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CN107165054A - Both sides unbalanced load dynamic adjusting method and system in continuous beam cantilever casting - Google Patents

Both sides unbalanced load dynamic adjusting method and system in continuous beam cantilever casting Download PDF

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Publication number
CN107165054A
CN107165054A CN201710538182.1A CN201710538182A CN107165054A CN 107165054 A CN107165054 A CN 107165054A CN 201710538182 A CN201710538182 A CN 201710538182A CN 107165054 A CN107165054 A CN 107165054A
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China
Prior art keywords
valve
unbalanced load
position information
reversal valve
pump truck
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CN201710538182.1A
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CN107165054B (en
Inventor
张逆进
刘元杰
丁昱铭
肖乾珍
赵常煜
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China Railway 12th Bureau Group Co Ltd
Seventh Engineering Co Ltd of China Railway 12th Bureau Group Co Ltd
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China Railway 12th Bureau Group Co Ltd
Seventh Engineering Co Ltd of China Railway 12th Bureau Group Co Ltd
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Priority to CN201710538182.1A priority Critical patent/CN107165054B/en
Publication of CN107165054A publication Critical patent/CN107165054A/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

The invention discloses the both sides unbalanced load dynamic adjusting method in a kind of continuous beam cantilever casting and system, method includes determining unbalanced load difference f according to beam left end weighing data LD and beam right-hand member weighing data RD(LD,RD), shut down during the two-way blocking of reversal valve, otherwise according to unbalanced load difference f(LD,RD)It is compared with default unbalanced load difference threshold+TV, first stop pumping according to the valve position information control pump truck of comparative result control pump truck continuation delivering concrete or the pump action state according to pump truck and reversal valve controls reversal valve to commutate again, first checks that commutation states are delayed to send again after reversal valve commutation and pumps instruction;System is the system that the system or components/devices that the completely corresponding program unit of method and step is constituted are constituted.The present invention has fast response time, and execution efficiency is high, and automaticity is high, is easy to the advantage of construction.

Description

Both sides unbalanced load dynamic adjusting method and system in continuous beam cantilever casting
Technical field
The present invention relates to the continuous beam cantilever casting technology of science of bridge building, and in particular in a kind of continuous beam cantilever casting Both sides unbalanced load dynamic adjusting method and system.
Background technology
During the outstanding filling of continuous beam T structures, strict control both sides unbalanced load is to ensure that T structures are stable in the reasonable scope Key factor, and this part unbalanced load overwhelming majority is all that both sides beam-ends enters mould concrete during outstanding fill by section Side amount it is inconsistent caused by.The capsizing case during Construction of continuous beam is substantially in history is poured by the imbalance of section It is caused.Conventional control method is all based on experience and two sides amount is allocated, its not only artificial subjectivity it is larger also difficult Promptly and accurately to control unbalanced load, with great potential safety hazard.
The content of the invention
The technical problem to be solved in the present invention:For prior art above mentioned problem there is provided a kind of fast response time, perform Efficiency high, automaticity is high, the both sides unbalanced load dynamic adjusting method be easy in the continuous beam cantilever casting of construction and System.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is:
On the one hand, the present invention provides the both sides unbalanced load dynamic adjusting method in a kind of continuous beam cantilever casting, real Applying step includes:
1) the beam left end weighing data LD and beam right-hand member weighing data RD of continuous beam are gathered;
2) unbalanced load difference f is determined according to beam left end weighing data LD and beam right-hand member weighing data RD(LD,RD)
3) valve position information of reversal valve is gathered, if the two-way blocking of reversal valve, execution step 4 is redirected);Otherwise jump Turn to perform step 5);
4) judge the two-way blocking of reversal valve, and stop pumping instruction to pump truck synchronous transfer, it is dynamic that driving pump truck stops pumping Make, redirect execution step 2);
5) by unbalanced load difference f(LD,RD)It is compared with default unbalanced load difference threshold+TV, if not Equilibrium load difference f(LD,RD)Execution step 6 is then redirected less than unbalanced load difference threshold+TV);Otherwise execution step is redirected 7);
6) pumping instruction is started to pump truck synchronous transfer, driving pump truck is according to both stateful execution pump actions and by changing To valve to continuous beam delivering concrete, execution step 2 is redirected);
7) valve position information of the pump action state of collection pump truck and reversal valve, and according to the pump action shape of pump truck The valve position information control pump truck of state and reversal valve first stops pumping and controls reversal valve to commutate again, is first examined after reversal valve commutation Look into commutation states be delayed again transmission pumping instruction;Redirect execution step 2).
Preferably, step 3) in collection reversal valve valve position information represented with variable K, valve position information K value Left and right valve for 1 expression reversal valve is turned off, and valve position information K value represents the left valve closing of reversal valve, right valve for 2 Door is opened, and valve position information K value represents that the left valve opening of reversal valve, right valve are closed for 3, valve position information K's The left and right valve being worth for 4 expression reversal valves is opened;If valve position information K is 1, the two-way blocking of reversal valve and jump are judged Turn to perform step 4);Otherwise execution step 5 is redirected).
