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CN107186063B - Rolling-based integrated rib forming and bending forming method for integral panel ribs - Google Patents

Rolling-based integrated rib forming and bending forming method for integral panel ribs Download PDF

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Publication number
CN107186063B
CN107186063B CN201710471140.0A CN201710471140A CN107186063B CN 107186063 B CN107186063 B CN 107186063B CN 201710471140 A CN201710471140 A CN 201710471140A CN 107186063 B CN107186063 B CN 107186063B
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blank
rib
integral
bending
integral panel
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CN201710471140.0A
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CN107186063A (en
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温彤
张梦
胡金
张智顺
陈霞
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Chongqing University
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Chongqing University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Forging (AREA)

Abstract

A kind of integral panel rib die mould and bending integral forming method based on roll-in, comprising the following steps: (1) blank figure is rolled according to integral panel product shape;(2) plate blank size is determined;(3) design and manufacture main roller wheel and auxiliary roller;(4) main roller wheel and auxiliary roller are mounted on special rolling mill;(5) plate blank is sent into from the input side of two counter-rotation main roller wheels, rolls and bring it about plastic deformation to plate blank progress sequence using the type groove in main roller wheel, obtains rib and pre-bending shape;Preformed blank is sent out from main roller wheel outlet side, carries out correction roll bending to blank using auxiliary roller;(6) subsequent school shape and finishing are completed.The present invention can shape plate blank compared under side crops industry, obtain the large scale integral panel shells part for having Varying-thickness geometrical characteristic with raised or sunken rib etc., production efficiency and stock utilization are high, and product streamline distribution is reasonable, mechanical property is good.

