CN107161168A - Rail smooth degree on train bogie dynamically adjusts adaptive device and control method - Google Patents
Rail smooth degree on train bogie dynamically adjusts adaptive device and control method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000003044 adaptive effect Effects 0.000 title claims 9
- 239000000725 suspension Substances 0.000 claims abstract description 15
- 238000009434 installation Methods 0.000 claims description 3
- 230000004308 accommodation Effects 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 230000006978 adaptation Effects 0.000 description 11
- 238000010586 diagram Methods 0.000 description 5
- 238000007689 inspection Methods 0.000 description 4
- 230000003993 interaction Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F5/00—Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
- B61F5/02—Arrangements permitting limited transverse relative movements between vehicle underframe or bolster and bogie; Connections between underframes and bogies
- B61F5/22—Guiding of the vehicle underframes with respect to the bogies
- B61F5/24—Means for damping or minimising the canting, skewing, pitching, or plunging movements of the underframes
- B61F5/245—Means for damping or minimising the canting, skewing, pitching, or plunging movements of the underframes by active damping, i.e. with means to vary the damping characteristics in accordance with track or vehicle induced reactions, especially in high speed mode
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F5/00—Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
- B61F5/26—Mounting or securing axle-boxes in vehicle or bogie underframes
- B61F5/30—Axle-boxes mounted for movement under spring control in vehicle or bogie underframes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Vehicle Body Suspensions (AREA)
Abstract
本发明公开了一种列车转向架上的轨道平顺度动态调整适应装置及控制方法,该装置包括数控伸缩千斤顶;所述数控伸缩千斤顶设置于所述列车转向架的一系悬挂弹簧与轴箱之间;在该方法中根据轨道的不平顺调节数控伸缩千斤顶的伸缩长度。本发明的优点在于:设置在一系悬挂弹簧以及轴箱之间的数控伸缩千斤顶可以主动、实时的调节列车转向架的高低,使得每个车轮可以主动适应轨道的竖向不平顺,从而有效地减小转向架振动以及小车厢振动,同时可有效减小行车过程导致的轨道振动及其基础振动,以及具有降噪与减少列车运行能耗的作用。
The invention discloses a track smoothness dynamic adjustment adapting device and a control method on a train bogie. The device includes a digitally controlled telescopic jack; In this method, the telescopic length of the numerical control telescopic jack is adjusted according to the unevenness of the track. The invention has the advantage that the digitally controlled telescopic jack arranged between the primary suspension spring and the axle box can actively and real-time adjust the height of the train bogie, so that each wheel can actively adapt to the vertical irregularity of the track, thereby effectively Reduce bogie vibration and small car vibration, and at the same time effectively reduce the track vibration and foundation vibration caused by the driving process, and have the effect of reducing noise and reducing the energy consumption of train operation.
Description
技术领域technical field
本发明属于轨道交通领域,具体涉及一种列车转向架上的轨道平顺度动态调整适应装置及控制方法。The invention belongs to the field of rail transportation, and in particular relates to a track smoothness dynamic adjustment adaptation device and a control method on a train bogie.
