantor
The adhesive force of sheath and base material, the protective layer of substrate surface will not produce dry, wet flower;Pin hole, tangerine peel;Substrate surface of the present invention
Protective layer can combine together with periphery thermoplasticity edge band heat, make base material is comprehensive to be protected, stabilize the moisture content of substrate,
Floor, furniture is stablized indeformable, improve floor, the performance and use time of furniture.
One of technical scheme is realized by following measures:A kind of thermoplastic cladding string
The processing method of base material, is carried out as follows:The first step, it is in molten condition that thermoplastic is heated into 63 DEG C to 430 DEG C;
Second step, the thermoplastic in molten condition is covered on plant fibre base material surface, by the template of press to being covered with
The plant fibre base material surface of the thermoplastic of molten condition applies 0.003MPa to 43MPa pressure, the heat of molten condition
Thermoplastic plastic is penetrated into the presence of the pressure of template in the pore, pit and hole of plant fibre base material, and fine to plant
Pore, pit and the hole of Wiki material are filled, meanwhile, the thermoplastic of plant fibre base material melt surface state,
Pressurization template pressure in the presence of be attached to plant fibre base material surface, after cooling plant fibre base material surface solidification into
Type, after the demoulding, forms on the surface of plant fibre base material 0.093mm to 3.3mm thickness without dried flower, wet flower, pin hole, tangerine peel
Thermoplastic protective layer, obtains thermoplastic cladding plant fibre base material.
Here is the further optimization and/or improvements to one of foregoing invention technical scheme:
It is above-mentioned in second step, the thermoplastic of molten condition is filled out to the pore, pit and hole of plant fibre base material
0.02mm is formed to the mixed layer of 13.3mm thickness in plant fibre base material after filling, and mixed layer is that thermoplastic is filled into plant
After in pore, pit and the hole of fibres base material, thermoplastic and plant fibre base material are formed in plant fibre base material
Irregular structure mutually viscous layer.
Above-mentioned thermoplastic protective layer is hard thermoplastic's protective layer or transparent thermoplastics protective layer or half
Transparent hard thermoplastic's protective layer or hard thermoplastic's protective layer of modification or soft thermoplastic plastic protective layer
Or transparent soft thermoplastic plastic protective layer or translucent soft thermoplastic plastic protective layer or the soft thermoplastic of modification
The thermoplastic of the foamed thermoplastics protective layer or modified heat conduction of plastic protective layer or foamed thermoplastics protective layer or modification
Property plastic protective layer or thermoplastic protective layer or the thermoplastic protective layer of translucent heat conduction or the modification of transparent heat conduction
Flame retardant thermoplastic's protective layer or transparent flame retardant thermoplastic's protective layer or translucent flame retardant thermoplastic protect
Sheath or the anti-static thermoplastic plastic protective layer or transparent anti-static thermoplastic plastic protective layer or translucent anti-of modification
Electrostatic thermoplastic protective layer or the uvioresistant thermoplastic protective layer of modification or the modeling of transparent uvioresistant thermoplasticity
Expect protective layer or translucent uvioresistant thermoplastic protective layer or the wear-resistant thermoplastic plastic protective layer or transparent of modification
Wear-resistant thermoplastic plastic protective layer or translucent wear-resistant thermoplastic plastic protective layer or the anticracking thermoplastic of modification protect
Sheath or transparent anticracking thermoplastic protective layer or translucent anticracking thermoplastic protective layer or the freeze proof heat of modification
Thermoplastic plastic protective layer or transparent freeze proof thermoplastic protective layer or translucent freeze proof thermoplastic protective layer change
The heat-resisting thermoplastic plastic layer of property or transparent heat-resisting thermoplastic plastic layer or translucent heat-resisting thermoplastic
Layer.
Above-mentioned thermoplastic is polyethylene, or polypropylene, or polyvinyl chloride, or polystyrene, or polyformaldehyde, or poly- carbon
Sour chromium, or acrylics, or polyolefin and its copolymer, or it is poly- mock, or polyphenylene oxide, or the thermoplasticity that chlorinated polyether is constituted
Plastics, or PUR, or thermoplastic elastomer (TPE).
Above-mentioned plant fibre base material is solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain lumber layer
Product plate or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or
Bamboo jigsaw or the glued glued board of agricultural crop straw, residue, mineral powder;
Or, plant fibre base material is that veneered plywood or facing fiberboard or facing particieboard or face artificial board or facing are fixed
To wood shavings laminated board or facing core-board or facing finger-jointed plate or facing circuit board or facing wood-plastic clad plate or facing gypsum
Agricultural crop straw, residue, the glued board of mineral powder gluing of plate or facing glass magnesium board or facing bamboo jigsaw or facing;
Or, plant fibre base material is micro veneer finish coat or decorative veneer finish coat or fancy veneer finish coat or recombinant decorative
Veneer finish coat or special decorative pattern recombinant decorative veneer finish coat or art pattern re-assemble fancy veneer finish coat or integrated thin
Wooden finish coat or non-woven fabric compounded decorative veneer finish coat or facing paper finish coat or textile finish coat or non-woven fabrics finish coat
Or patterned non-woven fabrics finish coat or bamboo weaving finish coat or rattan-weaved products finish coat or Bamboo veneer finish coat or leather and fur finish coat.
It is above-mentioned when plant fibre base material is micro veneer finish coat or decorative veneer finish coat or fancy veneer finish coat or again
Group fancy veneer finish coat or special decorative pattern recombinant decorative veneer finish coat or art pattern re-assemble fancy veneer finish coat or
Integrated veneer finish coat or non-woven fabric compounded decorative veneer finish coat or facing paper finish coat or textile finish coat or non-woven fabrics
Finish coat or patterned non-woven fabrics finish coat or bamboo weaving finish coat or rattan-weaved products finish coat or Bamboo veneer finish coat or leather and fur
During finish coat, thermoplastic is transparent thermoplastics or translucent thermoplastic plastics, first by the transparent thermoplastic of molten condition
Property plastics or the cladding of translucent thermoplastic plastics in the front of plant fibre base material, form one side cladding thermoplastic protective layer
Thermoplastic cladding plant fibre base material, then again by the bottom surface glue bond of the thermoplastic cladding plant fibre base material
In solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or thin
Woodwork plate or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue,
On the glued glued board of mineral powder, wherein, transparent thermoplastics or translucent thermoplastic plastics in plant fibre base material just
Face is formed after 1 layer to 3 layers of cladding layer, ultimately forms the thermoplastic cladding plant of one side cladding thermoplastic protective layer
Fiber base material;Or, when plant fibre base material be micro veneer finish coat or decorative veneer finish coat or fancy veneer finish coat or
Recombinant decorative veneer finish coat or special decorative pattern recombinant decorative veneer finish coat or art pattern re-assemble fancy veneer finish coat
Or integrated veneer finish coat or non-woven fabric compounded decorative veneer finish coat or facing paper finish coat or textile finish coat or nonwoven
Cloth finish coat or patterned non-woven fabrics finish coat or bamboo weaving finish coat or rattan-weaved products finish coat or Bamboo veneer finish coat or skin
During careless finish coat, thermoplastic is transparent thermoplastics or translucent thermoplastic plastics, first by the transparent heat of molten condition
Thermoplastic plastic or the cladding of translucent thermoplastic plastics form heat in the front of plant fibre base material in the front of plant fibre base material
Thermoplastic plastic protective layer, then proceedes to the thermoplastic cladding by molten condition in the bottom surface of plant fibre base material, in plant
The bottom surface of fiber base material forms hot melt adhesive layers, and it is that thermoplastic protective layer, the back side are hot melt adhesive layers to ultimately form front
Thermoplastic cladding plant fibre base material, finally, the hot melt of the thermoplastic cladding plant fibre base material bottom surface is glued
Close layer and be heated to after molten condition cladding in solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain lumber layer
Product plate or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or
On bamboo jigsaw or the glued glued board of agricultural crop straw, residue, mineral powder, wherein, transparent thermoplastics or translucent thermoplastic
Property plastics the front of plant fibre base material forms 1 layer to 3 layers of cladding layer, thermoplastic is in the bottom surface of plant fibre base material
The cladding layer of 1 layer to 2 layers of formation.
It is above-mentioned when plant fibre base material be veneered plywood or facing fiberboard or facing particieboard or face artificial board or
Facing oriented shaving laminated board or facing core-board or facing finger-jointed plate or facing circuit board or facing wood-plastic clad plate or decorations
During the glued glued board of the agricultural crop straw of surface gypsum board or facing glass magnesium board or facing bamboo jigsaw or facing, residue, mineral powder,
Thermoplastic is transparent thermoplastics or translucent thermoplastic plastics, first by the transparent thermoplastics of molten condition or half
Transparent thermoplastics cladding is rear on the surface of plant fibre base material to continue subsequent technique.