Preferably, step 7) detailed step include:
7.1) unbalanced load difference f is judged(LD,RD)More than 0 and valve position information K to be not equal to 2, unbalanced load poor Value f(LD,RD)Less than 0 and valve position information K is not equal in 3 two conditions whether any one sets up, if any one Establishment then redirects execution step 7.2);Judge unbalanced load difference f(LD,RD)More than 0 and valve position information K be equal to 2, it is uneven The load difference that weighs f(LD,RD)Less than 0 and valve position information K is equal in 3 two conditions whether any one sets up, if appointed Meaning one, which is set up, then redirects execution step 7.3);
7.2) preferential triggering stops the pump truck shutdown of pumping order-driven;Meanwhile, commutation signal is sent by delayer delay T The commutation action of reversal valve is triggered afterwards, according to unbalanced load difference f during commutation action(LD,RD)Positive and negative control reversal valve Left and right valve working state, if unbalanced load difference f(LD,RD)More than the 0 left valve of control is closed, right valve opening causes The valve position information K collected value is 2;If unbalanced load difference f(LD,RD)Less than 0 left valve opening of control, The value that right valve closes the valve position information K for causing to collect is 3;Redirect execution step 2);
7.3) the recovery pumping instruction then triggered driving pump truck after delayer delay T recovers pumping.
On the other hand, the both sides unbalanced load that the present invention is also provided in a kind of continuous beam cantilever casting dynamically adjusts system System, including:
Weighing data capture program unit, beam left end weighing data LD and beam right-hand member weighing data for gathering continuous beam RD;
Unbalanced load calculation procedure unit, for according to beam left end weighing data LD and beam right-hand member weighing data RD determinations Unbalanced load difference f(LD,RD)
Valve location detection program unit, the valve position information for gathering reversal valve, if the two-way blocking of reversal valve, Then redirect two-way blocking stoppage protection program unit;Otherwise execution unbalanced load threshold value comparison program unit is redirected;
Two-way blocking stoppage protection program unit, stops for judging the two-way blocking of reversal valve, and to pump truck synchronous transfer Pumping instruction, driving pump truck stops pump action;
Unbalanced load threshold value comparison program unit, for by unbalanced load difference f(LD,RD)With default uneven lotus Carry difference threshold+TV to be compared, if unbalanced load difference f(LD,RD)Then redirected less than unbalanced load difference threshold+TV Execution does not trigger the silent execution unit of compensation;Otherwise execution triggering compensation servo configuration processor unit is redirected;
The silent execution unit of compensation is not triggered, and for starting pumping instruction to pump truck synchronous transfer, driving pump truck was according to both Stateful execution pump action and by reversal valve to continuous beam delivering concrete;
Triggering compensation servo configuration processor unit, for gathering the pump action state of pump truck and the valve location of reversal valve Information, and the valve position information control pump truck of pump action state according to pump truck and reversal valve first stops pumping and controls to change again Commutated to valve, first check that commutation states are delayed again after reversal valve commutation and send pumping instruction.
Preferably, the valve position information of the valve location detection program unit collection reversal valve is represented with variable K, valve Door positional information K value is turned off for the left and right valve of 1 expression reversal valve, and valve position information K value represents reversal valve for 2 Left valve is closed, right valve opening, and valve position information K value represents that the left valve opening of reversal valve, right valve are closed for 3, Valve position information K value is that the left and right valve of 4 expression reversal valves is opened;If the two-way blocking of reversal valve, is redirected two-way Block stoppage protection program unit;Otherwise execution unbalanced load threshold value comparison program unit is redirected.
Preferably, the triggering compensation servo configuration processor unit includes:
Servo is performed judges program unit in advance, for judging unbalanced load difference f(LD,RD)More than 0 and valve location believe Breath K is not equal to 2, unbalanced load difference f(LD,RD)Less than 0 and valve position information K be not equal to it is any one in 3 two conditions It is individual whether to set up, execution commutation valve port open/close states are redirected if any one establishment and mismatch configuration processor with compensation direction Unit;Judge unbalanced load difference f(LD,RD)More than 0 and valve position information K be equal to 2, unbalanced load difference f(LD,RD)It is small Whether set up equal to any one in 3 two conditions in 0 and valve position information K, redirect and hold if any one establishment Row commutation valve port open/close states match configuration processor unit with compensation direction;
The valve port open/close states that commutate mismatch configuration processor unit with compensation direction, and pumping instruction is stopped for preferentially triggering Pump truck is driven to shut down;Meanwhile, send the commutation action that commutation signal triggers reversal valve after delayer is delayed T, commutation action When according to unbalanced load difference f(LD,RD)The positive and negative left and right valve working state to control reversal valve, if unbalanced load Difference f(LD,RD)Left valve closing, right valve opening are controlled more than 0 so that the valve position information K collected value is 2; If unbalanced load difference f(LD,RD)Less than the 0 left valve opening of control, right valve close the valve position for collect Confidence breath K value is 3;Redirect execution unbalanced load calculation procedure unit;
Commutation valve port open/close states match configuration processor unit with compensation direction, and the recovery pumping instruction for triggering is passed through Driving pump truck recovers pumping after delayer delay T.
