CN107171478A - A kind of mechanical seal structure of submersible motor - Google Patents
A kind of mechanical seal structure of submersible motor Download PDFInfo
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- CN107171478A CN107171478A CN201710538420.9A CN201710538420A CN107171478A CN 107171478 A CN107171478 A CN 107171478A CN 201710538420 A CN201710538420 A CN 201710538420A CN 107171478 A CN107171478 A CN 107171478A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/12—Casings or enclosures characterised by the shape, form or construction thereof specially adapted for operating in liquid or gas
- H02K5/124—Sealing of shafts
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Abstract
一种潜水电机的机械密封结构,属于潜水电机技术领域。本发明包括转轴、潜水电机本体、密封座、甩砂环、密封盖、轴承压套和轴承,密封座安装在潜水电机本体上,密封盖通过螺栓和弹簧垫圈固定安装在密封座上,转轴通过轴承支撑安装在密封座内,并通过轴承压套进行定位,转轴的上端穿过密封盖与甩砂环配合安装,在转轴和密封盖之间还设置有用于电机密封的机械密封组件。利用本发明的机械密封结构的潜水电机,能有有效的防止油溢出和水的浸入,提高了潜水电机的产品质量,增强了潜水电机的使用寿命。
A mechanical seal structure of a submersible motor belongs to the technical field of submersible motors. The invention includes a rotating shaft, a submersible motor body, a sealing seat, a sand throwing ring, a sealing cover, a bearing pressure sleeve and a bearing. The bearing support is installed in the sealing seat and positioned by the bearing pressure sleeve. The upper end of the rotating shaft passes through the sealing cover and is fitted with the sand throwing ring. A mechanical seal assembly for motor sealing is also arranged between the rotating shaft and the sealing cover. The submersible motor with the mechanical seal structure of the present invention can effectively prevent oil overflow and water intrusion, improve the product quality of the submersible motor, and enhance the service life of the submersible motor.
Description
技术领域technical field
本发明涉及一种潜水电机的轴端密封结构,属于潜水电机技术领域。The invention relates to a shaft end sealing structure of a submersible motor, belonging to the technical field of submersible motors.
背景技术Background technique
潜水电机为各种类型的潜水泵配套,与泵构成一体,长期潜入各种水质的污水中运行,恶劣的工作环境,决定了其密封结构与常规电机具有较大的不同。The submersible motor is matched with various types of submersible pumps. It is integrated with the pump. It has been submerged in sewage of various water quality for a long time. The harsh working environment determines that its sealing structure is quite different from that of conventional motors.
潜水电机由装在轴上的转子、装在机壳内的定子、轴封装置、防沙装置及其相关零部件。现有的潜水电机存在某些不足之处:外壳由筒状壳体和上下端盖组成,均由螺栓固定,密封比较困难;推力轴承装在轴的下端,不便于拆装;轴封装置防沙、防水效果差、当极小的颗粒状异物进入即可造成轴封失灵,水进入电机内致使电机烧毁。The submersible motor consists of a rotor installed on the shaft, a stator installed in the casing, a shaft seal device, a sand prevention device and related parts. There are some disadvantages in existing submersible motors: the shell is composed of a cylindrical shell and upper and lower end covers, both of which are fixed by bolts, and the sealing is relatively difficult; the thrust bearing is installed at the lower end of the shaft, which is not easy to disassemble; Sand, poor waterproof effect, when very small granular foreign matter enters, it will cause the shaft seal to fail, and water will enter the motor and cause the motor to burn.
发明内容Contents of the invention
本发明的目的是为了解决上述技术问题,进而提供一种潜水电机的机械密封结构。The object of the present invention is to solve the above technical problems, and further provide a mechanical seal structure of a submersible motor.
