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CN107214896A - Thermoplastic cladding plant fibre base material and its processing method - Google Patents

Thermoplastic cladding plant fibre base material and its processing method Download PDF

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Publication number
CN107214896A
CN107214896A CN201710438597.1A CN201710438597A CN107214896A CN 107214896 A CN107214896 A CN 107214896A CN 201710438597 A CN201710438597 A CN 201710438597A CN 107214896 A CN107214896 A CN 107214896A
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China
Prior art keywords
thermoplastic
base material
board
protective layer
plant fibre
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CN201710438597.1A
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Chinese (zh)
Inventor
罗生权
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Individual
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Individual
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Priority to CN201710438597.1A priority Critical patent/CN107214896A/en
Publication of CN107214896A publication Critical patent/CN107214896A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/20Making multilayered or multicoloured articles
    • B29C43/203Making multilayered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • B29C43/361Moulds for making articles of definite length, i.e. discrete articles with pressing members independently movable of the parts for opening or closing the mould, e.g. movable pistons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/52Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • B29C43/361Moulds for making articles of definite length, i.e. discrete articles with pressing members independently movable of the parts for opening or closing the mould, e.g. movable pistons
    • B29C2043/3615Forming elements, e.g. mandrels or rams or stampers or pistons or plungers or punching devices
    • B29C2043/3634Forming elements, e.g. mandrels or rams or stampers or pistons or plungers or punching devices having specific surface shape, e.g. grooves, projections, corrugations

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention provides a kind of thermoplastic cladding plant fibre base material and its processing method; it can effectively improve the material and technique that existing floor, furniture-plates, panel set decorative layer and protective layer; the thermoplastic cladding plant fibre base material anti-wear performance of production is good; easily repaired after damage; humidity resistance is excellent; drying shrinkage is not dry and cracked; the not wet crimping that rises; color stable; service life is long; the wear-resisting poor technical barrier of sheet material is efficiently solved, the adhesive force of substrate surface protective layer and base material is also improved, the protective layer of substrate surface will not produce dry, wet flower;Pin hole, tangerine peel;The protective layer of substrate surface of the present invention can combine together with periphery thermoplasticity edge band heat; make base material is comprehensive to be protected; stabilize the moisture content of substrate; floor, furniture is set to stablize indeformable; improve floor, the performance and use time of furniture; protective layer injury repair is convenient, economizes on resources, and reduces use cost;When the thermoplastic that the present invention is used has the performances such as corresponding wear-resisting, heat conduction, fire-retardant, antistatic, uvioresistant, the thermoplastic cladding plant fibre base material of acquisition also has corresponding performance.

Description

Thermoplastic cladding plant fibre base material and its processing method
Technical field
The present invention relates to floor, furniture-plates, panel processing technique field, be a kind of thermoplastic cladding plant Fiber base material and its processing method.
Background technology
Traditional timber floor, wood-based plate, mineral board external coating(Brush and divide:Showering, roller coating, front, rear, left and right are brushed)、 The protective layer of spray mo(u)lding, is to use the putty with filling function, timber floor, wood-based plate, mineral plate surface is filled and led up, carry out Polish for the first time smooth, start to brush, spray first pass priming paint, carry out second and polish smooth, prime, spraying and polishing Number of times is 2 to 9 times, then starts to brush, spray first pass finish paint, and it is smooth to carry out the polishing of first time finish paint, finish paint brushing, spray and Number of times of polishing is 2 to 5 times, last all over finish paint brushing, sprayed, it is each to 0.20mm thickness that curing molding can obtain 0.03mm Plant the protective layer of coating;Influenceed, controlled by timber floor, wood-based plate, mineral board substrate mass and brushing, the equipment of spraying and environment Make product quality difficulty big.
The mode of the film-forming of traditional coating is:The composition of coating, due to the difference of base-material, membrane formation mechanism is just not yet Together.Such as using drying oil as the oil paint of main base, and using drying oil and resin as the magnetic paint of the magnetic of main base, they do Form the process of film, all with aoxidize and polymeric chemical reaction for main film-forming machine because;Lacquer type organic coating class without drying oil, just not The chemical change of oxidatively polymerizable is had, as long as solvent all volatilizees in coating, you can condense film forming;Also reliable curing agent is consolidated Change or heated baking just causes paint structure to change dry and hard film forming, belong to if epoxy-based lacquers, polyurethane paint, unsaturated polyester resin In the paint of curing agent curing type, as Alkyd/melamine Paint is then category drying aggretion type coating.But all this this coating film forming, nothing It is uninterruptedly to carry out all the time to progressively aging, destruction since coating formation by being which kind of reaction mechanism, is these Coating is after film forming, and reaction speed significantly slows down, its reducing speed, then with coating film forming matter different performance difference. These coating are after film forming, and they can not soften when heating down to flowing, can not be plastic, heating can not be repeated molten Change.
Traditional timber floor, wood-based plate, mineral board external coating, the paint of spraying, coating, they are all containing substantial amounts of molten Agent and auxiliary agent, substantial amounts of solvent and auxiliary agent are just dispersed into air in production and work progress, not only pollute environment, waste Resource, also add production and construction cost, and construction complexity causes time duration long;Some solvent and auxiliary agent residual In timber floor, wood-based plate, mineral board, the solvent and auxiliary agent closed by paint film are difficult to distribute, remain in timber floor, wood-based plate, Solvent and auxiliary agent in mineral board are slowly distributed in the interior of finishing in the bottom surface without paint film and surrounding, make interior by dirt Dye, influences the health of occupant.
The polyvinyl chloride film face artificial board released in the past, is the plastic film by PVC plastic film or other materials It is printed as after grain pattern or other patterns, using nitrile rubber stick, polyvinyl acetate emulsion, propylene-vinyl acetate copolymerization The adhesive such as lactic acid, ethene-acetate copolymer emulsion, glue process has following three kinds according to adhesive state:Wet sticker Method, dry to touch sticker method, reactivation sticker method, industrial production commonly uses interval cold-press method and continuous rolling platen press, by surface printing Timber floor, wood-based plate are pasted into grain pattern or other pattern plastic films, on mineral board substrate, form decorative layer, without Grain pattern or other design protective layers are printed as to plastic film, picture on surface is special in transport, construction, use Being easily damaged to repair, so the overmolded timber floor of plastic foil, wood-based plate, mineral board, commercially sold after several years Market is just exited.
Polyvinyl chloride film face artificial board surface decoration layer, is into grain pattern or other using glue by surface printing Pattern plastic film is pasted on wood-based plate substrate, and requires that artificial plate surface must be smooth, and otherwise polyvinyl chloride film is adornd Dough figurine, which is made, will produce cavity below plate surface decorative layer, because glue can not fill and lead up wood-based plate surface crater again, so, produce At cavity, as long as there is an external force, polychloroethylene film face artificial board surface decoration layer will be destroyed, and the selection of adhesive It is highly difficult, the poor adhesive force between glue and PVC plastic film or the plastic foil of other materials, substrate is with plastic foil again without mutually molten Together, so, the plastic foil of PVC plastic film or other materials is just easy to layering, not only reduces the use time of product, Also waste social resources.
Also be proposed with the timber floor of ultraviolet-cured paint facing, wood-based plate in the past, and be commonly called as UV plates, ultraviolet-cured paint with The paint such as PU, PE, NC is different with film forming matter naming method, and UV paints are named with the curing mode of paint.It is by machine On the automatic roller coat of device equipment, showering to furniture plate surface, in ultraviolet light(Wavelength is 320-390nm)Irradiation under promote initiator point Solution, produces free radical, triggers resin reaction, instantaneous solidification film forming.UV paints another explanation ultraviolet-curing paint (ultraviolet curing coating)Abbreviation UV is painted, and paints different with film forming matter naming method from PU, PE, NC, UV paints It is to be named with the curing mode of paint, it is one kind in ultraviolet(Ultraviolet, abbreviation UV)Irradiation under can be several The coating of rapid film-forming in second.UV paint is different from the conventional PU paints of common wealth furniture enterprise, PE paints and NC paints, is real The paint of environmental protection, without any volatile substance, uses the Product Green, health, environmental protection of UV paint productions;UV paint films are vertical Body shape structure, hardness is big, and wearability is good, and transparency is good, the resistance to scratching of product, rub resistance, stands the test of time;Mechanization is set The standby human factor overcome in artificial operation, makes product aberration smaller, steady quality;In manufacturing process, by having in sheet material Evil substance decomposition, and by ultraviolet photo-curing machine drying and processing, product more health environment-friendly;Ultraviolet light cured paint is at present should With relatively more extensive furniture lacquer, main feature has:Handled by intensive ultraviolet photocuring, color stability, for a long time Chang Xin, effectively solution Certainly door-plate fades and aberration problem;The pure flat effect of door-plate minute surface is preferable, and paint film is full without tangerine peel;It is to compare in the world at present One of baking vanish door-plate of environment protection health;Door-plate hardness is 2 times of other baking vanish door-plates, and resistance to scratch, acid and alkali-resistance is unlikely to deform.But Ultraviolet-cured paint construction is complicated, and production cost is high, is not easily repaired after scuffing.
Reaction mechanism during UV-cured resin participation is photocured cross-linked, can rise UV-cured resin point For free radical type light-cured resin and cationic light-cured resin.Free radical UV-cured resin is all to have unsaturated pair The oligomer of key, such as acryloxy, methacryloxy, vinyl, pi-allyl.According to Raolical polymerizable speed Speed sorts:Acryloxy>Methacryloxy>Vinyl>Pi-allyl.Therefore, the resin master of radical UV curing If the acrylate of all kinds of acrylic resins, acroleic acid esterification, polyurethane acrylic resin, polyester acrylate resin, Polyoxyalkylene acrylate resin etc..What wherein application was most is epoxy acrylic resin, polyurethane acrylic resin and polyester acrylic Resin.It can not soften when being heated after their photocurings down to flowing, can not be plastic, heating fusing can not be repeated.