Meanwhile, the present invention also provides the both sides unbalanced load dynamic debugging system in a kind of continuous beam cantilever casting, bag Include:
Input module, for Initialize installation unbalanced load difference threshold+TV;
Weighing data sensor, beam left end weighing data LD and beam right-hand member weighing data RD for gathering continuous beam;
Microprocessor system, for determining unbalanced load according to beam left end weighing data LD and beam right-hand member weighing data RD Difference f(LD,RD)And export;
Synchronizer is acted, for receiving unbalanced load difference f(LD,RD)Afterwards, the valve position information of reversal valve is gathered, If the two-way blocking of reversal valve, execution action is redirected 1.;Otherwise execution action is redirected 2.;Action is 1.:Judge that reversal valve is two-way Block, and stop pumping instruction to pump truck synchronous transfer, driving pump truck stops pump action;Action is 2.:Unbalanced load is poor Value f(LD,RD)It is compared with default unbalanced load difference threshold+TV, if unbalanced load difference f(LD,RD)Less than injustice Weighing apparatus load difference threshold+TV then redirects execution action 2. -1;Otherwise execution action 2. -2 is redirected;Action 2. -1:It is synchronous to pump truck Transmission start pumping instruction, driving pump truck according to both stateful execution pump actions and conveys coagulation by reversal valve to continuous beam Soil;Action 2. -2:The pump action state of pump truck and the valve position information of reversal valve are gathered, and according to the pump action of pump truck The valve position information control pump truck of state and reversal valve first stops pumping and controls reversal valve to commutate again, after reversal valve commutation first Check that commutation states are delayed again and send pumping instruction;
Output module, state and warning message for display output microprocessor system and action synchronizer.
Both sides unbalanced load dynamic adjusting method tool in continuous beam cantilever casting of the present invention has the advantage that:
1st, the present invention can compensate the unbalanced load of both sides during continuous beam T structure cantilever castings automatically, with response Speed is fast, execution efficiency is high, automaticity is high, simple system, advantage that is reliable and stable, being easy to construction.
2nd, adjustment process of the invention is performed fully automatic, and can realize round-the-clock real-time monitoring.
3rd, the present invention is before the dynamic adjustment of both sides unbalanced load is carried out, the valve location letter of preferential collection reversal valve Breath, if the two-way blocking of reversal valve, pumping instruction is stopped to pump truck synchronous transfer, driving pump truck stops pump action, for Valve port patency inspection has prepreerence execution authority, directly stops pumping when valve port is obstructed, prevents accident.
Both sides unbalanced load dynamic debugging system in continuous beam cantilever casting of the present invention fills for continuous beam of the present invention is outstanding The corresponding system of both sides unbalanced load dynamic adjusting method or method and step corresponding program unit structure completely in construction Into system, its equally also have continuous beam cantilever casting of the present invention in both sides unbalanced load dynamic adjusting method it is foregoing Advantage, therefore will not be repeated here.
Brief description of the drawings
Fig. 1 is the system structure diagram of present invention method.
Fig. 2 is the control principle schematic diagram of present invention method.
Embodiment
As depicted in figs. 1 and 2, both sides unbalanced load dynamic adjusting method in the present embodiment continuous beam cantilever casting Implementation steps include:
1) the beam left end weighing data LD and beam right-hand member weighing data RD of continuous beam are gathered;
2) unbalanced load difference f is determined according to beam left end weighing data LD and beam right-hand member weighing data RD(LD,RD)
3) valve position information of reversal valve 2 is gathered, if the two-way blocking of reversal valve 2, execution step 4 is redirected);Otherwise Redirect execution step 5);
4) judge the two-way blocking of reversal valve 2, and stop pumping instruction to the synchronous transfer of pump truck 1, driving pump truck 1 stops pumping Action, redirects execution step 2);
5) by unbalanced load difference f(LD,RD)It is compared with default unbalanced load difference threshold+TV, if not Equilibrium load difference f(LD,RD)Execution step 6 is then redirected less than unbalanced load difference threshold+TV);Otherwise execution step is redirected 7);
6) pumping instruction is started to the synchronous transfer of pump truck 1, driving pump truck 1 is according to both stateful execution pump actions and passes through Reversal valve 2 redirects execution step 2 to continuous beam delivering concrete);
7) valve position information of the pump action state of collection pump truck 1 and reversal valve 2, and dynamic according to the pumping of pump truck 1 The valve position information control pump truck 1 for making state and reversal valve 2 first stops pumping and controls reversal valve 2 to commutate again, is changed in reversal valve 2 First check that commutation states are delayed again backward and send pumping instruction;Redirect execution step 2).