背景技术Background technique
随着轨道交通线路运行时间的增加,在轨道基础不可避免地发生沉降与变形的过程中,由此将影响到轨道的竖向平顺性。轨道交通列车,尤其是高速列车,对轨道的平顺度要求高,当轨道出现一定的竖向不平顺时,轮轨相互作用加强,列车的振动加剧,同时轨道的振动、轨道基础的动应力均加强,从而影响旅客乘坐的舒适性、加大的轮轨噪声,甚至影响列车行驶的安全性,此外,振动与噪声的加剧也将增加列车运营过程中的能耗。当发生竖向不平顺后,轮轨相互作用加强,导致轨道基础动应力加大,从而加速地基基础的沉降,也加速了轨道竖向不平顺的发展。在无砟轨道广泛应用于高速铁路线路、地铁线路的背景下,轨道的竖向不平顺调整难度大。如图1所示为现有技术中常见的列车转向架示意图,在列车转向架的侧架6与轴箱4之间设置有一系悬挂弹簧3,该转向架的垂向荷载传递路径为:轮对→轴箱4→一系悬挂弹簧3→转向架→二系悬挂弹簧→车厢;可以发现,现有技术中的列车转向架无法针对轨道的竖向平顺度进行主动、实时地调整。With the increase of the running time of rail transit lines, the track foundation will inevitably undergo settlement and deformation, which will affect the vertical smoothness of the track. Rail transit trains, especially high-speed trains, have high requirements on the smoothness of the track. When there is a certain vertical irregularity on the track, the wheel-rail interaction is strengthened, and the vibration of the train is intensified. At the same time, the vibration of the track and the dynamic stress of the track foundation are even This will affect the comfort of passengers, increase the noise of wheel and rail, and even affect the safety of train running. In addition, the aggravation of vibration and noise will also increase the energy consumption during train operation. When the vertical irregularity occurs, the wheel-rail interaction is strengthened, which leads to the increase of the dynamic stress of the track foundation, thereby accelerating the settlement of the foundation foundation, and also accelerating the development of the vertical irregularity of the track. Under the background that ballastless track is widely used in high-speed railway lines and subway lines, it is difficult to adjust the vertical irregularity of the track. As shown in Figure 1, it is a schematic diagram of a common train bogie in the prior art. A series of suspension springs 3 are arranged between the side frame 6 and the axle box 4 of the train bogie. The vertical load transmission path of the bogie is: For → axle box 4 → primary suspension spring 3 → bogie → secondary suspension spring → carriage; it can be found that the train bogie in the prior art cannot actively and real-time adjust the vertical smoothness of the track.
因此,提出一种主动适应轨道不平顺的列车转向架动态调整装置与数字化控制方法对轨道交通的发展与应用具有重要理论与实践意义。Therefore, proposing a dynamic adjustment device and digital control method for train bogies that actively adapt to track irregularities has important theoretical and practical significance for the development and application of rail transit.
发明内容Contents of the invention
本发明的目的是根据上述现有技术的不足之处,提供一种列车转向架上的轨道平顺度动态调整适应装置及控制方法,该装置及方法通过在一系悬挂弹簧以及轴箱之间设置数控伸缩千斤顶,使得车架及列车可以有效的适应轨道的不平顺度。The object of the present invention is to provide a track smoothness dynamic adjustment adaptation device and control method on the train bogie according to the shortcomings of the above-mentioned prior art. The CNC telescopic jack enables the frame and the train to effectively adapt to the unevenness of the track.
本发明目的实现由以下技术方案完成:The object of the present invention is realized by the following technical solutions:
一种列车转向架上的轨道平顺度动态调整适应装置,所述轨道平顺度动态调整适应装置包括数控伸缩千斤顶;所述数控伸缩千斤顶设置于所述列车转向架的一系悬挂弹簧与轴箱之间。A track smoothness dynamic adjustment and adaptation device on a train bogie, the track smoothness dynamic adjustment and adaptation device includes a digitally controlled telescopic jack; the digitally controlled telescopic jack is arranged between a series of suspension springs and an axle box of the train bogie between.
所述数控伸缩千斤顶的上部套装有一千斤顶外套,所述千斤顶外套的外壁面上具有外凸的承台;所述一系悬挂弹簧套装在所述千斤顶外套的外部,且其底端支承于所述承台之上。The upper part of the digitally controlled telescopic jack is fitted with a jack cover, and the outer wall of the jack cover has a protruding platform; the first series of suspension springs are set outside the jack cover, and its bottom end is supported on the jack cover. On the platform.
所述数控伸缩千斤顶的伸缩范围为10cm~20cm。The telescopic range of the digitally controlled telescopic jack is 10cm to 20cm.