What is promoted mainly currently on the market is impregnated bond paper laminated wood floor, wood-based plate, be commonly called as consolidated floor, paint free plate, Ecological board, antistatic floor.Their technique is divided to two big class ﹕ mono- to be by more than two layers of bottom paper and decoration facial tissue and overlay paper Amino resins or phenolic resin are impregnated, and is dried to a certain extent, mutually adhering and solidifying wear-resisting, anti-soil can be formed by hot pressing The decoration panel of dye, is commonly called as fire-proof plate and is also known as " plastic veneer wood-based plate ", and it has excellent wear-resisting, fire-retardant, easy to clean and resistance to The performances such as water, then will decorate panel with glue and paste wood floors, wood-based plate, on mineral board substrate;Two be by bottom paper and Decorate facial tissue and overlay paper leaching amino stain resin or phenolic resin, and dry to a certain extent, will just soak the bottom paper of glue with Decoration facial tissue and overlay paper are covered in wood floors, wood-based plate, on mineral board substrate, send into hot press hot-press solidifying, woodenly Plate, wood-based plate, mineral plate surface form wear-resisting, resistant to pollution decorative cover.
The amino tree that impregnated bond paper laminated wood floor, the decorative layer of artificial plate surface, wearing layer, balance layer are impregnated Fat or phenolic resin, they are all thermosetting plasticses, thermosetting plastics, refer to softening can not be reheated after shaping again and repeat plus One class plastics of work.Resin is before processing line style performed polymer, occurs chemical crosslink reaction in processing, product is internally formed three Network structure is tieed up, with insoluble, insoluble feature.So, they can not soften when reheating down to flowing, can not be plastic, Heating fusing can not be repeated.
The amino tree that impregnated bond paper laminated wood floor, the decorative layer of artificial plate surface, wearing layer, balance layer are impregnated Fat or phenolic resin, decorative layer, wearing layer, balance layer institute impregnation resin added it is limited, do not fill wood floors, wood-based plate, The function of mineral board substrate pit, as long as base material has more than 0.2 millimeter of a pit, hot-forming wood floors, wood-based plate, Mineral plate surface must produce dried flower, with multi-layer sheet, lumber core, oriented wood chipboard, circuit board, the particieboard in patch wood skin face, The Decorative veneered woodbased panels such as the fiberboard in patch wood skin face are difficult to realize the amino resins or phenolic aldehyde using transparent dipping The hot pressing of resin abrasion-proof paper forms protective layer on the surface of Decorative veneered woodbased panel.
The paint film solidifying to form of traditional coating, ultraviolet-cured paint facing, impregnated bond paper hot-press solidifying decoration it is resistance to Mill layer cannot mutually melt with the thermoplastic of injection machine edge sealing or fuse machine edge sealing, and moisture content is easy to from thermoplastic edge sealing Penetrated into painting facing, decorating at the gap of wearing layer in the base material of wood floors, wood-based plate, mineral board, make product deformation, contract The short use time of product.
The paint film solidifying to form of traditional coating, time film forming of the thickness of ultraviolet-cured paint facing are in 0.03mm to 0.05 Between mm, film forming gross thickness just produces cracking, product in 0.03mm to 0.20mm, the coating surface that a film forming exceedes 0.2mm Scrap, traditional impregnated bond paper laminated wood floor, the abrasion-proof paper of artificial plate surface, the thickness of wearing layer is all after hot-press solidifying Surface just produces cracking, product rejection, so paint film and leaching after below 0.07mm, the dipping paper glued membrane solidification more than 0.07mm The wear-resisting revolution of stain paper rubber protective layer can only be designed below 6000 turns, also, the thickness of wearing layer is thicker, the wood of woodgrained paper Line definition is poorer, so the thickness of paint film and dipping paper rubber protective layer is no more than 0.07mm, wear-resisting revolution can only be designed Below 6000 turns;18 to 46 grams/m of the abrasion-proof paper in actual production, the impregnation resin content decision for soaking melamine is wear-resisting The thickness of layer, the impregnation resin content of 46 grams/m of abrasion-proof paper maximum leaching melamines, the thickness of melamine wearing layer after heat cure Also below 0.07mm.
The content of the invention
The invention provides a kind of thermoplastic cladding plant fibre base material and its processing method, overcome above-mentioned existing The deficiency of technology, its can effectively solve traditional house ornamentation sheet material exist sealer can not repeatedly heating and melting, damage after not The problem of energy reparation and high processing costs, waste of resource, low wearability, the present invention can be by time film forming of substrate surface protective layer Thickness can bring up to more than 0.093mm, efficiently solve the wear-resisting poor technical barrier of sheet material, also improve substrate surface guarantor The adhesive force of sheath and base material, the protective layer of substrate surface will not produce dry, wet flower;Pin hole, tangerine peel;Substrate surface of the present invention Protective layer can combine together with periphery thermoplasticity edge band heat, make base material is comprehensive to be protected, stabilize the moisture content of substrate, Floor, furniture is stablized indeformable, improve floor, the performance and use time of furniture.
One of technical scheme is realized by following measures:A kind of thermoplastic cladding string The processing method of base material, is carried out as follows:The first step, it is in molten condition that thermoplastic is heated into 63 DEG C to 430 DEG C; Second step, the thermoplastic in molten condition is covered on plant fibre base material surface, by the template of press to being covered with The plant fibre base material surface of the thermoplastic of molten condition applies 0.003MPa to 43MPa pressure, the heat of molten condition Thermoplastic plastic is penetrated into the presence of the pressure of template in the pore, pit and hole of plant fibre base material, and fine to plant Pore, pit and the hole of Wiki material are filled, meanwhile, the thermoplastic of plant fibre base material melt surface state, Pressurization template pressure in the presence of be attached to plant fibre base material surface, after cooling plant fibre base material surface solidification into Type, after the demoulding, forms on the surface of plant fibre base material 0.093mm to 3.3mm thickness without dried flower, wet flower, pin hole, tangerine peel Thermoplastic protective layer, obtains thermoplastic cladding plant fibre base material.
Here is the further optimization and/or improvements to one of foregoing invention technical scheme:
It is above-mentioned in second step, the thermoplastic of molten condition is filled out to the pore, pit and hole of plant fibre base material 0.02mm is formed to the mixed layer of 13.3mm thickness in plant fibre base material after filling, and mixed layer is that thermoplastic is filled into plant After in pore, pit and the hole of fibres base material, thermoplastic and plant fibre base material are formed in plant fibre base material Irregular structure mutually viscous layer.
Above-mentioned thermoplastic protective layer is hard thermoplastic's protective layer or transparent thermoplastics protective layer or half Transparent hard thermoplastic's protective layer or hard thermoplastic's protective layer of modification or soft thermoplastic plastic protective layer Or transparent soft thermoplastic plastic protective layer or translucent soft thermoplastic plastic protective layer or the soft thermoplastic of modification The thermoplastic of the foamed thermoplastics protective layer or modified heat conduction of plastic protective layer or foamed thermoplastics protective layer or modification Property plastic protective layer or thermoplastic protective layer or the thermoplastic protective layer of translucent heat conduction or the modification of transparent heat conduction Flame retardant thermoplastic's protective layer or transparent flame retardant thermoplastic's protective layer or translucent flame retardant thermoplastic protect Sheath or the anti-static thermoplastic plastic protective layer or transparent anti-static thermoplastic plastic protective layer or translucent anti-of modification Electrostatic thermoplastic protective layer or the uvioresistant thermoplastic protective layer of modification or the modeling of transparent uvioresistant thermoplasticity Expect protective layer or translucent uvioresistant thermoplastic protective layer or the wear-resistant thermoplastic plastic protective layer or transparent of modification Wear-resistant thermoplastic plastic protective layer or translucent wear-resistant thermoplastic plastic protective layer or the anticracking thermoplastic of modification protect Sheath or transparent anticracking thermoplastic protective layer or translucent anticracking thermoplastic protective layer or the freeze proof heat of modification Thermoplastic plastic protective layer or transparent freeze proof thermoplastic protective layer or translucent freeze proof thermoplastic protective layer change The heat-resisting thermoplastic plastic layer of property or transparent heat-resisting thermoplastic plastic layer or translucent heat-resisting thermoplastic Layer.
Above-mentioned thermoplastic is polyethylene, or polypropylene, or polyvinyl chloride, or polystyrene, or polyformaldehyde, or poly- carbon Sour chromium, or acrylics, or polyolefin and its copolymer, or it is poly- mock, or polyphenylene oxide, or the thermoplasticity that chlorinated polyether is constituted Plastics, or PUR, or thermoplastic elastomer (TPE).
Above-mentioned plant fibre base material is solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain lumber layer Product plate or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or Bamboo jigsaw or the glued glued board of agricultural crop straw, residue, mineral powder;
Or, plant fibre base material is that veneered plywood or facing fiberboard or facing particieboard or face artificial board or facing are fixed To wood shavings laminated board or facing core-board or facing finger-jointed plate or facing circuit board or facing wood-plastic clad plate or facing gypsum Agricultural crop straw, residue, the glued board of mineral powder gluing of plate or facing glass magnesium board or facing bamboo jigsaw or facing;
Or, plant fibre base material is micro veneer finish coat or decorative veneer finish coat or fancy veneer finish coat or recombinant decorative Veneer finish coat or special decorative pattern recombinant decorative veneer finish coat or art pattern re-assemble fancy veneer finish coat or integrated thin Wooden finish coat or non-woven fabric compounded decorative veneer finish coat or facing paper finish coat or textile finish coat or non-woven fabrics finish coat Or patterned non-woven fabrics finish coat or bamboo weaving finish coat or rattan-weaved products finish coat or Bamboo veneer finish coat or leather and fur finish coat.
