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CN107174476A - A kind of pedipulator of lower limb rehabilitation robot - Google Patents

A kind of pedipulator of lower limb rehabilitation robot Download PDF

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Publication number
CN107174476A
CN107174476A CN201710251167.9A CN201710251167A CN107174476A CN 107174476 A CN107174476 A CN 107174476A CN 201710251167 A CN201710251167 A CN 201710251167A CN 107174476 A CN107174476 A CN 107174476A
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hip
knee
joint
ankle
reducer
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CN107174476B (en
Inventor
王洪波
严浩
翟清海
张亚军
陈菲
张雷雷
田宇
吴少振
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Zhejiang Yu Yu Intelligent Robot Co Ltd
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Yanshan University
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61HPHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
    • A61H1/00Apparatus for passive exercising; Vibrating apparatus; Chiropractic devices, e.g. body impacting devices, external devices for briefly extending or aligning unbroken bones
    • A61H1/02Stretching or bending or torsioning apparatus for exercising
    • A61H1/0237Stretching or bending or torsioning apparatus for exercising for the lower limbs
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61HPHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
    • A61H2201/00Characteristics of apparatus not provided for in the preceding codes
    • A61H2201/01Constructive details
    • A61H2201/0192Specific means for adjusting dimensions
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61HPHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
    • A61H2201/00Characteristics of apparatus not provided for in the preceding codes
    • A61H2201/12Driving means
    • A61H2201/1207Driving means with electric or magnetic drive
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61HPHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
    • A61H2201/00Characteristics of apparatus not provided for in the preceding codes
    • A61H2201/50Control means thereof
    • A61H2201/5058Sensors or detectors
    • A61H2201/5061Force sensors

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  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Pain & Pain Management (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Rehabilitation Therapy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Rehabilitation Tools (AREA)
  • Manipulator (AREA)

Abstract

一种下肢康复机器人的机械腿,它包括:髋关节传动组件、大腿调长组件、膝关节传动组件、小腿调长组件、踝关节传动组件和足底传感组件;髋关节传动组件包括:髋关节电机、髋主动带轮和髋计量主动带轮、髋计量从动带轮、髋编码器、髋从动带轮、髋减速器、髋传动轴和第一扭矩传感器;大腿调长组件包括:大腿支架和第一电动推杆;膝关节传动组件包括:膝关节电机、膝主动带轮、膝从动带轮、膝计量带轮、膝编码器以及第二扭矩传感器;小腿调长组件包括:小腿上支架、小腿下支架、第二电动推杆和电子尺;足底传感组件包括六维力传感器。本发明能够适应不同身高的患者、不同姿态的康复训练需要,安全可靠。

A mechanical leg of a lower limb rehabilitation robot, which includes: a hip joint transmission component, a thigh lengthening component, a knee joint transmission component, a calf lengthening component, an ankle joint transmission component and a plantar sensing component; the hip joint transmission component includes: a hip Joint motor, hip driving pulley and hip measuring driving pulley, hip measuring driven pulley, hip encoder, hip driven pulley, hip reducer, hip drive shaft and first torque sensor; thigh lengthening assembly includes: The thigh support and the first electric push rod; the knee joint transmission assembly includes: knee joint motor, knee driving pulley, knee driven pulley, knee measurement pulley, knee encoder and second torque sensor; the calf lengthening assembly includes: The lower leg support, the lower leg support, the second electric push rod and the electronic ruler; the plantar sensing component includes a six-dimensional force sensor. The present invention can adapt to the rehabilitation training needs of patients with different heights and different postures, and is safe and reliable.

Description

一种下肢康复机器人的机械腿A mechanical leg of a lower limb rehabilitation robot

技术领域technical field

本发明属于医疗器械技术领域,特别涉及一种康复机器人。The invention belongs to the technical field of medical devices, in particular to a rehabilitation robot.

背景技术Background technique

随着时代的发展,我国人口老龄化越来越严重,诸如脑梗、截瘫等疾病的发生将会导致大量的肢体残障者。加之由于交通事故、运动伤残等意外事故导致的下肢运动功能性障碍症患者数目在逐年增长。这些患者病情的康复,除了进行手术药物等治疗外,进行科学的康复训练也极为重要。据统计,目前我国肢体残障者约2407万人,单单依靠康复医师徒手训练远远不能满足患者的需要。下肢康复机器人作为一种自动化的康复医疗设备,恰好可以填补这一空缺。With the development of the times, the aging of my country's population is becoming more and more serious, and the occurrence of diseases such as cerebral infarction and paraplegia will lead to a large number of physically disabled people. In addition, the number of patients with lower limb motor dysfunction caused by accidents such as traffic accidents and sports disabilities is increasing year by year. For the recovery of these patients, in addition to treatment such as surgery and drugs, scientific rehabilitation training is also extremely important. According to statistics, there are about 24.07 million physically disabled people in my country at present, and relying solely on physical training by rehabilitation doctors is far from meeting the needs of patients. As an automated rehabilitation medical device, the lower limb rehabilitation robot can just fill this gap.

相较于在下肢康复机器人领域处于领先地位的发达国家,我国在康复机器人领域的研究还属于初步发展阶段,并且其中大多数为辅助类的康复机器人,缺乏具备多功能、多姿态训练模式于一体的下肢康复机器人。Compared with developed countries that are leading in the field of lower limb rehabilitation robots, my country's research in the field of rehabilitation robots is still in the initial stage of development, and most of them are auxiliary rehabilitation robots, which lack multi-functional and multi-posture training modes. lower limb rehabilitation robot.

通过一和人体的腿部结构相似的机械腿带动人腿运动进行康复训练,效果比较明显,但是对于不同身高的患者使用同一个机械腿进行训练,不能保证机械腿的曲驱轴线与人腿的关节轴线相似或重合,影响训练效果,更严重者可能对康复训练具有安全隐患;另一方面患者坐姿训练和躺姿训练均具有不同的关节轴线运动曲线。Using a mechanical leg with a structure similar to that of the human body to drive the human leg to perform rehabilitation training is more effective. However, for patients of different heights, using the same mechanical leg for training cannot guarantee the alignment between the mechanical leg's crank axis and the human leg. The joint axes are similar or coincident, which will affect the training effect. In severe cases, it may pose a safety hazard to rehabilitation training. On the other hand, the patient's sitting training and lying training have different joint axis motion curves.

发明内容Contents of the invention

本发明针对以上提出的下肢康复机器人的机械腿不能满足不同身高患者、不同训练姿态的要求,而研究设计一种能够适应不同身高患者、不同训练姿态的安全性高的下肢康复机器人的机械腿。In view of the fact that the mechanical leg of the lower limb rehabilitation robot proposed above cannot meet the requirements of patients of different heights and different training postures, the present invention researches and designs a mechanical leg of a lower limb rehabilitation robot with high safety that can adapt to patients of different heights and different training postures.

