CN107168268A - A kind of intelligent industrial management system - Google Patents
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- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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Abstract
本发明公开一种智能工业管理系统,包括用于根据预设要求检测各条生产线上的当前工况信息的检测器,以及与所述检测器信号连接并用于展示其检测到的各条生产线的当前工况信息的显示器,所述显示器上设置有若干个操作键,各所述操作键均对应着其中一条生产线,且在各所述操作键被触发后,所述显示器上显示与当前处于触发状态的操作键所对应的生产线的当前工况信息。如此,当技术管理人员需要查看某条生产线上的工况信息时,即可操作并触发该条生产线所对应的操作键,使得显示器立即将该条生产线的当前工况信息展示出来。相比于现有技术,本发明能够避免电子看板体积过大,防止占用较大空间,同时实现各条生产线的工况信息快速查询。
The invention discloses an intelligent industrial management system, which includes a detector used to detect the current working condition information on each production line according to preset requirements, and a detector connected to the detector signal and used to display each production line detected by it The display of the current working condition information, the display is provided with several operation keys, each of the operation keys corresponds to one of the production lines, and after each of the operation keys is triggered, the display is displayed on the display and is currently in the trigger state. The current working condition information of the production line corresponding to the operation key of the state. In this way, when the technical management personnel need to view the working condition information of a certain production line, they can operate and trigger the operation key corresponding to the production line, so that the display immediately displays the current working condition information of the production line. Compared with the prior art, the present invention can prevent the electronic kanban from being too large and occupy a large space, and at the same time realize the quick query of the working condition information of each production line.
Description
技术领域technical field
本发明涉及工业管理技术领域,特别涉及一种智能工业管理系统。The invention relates to the technical field of industrial management, in particular to an intelligent industrial management system.
背景技术Background technique
在产品品种越来越丰富以及产品更新换代周期越来越短的市场背景下,生产制造、生产管理等过程也必须适应市场的需要。工业管理系统的出现使得企业能够实现可视化管理,能够对整个生产过程有实时的把控,从而提高生产和管理效率。In the context of a market with more and more product varieties and shorter and shorter product replacement cycles, the processes of manufacturing and production management must also adapt to the needs of the market. The emergence of industrial management systems enables enterprises to achieve visual management and real-time control over the entire production process, thereby improving production and management efficiency.
目前,为了便于管理某条生产线,一般通过电子看板综合显示其工况信息。电子看板是精益生产目视化管理的重要工具,其主要特点如下:监控中心模式,对车间信息进行集中控制,并即时收集车间的反馈信息;对看板子站点集中监控,集中监控各生产线看板的状况,即时掌握全局状态;车间信息反馈即时监控,各车间生产信息可通过控制器对当前紧急状态进行即时报告,并汇总在监控中心的看板上,如产线缺料停工,设备故障停工,品质异常状况等。电子看板的显示格式灵活多变,可显示任何格式,可通过控制器内嵌软件进行组合。多样的信息内容显示可实现全面的无纸化,生产信息可显示任何信息系统的数据,如ERP中工单信息、设备信息,用户可自行定义数据接口,设备信息可显示设备的运行状态信息,报告信息可显示周报告、月报告信息,内部管理信息如作业指导书、内部临时通知等。At present, in order to facilitate the management of a certain production line, its working condition information is generally displayed comprehensively through electronic Kanban. Electronic kanban is an important tool for visual management of lean production. Its main features are as follows: monitoring center mode, centralized control of workshop information, and real-time collection of workshop feedback information; centralized monitoring of kanban sub-sites, centralized monitoring of kanban status in each production line real-time monitoring of workshop information feedback, the production information of each workshop can report the current emergency status in real time through the controller, and summarize it on the Kanban board of the monitoring center, such as production line shutdown due to material shortage, equipment failure shutdown, quality abnormal conditions, etc. The display format of the electronic kanban is flexible and changeable, and any format can be displayed, which can be combined through the embedded software of the controller. Various information content displays can realize comprehensive paperless, production information can display data of any information system, such as work order information and equipment information in ERP, users can define data interfaces by themselves, equipment information can display equipment operating status information, Report information can display weekly report, monthly report information, internal management information such as work instructions, internal temporary notices, etc.
