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CN107162458A - A kind of super-retarder and its application method for extending concrete coagulating time - Google Patents

A kind of super-retarder and its application method for extending concrete coagulating time Download PDF

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Publication number
CN107162458A
CN107162458A CN201710398105.0A CN201710398105A CN107162458A CN 107162458 A CN107162458 A CN 107162458A CN 201710398105 A CN201710398105 A CN 201710398105A CN 107162458 A CN107162458 A CN 107162458A
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CN
China
Prior art keywords
retarder
super
water
slow setting
accounts
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Granted
Application number
CN201710398105.0A
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Chinese (zh)
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CN107162458B (en
Inventor
王兆华
曹永�
鹿国强
刘贵双
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xuzhou National Economic Development Zone Chengyi Commercial Concrete Co ltd
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Xuzhou Casting Building Material Technology Co Ltd
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Priority to CN201710398105.0A priority Critical patent/CN107162458B/en
Publication of CN107162458A publication Critical patent/CN107162458A/en
Application granted granted Critical
Publication of CN107162458B publication Critical patent/CN107162458B/en
Expired - Fee Related legal-status Critical Current
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/20Retarders
    • C04B2103/22Set retarders

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of super-retarder and its application method for extending concrete coagulating time, it is formed by slow setting component, water reducer component and water compounding, slow setting component accounts for 2.0 4.0wt% of gross weight, and water reducer component accounts for 30 85wt% of gross weight, and surplus is water;The slow setting component produces the one or more in the waste liquid and ATMP, 1-hydroxy ethylidene-1,1-diphosphonic acid, the sodium of ATMP four, 1-hydroxy ethylidene-1,1-diphosphonic acid sodium, 1-hydroxy ethylidene-1,1-diphosphonic acid potassium that are produced during sodium gluconate by sugar refinery and combined, and waste liquid accounts for the ratio of slow setting component for 30 70wt%.The super-retarder of the present invention substantially prolongs the setting time of concrete, flowing degree of net paste of cement gradual loss is obviously reduced after incorporation, slump-loss ratio is not added with being obviously reduced during retarder in the range of the long period, the appearance of temperature peak of hydration is postponed, temperature peak of hydration value is reduced, and intensity also has increase;With additive compatibility it is good, improve the quality stability of concrete product, greatly reduce cost.