In the above-mentioned first step, first by thermoplastics processing into thermoplastic plastic membrane or thermoplastic diaphragm or thermoplasticity
Thermoplastic plastic membrane or thermoplastic diaphragm or thermoplastic plate, are then heated to by plastic plate or thermoplastic powder
Molten condition, finally will continue subsequent technique in the thermoplastic cladding of molten condition is rear on plant fibre base material surface.
It is above-mentioned when thermoplastic is transparent thermoplastic or translucent thermoplastic, it is and this is transparent
Thermoplastic or translucent thermoplastics processing into transparent thermoplastic plastic membrane or transparent thermoplastic piece
Or transparent thermoplastic plate or translucent thermoplastic plastic membrane or translucent thermoplastic diaphragm or translucent
During thermoplastic plate:First by transparent thermoplastic plastic membrane or transparent thermoplastic piece or transparent thermoplastic plate
Or the bottom surface of translucent thermoplastic plastic membrane or translucent thermoplastic piece or translucent thermoplastic plate is direct
After printing or trans-printing, then cladding is in solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber lamination
Plate or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo
Thermoplastic protective layer is formed on jigsaw or the glued glued board of agricultural crop straw, residue, mineral powder;
Or, when by thermoplastics processing into thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate:First will
The front of thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate directly print or trans-printing after, then in printing layer
The transparent thermoplastic of cladding above or translucent thermoplastic formation printing-type thermoplastic plastic layer I, finally should
The cladding of thermoplastic plastic layer I is in solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or fixed
To wood shavings laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or
Thermoplastic protective layer is formed on the glued glued board of agricultural crop straw, residue, mineral powder;
Or, when by thermoplastics processing into thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate:First exist
The front of thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate directly print or trans-printing after form printing-type
Thermoplastic plastic layer II, finally by the cladding of thermoplastic plastic layer II in solid wood board or glued board or fiberboard or particieboard or people
Make plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or
Thermoplastic is formed on the glued glued board of plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder to protect
Sheath;
Or, when thermoplastic is transparent thermoplastic or translucent thermoplastic:First in solid wood board or glue
Plywood or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or refer to connects
Plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder are glued
Face veneer directly print or trans-printing after, then transparent thermoplastic or translucent thermoplastic cladding existed
Through directly printing or trans-printing solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber lamination
Plate or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo
On jigsaw or the glued face veneer of agricultural crop straw, residue, mineral powder, thermoplastic protective layer is formed.
In the above-mentioned first step, the thermoplastic of multiple color is first processed into thermoplastic powder respectively, then one
The color of kind or a variety of thermoplastic powder as required is designed or design is equably covered in solid wood board or glued board
Or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or
Circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, the gluing of mineral powder gluing
In plate surface, these thermoplastic plastic powder are then heated to molten condition;Or, in the first step, first by the heat of multiple color
Thermoplastic plastic is processed into color, shape required for layout, then by layout be covered in solid wood board or glued board or
Fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or collection
Into the glued glued board of plate or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder
Surface on, these thermoplastic plastics are then heated to molten condition.
The above-mentioned thermoplastic protective layer being covered on plant fibre base material surface be by 1 time to 3 times heating, plus
Pressure, cooled and solidified shaping, form the thermoplastic protection of 1 layer to 3 layers of cladding layer.
It is above-mentioned to carry out the first step or/and during second step, the surface temperature of plant fibre base material is first heated above heat
During 0.3 DEG C to 93 DEG C of thermoplastic plastic melting temperature, then thermoplastic is covered on plant fibre base material surface.
The surface of above-mentioned plant fibre base material is relief surface or plane.
The template surface of above-mentioned press is designed as relief surface or plane, the template surface glossiness of press be designed as light or
Matt.Thermoplastic protective layer in the template of relief surface or plane just forms relief surface thermoplastic protective layer or plane
Thermoplastic protective layer in the template of thermoplastic protective layer, light or matt just forms shining surfaces thermoplastic guarantor
Sheath or dull surface thermoplastic protective layer.
Above-mentioned press is the pressurization of concora crush, heating, the press of cooling, or press is the pressurization of roll-in, heating, the pressure cooled down
Machine, or press is the pressurization of steel band continuous rolling, heating, the press of cooling, or the spreader bar that press is hot, cold exchange, or press
Machine is the roll squeezer of hot, cold exchange, or press is platen press, roll-in press, steel band continuous rolling press, hot cold exchange press
Carry out the pressurization, heating, the combination press of cooling of on line.
It is above-mentioned that thermoplastic is covered on the surface of plant fibre base material, it is put into the press with hot, cold exchange,
Now hot, cold exchange is in heated condition, and the temperature of heating is 63 DEG C to 430 DEG C, and hot, cold exchange is converted into cooling after pressurization
State, die sinking forms thermoplastic protective layer.
The above-mentioned shape being processed into thermoplastic cladding plant fibre base material required for floor, furniture, finishing, leads to
Injection machine edge sealing or fuse machine edge sealing are crossed, makes the thermoplastic protective layer on thermoplastic cladding plant fibre base material surface
Mutually melt with injection edge sealing plastic cement or fuse machine edge sealing plastic cement, the thermoplastic for forming thermoplastic hot melt's all-directional covering melts
Cover plant fibre base material.
Above-mentioned thermoplastic cladding plant fibre base material has thermoplastic for the equal cladding of obverse and reverse of plant fibre base material
Property plastic protective layer, the thermoplastic cladding plant fibre base material milling type is carried out after milling type using injection machine or fuse machine
The facade edge sealing of plant fibre base material forms the thermoplastic cladding plant fibre base material surrounded entirely, the thermoplasticity surrounded entirely
Plastics cladding plant fibre base material:The side of the thermoplastic plastic protective layer of the obverse and reverse of plant fibre base material and the thermoplastic of facade
The inner plane of property plastic edge mutually melts, or plant fibre base material obverse and reverse thermoplastic plastic protective layer inner plane and facade
Thermoplastic while two while mutually melt, or plant fibre base material obverse and reverse thermoplastic plastic protective layer wherein one
The inner plane in the thermoplastic with facade in individual face is mutually melted, the thermoplastic plastic of the obverse and reverse of plant fibre base material is protected
Another face of sheath and the thermoplastic of facade while one while mutually melt.
The two of technical scheme are realized by following measures:It is a kind of according to one of technical scheme
The thermoplastic cladding plant fibre base material that the processing method of thermoplastic cladding plant fibre base material is obtained.
The invention provides a kind of thermoplastic cladding plant fibre base material and its processing method, it can effectively improve existing
There are the material and technique of floor, furniture-plates, panel setting decorative layer and protective layer, the thermoplastic cladding plant of production
Fiber base material anti-wear performance is good, is easily repaired after damage, and humidity resistance is excellent, and drying shrinkage is not dry and cracked, the not wet crimping that rises, color stable,
Service life is long, efficiently solves the wear-resisting poor technical barrier of sheet material, also improves the attachment of substrate surface protective layer and base material
Power, the protective layer of substrate surface will not produce dry, wet flower;Pin hole, tangerine peel;The protective layer of substrate surface of the present invention can be with periphery warm
Plasticity edge band heat combines together, makes base material is comprehensive to be protected, and stabilizes the moisture content of substrate, makes floor, furniture stable
It is indeformable, floor, the performance and use time of furniture are improved, protective layer injury repair is convenient, economizes on resources, and reduction is used into
This;When the thermoplastic that the present invention is used has the performances such as corresponding wear-resisting, heat conduction, fire-retardant, antistatic, uvioresistant,
The thermoplastic cladding plant fibre base material of acquisition also has corresponding performance.
Embodiment
The present invention is not limited by following embodiments, can technique according to the invention scheme and actual conditions it is specific to determine
Embodiment.Various chemical reagent and chemical article are previously mentioned in the present invention unless otherwise specified, is known in existing technology
Public chemical reagent and chemical article.
With reference to embodiment, the invention will be further described:
Embodiment 1, the thermoplastic cladding plant fibre base material is obtained by following processing methods:The first step, thermoplasticity is moulded
It is in molten condition that material, which is heated to 63 DEG C to 430 DEG C,;Second step, will be covered in plant fiber-based in the thermoplastic of molten condition
On material surface, the plant fibre base material surface for being covered with the thermoplastic of molten condition is applied by the template of press
0.003MPa to 43MPa pressure, the thermoplastic of molten condition penetrates into string in the presence of the pressure of template
In pore, pit and the hole of base material, and the pore, pit and hole of plant fibre base material are filled, meanwhile, plant is fine
The thermoplastic of Wiki material melt surface state, plant fibre base material table is attached in the presence of the template pressure of pressurization
Face, the surface solidification after cooling in plant fibre base material is molded, after the demoulding, and 0.093mm is formed on the surface of plant fibre base material
To 3.3mm thickness without dried flower, wet flower, pin hole, tangerine peel thermoplastic protective layer, obtain thermoplastic cladding plant fine
Wiki material.