为解决技术问题,本发明采用的技术方案是:For solving technical problems, the technical scheme that the present invention adopts is:

本发明包括:髋关节传动组件、大腿调长组件、膝关节传动组件、小腿调长组件、踝关节传动组件和足底传感组件,其中髋关节传动组件与大腿调长组件连接,大腿调长组件与膝关节传动组件连接、膝关节传动组件与小腿调长组件连接、小腿调长组件与踝关节传动组件连接,踝关节传动组件与足底传感组件连接;The invention comprises: a hip joint transmission assembly, a thigh length adjustment assembly, a knee joint transmission assembly, a calf length adjustment assembly, an ankle joint transmission assembly and a foot sensor assembly, wherein the hip joint transmission assembly is connected with the thigh length adjustment assembly, and the thigh length adjustment assembly The assembly is connected with the knee joint transmission assembly, the knee joint transmission assembly is connected with the calf lengthening assembly, the calf lengthening assembly is connected with the ankle joint transmission assembly, and the ankle joint transmission assembly is connected with the plantar sensing assembly;

所述髋关节传动组件包括髋关节支架、髋关节电机、髋主动带轮、髋计量主动带轮、髋计量从动带轮、髋编码器、髋从动带轮、髋减速器、第一扭矩传感器、髋旋转板、髋传动轴,其中髋关节电机设在髋关节支架的底部,髋主动带轮和髋计量主动带轮均与髋关节电机同轴连接的,髋计量从动带轮通过带传动与髋计量主动带轮连接,髋编码器与髋从动带轮同轴设置,髋从动带轮设在髋关节支架的上部、髋减速器和髋传动轴与髋从动带轮同轴连接,第一扭矩传感器连接在髋减速器的输出轴和髋传动轴之间,髋旋转板与髋传动轴固定连接,髋主动带轮与髋从动带轮通过带传动连接;The hip joint transmission assembly includes a hip joint bracket, a hip joint motor, a hip driving pulley, a hip measuring driving pulley, a hip measuring driven pulley, a hip encoder, a hip driven pulley, a hip reducer, a first torque Sensor, hip rotation plate, hip transmission shaft, wherein the hip joint motor is arranged at the bottom of the hip joint bracket, the hip driving pulley and the hip measurement driving pulley are coaxially connected with the hip joint motor, and the hip measurement driven pulley passes through the belt The transmission is connected with the hip measurement driving pulley, the hip encoder is set coaxially with the hip driven pulley, the hip driven pulley is set on the upper part of the hip joint support, the hip reducer and the hip drive shaft are coaxial with the hip driven pulley connection, the first torque sensor is connected between the output shaft of the hip reducer and the hip transmission shaft, the hip rotation plate is fixedly connected with the hip transmission shaft, and the hip driving pulley and the hip driven pulley are connected through a belt drive;

所述大腿调长组件包括:大腿支架和第一电动推杆,所述第一电动推杆的固定端固定在大腿支架上,输出端与所述髋旋转板固定连接;The thigh length adjustment assembly includes: a thigh support and a first electric push rod, the fixed end of the first electric push rod is fixed on the thigh support, and the output end is fixedly connected to the hip rotation plate;

所述膝关节传动组件包括:膝关节电机、膝主动带轮、膝从动带轮、膝计量带轮、膝编码器、膝减速器、膝传动轴和第二扭矩传感器,其中膝主动带轮与膝关节电机同轴连接,膝从动带轮通过同步带传动与膝主动带轮连接,膝计量带轮与同步带啮合,膝编码器与膝计量带轮同轴连接,膝减速器与膝从动带轮同轴连接,第二扭矩传感器设在膝减速器和膝传动轴之间;The knee joint transmission assembly includes: a knee joint motor, a knee driving pulley, a knee driven pulley, a knee metering pulley, a knee encoder, a knee reducer, a knee drive shaft and a second torque sensor, wherein the knee driving pulley It is coaxially connected with the knee joint motor, the knee driven pulley is connected with the knee driving pulley through synchronous belt transmission, the knee metering pulley is meshed with the timing belt, the knee encoder is coaxially connected with the knee metering pulley, the knee reducer is connected with the knee The driven pulley is coaxially connected, and the second torque sensor is arranged between the knee reducer and the knee drive shaft;

所述小腿调长组件包括:小腿上支架、小腿下支架、第二电动推杆、电子尺,其中小腿上支架与所述膝传动轴固定连接,小腿下支架的一端与小腿上支架的一端连接,小腿下支架可相对小腿上支架移动,第二电动推杆的固定端和输出端分别连接小腿上支架和小腿下支架,电子尺的固定端和检测端分别连接小腿上支架和小腿下支架;The calf length adjustment assembly includes: an upper calf support, a lower calf support, a second electric push rod, and an electronic ruler, wherein the upper calf support is fixedly connected to the knee drive shaft, and one end of the lower leg support is connected to one end of the upper calf support , the lower leg support can move relative to the lower leg support, the fixed end and the output end of the second electric push rod are respectively connected to the lower leg support and the lower leg support, and the fixed end and detection end of the electronic ruler are respectively connected to the lower leg support and the lower leg support;

所述踝关节传动组件包括:踝关节定子外套、踝减速器、无框电机和踝编码器,其中踝关节定子外套与所述小腿下支架固定,踝减速器、无框电机和踝编码器与踝关节定子外套固定连接,无框电机的无框电机轴与踝减速器的输入轴同轴连接,编码器与无框电机轴同轴设置The ankle joint transmission assembly includes: an ankle joint stator cover, an ankle reducer, a frameless motor and an ankle encoder, wherein the ankle joint stator cover is fixed with the lower leg support, and the ankle reducer, the frameless motor and the ankle encoder are connected to the The ankle joint stator jacket is fixedly connected, the frameless motor shaft of the frameless motor is coaxially connected with the input shaft of the ankle reducer, and the encoder is coaxially set with the frameless motor shaft

所述足底传感组件包括:踝关节支架、踝关节底板、脚踏板和六维力传感器,其中踝关节支架与踝减速器连接,踝关节底板与踝关节支架底端连接,脚踏板设在踝关节支架的下部,在踝关节底板和脚踏板之间设有六维力传感器。The plantar sensor assembly includes: an ankle joint support, an ankle base plate, a pedal and a six-dimensional force sensor, wherein the ankle joint support is connected to the ankle reducer, the ankle joint base plate is connected to the bottom of the ankle joint support, and the foot plate It is arranged at the lower part of the ankle joint bracket, and a six-dimensional force sensor is arranged between the ankle joint bottom plate and the pedal.

进一步地,所述髋关节传动组件髋减速器设在髋减速器座内,髋减速器的输出轴上同轴连接有髋定位板,髋定位板与第一扭矩传感器的内圈固定连接,髋传动轴与第一扭矩传感器的外圈相连,髋传动轴架通过轴承架设在髋传动轴承座上,髋旋转板上固定有髋关节滑轨,与所述髋关节滑轨相适配的髋关节滑块与大腿支架相固连。Further, the hip reducer of the hip joint transmission assembly is arranged in the hip reducer seat, the output shaft of the hip reducer is coaxially connected with a hip positioning plate, the hip positioning plate is fixedly connected with the inner ring of the first torque sensor, and the hip The transmission shaft is connected with the outer ring of the first torque sensor, the hip transmission shaft frame is erected on the hip transmission bearing seat through the bearing, the hip joint slide rail is fixed on the hip rotation plate, and the hip joint that matches the hip joint slide rail The slide block is fixedly connected with the thigh support.

进一步地,在所述髋关节传动组件上还设有髋关节变限位组件,其包括定位环、髋定位板、髋定位块、信号板、止动环、第三电动推杆、第一接近开关和第二接近开关,其中定位环设在髋减速器外壳上,髋定位板设在髋减速器输出轴上,髋定位块和信号板均设在髋定位板上,第三电动推杆的固定端连接在上述髋关节支架上,其输出端与止动环连接,止动环和第三电动推杆可相对定位环同轴滑动,定位环与所述髋减速器同轴心设置,所述定位环上设有第一接近开关,止动环上设有第二接近开关。Further, the hip joint transmission assembly is also provided with a hip joint variable limit assembly, which includes a positioning ring, a hip positioning plate, a hip positioning block, a signal plate, a stop ring, a third electric push rod, a first approaching switch and the second proximity switch, wherein the positioning ring is set on the shell of the hip reducer, the hip positioning plate is set on the output shaft of the hip reducer, the hip positioning block and the signal plate are both set on the hip positioning plate, and the third electric push rod The fixed end is connected to the above-mentioned hip joint bracket, and its output end is connected to the stop ring, the stop ring and the third electric push rod can slide coaxially relative to the positioning ring, and the positioning ring is set coaxially with the hip reducer, so The positioning ring is provided with a first proximity switch, and the stop ring is provided with a second proximity switch.