It is above-mentioned when plant fibre base material is micro veneer finish coat or decorative veneer finish coat or fancy veneer finish coat or again Group fancy veneer finish coat or special decorative pattern recombinant decorative veneer finish coat or art pattern re-assemble fancy veneer finish coat or Integrated veneer finish coat or non-woven fabric compounded decorative veneer finish coat or facing paper finish coat or textile finish coat or non-woven fabrics Finish coat or patterned non-woven fabrics finish coat or bamboo weaving finish coat or rattan-weaved products finish coat or Bamboo veneer finish coat or leather and fur During finish coat, thermoplastic is transparent thermoplastics or translucent thermoplastic plastics, first by the transparent thermoplastic of molten condition Property plastics or the cladding of translucent thermoplastic plastics in the front of plant fibre base material, form one side cladding thermoplastic protective layer Thermoplastic cladding plant fibre base material, then again by the bottom surface glue bond of the thermoplastic cladding plant fibre base material In solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or thin Woodwork plate or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, On the glued glued board of mineral powder, wherein, transparent thermoplastics or translucent thermoplastic plastics in plant fibre base material just Face is formed after 1 layer to 3 layers of cladding layer, ultimately forms the thermoplastic cladding plant of one side cladding thermoplastic protective layer Fiber base material;Or, when plant fibre base material be micro veneer finish coat or decorative veneer finish coat or fancy veneer finish coat or Recombinant decorative veneer finish coat or special decorative pattern recombinant decorative veneer finish coat or art pattern re-assemble fancy veneer finish coat Or integrated veneer finish coat or non-woven fabric compounded decorative veneer finish coat or facing paper finish coat or textile finish coat or nonwoven Cloth finish coat or patterned non-woven fabrics finish coat or bamboo weaving finish coat or rattan-weaved products finish coat or Bamboo veneer finish coat or skin During careless finish coat, thermoplastic is transparent thermoplastics or translucent thermoplastic plastics, first by the transparent heat of molten condition Thermoplastic plastic or the cladding of translucent thermoplastic plastics form heat in the front of plant fibre base material in the front of plant fibre base material Thermoplastic plastic protective layer, then proceedes to the thermoplastic cladding by molten condition in the bottom surface of plant fibre base material, in plant The bottom surface of fiber base material forms hot melt adhesive layers, and it is that thermoplastic protective layer, the back side are hot melt adhesive layers to ultimately form front Thermoplastic cladding plant fibre base material, finally, the hot melt of the thermoplastic cladding plant fibre base material bottom surface is glued Close layer and be heated to after molten condition cladding in solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain lumber layer Product plate or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or On bamboo jigsaw or the glued glued board of agricultural crop straw, residue, mineral powder, wherein, transparent thermoplastics or translucent thermoplastic Property plastics the front of plant fibre base material forms 1 layer to 3 layers of cladding layer, thermoplastic is in the bottom surface of plant fibre base material The cladding layer of 1 layer to 2 layers of formation.
It is above-mentioned when plant fibre base material be veneered plywood or facing fiberboard or facing particieboard or face artificial board or Facing oriented shaving laminated board or facing core-board or facing finger-jointed plate or facing circuit board or facing wood-plastic clad plate or decorations During the glued glued board of the agricultural crop straw of surface gypsum board or facing glass magnesium board or facing bamboo jigsaw or facing, residue, mineral powder, Thermoplastic is transparent thermoplastics or translucent thermoplastic plastics, first by the transparent thermoplastics of molten condition or half Transparent thermoplastics cladding is rear on the surface of plant fibre base material to continue subsequent technique.
In the above-mentioned first step, first by thermoplastics processing into thermoplastic plastic membrane or thermoplastic diaphragm or thermoplasticity Thermoplastic plastic membrane or thermoplastic diaphragm or thermoplastic plate, are then heated to by plastic plate or thermoplastic powder Molten condition, finally will continue subsequent technique in the thermoplastic cladding of molten condition is rear on plant fibre base material surface.
It is above-mentioned when thermoplastic is transparent thermoplastic or translucent thermoplastic, it is and this is transparent Thermoplastic or translucent thermoplastics processing into transparent thermoplastic plastic membrane or transparent thermoplastic piece Or transparent thermoplastic plate or translucent thermoplastic plastic membrane or translucent thermoplastic diaphragm or translucent During thermoplastic plate:First by transparent thermoplastic plastic membrane or transparent thermoplastic piece or transparent thermoplastic plate Or the bottom surface of translucent thermoplastic plastic membrane or translucent thermoplastic piece or translucent thermoplastic plate is direct After printing or trans-printing, then cladding is in solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber lamination Plate or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo Thermoplastic protective layer is formed on jigsaw or the glued glued board of agricultural crop straw, residue, mineral powder;
Or, when by thermoplastics processing into thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate:First will The front of thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate directly print or trans-printing after, then in printing layer The transparent thermoplastic of cladding above or translucent thermoplastic formation printing-type thermoplastic plastic layer I, finally should The cladding of thermoplastic plastic layer I is in solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or fixed To wood shavings laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or Thermoplastic protective layer is formed on the glued glued board of agricultural crop straw, residue, mineral powder;
Or, when by thermoplastics processing into thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate:First exist The front of thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate directly print or trans-printing after form printing-type Thermoplastic plastic layer II, finally by the cladding of thermoplastic plastic layer II in solid wood board or glued board or fiberboard or particieboard or people Make plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or Thermoplastic is formed on the glued glued board of plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder to protect Sheath;
Or, when thermoplastic is transparent thermoplastic or translucent thermoplastic:First in solid wood board or glue Plywood or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or refer to connects Plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder are glued Face veneer directly print or trans-printing after, then transparent thermoplastic or translucent thermoplastic cladding existed Through directly printing or trans-printing solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber lamination Plate or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo On jigsaw or the glued face veneer of agricultural crop straw, residue, mineral powder, thermoplastic protective layer is formed.
In the above-mentioned first step, the thermoplastic of multiple color is first processed into thermoplastic powder respectively, then one The color of kind or a variety of thermoplastic powder as required is designed or design is equably covered in solid wood board or glued board Or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or Circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, the gluing of mineral powder gluing In plate surface, these thermoplastic plastic powder are then heated to molten condition;Or, in the first step, first by the heat of multiple color Thermoplastic plastic is processed into color, shape required for layout, then by layout be covered in solid wood board or glued board or Fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or collection Into the glued glued board of plate or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder Surface on, these thermoplastic plastics are then heated to molten condition.
The above-mentioned thermoplastic protective layer being covered on plant fibre base material surface be by 1 time to 3 times heating, plus Pressure, cooled and solidified shaping, form the thermoplastic protection of 1 layer to 3 layers of cladding layer.
It is above-mentioned to carry out the first step or/and during second step, the surface temperature of plant fibre base material is first heated above heat During 0.3 DEG C to 93 DEG C of thermoplastic plastic melting temperature, then thermoplastic is covered on plant fibre base material surface.
The surface of above-mentioned plant fibre base material is relief surface or plane.
The template surface of above-mentioned press is designed as relief surface or plane, the template surface glossiness of press be designed as light or Matt.Thermoplastic protective layer in the template of relief surface or plane just forms relief surface thermoplastic protective layer or plane Thermoplastic protective layer in the template of thermoplastic protective layer, light or matt just forms shining surfaces thermoplastic guarantor Sheath or dull surface thermoplastic protective layer.
Above-mentioned press is the pressurization of concora crush, heating, the press of cooling, or press is the pressurization of roll-in, heating, the pressure cooled down Machine, or press is the pressurization of steel band continuous rolling, heating, the press of cooling, or the spreader bar that press is hot, cold exchange, or press Machine is the roll squeezer of hot, cold exchange, or press is platen press, roll-in press, steel band continuous rolling press, hot cold exchange press Carry out the pressurization, heating, the combination press of cooling of on line.
It is above-mentioned that thermoplastic is covered on the surface of plant fibre base material, it is put into the press with hot, cold exchange, Now hot, cold exchange is in heated condition, and the temperature of heating is 63 DEG C to 430 DEG C, and hot, cold exchange is converted into cooling after pressurization State, die sinking forms thermoplastic protective layer.
The above-mentioned shape being processed into thermoplastic cladding plant fibre base material required for floor, furniture, finishing, leads to Injection machine edge sealing or fuse machine edge sealing are crossed, makes the thermoplastic protective layer on thermoplastic cladding plant fibre base material surface Mutually melt with injection edge sealing plastic cement or fuse machine edge sealing plastic cement, the thermoplastic for forming thermoplastic hot melt's all-directional covering melts Cover plant fibre base material.
Above-mentioned thermoplastic cladding plant fibre base material has thermoplastic for the equal cladding of obverse and reverse of plant fibre base material Property plastic protective layer, the thermoplastic cladding plant fibre base material milling type is carried out after milling type using injection machine or fuse machine The facade edge sealing of plant fibre base material forms the thermoplastic cladding plant fibre base material surrounded entirely, the thermoplasticity surrounded entirely Plastics cladding plant fibre base material:The side of the thermoplastic plastic protective layer of the obverse and reverse of plant fibre base material and the thermoplastic of facade The inner plane of property plastic edge mutually melts, or plant fibre base material obverse and reverse thermoplastic plastic protective layer inner plane and facade Thermoplastic while two while mutually melt, or plant fibre base material obverse and reverse thermoplastic plastic protective layer wherein one The inner plane in the thermoplastic with facade in individual face is mutually melted, the thermoplastic plastic of the obverse and reverse of plant fibre base material is protected Another face of sheath and the thermoplastic of facade while one while mutually melt.
The two of technical scheme are realized by following measures:It is a kind of according to one of technical scheme The thermoplastic cladding plant fibre base material that the processing method of thermoplastic cladding plant fibre base material is obtained.
The invention provides a kind of thermoplastic cladding plant fibre base material and its processing method, it can effectively improve existing There are the material and technique of floor, furniture-plates, panel setting decorative layer and protective layer, the thermoplastic cladding plant of production Fiber base material anti-wear performance is good, is easily repaired after damage, and humidity resistance is excellent, and drying shrinkage is not dry and cracked, the not wet crimping that rises, color stable, Service life is long, efficiently solves the wear-resisting poor technical barrier of sheet material, also improves the attachment of substrate surface protective layer and base material Power, the protective layer of substrate surface will not produce dry, wet flower;Pin hole, tangerine peel;The protective layer of substrate surface of the present invention can be with periphery warm Plasticity edge band heat combines together, makes base material is comprehensive to be protected, and stabilizes the moisture content of substrate, makes floor, furniture stable It is indeformable, floor, the performance and use time of furniture are improved, protective layer injury repair is convenient, economizes on resources, and reduction is used into This;When the thermoplastic that the present invention is used has the performances such as corresponding wear-resisting, heat conduction, fire-retardant, antistatic, uvioresistant, The thermoplastic cladding plant fibre base material of acquisition also has corresponding performance.
Embodiment
The present invention is not limited by following embodiments, can technique according to the invention scheme and actual conditions it is specific to determine Embodiment.Various chemical reagent and chemical article are previously mentioned in the present invention unless otherwise specified, is known in existing technology Public chemical reagent and chemical article.
