CN107167734B - Ultrasonic motor starting characteristic testing method and device based on isolated pole feedback - Google Patents
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Abstract
一种基于孤极反馈的超声电机启动特性测试方法及装置,由超声电机、孤极信号检测处理模块、负载圆盘及砝码、传动轴、外接定滑轮以及高精度光电编码器所组成。通过改变外接定滑轮悬吊砝码的方式改变负载,测试超声电机在不同负载下的启动特性。本发明的方法和测试装置利用孤极反馈信号作为测试超声电机启动特性的起始点信号,即获取该信号的时刻定义为超声电机的启动特性测试起始点,超声电机输出达到目标转速的95%的时刻作为超声电机启动特性测试的终止点。目前,对超声电机的启动响应时间的测试主要是将电机启动达到平均转速的5%作为启动起始点,本发明认为从超声电机获取电信号到达到目标转速的5%的这段时间也应该纳入超声电机的启动响应时间考虑。
A method and device for testing the starting characteristics of an ultrasonic motor based on isolated pole feedback, which is composed of an ultrasonic motor, an isolated pole signal detection and processing module, a load disc and weights, a transmission shaft, an external fixed pulley, and a high-precision photoelectric encoder. The load is changed by changing the hanging weight of the external fixed pulley, and the starting characteristics of the ultrasonic motor under different loads are tested. The method and testing device of the present invention use the lone pole feedback signal as the starting point signal for testing the starting characteristics of the ultrasonic motor, that is, the moment of obtaining the signal is defined as the starting point of the starting characteristic test of the ultrasonic motor, and the output of the ultrasonic motor reaches 95% of the target speed Time is used as the termination point of the ultrasonic motor starting characteristic test. At present, the test of the start-up response time of the ultrasonic motor is mainly to start the motor to reach 5% of the average speed as the starting point. The present invention considers that the time from the ultrasonic motor to obtain the electrical signal to reach 5% of the target speed should also be included. The start-up response time of the ultrasonic motor is considered.
Description
技术领域technical field
本发明涉及一种电机启动特性测试技术,尤其是一种超声电机启动响应特性测试技术,具体地说是一种基于孤极反馈的超声电机启动特性测试方法及装置。The invention relates to a testing technology for starting characteristics of a motor, in particular to a testing technology for starting response characteristics of an ultrasonic motor, in particular to a testing method and device for starting characteristics of an ultrasonic motor based on isolated pole feedback.
背景技术Background technique
超声电机是一种全新概念的微特电机,是利用压电材料的逆压电效应,激发超声频率的振动,并通过定、转子之间的摩擦作用产生旋转(直线)运动,输出功率,驱动负载。超声电机具有结构紧凑、低速大转矩、响应速度快、可直接驱动负载、无电磁干扰等优点,在微型机器人、汽车、航空航天、精密定位仪、光学仪器、内窥镜及武器装备等领域具有广阔的应用前景。Ultrasonic motor is a micro motor with a new concept. It uses the inverse piezoelectric effect of piezoelectric materials to excite vibrations at ultrasonic frequencies, and generates rotational (linear) motion through the friction between the stator and rotor, output power, drive load. Ultrasonic motors have the advantages of compact structure, low-speed high-torque, fast response, direct drive of loads, and no electromagnetic interference. have a broad vision of application.