Description

Integral panel rib die mould and bending integral forming method based on roll-in
Technical field
The invention belongs to metal forming field more particularly to a kind of integral panel rib die mould based on roll-in with it is curved Bent integral forming method.
Background technique
Integral panel is to be widely used in being tied by the integration that the skeletons such as thick covering and stringer form for aerospace field Structure, such as fuselage wallboard, Varying-thickness covering, propellant cabinet, bottom melon valve, truncated cone shape skirt section, transition siding, motor power room Deng.Curved slab shells as a big type with the non-uniform thickness geometrical characteristic in part, integral panel have light-weight, intensity is high, The advantages that rigidity is good, fatigue life is long, therefore become a kind of efficient configuration and raising that modern aerospace device generallys use The important channel of opportunity of combat comprehensive performance.As the speed of contemporary aircraft is constantly promoted with load-carrying ability, to the comprehensive of integral panel It is also higher and higher to close performance requirement, causes its geometry to become increasingly complex, manufacture difficulty greatly increases.So far, whole The manufacturing method of siding mainly has machining, chemistry milling, welding, local loading and shaping and explosive forming etc..
Since integral panel general size is larger, and the distribution of shapes such as muscle, rib, on curved surface, conventional machining processes method is difficult With application, mostly use CNC (computer numerical control (CNC)) processing to manufacture integral panel greatly at present.Such as a kind of Chinese patent " outer net Lattice siding numerical control processing technology method " (CN106425297A) propose it is a kind of be first bent, recycle Large CNC machine tooling obtain The method of integral panel.But it is very high to equipment requirement using CNC processing integral panel, especially process large-sized complicated product Need the expensive multi-shaft interlocked lathe of large size;In addition, machining production efficiency, in terms of there is also very big It is insufficient.For example, Boeing in the processing of certain siding, just eliminates 60%~70% raw material [the new tinkling of pieces of jade high-speed milling of fourth Its 4 tank siding grid Aerospace manufacturing technology of Dare, 2008 (5): 64].
Chemistry milling is the protective strip coating that the surface coating of metal thick plate blank can be resisted to etchant solution effect, Quarter shape is carried out after cured, then the protective coating of working position will be needed to peel off, then blank is immersed in chemical attack solution, Corroded and removed a kind of processing method of corresponding position material to exposed surface.Chemistry milling can process aluminium, magnesium, titanium, nickel, The various metals such as copper, steel and alloy and supersize workpiece, no matter and curve form is more complicated, how high material hardness is, It can be processed, therefore become modern aerospace field and apply a kind of very extensive Special Working Technology.But chemistry milling Environmental pollution is serious, processing efficiency and precision are low, and can only working width be greater than the groove of twice of depth, be unfavorable for loss of weight. In addition, the defects of original scratch of blank, pit, can also reproduce on machined surface, even expand.
Chinese patent " a kind of method for fast mfg for tank grid siding outside aerospace craft " (CN103639668A) a kind of grid rib for being welded in using heap and forming protrusion in plate plane is proposed, aerospace craft is obtained Outer tank grid siding method.But the quality and production efficiency of welding forming are lower.
The production efficiency and stock utilization of metal forming are high, can also improve the mechanical property of product to a certain extent Can, but the Thin-shell Part with Varying-thickness geometrical characteristic this kind of for integral panel, but it is difficult due to various straight It connects and is processed using plastic forming process such as common punching press or forgings.For example, conventional ones are mainly for forming front and back slab The case where thickness of material remains unchanged, and forging and molding is then mainly for the blank of the forms such as bar;Meanwhile large scale flat blank Expect that horizontal projected area is very big during the monolithic molding of common punching press or forging etc. and can be continuously increased, will lead to greatly Shaping load, common forging equipment and mold cannot be born.In addition, when whole punching press or forging and molding, the material at rib position Stream is dynamic will be very difficult, and be difficult to realize accurately control.In view of this, proposing technique [the Li Feng of " local loading and shaping " Special forming technology theory and the BJ University Press technology, 2011], i.e., using particular manufacturing craft to the given zone of slab blank Domain applies load, makes the material of corresponding position that the plastic deformation of part occur, and operates, leads in the different zones of blank repeatedly The deformation for crossing accumulation part obtains final product shape.The method can obtain ribbed housing component under lower forming force, but Since deformation is the non-homogeneous and discrete complex process by multifactor impact, easily appearance filling is discontented, offset, streamline is rolled over The defects of folded and deformation is uneven needs accurate control difference to apply the order of action between load tool, loading capacity and guarantees mutual Harmony, practical application is limited.The deformation of explosive forming process manufacture integral panel is also difficult to control, and production efficiency is very It is low, less use in practice.