Embodiment 2, the thermoplastic cladding plant fibre base material is obtained by following processing methods:The first step, by thermoplastic
Property plastic heating to 63 DEG C or 430 DEG C be in molten condition;Second step, is covered in plant fine by the thermoplastic in molten condition
Tie up on substrate surface, the plant fibre base material surface for being covered with the thermoplastic of molten condition is applied by the template of press
0.003MPa or 43MPa pressure, the thermoplastic of molten condition penetrates into string in the presence of the pressure of template
In pore, pit and the hole of base material, and the pore, pit and hole of plant fibre base material are filled, meanwhile, plant is fine
The thermoplastic of Wiki material melt surface state, plant fibre base material table is attached in the presence of the template pressure of pressurization
Face, the surface solidification after cooling in plant fibre base material is molded, after the demoulding, and 0.093mm is formed on the surface of plant fibre base material
Or 3.3mm thickness without dried flower, wet flower, pin hole, tangerine peel thermoplastic protective layer, obtain thermoplastic cladding plant fine
Wiki material.
The main innovation point of the present invention is:Thermoplastic can be entered to inside base material, the shape in plant fibre base material
Into the mutually viscous mixed layer of the irregular structure of thermoplastic and plant fibre base material, while thermoplastic continues in plant
The surface of fiber base material forms thermoplastic protective layer, also, the thermoplastic protective layer and the thermoplasticity inside substrate
Plastics be structure as a whole or binder adhesive together, so so that thermoplastic and plant fibre base material have best
Associativity, the thermoplastic protective layer for forming protective layer is difficult to come off in plant fibre base material skin lamination, simultaneously as hot
Thermoplastic plastic has the performance remolded after heating so that the surface of thermoplastic cladding plant fibre base material of the invention by
After external force damage, reparation damage is plastified again with fuse machine, you can realize the surface of thermoplastic cladding plant fibre base material
Repair, it is time saving, laborsaving, if occurring in that substandard products in process of production, only it need to reheat, pressurize, cooling down and can just be transformed into conjunction
Lattice product, also, the thermoplastic protective layer thickness of the thermoplastic cladding plant fibre base material of the present invention minimum exists
More than 0.093mm, reaches as high as 3.3mm, and surface abrasion resistance revolution can reach 30000 turns, is that traditional paint film and dipping paper glued membrane are protected
5 times of the wear-resisting revolution of sheath, extends service life, has saved resource, reduce use cost;Thermoplastic heats time-varying
It is soft so that flowing, the limitation without hardening time, rough timber floor, wood-based plate, mineral plate surface are added by steel form
Pressure, makes the thermoplastic of molten condition flow to the timber floor of wood skin facing, wood-based plate, the pocket of mineral plate surface, shape
The protective layer of shape is pierced into natural wood, the wear-resisting poor technical barrier of sheet material is efficiently solved, also improves substrate surface protective layer
With the adhesive force of base material, the protective layer of substrate surface will not produce dry, wet flower;Pin hole, tangerine peel;The present invention is to timber floor, artificial
Plate, mineral board substrate flatness are less demanding, and the product of super quality and competitive price can be also produced on the premise of low processing cost, and make
Facing wood skin is not cracked.
Embodiment 3, as the improvement of embodiment 1 and embodiment 2, in second step, the thermoplastic pair of molten condition
Pore, pit and the hole of plant fibre base material form 0.02mm to 13.3mm thickness in plant fibre base material after being filled
Mixed layer, mixed layer is after thermoplastic is filled into the pore of plant fibre base material, pit and hole, in string
The mutually viscous layer of the irregular structure of thermoplastic and plant fibre base material is formed in base material.Due to the material of plant fibre base material
The size and depth of matter form, processing method, density and plant fibre base material surface pore and plant fibre base material Inner holes are not
Together, therefore mixing body thickness and shape are formed there is the adhesive force of bigger difference, thermoplastic protective layer and plant fibre base material
(Surface bonding intensity)More than 1.35MPa can be brought up to.
Embodiment 4, as the preferred of embodiment above-described embodiment, thermoplastic protective layer is protected for hard thermoplastic
Sheath or transparent thermoplastics protective layer or the modeling of translucent hard thermoplastic's protective layer or the hard thermoplastic of modification
Expect protective layer or soft thermoplastic plastic protective layer or transparent soft thermoplastic plastic protective layer or translucent soft thermoplastic
Property plastic protective layer or the soft thermoplastic plastic protective layer or foamed thermoplastics protective layer or the foaming heat of modification of modification
The thermoplastic protective layer or semi-transparent of the thermoplastic protective layer or transparent heat conduction of thermoplastic plastic protective layer or modified heat conduction
The thermoplastic protective layer of bright heat conduction or flame retardant thermoplastic's protective layer of modification or transparent flame retardant thermoplastic protect
The anti-static thermoplastic plastic protective layer of sheath or translucent flame retardant thermoplastic's protective layer or modification is transparent anti-quiet
Thermoplastic's plastic protective layer or translucent anti-static thermoplastic plastic protective layer or the uvioresistant thermoplastic of modification
Protective layer or transparent uvioresistant thermoplastic protective layer or translucent uvioresistant thermoplastic protective layer change
The wear-resistant thermoplastic plastic protective layer or transparent wear-resistant thermoplastic plastic protective layer or translucent wear-resistant thermoplastic plastics of property
Protective layer or the anticracking thermoplastic protective layer or transparent anticracking thermoplastic protective layer or translucent anticracking of modification
Thermoplastic protective layer or the freeze proof thermoplastic protective layer or transparent freeze proof thermoplastic protective layer of modification or half
Transparent freeze proof thermoplastic protective layer or the heat-resisting thermoplastic plastic layer of modification or transparent heat-resisting thermoplastic
Layer or translucent heat-resisting thermoplastic plastic layer.Using the thermoplastic protective layer of various different perceptions, it disclosure satisfy that
The use condition of plant fibre base material with different performance and state.
Embodiment 5, as the optimization of above-described embodiment, thermoplastic is polyethylene, or polypropylene, or polyvinyl chloride,
Or polystyrene, or polyformaldehyde, or poly- chromium carbonate, or acrylics, or polyolefin and its copolymer, or it is poly- mock, it is or poly-
Phenylate, or the thermoplastic that chlorinated polyether is constituted, or PUR, or thermoplastic elastomer (TPE).It is above the current heat often used
Thermoplastic plastic, it uses the present invention, and with preferable effect.
Embodiment 6, as the optimization of above-described embodiment, plant fibre base material is solid wood board or glued board or fiberboard or plane
Card or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood moulding
Composite plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, the glued board of mineral powder gluing;
Or, plant fibre base material is that veneered plywood or facing fiberboard or facing particieboard or face artificial board or facing are fixed
To wood shavings laminated board or facing core-board or facing finger-jointed plate or facing circuit board or facing wood-plastic clad plate or facing gypsum
Agricultural crop straw, residue, the glued board of mineral powder gluing of plate or facing glass magnesium board or facing bamboo jigsaw or facing;
Or, plant fibre base material is micro veneer finish coat or decorative veneer finish coat or fancy veneer finish coat or recombinant decorative
Veneer finish coat or special decorative pattern recombinant decorative veneer finish coat or art pattern re-assemble fancy veneer finish coat or integrated thin
Wooden finish coat or non-woven fabric compounded decorative veneer finish coat or facing paper finish coat or textile finish coat or non-woven fabrics finish coat
Or patterned non-woven fabrics finish coat or bamboo weaving finish coat or rattan-weaved products finish coat or Bamboo veneer finish coat or leather and fur finish coat.
Plant fibre base material is that wood-based plate is, using timber or non-wood plant fibre material as primary raw material, to be processed into various
Material cell, applies(Or do not apply)Adhesive and other additives, organize the sheet material of bad gluing.Mainly include glued board,
The products such as particieboard, fiberboard and its surface decorating plate.
Plant fibre base material is that mineral board is, using various mineral powders as main raw material(s), to be processed into various material cells, apply
Plus(Or do not apply)Wood-fibred and other fibers and other additives, the sheet material of pressing.Mainly include plasterboard, glass magnesium board
Deng product.