根据旋转行波型超声电机的特点,可知其非常适用于各种伺服控制场合。但目前对影响伺服控制的旋转行波型超声电机启动特性的研究相对滞后,处于起步阶段。目前,对超声电机的启动响应时间的测试主要是将电机启动达到平均转速的5%作为启动起始点,将达到平均转速的90%作为终止点,虽然一般认为超声电机是毫秒级响应,但是通电到电机达到平均转速的5%的这一段时间被人为的忽略,以往的分析研究缺乏对这一时间段的研究测试。并且以往对超声电机的启动特性研究没有考虑到负载条件,这样的测试模型与超声电机实际应用有一定的出入。According to the characteristics of the rotary traveling wave ultrasonic motor, it can be known that it is very suitable for various servo control occasions. However, the current research on the starting characteristics of the rotating traveling wave ultrasonic motor that affects the servo control is relatively lagging behind and is in its infancy. At present, the test of the start-up response time of the ultrasonic motor is mainly to start the motor to reach 5% of the average speed as the start point, and to reach 90% of the average speed as the end point. The period until the motor reaches 5% of the average speed is artificially ignored, and previous analysis studies lack research and testing on this period of time. Moreover, the previous studies on the starting characteristics of ultrasonic motors did not take into account the load conditions. Such a test model has a certain discrepancy with the actual application of ultrasonic motors.
为产生A、B两相驻波并满足其空间相位差π/2,通常将压电环形陶瓷元件按图3方式进行极化和配置,即在A、B两相极化区中间留有λ/4和3λ/4的区域,其中常把正向极化的λ/4区域用来提供反馈信号,称为孤极。In order to generate A and B two-phase standing waves and satisfy their spatial phase difference π/2, the piezoelectric annular ceramic element is usually polarized and configured as shown in Figure 3, that is, there is a λ in the middle of the A and B two-phase polarization regions. The regions of /4 and 3λ/4, in which the forwardly polarized λ/4 region is often used to provide feedback signals, are called lone poles.
故发明人考虑到启动特性对于超声电机性能的重要性,利用超声电机的孤极来实现对电信号获取的反馈,通过改变砝码重量的方式,测试不同载荷下超声电机的启动特性而搭建的测试装置。Therefore, the inventor considered the importance of the start-up characteristics to the performance of the ultrasonic motor, and used the isolated pole of the ultrasonic motor to realize the feedback of the electrical signal acquisition. By changing the weight of the weight, the start-up characteristics of the ultrasonic motor under different loads were tested. test device.
发明内容Contents of the invention
本发明的目的是针对现有的超声电机启动特性方式不能准确反映电机特性的问题,发明一种基于孤极反馈的超声电机启动特性测试方法,同时提供一种相应的检测装置。The object of the present invention is to invent a method for testing the starting characteristics of an ultrasonic motor based on lone pole feedback and provide a corresponding detection device for the problem that the existing ultrasonic motor starting characteristic method cannot accurately reflect the motor characteristics.
本发明的技术方案之一是:One of technical solutions of the present invention is:
一种基于孤极反馈的超声电机启动特性测试方法,其特征是它包括以下步骤:A method for testing the starting characteristics of an ultrasonic motor based on lone pole feedback is characterized in that it comprises the following steps:
首先,利用测试仪器首次检测到超声电机的孤极反馈信号的时刻作为测量超声电机的启动时间的起始时刻;Firstly, the moment when the testing instrument detects the lone pole feedback signal of the ultrasonic motor for the first time is used as the initial moment of measuring the start-up time of the ultrasonic motor;
其次,利用编码器测量超声电机的实时转速,取达到电机稳定速度的90%的时刻作为电机的启动结束时刻;Secondly, use the encoder to measure the real-time rotational speed of the ultrasonic motor, and take the moment when the motor reaches 90% of the stable speed as the motor start-up and end time;
第三,将超声电机启动的起始时刻到超声电机启动结束时刻的这段时间作为超声电机启动时间;Third, the time from the initial moment of the ultrasonic motor startup to the end of the ultrasonic motor startup is taken as the ultrasonic motor startup time;
第四,更换悬吊的不同重量的砝码重复步骤一到三,测得超声电机在不负载下的启动时间。Fourth, replace suspended weights of different weights and repeat steps 1 to 3 to measure the start-up time of the ultrasonic motor without load.