所述轨道平顺度动态调整适应装置还包括一千斤顶控制系统,所述千斤顶控制系统连接控制所述数控伸缩千斤顶的伸缩。The track smoothness dynamic adjustment and adaptation device also includes a jack control system, and the jack control system is connected to control the expansion and contraction of the digitally controlled telescopic jack.
所述控制方法包括以下步骤:检测轨道的竖向平顺度信息;在列车运行过程中,千斤顶控制系统根据所述列车的运行状态、所述数控伸缩千斤顶的安装位置以及所述竖向平顺度信息控制所述数控伸缩千斤顶的伸缩长度与速度,以主动调整所述列车转向架的高低。The control method includes the following steps: detecting the vertical smoothness information of the track; during the operation of the train, the jack control system according to the running state of the train, the installation position of the digitally controlled telescopic jack and the vertical smoothness information The telescopic length and speed of the digitally controlled telescopic jack are controlled to actively adjust the height of the train bogie.
使用轨检车检测所述轨道在所述轨检车所在的里程数上所对应的所述竖向平顺度信息。Using a rail inspection vehicle to detect the vertical smoothness information corresponding to the mileage of the rail inspection vehicle.
本发明的优点是,设置在一系悬挂弹簧以及轴箱之间的数控伸缩千斤顶可以主动、实时地调节列车转向架的高低,使得每个车轮可以主动适应轨道的竖向不平顺,从而有效地减小车厢振动以及转向架振动,同时可有效减小行车过程导致的轨道振动及其基础振动,在减振的同时还具有降噪与减少列车运行能耗的作用。The advantage of the present invention is that the digitally controlled telescopic jack arranged between the primary suspension spring and the axle box can actively and real-time adjust the height of the train bogie, so that each wheel can actively adapt to the vertical irregularity of the track, thereby effectively Reduce the vibration of the carriage and the bogie, and at the same time effectively reduce the track vibration and foundation vibration caused by the driving process. While damping vibration, it also has the effect of reducing noise and reducing energy consumption during train operation.
附图说明Description of drawings
图1为现有技术中列车转向架的侧架构造示意图Fig. 1 is the schematic diagram of the side frame structure of the train bogie in the prior art
图2为本发明中列车转向架的侧架构造示意图;Fig. 2 is the sideframe structure schematic diagram of train bogie among the present invention;
图3为本发明中列车转向架上的轨道平顺度动态调整适应装置的控制方法的流程示意图。Fig. 3 is a schematic flow chart of the control method of the track smoothness dynamic adjustment and adaptation device on the train bogie in the present invention.
图4为现有技术中的列车在不平顺的轨道上运行时的示意图;Fig. 4 is the schematic diagram when the train in the prior art is running on an uneven track;
图5为安装有本发明的轨道平顺度动态调整适应装置的列车在不平顺的轨道上运行时的示意图。Fig. 5 is a schematic diagram of a train installed with the track smoothness dynamic adjustment and adaptation device of the present invention running on an uneven track.
具体实施方式detailed description
以下结合附图通过实施例对本发明的特征及其它相关特征作进一步详细说明,以便于同行业技术人员的理解:The features of the present invention and other relevant features are described in further detail below in conjunction with the accompanying drawings through the embodiments, so as to facilitate the understanding of those skilled in the art:
如图1-5,图中标记1-9分别为:数控伸缩千斤顶1、千斤顶控制系统2、一系悬挂弹簧3、轴箱4、千斤顶外套5、侧架6、承台7、轨道8、车轮9。As shown in Figure 1-5, the marks 1-9 in the figure are: CNC telescopic jack 1, jack control system 2, primary suspension spring 3, axle box 4, jack jacket 5, side frame 6, bearing platform 7, rail 8, wheel 9.