进一步地,所述膝关节传动组件还包括:用来张紧同步带的第一张紧轮和第二张紧轮,所述第一张紧轮和第二张紧轮分别设置在高轮架和矮轮架上,高轮架和矮轮架均设在膝关节电机一侧的大腿支架内,所述膝减速器的输出轴固定连接有膝定位板,所述第二扭矩传感器的外圈与所述膝定位板固定,其内圈与所述膝传动轴固定。Further, the knee joint transmission assembly further includes: a first tensioning pulley and a second tensioning pulley for tensioning the synchronous belt, and the first tensioning pulley and the second tensioning pulley are respectively arranged on the high wheel frame and the low wheel frame, the high wheel frame and the low wheel frame are all arranged in the thigh support on the side of the knee joint motor, the output shaft of the knee reducer is fixedly connected with the knee positioning plate, and the outer ring of the second torque sensor It is fixed with the knee positioning plate, and its inner ring is fixed with the knee transmission shaft.

进一步地,所述小腿调长组件还包括:固定在所述小腿上支架上的滑轨和固定在所述小腿下支架上的滑块。Further, the calf length adjustment assembly further includes: a slide rail fixed on the upper leg support and a slider fixed on the lower leg support.

进一步地,所述踝关节传动组件还包括:与所述无框电机的转子同轴连接的电机出轴和电机轴套,所述无框电机的定子通过胶粘与所述踝关节定子外套固定,无框电机的两侧还分别设置有非金属件无框电机压板和绝缘板;所述踝编码器设置在所述电机出轴上;所述踝减速器的输出轴固定连接有踝定位板上,踝定位板与所述踝关节支架固定连接。Further, the ankle joint transmission assembly further includes: a motor output shaft and a motor shaft sleeve coaxially connected to the rotor of the frameless motor, and the stator of the frameless motor is fixed to the ankle joint stator casing by gluing , both sides of the frameless motor are also respectively provided with non-metallic frameless motor pressure plate and insulating plate; the ankle encoder is arranged on the motor output shaft; the output shaft of the ankle reducer is fixedly connected with an ankle positioning plate On, the ankle positioning plate is fixedly connected with the ankle joint support.

更进一步地,所述膝关节传动组件和所述踝关节传动组件均设有机械限位机构和电气限位机构。Furthermore, both the knee joint transmission assembly and the ankle joint transmission assembly are provided with a mechanical limit mechanism and an electrical limit mechanism.

本发明与现有技术相比具有如下优点:Compared with the prior art, the present invention has the following advantages:

1、通过大腿伸长组件可调节大腿的长度,通过小腿伸长组件可调节小腿的长度,能够根据不同的人体腿部关节的长度调节机械腿的关节轴线的长度与人体腿部的关节轴线的长度一致,能够适应不同身高的患者,不同腿长和不同姿态训练的需求,达到最优的训练效果。1. The length of the thigh can be adjusted through the thigh extension component, and the length of the calf can be adjusted through the calf extension component. The length of the joint axis of the mechanical leg and the joint axis of the human leg can be adjusted according to the length of different human leg joints. The length is the same, which can adapt to the training needs of patients with different heights, different leg lengths and different postures, and achieve the optimal training effect.

2、通过设置在脚踏板下方的六维力传感器实施监测患者施加到脚踏板上的力的方向及力矩大小,分析患者的行为意图,以实时调节机械腿的运动速度和方向。2. Monitor the direction and moment of force applied by the patient to the foot pedal through the six-dimensional force sensor installed under the foot pedal, analyze the patient's behavioral intention, and adjust the movement speed and direction of the mechanical leg in real time.

附图说明Description of drawings

下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

图1是本发明实施例康复机器人机械腿立体图;Fig. 1 is a three-dimensional view of a mechanical leg of a rehabilitation robot according to an embodiment of the present invention;

图2是本发明实施例髋关节传动组件立体图;Fig. 2 is a perspective view of the hip joint transmission assembly according to the embodiment of the present invention;

图3是本发明实施例髋关节传动组件剖视图;Fig. 3 is a sectional view of the hip joint transmission assembly according to the embodiment of the present invention;

图4是本发明实施例髋关节变限位组件立体图;Fig. 4 is a perspective view of the hip joint variable limit assembly according to the embodiment of the present invention;

图5是本发明实施例大腿伸长组件及膝关节传动组件立体图;Fig. 5 is a perspective view of the thigh extension assembly and the knee joint transmission assembly according to the embodiment of the present invention;

图6是图5中膝关节位置爆炸图;Fig. 6 is an exploded diagram of the position of the knee joint in Fig. 5;

图7是本发明实施例小腿伸长组件及踝关节传动组件立体图;Fig. 7 is a perspective view of the calf extension assembly and the ankle joint transmission assembly according to the embodiment of the present invention;

图8是图7中踝关节位置爆炸图;Fig. 8 is an exploded diagram of the position of the ankle joint in Fig. 7;

图9是足底传感器组件立体图。Fig. 9 is a perspective view of the sole sensor assembly.

图中:1、髋关节传动组件,2、大腿调长组件,3、膝关节传动组件,4、小腿调长组件,5、踝关节传动组件,6、足底传感组件,101、髋关节支架,102、髋关节电机,103、髋编码器,104、髋主动带轮,105、髋计量主动带轮,106、髋计量从动带轮,107、髋从动带轮,108、髋减速器,109、髋减速器座,110、髋传动轴承座,111、髋旋转板,112、髋电机轴承座,113、髋编码器轴承座,114、髋定位板,115、第一扭矩传感器,116、髋传动轴,117、髋关节滑轨,201、定位环,202、第一接近开关,203、第一接近开关座,204、髋定位块,205,信号板,206、第二接近开关,207、第二接近开关座,208、止动环,209、延长臂,210、第三电动推杆,211、髋电动推杆座,301、大腿支架,302、膝从动带轮,303、膝减速器,304、第一张紧轮,305、第一大腿推杆座,306、第一电动推杆,307、第二大腿推杆座,308、高轮架,309、膝编码器轴承座,310、矮轮架,311、膝主动带轮,312、膝关节电机轴承座,313、膝关节电机,314、膝计量带轮,315、膝编码器,316、膝轴承外套,317、膝关节传动带,319、膝传动轴,320、第二扭矩传感器,321、检测条,322、膝定位块,323、膝定位板,324、膝关节套,325、第二张紧轮,401、小腿上支架,402、小腿第一推杆座,403、第二电动推杆,404、小腿第二推杆座,405、小腿下支架,406、电子尺,407、小腿滑轨,408、小腿下支架盖,409、小腿上支架盖,410、电子尺拉杆座,501、踝编码器,502、无框电机压板,503、电机出轴,504、无框电机,505、电机轴套,506、绝缘板,507、无框电机轴,508、踝关节定子外套,509、踝关节接近开关,510、踝减速器,511、踝定位板,512、踝定位块,513、踝关节套,601、踝关节支架,603、踝关节底板,604、六维力传感器,605、脚踏板。In the figure: 1. Hip joint transmission component, 2. Thigh length adjustment component, 3. Knee joint transmission component, 4. Calf length adjustment component, 5. Ankle joint transmission component, 6. Foot sensor component, 101. Hip joint Bracket, 102, hip motor, 103, hip encoder, 104, hip driving pulley, 105, hip measurement driving pulley, 106, hip measurement driven pulley, 107, hip driven pulley, 108, hip deceleration Device, 109, hip reducer seat, 110, hip transmission bearing seat, 111, hip rotating plate, 112, hip motor bearing seat, 113, hip encoder bearing seat, 114, hip positioning plate, 115, first torque sensor, 116, hip transmission shaft, 117, hip joint slide rail, 201, positioning ring, 202, first proximity switch, 203, first proximity switch seat, 204, hip positioning block, 205, signal plate, 206, second proximity switch , 207, second proximity switch seat, 208, stop ring, 209, extension arm, 210, third electric actuator, 211, hip electric actuator seat, 301, thigh support, 302, knee driven pulley, 303 , knee reducer, 304, first tensioner, 305, first thigh push rod seat, 306, first electric push rod, 307, second thigh push rod seat, 308, high wheel frame, 309, knee encoder Bearing seat, 310, low wheel frame, 311, knee driving pulley, 312, knee joint motor bearing seat, 313, knee joint motor, 314, knee measuring pulley, 315, knee encoder, 316, knee bearing jacket, 317 , knee drive belt, 319, knee drive shaft, 320, second torque sensor, 321, detection strip, 322, knee positioning block, 323, knee positioning plate, 324, knee joint cover, 325, second tensioning wheel, 401 , upper leg support, 402, first calf push rod seat, 403, second electric push rod, 404, second calf push rod seat, 405, lower leg support, 406, electronic ruler, 407, calf slide rail, 408, Lower leg support cover, 409, calf upper support cover, 410, electronic ruler rod seat, 501, ankle encoder, 502, frameless motor pressure plate, 503, motor output shaft, 504, frameless motor, 505, motor shaft sleeve, 506, insulating plate, 507, frameless motor shaft, 508, ankle joint stator overcoat, 509, ankle joint proximity switch, 510, ankle reducer, 511, ankle positioning plate, 512, ankle positioning block, 513, ankle joint cover, 601, ankle joint bracket, 603, ankle joint bottom plate, 604, six-dimensional force sensor, 605, pedal.