It is subsequent also to be bent to if first processing to obtain rib shape to plate blank when integral panel produces Shape.Bending method of integral panel, including the press-bending of roll bending, increment, age forming, contour peening and laser bending etc..Wherein, Roll bending is using a kind of earliest and more technique, and high production efficiency, equipment are simple, method is flexible, suitable for mass production, but at Rib is easily broken off, distorts or unstability when shape.It is proposed to this end that filler roll forming technique [Zhang Shihong, the Xiao of integral panel It is cold, Liu Jingsong integral panel filler roll forming technical study forging technology, 2009,34 (2): 54-56], first by uniform thickness Plate is processed to obtain muscle, rib using numerical control cutting, and filler is then added in a groove and carries out roll bending again, removes and fills out again after bending forming Material.Filler roll bending can protect rib, improve forming accuracy, but complicated for operation, low efficiency.Increment press-bending is accumulation multi-pass Whole bending is realized in local buckling, can be compared with obtaining large scale product under low load;Timeliness (or creep ageing) forming is benefit With the creep properties of metal, a kind of manufacturing process of progress synchronous with timeliness will be shaped;Shot-peening is hit using High-velocity Projectiles stream Sheet metal surface makes surface and its subsurface material generate a small amount of plastic deformation and extend, and occurs that plate to being sprayed The bending deformation of face protrusion;Laser bending is realized and is bent by generated thermal stress using laser irradiation plate.It is all There is the deficiencies of more process, long processing time, precision are difficult to ensure in these methods.
In short, the forming of existing a variety of materials and processing technology, manufacture integral panel it is this kind of it is ribbed have thicken There are many deficiencies when spending the housing component of geometrical characteristic, is not able to satisfy the production requirement of numerous lightweight housing components.
Summary of the invention
To overcome the shortcomings of the prior art, the integral panel rib die mould that the present invention provides a kind of based on roll-in with Bending integral forming method, comprising the following steps:
(1) the product geometry of the integral panel shaped needed for analysis increases technique according to the requirement of Plastic Forming and mends It fills, pattern draft and machining allowance, obtains the roll-in blank figure of integral panel;
(2) according to the roll-in blank figure of integral panel and by the principle of plastic deformation constancy of volume, determine that integral panel is flat The length and width and thickness of plate blank material;Due to the deformation characteristics of rolling formation process, the thickness of the plate blank is greater than whole The thickness of siding blank, length and width are then less than the length and width size of integral panel blank;
(3) it according to the type groove of roll-in blank two main roller wheel working portions of G- Design, completes main roller wheel and assists roller Processing;
(4) two main roller wheels and auxiliary roller are mounted on special rolling mill;
(5) special rolling mill is run, rolling formation is carried out to plate blank, obtains the rib shape with Varying-thickness geometrical characteristic The integral panel blank of shape and curved shape;
During the rolling formation, plate blank is sent into from the input side of two counter-rotation main roller wheels first, benefit Gradual plastic deformation is rolled and brought it about to what plate blank carried out sequence with the type groove in main roller wheel, obtains protrusion and recessed Sunken rib shape, simultaneously because the above and below of plate blank has asymmetry in plastic deformation, plate blank passes through roller Curved shape is formed after compressive strain;Preformed integral panel blank is sent out from the outlet side of main roller wheel, recycles help roll Wheel carries out correction roll bending to integral panel blank.
(6) integral panel blank is corrected shape, completes the subsequent processing process of finishing and heat treatment, obtains meeting most The integral panel product required eventually.
The invention has the following advantages: Plastic Forming can be being carried out to plate blank compared under side crops industry, band is obtained Raised or sunken rib etc. has the housing component of the integral panel type of Varying-thickness geometrical characteristic, greatly reduces finishing cutting Amount, can give full play to Plastic Forming production efficiency and the high advantage of stock utilization, and the streamline distribution of product material rationally, Mechanical property is good.
Detailed description of the invention