所述的超声电机的压电陶瓷片经过逆压电效应产生振动,超声电机压电陶瓷的孤极由压电效应产生电信号,把检测到孤极电信号的时刻作为超声电机启动响应检测的起始点,将电机输出达到平均转速90%作为启动响应的终止点,将这段时间作为超声电机的启动响应时间。The piezoelectric ceramic sheet of the ultrasonic motor vibrates through the inverse piezoelectric effect, and the lone pole of the piezoelectric ceramic of the ultrasonic motor generates an electrical signal by the piezoelectric effect, and the moment when the lone pole electrical signal is detected is used as the start response detection of the ultrasonic motor At the starting point, the motor output reaches 90% of the average speed as the end point of the start-up response, and this time is taken as the start-up response time of the ultrasonic motor.
所述的测试仪器用于将压电陶瓷孤极信号反馈到采集卡。The test instrument is used to feed back the piezoelectric ceramic lone pole signal to the acquisition card.
为产生A、B两相驻波并满足其空间相位差π/2,通常将压电环形陶瓷元件按图3方式进行极化和配置,即在A、B两相极化区中间留有λ/4和3λ/4的区域,其中常把正向极化的λ/4区域用来提供反馈信号,称为孤极。In order to generate A and B two-phase standing waves and satisfy their spatial phase difference π/2, the piezoelectric annular ceramic element is usually polarized and arranged as shown in Figure 3, that is, there is a λ between the A and B two-phase polarization regions. The regions of /4 and 3λ/4, in which the forwardly polarized λ/4 region is often used to provide feedback signals, are called lone poles.
超声电机安装在电机底座上,超声电机输出轴与传动轴由刚性轴套连接,负载圆盘固定在传动轴上,砝码通过外接定滑轮装置固定在负载圆盘上,通过悬吊不同载荷的砝码来调节负载的大小,传动轴和光电编码器通过刚性套连接,超声电机和传动轴及光电编码器传动轴为同轴传动,保持轴之间对中将会使超声电机输出力矩转速保持恒定,从而保证光电编码器可以较为真实的测得超声电机输出的转速。The ultrasonic motor is installed on the motor base, the output shaft of the ultrasonic motor is connected with the transmission shaft by a rigid sleeve, the load disk is fixed on the transmission shaft, and the weight is fixed on the load disk through an external fixed pulley device. The weight is used to adjust the size of the load. The transmission shaft and the photoelectric encoder are connected by a rigid sleeve. The ultrasonic motor, the transmission shaft and the photoelectric encoder transmission shaft are coaxial transmission. Keeping the centering between the shafts will keep the output torque and speed of the ultrasonic motor. Constant, so as to ensure that the photoelectric encoder can measure the output speed of the ultrasonic motor more realistically.
本发明的技术方案之二是:The second technical scheme of the present invention is:
一种基于孤极反馈的超声电机启动特性测试装置,其特征是它包括一用于测量孤极反馈信号的测试仪器19、一外接负载和一底板18,底板18上安装有电机竖板1、竖板5、厚竖板9和后板11,电机竖板1上安装有一个超声电机夹持装置2,超声电机3夹持在超声电机夹持装置2上,测试仪器19通过信号检测线与超声电机3的信号输出端相连;超声电机3的输出轴通过间隙配合套在第一刚性套筒4的一端中,第一刚性套筒4的另一端经过间隙配合与传动轴8相连,传动轴8穿过竖板5,竖板5的孔间隙配合有轴承6,轴承6的内圈由传动轴8的轴肩固定,负载圆盘7通过定位螺丝固定在传动轴8上,厚竖板9上钻有孔,传动轴8穿过厚竖板9,深沟球轴承10间隙配合于厚竖板9的孔中,深沟球轴承10的内圈也由传动轴8的轴肩固定,传动轴8的另一端间隙配合于第二刚性套筒13的一侧孔,第二刚性套筒13的另一端与光电编码器12的输入轴相连,光电编码器12通过螺丝夹持在后板11上,光电编码器12反馈超声电机的转速;外接负载由外接底座14、支架15、滑轮轴16和定滑轮17组成,支架15向外倾斜一个角度,防止砝码20与实验平台碰撞而影响实验数据的准确性,外接底座14通过底板18的光槽用螺栓紧固,支架15通过螺栓固定在外接底座14上,深沟球轴承通过滑轮轴16的轴肩和与支架的孔间隙配合固定,定滑轮17通过键固定在滑轮轴16上,负载圆盘7的凹槽绕有细绳,细绳再外接到定滑轮17的凹槽上,砝码20系绕在细绳绕过定滑轮17的一端上,通过改变砝码的大小以此改变负载的大小。An ultrasonic motor start-up characteristic testing device based on isolated pole feedback is characterized in that it includes a