具体实施方式detailed description

现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention is described in further detail now in conjunction with accompanying drawing. These drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, so they only show the configurations related to the present invention.

如图1所示的下肢康复机器人的机械腿,包括:髋关节传动组件1、大腿调长组件2、膝关节传动组件3、小腿调长组件4、踝关节传动组件5和足底传感组件6。The mechanical leg of the lower limb rehabilitation robot as shown in Figure 1 includes: hip joint transmission component 1, thigh lengthening component 2, knee joint transmission component 3, calf lengthening component 4, ankle joint transmission component 5 and plantar sensing component 6.

如图2和图3所示,髋关节传动组件可将设在髋关节支架101的底部的髋关节电机102动力传递到大腿支架301上,带动机械腿的大腿部绕髋关节旋转,髋关节传动组件1包括髋关节支架101、设置在髋关节支架101底部的髋关节电机102、均与髋关节电机102同轴连接的髋主动带轮104和髋计量主动带轮105、与髋计量主动带轮105通过带传动连接的髋计量从动带轮106、与髋计量从动带轮106同轴设置的髋编码器103、设置在髋关节支架101上部的髋从动带轮107、与髋从动带轮107同轴连接的髋减速器108、髋传动轴116、连接在髋减速器108的输出轴和髋传动轴116之间的第一扭矩传感器115以及与髋传动轴116固定连接的髋旋转板111;髋主动带轮104与髋从动带轮107通过带传动连接;髋关节支架101上安装有髋电机轴承座112,髋关节电机102的输出轴通过轴承架设在髋电机轴承座112上,髋编码器103安装在髋编码器轴承座113上,髋减速器108安装在髋减速器座109内,髋减速器108的输出轴通过螺栓与髋定位板114固定连接,髋定位板114通过螺栓与第一扭矩传感器115的内圈相连,髋传动轴116通过螺栓与第一扭矩传感器115的外圈相连,髋传动轴116通过轴承架设在髋传动轴承座110上,保证髋减速器108的输出轴与髋传动轴116的同轴度,髋传动轴116的末端固定有髋旋转板111,髋关节滑轨117固定在髋旋转板111上。髋关节电机102通过传动带带动髋从动带轮107旋转,并通过髋减速器108减速后,带动安装在髋减速器108的输出轴上的髋定位板114,通过第一扭矩传感器115内、外圈的检测,带动髋传动轴116旋转,并使髋旋转板111做出相应的旋转。大腿支架301固定在髋滑块上,髋滑块可沿髋关节滑轨117移动,从而使大腿支架301绕髋关节旋转轴心旋转。As shown in Figures 2 and 3, the hip joint drive assembly can transmit the power of the hip joint motor 102 located at the bottom of the hip joint support 101 to the thigh support 301, driving the thigh of the mechanical leg to rotate around the hip joint, and the hip joint Transmission assembly 1 comprises hip joint support 101, the hip joint motor 102 that is arranged on the bottom of hip joint support 101, the hip driving pulley 104 that is all coaxially connected with hip joint motor 102 and hip measuring driving pulley 105, and hip measuring driving belt The hip measurement driven pulley 106 that wheel 105 is connected by belt transmission, the hip encoder 103 that is coaxially arranged with the hip measurement driven pulley 106, the hip driven pulley 107 that is arranged on the hip joint support 101 top, and the hip driven pulley The hip reducer 108 coaxially connected with the driving pulley 107, the hip drive shaft 116, the first torque sensor 115 connected between the output shaft of the hip reducer 108 and the hip drive shaft 116, and the hip drive shaft 116 fixedly connected Rotating plate 111; hip driving pulley 104 and hip driven pulley 107 are connected through belt transmission; hip motor bearing seat 112 is installed on hip joint support 101, and the output shaft of hip joint motor 102 is erected on hip motor bearing seat 112 through bearing Above, the hip encoder 103 is installed on the hip encoder bearing seat 113, the hip reducer 108 is installed in the hip reducer seat 109, the output shaft of the hip reducer 108 is fixedly connected with the hip positioning plate 114 through bolts, and the hip positioning plate 114 The inner ring of the first torque sensor 115 is connected by bolts, and the hip transmission shaft 116 is connected with the outer ring of the first torque sensor 115 by bolts. The coaxiality of the output shaft and the hip drive shaft 116, the end of the hip drive shaft 116 is fixed with a hip rotation plate 111, and the hip joint slide rail 117 is fixed on the hip rotation plate 111. The hip joint motor 102 drives the hip driven pulley 107 to rotate through the transmission belt, and after being decelerated by the hip reducer 108, it drives the hip positioning plate 114 installed on the output shaft of the hip reducer 108, and passes through the first torque sensor 115 inside and outside. The detection of the circle drives the hip transmission shaft 116 to rotate, and makes the hip rotation plate 111 rotate accordingly. The thigh support 301 is fixed on the hip slider, and the hip slider can move along the hip joint slide rail 117, so that the thigh support 301 can rotate around the rotation axis of the hip joint.