本发明的技术方案:Technical scheme of the present invention:
一种潜水电机的机械密封结构包括转轴、潜水电机本体、密封座、甩砂环、密封盖、轴承压套和轴承,所述的密封座安装在潜水电机本体上,密封盖通过螺栓和弹簧垫圈固定安装在密封座上,转轴通过轴承支撑安装在密封座内,并通过轴承压套进行定位,转轴的上端穿过密封盖与甩砂环配合安装,在转轴和密封盖之间还设置有机械密封组件;A mechanical seal structure of a submersible motor includes a rotating shaft, a submersible motor body, a seal seat, a sand throwing ring, a seal cover, a bearing press sleeve and a bearing. The seal seat is installed on the submersible motor body, and the seal cover passes through bolts and spring washers Fixedly installed on the sealing seat, the rotating shaft is installed in the sealing seat through the bearing support, and is positioned by the bearing pressure sleeve. The upper end of the rotating shaft passes through the sealing cover and is installed in cooperation with the sand throwing ring. sealing components;
所述的机械密封组件包括传动套、密封弹簧、推块、动磨块、静磨块、静环和动环,所述的静磨块套装在转轴上,静磨块的上端通过防转销固定在密封盖上,静磨块的下端加工有槽口,所述的静环嵌入安装在静磨块下端的槽口内,静环下端设有套装在转轴上的动环,动环下端设有推块,所述的推块沿轴向延伸形成安装台阶,所述的动磨块的上端套装在动环上,动磨块的下端安装在推块的安装台阶上,所述的推块的下端设置有传动套,传动套的下端顶靠在轴承的轴承内圈,传动套的下端沿轴向延伸形成安装台阶,所述的密封弹簧套装在传动套外圈,密封弹簧分别顶靠在推块和传动套的安装台阶上。The mechanical seal assembly includes a transmission sleeve, a sealing spring, a push block, a dynamic grinding block, a static grinding block, a static ring and a moving ring. The static grinding block is set on the rotating shaft, and the upper end of the static grinding block passes through the anti-rotation pin Fixed on the sealing cover, the lower end of the static grinding block is processed with a notch, the static ring is embedded in the notch at the lower end of the static grinding block, the lower end of the static ring is provided with a moving ring set on the rotating shaft, and the lower end of the moving ring is provided with Push block, the push block extends axially to form an installation step, the upper end of the movable grinding block is set on the moving ring, the lower end of the movable grinding block is installed on the installation step of the push block, the push block The lower end is provided with a transmission sleeve, and the lower end of the transmission sleeve leans against the bearing inner ring of the bearing. The lower end of the transmission sleeve extends axially to form an installation step. on the mounting steps of the blocks and drive sleeves.
优选的:所述的密封盖内侧设置有环形挡油环,静磨块嵌入环形挡油环内,并通过防转销与密封盖固定安装,所述的静磨块本体上还加工有一处豁口槽,豁口槽内安装有静磨块密封圈。Preferably: the inner side of the sealing cover is provided with an annular oil deflecting ring, the static grinding block is embedded in the annular oil deflecting ring, and is fixedly installed with the sealing cover through the anti-rotation pin, and a gap is also processed on the body of the static grinding block Groove, a static grinding block sealing ring is installed in the notch groove.
优选的:所述的套装在转轴上的动环和推块之间还设置有动磨块密封圈,所述的动磨块密封圈设置于动磨块内。Preferably: a moving grinding block sealing ring is provided between the moving ring fitted on the rotating shaft and the pushing block, and the moving grinding block sealing ring is arranged in the moving grinding block.
优选的:所述的密封盖与转轴之间形成机械密封空腔,机械密封空腔内填充有防水密封阻尼油。Preferably: a mechanical seal cavity is formed between the sealing cover and the rotating shaft, and the mechanical seal cavity is filled with waterproof sealing damping oil.
优选的:所述的密封盖上加工有油塞孔,所述的油塞孔通过胶垫和油塞密封。Preferably: an oil plug hole is processed on the sealing cover, and the oil plug hole is sealed by a rubber pad and an oil plug.
优选的:所述的密封盖与密封座的连接处安装有密封盖密封圈,所述的密封座与潜水电机本体的连接处安装有上端盖密封圈。Preferably: a seal cover sealing ring is installed at the connection between the sealing cover and the sealing seat, and an upper end cover sealing ring is installed at the connection between the sealing seat and the submersible motor body.