The floor of thermoplastic hot melt's cladding of the present invention, furniture-plates, panel plant fibre base material are categorized as:
A, the floor plant fibre base material of pure solid wood, furniture-plates plant fibre base material, panel plant fibre base material;
B, glued board or veneered plywood floor plant fibre base material, furniture-plates plant fibre base material, panel plant are fine
Wiki material;
C, fiberboard or facing fiberboard floor plant fibre base material, furniture-plates plant fibre base material, panel plant are fine
Wiki material;
D, particieboard or facing particieboard floor plant fibre base material, furniture-plates plant fibre base material, panel plant are fine
Wiki material;
E, the floor base plate of wood-based plate or face artificial board, furniture-plates substrate, panel substrate;
F, the floor base plate of rift grain timber laminated board, furniture-plates substrate, panel substrate;
G, the floor base plate of oriented shaving laminated board or facing oriented shaving laminated board, furniture-plates substrate, panel substrate;
H, the floor base plate of core-board or facing core-board, furniture-plates substrate, panel substrate;
I, the floor base plate of finger-jointed plate or facing finger-jointed plate, furniture-plates substrate, panel substrate;
J, the floor base plate of circuit board or facing circuit board, furniture-plates substrate, panel substrate;
K, the floor base plate of wood-plastic clad plate or facing wood-plastic clad plate, furniture-plates substrate, panel substrate;
L, plasterboard or gypsum board faced panel substrate;
M, the floor base plate of glass magnesium board or facing glass magnesium board, furniture-plates substrate, panel substrate;
N, the floor base plate of bamboo jigsaw or facing bamboo jigsaw, furniture-plates substrate, panel substrate;
Agricultural crop straw, residue, the mineral powder of the glued glued board of O, agricultural crop straw, residue, mineral powder or facing are glued
Floor base plate, furniture-plates substrate, the panel substrate of glued board.
Micro veneer, veneer are the wooden thin material in uniform thickness produced by rotary-cut, slicing or sawing method, micro veneer
Thickness is in 0.07mm to 1.0mm, and veneer thickness is in 1.0mm to 7.0mm;Integrated veneer is by rotary-cut, slicing or saw by integrated timber
The wooden thin material in uniform thickness of blanking method production, thickness is in 0.07mm to 7.0mm;Non-woven fabric compounded decorative veneer be by
Process micro veneer, veneer one side and paste last layer non-woven fabrics, non-woven fabric compounded decorative veneer thickness is in 0.07mm to 3.0mm.
These finish coats are existing known technology so that the present invention is more easy to implement.
Embodiment 7, as the improvement of embodiment 6, when plant fibre base material is micro veneer finish coat or decorative veneer facing
Layer or fancy veneer finish coat or recombinant decorative veneer finish coat or special decorative pattern recombinant decorative veneer finish coat or art pattern
Re-assemble fancy veneer finish coat or integrated veneer finish coat or non-woven fabric compounded decorative veneer finish coat or facing paper finish coat
Or textile finish coat or non-woven fabrics finish coat or patterned non-woven fabrics finish coat or bamboo weaving finish coat or rattan-weaved products facing
Layer or when Bamboo veneer finish coat or leather and fur finish coat, thermoplastic is transparent thermoplastics or translucent thermoplastic plastics,
First by the transparent thermoplastics of molten condition or the cladding of translucent thermoplastic plastics in the front of plant fibre base material, form single
The thermoplastic cladding plant fibre base material of face cladding thermoplastic protective layer, then again plants the thermoplastic cladding
The bottom surface glue bond of fibres base material is in solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber lamination
Plate or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo
On jigsaw or the glued glued board of agricultural crop straw, residue, mineral powder, wherein, transparent thermoplastics or translucent thermoplastic
After plastics form 1 layer to 3 layers of cladding layer in the front of plant fibre base material, the protection of one side cladding thermoplastic is ultimately formed
The thermoplastic cladding plant fibre base material of layer;Or, when plant fibre base material is that micro veneer finish coat or decorative veneer are adornd
Surface layer or fancy veneer finish coat or recombinant decorative veneer finish coat or special decorative pattern recombinant decorative veneer finish coat or art figure
Case re-assemble fancy veneer finish coat or integrated veneer finish coat or non-woven fabric compounded decorative veneer finish coat or facing paper facing
Layer or textile finish coat or non-woven fabrics finish coat or patterned non-woven fabrics finish coat or bamboo weaving finish coat or rattan-weaved products decorations
When surface layer or Bamboo veneer finish coat or leather and fur finish coat, thermoplastic is that transparent thermoplastics or translucent thermoplastic are moulded
Material, first by the transparent thermoplastics of molten condition or the cladding of translucent thermoplastic plastics in the front of plant fibre base material,
The front of plant fibre base material forms thermoplastic protective layer, then proceedes to planting the thermoplastic cladding of molten condition
The bottom surface of fibres base material, hot melt adhesive layers are formed in the bottom surface of plant fibre base material, and it is thermoplastic to ultimately form front
Protective layer, the thermoplastic cladding plant fibre base material that the back side is hot melt adhesive layers, finally, the thermoplastic cladding is planted
The hot melt adhesive layers of fibres base material bottom surface are heated to after molten condition cladding in solid wood board or glued board or fiberboard or wood shavings
Plate or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood moulding are multiple
On the glued glued board of plywood or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder, wherein, it is transparent
Thermoplastic or translucent thermoplastic plastics form 1 layer to 3 layers of cladding layer, thermoplasticity modeling in the front of plant fibre base material
Expect to form 1 layer to 2 layers of cladding layer in the bottom surface of plant fibre base material.
Efficiently solved using the present embodiment and 0.11 is less than to plant fibre base material surfacing pit in the prior art
Millimeter requirement, otherwise the pit more than 0.11 millimeter will produce dry, wet flower;Pin hole, tangerine peel, in the present invention, even 3
The plant fibre base material of the pit of millimeters deep, dry, wet flower will not be also produced using the present embodiment protective layer;Pin hole, tangerine peel, lifting
The quality and the percentage of A-class goods of product in production process.
Embodiment 8, as the optimization of embodiment 6, when plant fibre base material is veneered plywood or facing fiberboard or decorations
Surface shaving board or face artificial board or facing oriented shaving laminated board or facing core-board or facing finger-jointed plate or facing are integrated
It is the agricultural crop straw of plate or facing wood-plastic clad plate or gypsum board faced or facing glass magnesium board or facing bamboo jigsaw or facing, residual
When slag, the glued board of mineral powder gluing, thermoplastic is transparent thermoplastics or translucent thermoplastic plastics, will first be melted
The transparent thermoplastics of state or the cladding of translucent thermoplastic plastics are rear on the surface of plant fibre base material to continue follow-up work
Skill.
Embodiment 9, as the optimization of embodiment 1 to embodiment 6, in the first step, first by thermoplastics processing into thermoplastic
Property plastic foil or thermoplastic diaphragm or thermoplastic plate or thermoplastic powder, then by thermoplastic plastic membrane or heat
Thermoplastic plastic diaphragm or thermoplastic plate are heated to molten condition, will finally planted in the thermoplastic cladding of molten condition
Continue subsequent technique after on fibres substrate surface.Directly first thermoplastics processing is moulded into thermoplastic plastic membrane or thermoplasticity
Material diaphragm or thermoplastic plate or thermoplastic powder can further speed up process velocity, and can realize processing work
Skill modularization, process is more easy to control.
Embodiment 10, as the optimization of embodiment 7 and embodiment 8, in the first step, first by thermoplastics processing into thermoplastic
Property plastic foil or thermoplastic diaphragm or thermoplastic plate or thermoplastic powder, then by thermoplastic plastic membrane or heat
Thermoplastic plastic diaphragm or thermoplastic plate are heated to molten condition, will finally planted in the thermoplastic cladding of molten condition
Continue subsequent technique after on fibres substrate surface.Directly first thermoplastics processing is moulded into thermoplastic plastic membrane or thermoplasticity
Material diaphragm or thermoplastic plate or thermoplastic powder can further speed up process velocity, and can realize processing work
Skill modularization, process is more easy to control.
Embodiment 11, as the optimization of above-described embodiment 9, when thermoplastic is transparent thermoplastic or translucent
Thermoplastic when, and by the transparent thermoplastic or translucent thermoplastics processing into transparent thermoplasticity
Plastic foil or transparent thermoplastic piece or transparent thermoplastic plate or translucent thermoplastic plastic membrane or translucent
Thermoplastic diaphragm or translucent thermoplastic plate when:First by transparent thermoplastic plastic membrane or transparent thermoplasticity
Plastic sheet or transparent thermoplastic plate or translucent thermoplastic plastic membrane or translucent thermoplastic piece or semi-transparent
The bottom surface of bright thermoplastic plate directly print or trans-printing after, then cladding is in solid wood board or glued board or fiberboard or plane
Card or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood moulding
Thermoplastic is formed on the glued glued board of composite plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder
Property plastic protective layer;
Or, when by thermoplastics processing into thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate:First will
The front of thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate directly print or trans-printing after, then in printing layer
The transparent thermoplastic of cladding above or translucent thermoplastic formation printing-type thermoplastic plastic layer I, finally should
The cladding of thermoplastic plastic layer I is in solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or fixed
To wood shavings laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or
Thermoplastic protective layer is formed on the glued glued board of agricultural crop straw, residue, mineral powder;
Or, when by thermoplastics processing into thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate:First exist
The front of thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate directly print or trans-printing after form printing-type
Thermoplastic plastic layer II, finally by the cladding of thermoplastic plastic layer II in solid wood board or glued board or fiberboard or particieboard or people
Make plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or
Thermoplastic is formed on the glued glued board of plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder to protect
Sheath;
Or, when thermoplastic is transparent thermoplastic or translucent thermoplastic:First in solid wood board or glue
Plywood or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or refer to connects
Plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder are glued
Face veneer directly print or trans-printing after, then transparent thermoplastic or translucent thermoplastic cladding existed
Through directly printing or trans-printing solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber lamination
Plate or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo
On jigsaw or the glued face veneer of agricultural crop straw, residue, mineral powder, thermoplastic protective layer is formed.