In the present embodiment, step 3) in the valve position information of collection reversal valve 2 represented with variable K, valve position information K Value be turned off for the left and right valve of 1 expression reversal valve 2, valve position information K value represents that the left valve of reversal valves 2 is closed for 2 Close, right valve opening, valve position information K value represents that the left valve opening of reversal valves 2, right valve are closed for 3, valve location Information K value is that the left and right valve of 4 expression reversal valves 2 is opened;If valve position information K is 1, reversal valve 2 pairs is judged Step 4 is performed to blocking and redirecting);Otherwise execution step 5 is redirected).Reversal valve 2 (three-way diverter valve) according to left and right gate valve whether Unlatching has 4 kinds of states:1. or so double close;2. a left side is closed the right side and opened;3. a left side is opened the right side and closed;4. or so double open.State 1 is at pipe-line system In closed circuit state, the state is detected before pumping should stop pump action immediately, prevent pipeline burst.State 2,3 is pipeline Path compensation state, the keying of compensation direction and correspondence direction valve is judged by system.State 4 is the non-compensation of pipe path State, fails to play compensating action though this state is path, and it is the state under some failures.As known from the above, at valve When 1 state, pipeline is not smooth;Valve is unimpeded state during 2~4 state.Valve position information K is the valve of setting in system Status indicator parameter, it is identified according to left and right sides valve opening and closing assembled state, and it is performed excellent independently of pumping system Prior to pumping instruction, it is intended to instruct pump action according to valve location state, and not pumping state.Flow is adopted in system After the value for collecting valve position information K, system determines a need for sending to pumping system according to valve position information K value Pumping instruction.In the present embodiment, valve position information K pump action could resolution principle it is as shown in table 1.
Table 1:Valve position information K pump action could resolution principle table.
Left valve state Right valve state Valve position information K Pump action could
0 0 1 Not pumpable
0 1 2 Pumpable
1 0 3 Pumpable
1 1 4 Pumpable
Consider to be likely to occur following failure in the actual mechanical process of pump truck 1:1st, reversal valve 2 hinders two-way closing for some reason;2nd, pump Action delay error is sent pump truck 1 is failed there are enough delays to open reversal valve 2 before pumping;3rd, because artificial midway is repaired or The original state and system that reversal valve 2 is caused after commutation judge that state is incongruent.Under three of the above state, failing to pump The pump action of car 1 and the state of reversal valve 2 are synchronized, then may two actions conflict, cause reversal valve 2 not just Pump truck 1 carries out pump action under true location status, so as to cause the generation of pipeline burst or pipeline jam accident.The present embodiment exists Before progress both sides unbalanced load is dynamically adjusted, the valve position information of preferential collection reversal valve 2, if reversal valve 2 occurs Two-way blocking (K=1), then control the synchronous transfer of computer 11 to stop pumping instruction to the pump truck of pump truck 1, and driving pump truck 1 stops pump It is the safeguard measure to pipeline to send action, has prepreerence execution authority for the valve port patency inspection of reversal valve 2, works as valve Mouth directly stops pumping when obstructed, prevent accident, it is ensured that equipment safety.
As shown in Fig. 2 step 7) detailed step include:
7.1) unbalanced load difference f is judged(LD,RD)More than 0 (f(LD,RD)>0) and valve position information K be not equal to 2 (K ≠ 2), unbalanced load difference f(LD,RD)Less than 0 (f(LD,RD)<And valve position information K is not equal in 3 (K ≠ 3) two conditions 0) Whether any one is set up, and execution step 7.2 is redirected if any one establishment);Judge unbalanced load difference f(LD,RD) More than 0 (f(LD,RD)>0) and valve position information K be equal to 2 (K=2), unbalanced load difference f(LD,RD)Less than 0 (f(LD,RD)<0) And whether valve position information K sets up equal to any one in 3 (K=3) two conditions, redirected if any one establishment Perform step 7.3);
7.2) preferential triggering stopping pumping order-driven pump truck 1 is shut down;Meanwhile, send commutation signal and be delayed by delayer The commutation action of reversal valve 2 is triggered after T, according to unbalanced load difference f during commutation action(LD,RD)Positive and negative control reversal valve 2 left and right valve working state, if unbalanced load difference f(LD,RD)More than 0 (f(LD,RD)>0) left valve closing, the right side are then controlled Valve opening causes the valve position information K collected value to be 2;If unbalanced load difference f(LD,RD)Less than 0 (f(LD,RD)<0) left valve opening, right valve is then controlled to close so that the valve position information K collected value is 3;Redirect Perform step 2);
7.3) the recovery pumping instruction then triggered driving pump truck 1 after delayer delay T recovers pumping.
Referring to Fig. 2, in the present embodiment, the left and right valve working state of reversal valve 2 is by right valve compensation executing agency 21 Completed with left valve compensation executing agency 22, right valve compensation executing agency 21 and left valve compensation executing agency 22 are specifically using band liquid The stop valve of the concrete threeway pump line of voltage-controlled system.Right valve compensation executing agency 21 opens, left valve compensation executing agency 22 closes, Left valve closing, right valve opening are can control, and then so that the valve position information K collected value is 2;Right valve compensation Executing agency 21 is closed, left valve compensation executing agency 22 opens, you can the left valve opening of control, right valve are closed, and then are caused The valve position information K collected value is 3.