本发明具有以下有益效果:本发明的一种潜水电机的机械密封结构通过静环与静磨块的面接触方式进行紧密配合,再密封盖与静磨块设置有静磨块密封圈,不仅可以达到很好的密封效果,同时静环与静磨块之间由于摩擦产生的热量还可以很快的经过环形挡油环传递给密封盖,进而将热量散发掉,从而使得机械密封组件自身冷却效果优异;在转轴和密封盖形成的机械密封空腔内填充有防水密封阻尼油有效增强了机械密封空腔的内压,确保机械密封组件的密封性能,利用本发明的机械密封结构的潜水电机,能有有效的防止油溢出和水的浸入,提高了潜水电机的产品质量,增强了潜水电机的使用寿命。The present invention has the following beneficial effects: the mechanical seal structure of a submersible motor of the present invention is closely matched through the surface contact mode between the static ring and the static grinding block, and the sealing cover and the static grinding block are provided with a static grinding block sealing ring, which not only can To achieve a good sealing effect, at the same time, the heat generated by the friction between the static ring and the static grinding block can be quickly transferred to the sealing cover through the annular oil deflector ring, and then dissipate the heat, so that the cooling effect of the mechanical seal component itself is improved. Excellent; the mechanical seal cavity formed by the rotating shaft and the sealing cover is filled with waterproof sealing damping oil, which effectively enhances the internal pressure of the mechanical seal cavity and ensures the sealing performance of the mechanical seal assembly. The submersible motor with the mechanical seal structure of the present invention, It can effectively prevent oil overflow and water immersion, improve the product quality of the submersible motor, and enhance the service life of the submersible motor.
附图说明Description of drawings
图1是一种潜水电机的机械密封结构视图;Fig. 1 is a view of the mechanical seal structure of a submersible motor;
图中 1-转轴,2-潜水电机本体,3-密封座,4-甩砂环,5-密封盖,6-轴承压套,7-轴承,8-机械密封组件,9-传动套,10-密封弹簧,11-推块,12-动磨块,13-静磨块,14-静磨块密封圈,15-静环,16-动环,17-防转销,18-动磨块密封圈,19-械密封空腔,20-油塞孔,21-胶垫,22-油塞,23-密封盖密封圈,24-上端盖密封圈,25-环形挡油环。In the figure 1-rotating shaft, 2-submersible motor body, 3-seal seat, 4-sand throwing ring, 5-seal cover, 6-bearing pressure sleeve, 7-bearing, 8-mechanical seal assembly, 9-transmission sleeve, 10 -Sealing spring, 11-push block, 12-dynamic grinding block, 13-static grinding block, 14-static grinding block sealing ring, 15-static ring, 16-moving ring, 17-anti-rotation pin, 18-dynamic grinding block Sealing ring, 19-mechanical seal cavity, 20-oil plug hole, 21-rubber pad, 22-oil plug, 23-sealing cover sealing ring, 24-upper end cover sealing ring, 25-annular oil retaining ring.