With reference to embodiment, the invention will be further described:
Embodiment 1, the thermoplastic cladding plant fibre base material is obtained by following processing methods:The first step, thermoplasticity is moulded It is in molten condition that material, which is heated to 63 DEG C to 430 DEG C,;Second step, will be covered in plant fiber-based in the thermoplastic of molten condition On material surface, the plant fibre base material surface for being covered with the thermoplastic of molten condition is applied by the template of press 0.003MPa to 43MPa pressure, the thermoplastic of molten condition penetrates into string in the presence of the pressure of template In pore, pit and the hole of base material, and the pore, pit and hole of plant fibre base material are filled, meanwhile, plant is fine The thermoplastic of Wiki material melt surface state, plant fibre base material table is attached in the presence of the template pressure of pressurization Face, the surface solidification after cooling in plant fibre base material is molded, after the demoulding, and 0.093mm is formed on the surface of plant fibre base material To 3.3mm thickness without dried flower, wet flower, pin hole, tangerine peel thermoplastic protective layer, obtain thermoplastic cladding plant fine Wiki material.
Embodiment 2, the thermoplastic cladding plant fibre base material is obtained by following processing methods:The first step, by thermoplastic Property plastic heating to 63 DEG C or 430 DEG C be in molten condition;Second step, is covered in plant fine by the thermoplastic in molten condition Tie up on substrate surface, the plant fibre base material surface for being covered with the thermoplastic of molten condition is applied by the template of press 0.003MPa or 43MPa pressure, the thermoplastic of molten condition penetrates into string in the presence of the pressure of template In pore, pit and the hole of base material, and the pore, pit and hole of plant fibre base material are filled, meanwhile, plant is fine The thermoplastic of Wiki material melt surface state, plant fibre base material table is attached in the presence of the template pressure of pressurization Face, the surface solidification after cooling in plant fibre base material is molded, after the demoulding, and 0.093mm is formed on the surface of plant fibre base material Or 3.3mm thickness without dried flower, wet flower, pin hole, tangerine peel thermoplastic protective layer, obtain thermoplastic cladding plant fine Wiki material.
The main innovation point of the present invention is:Thermoplastic can be entered to inside base material, the shape in plant fibre base material Into the mutually viscous mixed layer of the irregular structure of thermoplastic and plant fibre base material, while thermoplastic continues in plant The surface of fiber base material forms thermoplastic protective layer, also, the thermoplastic protective layer and the thermoplasticity inside substrate Plastics be structure as a whole or binder adhesive together, so so that thermoplastic and plant fibre base material have best Associativity, the thermoplastic protective layer for forming protective layer is difficult to come off in plant fibre base material skin lamination, simultaneously as hot Thermoplastic plastic has the performance remolded after heating so that the surface of thermoplastic cladding plant fibre base material of the invention by After external force damage, reparation damage is plastified again with fuse machine, you can realize the surface of thermoplastic cladding plant fibre base material Repair, it is time saving, laborsaving, if occurring in that substandard products in process of production, only it need to reheat, pressurize, cooling down and can just be transformed into conjunction Lattice product, also, the thermoplastic protective layer thickness of the thermoplastic cladding plant fibre base material of the present invention minimum exists More than 0.093mm, reaches as high as 3.3mm, and surface abrasion resistance revolution can reach 30000 turns, is that traditional paint film and dipping paper glued membrane are protected 5 times of the wear-resisting revolution of sheath, extends service life, has saved resource, reduce use cost;Thermoplastic heats time-varying It is soft so that flowing, the limitation without hardening time, rough timber floor, wood-based plate, mineral plate surface are added by steel form Pressure, makes the thermoplastic of molten condition flow to the timber floor of wood skin facing, wood-based plate, the pocket of mineral plate surface, shape The protective layer of shape is pierced into natural wood, the wear-resisting poor technical barrier of sheet material is efficiently solved, also improves substrate surface protective layer With the adhesive force of base material, the protective layer of substrate surface will not produce dry, wet flower;Pin hole, tangerine peel;The present invention is to timber floor, artificial Plate, mineral board substrate flatness are less demanding, and the product of super quality and competitive price can be also produced on the premise of low processing cost, and make Facing wood skin is not cracked.
Embodiment 3, as the improvement of embodiment 1 and embodiment 2, in second step, the thermoplastic pair of molten condition Pore, pit and the hole of plant fibre base material form 0.02mm to 13.3mm thickness in plant fibre base material after being filled Mixed layer, mixed layer is after thermoplastic is filled into the pore of plant fibre base material, pit and hole, in string The mutually viscous layer of the irregular structure of thermoplastic and plant fibre base material is formed in base material.Due to the material of plant fibre base material The size and depth of matter form, processing method, density and plant fibre base material surface pore and plant fibre base material Inner holes are not Together, therefore mixing body thickness and shape are formed there is the adhesive force of bigger difference, thermoplastic protective layer and plant fibre base material (Surface bonding intensity)More than 1.35MPa can be brought up to.
Embodiment 4, as the preferred of embodiment above-described embodiment, thermoplastic protective layer is protected for hard thermoplastic Sheath or transparent thermoplastics protective layer or the modeling of translucent hard thermoplastic's protective layer or the hard thermoplastic of modification Expect protective layer or soft thermoplastic plastic protective layer or transparent soft thermoplastic plastic protective layer or translucent soft thermoplastic Property plastic protective layer or the soft thermoplastic plastic protective layer or foamed thermoplastics protective layer or the foaming heat of modification of modification The thermoplastic protective layer or semi-transparent of the thermoplastic protective layer or transparent heat conduction of thermoplastic plastic protective layer or modified heat conduction The thermoplastic protective layer of bright heat conduction or flame retardant thermoplastic's protective layer of modification or transparent flame retardant thermoplastic protect The anti-static thermoplastic plastic protective layer of sheath or translucent flame retardant thermoplastic's protective layer or modification is transparent anti-quiet Thermoplastic's plastic protective layer or translucent anti-static thermoplastic plastic protective layer or the uvioresistant thermoplastic of modification Protective layer or transparent uvioresistant thermoplastic protective layer or translucent uvioresistant thermoplastic protective layer change The wear-resistant thermoplastic plastic protective layer or transparent wear-resistant thermoplastic plastic protective layer or translucent wear-resistant thermoplastic plastics of property Protective layer or the anticracking thermoplastic protective layer or transparent anticracking thermoplastic protective layer or translucent anticracking of modification Thermoplastic protective layer or the freeze proof thermoplastic protective layer or transparent freeze proof thermoplastic protective layer of modification or half Transparent freeze proof thermoplastic protective layer or the heat-resisting thermoplastic plastic layer of modification or transparent heat-resisting thermoplastic Layer or translucent heat-resisting thermoplastic plastic layer.Using the thermoplastic protective layer of various different perceptions, it disclosure satisfy that The use condition of plant fibre base material with different performance and state.
Embodiment 5, as the optimization of above-described embodiment, thermoplastic is polyethylene, or polypropylene, or polyvinyl chloride, Or polystyrene, or polyformaldehyde, or poly- chromium carbonate, or acrylics, or polyolefin and its copolymer, or it is poly- mock, it is or poly- Phenylate, or the thermoplastic that chlorinated polyether is constituted, or PUR, or thermoplastic elastomer (TPE).It is above the current heat often used Thermoplastic plastic, it uses the present invention, and with preferable effect.
Embodiment 6, as the optimization of above-described embodiment, plant fibre base material is solid wood board or glued board or fiberboard or plane Card or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood moulding Composite plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, the glued board of mineral powder gluing;
Or, plant fibre base material is that veneered plywood or facing fiberboard or facing particieboard or face artificial board or facing are fixed To wood shavings laminated board or facing core-board or facing finger-jointed plate or facing circuit board or facing wood-plastic clad plate or facing gypsum Agricultural crop straw, residue, the glued board of mineral powder gluing of plate or facing glass magnesium board or facing bamboo jigsaw or facing;
Or, plant fibre base material is micro veneer finish coat or decorative veneer finish coat or fancy veneer finish coat or recombinant decorative Veneer finish coat or special decorative pattern recombinant decorative veneer finish coat or art pattern re-assemble fancy veneer finish coat or integrated thin Wooden finish coat or non-woven fabric compounded decorative veneer finish coat or facing paper finish coat or textile finish coat or non-woven fabrics finish coat Or patterned non-woven fabrics finish coat or bamboo weaving finish coat or rattan-weaved products finish coat or Bamboo veneer finish coat or leather and fur finish coat.
Plant fibre base material is that wood-based plate is, using timber or non-wood plant fibre material as primary raw material, to be processed into various Material cell, applies(Or do not apply)Adhesive and other additives, organize the sheet material of bad gluing.Mainly include glued board, The products such as particieboard, fiberboard and its surface decorating plate.
Plant fibre base material is that mineral board is, using various mineral powders as main raw material(s), to be processed into various material cells, apply Plus(Or do not apply)Wood-fibred and other fibers and other additives, the sheet material of pressing.Mainly include plasterboard, glass magnesium board Deng product.
The floor of thermoplastic hot melt's cladding of the present invention, furniture-plates, panel plant fibre base material are categorized as:
A, the floor plant fibre base material of pure solid wood, furniture-plates plant fibre base material, panel plant fibre base material;
B, glued board or veneered plywood floor plant fibre base material, furniture-plates plant fibre base material, panel plant are fine Wiki material;
C, fiberboard or facing fiberboard floor plant fibre base material, furniture-plates plant fibre base material, panel plant are fine Wiki material;
D, particieboard or facing particieboard floor plant fibre base material, furniture-plates plant fibre base material, panel plant are fine Wiki material;
E, the floor base plate of wood-based plate or face artificial board, furniture-plates substrate, panel substrate;
F, the floor base plate of rift grain timber laminated board, furniture-plates substrate, panel substrate;
G, the floor base plate of oriented shaving laminated board or facing oriented shaving laminated board, furniture-plates substrate, panel substrate;
H, the floor base plate of core-board or facing core-board, furniture-plates substrate, panel substrate;
I, the floor base plate of finger-jointed plate or facing finger-jointed plate, furniture-plates substrate, panel substrate;
J, the floor base plate of circuit board or facing circuit board, furniture-plates substrate, panel substrate;
K, the floor base plate of wood-plastic clad plate or facing wood-plastic clad plate, furniture-plates substrate, panel substrate;
L, plasterboard or gypsum board faced panel substrate;
M, the floor base plate of glass magnesium board or facing glass magnesium board, furniture-plates substrate, panel substrate;
N, the floor base plate of bamboo jigsaw or facing bamboo jigsaw, furniture-plates substrate, panel substrate;
Agricultural crop straw, residue, the mineral powder of the glued glued board of O, agricultural crop straw, residue, mineral powder or facing are glued Floor base plate, furniture-plates substrate, the panel substrate of glued board.