The present invention is described further with reference to the accompanying drawings and examples.
Fig. 1 is that the present invention is based on the signals of the principle of the integral panel rib die mould of roll-in and bending integral forming method Figure;
Fig. 2 is the side view before plate blank rolling formation of the invention;
Fig. 3 is the side view of integral panel roll-in and bending integral forming process of the invention;
Fig. 4 is the schematic diagram of the integral panel with latticed rib;
Fig. 5 is the load-time graph for the integral panel stamping die forming process that numerical simulation obtains;
Fig. 6 is the roll-in load-time graph for the integral panel rolling formation process that numerical simulation obtains.
In Fig. 1 to Fig. 6,
1-plate blank;2-main roller wheels;3-integral panels;4-auxiliary rollers;5-support frames
Specific embodiment
Embodiment is integral panel shown in Fig. 4, and length and width and thickness are respectively 1500mm, 1000mm and 5mm, is needed The vee gutter depth for wanting the latticed rib of compression moulding is 3mm.The material of the integral panel is 6061 aluminium sheets, and density is 2.89g/mm2, Poisson's ratio v is 0.33, and Young's modulus E is 68900MPa, yield strength σsFor 65MPa.
If integral panel be formed according to common process for stamping, i.e., plate blank is carried out using stamping die whole Body is suppressed to obtain product, and can calculating shaping load according to following empirical equation, [Wang Xiaopei edits Practical Punch Parts technical manual machine Tool industry publishing house, 2013]:
F=K σs A
Wherein, K-stress status modulus in the present embodiment, can use K=4 for compacting state;A-blank is in horizontal plane Projected area.
It is about 0.5 × 10 that shaping load, which can be calculated,6KN(5×104T), which has been more than current Plastic Forming industry The pressure limit that most forging equipments are capable of providing.Numerical-Mode is carried out to the punching press pressing process using plasticity finite element method It is quasi-, obtain forming " load-time " curve shown in fig. 5.As can be seen that punching press load increased dramatically in the later period, maximum value is super Cross 3.5 × 106KN(3.5×105T).As it can be seen that using the common Forging Technology method such as punching press be difficult to complete integral panel at Shape.
The step of using the integral panel rib die mould of the invention based on roll-in with bending integral forming, is as follows:
(1) analysis needed for forming integral panel product geometry, according to the characteristics of Plastic Forming with require, to entirety Siding product increases technique supplement, machining allowance and pattern draft, obtains the roll-in blank figure of integral panel;
(2) integral panel plate blank is determined by the blank principle equal with product volume according to roll-in blank figure Length and width and thickness.In the present embodiment, determine plate blank with a thickness of 7mm;
(3) it according to the type groove of roll-in blank two main roller wheel working portions of G- Design, completes main roller wheel and assists roller Processing and manufacturing;
In the present embodiment, the diameter of two main roller wheels is 478mm, and assisting the diameter of roller is 100mm.
(4) two main roller wheels and auxiliary roller are mounted on special rolling mill;
(5) special rolling mill is run, rolling formation is carried out to plate blank, obtains the rib shape with Varying-thickness geometrical characteristic The integral panel blank of shape and curved shape;
In the present embodiment, the rotational angular velocity of main roller wheel is 1.5rad/s.
During rolling formation, plate blank is sent into from the input side of two counter-rotation main roller wheels first, is utilized Type groove in main roller wheel rolls and brings it about gradual plastic deformation to plate blank progress sequence, obtains local crowning and recessed Sunken rib shape and curved shape;Then, preformed blank is sent out from the outlet side of main roller wheel, using auxiliary roller to whole Body wall slab part carries out correction roll bending, is further ensured that the bending precision of blank.
(6) integral panel blank is corrected shape, and completes finishing in CNC machine, obtained meeting and finally require Integral panel product.
Numerical simulation is carried out using rolling formation process of the plasticity finite element method to step (5), obtains band net shown in Fig. 6 Load-time graph of the integral panel rolling formation of lattice rib.As it can be seen that maximum shaping load is maintained at 1.8 × 104KN (1.8×103T) hereinafter, this is the load range that Plastic Forming field devices are capable of providing.If may be used also using thermoforming The load of deformation is further greatly lowered.
The present invention can carry out Plastic Forming to plate blank under lesser load, obtain with raised or sunken rib Deng the product of the large scale integral panel type with Varying-thickness geometrical characteristic, not only productivity and stock utilization are high, but also The cutting output of subsequent finishing is small, and since the streamline of product material is cut off less, while pressing process causes tissue more It is close, therefore the mechanical property of gained integral panel product is much better than the resulting product of other methods.
Unspecified part of the present invention belongs to the common knowledge of those skilled in the art.