具体实施方式detailed description
具体实施方式一:结合图1说明本实施方式,本实施方式的一种潜水电机的机械密封结构包括转轴1、潜水电机本体2、密封座3、甩砂环4、密封盖5、轴承压套6和轴承7,所述的密封座3安装在潜水电机本体2上,密封盖5通过螺栓和弹簧垫圈固定安装在密封座3上,转轴1通过轴承7支撑安装在密封座3内,并通过轴承压套6进行定位,转轴1的上端穿过密封盖5与甩砂环4配合安装,在转轴1和密封盖5之间还设置有机械密封组件8;所述的机械密封组件8包括传动套9、密封弹簧10、推块11、动磨块12、静磨块13、静环15和动环16,所述的静磨块13套装在转轴1上,静磨块13的上端通过防转销17固定在密封盖5上,静磨块13的下端加工有槽口,所述的静环15嵌入安装在静磨块13下端的槽口内,静环15下端设有套装在转轴1上的动环16,动环16下端设有推块11,所述的推块11沿轴向延伸形成安装台阶,所述的动磨块12的上端套装在动环16上,动磨块12的下端安装在推块11的安装台阶上,所述的推块11的下端设置有传动套9,传动套9的下端顶靠在轴承7的轴承内圈,传动套9的下端沿轴向延伸形成安装台阶,所述的密封弹簧10套装在传动套9外圈,密封弹簧10分别顶靠在推块11和传动套9的安装台阶上。如此设置,密封盖5与转轴1之间形成机械密封腔19,该机械密封腔19内设置有机械密封组件8,本发明的机械密封方式通过动环和静环两个摩擦副实现,其中一个摩擦副是通过静环15和静磨块9组成,静磨块9与转轴形成静摩擦,且静磨块9与密封盖5的环形挡油环25配合,环形挡油环25与静磨块9接触处设置有的静磨块密封圈14有效实现了潜水电机的第一道密封;另一个摩擦副是动磨块8和动环16形成的绕转轴转动的密封结构,在动磨块8内设置动磨块密封圈18,通过动磨块8、动环16和动磨块密封圈18的紧密配合作用下形成了第二道密封。Specific Embodiment 1: This embodiment is described with reference to FIG. 1. A mechanical seal structure of a submersible motor in this embodiment includes a rotating shaft 1, a submersible motor body 2, a seal seat 3, a sand rejection ring 4, a seal cover 5, and a bearing sleeve 6 and bearing 7, the sealing seat 3 is installed on the submersible motor body 2, the sealing cover 5 is fixedly installed on the sealing seat 3 through bolts and spring washers, the rotating shaft 1 is supported and installed in the sealing seat 3 through the bearing 7, and passed through The bearing pressure sleeve 6 is positioned, the upper end of the rotating shaft 1 passes through the seal cover 5 and is installed in cooperation with the sand throwing ring 4, and a mechanical seal assembly 8 is also arranged between the rotating shaft 1 and the seal cover 5; the mechanical seal assembly 8 includes a transmission Cover 9, sealing spring 10, push block 11, dynamic grinding block 12, static grinding block 13, static ring 15 and moving ring 16, the static grinding block 13 is set on the rotating shaft 1, the upper end of the static grinding block 13 passes through the The revolving pin 17 is fixed on the sealing cover 5, the lower end of the static grinding block 13 is processed with a notch, the static ring 15 is embedded in the notch at the lower end of the static grinding block 13, and the lower end of the static ring 15 is set on the rotating shaft 1 The moving ring 16, the lower end of the moving ring 16 is provided with a push block 11, the push block 11 extends in the axial direction to form an installation step, the upper end of the moving grinding block 12 is sleeved on the moving ring 16, and the moving grinding block 12 The lower end is installed on the installation step of the push block 11, the lower end of the push block 11 is provided with a transmission sleeve 9, the lower end of the transmission sleeve 9 is against the bearing inner ring of the bearing 7, and the lower end of the transmission sleeve 9 extends axially to form a Install the step, the sealing spring 10 is sleeved on the outer ring of the transmission sleeve 9, and the sealing spring 10 leans against the installation steps of the push block 11 and the transmission sleeve 9 respectively. In this way, a mechanical seal chamber 19 is formed between the seal cover 5 and the rotating shaft 1, and a mechanical seal assembly 8 is arranged in the mechanical seal chamber 19. The mechanical seal method of the present invention is realized by two friction pairs of a moving ring and a static ring, one of which is The friction pair is composed of the static ring 15 and the static grinding block 9, the static grinding block 9 forms static friction with the rotating shaft, and the static grinding block 9 cooperates with the annular oil deflecting ring 25 of the sealing cover 5, and the annular oil deflecting ring 25 and the static grinding block 9 The static grinding block sealing ring 14 provided at the contact effectively realizes the first seal of the submersible motor; the other friction pair is a sealing structure formed by the moving grinding block 8 and the moving ring 16 which rotates around the rotating shaft. The dynamic grinding block sealing ring 18 is set, and the second seal is formed under the close cooperation of the dynamic grinding block 8 , the moving ring 16 and the dynamic grinding block sealing ring 18 .