Micro veneer, veneer are the wooden thin material in uniform thickness produced by rotary-cut, slicing or sawing method, micro veneer Thickness is in 0.07mm to 1.0mm, and veneer thickness is in 1.0mm to 7.0mm;Integrated veneer is by rotary-cut, slicing or saw by integrated timber The wooden thin material in uniform thickness of blanking method production, thickness is in 0.07mm to 7.0mm;Non-woven fabric compounded decorative veneer be by Process micro veneer, veneer one side and paste last layer non-woven fabrics, non-woven fabric compounded decorative veneer thickness is in 0.07mm to 3.0mm. These finish coats are existing known technology so that the present invention is more easy to implement.
Embodiment 7, as the improvement of embodiment 6, when plant fibre base material is micro veneer finish coat or decorative veneer facing Layer or fancy veneer finish coat or recombinant decorative veneer finish coat or special decorative pattern recombinant decorative veneer finish coat or art pattern Re-assemble fancy veneer finish coat or integrated veneer finish coat or non-woven fabric compounded decorative veneer finish coat or facing paper finish coat Or textile finish coat or non-woven fabrics finish coat or patterned non-woven fabrics finish coat or bamboo weaving finish coat or rattan-weaved products facing Layer or when Bamboo veneer finish coat or leather and fur finish coat, thermoplastic is transparent thermoplastics or translucent thermoplastic plastics, First by the transparent thermoplastics of molten condition or the cladding of translucent thermoplastic plastics in the front of plant fibre base material, form single The thermoplastic cladding plant fibre base material of face cladding thermoplastic protective layer, then again plants the thermoplastic cladding The bottom surface glue bond of fibres base material is in solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber lamination Plate or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo On jigsaw or the glued glued board of agricultural crop straw, residue, mineral powder, wherein, transparent thermoplastics or translucent thermoplastic After plastics form 1 layer to 3 layers of cladding layer in the front of plant fibre base material, the protection of one side cladding thermoplastic is ultimately formed The thermoplastic cladding plant fibre base material of layer;Or, when plant fibre base material is that micro veneer finish coat or decorative veneer are adornd Surface layer or fancy veneer finish coat or recombinant decorative veneer finish coat or special decorative pattern recombinant decorative veneer finish coat or art figure Case re-assemble fancy veneer finish coat or integrated veneer finish coat or non-woven fabric compounded decorative veneer finish coat or facing paper facing Layer or textile finish coat or non-woven fabrics finish coat or patterned non-woven fabrics finish coat or bamboo weaving finish coat or rattan-weaved products decorations When surface layer or Bamboo veneer finish coat or leather and fur finish coat, thermoplastic is that transparent thermoplastics or translucent thermoplastic are moulded Material, first by the transparent thermoplastics of molten condition or the cladding of translucent thermoplastic plastics in the front of plant fibre base material, The front of plant fibre base material forms thermoplastic protective layer, then proceedes to planting the thermoplastic cladding of molten condition The bottom surface of fibres base material, hot melt adhesive layers are formed in the bottom surface of plant fibre base material, and it is thermoplastic to ultimately form front Protective layer, the thermoplastic cladding plant fibre base material that the back side is hot melt adhesive layers, finally, the thermoplastic cladding is planted The hot melt adhesive layers of fibres base material bottom surface are heated to after molten condition cladding in solid wood board or glued board or fiberboard or wood shavings Plate or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood moulding are multiple On the glued glued board of plywood or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder, wherein, it is transparent Thermoplastic or translucent thermoplastic plastics form 1 layer to 3 layers of cladding layer, thermoplasticity modeling in the front of plant fibre base material Expect to form 1 layer to 2 layers of cladding layer in the bottom surface of plant fibre base material.
Efficiently solved using the present embodiment and 0.11 is less than to plant fibre base material surfacing pit in the prior art Millimeter requirement, otherwise the pit more than 0.11 millimeter will produce dry, wet flower;Pin hole, tangerine peel, in the present invention, even 3 The plant fibre base material of the pit of millimeters deep, dry, wet flower will not be also produced using the present embodiment protective layer;Pin hole, tangerine peel, lifting The quality and the percentage of A-class goods of product in production process.
Embodiment 8, as the optimization of embodiment 6, when plant fibre base material is veneered plywood or facing fiberboard or decorations Surface shaving board or face artificial board or facing oriented shaving laminated board or facing core-board or facing finger-jointed plate or facing are integrated It is the agricultural crop straw of plate or facing wood-plastic clad plate or gypsum board faced or facing glass magnesium board or facing bamboo jigsaw or facing, residual When slag, the glued board of mineral powder gluing, thermoplastic is transparent thermoplastics or translucent thermoplastic plastics, will first be melted The transparent thermoplastics of state or the cladding of translucent thermoplastic plastics are rear on the surface of plant fibre base material to continue follow-up work Skill.
Embodiment 9, as the optimization of embodiment 1 to embodiment 6, in the first step, first by thermoplastics processing into thermoplastic Property plastic foil or thermoplastic diaphragm or thermoplastic plate or thermoplastic powder, then by thermoplastic plastic membrane or heat Thermoplastic plastic diaphragm or thermoplastic plate are heated to molten condition, will finally planted in the thermoplastic cladding of molten condition Continue subsequent technique after on fibres substrate surface.Directly first thermoplastics processing is moulded into thermoplastic plastic membrane or thermoplasticity Material diaphragm or thermoplastic plate or thermoplastic powder can further speed up process velocity, and can realize processing work Skill modularization, process is more easy to control.
Embodiment 10, as the optimization of embodiment 7 and embodiment 8, in the first step, first by thermoplastics processing into thermoplastic Property plastic foil or thermoplastic diaphragm or thermoplastic plate or thermoplastic powder, then by thermoplastic plastic membrane or heat Thermoplastic plastic diaphragm or thermoplastic plate are heated to molten condition, will finally planted in the thermoplastic cladding of molten condition Continue subsequent technique after on fibres substrate surface.Directly first thermoplastics processing is moulded into thermoplastic plastic membrane or thermoplasticity Material diaphragm or thermoplastic plate or thermoplastic powder can further speed up process velocity, and can realize processing work Skill modularization, process is more easy to control.
Embodiment 11, as the optimization of above-described embodiment 9, when thermoplastic is transparent thermoplastic or translucent Thermoplastic when, and by the transparent thermoplastic or translucent thermoplastics processing into transparent thermoplasticity Plastic foil or transparent thermoplastic piece or transparent thermoplastic plate or translucent thermoplastic plastic membrane or translucent Thermoplastic diaphragm or translucent thermoplastic plate when:First by transparent thermoplastic plastic membrane or transparent thermoplasticity Plastic sheet or transparent thermoplastic plate or translucent thermoplastic plastic membrane or translucent thermoplastic piece or semi-transparent The bottom surface of bright thermoplastic plate directly print or trans-printing after, then cladding is in solid wood board or glued board or fiberboard or plane Card or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood moulding Thermoplastic is formed on the glued glued board of composite plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder Property plastic protective layer;
Or, when by thermoplastics processing into thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate:First will The front of thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate directly print or trans-printing after, then in printing layer The transparent thermoplastic of cladding above or translucent thermoplastic formation printing-type thermoplastic plastic layer I, finally should The cladding of thermoplastic plastic layer I is in solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or fixed To wood shavings laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or Thermoplastic protective layer is formed on the glued glued board of agricultural crop straw, residue, mineral powder;
Or, when by thermoplastics processing into thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate:First exist The front of thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate directly print or trans-printing after form printing-type Thermoplastic plastic layer II, finally by the cladding of thermoplastic plastic layer II in solid wood board or glued board or fiberboard or particieboard or people Make plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or Thermoplastic is formed on the glued glued board of plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder to protect Sheath;
Or, when thermoplastic is transparent thermoplastic or translucent thermoplastic:First in solid wood board or glue Plywood or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or refer to connects Plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder are glued Face veneer directly print or trans-printing after, then transparent thermoplastic or translucent thermoplastic cladding existed Through directly printing or trans-printing solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber lamination Plate or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo On jigsaw or the glued face veneer of agricultural crop straw, residue, mineral powder, thermoplastic protective layer is formed.
Using mode of printing, the pattern of easier visualization can be printed on the thermoplastic cladding plate of the present invention, it is vivid such as It is raw so that decoration space more vivid and interesting, the transparent thermoplastic of cladding or translucent thermoplasticity again on printing layer After plastics, preferable protective effect can be played to pattern, and do not influence enjoying value.
Embodiment 12, as the optimization of above-described embodiment 1 to embodiment 6, in the first step, first by the thermoplasticity of multiple color Plastics are processed into thermoplastic powder respectively, then the color design as required of one or more thermoplastic powder or Design be equably covered in solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or Oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw Or on the glued face veneer of agricultural crop straw, residue, mineral powder, these thermoplastic plastic powder are then heated to molten State;Or, in the first step, first by the color required for the thermoplastics processing into layout of multiple color, shape, then Solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or orientation are covered in by layout Wood shavings laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agriculture On the surface of the glued glued board of crop material, residue, mineral powder, these thermoplastic plastics are then heated to molten condition, most Different pattern, the thermoplastic protective layer of different colours are formed afterwards;Can be according to actual demand in plant using the present embodiment Fibrous substrate surface formation different pattern, the thermoplastic protective layer of different colours, processing have intention.
Embodiment 13, as the optimization of embodiment 1 to embodiment 12, is covered in the thermoplasticity on plant fibre base material surface Plastic protective layer is to be molded by the heating, pressurization, cooled and solidified of 1 time to 3 times, forms the thermoplasticity of 1 layer to 3 layers of cladding layer Plastics are protected.
Embodiment 14, as the optimization of above-described embodiment, when carrying out the first step or/and second step, first by string When the surface temperature of base material is heated above 0.3 DEG C to 93 DEG C of thermoplastic molten temperature, then thermoplastic is covered in On plant fibre base material surface.Thermoplastic is melted by the heat energy of plant fibre base material, then passes through the pressurization of press Cooling is thermoplastic coagulation forming, forms thermoplastic protective layer.
Embodiment 15, as the optimization of above-described embodiment, the surface of plant fibre base material is relief surface or plane.This implementation Example causes thermoplastic cladding plant fibre base material to have more third dimension.