Using mode of printing, the pattern of easier visualization can be printed on the thermoplastic cladding plate of the present invention, it is vivid such as
It is raw so that decoration space more vivid and interesting, the transparent thermoplastic of cladding or translucent thermoplasticity again on printing layer
After plastics, preferable protective effect can be played to pattern, and do not influence enjoying value.
Embodiment 12, as the optimization of above-described embodiment 1 to embodiment 6, in the first step, first by the thermoplasticity of multiple color
Plastics are processed into thermoplastic powder respectively, then the color design as required of one or more thermoplastic powder or
Design be equably covered in solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or
Oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw
Or on the glued face veneer of agricultural crop straw, residue, mineral powder, these thermoplastic plastic powder are then heated to molten
State;Or, in the first step, first by the color required for the thermoplastics processing into layout of multiple color, shape, then
Solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or orientation are covered in by layout
Wood shavings laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agriculture
On the surface of the glued glued board of crop material, residue, mineral powder, these thermoplastic plastics are then heated to molten condition, most
Different pattern, the thermoplastic protective layer of different colours are formed afterwards;Can be according to actual demand in plant using the present embodiment
Fibrous substrate surface formation different pattern, the thermoplastic protective layer of different colours, processing have intention.
Embodiment 13, as the optimization of embodiment 1 to embodiment 12, is covered in the thermoplasticity on plant fibre base material surface
Plastic protective layer is to be molded by the heating, pressurization, cooled and solidified of 1 time to 3 times, forms the thermoplasticity of 1 layer to 3 layers of cladding layer
Plastics are protected.
Embodiment 14, as the optimization of above-described embodiment, when carrying out the first step or/and second step, first by string
When the surface temperature of base material is heated above 0.3 DEG C to 93 DEG C of thermoplastic molten temperature, then thermoplastic is covered in
On plant fibre base material surface.Thermoplastic is melted by the heat energy of plant fibre base material, then passes through the pressurization of press
Cooling is thermoplastic coagulation forming, forms thermoplastic protective layer.
Embodiment 15, as the optimization of above-described embodiment, the surface of plant fibre base material is relief surface or plane.This implementation
Example causes thermoplastic cladding plant fibre base material to have more third dimension.
Embodiment 16, as the optimization of above-described embodiment 1 to embodiment 14, the template surface of press be designed as relief surface or
Plane, the template surface glossiness of press is designed as light or matt.Thermoplastic in the template of relief surface or plane is protected
Sheath just forms relief surface thermoplastic protective layer or plane thermoplastic protective layer, the heat in the template of light or matt
Thermoplastic plastic protective layer just forms shining surfaces thermoplastic protective layer or dull surface thermoplastic protective layer.The present embodiment makes
Obtain thermoplastic cladding plant fibre base material and have more third dimension.
Embodiment 17, as the optimization of above-described embodiment, press is the pressurization of concora crush, heating, the press cooled down, or press
For the pressurization of roll-in, heating, cooling press, or press is the pressurization of steel band continuous rolling, heating, the press of cooling, or press
Machine is the spreader bar of hot, cold exchange, or the roll squeezer that press is hot, cold exchange, or press is platen press, roll-in press, steel
Combination press with continuous rolling press, the cold pressurization, heating, cooling for exchanging press progress on line of heat.
Embodiment 18, as the optimization of above-described embodiment, thermoplastic is covered on the surface of plant fibre base material,
It is put into the press with hot, cold exchange, now hot, cold exchange is in heated condition, the temperature of heating is 63 DEG C to 430 DEG C,
Hot, cold exchange is converted into the state of cooling after pressurization, die sinking forms thermoplastic protective layer.
Embodiment 19, as the optimization of above-described embodiment, by thermoplastic cladding plant fibre base material be processed into floor,
Shape required for furniture, finishing, by injection machine edge sealing or fuse machine edge sealing, makes thermoplastic cladding plant fiber-based
Thermoplastic protective layer on material surface mutually melts with injection edge sealing plastic cement or fuse machine edge sealing plastic cement, forms thermoplastic heat
The thermoplastic cladding plant fibre base material of molten cladding.As the present invention by each face of plant fibre base material using thermoplasticity
After plastic hot melt cladding, floor, furniture can be used as according to the thermoplastic cladding plant fibre base material of embodiment formation
Plate, panel, no matter the four seasons and installation environment do not have more moist, of the invention thermoplastic cladding plant fibre base material also not
Can dry shrinkage and cracking, the not wet crimping that rises, more indeformable
Embodiment 20, as the optimization of above-described embodiment, thermoplastic cladding plant fibre base material is plant fibre base material
The equal cladding of obverse and reverse has thermoplastic protective layer, will be adopted after the thermoplastic cladding plant fibre base material milling type milling type
The facade edge sealing for carrying out plant fibre base material with injection machine or fuse machine forms the thermoplastic cladding string surrounded entirely
Base material, the thermoplastic cladding plant fibre base material surrounded entirely:The thermoplastic plastic of the obverse and reverse of plant fibre base material
The inner plane in the thermoplastic with facade of protective layer is mutually melted, or the plasticity of the obverse and reverse of plant fibre base material is moulded
Expect protective layer inner plane and facade thermoplastic while two while mutually melt, or plant fibre base material obverse and reverse
The inner plane in the thermoplastic with facade in one of face of thermoplastic plastic protective layer mutually melts, plant fibre base material
Another face of the thermoplastic plastic protective layer of obverse and reverse and the thermoplastic of facade while one while mutually melt.Work as the present invention
After each face of plant fibre base material is coated using thermoplastic hot melt, no matter the four seasons and installation environment have more moist,
The thermoplastic cladding plant fibre base material of the present invention also will not dry shrinkage and cracking, the not wet crimping that rises, more indeformable, base of the present invention
The protective layer on material surface can combine together with periphery thermoplasticity edge band heat, make base material is comprehensive to be protected, stabilize substrate
Moisture content, floor, furniture is stablized indeformable, improve floor, the performance and use time of furniture.
Embodiment 21:It it is 63 DEG C to 80 DEG C by melting temperature using timber floor, wood-based plate, mineral board as plant fibre base material
Thermoplastic hot melt's glue, when being heated to 70 DEG C to 100 DEG C, and be covered on plant fibre base material surface, on Thermoplastic hot melt's glue
Face covers the polypropylene of molten condition again, and the plant fibre base material for covering two layers of thermoplastic is added by the template of press
0.003MPa to 2MPa pressure is pressed, the thermoplastic of molten condition is passed through the pressure permeation of template to plant fibre base material
Hole in, 0.02mm is formed in plant fibre base material to 0.8mm thickness and the thermoplastic and plant fiber-based of depth
The mixed layer of material, the polypropylene of molten condition, in pressurization, plane, shining surfaces, the template surface coagulation forming of cooling, de-
Mould, on the surface of timber floor, wood-based plate, mineral board, to form 0.093mm plane, shining surfaces, wear-resisting to 3.3mm thickness
Waterproof thermoplastic protective layer.
Embodiment 22:It it is 63 DEG C to 80 DEG C by melting temperature using timber floor, wood-based plate, mineral board as plant fibre base material
Thermoplastic hot melt's glue, when being heated to 70 DEG C to 100 DEG C, and plant fibre base material is when being also heated to 70 DEG C to 100 DEG C, covering
Overlay planes, dull surface thermoplastic plastic membrane or thermoplastic again above Thermoplastic hot melt's glue on plant fibre base material surface
Property plastic sheet or thermoplastic plate, the plant fibre base material for covering two layers of thermoplastic passes through the template of press and pressurizes
0.03MPa to 2MPa pressure, makes Thermoplastic hot melt's glue of molten condition pass through the pressure permeation of template to plant fibre base material
Hole in, 0.1mm is formed in plant fibre base material to 1.8mm thickness and the thermoplastic and plant fibre base material of depth
Mixed layer, Thermoplastic hot melt's glue and thermoplastic plastic membrane, piece, plate, bonding, solidification in pressurization, the template of the plane of cooling
Shaping, the demoulding, 0.093mm is formd to plane, the dull surface of 3.3mm thickness on the surface of timber floor, wood-based plate, mineral board
, the thermoplastic protective layer of wear-resisting waterproof.