在现有技术中,各条不同的生产线一般对应着各块不同的电子看板,并且每块电子看板上所显示的信息根据生产线的要求而各不相同。但是,当生产线的细分种类繁杂、数量繁多时,在工厂车间里可能需要同时架设多块电子看板,如此不仅提高了成本,而且由于电子看板体积较大,因此还大量占用了车间空间。更重要的是,企业往往需要根据不同的生产线的需要显示内容的要求向厂家定制不同的看板,而一旦工厂车间发生变动,生产线更新后,之前的电子看板即失去作用,无法继续使用,容易造成硬件资源的浪费。针对此,现有技术中将多块电子看板集成为一块总板,在总板上可同时查看多条生产线的工况信息。但是,如此设置后,将使总板的制造难度增大,并且体积仍然较大,不利用安装,而且总板上的显示信息过于密集,不利于迅速查询和辨识。In the prior art, different production lines generally correspond to different electronic kanbans, and the information displayed on each electronic kanban is different according to the requirements of the production line. However, when the subdivision of the production line is various and numerous, it may be necessary to set up multiple electronic kanbans in the factory workshop at the same time, which not only increases the cost, but also occupies a large amount of workshop space due to the large size of the electronic kanbans. More importantly, enterprises often need to customize different kanbans from manufacturers according to the needs of different production lines to display content requirements. Once the factory workshop changes and the production line is updated, the previous electronic kanbans will lose their function and cannot continue to be used. Waste of hardware resources. In view of this, in the prior art, multiple electronic kanbans are integrated into one main board, on which the working condition information of multiple production lines can be checked at the same time. However, after such setting, it will make the manufacture of the main board more difficult, and the volume is still relatively large, and installation is not used, and the display information on the main board is too dense, which is not conducive to rapid query and identification.
因此,如何避免电子看板体积过大,防止占用较大空间,同时实现各条生产线的工况信息快速查询,是本领域技术人员亟待解决的技术问题。Therefore, how to prevent the electronic kanban from being too large and occupy a large space, and at the same time realize the quick query of the working condition information of each production line is a technical problem to be solved urgently by those skilled in the art.
发明内容Contents of the invention
本发明的目的是提供一种智能工业管理系统,能够避免电子看板体积过大,防止占用较大空间,同时实现各条生产线的工况信息快速查询。The purpose of the present invention is to provide an intelligent industrial management system, which can prevent the electronic kanban from being too large and occupy a large space, and at the same time realize the quick query of the working condition information of each production line.
为解决上述技术问题,本发明提供一种智能工业管理系统,包括用于根据预设要求检测各条生产线上的当前工况信息的检测器,以及与所述检测器信号连接并用于展示其检测到的各条生产线的当前工况信息的显示器,所述显示器上设置有若干个操作键,各所述操作键均对应着其中一条生产线,且在各所述操作键被触发后,所述显示器上显示与当前处于触发状态的操作键所对应的生产线的当前工况信息。In order to solve the above-mentioned technical problems, the present invention provides an intelligent industrial management system, which includes a detector for detecting the current working condition information on each production line according to preset requirements, and is connected with the detector signal and used to display its detection The display of the current working condition information of each of the production lines, the display is provided with several operation keys, each of the operation keys corresponds to one of the production lines, and after each of the operation keys is triggered, the display Displays the current working condition information of the production line corresponding to the operation key currently in the trigger state.
优选地,所述检测器具体为用于根据内置程度检测各条生产线的当前工况信息的PLC。Preferably, the detector is specifically a PLC for detecting the current working condition information of each production line according to the built-in level.
优选地,所述显示器的屏幕上设置有用于显示工况信息的具体项目的项目显示槽和用于显示工况信息中各具体项目的具体数值的数值显示槽。Preferably, the screen of the display is provided with item display slots for displaying specific items of working condition information and numerical value display slots for displaying specific numerical values of each specific item in the working condition information.
优选地,还包括用于检测各所述数值显示槽显示数值的监控器,以及与所述监控器信号连接、用于在其检测值超过安全阈值时按照预设方式进行示警的报警器。Preferably, it also includes a monitor for detecting the value displayed in each of the numerical display slots, and an alarm connected with the monitor for a signal in a preset manner when the detected value exceeds a safety threshold.
优选地,所述报警器具体为声光警报器。Preferably, the alarm is specifically an audible and visual alarm.