如图3和图4所示,髋关节变限位组件包括:安装在髋减速器座109上的定位环201、安装在髋定位板114上的髋定位块204和信号板205、以及安装在髋减速器座109侧面的髋电动推杆座211。定位环201与髋减速器108同轴,设置止动环208处于定位环201和髋电机轴承之间,并于定位环201同轴可相对滑动。定位环201外侧设有第一接近开关座203,第一接近开关座203上设有第一接近开关202,止动环208上设有第二接近开关206座207,第二接近开关206座207上设有第二接近开关206。髋关节变限位组件靠第三电动推杆210的驱动实现机械限位,第三电动推杆210的固定端连接在髋关节支架101上,输出端与延长臂209连接,延长臂209与止动环208连接。As shown in Figures 3 and 4, the hip joint variable limit assembly includes: a positioning ring 201 installed on the hip reducer seat 109, a hip positioning block 204 and a signal plate 205 installed on the hip positioning plate 114, and a positioning ring 201 installed on the hip positioning plate 114; The hip electric push rod seat 211 on the hip reducer seat 109 sides. The locating ring 201 is coaxial with the hip reducer 108 , and the stop ring 208 is arranged between the locating ring 201 and the hip motor bearing, and can slide relatively coaxially with the locating ring 201 . The positioning ring 201 outside is provided with the first proximity switch seat 203, the first proximity switch seat 203 is provided with the first proximity switch 202, the stop ring 208 is provided with the second proximity switch 206 seat 207, the second proximity switch 206 seat 207 There is a second proximity switch 206 on it. The hip joint variable limit assembly is driven by the third electric push rod 210 to realize the mechanical limit. The fixed end of the third electric push rod 210 is connected to the hip joint support 101, and the output end is connected to the extension arm 209. The extension arm 209 is connected to the stop The moving ring 208 is connected.

在坐姿状态下,髋关节的运动空间较小,通过使第三电动推杆210,使止动环208从定位环201中伸出,使髋定位块204在定位环201和止动环208之间的运动范围缩小,通过信号板205、定位环201、第一接近开关202和第二接近开关206构成电气限位,为机械限位提供一层保护,当信号板205通过第一接近开关202检测范围时,发出信号命令髋关节运动停止。从而保证患者康复运动不会对患者身体造成损伤。In the sitting posture state, the movement space of the hip joint is small, by making the third electric push rod 210, the stop ring 208 is stretched out from the positioning ring 201, so that the hip positioning block 204 is positioned between the positioning ring 201 and the stop ring 208. The range of motion between them is reduced, and the electrical limit is formed by the signal plate 205, the positioning ring 201, the first proximity switch 202 and the second proximity switch 206, which provides a layer of protection for the mechanical limit. When the signal plate 205 passes through the first proximity switch 202 When the range is detected, a signal is issued to command the hip joint to stop. Thereby ensuring that the rehabilitation exercise of the patient will not cause damage to the patient's body.

如图5所示,大腿调长组件包括:固定在髋关节滑块上的大腿支架301和用来驱动大腿伸缩的第一电动推杆306,大腿支架301上安装有第一大腿推杆座305,髋旋转板111上设有第二大腿推杆座307,第二电动推杆403的两端固连第一大腿推杆座305和第二大腿推杆座307,通过使第一电动推杆306的输出轴伸缩,带动大腿支架301相对髋关节前后移动,从而达到大腿伸长的效果。As shown in Figure 5, the thigh lengthening assembly includes: a thigh support 301 fixed on the hip joint slider and a first electric push rod 306 used to drive the telescopic extension of the thigh, and a first thigh push rod seat 305 is installed on the thigh support 301 , the hip rotation plate 111 is provided with a second thigh push rod seat 307, and the two ends of the second electric push rod 403 are fixedly connected with the first thigh push rod seat 305 and the second thigh push rod seat 307, by making the first electric push rod The output shaft of 306 expands and contracts, driving the thigh support 301 to move back and forth relative to the hip joint, so as to achieve the effect of thigh elongation.

如图5和图6所示,膝关节传动组件包括:安装在大腿支架301上的膝关节电机轴承座312、膝编码器315、轴承座309、高轮架308、矮轮架310、膝关节套324,膝关节电机313通过轴承支撑在膝关节电机轴承座312上,膝编码器315通过轴承支撑在膝编码器轴承座309上,膝从动带轮302与膝减速器303同轴连接,膝减速器303固定在膝关节套324内,膝减速器303的输出轴通过螺栓与膝定位板323连接,第二扭矩传感器320的外圈通过螺栓与膝定位板323连接,其内圈与膝传动轴319连接,膝传动轴319一侧固定在小腿上支架401上,并且小腿上支架401通过轴承将机械臂重量转移在膝轴承外套316上。高轮架308上设置有第一张紧轮304,矮轮架310上设置有第二张紧轮325,同步带依次跨过膝主动带轮311、第二张紧轮325、第一张紧轮304和膝从动带轮302,膝编码器315与第二张紧轮325同轴连接。膝关节接近开关固定在大腿支架301上,检测安装在膝定位板323上的膝定位块322和检测条321,膝关节传动带317连接膝主动带轮311与膝从动带轮302,并通过第一张紧轮304和第二张紧轮325带动膝计量带轮314进行随动,通过膝编码器315检测膝关节电机313运动状态,在停机后可以保存当前位置,当患者再次上机时无需进行机械复位。膝关节电机313通过膝主动带轮311、膝关节传动带317带动膝从动带轮302,将旋转传递入膝减速器303的输入轴,通过膝减速器303的减速后使膝定位板323带动第二扭矩传感器320及膝传动轴319旋转,第二扭矩传感器320检测当前膝关节扭矩数值,同时膝定位块322与膝关节套324构成机械限位系统,膝关节套324中结构中含有限制膝定位块322运动范围的开槽,检测条321、膝关节接近开关构成电气限位系统,与髋关节电气限位系统工作原理相同。As shown in Figures 5 and 6, the knee joint drive assembly includes: a knee joint motor bearing seat 312, a knee encoder 315, a bearing seat 309, a high wheel frame 308, a low wheel frame 310, and a knee joint mounted on the thigh support 301. The sleeve 324, the knee joint motor 313 is supported on the knee joint motor bearing seat 312 through the bearing, the knee encoder 315 is supported on the knee encoder bearing seat 309 through the bearing, the knee driven pulley 302 is coaxially connected with the knee reducer 303, The knee reducer 303 is fixed in the knee joint cover 324, the output shaft of the knee reducer 303 is connected with the knee positioning plate 323 by bolts, the outer ring of the second torque sensor 320 is connected with the knee positioning plate 323 by bolts, and its inner ring is connected with the knee positioning plate 323. Transmission shaft 319 is connected, and one side of knee transmission shaft 319 is fixed on the support 401 on the lower leg, and the upper support 401 on the lower leg transfers the mechanical arm weight on the knee bearing outer shell 316 through the bearing. The high wheel frame 308 is provided with a first tensioning pulley 304, and the low wheel frame 310 is provided with a second tensioning pulley 325, and the synchronous belt successively crosses the knee driving pulley 311, the second tensioning pulley 325, the first tensioning pulley The pulley 304 and the knee driven pulley 302 are coaxially connected with the knee encoder 315 and the second tensioning pulley 325 . The knee joint proximity switch is fixed on the thigh support 301, detects the knee positioning block 322 and the detection strip 321 installed on the knee positioning plate 323, and the knee driving belt 317 connects the knee driving pulley 311 and the knee driven pulley 302, and passes through the first The first tensioning wheel 304 and the second tensioning wheel 325 drive the knee metering pulley 314 to follow up, and the knee encoder 315 detects the motion state of the knee joint motor 313, and the current position can be saved after the machine is stopped, and there is no need to use it when the patient is on the machine again. Perform a mechanical reset. The knee joint motor 313 drives the knee driven pulley 302 through the knee driving pulley 311 and the knee joint transmission belt 317, and transmits the rotation to the input shaft of the knee reducer 303, and after the deceleration of the knee reducer 303, the knee positioning plate 323 drives the first The second torque sensor 320 and the knee drive shaft 319 rotate, and the second torque sensor 320 detects the current knee torque value. At the same time, the knee positioning block 322 and the knee joint cover 324 constitute a mechanical limit system. The slotting of the block 322 range of motion, the detection strip 321 and the knee joint proximity switch constitute an electrical limit system, which is the same as the operating principle of the hip joint electrical limit system.