Both sides unbalanced load dynamic adjusting method in the present embodiment continuous beam cantilever casting is especially by computer journey Sequence realizes, both sides unbalanced load dynamic debugging system bag in the continuous beam cantilever casting realized by computer program Include:
Weighing data capture program cell S 01, beam left end weighing data LD and beam right-hand member for gathering continuous beam weigh Data RD;
Unbalanced load calculation procedure cell S 02, for according to beam left end weighing data LD and beam right-hand member weighing data RD Determine unbalanced load difference f(LD,RD)
Valve location detects program unit S03, the valve position information for gathering reversal valve 2, if reversal valve 2 is two-way Block, then redirect two-way blocking stoppage protection program unit S04;Otherwise execution unbalanced load threshold value comparison program unit is redirected S05;
Two-way blocking stoppage protection program unit S04, for judging the two-way blocking of reversal valve 2, and to the synchronous transfer of pump truck 1 Stop pumping instruction, driving pump truck 1 stops pump action;
Unbalanced load threshold value comparison program cell S 05, for by unbalanced load difference f(LD,RD)With default injustice Weighing apparatus load difference threshold+TV is compared, if unbalanced load difference f(LD,RD)Less than unbalanced load difference threshold+TV then Redirect execution and do not trigger the silent execution unit S06 of compensation;Otherwise execution triggering compensation servo configuration processor cell S 07 is redirected;
The silent execution unit S06 of compensation is not triggered, and for starting pumping instruction to the synchronous transfer of pump truck 1, driving pump truck 1 is pressed According to both stateful execution pump actions and by reversal valve 2 to continuous beam delivering concrete;
Triggering compensation servo configuration processor cell S 07, for gathering the pump action state of pump truck 1 and the valve of reversal valve 2 Door positional information, and the valve position information control pump truck 1 of pump action state according to pump truck 1 and reversal valve 2 first stops pump Send and control reversal valve 2 to commutate again, first check that commutation states are delayed again after the commutation of reversal valve 2 and send pumping instruction.
In the present embodiment, the valve position information of valve location detection program unit S03 collection reversal valves 2 is with variable K tables Show, valve position information K value is turned off for the left and right valve of 1 expression reversal valve 2, and valve position information K value represents to change for 2 To the left valve closing of valve 2, right valve opening, valve position information K value is 3 left valve opening, the right valves for representing reversal valves 2 Door is closed, and valve position information K value is opened for the left and right valve of 4 expression reversal valves 2;If the two-way blocking of reversal valve 2, Redirect two-way blocking stoppage protection program unit;Otherwise execution unbalanced load threshold value comparison program unit is redirected.
In the present embodiment, triggering compensation servo configuration processor cell S 07 includes:
Servo is performed judges program unit S071 in advance, for judging unbalanced load difference f(LD,RD)More than 0 and valve position Confidence breath K is not equal to 2, unbalanced load difference f(LD,RD)Less than 0 and valve position information K be not equal in 3 two conditions appoint Whether meaning one is set up, and execution commutation valve port open/close states are redirected if any one establishment and compensation direction is mismatched and performed Program unit;Judge unbalanced load difference f(LD,RD)More than 0 and valve position information K be equal to 2, unbalanced load difference f(LD,RD)Less than 0 and valve position information K is equal in 3 two conditions whether any one sets up, if any one is set up Then redirect execution commutation valve port open/close states and configuration processor unit is matched with compensation direction;
The valve port open/close states that commutate mismatch configuration processor cell S 072 with compensation direction, and pumping is stopped for preferentially triggering Order-driven pump truck 1 is shut down;Meanwhile, the commutation action that commutation signal triggers reversal valve 2 after delayer is delayed T is sent, is changed To action when according to unbalanced load difference f(LD,RD)The positive and negative left and right valve working state to control reversal valve 2, if not Equilibrium load difference f(LD,RD)The left valve closing of more than 0 control, right valve opening cause the valve position information K collected Value be 2;If unbalanced load difference f(LD,RD)Less than the 0 left valve opening of control, right valve, which are closed, to collect Valve position information K value be 3;Redirect execution unbalanced load calculation procedure unit;
Commutation valve port open/close states match configuration processor unit with compensation direction, and the recovery pumping instruction for triggering is passed through Driving pump truck 1 recovers pumping after delayer delay T.