优选地,所述检测器与所述显示器之间通过无线通讯模块信号连接。Preferably, the detector is connected to the display through a wireless communication module.
优选地,所述操作键具体为设置于所述显示器边缘的操作按钮。Preferably, the operation key is an operation button arranged on the edge of the display.
优选地,所述显示器的屏幕为触摸屏,且所述操作键具体为设置于所述显示器屏幕上的虚拟按键。Preferably, the screen of the display is a touch screen, and the operation keys are specifically virtual keys set on the screen of the display.
本发明所提供的智能工业管理系统,主要包括检测器、显示器和操作键。其中,检测器主要用于根据预设要求检测各条生产线上的当前工况信息,而显示器与检测器信号连接,主要用于展示检测器所检测到的各条生产线的当前工况信息。操作键设置在显示器上,一般同时设置有多个,每个操作键均对应着一条生产线,并且在某个操作键被触发后,显示器上即显示与当前处于触发状态的操作键所对应的生产线的当前工况信息。如此,工厂车间的各条生产线在正常作业时,检测器实时检测各条生产线上的工况信息,并将其汇总发送给显示器。当技术管理人员需要查看某条生产线上的工况信息时,即可操作并触发该条生产线所对应的操作键,使得显示器立即将该条生产线的当前工况信息展示出来。相比于现有技术,本发明只需使用同一块电子看板即可实现各条生活线的工况信息查询,无需设置多块电子看板,也无需将多块电子看板拼接成一块总板,并且通过操作键的触发能够精确查询需要查看的生活线。因此,本发明所提供的智能工业管理系统,能够避免电子看板体积过大,防止占用较大空间,同时实现各条生产线的工况信息快速查询。The intelligent industrial management system provided by the invention mainly includes a detector, a display and operation keys. Among them, the detector is mainly used to detect the current working condition information of each production line according to the preset requirements, and the display is connected with the detector signal, and is mainly used to display the current working condition information of each production line detected by the detector. The operation keys are set on the display, generally there are several at the same time, each operation key corresponds to a production line, and after a certain operation key is triggered, the display will display the production line corresponding to the operation key currently in the triggered state current working condition information. In this way, when each production line in the factory workshop is in normal operation, the detector detects the working condition information of each production line in real time, and sends it to the display in summary. When the technical management personnel need to view the working condition information of a certain production line, they can operate and trigger the operation key corresponding to the production line, so that the display will immediately display the current working condition information of the production line. Compared with the prior art, the present invention only needs to use the same electronic kanban to realize the query of the working condition information of each life line, without setting up multiple electronic kanbans, and without splicing multiple electronic kanbans into one general board, and The life line that needs to be viewed can be accurately queried by triggering the operation key. Therefore, the intelligent industrial management system provided by the present invention can prevent the electronic kanban from being too large and occupy a large space, and at the same time realize the quick query of the working condition information of each production line.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本发明所提供的一种具体实施方式的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of a specific embodiment provided by the present invention;
图2为图1中所示的操作键的一种具体结构示意图;Fig. 2 is a kind of specific structural schematic diagram of operation key shown in Fig. 1;
图3为图1中所示的操作键的另一种具体结构示意图。FIG. 3 is a schematic diagram of another specific structure of the operation key shown in FIG. 1 .
其中,图1—图3中:Wherein, among Fig. 1-Fig. 3:
检测器—1,显示器—2,项目显示槽—211,数值显示槽—212,监控器—3,报警器—4,无线通讯模块—5,操作键—6。Detector—1, display—2, item display slot—211, numerical display slot—212, monitor—3, alarm—4, wireless communication module—5, operation key—6.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参考图1,图1为本发明所提供的一种具体实施方式的整体结构示意图。Please refer to FIG. 1 , which is a schematic diagram of the overall structure of a specific embodiment provided by the present invention.
在本发明所提供的一种具体实施方式中,智能工业管理系统主要包括检测器1、显示器2和若干个操作键6。In a specific embodiment provided by the present invention, the intelligent industrial management system mainly includes a detector 1 , a display 2 and several operation keys 6 .