如图7所示,小腿调长装置包括小腿上支架401、小腿下支架405、设置在小腿上支架401上的小腿滑轨407、设置在小腿下支架405上的小腿滑块、小腿下支架盖408、小腿上支架盖409、安装在小腿上支架401上的小腿第一推杆座402、安装在小腿支架上的电子尺拉杆座410、安装在小腿下支架405上的小腿第二推杆座404和电子尺406,小腿滑轨407安装于小腿上支架401内侧,小腿下支架405安装于小腿滑块上,第二电动推杆403的两端连接小腿第一推杆座402和小腿第二推杆座404,电子尺406的固定端固定在小腿下支架405上,检测端固定在电子尺拉杆座410上,小腿下支架盖408通过螺栓固定在小腿下支架405外侧,小腿上支架盖409通过螺栓连接固定在小腿上支架401外侧,踝关节传动组件5及足底传感组件6连接小腿支架上,处于机械腿末端形成机器人的踝关节及足底,通过伸缩第二电动推杆403使小腿下支架405相对小腿上支架401运动,使踝传动组件、足底传感组件6相对膝关节远离或接近,由于第二电动推杆403尺寸较小,没有内置电位计,在第二电动推杆403对侧固定电子尺406,用于测量当前小腿伸长量,小腿下支架盖408、小腿上支架盖409的安装方式保证了小腿结构的便于拆卸和维修。As shown in Figure 7, the calf lengthening device comprises a shank upper support 401, a shank lower support 405, a shank slide rail 407 arranged on the shank upper support 401, a shank slider arranged on the shank lower support 405, and a shank lower support cover 408, shank upper support cover 409, the first push rod seat 402 of the calf installed on the upper support 401 of the calf, the electronic ruler rod seat 410 installed on the calf support, the second push rod seat of the calf installed on the lower support 405 of the calf 404 and the electronic ruler 406, the calf slide rail 407 is installed on the inside of the calf upper bracket 401, the calf lower bracket 405 is installed on the calf slider, and the two ends of the second electric push rod 403 are connected with the first push rod seat 402 of the calf and the second push rod seat of the calf. The push rod seat 404, the fixed end of the electronic ruler 406 is fixed on the lower leg support 405, the detection end is fixed on the electronic ruler pull rod seat 410, the lower leg support cover 408 is fixed on the outside of the lower leg support 405 by bolts, and the lower leg support cover 409 It is fixed on the outside of the lower leg upper bracket 401 through bolt connection, the ankle joint transmission component 5 and the plantar sensor component 6 are connected to the lower leg bracket, and are located at the end of the mechanical leg to form the ankle joint and the sole of the robot. By stretching the second electric push rod 403, The calf lower bracket 405 moves relative to the lower leg upper bracket 401, so that the ankle transmission assembly and the plantar sensing assembly 6 are away from or close to the knee joint. Since the second electric push rod 403 is small in size and does not have a built-in potentiometer, the second electric push rod 403 has no built-in potentiometer. Rod 403 opposite side is fixed electronic scale 406, is used for measuring current calf elongation, and the installation method of lower leg support cover 408, calf upper support cover 409 has guaranteed the easy disassembly and maintenance of calf structure.

如图8所示,踝关节传动组件5包括:与小腿下支架405固定踝关节定子外套508、与踝关节定子外套508固定连接的踝减速器510、无框电机轴507、电机轴套505、电机出轴503和踝编码器501,无框电机轴507与踝减速器510的输入轴同轴连接,电机轴套505通过键与无框电机轴507连接,电机出轴503通过螺栓与无框电机轴507同轴连接,并通过电机出轴503和电机轴套505的轴肩夹持无框电机504的转子,无框电机504的定子通过胶粘与踝关节定子外套508固定连接,踝减速器510通过螺栓连接固定在踝关节定子外套508上,且踝关节定子外套508与踝减速器510保证高精度的同轴度,设置无框电机轴507固定在踝减速器510的输入轴上,并伸入踝减速器510较长一段使无框电机轴507在高速运转过程中,由于外力的作用使无框电机轴507、电机轴套505丧失与踝减速器510的同轴度,无框电机504两侧分别设置有非金属件无框电机压板502和绝缘板506,保证无框电机504在通电情况下不会漏电对患者造成伤害。踝编码器501检测电机出轴503的转动角度,对无框电机504进行转速控制,踝减速器510输出轴固定连接踝定位板511,踝定位板511通过螺栓与踝关节支架601连接,并且踝关节支架601通过踝关节轴承将足底装置重量承载与踝关节套513上,通过无框电机504转动,无框电机504定子固定在踝关节定子外套508上相对小腿下支架405静止,无框电机504转子带动电机出轴503、无框电机轴507和电机轴套505转动,并通过踝减速器510减速后将旋转传递至踝定位板511和踝关节支架601上,踝定位块512与踝关节套513形成机械限位系统,工作原理与膝关节机械限位系统相同,踝关节接近开关509与踝定位块512形成电气限位系统,保证踝关节的运动始终处于人体运动范围之内。As shown in Figure 8, the ankle joint transmission assembly 5 includes: the ankle joint stator cover 508 fixed with the lower leg support 405, the ankle speed reducer 510 fixedly connected with the ankle joint stator cover 508, the frameless motor shaft 507, the motor shaft sleeve 505, The motor output shaft 503 and the ankle encoder 501, the frameless motor shaft 507 is coaxially connected with the input shaft of the ankle reducer 510, the motor sleeve 505 is connected with the frameless motor shaft 507 through a key, and the motor output shaft 503 is connected to the frameless motor shaft through bolts. The motor shaft 507 is coaxially connected, and the rotor of the frameless motor 504 is clamped by the shaft shoulder of the motor output shaft 503 and the motor shaft sleeve 505, and the stator of the frameless motor 504 is fixedly connected with the ankle joint stator cover 508 by gluing, and the ankle is decelerated. The device 510 is fixed on the ankle joint stator cover 508 through bolt connection, and the ankle joint stator cover 508 and the ankle reducer 510 ensure high-precision coaxiality, and the frameless motor shaft 507 is fixed on the input shaft of the ankle reducer 510. And stretch into the ankle reducer 510 for a long section so that the frameless motor shaft 507 is running at high speed, due to the effect of external force, the frameless motor shaft 507 and the motor shaft sleeve 505 lose the coaxiality with the ankle reducer 510, and the frameless The two sides of the motor 504 are respectively provided with a non-metal frameless motor pressure plate 502 and an insulating plate 506 to ensure that the frameless motor 504 will not leak electricity and cause harm to the patient when it is powered on. The ankle encoder 501 detects the rotation angle of the motor output shaft 503, and controls the speed of the frameless motor 504. The output shaft of the ankle reducer 510 is fixedly connected to the ankle positioning plate 511. The ankle positioning plate 511 is connected with the ankle joint bracket 601 by bolts, and the ankle The joint support 601 carries the weight of the plantar device on the ankle joint cover 513 through the ankle joint bearing, and rotates through the frameless motor 504. The frameless motor 504 stator is fixed on the ankle joint stator cover 508 and is stationary relative to the calf lower support 405. The frameless motor The 504 rotor drives the motor output shaft 503, the frameless motor shaft 507 and the motor shaft sleeve 505 to rotate, and after being decelerated by the ankle reducer 510, the rotation is transmitted to the ankle positioning plate 511 and the ankle joint bracket 601, and the ankle positioning block 512 is connected to the ankle joint The cover 513 forms a mechanical limit system, and its working principle is the same as that of the knee mechanical limit system. The ankle joint proximity switch 509 and the ankle positioning block 512 form an electrical limit system, which ensures that the movement of the ankle joint is always within the range of motion of the human body.