Claims (4)

1.一种基于辊压的整体壁板筋肋压型与弯曲一体化成形方法,其特征在于,包括以下步骤:1. A method for integral panel rib pressing and bending based on rolling, characterized in that it comprises the following steps: (1)分析所需成形的整体壁板制件的几何形状,根据塑性成形的要求增加工艺补充、拔模斜度与加工余量,得到整体壁板的辊压坯件图;(1) Analyze the geometric shape of the integral wall plate parts to be formed, and increase the process supplement, draft angle and machining allowance according to the requirements of plastic forming, and obtain the rolled blank drawing of the integral wall plate; (2)根据辊压坯件图并按塑性变形体积不变的原则,确定整体壁板平板坯料的长、宽和厚度尺寸;(2) According to the drawing of the rolled blank and the principle of constant plastic deformation volume, determine the length, width and thickness of the overall wall plate blank; (3)根据辊压坯件图,设计两个主辊轮工作部分的型槽,完成主辊轮和辅助辊轮的加工;(3) According to the drawing of the rolled blank, design the grooves of the working part of the two main rollers to complete the processing of the main roller and the auxiliary roller; (4)将两个主辊轮和辅助辊轮安装在专用轧机上;(4) Install the two main rollers and auxiliary rollers on the special rolling mill; (5)运行专用轧机,对平板坯料进行辊压成形,得到具有变厚度几何特征的筋肋形状和弯曲形状的整体壁板坯件;(5) Running a special rolling mill to roll-form the flat blanks to obtain integral wall slabs with rib shapes and curved shapes with variable thickness geometric features; (6)对整体壁板坯件进行后续处理,得到满足最终要求的整体壁板制件。(6) Follow-up processing is performed on the integral wall plate blank to obtain an integral wall plate product that meets the final requirements. 2.如权利要求1所述的基于辊压的整体壁板筋肋压型与弯曲一体化成形方法,其特征在于,所述平板坯料的厚度尺寸大于整体壁板坯件的厚度,而平板坯料的长、宽小于整体壁板坯件的长、宽尺寸。2. The method for integrally forming rib rib pressing and bending based on rolling according to claim 1, wherein the thickness dimension of the flat blank is greater than the thickness of the integral wall blank, and the flat blank is The length and width are smaller than the length and width of the overall wall slab blank. 3.如权利要求1所述的基于辊压的整体壁板筋肋压型与弯曲一体化成形方法,其特征在于,所述步骤(5)中,平板坯料首先从两个对向旋转的主辊轮的输入侧送入,利用主辊轮上的型槽对平板坯料进行顺序的碾压并使其发生逐渐的塑性变形,得到局部凸起和凹陷的筋肋形状。3. The method for integral rib forming and bending based on roll pressing according to claim 1, characterized in that, in the step (5), the flat blank is first formed from two opposing rotating mains. The input side of the roller is fed in, and the flat blank is sequentially rolled and gradually plastically deformed by the groove on the main roller to obtain a partially convex and concave rib shape. 4.如权利要求1所述的基于辊压的整体壁板筋肋压型与弯曲一体化成形方法,其特征在于,所述步骤(5)中,预成形的整体壁板坯件从主辊轮的输出侧送出,再利用辅助辊轮对整体壁板坯件进行矫正滚弯。4. The method for integrally forming and bending the rib rib of an integral wall panel based on rolling according to claim 1, wherein in the step (5), the preformed integral panel blank is removed from the main roller. The output side of the wheel is sent out, and the auxiliary roller is used to straighten and roll the integral wall blank.
CN201710471140.0A 2017-06-20 2017-06-20 Rolling-based integrated rib forming and bending forming method for integral panel ribs Expired - Fee Related CN107186063B (en)

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CN110508653B (en) * 2019-07-19 2020-09-29 重庆大学 A kind of roll forming method of rib plate
CN111136134B (en) * 2020-01-03 2022-03-04 中国航空制造技术研究院 Forming device and forming process for obtaining curved ribbed wallboard
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CN113996705B (en) * 2020-07-27 2024-02-23 苏州铭峰精密机械有限公司 Bending forming structure and method for large arc belt reinforcing rib
CN112222208B (en) * 2020-10-08 2021-11-30 太原科技大学 Rolling forming method of complex high-rib sheet
CN112317537B (en) * 2020-10-26 2022-03-29 太原科技大学 Rolling forming process of complex high-rib sheet
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JPS63168228A (en) * 1986-12-27 1988-07-12 Otsuka:Kk Bending processing machine
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