其中,检测器1主要用于根据预设要求检测各条生产线上的当前工况信息,而显示器2与检测器1信号连接,主要用于展示检测器1所检测到的各条生产线的当前工况信息。操作键6设置在显示器2上,一般同时设置有多个,每个操作键6均对应着一条生产线,并且在某个操作键6被触发后,显示器2上即显示与当前处于触发状态的操作键6所对应的生产线的当前工况信息。Among them, the detector 1 is mainly used to detect the current working condition information of each production line according to the preset requirements, and the display 2 is connected with the signal of the detector 1, and is mainly used to display the current working conditions of each production line detected by the detector 1. status information. The operation keys 6 are set on the display 2, and generally there are multiple ones at the same time. Each operation key 6 corresponds to a production line, and after a certain operation key 6 is triggered, the display 2 displays the operation that is currently in the triggered state. The current working condition information of the production line corresponding to key 6.
如此,工厂车间的各条生产线在正常作业时,检测器1实时检测各条生产线上的工况信息,并将其汇总发送给显示器2。当技术管理人员需要查看某条生产线上的工况信息时,即可操作并触发该条生产线所对应的操作键6,使得显示器2立即将该条生产线的当前工况信息展示出来。相比于现有技术,本实施例只需使用同一块电子看板即可实现各条生活线的工况信息查询,无需设置多块电子看板,也无需将多块电子看板拼接成一块总板,并且通过操作键6的触发能够精确查询需要查看的生活线。因此,本实施例所提供的智能工业管理系统,能够避免电子看板体积过大,防止占用较大空间,同时实现各条生产线的工况信息快速查询。In this way, when each production line in the factory workshop is in normal operation, the detector 1 detects the working condition information of each production line in real time, and sends it to the display 2 in summary. When the technical management personnel need to view the working condition information on a certain production line, they can operate and trigger the operation key 6 corresponding to the production line, so that the display 2 immediately displays the current working condition information of the production line. Compared with the existing technology, this embodiment only needs to use the same electronic kanban to realize the query of the working condition information of each life line, without setting up multiple electronic kanbans, and without splicing multiple electronic kanbans into one general board. And through the triggering of the operation key 6, the life line to be checked can be accurately queried. Therefore, the intelligent industrial management system provided by this embodiment can prevent the electronic kanban from being too large and occupy a large space, and at the same time realize the quick query of the working condition information of each production line.
在关于检测器1的一种优选实施方式中,该检测器1具体可为用于根据内置程度检测各条生产线的当前工况信息的PLC(Programmable Logic Controller,可编程逻辑控制器)。具体的,该PLC内设置的程度可为针对工厂车间内各条生产线而设计,PLC在检测各条生产线时,首先判断各条生产线的标识,匹配对应的检测程序后,再对各条生产线进行检测。当然,各条生产线的检测程序和检测项目可能相同也可能不同。In a preferred embodiment of the detector 1, the detector 1 can specifically be a PLC (Programmable Logic Controller, Programmable Logic Controller) for detecting the current working condition information of each production line according to the built-in level. Specifically, the degree of setting in the PLC can be designed for each production line in the factory workshop. When the PLC detects each production line, it first judges the identification of each production line, matches the corresponding detection program, and then performs detection. Of course, the testing procedures and testing items of each production line may be the same or different.
在关于显示器2的一种优选实施方式中,在该显示器2上的屏幕上设置有项目显示槽211和数值显示槽212。其中,项目显示槽211主要用于显示检测器1对生产线所检测的检测项目,比如“计划数量”、“实际数量”、“差异数量”、“运行状态”,以及日期、标识等。而数值显示槽212主要用于显示各个检测项目的具体数值,比如“计划数量”项目显示槽211所对应的数值显示槽212内的“10000”,当然该数值还可以是百分比等。In a preferred embodiment of the display 2 , an item display slot 211 and a value display slot 212 are provided on the screen of the display 2 . Among them, the item display slot 211 is mainly used to display the detection items detected by the detector 1 on the production line, such as "planned quantity", "actual quantity", "difference quantity", "operating status", as well as date and identification. The numerical display slot 212 is mainly used to display the specific numerical values of each detection item, such as "10000" in the numerical display slot 212 corresponding to the "planned quantity" item display slot 211. Of course, the numerical value can also be a percentage.