Embodiment 23:First by the cladding of transparent or semitransparent thermoplastic in micro veneer or veneer or fancy veneer
Or recombinant decorative veneer or special decorative pattern recombinant decorative veneer or art pattern re-assemble fancy veneer or integrated veneer or nonwoven
Cloth compound decorative veneer or facing paper or textile or non-woven fabrics or patterned non-woven fabrics or bamboo weaving or rattan-weaved products or bamboo are single
Thermoplastic cladding plant fibre base material is formed on the finish coat of plate or leather and fur, by the thermoplastic that melting temperature is 63 DEG C to 80 DEG C
Hot melt film is covered in timber floor or wood-based plate or mineral plate surface, then will be covered with Thermoplastic hot melt's film and thermoplasticity
The timber floor or wood-based plate or mineral board of plastics cladding plant fibre base material are put into the press with hot, cold exchange, are heated to
90 DEG C to 130 DEG C, the pressure for the 0.3MPa to 7MPa that pressurizes, after hot, cold exchange is converted into the state of cooling, mold in string
0.3mm is formed in base material to the mixed layer of the thermoplastic and plant fibre base material of 3.3mm thickness and depth, finish coat bottom surface
Mutually melt with Thermoplastic hot melt's glue, facing layer surface is mutually melted with thermoplastic, that is, there is decorative effect to have thermoplasticity modeling again
The floor of material protective layer, furniture-plates, panel.
Embodiment 24:Using timber floor or wood-based plate or mineral board with facing as plant fibre base material, by melting temperature
The timber floor or wood-based plate or mineral board plant fibre base material table of facing are covered in for 63 DEG C to 80 DEG C of Thermoplastic hot melt's films
Face, then surface is covered on Thermoplastic hot melt's film with transparent or semitransparent thermoplastic plastic membrane or piece or plate, after will cover
The plant fibre base material for being stamped Thermoplastic hot melt's film and transparent or semitransparent thermoplastic plastic membrane or piece or plate is put into and had
In the press of hot, cold exchange, be heated to 90 DEG C to 130 DEG C, the pressure for the 0.7MPa to 7MPa that pressurizes, after hot, cold exchange is changed
Into the state of cooling, die sinking forms 0.93mm to 3.3mm thickness and the thermoplastic and plant fiber-based of depth in finish coat
The mixed layer of material, Thermoplastic hot melt's film and thermoplastic plastic membrane, piece, plate are bonding, that is, are had decorative effect, there is heat again
Thermoplastic plastic is the floor of protective layer, furniture-plates, panel.
Embodiment 25:Melting temperature is by timber floor or wood-based plate or mineral board using decorative surface as plant fibre base material
80 DEG C to 150 DEG C of transparent or semitransparent fire-retardant thermoplastic plastic membrane or piece or plate are covered in the timber floor or artificial of facing
Plate or mineral board plant fibre base material surface, by its surface cover transparent or semitransparent fire-retardant thermoplastic plastic membrane or piece or
The plant fibre base material of plate is put into the press with hot, cold exchange, is heated to 130 DEG C to 210 DEG C, and pressurize 2MPa to 13MPa
Pressure, after hot, cold exchange is converted into the state of cooling, die sinking forms 0.9mm to 13mm thickness and depth in finish coat
The mixed layer of thermoplastic and plant fibre base material, surface forms 0.093mm to the wear-resisting of 3.3mm thickness, waterproof, fire-retardant
Thermoplastic protective layer.
Embodiment 26:Using the timber floor of facing or non-facing, wood-based plate, mineral board as plant fibre base material, by melting temperature
Spend for 150 DEG C to 220 DEG C wear-resisting, heat conduction, fire-retardant, antistatic, anti-ultraviolet thermoplastic are covered in timber floor, artificial
Plate, mineral board plant fibre base material surface, the plant fibre base material that surface is covered into thermoplastic is put into be exchanged with hot, cold
Press in, be heated to 180 DEG C to 320 DEG C, the pressure for the 3MPa to 19MPa that pressurizes, after hot, cold exchange is converted into cooling down shape
State, molds and 1mm is formed in finish coat to the mixed layer of the thermoplastic and plant fibre base material of 13.3mm thickness and depth,
Surface forms 0.093mm to the wear-resisting of 3.3mm thickness, waterproof, heat conduction, fire-retardant, antistatic, anti-ultraviolet thermoplastic
Protective layer.
Embodiment 27:Resist melt temperature is heated 310 DEG C to 430 DEG C for 270 to 390 DEG C of thermoplastic, and covered
On plant fibre base material surface, the pressure for the template pressurization 18MPa to 43MPa that plate face passes through press makes the heat of molten condition
Thermoplastic plastic is by the way that in the pressure permeation of template to the hole of plant fibre base material, 1.8mm is formed extremely in plant fibre base material
The mixed layer of the thermoplastic and plant fibre base material of 13.3mm thickness and depth, the thermoplastic of molten condition is adding
Pressure, the template surface coagulation forming of cooling, the demoulding, 0.093mm is formd extremely on the surface of timber floor, wood-based plate, mineral board
3.3mm thickness formation different pattern, different colours, relief surface, dull surface, wear-resisting, waterproof thermoplastic protective layer.
The invention provides a kind of thermoplastic cladding plant fibre base material and its processing method, its efficiency improves existing
Floor, furniture-plates, panel set the material and technique of decorative layer and protective layer, and the thermoplastic cladding plant of production is fine
Wiki material anti-wear performance is good, is easily repaired after damage, humidity resistance is excellent, drying shrinkage is not dry and cracked, and the not wet crimping that rises, color stable makes
With long lifespan, protective layer injury repair conveniently, economizes on resources, and reduces use cost;The thermoplastic tool used as the present invention
When having the performances such as corresponding wear-resisting, heat conduction, fire-retardant, antistatic, uvioresistant, the thermoplastic cladding plant fiber-based of acquisition
Material also has corresponding performance.
Thermoplastic refers in the protective layer that substrate surface is formed with coating paint film, thermosetting plastics film items in the present invention
Target comparing result is shown in Table 1, as shown in table 1, and the protective layer that thermoplastic is formed in substrate surface in the present invention is relative to painting
Material paint film, thermosetting plastics film have more preferable adhesive force, are exactly because the thermoplastic of molten condition is to plant fiber-based
Pore, pit and the hole of material form 0.02mm to 13.3mm thickness in plant fibre base material thermoplasticity after being filled is moulded
In the mutually viscous mixed layer of material and the irregular structure of plant fibre base material, the thermoplastic protective layer and substrate of substrate surface
Thermoplastic in the mixed layer in portion be structure as a whole or binder adhesive together, so so that thermoplastic with plant
Fibres base material has best associativity, and the thermoplastic protective layer for forming protective layer is difficult on plant fibre base material surface
Layering comes off, and this to be coating paint film, thermosetting plastics film be unable to reach because thermosetting plastics can only fill substrate surface
Pit, it is impossible to fill the hole and pore of substrate surface, film forming thickness of this and its is relevant, and coating paint film, as long as base
There are pit, pore and hole in the surface of material, is just readily formed pin hole, and this not only causes the product of production to be substandard products, meanwhile, production
The surface of product is in later stage easy depainting, cracking, simultaneously as thermoplastic has the performance remolded after heating so that this hair
The surface of bright thermoplastic cladding plant fibre base material plastifies reparation damage again after being damaged by external force, with fuse machine,
The surface reconditioning of thermoplastic cladding plant fibre base material can be achieved, therefore, the thermoplastic in the present invention is in base material
The protective layer that surface is formed can film forming repeatedly, and thermosetting plastics film due to its characteristic can only film forming once, although coating paint film
Energy film forming more than 4 times, but it is realized in the form of brushing repeatedly, and the film poor adhesive force after film forming is repaired, it is repaiied
Multiple film-formation result is much worse than the present invention;And material is largely paint class, thermosetting plastics film before the film forming of coating paint film
Film forming before material be thermoset plastic material, material is the film of thermoplastic, piece, plate, powder etc. before film forming of the invention,
Shelf-life, storage temperature and the storage environment of material before the film forming of the data in table 1, coating paint film and thermosetting plastics film
Index and condition can not be compared with the present invention.
Above technical characteristic constitutes embodiments of the invention, and it has stronger adaptability and implementation result, can basis
The non-essential technical characteristic of increase and decrease is actually needed, to meet the demand of different situations.