Description

A kind of super-retarder and its application method for extending concrete coagulating time
Technical field
The present invention relates to a kind of super-retarder and its application method for extending concrete coagulating time, belong to concrete Preparation field.
Background technology
Retarder is a kind of conventional concrete admixture, and the condensation of cement can be delayed to harden, and postpones temperature peak of hydration and goes out The existing time, temperature peak of hydration value is reduced, prevents mass concrete from thermal cracking occur;Further by adjusting high efficiency water reducing agent With the adaptability of cement, concrete mix slump-loss is reduced, the fresh concrete long period is kept plasticity, in favor of The transport of concrete, pour and vibrate, improve efficiency of construction.Therefore, retarder is largely used in mass concrete, pumping Construction and some special construction technologies under concrete, hot climate.At present, conventional retarder be broadly divided into organic and Inorganic.Organic mainly include hydroxycarboxylic acid and its salt, carbohydrate and carbohydrate, lignosulfonates, polyalcohol and its Derivative etc.;Inorganic mainly includes phosphate, borax etc., but uses the setting time of these retarder concrete general only At more than ten hour, and the compatibility of these retarder and other additives was bad, be difficult to ensure that uniform mixing;In addition, slow Solidifying agent cost is higher, improves production cost.
The content of the invention
In view of the above-mentioned problems of the prior art, when can extend concrete coagulation it is an object of the invention to provide one kind Between, reduce concrete mix slump-loss, with additive compatibility it is good, lifting concrete product quality stability, can To substantially reduce the concrete ultra-retarding agent and its application method of cost.
To achieve the above object, the technical solution adopted by the present invention is:It is a kind of to extend the super slow of concrete coagulating time Solidifying agent, it is formed by slow setting component, water reducer component and water compounding, and slow setting component accounts for the 2.0-4.0wt% of gross weight, water reducer group Divide the 30-85wt% for accounting for gross weight, surplus is water;The slow setting component produces the waste liquid produced during sodium gluconate by sugar refinery With ATMP, 1-hydroxy ethylidene-1,1-diphosphonic acid, the sodium of ATMP four, 1-hydroxy ethylidene-1,1-diphosphonic acid sodium, hydroxy ethylidene One or more in di 2 ethylhexyl phosphonic acid potassium are combined, and waste liquid accounts for the ratio of slow setting component for 30-70wt%;The water reducer group It is divided into aliphatic water reducing agent or polycarboxylate water-reducer.
It is preferred that, the ratio that the waste liquid accounts for slow setting component is 30-50wt%.
It is preferred that, the gluconic acid sodium content in the waste liquid is more than or equal to 35wt%, and solid content is more than or equal to 50wt%.
Present invention also offers a kind of application method for the super-retarder for extending concrete coagulating time, including following step Suddenly:
Step one:Sugar refinery is produced to the waste liquid and ATMP, hydroxy ethylidene produced during sodium gluconate One or more mixing in di 2 ethylhexyl phosphonic acid, the sodium of ATMP four, 1-hydroxy ethylidene-1,1-diphosphonic acid sodium, 1-hydroxy ethylidene-1,1-diphosphonic acid potassium Into slow setting component, the ratio that waste liquid accounts for slow setting component is 30-70wt%;
Step 2:The slow setting component of step one is mixed into compounding with water reducer, water and forms super-retarder, slow setting component accounts for super The 2.0-4.0wt% of retarder gross weight, water reducer accounts for the 30-85wt% of super-retarder gross weight, and surplus is water;
Step 3:The super-retarder of step 2 is added in concrete, volume is 1.5-2.0wt%, is uniformly mixed.
In such scheme, water reducer is polycarboxylate water-reducer.
In such scheme, it is preferred that slow setting component accounts for the 4.0wt% of super-retarder gross weight, polycarboxylic acids in the step 2 Water reducer component accounts for the 30wt% of super-retarder gross weight.
Compared with prior art, the present invention has the advantage that:
(1) super-retarder of the invention substantially prolongs the setting time of concrete, postpone the appearance of temperature peak of hydration, drop Low temperature peak of hydration value;Flowing degree of net paste of cement gradual loss is obviously reduced after incorporation, after extended periods slump-loss ratio It is not added with being obviously reduced during retarder, and concrete strength also has increase.When the ratio that waste liquid accounts for slow setting component is 30wt%- 50wt%, when during with water reducer compounding use to flowing degree of net paste of cement gradual loss, concrete slump gradual loss, condensation Between and intensity action effect than waste liquid account for slow setting component ratio be 70wt% when effect it is more preferable.Particularly and polycarboxylic acids (slow setting component volume 4.0wt%) setting time can reach 72 hours during water reducer compounding use.
(2) compatibility of super-retarder and water reducer of the present invention is good, and solution is uniform, show with additive compatibility it is good, Improve the quality stability of concrete product.
(3) present invention makees raw material using the waste liquid produced during sugar refinery production sodium gluconate, greatly reduces cost, Transport, it is easy to use, without Manual material feeding, can be achieved automation deliver waste liquid, saved labour, reduction labor intensity, carry High production efficiency, improves the competitiveness of product in market.
Embodiment
The present invention is described in further detail with reference to embodiment.
The slow setting component of different ratio is designed first, and is mixed with water reducer, water and be re-dubbed super-retarder sample.Water reducer Aliphatic high-efficiency water reducing agent, the polycarboxylate water-reducer produced using Xuzhou Zhu Jian building materials Science and Technology Ltd.;Glucose in waste liquid Sour sodium content is 35wt%, and solid content is 50wt%.Specifically proportioning is as shown in table 1 for super-retarder sample:
Table 1
Observe each super-retarder solution example being configured to, waste liquid account for respectively the ratio of slow setting component for 30wt%, When 50wt%, 70wt%, aliphatic and polycarboxylate water-reducer are compounded by 0,2.0wt% and 4.0wt% volume respectively, it is all visible Sample solution is uniform, not stratified, illustrates that retarder is good with water reducer compatibility.
Each super-retarder sample is added into concrete respectively, passes through its shadow to concrete of specific data characterization Ring.
(1) influence of the super-retarder incorporation to flowing degree of net paste of cement and gradual loss is as shown in table 2:
Table 2
Add after super-retarder, the flowing degree of net paste of cement gradual loss of 60 minutes and 120 minutes is obviously reduced, and waste liquid Holding effect when accounting for the ratio of slow setting component for 30wt% and 50wt% than 70wt% is good.
(2) influence of the super-retarder incorporation to concrete slump loss is as shown in table 3:
Table 3
It is visible in table, add the concrete slump-loss ratio of 120 minutes and 180 minutes after super-retarder and be not added with retarder When be obviously reduced, and when waste liquid accounts for the ratio of slow setting component for 30wt% or 50wt% and is used with polycarboxylic acids water reducing agent compositional When (slow setting component accounts for the 4.0wt% of super-retarder), i.e., when concrete test numbering is S-12, S-13, the slump is damaged within 180 minutes Lose very small.
(3) influence of the super-retarder incorporation to concrete coagulating time is as shown in table 4:
Table 4
As seen from Table 4, the setting time for adding concrete after super-retarder is obviously prolonged than blank sample, when waste liquid accounts for slow setting The ratio of component is 30wt% or 50wt% and compounds volume in 4.0wt% with aliphatic water reducing agent, i.e., concrete test is compiled Number be S-5, S-6 when, final setting time can reach more than 53 hours;When waste liquid account for the ratio of slow setting component for 30wt% or 50wt% and with polycarboxylic acids water reducing agent compositional volume in 4.0wt%, i.e. concrete test numbering final set when being S-12, S-13 Time can reach 72 hours, and when the ratio that waste liquid accounts for slow setting component is 70wt%, final setting time can be shorter, is 69 small When.
(4) influence of the super-retarder incorporation to concrete strength (C30) is as shown in table 5:
Table 5
As seen from Table 5, the concrete sample 7 days and 28 days concrete crushing strengths added after super-retarder compares blank sample All it is significantly improved.