此外,本实施例还增设了监控器3和报警器4。具体的,该监控器3主要用于检测显示器2上的数值显示槽212内的显示数值,同时监控器3与报警器4信号连接。需知,生产线上的工况信息的部分检测项目,均具有对应的安全阈值或要求阈值,如此,当监控器3检测到其中某个检测项目的检测数值超过安全阈值时,即可将触发信号发送给报警器4,使得报警器4按照预设方式进行示警,具体的,该报警器4可为声光报警器4,即在发出示警时,可同时通过预设声音和警示光进行示警提醒。In addition, a monitor 3 and an alarm 4 are added in this embodiment. Specifically, the monitor 3 is mainly used to detect the displayed value in the value display slot 212 on the display 2 , and the monitor 3 is connected to the alarm 4 by signal. It should be known that some detection items of the working condition information on the production line have corresponding safety thresholds or required thresholds. In this way, when the monitor 3 detects that the detection value of one of the detection items exceeds the safety threshold, the trigger signal Send it to the alarm 4, so that the alarm 4 warns according to the preset method. Specifically, the alarm 4 can be an audible and visual alarm 4, that is, when the alarm is issued, the alarm can be reminded through the preset sound and warning light at the same time. .
另外,本实施例中,检测器1和显示器2之间具体可通过无线通讯模块5进行信号连接。具体的,无线通讯模块5具体可为路由器等,如此检测器1和显示器2可通过WIFI实现无线连接。当然,该无线通讯模块5还可为3G或4G发射器等。In addition, in this embodiment, the signal connection between the detector 1 and the display 2 can be specifically performed through the wireless communication module 5 . Specifically, the wireless communication module 5 can specifically be a router, etc., so that the detector 1 and the display 2 can be connected wirelessly through WIFI. Of course, the wireless communication module 5 can also be a 3G or 4G transmitter or the like.
如图2所示,图2为图1中所示的操作键的一种具体结构示意图。As shown in FIG. 2 , FIG. 2 is a specific structural schematic diagram of the operation key shown in FIG. 1 .
在关于操作键6的一种优选实施方式中,该操作键6具体可为设置在显示器2边缘的操作按钮。比如,各个操作键6可设置在显示器2的底部边缘上的控制面板上,如此,技术管理人员通过按压等操作即可触发各个操作键6。In a preferred embodiment of the operation key 6 , the operation key 6 may specifically be an operation button arranged on the edge of the display 2 . For example, each operation key 6 can be arranged on the control panel on the bottom edge of the display 2, so that the technical manager can trigger each operation key 6 by pressing or other operations.
如图3所示,图3为图1中所示的操作键的另一种具体结构示意图。As shown in FIG. 3 , FIG. 3 is a schematic diagram of another specific structure of the operation key shown in FIG. 1 .
在关于操作键6的另一种优选实施方式中,该操作键6具体可为设置在屏幕上的虚拟按键,同时显示器2的屏幕为触摸屏。比如,各个操作键6可设置在显示器2的屏幕上方,分别为具有辨识度的按键图形,诸如“1”、“2”、“3”等显示有数字的矩形方块,而每个数字均对应着一条生产线。如此设置,技术管理人员即可通过触摸显示器2的屏幕并按压各个虚拟按键的方式,实现各条生产线的工况快速查询。In another preferred embodiment of the operation key 6, the operation key 6 may specifically be a virtual key set on the screen, and the screen of the display 2 is a touch screen. For example, each operation key 6 can be arranged on the top of the screen of the display 2, which are respectively recognizable key graphics, such as "1", "2", "3" and other rectangular squares with numbers, and each number corresponds to With a production line. With such a setting, the technical management personnel can quickly query the working conditions of each production line by touching the screen of the display 2 and pressing each virtual button.
需要说明的是,显示器2的屏幕上并不仅同时显示一条生产线的工况信息,当多个操作键6同时被触发时,显示器2的屏幕上也可以同时显示两条或三条等数量的生产线的工况信息,当然,考虑到显示范围的尺寸问题,当多个生产线的工况信息同时显示时,显示器2可按均分比例同时进行显示。It should be noted that the screen of the display 2 does not only display the working condition information of one production line at the same time, when a plurality of operation keys 6 are triggered at the same time, the screen of the display 2 can also simultaneously display the information of two or three production lines of equal quantity. For the working condition information, of course, considering the size of the display range, when the working condition information of multiple production lines is displayed simultaneously, the display 2 can be displayed at the same time in an equal proportion.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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