实施例:如图2、3所示,本实施例具体涉及一种列车转向架上的轨道平顺度动态调整适应装置,其包括数控伸缩千斤顶1以及千斤顶控制系统2;数控伸缩千斤顶1设置在列车转向架的一系悬挂弹簧3与轴箱4之间;千斤顶控制系统2连接数控伸缩千斤顶1的控制端,通过千斤顶控制系统2可以根据轨道的平顺度数据控制数控伸缩千斤顶1的伸缩长度;数控伸缩千斤顶1的伸缩范围为10cm至20cm。Embodiment: As shown in Figures 2 and 3, this embodiment specifically relates to a track smoothness dynamic adjustment adaptation device on a train bogie, which includes a digitally controlled telescopic jack 1 and a jack control system 2; the digitally controlled telescopic jack 1 is arranged on the train between the primary suspension spring 3 of the bogie and the axle box 4; the jack control system 2 is connected to the control end of the CNC telescopic jack 1, and the telescopic length of the CNC telescopic jack 1 can be controlled by the jack control system 2 according to the smoothness data of the track; The telescopic scope of telescopic jack 1 is 10cm to 20cm.
如图2、3所示,在本实施例中,列车的轮对安装在轴箱4上;数控伸缩千斤顶1的上部套装有一千斤顶外套5,千斤顶外套5底部的外壁面上具有外凸的承台7;一系悬挂弹簧3套装在千斤顶外套5的外部且其底端支承于承台7之上;一系悬挂弹簧3的顶端连接在列车转向架的侧架6的底部;列车的载荷依次经过二系悬挂弹簧、转向架、一系悬挂弹簧3、轴箱4以及轮对传递至轨道。As shown in Figures 2 and 3, in the present embodiment, the wheelset of the train is installed on the axle box 4; the upper part of the digitally controlled telescopic jack 1 is fitted with a jack cover 5, and the outer wall surface of the bottom of the jack cover 5 has an outwardly convex bearing. Platform 7; a series of suspension springs 3 are set on the outside of the jack jacket 5 and its bottom end is supported on the platform 7; the top of the series of suspension springs 3 is connected to the bottom of the side frame 6 of the train bogie; the load of the train is sequentially It is transmitted to the track through the secondary suspension spring, the bogie, the primary suspension spring 3, the axle box 4 and the wheelset.
如图2、3所示,本实施例中列车转向架上的轨道平顺度动态调整适应装置的控制方法,具体包括以下步骤:As shown in Figures 2 and 3, the control method of the track smoothness dynamic adjustment adaptation device on the train bogie in this embodiment specifically includes the following steps:
1)使用轨检车检测轨道的平顺度,在检测过程中轨检车连续检测其里程数以及与里程数对应的竖向平顺度,并将里程数以及相对应的竖向平顺度保存在数据库中;通过检测,可以获取轨道上任意位置的竖向平顺度。1) Use the rail inspection vehicle to detect the smoothness of the track. During the detection process, the rail inspection vehicle continuously detects its mileage and the vertical smoothness corresponding to the mileage, and saves the mileage and the corresponding vertical smoothness in the database Medium; through detection, the vertical smoothness of any position on the track can be obtained.
2)根据所采集的轨道竖向平顺度,对线路的不平顺状态进行评估分析。2) According to the collected vertical smoothness of the track, evaluate and analyze the irregular state of the line.
3)在列车始发之前,将列车运行轨道的平顺数据存储至千斤顶控制系统2中。3) Before the train departs, store the smooth data of the train running track in the jack control system 2 .