Embodiment 16, as the optimization of above-described embodiment 1 to embodiment 14, the template surface of press be designed as relief surface or Plane, the template surface glossiness of press is designed as light or matt.Thermoplastic in the template of relief surface or plane is protected Sheath just forms relief surface thermoplastic protective layer or plane thermoplastic protective layer, the heat in the template of light or matt Thermoplastic plastic protective layer just forms shining surfaces thermoplastic protective layer or dull surface thermoplastic protective layer.The present embodiment makes Obtain thermoplastic cladding plant fibre base material and have more third dimension.
Embodiment 17, as the optimization of above-described embodiment, press is the pressurization of concora crush, heating, the press cooled down, or press For the pressurization of roll-in, heating, cooling press, or press is the pressurization of steel band continuous rolling, heating, the press of cooling, or press Machine is the spreader bar of hot, cold exchange, or the roll squeezer that press is hot, cold exchange, or press is platen press, roll-in press, steel Combination press with continuous rolling press, the cold pressurization, heating, cooling for exchanging press progress on line of heat.
Embodiment 18, as the optimization of above-described embodiment, thermoplastic is covered on the surface of plant fibre base material, It is put into the press with hot, cold exchange, now hot, cold exchange is in heated condition, the temperature of heating is 63 DEG C to 430 DEG C, Hot, cold exchange is converted into the state of cooling after pressurization, die sinking forms thermoplastic protective layer.
Embodiment 19, as the optimization of above-described embodiment, by thermoplastic cladding plant fibre base material be processed into floor, Shape required for furniture, finishing, by injection machine edge sealing or fuse machine edge sealing, makes thermoplastic cladding plant fiber-based Thermoplastic protective layer on material surface mutually melts with injection edge sealing plastic cement or fuse machine edge sealing plastic cement, forms thermoplastic heat The thermoplastic cladding plant fibre base material of molten cladding.As the present invention by each face of plant fibre base material using thermoplasticity After plastic hot melt cladding, floor, furniture can be used as according to the thermoplastic cladding plant fibre base material of embodiment formation Plate, panel, no matter the four seasons and installation environment do not have more moist, of the invention thermoplastic cladding plant fibre base material also not Can dry shrinkage and cracking, the not wet crimping that rises, more indeformable
Embodiment 20, as the optimization of above-described embodiment, thermoplastic cladding plant fibre base material is plant fibre base material The equal cladding of obverse and reverse has thermoplastic protective layer, will be adopted after the thermoplastic cladding plant fibre base material milling type milling type The facade edge sealing for carrying out plant fibre base material with injection machine or fuse machine forms the thermoplastic cladding string surrounded entirely Base material, the thermoplastic cladding plant fibre base material surrounded entirely:The thermoplastic plastic of the obverse and reverse of plant fibre base material The inner plane in the thermoplastic with facade of protective layer is mutually melted, or the plasticity of the obverse and reverse of plant fibre base material is moulded Expect protective layer inner plane and facade thermoplastic while two while mutually melt, or plant fibre base material obverse and reverse The inner plane in the thermoplastic with facade in one of face of thermoplastic plastic protective layer mutually melts, plant fibre base material Another face of the thermoplastic plastic protective layer of obverse and reverse and the thermoplastic of facade while one while mutually melt.Work as the present invention After each face of plant fibre base material is coated using thermoplastic hot melt, no matter the four seasons and installation environment have more moist, The thermoplastic cladding plant fibre base material of the present invention also will not dry shrinkage and cracking, the not wet crimping that rises, more indeformable, base of the present invention The protective layer on material surface can combine together with periphery thermoplasticity edge band heat, make base material is comprehensive to be protected, stabilize substrate Moisture content, floor, furniture is stablized indeformable, improve floor, the performance and use time of furniture.
Embodiment 21:It it is 63 DEG C to 80 DEG C by melting temperature using timber floor, wood-based plate, mineral board as plant fibre base material Thermoplastic hot melt's glue, when being heated to 70 DEG C to 100 DEG C, and be covered on plant fibre base material surface, on Thermoplastic hot melt's glue Face covers the polypropylene of molten condition again, and the plant fibre base material for covering two layers of thermoplastic is added by the template of press 0.003MPa to 2MPa pressure is pressed, the thermoplastic of molten condition is passed through the pressure permeation of template to plant fibre base material Hole in, 0.02mm is formed in plant fibre base material to 0.8mm thickness and the thermoplastic and plant fiber-based of depth The mixed layer of material, the polypropylene of molten condition, in pressurization, plane, shining surfaces, the template surface coagulation forming of cooling, de- Mould, on the surface of timber floor, wood-based plate, mineral board, to form 0.093mm plane, shining surfaces, wear-resisting to 3.3mm thickness Waterproof thermoplastic protective layer.
Embodiment 22:It it is 63 DEG C to 80 DEG C by melting temperature using timber floor, wood-based plate, mineral board as plant fibre base material Thermoplastic hot melt's glue, when being heated to 70 DEG C to 100 DEG C, and plant fibre base material is when being also heated to 70 DEG C to 100 DEG C, covering Overlay planes, dull surface thermoplastic plastic membrane or thermoplastic again above Thermoplastic hot melt's glue on plant fibre base material surface Property plastic sheet or thermoplastic plate, the plant fibre base material for covering two layers of thermoplastic passes through the template of press and pressurizes 0.03MPa to 2MPa pressure, makes Thermoplastic hot melt's glue of molten condition pass through the pressure permeation of template to plant fibre base material Hole in, 0.1mm is formed in plant fibre base material to 1.8mm thickness and the thermoplastic and plant fibre base material of depth Mixed layer, Thermoplastic hot melt's glue and thermoplastic plastic membrane, piece, plate, bonding, solidification in pressurization, the template of the plane of cooling Shaping, the demoulding, 0.093mm is formd to plane, the dull surface of 3.3mm thickness on the surface of timber floor, wood-based plate, mineral board , the thermoplastic protective layer of wear-resisting waterproof.
Embodiment 23:First by the cladding of transparent or semitransparent thermoplastic in micro veneer or veneer or fancy veneer Or recombinant decorative veneer or special decorative pattern recombinant decorative veneer or art pattern re-assemble fancy veneer or integrated veneer or nonwoven Cloth compound decorative veneer or facing paper or textile or non-woven fabrics or patterned non-woven fabrics or bamboo weaving or rattan-weaved products or bamboo are single Thermoplastic cladding plant fibre base material is formed on the finish coat of plate or leather and fur, by the thermoplastic that melting temperature is 63 DEG C to 80 DEG C Hot melt film is covered in timber floor or wood-based plate or mineral plate surface, then will be covered with Thermoplastic hot melt's film and thermoplasticity The timber floor or wood-based plate or mineral board of plastics cladding plant fibre base material are put into the press with hot, cold exchange, are heated to 90 DEG C to 130 DEG C, the pressure for the 0.3MPa to 7MPa that pressurizes, after hot, cold exchange is converted into the state of cooling, mold in string 0.3mm is formed in base material to the mixed layer of the thermoplastic and plant fibre base material of 3.3mm thickness and depth, finish coat bottom surface Mutually melt with Thermoplastic hot melt's glue, facing layer surface is mutually melted with thermoplastic, that is, there is decorative effect to have thermoplasticity modeling again The floor of material protective layer, furniture-plates, panel.
Embodiment 24:Using timber floor or wood-based plate or mineral board with facing as plant fibre base material, by melting temperature The timber floor or wood-based plate or mineral board plant fibre base material table of facing are covered in for 63 DEG C to 80 DEG C of Thermoplastic hot melt's films Face, then surface is covered on Thermoplastic hot melt's film with transparent or semitransparent thermoplastic plastic membrane or piece or plate, after will cover The plant fibre base material for being stamped Thermoplastic hot melt's film and transparent or semitransparent thermoplastic plastic membrane or piece or plate is put into and had In the press of hot, cold exchange, be heated to 90 DEG C to 130 DEG C, the pressure for the 0.7MPa to 7MPa that pressurizes, after hot, cold exchange is changed Into the state of cooling, die sinking forms 0.93mm to 3.3mm thickness and the thermoplastic and plant fiber-based of depth in finish coat The mixed layer of material, Thermoplastic hot melt's film and thermoplastic plastic membrane, piece, plate are bonding, that is, are had decorative effect, there is heat again Thermoplastic plastic is the floor of protective layer, furniture-plates, panel.
Embodiment 25:Melting temperature is by timber floor or wood-based plate or mineral board using decorative surface as plant fibre base material 80 DEG C to 150 DEG C of transparent or semitransparent fire-retardant thermoplastic plastic membrane or piece or plate are covered in the timber floor or artificial of facing Plate or mineral board plant fibre base material surface, by its surface cover transparent or semitransparent fire-retardant thermoplastic plastic membrane or piece or The plant fibre base material of plate is put into the press with hot, cold exchange, is heated to 130 DEG C to 210 DEG C, and pressurize 2MPa to 13MPa Pressure, after hot, cold exchange is converted into the state of cooling, die sinking forms 0.9mm to 13mm thickness and depth in finish coat The mixed layer of thermoplastic and plant fibre base material, surface forms 0.093mm to the wear-resisting of 3.3mm thickness, waterproof, fire-retardant Thermoplastic protective layer.
Embodiment 26:Using the timber floor of facing or non-facing, wood-based plate, mineral board as plant fibre base material, by melting temperature Spend for 150 DEG C to 220 DEG C wear-resisting, heat conduction, fire-retardant, antistatic, anti-ultraviolet thermoplastic are covered in timber floor, artificial Plate, mineral board plant fibre base material surface, the plant fibre base material that surface is covered into thermoplastic is put into be exchanged with hot, cold Press in, be heated to 180 DEG C to 320 DEG C, the pressure for the 3MPa to 19MPa that pressurizes, after hot, cold exchange is converted into cooling down shape State, molds and 1mm is formed in finish coat to the mixed layer of the thermoplastic and plant fibre base material of 13.3mm thickness and depth, Surface forms 0.093mm to the wear-resisting of 3.3mm thickness, waterproof, heat conduction, fire-retardant, antistatic, anti-ultraviolet thermoplastic Protective layer.
Embodiment 27:Resist melt temperature is heated 310 DEG C to 430 DEG C for 270 to 390 DEG C of thermoplastic, and covered On plant fibre base material surface, the pressure for the template pressurization 18MPa to 43MPa that plate face passes through press makes the heat of molten condition Thermoplastic plastic is by the way that in the pressure permeation of template to the hole of plant fibre base material, 1.8mm is formed extremely in plant fibre base material The mixed layer of the thermoplastic and plant fibre base material of 13.3mm thickness and depth, the thermoplastic of molten condition is adding Pressure, the template surface coagulation forming of cooling, the demoulding, 0.093mm is formd extremely on the surface of timber floor, wood-based plate, mineral board 3.3mm thickness formation different pattern, different colours, relief surface, dull surface, wear-resisting, waterproof thermoplastic protective layer.