Claims (6)

1. a kind of super-retarder for extending concrete coagulating time, it is characterised in that its by slow setting component, water reducer component and Water compounding is formed, and slow setting component accounts for the 2.0-4.0wt% of gross weight, and water reducer component accounts for the 30-85wt% of gross weight, and surplus is water; The slow setting component produces the waste liquid and ATMP, 1-hydroxy ethylene-1,1-diphosphonic that are produced during sodium gluconate by sugar refinery One or more combinations in acid, the sodium of ATMP four, 1-hydroxy ethylidene-1,1-diphosphonic acid sodium, 1-hydroxy ethylidene-1,1-diphosphonic acid potassium and Into, and waste liquid accounts for the ratio of slow setting component for 30-70wt%;The water reducer component is aliphatic water reducing agent or polycarboxylic acids diminishing Agent.
2. a kind of super-retarder for extending concrete coagulating time according to claim 1, it is characterised in that described useless The ratio that liquid accounts for slow setting component is 30-50wt%.
3. a kind of super-retarder for extending concrete coagulating time according to claim 1, it is characterised in that described useless Gluconic acid sodium content in liquid is more than or equal to 35wt%, and solid content is more than or equal to 50wt%.
4. a kind of application method for the super-retarder for extending concrete coagulating time, it is characterised in that comprise the following steps:
Step one:Sugar refinery is produced to the waste liquid and ATMP, 1-hydroxy ethylene-1,1-diphosphonic produced during sodium gluconate One or more in acid, the sodium of ATMP four, 1-hydroxy ethylidene-1,1-diphosphonic acid sodium, 1-hydroxy ethylidene-1,1-diphosphonic acid potassium are mixed into slow Solidifying component, the ratio that waste liquid accounts for slow setting component is 30-70wt%;
Step 2:The slow setting component of step one is mixed into compounding with water reducer, water and forms super-retarder, slow setting component accounts for extra retarded set The 2.0-4.0wt% of agent gross weight, water reducer accounts for the 30-85wt% of super-retarder gross weight, and surplus is water;
Step 3:The super-retarder of step 2 is added in concrete, volume is 1.5-2.0wt%, is uniformly mixed.
5. a kind of application method of super-retarder for extending concrete coagulating time according to claim 4, its feature It is, water reducer is polycarboxylate water-reducer.
6. a kind of application method of super-retarder for extending concrete coagulating time according to claim 5, its feature It is, slow setting component accounts for the 4.0wt% of super-retarder gross weight in the step 2, and it is total that polycarboxylate water-reducer component accounts for super-retarder The 30wt% of weight.
CN201710398105.0A 2017-05-31 2017-05-31 A kind of super-retarder extending concrete coagulating time and its application method Expired - Fee Related CN107162458B (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108424026A (en) * 2018-05-10 2018-08-21 宁夏新华轩高新技术有限公司 A kind of polycarboxylic acids pumping admixture and preparation method thereof
CN108585612A (en) * 2018-05-18 2018-09-28 萧县沃德化工科技有限公司 A kind of wet mixing mortar additive and its application
CN108821626A (en) * 2018-09-20 2018-11-16 佛山市蓝瑞欧特信息服务有限公司 The cement of slow setting is carried out by additive
CN109336452A (en) * 2018-11-20 2019-02-15 福建建工建材科技开发有限公司 A kind of surface retarders for concrete prefabricated element
CN111960718A (en) * 2020-07-22 2020-11-20 浙江五龙新材股份有限公司 Super-retarding efficient pumping aid and application thereof
CN112500023A (en) * 2020-11-30 2021-03-16 亚泰集团长春建材有限公司 Retarding concrete admixture and preparation method thereof
CN112521041A (en) * 2020-12-07 2021-03-19 广东红墙新材料股份有限公司 Small-molecule concrete retarder and preparation method thereof
CN113121149A (en) * 2021-03-01 2021-07-16 交通运输部公路科学研究所 Cement-based hydration heat inhibitor and preparation method of cement hydration heat inhibiting concrete
CN113511864A (en) * 2021-07-12 2021-10-19 泉州三方建材有限公司 Concrete
CN114163160A (en) * 2021-11-24 2022-03-11 广东浪淘砂新型材料有限公司 Activity retention agent for waste car washing slurry of mixing plant, and preparation method and application thereof