如图9所示,足底传感组件6包括:连接于踝定位板511上的踝关节支架601、设置在踝关节支架601底侧的踝关节底板603,六维力传感器604通过螺栓固定在踝关节底板603上,检测端固定脚踏板605,踝关节支架601内部镂空便于六维力传感器604信号线走线,患者脚部放置于脚踏板605上,在进行康复训练过程时,患者施加于脚踏板605上的三个方向的力及力矩都会被六维力传感器604检测到,用于分析患者行为意图。As shown in Figure 9, the plantar sensor assembly 6 comprises: the ankle joint bracket 601 that is connected on the ankle positioning plate 511, the ankle joint base plate 603 that is arranged on the bottom side of the ankle joint bracket 601, and the six-dimensional force sensor 604 is fixed on the ankle joint bracket 601 by bolts. On the ankle joint base plate 603, the detection end is fixed with a foot pedal 605, and the interior of the ankle joint bracket 601 is hollowed out to facilitate the routing of the signal line of the six-dimensional force sensor 604. The patient's foot is placed on the foot pedal 605. During the rehabilitation training process, the patient The forces and moments in three directions applied to the pedal 605 will be detected by the six-dimensional force sensor 604 for analyzing the behavioral intention of the patient.

上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。The above-mentioned ideal embodiment according to the present invention is an inspiration. Through the above-mentioned description, relevant workers can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, but must be determined according to the scope of the claims.

Claims (7)