The invention provides a kind of thermoplastic cladding plant fibre base material and its processing method, its efficiency improves existing Floor, furniture-plates, panel set the material and technique of decorative layer and protective layer, and the thermoplastic cladding plant of production is fine Wiki material anti-wear performance is good, is easily repaired after damage, humidity resistance is excellent, drying shrinkage is not dry and cracked, and the not wet crimping that rises, color stable makes With long lifespan, protective layer injury repair conveniently, economizes on resources, and reduces use cost;The thermoplastic tool used as the present invention When having the performances such as corresponding wear-resisting, heat conduction, fire-retardant, antistatic, uvioresistant, the thermoplastic cladding plant fiber-based of acquisition Material also has corresponding performance.
Thermoplastic refers in the protective layer that substrate surface is formed with coating paint film, thermosetting plastics film items in the present invention Target comparing result is shown in Table 1, as shown in table 1, and the protective layer that thermoplastic is formed in substrate surface in the present invention is relative to painting Material paint film, thermosetting plastics film have more preferable adhesive force, are exactly because the thermoplastic of molten condition is to plant fiber-based Pore, pit and the hole of material form 0.02mm to 13.3mm thickness in plant fibre base material thermoplasticity after being filled is moulded In the mutually viscous mixed layer of material and the irregular structure of plant fibre base material, the thermoplastic protective layer and substrate of substrate surface Thermoplastic in the mixed layer in portion be structure as a whole or binder adhesive together, so so that thermoplastic with plant Fibres base material has best associativity, and the thermoplastic protective layer for forming protective layer is difficult on plant fibre base material surface Layering comes off, and this to be coating paint film, thermosetting plastics film be unable to reach because thermosetting plastics can only fill substrate surface Pit, it is impossible to fill the hole and pore of substrate surface, film forming thickness of this and its is relevant, and coating paint film, as long as base There are pit, pore and hole in the surface of material, is just readily formed pin hole, and this not only causes the product of production to be substandard products, meanwhile, production The surface of product is in later stage easy depainting, cracking, simultaneously as thermoplastic has the performance remolded after heating so that this hair The surface of bright thermoplastic cladding plant fibre base material plastifies reparation damage again after being damaged by external force, with fuse machine, The surface reconditioning of thermoplastic cladding plant fibre base material can be achieved, therefore, the thermoplastic in the present invention is in base material The protective layer that surface is formed can film forming repeatedly, and thermosetting plastics film due to its characteristic can only film forming once, although coating paint film Energy film forming more than 4 times, but it is realized in the form of brushing repeatedly, and the film poor adhesive force after film forming is repaired, it is repaiied Multiple film-formation result is much worse than the present invention;And material is largely paint class, thermosetting plastics film before the film forming of coating paint film Film forming before material be thermoset plastic material, material is the film of thermoplastic, piece, plate, powder etc. before film forming of the invention, Shelf-life, storage temperature and the storage environment of material before the film forming of the data in table 1, coating paint film and thermosetting plastics film Index and condition can not be compared with the present invention.
Above technical characteristic constitutes embodiments of the invention, and it has stronger adaptability and implementation result, can basis The non-essential technical characteristic of increase and decrease is actually needed, to meet the demand of different situations.

Claims (16)

1. a kind of processing method of thermoplastic cladding plant fibre base material, it is characterised in that carry out as follows:First Step, it is in molten condition that thermoplastic is heated into 63 DEG C to 430 DEG C;Second step, will cover in the thermoplastic of molten condition Cover on plant fibre base material surface, by the template of press to being covered with the plant fibre base material of the thermoplastic of molten condition Surface applies 0.003MPa to 43MPa pressure, and the thermoplastic of molten condition is penetrated into the presence of the pressure of template In pore, pit and the hole of plant fibre base material, and the pore, pit and hole of plant fibre base material are filled, together When, the thermoplastic of plant fibre base material melt surface state is attached to plant fibre in the presence of the template pressure of pressurization Substrate surface is tieed up, the surface solidification after cooling in plant fibre base material is molded, and after the demoulding, is formed on the surface of plant fibre base material 0.093mm to 3.3mm thickness without dried flower, wet flower, pin hole, tangerine peel thermoplastic protective layer, obtain thermoplastic and melt Cover plant fibre base material.
2. the processing method of thermoplastic cladding plant fibre base material according to claim 1, it is characterised in that In two steps, the thermoplastic of molten condition is fine in plant after being filled to the pore, pit and hole of plant fibre base material 0.02mm is formed in Wiki material to the mixed layer of 13.3mm thickness, mixed layer is that thermoplastic is filled into plant fibre base material After in pore, pit and hole, the irregular structure of thermoplastic and plant fibre base material is formed in plant fibre base material Mutually viscous layer.
3. the processing method of thermoplastic cladding plant fibre base material according to claim 1 or 2, it is characterised in that heat Thermoplastic plastic protective layer is hard thermoplastic's protective layer or transparent thermoplastics protective layer or translucent hard thermoplastic Property plastic protective layer or the hard thermoplastic's protective layer or soft thermoplastic plastic protective layer or transparent soft heat of modification Thermoplastic plastic protective layer or translucent soft thermoplastic plastic protective layer or the soft thermoplastic plastic protective layer or hair of modification Steep the foamed thermoplastics protective layer of thermoplastic protective layer or modification or the thermoplastic protective layer of modified heat conduction or The thermoplastic protective layer of transparent heat conduction or the modeling of the thermoplastic protective layer of translucent heat conduction or the flame-proofed thermoplastic of modification Expect the anti-of protective layer or transparent flame retardant thermoplastic's protective layer or translucent flame retardant thermoplastic's protective layer or modification Electrostatic thermoplastic protective layer or transparent anti-static thermoplastic plastic protective layer or translucent anti-static thermoplastic plastics Protective layer or the uvioresistant thermoplastic protective layer or transparent uvioresistant thermoplastic protective layer or semi-transparent of modification Bright uvioresistant thermoplastic protective layer or the modeling of the wear-resistant thermoplastic plastic protective layer of modification or transparent wear-resistant thermoplastic Expect the anticracking thermoplastic protective layer or transparent anti-of protective layer or translucent wear-resistant thermoplastic plastic protective layer or modification Split thermoplastic protective layer or translucent anticracking thermoplastic protective layer or the freeze proof thermoplastic protective layer of modification Or transparent freeze proof thermoplastic protective layer or translucent freeze proof thermoplastic protective layer or the heat-resisting thermoplastic of modification Property plastic layer or transparent heat-resisting thermoplastic plastic layer or translucent heat-resisting thermoplastic plastic layer.
4. the processing method of thermoplastic cladding plant fibre base material according to claim 1 or 2, it is characterised in that heat Thermoplastic plastic is polyethylene, or polypropylene, or polyvinyl chloride, or polystyrene, or polyformaldehyde, or poly- chromium carbonate, or acrylic acid Class plastics, or polyolefin and its copolymer, or it is poly- mock, or polyphenylene oxide, or the thermoplastic that chlorinated polyether is constituted, or hot melt Glue, or thermoplastic elastomer (TPE).
5. the processing method of thermoplastic cladding plant fibre base material according to claim 3, it is characterised in that thermoplastic Property plastics be polyethylene, or polypropylene, or polyvinyl chloride, or polystyrene, or polyformaldehyde, or poly- chromium carbonate, or acrylic compounds Plastics, or polyolefin and its copolymer, or it is poly- mock, or polyphenylene oxide, or the thermoplastic that chlorinated polyether is constituted, or PUR, Or thermoplastic elastomer (TPE).
6. the processing method of the thermoplastic cladding plant fibre base material according to claim 1 or 2 or 3 or 4 or 5, its It is solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber laminated board to be characterised by plant fibre base material Or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo spelling Plate or the glued glued board of agricultural crop straw, residue, mineral powder;
Or, plant fibre base material is that veneered plywood or facing fiberboard or facing particieboard or face artificial board or facing are fixed To wood shavings laminated board or facing core-board or facing finger-jointed plate or facing circuit board or facing wood-plastic clad plate or facing gypsum Agricultural crop straw, residue, the glued board of mineral powder gluing of plate or facing glass magnesium board or facing bamboo jigsaw or facing;
Or, plant fibre base material is micro veneer finish coat or decorative veneer finish coat or fancy veneer finish coat or recombinant decorative Veneer finish coat or special decorative pattern recombinant decorative veneer finish coat or art pattern re-assemble fancy veneer finish coat or integrated thin Wooden finish coat or non-woven fabric compounded decorative veneer finish coat or facing paper finish coat or textile finish coat or non-woven fabrics finish coat Or patterned non-woven fabrics finish coat or bamboo weaving finish coat or rattan-weaved products finish coat or Bamboo veneer finish coat or leather and fur finish coat.