Claims (16)
1. a kind of processing method of thermoplastic cladding plant fibre base material, it is characterised in that carry out as follows:First
Step, it is in molten condition that thermoplastic is heated into 63 DEG C to 430 DEG C;Second step, will cover in the thermoplastic of molten condition
Cover on plant fibre base material surface, by the template of press to being covered with the plant fibre base material of the thermoplastic of molten condition
Surface applies 0.003MPa to 43MPa pressure, and the thermoplastic of molten condition is penetrated into the presence of the pressure of template
In pore, pit and the hole of plant fibre base material, and the pore, pit and hole of plant fibre base material are filled, together
When, the thermoplastic of plant fibre base material melt surface state is attached to plant fibre in the presence of the template pressure of pressurization
Substrate surface is tieed up, the surface solidification after cooling in plant fibre base material is molded, and after the demoulding, is formed on the surface of plant fibre base material
0.093mm to 3.3mm thickness without dried flower, wet flower, pin hole, tangerine peel thermoplastic protective layer, obtain thermoplastic and melt
Cover plant fibre base material.
2. the processing method of thermoplastic cladding plant fibre base material according to claim 1, it is characterised in that
In two steps, the thermoplastic of molten condition is fine in plant after being filled to the pore, pit and hole of plant fibre base material
0.02mm is formed in Wiki material to the mixed layer of 13.3mm thickness, mixed layer is that thermoplastic is filled into plant fibre base material
After in pore, pit and hole, the irregular structure of thermoplastic and plant fibre base material is formed in plant fibre base material
Mutually viscous layer.
3. the processing method of thermoplastic cladding plant fibre base material according to claim 1 or 2, it is characterised in that heat
Thermoplastic plastic protective layer is hard thermoplastic's protective layer or transparent thermoplastics protective layer or translucent hard thermoplastic
Property plastic protective layer or the hard thermoplastic's protective layer or soft thermoplastic plastic protective layer or transparent soft heat of modification
Thermoplastic plastic protective layer or translucent soft thermoplastic plastic protective layer or the soft thermoplastic plastic protective layer or hair of modification
Steep the foamed thermoplastics protective layer of thermoplastic protective layer or modification or the thermoplastic protective layer of modified heat conduction or
The thermoplastic protective layer of transparent heat conduction or the modeling of the thermoplastic protective layer of translucent heat conduction or the flame-proofed thermoplastic of modification
Expect the anti-of protective layer or transparent flame retardant thermoplastic's protective layer or translucent flame retardant thermoplastic's protective layer or modification
Electrostatic thermoplastic protective layer or transparent anti-static thermoplastic plastic protective layer or translucent anti-static thermoplastic plastics
Protective layer or the uvioresistant thermoplastic protective layer or transparent uvioresistant thermoplastic protective layer or semi-transparent of modification
Bright uvioresistant thermoplastic protective layer or the modeling of the wear-resistant thermoplastic plastic protective layer of modification or transparent wear-resistant thermoplastic
Expect the anticracking thermoplastic protective layer or transparent anti-of protective layer or translucent wear-resistant thermoplastic plastic protective layer or modification
Split thermoplastic protective layer or translucent anticracking thermoplastic protective layer or the freeze proof thermoplastic protective layer of modification
Or transparent freeze proof thermoplastic protective layer or translucent freeze proof thermoplastic protective layer or the heat-resisting thermoplastic of modification
Property plastic layer or transparent heat-resisting thermoplastic plastic layer or translucent heat-resisting thermoplastic plastic layer.
4. the processing method of thermoplastic cladding plant fibre base material according to claim 1 or 2, it is characterised in that heat
Thermoplastic plastic is polyethylene, or polypropylene, or polyvinyl chloride, or polystyrene, or polyformaldehyde, or poly- chromium carbonate, or acrylic acid
Class plastics, or polyolefin and its copolymer, or it is poly- mock, or polyphenylene oxide, or the thermoplastic that chlorinated polyether is constituted, or hot melt
Glue, or thermoplastic elastomer (TPE).
5. the processing method of thermoplastic cladding plant fibre base material according to claim 3, it is characterised in that thermoplastic
Property plastics be polyethylene, or polypropylene, or polyvinyl chloride, or polystyrene, or polyformaldehyde, or poly- chromium carbonate, or acrylic compounds
Plastics, or polyolefin and its copolymer, or it is poly- mock, or polyphenylene oxide, or the thermoplastic that chlorinated polyether is constituted, or PUR,
Or thermoplastic elastomer (TPE).
6. the processing method of the thermoplastic cladding plant fibre base material according to claim 1 or 2 or 3 or 4 or 5, its
It is solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber laminated board to be characterised by plant fibre base material
Or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo spelling
Plate or the glued glued board of agricultural crop straw, residue, mineral powder;
Or, plant fibre base material is that veneered plywood or facing fiberboard or facing particieboard or face artificial board or facing are fixed
To wood shavings laminated board or facing core-board or facing finger-jointed plate or facing circuit board or facing wood-plastic clad plate or facing gypsum
Agricultural crop straw, residue, the glued board of mineral powder gluing of plate or facing glass magnesium board or facing bamboo jigsaw or facing;
Or, plant fibre base material is micro veneer finish coat or decorative veneer finish coat or fancy veneer finish coat or recombinant decorative
Veneer finish coat or special decorative pattern recombinant decorative veneer finish coat or art pattern re-assemble fancy veneer finish coat or integrated thin
Wooden finish coat or non-woven fabric compounded decorative veneer finish coat or facing paper finish coat or textile finish coat or non-woven fabrics finish coat
Or patterned non-woven fabrics finish coat or bamboo weaving finish coat or rattan-weaved products finish coat or Bamboo veneer finish coat or leather and fur finish coat.
7. the processing method of thermoplastic cladding plant fibre base material according to claim 6, it is characterised in that work as plant
Fibres base material is micro veneer finish coat or decorative veneer finish coat or fancy veneer finish coat or recombinant decorative veneer finish coat
Or special decorative pattern recombinant decorative veneer finish coat or art pattern re-assemble fancy veneer finish coat or integrated veneer finish coat or
Non-woven fabric compounded decorative veneer finish coat or facing paper finish coat or textile finish coat or non-woven fabrics finish coat or patterned
When non-woven fabrics finish coat or bamboo weaving finish coat or rattan-weaved products finish coat or Bamboo veneer finish coat or leather and fur finish coat, thermoplasticity modeling
Expect for transparent thermoplastics or translucent thermoplastic plastics, first by the transparent thermoplastics of molten condition or translucent thermoplastic
Property plastics cladding in the front of plant fibre base material, the thermoplastic cladding for forming one side cladding thermoplastic protective layer is planted
Fibres base material, then again by the bottom surface glue bond of the thermoplastic cladding plant fibre base material in solid wood board or glued board or
Fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or collection
Into the glued glued board of plate or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder
On, wherein, transparent thermoplastics or translucent thermoplastic plastics form 1 layer to 3 layers molten in the front of plant fibre base material
After coating, the thermoplastic cladding plant fibre base material of one side cladding thermoplastic protective layer is ultimately formed;Or, work as plant
Fibres base material is micro veneer finish coat or decorative veneer finish coat or fancy veneer finish coat or recombinant decorative veneer finish coat
Or special decorative pattern recombinant decorative veneer finish coat or art pattern re-assemble fancy veneer finish coat or integrated veneer finish coat or
Non-woven fabric compounded decorative veneer finish coat or facing paper finish coat or textile finish coat or non-woven fabrics finish coat or patterned
When non-woven fabrics finish coat or bamboo weaving finish coat or rattan-weaved products finish coat or Bamboo veneer finish coat or leather and fur finish coat, thermoplasticity modeling
Expect for transparent thermoplastics or translucent thermoplastic plastics, first by the transparent thermoplastics of molten condition or translucent thermoplastic
Property plastics cladding in the front of plant fibre base material, form thermoplastic protective layer in the front of plant fibre base material, then
Continue the thermoplastic cladding of molten condition in the bottom surface of plant fibre base material, heat is formed in the bottom surface of plant fibre base material
Molten adhesive layer, ultimately forms the thermoplastic cladding plant that front is thermoplastic protective layer, the back side is hot melt adhesive layers
Fiber base material, finally, the hot melt adhesive layers of the thermoplastic cladding plant fibre base material bottom surface are heated to after molten condition
Cladding is in solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board
Or it is core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residual
On the glued glued board of slag, mineral powder, wherein, transparent thermoplastics or translucent thermoplastic plastics are in plant fibre base material
Front forms 1 layer to 3 layers of cladding layer, thermoplastic and forms 1 layer to 2 layers of cladding layer in the bottom surface of plant fibre base material.
8. the processing method of thermoplastic cladding plant fibre base material according to claim 6, it is characterised in that work as plant
Fibres base material is veneered plywood or facing fiberboard or facing particieboard or face artificial board or facing oriented shaving lamination
Plate or facing core-board or facing finger-jointed plate or facing circuit board or facing wood-plastic clad plate or gypsum board faced or facing glass
During the glued glued board of the agricultural crop straw of magnesium plate or facing bamboo jigsaw or facing, residue, mineral powder, thermoplastic is transparent
Thermoplastic or translucent thermoplastic plastics, first melt the transparent thermoplastics of molten condition or translucent thermoplastic plastics
Continue subsequent technique after overlaying on the surface of plant fibre base material.