1.一种下肢康复机器人的机械腿,其特征在于:其包括髋关节传动组件(1)、大腿调长组件(2)、膝关节传动组件(3)、小腿调长组件(4)、踝关节传动组件(5)和足底传感组件(6);所述髋关节传动组件(1)包括髋关节支架(101)、设置在所述髋关节支架(101)底部的髋关节电机(102)、均与所述髋关节电机(102)同轴连接的髋主动带轮(104)和髋计量主动带轮(105)、与所述髋计量主动带轮(105)通过带传动连接的髋计量从动带轮(106)、与所述髋计量从动带轮(106)同轴设置的髋编码器(103)、设置在所述髋关节支架(101)上部的髋从动带轮(107)、与所述髋从动带轮(107)同轴连接的髋减速器(108)、髋传动轴(116)、连接在所述髋减速器(108)的输出轴和髋传动轴(116)之间的第一扭矩传感器(115)以及与所述髋传动轴(116)固定连接的髋旋转板(111);所述髋主动带轮(104)与所述髋从动带轮(107)通过带传动连接;所述大腿调长组件(2)包括:大腿支架(301)和第三电动推杆(210),所述第三电动推杆(210)的固定端固定在大腿支架(301)上,输出端与所述髋旋转板(111)固定连接;所述膝关节传动组件(3)包括:膝关节电机(313)、与所述膝关节电机(313)同轴连接的膝主动带轮(311)、通过同步带传动与所述膝主动带轮(311)连接的膝从动带轮(302)、与同步带啮合的膝计量带轮(314)、与所述膝计量带轮(314)同轴连接的膝编码器(315)、与所述膝从动带轮(302)同轴连接的膝减速器(303)、膝传动轴(319)以及与连接在所述膝减速器(303)和所述膝传动轴(319)之间的第二扭矩传感器(320);所述小腿调长组件(4)包括:与所述膝传动轴(319)固定连接的小腿上支架(401)、可相对所述小腿上支架(401)移动的小腿下支架(405)、第二电动推杆(403)和电子尺(408),所述第二电动推杆(403)的固定端和输出端分别连接小腿上支架(401)和小腿下支架(405),所述电子尺(408)的固定端和检测端分别连接小腿上支架(401)和小腿下支架(405);所述踝关节传动组件(5)包括:与所述小腿下支架(405)固定连接的踝关节定子外套(508)、与所述踝关节定子外套(508)固定连接的踝减速器(510)、无框电机(504)和踝编码器(501),所述无框电机(504)的无框电机轴(507)与踝减速器(510)的输入轴同轴连接,所述编码器与所述无框电机轴(507)同轴设置;所述足底传感组件(6)包括:与踝减速器(510)连接的踝关节支架(601)、连接在所述踝关节支架(601)底部的踝关节底板(603)、脚踏板(605)和设置在所述踝关节底板(603)和脚踏板(605)之间的六维力传感器(604)。1. a mechanical leg of a lower limb rehabilitation robot, characterized in that: it comprises a hip joint transmission assembly (1), a thigh lengthening assembly (2), a knee joint transmission assembly (3), a calf lengthening assembly (4), an ankle A joint transmission assembly (5) and a plantar sensing assembly (6); the hip joint transmission assembly (1) includes a hip joint support (101), a hip joint motor (102) arranged at the bottom of the hip joint support (101) ), the hip driving pulley (104) coaxially connected with the hip joint motor (102) and the hip measuring driving pulley (105), the hip measuring driving pulley (105) connected with the hip measuring driving pulley (105) through belt transmission. Metering driven pulley (106), a hip encoder (103) coaxially arranged with the hip metering driven pulley (106), a hip driven pulley ( 107), the hip reducer (108) coaxially connected with the hip driven pulley (107), the hip drive shaft (116), the output shaft and the hip drive shaft connected to the hip reducer (108) ( 116) between the first torque sensor (115) and the hip rotation plate (111) fixedly connected with the hip transmission shaft (116); the hip driving pulley (104) and the hip driven pulley ( 107) connected by belt transmission; the thigh length adjustment assembly (2) includes: a thigh support (301) and a third electric push rod (210), the fixed end of the third electric push rod (210) is fixed on the thigh support (301), the output end is fixedly connected with the hip rotation plate (111); the knee joint transmission assembly (3) includes: a knee joint motor (313), a motor coaxially connected with the knee joint motor (313) The knee driving pulley (311), the knee driven pulley (302) connected with the knee driving pulley (311) through the synchronous belt drive, the knee metering pulley (314) engaged with the synchronous belt, and the knee The knee encoder (315) coaxially connected to the metering pulley (314), the knee speed reducer (303) coaxially connected to the knee driven pulley (302), the knee drive shaft (319) and the The second torque sensor (320) between the knee reducer (303) and the knee drive shaft (319); the calf length adjustment assembly (4) includes: The lower leg support (401), the lower leg support (405) movable relative to the lower leg support (401), the second electric push rod (403) and the electronic ruler (408), the second electric push rod (403 )’s fixed end and output end are respectively connected to the lower leg support (401) and the lower leg support (405), and the fixed end and detection end of the electronic ruler (408) are connected to the lower leg support (401) and the lower leg support (405) respectively. ); the ankle joint transmission assembly (5) includes: an ankle joint stator overcoat (508) fixedly connected with the lower leg support (405), an ankle speed reducer fixedly connected with the ankle joint stator overcoat (508) ( 510), frameless motor (504) and ankle encoder (501), the frameless motor shaft (507) of the frameless motor (504) is coaxially connected with the input shaft of the ankle reducer (510), and the encoder is coaxial with the frameless motor shaft (507) Setting; the plantar sensing assembly (6) includes: an ankle joint support (601) connected to the ankle reducer (510), an ankle joint bottom plate (603) connected to the ankle joint support (601) bottom, a foot A pedal (605) and a six-dimensional force sensor (604) arranged between the ankle joint bottom plate (603) and the foot pedal (605). 2.根据权利要求1所述的下肢康复机器人的机械腿,其特征在于:所述髋减速器(108)安装在髋减速器座(109)内,髋减速器(108)的输出轴上同轴连接有髋定位板(114),髋定位板(114)与第一扭矩传感器(115)的内圈固定连接,髋传动轴(116)与第一扭矩传感器(115)的外圈相连,髋传动轴(116)通过轴承架设在髋传动轴承座(110)上,髋旋转板(111)上固定有髋关节滑轨(117),与所述髋关节滑轨(117)相适配的髋关节滑块与大腿支架(301)相固连。2. The mechanical leg of the lower limb rehabilitation robot according to claim 1, characterized in that: the hip reducer (108) is installed in the hip reducer seat (109), and the output shaft of the hip reducer (108) is on the same The shaft is connected with a hip positioning plate (114), the hip positioning plate (114) is fixedly connected with the inner ring of the first torque sensor (115), the hip drive shaft (116) is connected with the outer ring of the first torque sensor (115), and the hip The transmission shaft (116) is erected on the hip transmission bearing seat (110) through bearings, and the hip joint slide rail (117) is fixed on the hip rotation plate (111), and the hip joint slide rail (117) matched with the hip joint slide rail (117) The joint slide block is fixedly connected with the thigh support (301). 3.根据权利要求2所述的下肢康复机器人的机械腿,其特征在于:所述机械腿还包括髋关节变限位组件,所述髋关节变限位组件包括安装在髋减速器(108)外壳上的定位环(201)、安装在髋减速器(108)输出轴上的髋定位板(114)、安装在髋定位板(114)上的髋定位块(204)和信号板(205)、可相对定位环(201)同轴滑动的止动环(208)和第三电动推杆(210),所述定位环(201)与所述髋减速器(108)同轴心设置,所述定位环(201)上安装有第一接近开关(202),所述止动环(208)上安装有第二接近开关(206),所述第三电动推杆(210)的固定端连接在髋关节支架(101)上,输出端与所述止动环(208)连接。3. The mechanical leg of the lower limb rehabilitation robot according to claim 2, characterized in that: the mechanical leg also includes a hip joint variable limit assembly, and the hip joint variable limit assembly includes a hip reducer (108) Positioning ring (201) on the shell, hip positioning plate (114) installed on the output shaft of hip reducer (108), hip positioning block (204) and signal plate (205) installed on the hip positioning plate (114) , a stop ring (208) and a third electric push rod (210) that can slide coaxially relative to the positioning ring (201), the positioning ring (201) is coaxially arranged with the hip reducer (108), and the A first proximity switch (202) is installed on the positioning ring (201), a second proximity switch (206) is installed on the stop ring (208), and the fixed end of the third electric push rod (210) is connected to On the hip joint support (101), the output end is connected with the stop ring (208). 4.根据权利要求1所述的下肢康复机器人的机械腿,其特征在于:所述膝关节传动组件(3)还包括:用来张紧同步带的第一张紧轮(304)和第二张紧轮(325),所述第一张紧轮(304)和第二张紧轮(325)分别设置在高轮架(308)和矮轮架(310)上,所述膝减速器(303)的输出轴固定连接有膝定位板(323),所述第二扭矩传感器(320)的外圈与所述膝定位板(323)固定,内圈与所述膝传动轴(319)固定。4. The mechanical leg of the lower limb rehabilitation robot according to claim 1, characterized in that: the knee joint transmission assembly (3) also includes: a first tensioning pulley (304) and a second tensioning wheel (304) for tensioning the synchronous belt Tensioning pulley (325), described first tensioning pulley (304) and second tensioning pulley (325) are arranged on high wheel frame (308) and short wheel frame (310) respectively, described knee speed reducer ( The output shaft of 303) is fixedly connected with a knee positioning plate (323), the outer ring of the second torque sensor (320) is fixed with the knee positioning plate (323), and the inner ring is fixed with the knee transmission shaft (319). . 5.根据权利要求1所述的下肢康复机器人的机械腿,其特征在于:所述小腿调长组件(4)还包括:固定在所述小腿上支架(401)上的滑轨和固定在所述小腿下支架(405)上的滑块。5. The mechanical leg of the lower limb rehabilitation robot according to claim 1, characterized in that: the calf length adjustment assembly (4) also includes: a slide rail fixed on the calf upper bracket (401) and a slide rail fixed on the leg Describe the slider on the calf lower support (405). 6.根据权利要求1所述的下肢康复机器人的机械腿,其特征在于:所述踝关节传动组件(5)还包括:与所述无框电机轴(507)同轴连接的电机出轴(503)和电机轴套(505),所述无框电机(504)的定子通过胶粘与所述踝关节定子外套(508)固定,无框电机(504)的两侧还分别设置有非金属件无框电机压板(502)和绝缘板(506);所述踝编码器(501)设置在所述电机出轴(503)上;所述踝减速器(510)的输出轴固定连接有踝定位板(511)上,踝定位板(511)与所述踝关节支架(601)固定连接。6. The mechanical leg of the lower limb rehabilitation robot according to claim 1, characterized in that: the ankle joint transmission assembly (5) further comprises: a motor output shaft coaxially connected with the frameless motor shaft (507) ( 503) and the motor shaft sleeve (505), the stator of the frameless motor (504) is fixed with the ankle joint stator cover (508) by gluing, and non-metallic A frameless motor pressure plate (502) and an insulating plate (506); the ankle encoder (501) is arranged on the motor output shaft (503); the output shaft of the ankle reducer (510) is fixedly connected with an ankle On the positioning plate (511), the ankle positioning plate (511) is fixedly connected with the ankle joint bracket (601). 7.根据权利要求1所述的下肢康复机器人的机械腿,其特征在于:所述膝关节传动组件(3)和所述踝关节传动组件(5)均设有机械限位机构和电气限位机构。7. The mechanical leg of the lower limb rehabilitation robot according to claim 1, characterized in that: the knee joint transmission assembly (3) and the ankle joint transmission assembly (5) are both provided with a mechanical limit mechanism and an electrical limit mechanism.
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CN108056898A (en) * 2017-12-21 2018-05-22 东南大学 The virtual-scene interacting recovery exercising robot and its control method of information are felt based on lower limb connecting rod model and power
CN109953869A (en) * 2017-12-22 2019-07-02 浙江大学 A Modular Knee Joint of a Lower Limb Rehabilitation Training Robot
WO2020073797A1 (en) * 2018-10-09 2020-04-16 Shanghai Flexiv Robotics Technology Co., Ltd. Actuator and robot with reliable torque sensor arrangement
CN109771212A (en) * 2019-01-23 2019-05-21 广西安博特智能科技有限公司 A kind of healing robot joint of lower extremity structure
CN109771222A (en) * 2019-03-27 2019-05-21 燕山大学 A finger rehabilitation robot with adduction and abduction function
CN110025454A (en) * 2019-05-16 2019-07-19 中国科学院合肥物质科学研究院 A kind of counter weight type lower limb rehabilitation robot
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CN110236885A (en) * 2019-07-11 2019-09-17 燕山大学 A rehabilitation robot with waist and lower limb training function
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CN111035538A (en) * 2020-03-04 2020-04-21 河南汇博神方智能康复设备有限公司 A joint module direct drive sit-down lower limb rehabilitation robot
WO2021238501A1 (en) * 2020-05-26 2021-12-02 希迪克(郑州)智能康复设备有限公司 Bedside lower limb rehabilitation training robot capable of mechanical limiting
CN113768743A (en) * 2021-08-20 2021-12-10 北京工业大学 A home recumbent rehabilitation training device for the lower limbs of stroke patients with hemiplegia

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