所述的电机竖板1、竖板5、厚竖板9和后板11通过螺栓紧固在底板18的滑槽中。The motor riser 1, riser 5,
所述的测试仪器19中安装有采集压电陶瓷孤极信号的采集卡。The
本发明的有益效果:Beneficial effects of the present invention:
1)利用孤极反馈信号作为启动特性测试的起始点,测试结果相较于将平均转速5%定义为起始点更加准确,更能够真实地反映超声电机启动响应时间;2)通过外接定滑轮绕接砝码的方法,可以轻便简单地改变载荷的大小。1) Using the isolated pole feedback signal as the starting point of the starting characteristic test, the test result is more accurate than defining the starting point of 5% of the average speed as the starting point, and can more truly reflect the starting response time of the ultrasonic motor; 2) Through the external fixed pulley winding The method of connecting weights can easily and simply change the size of the load.
附图说明Description of drawings
图1为本发明的测试平台的轴测结构示意图。Fig. 1 is a schematic diagram of the axonometric structure of the test platform of the present invention.
图2为本发明的测试平台俯视结构示意图。Fig. 2 is a top view structural diagram of the testing platform of the present invention.
图3为本发明的压电陶瓷的极化分区示意图。Fig. 3 is a schematic diagram of polarization partitions of the piezoelectric ceramics of the present invention.
实施方式Implementation
下面结合附图和实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
实施例一。Embodiment one.
如图1-3所示。As shown in Figure 1-3.
一种基于孤极反馈的超声电机启动特性测试方法,它包括以下步骤:A method for testing the starting characteristics of an ultrasonic motor based on lone pole feedback, which comprises the following steps:
首先,利用测试仪器首次检测到超声电机的孤极反馈信号的时刻作为测量超声电机的启动时间的起始时刻;如图3First, the moment when the ultrasonic motor’s lone pole feedback signal is first detected by the testing instrument is used as the starting moment for measuring the start-up time of the ultrasonic motor; as shown in Figure 3
其次,利用编码器测量超声电机的实时转速,取达到电机稳定速度的90%的时刻作为电机的启动结束时刻;Secondly, use the encoder to measure the real-time rotational speed of the ultrasonic motor, and take the moment when the motor reaches 90% of the stable speed as the motor start-up and end time;
第三,将超声电机启动的起始时刻到超声电机启动结束时刻的这段时间作为超声电机启动时间;Third, the time from the initial moment of the ultrasonic motor startup to the end of the ultrasonic motor startup is taken as the ultrasonic motor startup time;
第四,更换悬吊的不同重量的砝码重复步骤一到三,测得超声电机在不负载下的启动时间如图1、2所示。Fourth, replace suspended weights of different weights and repeat steps 1 to 3, and the measured start-up time of the ultrasonic motor without load is shown in Figures 1 and 2.
超声电机的压电陶瓷片经过逆压电效应产生振动,超声电机压电陶瓷的孤极由压电效应产生电信号,把检测到孤极电信号的时刻作为超声电机启动响应检测的起始点,将电机输出达到平均转速90%作为启动响应的终止点,将这段时间作为超声电机的启动响应时间。紧固在传动轴上的负载圆盘和通过外接定滑轮装置,悬吊不同重量的砝码可以较为方便的实现在不同负载情况下超声电机启动响应特性的研究。The piezoelectric ceramic sheet of the ultrasonic motor vibrates through the inverse piezoelectric effect, and the lone pole of the piezoelectric ceramic of the ultrasonic motor generates an electrical signal by the piezoelectric effect. The motor output reaches 90% of the average speed as the termination point of the start-up response, and this time is taken as the start-up response time of the ultrasonic motor. The load disk fastened on the transmission shaft and the external fixed pulley device, suspending weights of different weights can conveniently realize the research on the start-up response characteristics of the ultrasonic motor under different load conditions.