Angle is realized from the device of system, as shown in figure 1, the uneven lotus in the both sides in the present embodiment continuous beam cantilever casting Carrying the corresponding both sides unbalanced load dynamic debugging system of dynamic adjusting method includes:
Input module 3, for Initialize installation unbalanced load difference threshold+TV;
Weighing data sensor 4, beam left end weighing data LD and beam right-hand member weighing data RD for gathering continuous beam;
Microprocessor system 5, for determining uneven lotus according to beam left end weighing data LD and beam right-hand member weighing data RD Carry difference f(LD,RD)And export;
Synchronizer 6 is acted, for receiving unbalanced load difference f(LD,RD)Afterwards, the valve location letter of collection reversal valve 2 1. breath, if the two-way blocking of reversal valve 2, redirect execution action;Otherwise execution action is redirected 2.;Action is 1.:Judge reversal valve 2 Two-way blocking, and stop pumping instruction to the synchronous transfer of pump truck 1, driving pump truck 1 stops pump action;Action is 2.:By imbalance Load difference f(LD,RD)It is compared with default unbalanced load difference threshold+TV, if unbalanced load difference f(LD,RD)It is small Execution action 2. -1 is then redirected in unbalanced load difference threshold+TV;Otherwise execution action 2. -2 is redirected;Action 2. -1:To pump The synchronous transfer of car 1 starts pumping instruction, and driving pump truck 1 is according to both stateful execution pump actions and by reversal valve 2 to continuous Beam delivering concrete;Action 2. -2:The pump action state of pump truck 1 and the valve position information of reversal valve 2 are gathered, and according to pump The pump action state of car 1 and the valve position information control pump truck 1 of reversal valve 2 first stop pumping and control reversal valve 2 to commutate again, First check that commutation states are delayed again after the commutation of reversal valve 2 and send pumping instruction;
Output module 7, state and warning message for display output microprocessor system 5 and action synchronizer 6.Output Module 7 can be as needed using the output equipment such as display screen and alarm, referring to Fig. 2, and output module 7 is double in the present embodiment Perform to blocking stoppage protection program unit S04, not triggering the silent execution unit S06 of compensation, servo and judge program unit in advance Chalk carries out signal output when S071 is performed.Certainly, output module 7 can be further as needed in action synchronizer 6 are arbitrarily designated the signal for exporting and specifying under state.
Referring to Fig. 1 and Fig. 2, the communication between action synchronizer 6 and pump truck 1 is by controlling electricity with the pump truck in pump truck 1 The communication of brain 11 realizes that pump truck 1 is under the control that pump truck controls computer 11, and by concrete conveyance to reversal valve 2, reversal valve 2 is dynamic Under the control for making synchronizer 6, into continuous beam cantilever casting, the delivering concrete of Hanging Basket 8 of both sides carries out cloth, if cloth is led The two ends unbalanced load of continuous beam is caused to reassign, then weighing data sensor 4 gathers the beam left end weighing data LD of continuous beam Be sent to microprocessor system 5 after beam right-hand member weighing data RD, microprocessor system 5 calculates unbalanced load difference f(LD,RD) And export, f(LD,RD)>0 represents that left end is overweight, f(LD,RD)<0 represents that right-hand member is overweight, f(LD,RD)=0 represents left-right balance.Action is same Step device 6 is receiving unbalanced load difference f(LD,RD)Afterwards, the valve position information of reversal valve 2 is gathered, then according to valve location Information selection performs two-way blocking stoppage protection program unit S04 (action is 1.), not trigger the silent execution unit S06 of compensation (dynamic Make 2. -1) or triggering compensation servo configuration processor cell S 07 (action 2. -2), performing triggering compensation servo configuration processor unit In the case of S07 (action 2. -2), execution servo is divided into again performs and pre- judge program unit S071 or the valve port open/close states that commutate Configuration processor cell S 072 is mismatched with compensation direction.
In the present embodiment, program variable is divided into Three Estate by for the level that user oriented is interactively entered:1. inside Parameter (dispatches from the factory and set, can not change);2. semi-open parameter (only mechanical discipline personnel can change);3. Full-open parameter (is set Standby, construction professional can change), the parameter modification of corresponding authority is limited in Password Input form, and it is classified such as the institute of table 2 Show:
Table 2:Parameter table.
Parameter title Parameter symbol Open authority Operable object
Beam left end weighing data LD Internal parameter It can not change
Beam right-hand member weighing data RD Internal parameter It can not change
Unbalanced load difference f(LD,RD) Internal parameter It can not change
Valve position information K Internal parameter It can not change
Unbalanced load difference threshold +TV Full-open parameter Equipment/construction professional
Delay T Semi-open parameter Mechanical discipline personnel
In the present embodiment, the effect of delayer is to commutate with the sufficient time to reversal valve 2, and its T that is delayed is semi-open Parameter, is only capable of being operated by mechanical discipline personnel, and delay T value depends on the switch operation deadline t of reversal valve 2, And it is not rely on pump truck state, it is considered to the time error of the commutation action of reversal valve 2, delay T values need changing than reversal valve 2 Big to operation deadline t, i.e. T=a × t (a > 1), a value need to be determined by field adjustable reversal valve 2, but not surpassed typically Cross 2.Consider viscous resistance of the concrete to the valve plate of reversal valve 2, the switch operation deadline t of reversal valve 2 data should cut Only the lateral line of valve valve plate two is covered with test under the operating mode of concrete and obtains (fullcharging operating mode rather than idle condition).
According to actual conditions, the both sides unbalanced load dynamic debugging system in the present embodiment continuous beam cantilever casting is being related to And continuous beam beam-ends counterweight, Hanging Basket regression etc. cause and can act also as weighing system list under the operating mode of continuous beam both sides unbalanced load Solely use, to instruct scene to enter Mobile state counterweight in beam-ends, can it is most directly perceived, accurately and rapidly obtain beam-ends counterweight data.