4)在列车运行过程中,根据列车的位置以及各数控伸缩千斤顶1在列车上的安装位置确定各数控伸缩千斤顶1与轨道之间的相对位置,千斤顶控制系统2根据各数控伸缩千斤顶1与轨道之间的相对位置获取各数控伸缩千斤顶1下方的轨道的竖向平顺度;千斤顶控制系统2将轨道的竖向平顺度以及列车的运行速度作为输入参数,采用控制算法计算出各数控伸缩千斤顶1伸缩长度及伸缩速度,并将计算出的伸缩长度及伸缩速度发送至各数控伸缩千斤顶1的控制端,数控伸缩千斤顶1根据千斤顶控制系统2的指令主动、实时地调节其伸缩长度,进而主动调整列车转向架的高低以适应轨道的竖向不平顺。4) During the operation of the train, the relative position between each CNC telescopic jack 1 and the track is determined according to the position of the train and the installation position of each CNC telescopic jack 1 on the train. The relative position between them obtains the vertical smoothness of the track below each CNC telescopic jack 1; the jack control system 2 takes the vertical smoothness of the track and the running speed of the train as input parameters, and uses a control algorithm to calculate the vertical smoothness of each CNC telescopic jack 1 Telescopic length and telescopic speed, and send the calculated telescopic length and telescopic speed to the control end of each CNC telescopic jack 1, and the CNC telescopic jack 1 actively and in real time adjusts its telescopic length according to the instructions of the jack control system 2, and then actively adjusts The height of the train bogie is adapted to the vertical irregularity of the track.
如图4、5所示,轨道8存在较大凹陷;图4中的列车没有安装本实施例的轨道平顺度动态调整适应装置,因此图4中的列车经过轨道8的凹陷处时,列车的车轮9沿着轨道8的凹陷产生波动,从而导致列车振动颠簸;而图5中的列车装有本实施例的轨道平顺度动态调整适应装置;当列车经过轨道8的凹陷处时,数控伸缩千斤顶1向下伸长,这使得列车可以自动且主动地去适应轨道8的不平顺,避免轨道8的竖向不平顺度导致列车振动颠簸。As shown in Figures 4 and 5, there is a large depression in the track 8; the train in Figure 4 is not equipped with the track smoothness dynamic adjustment adaptation device of this embodiment, so when the train in Figure 4 passes through the depression of the track 8, the train's The wheel 9 fluctuates along the depression of the track 8, thereby causing the train to vibrate and bump; while the train in Fig. 5 is equipped with the track smoothness dynamic adjustment adaptation device of this embodiment; 1 stretches downward, which enables the train to automatically and actively adapt to the irregularity of the track 8, and avoid the vertical irregularity of the track 8 from causing the train to vibrate and bump.
本实施例的有益技术效果为:设置在一系悬挂弹簧以及轴箱之间的数控伸缩千斤顶可以主动、实时地调节列车转向架的高低,使得每个车轮可以主动适应轨道的竖向不平顺,从而有效地减小轮轨相互作用,也减小车厢振动以及转向架振动,同时可有效减小行车过程导致的轨道振动及其基础振动,可降低列车运行过程中的噪声,节省列车运行能耗。The beneficial technical effect of this embodiment is: the digitally controlled telescopic jack arranged between the primary suspension spring and the axle box can actively and real-time adjust the height of the train bogie, so that each wheel can actively adapt to the vertical irregularity of the track, In this way, the wheel-rail interaction can be effectively reduced, as well as the vibration of the carriage and the bogie. At the same time, it can effectively reduce the track vibration and foundation vibration caused by the driving process, reduce the noise during the train operation, and save the energy consumption of the train operation. .
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CN110549802A (en) * | 2018-05-31 | 2019-12-10 | 中车齐齐哈尔车辆有限公司 | Highway-railway dual-purpose tractor |
CN112573383A (en) * | 2019-09-30 | 2021-03-30 | 上海澳傅旭海洋装备技术有限公司 | Bridge crane with high-speed assembly |
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CN110549802A (en) * | 2018-05-31 | 2019-12-10 | 中车齐齐哈尔车辆有限公司 | Highway-railway dual-purpose tractor |
CN110549802B (en) * | 2018-05-31 | 2021-06-11 | 中车齐齐哈尔车辆有限公司 | Highway-railway dual-purpose tractor |
CN112573383A (en) * | 2019-09-30 | 2021-03-30 | 上海澳傅旭海洋装备技术有限公司 | Bridge crane with high-speed assembly |
CN112573383B (en) * | 2019-09-30 | 2024-05-28 | 上海澳傅旭海洋装备技术有限公司 | A bridge crane with high-speed components |
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