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CN1834053A (en) * 2005-03-15 2006-09-20 同济大学 Super-slowly coagulant adaptive to variaty concrete water reducers and prepn. thereof
CN102206057A (en) * 2011-03-26 2011-10-05 大连理工大学 Concrete super retarder and preparation method thereof
JP2012036028A (en) * 2010-08-04 2012-02-23 Denki Kagaku Kogyo Kk Spraying material and spraying method using the same
CN103449749A (en) * 2013-08-23 2013-12-18 石家庄市长安育才建材有限公司 High-temperature-resistant super retarder with favorable dispersibility and preparation method thereof
KR101363896B1 (en) * 2012-08-20 2014-02-19 아주산업 주식회사 Accelerate dry concrete mix composition
CN104446113A (en) * 2014-11-18 2015-03-25 桂林华越环保科技有限公司 High-performance polycarboxylate water reducer
CN104628283A (en) * 2015-02-09 2015-05-20 湖南中建五局混凝土有限公司 Concrete retarder prepared by utilizing waste water of mixing plant and blackstrap of sugar refinery as well as preparation method and use method of concrete retarder
CN105000819A (en) * 2015-08-06 2015-10-28 济南大学 Retarder applicable to sulphate aluminum cement

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1834053A (en) * 2005-03-15 2006-09-20 同济大学 Super-slowly coagulant adaptive to variaty concrete water reducers and prepn. thereof
JP2012036028A (en) * 2010-08-04 2012-02-23 Denki Kagaku Kogyo Kk Spraying material and spraying method using the same
CN102206057A (en) * 2011-03-26 2011-10-05 大连理工大学 Concrete super retarder and preparation method thereof
KR101363896B1 (en) * 2012-08-20 2014-02-19 아주산업 주식회사 Accelerate dry concrete mix composition
CN103449749A (en) * 2013-08-23 2013-12-18 石家庄市长安育才建材有限公司 High-temperature-resistant super retarder with favorable dispersibility and preparation method thereof
CN104446113A (en) * 2014-11-18 2015-03-25 桂林华越环保科技有限公司 High-performance polycarboxylate water reducer
CN104628283A (en) * 2015-02-09 2015-05-20 湖南中建五局混凝土有限公司 Concrete retarder prepared by utilizing waste water of mixing plant and blackstrap of sugar refinery as well as preparation method and use method of concrete retarder
CN105000819A (en) * 2015-08-06 2015-10-28 济南大学 Retarder applicable to sulphate aluminum cement

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108424026A (en) * 2018-05-10 2018-08-21 宁夏新华轩高新技术有限公司 A kind of polycarboxylic acids pumping admixture and preparation method thereof
CN108424026B (en) * 2018-05-10 2020-11-06 宁夏新华轩高新技术有限公司 Polycarboxylic acid pumping agent and preparation method thereof
CN108585612A (en) * 2018-05-18 2018-09-28 萧县沃德化工科技有限公司 A kind of wet mixing mortar additive and its application
CN108821626A (en) * 2018-09-20 2018-11-16 佛山市蓝瑞欧特信息服务有限公司 The cement of slow setting is carried out by additive
CN109336452A (en) * 2018-11-20 2019-02-15 福建建工建材科技开发有限公司 A kind of surface retarders for concrete prefabricated element
CN111960718A (en) * 2020-07-22 2020-11-20 浙江五龙新材股份有限公司 Super-retarding efficient pumping aid and application thereof
CN112500023A (en) * 2020-11-30 2021-03-16 亚泰集团长春建材有限公司 Retarding concrete admixture and preparation method thereof
CN112521041A (en) * 2020-12-07 2021-03-19 广东红墙新材料股份有限公司 Small-molecule concrete retarder and preparation method thereof
CN113121149A (en) * 2021-03-01 2021-07-16 交通运输部公路科学研究所 Cement-based hydration heat inhibitor and preparation method of cement hydration heat inhibiting concrete
CN113121149B (en) * 2021-03-01 2022-09-16 交通运输部公路科学研究所 Cement-based hydration heat inhibitor and preparation method of cement hydration heat-inhibited concrete
CN113511864A (en) * 2021-07-12 2021-10-19 泉州三方建材有限公司 Concrete
CN114163160A (en) * 2021-11-24 2022-03-11 广东浪淘砂新型材料有限公司 Activity retention agent for waste car washing slurry of mixing plant, and preparation method and application thereof
CN114163160B (en) * 2021-11-24 2022-12-16 广东浪淘砂新型材料有限公司 Activity retention agent for waste car washing slurry of mixing plant, and preparation method and application thereof

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