Described above is only the preferred embodiment of the present invention, and protection scope of the present invention is not limited merely to above-mentioned implementation Example, all technical schemes belonged under thinking of the present invention belong to protection scope of the present invention.It should be pointed out that for the art Those of ordinary skill for, some improvements and modifications without departing from the principles of the present invention, these improvements and modifications It should be regarded as protection scope of the present invention.

Claims (7)

1. a kind of both sides unbalanced load dynamic adjusting method in continuous beam cantilever casting, it is characterised in that implementation steps bag Include:
1) the beam left end weighing data LD and beam right-hand member weighing data RD of continuous beam are gathered;
2) unbalanced load difference f is determined according to beam left end weighing data LD and beam right-hand member weighing data RD(LD,RD)
3) valve position information of collection reversal valve (2), if reversal valve (2) two-way blocking, redirects execution step 4);Otherwise Redirect execution step 5);
4) judge reversal valve (2) two-way blocking, and stop pumping instruction to pump truck (1) synchronous transfer, driving pump truck (1) stops pump Action is sent, execution step 2 is redirected);
5) by unbalanced load difference f(LD,RD)It is compared with default unbalanced load difference threshold+TV, if uneven lotus Carry difference f(LD,RD)Execution step 6 is then redirected less than unbalanced load difference threshold+TV);Otherwise execution step 7 is redirected);
6) pumping instruction is started to pump truck (1) synchronous transfer, driving pump truck (1) is according to both stateful execution pump actions and passes through Reversal valve (2) redirects execution step 2 to continuous beam delivering concrete);
7) valve position information of the pump action state of collection pump truck (1) and reversal valve (2), and according to the pumping of pump truck (1) The valve position information control pump truck (1) of operating state and reversal valve (2) first stops pumping and controls reversal valve (2) to commutate again, First check that commutation states are delayed again after reversal valve (2) commutation and send pumping instruction;Redirect execution step 2).
2. the both sides unbalanced load dynamic adjusting method in continuous beam cantilever casting according to claim 1, its feature Be, step 3) in the valve position information of collection reversal valve (2) represent that valve position information K value represents for 1 with variable K The left and right valve of reversal valve (2) is turned off, and valve position information K value represents the left valve closing of reversal valve (2), right valve for 2 Door is opened, and valve position information K value represents that the left valve opening of reversal valve (2), right valve are closed for 3, valve position information K Value for 4 expression reversal valves (2) left and right valve open;If valve position information K is 1, judge that reversal valve (2) is two-way Block and redirect execution step 4);Otherwise execution step 5 is redirected).
3. the both sides unbalanced load dynamic adjusting method in continuous beam cantilever casting according to claim 2, its feature Be, step 7) detailed step include:
7.1) unbalanced load difference f is judged(LD,RD)More than 0 and valve position information K is not equal to 2, unbalanced load difference f(LD,RD)Less than 0 and valve position information K is not equal in 3 two conditions whether any one sets up, if any one into It is vertical then redirect execution step 7.2);Judge unbalanced load difference f(LD,RD)More than 0 and valve position information K be equal to 2, it is uneven Load difference f(LD,RD)Less than 0 and valve position information K is equal in 3 two conditions whether any one sets up, if arbitrarily Set up for one and then redirect execution step 7.3);
7.2) preferential triggering stops pumping order-driven pump truck (1) shutdown;Meanwhile, commutation signal is sent by delayer delay T The commutation action of reversal valve (2) is triggered afterwards, according to unbalanced load difference f during commutation action(LD,RD)It is positive and negative come control commutation The left and right valve working state of valve (2), if unbalanced load difference f(LD,RD)More than the 0 left valve of control is closed, right valve The value for opening the valve position information K for causing to collect is 2;If unbalanced load difference f(LD,RD)Less than 0 control is left The value that valve opening, right valve close the valve position information K for causing to collect is 3;Redirect execution step 2);
7.3) the recovery pumping instruction then triggered driving pump truck (1) after delayer delay T recovers pumping.
4. the both sides unbalanced load dynamic debugging system in a kind of continuous beam cantilever casting, it is characterised in that including:
Weighing data capture program unit, beam left end weighing data LD and beam right-hand member weighing data RD for gathering continuous beam;
Unbalanced load calculation procedure unit is uneven for being determined according to beam left end weighing data LD and beam right-hand member weighing data RD The load difference that weighs f(LD,RD)
Valve location detects program unit, the valve position information for gathering reversal valve (2), if reversal valve (2) is two-way stifled Plug, then redirect two-way blocking stoppage protection program unit;Otherwise execution unbalanced load threshold value comparison program unit is redirected;
Two-way blocking stoppage protection program unit, stops for judging reversal valve (2) two-way blocking, and to pump truck (1) synchronous transfer Only pumping instruction, driving pump truck (1) stops pump action;
Unbalanced load threshold value comparison program unit, for by unbalanced load difference f(LD,RD)It is poor with default unbalanced load Value threshold value+TV is compared, if unbalanced load difference f(LD,RD)Execution is then redirected less than unbalanced load difference threshold+TV The silent execution unit of compensation is not triggered;Otherwise execution triggering compensation servo configuration processor unit is redirected;
Do not trigger the silent execution unit of compensation, for starting pumping instruction to pump truck (1) synchronous transfer, driving pump truck (1) according to Both stateful execution pump action and by reversal valve (2) to continuous beam delivering concrete;
Triggering compensation servo configuration processor unit, for gathering the pump action state of pump truck (1) and the valve position of reversal valve (2) Confidence ceases, and the pump action state and the valve position information control pump truck (1) of reversal valve (2) according to pump truck (1) first stop Pumping controls reversal valve (2) to commutate again, first checks that commutation states are delayed again after reversal valve (2) commutation and sends pumping instruction.