7. the processing method of thermoplastic cladding plant fibre base material according to claim 6, it is characterised in that work as plant Fibres base material is micro veneer finish coat or decorative veneer finish coat or fancy veneer finish coat or recombinant decorative veneer finish coat Or special decorative pattern recombinant decorative veneer finish coat or art pattern re-assemble fancy veneer finish coat or integrated veneer finish coat or Non-woven fabric compounded decorative veneer finish coat or facing paper finish coat or textile finish coat or non-woven fabrics finish coat or patterned When non-woven fabrics finish coat or bamboo weaving finish coat or rattan-weaved products finish coat or Bamboo veneer finish coat or leather and fur finish coat, thermoplasticity modeling Expect for transparent thermoplastics or translucent thermoplastic plastics, first by the transparent thermoplastics of molten condition or translucent thermoplastic Property plastics cladding in the front of plant fibre base material, the thermoplastic cladding for forming one side cladding thermoplastic protective layer is planted Fibres base material, then again by the bottom surface glue bond of the thermoplastic cladding plant fibre base material in solid wood board or glued board or Fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or collection Into the glued glued board of plate or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder On, wherein, transparent thermoplastics or translucent thermoplastic plastics form 1 layer to 3 layers molten in the front of plant fibre base material After coating, the thermoplastic cladding plant fibre base material of one side cladding thermoplastic protective layer is ultimately formed;Or, work as plant Fibres base material is micro veneer finish coat or decorative veneer finish coat or fancy veneer finish coat or recombinant decorative veneer finish coat Or special decorative pattern recombinant decorative veneer finish coat or art pattern re-assemble fancy veneer finish coat or integrated veneer finish coat or Non-woven fabric compounded decorative veneer finish coat or facing paper finish coat or textile finish coat or non-woven fabrics finish coat or patterned When non-woven fabrics finish coat or bamboo weaving finish coat or rattan-weaved products finish coat or Bamboo veneer finish coat or leather and fur finish coat, thermoplasticity modeling Expect for transparent thermoplastics or translucent thermoplastic plastics, first by the transparent thermoplastics of molten condition or translucent thermoplastic Property plastics cladding in the front of plant fibre base material, form thermoplastic protective layer in the front of plant fibre base material, then Continue the thermoplastic cladding of molten condition in the bottom surface of plant fibre base material, heat is formed in the bottom surface of plant fibre base material Molten adhesive layer, ultimately forms the thermoplastic cladding plant that front is thermoplastic protective layer, the back side is hot melt adhesive layers Fiber base material, finally, the hot melt adhesive layers of the thermoplastic cladding plant fibre base material bottom surface are heated to after molten condition Cladding is in solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board Or it is core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residual On the glued glued board of slag, mineral powder, wherein, transparent thermoplastics or translucent thermoplastic plastics are in plant fibre base material Front forms 1 layer to 3 layers of cladding layer, thermoplastic and forms 1 layer to 2 layers of cladding layer in the bottom surface of plant fibre base material.
8. the processing method of thermoplastic cladding plant fibre base material according to claim 6, it is characterised in that work as plant Fibres base material is veneered plywood or facing fiberboard or facing particieboard or face artificial board or facing oriented shaving lamination Plate or facing core-board or facing finger-jointed plate or facing circuit board or facing wood-plastic clad plate or gypsum board faced or facing glass During the glued glued board of the agricultural crop straw of magnesium plate or facing bamboo jigsaw or facing, residue, mineral powder, thermoplastic is transparent Thermoplastic or translucent thermoplastic plastics, first melt the transparent thermoplastics of molten condition or translucent thermoplastic plastics Continue subsequent technique after overlaying on the surface of plant fibre base material.
9. the processing method of the thermoplastic cladding plant fibre base material according to claim 1 or 2 or 3 or 4 or 5 or 6, It is characterized in that in the first step, first thermoplastics processing is moulded into thermoplastic plastic membrane or thermoplastic diaphragm or thermoplasticity Flitch or thermoplastic powder, thermoplastic plastic membrane or thermoplastic diaphragm or thermoplastic plate then be heated to melting Melt state, finally will continue subsequent technique in the thermoplastic cladding of molten condition is rear on plant fibre base material surface.
10. the processing method of the thermoplastic cladding plant fibre base material according to claim 7 or 8, it is characterised in that In the first step, first by thermoplastics processing into thermoplastic plastic membrane or thermoplastic diaphragm or thermoplastic plate or thermoplastic Property plastic powders, are then heated to molten condition, most by thermoplastic plastic membrane or thermoplastic diaphragm or thermoplastic plate Subsequent technique will be continued in the thermoplastic cladding of molten condition is rear on plant fibre base material surface afterwards.
11. the processing method of thermoplastic cladding plant fibre base material according to claim 9, it is characterised in that work as heat When thermoplastic plastic is transparent thermoplastic or translucent thermoplastic, and by the transparent thermoplastic or partly Transparent thermoplastics processing is moulded into transparent thermoplastic plastic membrane or transparent thermoplastic piece or transparent thermoplasticity Flitch or translucent thermoplastic plastic membrane or when translucent thermoplastic diaphragm or translucent thermoplastic plate:First By transparent thermoplastic plastic membrane or transparent thermoplastic piece or transparent thermoplastic plate or translucent thermoplasticity The bottom surface of plastic foil or translucent thermoplastic piece or translucent thermoplastic plate directly print or trans-printing after, Cladding is in solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving lamination again Plate or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, Thermoplastic protective layer is formed on the glued glued board of residue, mineral powder;
Or, when by thermoplastics processing into thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate:First will The front of thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate directly print or trans-printing after, then in printing layer The transparent thermoplastic of cladding above or translucent thermoplastic formation printing-type thermoplastic plastic layer I, finally should The cladding of thermoplastic plastic layer I is in solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or fixed To wood shavings laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or Thermoplastic protective layer is formed on the glued glued board of agricultural crop straw, residue, mineral powder;
Or, when by thermoplastics processing into thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate:First exist The front of thermoplastic plastic membrane or thermoplastic piece or thermoplastic plate directly print or trans-printing after form printing-type Thermoplastic plastic layer II, finally by the cladding of thermoplastic plastic layer II in solid wood board or glued board or fiberboard or particieboard or people Make plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or Thermoplastic is formed on the glued glued board of plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder to protect Sheath;
Or, when thermoplastic is transparent thermoplastic or translucent thermoplastic:First in solid wood board or glue Plywood or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or refer to connects Plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder are glued Face veneer directly print or trans-printing after, then transparent thermoplastic or translucent thermoplastic cladding existed Through directly printing or trans-printing solid wood board or glued board or fiberboard or particieboard or wood-based plate or rift grain timber lamination Plate or oriented shaving laminated board or core-board or finger-jointed plate or circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo On jigsaw or the glued face veneer of agricultural crop straw, residue, mineral powder, thermoplastic protective layer is formed.
12. the processing side of the thermoplastic cladding plant fibre base material according to claim 1 or 2 or 3 or 4 or 5 or 6 Method, it is characterised in that in the first step, is first processed into thermoplastic powder respectively by the thermoplastic of multiple color, then one The color of kind or a variety of thermoplastic powder as required is designed or design is equably covered in solid wood board or glued board Or fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or Circuit board or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, the gluing of mineral powder gluing In plate surface, these thermoplastic plastic powder are then heated to molten condition;Or, in the first step, first by the heat of multiple color Thermoplastic plastic is processed into color, shape required for layout, then by layout be covered in solid wood board or glued board or Fiberboard or particieboard or wood-based plate or rift grain timber laminated board or oriented shaving laminated board or core-board or finger-jointed plate or collection Into the glued glued board of plate or wood-plastic clad plate or plasterboard or glass magnesium board or bamboo jigsaw or agricultural crop straw, residue, mineral powder Surface on, these thermoplastic plastics are then heated to molten condition.
13. the processing method of the thermoplastic cladding plant fibre base material according to claim 1 to 12, it is characterised in that The thermoplastic protective layer being covered on plant fibre base material surface is the heating, pressurization, cooled and solidified by 1 time to 3 times Shaping, forms the thermoplastic protection of 1 layer to 3 layers of cladding layer;Or/and, when carrying out the first step or/and second step, first When the surface temperature of plant fibre base material is heated above into 0.3 DEG C to 93 DEG C of thermoplastic molten temperature, then thermoplasticity Plastics are covered on plant fibre base material surface.
14. the processing method of the thermoplastic cladding plant fibre base material according to claim 1 to 13, it is characterised in that The surface of plant fibre base material is relief surface or plane;Or, the template surface of press is designed as relief surface or plane, press The thermoplastic protective layer that template surface glossiness is designed as in light or the relief surface of matt or the template of plane is just formed Thermoplastic in the template of relief surface thermoplastic protective layer or plane thermoplastic protective layer, light or matt is protected Sheath just forms shining surfaces thermoplastic protective layer or dull surface thermoplastic protective layer.
15. the processing method of the thermoplastic cladding plant fibre base material according to claim 1 to 14, it is characterised in that Press is the pressurization of concora crush, heating, the press of cooling, or press is the pressurization of roll-in, heating, the press cooled down, or press is The pressurization of steel band continuous rolling, heating, the press of cooling, or the spreader bar that press is hot, cold exchange, or press are handed over to be hot, cold The roll squeezer changed, or press are platen press, roll-in press, steel band continuous rolling press, the cold exchange press progress on line of heat Pressurization, heating, the combination press of cooling;Or/and, thermoplastic is covered on the surface of plant fibre base material, tool is put into In the press for having hot, cold exchange, now hot, cold exchange is in heated condition, and the temperature of heating is 63 DEG C to 430 DEG C, after pressurization Hot, cold exchange is converted into the state of cooling, die sinking forms thermoplastic protective layer;Or/and, by thermoplastic cladding plant Fiber base material is processed into the shape required for floor, furniture, finishing, by injection machine edge sealing or fuse machine edge sealing, makes thermoplastic Property plastics cladding plant fibre base material surface on thermoplastic protective layer and injection edge sealing plastic cement or fuse machine edge sealing plastic cement Xiang Rong, forms the thermoplastic cladding plant fibre base material of thermoplastic hot melt's all-directional covering;Or/and, thermoplasticity modeling Material cladding plant fibre base material has thermoplastic protective layer for the equal cladding of obverse and reverse of plant fibre base material, by the thermoplastic Property plastics cladding plant fibre base material milling type, the facade edge sealing of plant fibre base material is carried out after milling type using injection machine or fuse machine Form the thermoplastic cladding plant fibre base material surrounded entirely, the thermoplastic cladding plant fibre base material surrounded entirely: The inner plane in the thermoplastic with facade of the thermoplastic plastic protective layer of the obverse and reverse of plant fibre base material mutually melts, Or the inner plane of the thermoplastic plastic protective layer of the obverse and reverse of plant fibre base material and two of thermoplastic side of facade Bian Xiangrong, or plant fibre base material obverse and reverse thermoplastic plastic protective layer one of face side and the thermoplastic of facade Property plastic edge inner plane mutually melt, another face of the thermoplastic plastic protective layer of the obverse and reverse of plant fibre base material and facade Thermoplastic while one while mutually melt.
What 16. a kind of processing method of thermoplastic cladding plant fibre base material according to claim 1 to 15 was obtained Thermoplastic cladding plant fibre base material.
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CN103770430A (en) * 2014-01-10 2014-05-07 中国林业科学研究院木材工业研究所 Flexible compound decorative veneer facing process

Cited By (2)

* Cited by examiner, † Cited by third party
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CN109676742A (en) * 2017-10-18 2019-04-26 丰田纺织株式会社 Plate and its manufacturing method containing plant fiber
CN111958738A (en) * 2020-08-06 2020-11-20 江苏铧迈新材料科技有限公司 Processing technology of WPC floor

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Application publication date: 20170929