实施例二。Embodiment two.
如图1-3所示。As shown in Figure 1-3.
一种基于孤极反馈的超声电机启动特性测试装置,它包括一用于测量孤极反馈信号的测试仪器19、一外接负载和一底板18,测试仪器19为常规电信号测试仪,可自行设计或直接从市场购置,一般来说,测试仪器19中安装有采集压电陶瓷孤极信号的采集卡即可实现本发明的孤极信号捕捉,并将捕捉到孤极信号的时刻作为响应时间检测的起始时刻。底板18上安装有电机竖板1、竖板5、厚竖板9和后板11,电机竖板1、竖板5、厚竖板9和后板11均可通过螺栓紧固在底板18的滑槽中。电机竖板1上安装有一个超声电机夹持装置2,超声电机3夹持在超声电机夹持装置2上,测试仪器19通过信号检测线与超声电机3的信号输出端相连;超声电机3的输出轴通过间隙配合套在第一刚性套筒4的一端中,第一刚性套筒4的另一端经过间隙配合与传动轴8相连,传动轴8穿过竖板5,竖板5的孔间隙配合有轴承6,轴承6的内圈由传动轴8的轴肩固定,负载圆盘7通过定位螺丝固定在传动轴8上,厚竖板9上钻有孔,传动轴8穿过厚竖板9,深沟球轴承10间隙配合于厚竖板9的孔中,深沟球轴承10的内圈也由传动轴8的轴肩固定,传动轴8的另一端间隙配合于第二刚性套筒13的一侧孔,第二刚性套筒13的另一端与光电编码器12的输入轴相连,光电编码器12通过螺丝夹持在后板11上,光电编码器12反馈超声电机的转速;外接负载由外接底座14、支架15、滑轮轴16和定滑轮17组成,支架15向外倾斜一个角度,防止砝码20与实验平台碰撞而影响实验数据的准确性,外接底座14通过底板18的光槽用螺栓紧固,支架15通过螺栓固定在外接底座14上,深沟球轴承通过滑轮轴16的轴肩和与支架的孔间隙配合固定,定滑轮17通过键固定在滑轮轴16上,负载圆盘7的凹槽绕有细绳,细绳再外接到定滑轮17的凹槽上,砝码20系绕在细绳绕过定滑轮17的一端上,通过改变砝码的大小以此改变负载的大小。An ultrasonic motor starting characteristic test device based on isolated pole feedback, which includes a
本发明未涉及部分均与现有技术相同或可采用现有技术加以实现。The parts not involved in the present invention are the same as the prior art or can be realized by adopting the prior art.
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CN109142790B (en) * | 2018-08-30 | 2020-12-25 | 恒有(苏州)精工机电有限公司 | Acceleration sensor based on isolated pole ultrasonic motor |
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CN110096005A (en) * | 2019-04-03 | 2019-08-06 | 中国人民解放军国防科技大学 | Ultrasonic motor multi-parameter rapid measurement and control device and measurement and control method |
CN110161409A (en) * | 2019-06-13 | 2019-08-23 | 西安创联超声技术有限责任公司 | Supersonic motor response time measuring device |
CN111474424B (en) * | 2020-04-03 | 2022-06-24 | 合肥工业大学 | Micromotor-driven valve response time test system and test method |
CN111623983B (en) * | 2020-05-12 | 2021-06-04 | 清华大学 | A rolling bearing energy conversion device and its application |
CN117471150B (en) * | 2023-10-26 | 2024-04-30 | 南京航达超控科技有限公司 | A solitary pole normalization setting circuit for ultrasonic motor |
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