5. the both sides unbalanced load dynamic debugging system in continuous beam cantilever casting according to claim 4, its feature It is, the valve position information of the valve location detection program unit collection reversal valve (2) is represented with variable K, valve location Information K value is that the left and right valve of 1 expression reversal valve (2) is turned off, and valve position information K value represents reversal valve (2) for 2 Left valve is closed, right valve opening, and valve position information K value represents that the left valve opening of reversal valve (2), right valve are closed for 3 Close, valve position information K value is opened for the left and right valve of 4 expression reversal valves (2);If reversal valve (2) two-way blocking, Redirect two-way blocking stoppage protection program unit;Otherwise execution unbalanced load threshold value comparison program unit is redirected.
6. the both sides unbalanced load dynamic debugging system in continuous beam cantilever casting according to claim 5, its feature It is, the triggering compensation servo configuration processor unit includes:
Servo is performed judges program unit in advance, for judging unbalanced load difference f(LD,RD)More than 0 and valve position information K not Equal to 2, unbalanced load difference f(LD,RD)Less than 0 and valve position information K be not equal in 3 two conditions any one whether Set up, execution commutation valve port open/close states are redirected if any one establishment and mismatch configuration processor unit with compensation direction; Judge unbalanced load difference f(LD,RD)More than 0 and valve position information K be equal to 2, unbalanced load difference f(LD,RD)Less than 0 and Whether valve position information K sets up equal to any one in 3 two conditions, is redirected if any one establishment and performs commutation Valve port open/close states match configuration processor unit with compensation direction;
The valve port open/close states that commutate mismatch configuration processor unit with compensation direction, and pumping order-driven is stopped for preferentially triggering Pump truck (1) is shut down;Meanwhile, the commutation action of commutation signal triggering reversal valve (2) after delayer is delayed T is sent, commutation is dynamic According to unbalanced load difference f when making(LD,RD)The positive and negative left and right valve working state to control reversal valve (2), if uneven The load difference that weighs f(LD,RD)The left valve closing of more than 0 control, right valve opening cause the valve position information K's collected It is worth for 2;If unbalanced load difference f(LD,RD)Less than the 0 left valve opening of control, right valve are closed and cause what is collected Valve position information K value is 3;Redirect execution unbalanced load calculation procedure unit;
Commutation valve port open/close states match configuration processor unit with compensation direction, and the recovery pumping instruction for triggering is by delay Driving pump truck (1) recovers pumping after device delay T.
7. the both sides unbalanced load dynamic debugging system in a kind of continuous beam cantilever casting, it is characterised in that including:
Input module (3), for Initialize installation unbalanced load difference threshold+TV;
Weighing data sensor (4), beam left end weighing data LD and beam right-hand member weighing data RD for gathering continuous beam;
Microprocessor system (5), for determining unbalanced load according to beam left end weighing data LD and beam right-hand member weighing data RD Difference f(LD,RD)And export;
Synchronizer (6) is acted, for receiving unbalanced load difference f(LD,RD)Afterwards, the valve location letter of collection reversal valve (2) 1. breath, if reversal valve (2) two-way blocking, redirect execution action;Otherwise execution action is redirected 2.;Action is 1.:Judge commutation Valve (2) two-way blocking, and stop pumping instruction to pump truck (1) synchronous transfer, driving pump truck (1) stops pump action;Action is 2.: By unbalanced load difference f(LD,RD)It is compared with default unbalanced load difference threshold+TV, if unbalanced load is poor Value f(LD,RD)Execution action 2. -1 is then redirected less than unbalanced load difference threshold+TV;Otherwise execution action 2. -2 is redirected;Action ②-1:Start pumping instruction to pump truck (1) synchronous transfer, driving pump truck (1) is according to both stateful execution pump actions and passes through Reversal valve (2) is to continuous beam delivering concrete;Action 2. -2:Gather the pump action state of pump truck (1) and the valve of reversal valve (2) Door positional information, and the pump action state and the valve position information control pump truck (1) of reversal valve (2) according to pump truck (1) are first Stop pumping controlling again reversal valve (2) commutate, reversal valve (2) commutation after first check commutation states be delayed again transmission pumping refer to Order;
Output module (7), state and warning message for display output microprocessor system (5) and action synchronizer (6).
CN201710538182.1A 2017-07-04 2017-07-04 Both sides unbalanced load dynamic adjusting method in continuous beam cantilever casting and system Active CN107165054B (en)

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Application publication date: 20170915

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Denomination of invention: Dynamic adjustment method and system of unbalanced load on both sides in continuous beam suspension grouting construction

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