9. the processing method of the thermoplastic cladding plant fibre base material according to claim 1 or 2 or 3 or 4 or 5 or 6,
It is characterized in that in the first step, first thermoplastics processing is moulded into thermoplastic plastic membrane or thermoplastic diaphragm or thermoplasticity
Flitch or thermoplastic powder, thermoplastic plastic membrane or thermoplastic diaphragm or thermoplastic plate then be heated to melting
Melt state, finally will continue subsequent technique in the thermoplastic cladding of molten condition is rear on plant fibre base material surface.
10. the processing method of the thermoplastic cladding plant fibre base material according to claim 7 or 8, it is characterised in that
In the first step, first by thermoplastics processing into thermoplastic plastic membrane or thermoplastic diaphragm or thermoplastic plate or thermoplastic
Property plastic powders, are then heated to molten condition, most by thermoplastic plastic membrane or thermoplastic diaphragm or thermoplastic plate
Subsequent technique will be continued in the thermoplastic cladding of molten condition is rear on plant fibre base material surface afterwards.
11. the processing method of thermoplastic cladding plant fibre base material according to claim 9, it is characterised in that work as heat
When thermoplastic plastic is transparent thermoplastic or translucent thermoplastic, and by the transparent thermoplastic or partly
Transparent thermoplastics processing is moulded into transparent thermoplastic plastic membrane or transparent thermoplastic piece or transparent thermoplasticity
Flitch or translucent thermoplastic plastic membrane or when translucent thermoplastic diaphragm or translucent thermoplastic plate:First
By transparent thermoplastic plastic membrane or transparent thermoplastic piece or transparent thermoplastic plate or translucent thermoplasticity
The bottom surface of plastic foil or translucent thermoplastic piece or translucent thermoplastic plate directly print or trans-printing after,
Cladding is in solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving lamination again
Plate or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw,
Thermoplastic protective layer is formed on the glued glued board of residue, mineral powder;
Or, when by thermoplastics processing into thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate:First will
The front of thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate directly print or trans-printing after, then in printing layer
The transparent thermoplastic of cladding above or translucent thermoplastic formation printing-type thermoplastic plastic layer I, finally should
The cladding of thermoplastic plastic layer I is in solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or fixed
To wood shavings laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or
Thermoplastic protective layer is formed on the glued glued board of agricultural crop straw, residue, mineral powder;
Or, when by thermoplastics processing into thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate:First exist
The front of thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate directly print or trans-printing after form printing-type
Thermoplastic plastic layer II, finally by the cladding of thermoplastic plastic layer II in solid wood board or glued board or fiberboard or particieboard or people
Make plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or
Thermoplastic is formed on the glued glued board of plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder to protect
Sheath;
Or, when thermoplastic is transparent thermoplastic or translucent thermoplastic:First in solid wood board or glue
Plywood or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or refer to connects
Plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder are glued
Face veneer directly print or trans-printing after, then transparent thermoplastic or translucent thermoplastic cladding existed
Through directly printing or trans-printing solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber lamination
Plate or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo
On jigsaw or the glued face veneer of agricultural crop straw, residue, mineral powder, thermoplastic protective layer is formed.
12. the processing side of the thermoplastic cladding plant fibre base material according to claim 1 or 2 or 3 or 4 or 5 or 6
Method, it is characterised in that in the first step, is first processed into thermoplastic powder respectively by the thermoplastic of multiple color, then one
The color of kind or a variety of thermoplastic powder as required is designed or design is equably covered in solid wood board or glued board
Or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or
Circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, the gluing of mineral powder gluing
In plate surface, these thermoplastic plastic powder are then heated to molten condition;Or, in the first step, first by the heat of multiple color
Thermoplastic plastic is processed into color, shape required for layout, then by layout be covered in solid wood board or glued board or
Fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or collection
Into the glued glued board of plate or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder
Surface on, these thermoplastic plastics are then heated to molten condition.
13. the processing method of the thermoplastic cladding plant fibre base material according to claim 1 to 12, it is characterised in that
The thermoplastic protective layer being covered on plant fibre base material surface is the heating, pressurization, cooled and solidified by 1 time to 3 times
Shaping, forms the thermoplastic protection of 1 layer to 3 layers of cladding layer;Or/and, when carrying out the first step or/and second step, first
When the surface temperature of plant fibre base material is heated above into 0.3 DEG C to 93 DEG C of thermoplastic molten temperature, then thermoplasticity
Plastics are covered on plant fibre base material surface.
14. the processing method of the thermoplastic cladding plant fibre base material according to claim 1 to 13, it is characterised in that
The surface of plant fibre base material is relief surface or plane;Or, the template surface of press is designed as relief surface or plane, press
The thermoplastic protective layer that template surface glossiness is designed as in light or the relief surface of matt or the template of plane is just formed
Thermoplastic in the template of relief surface thermoplastic protective layer or plane thermoplastic protective layer, light or matt is protected
Sheath just forms shining surfaces thermoplastic protective layer or dull surface thermoplastic protective layer.
15. the processing method of the thermoplastic cladding plant fibre base material according to claim 1 to 14, it is characterised in that
Press is the pressurization of concora crush, heating, the press of cooling, or press is the pressurization of roll-in, heating, the press cooled down, or press is
The pressurization of steel band continuous rolling, heating, the press of cooling, or the spreader bar that press is hot, cold exchange, or press are handed over to be hot, cold
The roll squeezer changed, or press are platen press, roll-in press, steel band continuous rolling press, the cold exchange press progress on line of heat
Pressurization, heating, the combination press of cooling;Or/and, thermoplastic is covered on the surface of plant fibre base material, tool is put into
In the press for having hot, cold exchange, now hot, cold exchange is in heated condition, and the temperature of heating is 63 DEG C to 430 DEG C, after pressurization
Hot, cold exchange is converted into the state of cooling, die sinking forms thermoplastic protective layer;Or/and, by thermoplastic cladding plant
Fiber base material is processed into the shape required for floor, furniture, finishing, by injection machine edge sealing or fuse machine edge sealing, makes thermoplastic
Property plastics cladding plant fibre base material surface on thermoplastic protective layer and injection edge sealing plastic cement or fuse machine edge sealing plastic cement
Xiang Rong, forms the thermoplastic cladding plant fibre base material of thermoplastic hot melt's all-directional covering;Or/and, thermoplasticity modeling
Material cladding plant fibre base material has thermoplastic protective layer for the equal cladding of obverse and reverse of plant fibre base material, by the thermoplastic
Property plastics cladding plant fibre base material milling type, the facade edge sealing of plant fibre base material is carried out after milling type using injection machine or fuse machine
Form the thermoplastic cladding plant fibre base material surrounded entirely, the thermoplastic cladding plant fibre base material surrounded entirely:
The inner plane in the thermoplastic with facade of the thermoplastic plastic protective layer of the obverse and reverse of plant fibre base material mutually melts,
Or the inner plane of the thermoplastic plastic protective layer of the obverse and reverse of plant fibre base material and two of thermoplastic side of facade
Bian Xiangrong, or plant fibre base material obverse and reverse thermoplastic plastic protective layer one of face side and the thermoplastic of facade
Property plastic edge inner plane mutually melt, another face of the thermoplastic plastic protective layer of the obverse and reverse of plant fibre base material and facade
Thermoplastic while one while mutually melt.
What 16. a kind of processing method of thermoplastic cladding plant fibre base material according to claim 1 to 15 was obtained
Thermoplastic cladding plant fibre base material.
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109676742A (en) * | 2017-10-18 | 2019-04-26 | 丰田纺织株式会社 | Plate and its manufacturing method containing plant fiber |
CN111958738A (en) * | 2020-08-06 | 2020-11-20 | 江苏铧迈新材料科技有限公司 | Processing technology of WPC floor |
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CN1743170A (en) * | 2005-01-28 | 2006-03-08 | 林群祥 | Method for fusing thermoplastic plastic film on wood plate surface |
CN103770430A (en) * | 2014-01-10 | 2014-05-07 | 中国林业科学研究院木材工业研究所 | Flexible compound decorative veneer facing process |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN1743170A (en) * | 2005-01-28 | 2006-03-08 | 林群祥 | Method for fusing thermoplastic plastic film on wood plate surface |
CN103770430A (en) * | 2014-01-10 | 2014-05-07 | 中国林业科学研究院木材工业研究所 | Flexible compound decorative veneer facing process |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109676742A (en) * | 2017-10-18 | 2019-04-26 | 丰田纺织株式会社 | Plate and its manufacturing method containing plant fiber |
CN111958738A (en) * | 2020-08-06 | 2020-11-20 | 江苏铧迈新材料科技有限公司 | Processing technology of WPC floor |
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Application publication date: 20170929 |