本发明的机械密封主要靠两个摩擦副实现,摩擦副的材料采用YG6,结构新颖合理,采用压差平衡装置,压差小,油泄露量少,潜水深度不受限制;在密封盖外端设置有甩砂环,减少了泥沙对密封的危害;机械密封圈受力合理;动静环嵌件结构合理,有独创性,摩擦副不易受热变形,机械密封可靠性高,泄漏量低于0.1毫升/小时。台架试验结果泄漏量为0.0272毫升/时,产品质量稳定,密封效果达到了先进水平,在国内居于领先地位。The mechanical seal of the present invention is mainly realized by two friction pairs, the material of the friction pair is YG6, the structure is novel and reasonable, the pressure difference balance device is adopted, the pressure difference is small, the oil leakage is small, and the diving depth is not limited; at the outer end of the sealing cover A sand throwing ring is provided to reduce the damage of sand to the seal; the force of the mechanical seal ring is reasonable; the structure of the dynamic and static ring inserts is reasonable and original, the friction pair is not easily deformed by heat, the reliability of the mechanical seal is high, and the leakage is less than 0.1 ml/hour. The bench test results show that the leakage rate is 0.0272 ml/h, the product quality is stable, and the sealing effect has reached the advanced level, occupying a leading position in China.
具体实施方式二:结合图1说明本实施方式,本实施方式的一种潜水电机的机械密封结构所述的密封盖5内侧设置有环形挡油环22,静磨块13嵌入环形挡油环22内,并通过防转销17与密封盖5固定安装,所述的静磨块13本体上还加工有一处豁口槽,豁口槽内安装有静磨块密封圈14。如此设置,静磨块密封圈14能有效密封,防止水分从静磨块13渗入潜水电机内部。Specific Embodiment 2: This embodiment is described in conjunction with FIG. 1 . The inside of the sealing cover 5 described in the mechanical seal structure of a submersible motor according to this embodiment is provided with an annular oil deflecting ring 22 , and the static grinding block 13 is embedded in the annular oil deflecting ring 22 Inside, and through the anti-rotation pin 17 and the sealing cover 5 fixed installation, the static grinding block 13 body is also processed with a gap groove, the static grinding block sealing ring 14 is installed in the gap groove. Set in this way, the static grinding block sealing ring 14 can be effectively sealed to prevent moisture from penetrating into the submersible motor from the static grinding block 13 .
具体实施方式三:结合图1说明本实施方式,本实施方式的一种潜水电机的机械密封结构所述的套装在转轴1上的动环16和推块11之间还设置有动磨块密封圈18,所述的动磨块密封圈18设置于动磨块12内。如此设置,动磨块密封圈18与转轴1的紧密配合下形成第二道密封结构,避免水分从转轴1的转轴壁浸入电机内部。Specific Embodiment 3: This embodiment is described with reference to FIG. 1 . In the mechanical seal structure of a submersible motor in this embodiment, a moving abrasive block seal is also provided between the moving ring 16 and the push block 11 set on the rotating shaft 1. Ring 18, the dynamic grinding block sealing ring 18 is set in the dynamic grinding block 12. In this way, the sealing ring 18 of the movable grinding block and the rotating shaft 1 form a second sealing structure under the close cooperation, so as to prevent moisture from infiltrating into the interior of the motor from the rotating shaft wall of the rotating shaft 1 .
具体实施方式四:结合图1说明本实施方式,本实施方式的一种潜水电机的机械密封结构所述的密封盖5与转轴1之间形成机械密封空腔19,机械密封空腔19内填充有防水密封阻尼油。如此设置,在转轴和密封盖形成的机械密封空腔内填充有防水密封阻尼油有效增强了机械密封空腔的内压,在内压的作用下使得机械密封组件的缝隙等到填充,确保机械密封组件的密封性能,利用本发明的机械密封结构的潜水电机,能有有效的防止油溢出和水的浸入。Specific Embodiment Four: This embodiment is described in conjunction with FIG. 1. A mechanical seal cavity 19 is formed between the seal cover 5 and the rotating shaft 1 described in the mechanical seal structure of a submersible motor in this embodiment, and the mechanical seal cavity 19 is filled. There is waterproof sealing damping oil. In this way, the mechanical seal cavity formed by the rotating shaft and the sealing cover is filled with waterproof sealing damping oil, which effectively enhances the internal pressure of the mechanical seal cavity, and under the action of the internal pressure, the gaps of the mechanical seal components are filled until the mechanical seal is ensured. As for the sealing performance of the assembly, the submersible motor with the mechanical seal structure of the present invention can effectively prevent oil overflow and water intrusion.
具体实施方式五:结合图1说明本实施方式,本实施方式的一种潜水电机的机械密封结构所述的密封盖5上加工有油塞孔20,所述的油塞孔20通过胶垫21和油塞22密封。如此设置,通过油塞孔20可实现向密封空腔内加注防水密封阻尼油。Embodiment 5: This embodiment is described in conjunction with FIG. 1 . In the mechanical seal structure of a submersible motor of this embodiment, an oil plug hole 20 is processed on the seal cover 5 , and the oil plug hole 20 passes through a rubber pad 21 And oil plug 22 seals. With such an arrangement, the waterproof sealing and damping oil can be filled into the sealed cavity through the oil plug hole 20 .
具体实施方式六:结合图1说明本实施方式,本实施方式的一种潜水电机的机械密封结构所述的密封盖5与密封座3的连接处安装有密封盖密封圈23,所述的密封座3与潜水电机本体2的连接处安装有上端盖密封圈24。如此设置,密封盖密封圈23和上端盖密封圈24能够对潜水电机起良好的密封效果。Specific Embodiment Six: This embodiment is described in conjunction with FIG. 1. A seal cover sealing ring 23 is installed at the joint between the seal cover 5 and the seal seat 3 of a mechanical seal structure of a submersible motor in this embodiment. The junction of the seat 3 and the submersible motor body 2 is provided with an upper end cover sealing ring 24 . In this way, the sealing ring 23 of the sealing cover and the sealing ring 24 of the upper end cover can have a good sealing effect on the submersible motor.
本实施方式只是对本专利的示例性说明,并不限定它的保护范围,本领域技术人员还可以对其局部进行改变,只要没有超出本专利的精神实质,都在本专利的保护范围内。This embodiment is only an exemplary description of this patent, and does not limit its protection scope. Those skilled in the art can also make partial changes to it, as long as it does not exceed the spirit and essence of this patent, all within the protection scope of this patent.
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CN108306440A (en) * | 2018-03-26 | 2018-07-20 | 合肥恒大江海泵业股份有限公司 | A kind of sealing structure of shaft end and encapsulating method of dry-type submersible motor |
CN109167459A (en) * | 2018-08-29 | 2019-01-08 | 天津市源泉机电设备制造有限公司 | High seal submersible motor |
CN109861434A (en) * | 2018-12-21 | 2019-06-07 | 中国船舶重工集团公司第七一0研究所 | A kind of oil pressure balance electric motor motive sealing device |
CN113595306A (en) * | 2021-08-03 | 2021-11-02 | 合肥恒大江海泵业股份有限公司 | Self-balancing differential pressure type submersible motor |
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CN109167459A (en) * | 2018-08-29 | 2019-01-08 | 天津市源泉机电设备制造有限公司 | High seal submersible motor |
CN109861434A (en) * | 2018-12-21 | 2019-06-07 | 中国船舶重工集团公司第七一0研究所 | A kind of oil pressure balance electric motor motive sealing device |
CN113595306A (en) * | 2021-08-03 | 2021-11-02 | 合肥恒大江海泵业股份有限公司 | Self-balancing differential pressure type submersible motor |
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Application publication date: 20170915 |