CN107151894A - A kind of damper and washing machine for washing machine - Google Patents
A kind of damper and washing machine for washing machine Download PDFInfo
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- CN107151894A CN107151894A CN201610115465.0A CN201610115465A CN107151894A CN 107151894 A CN107151894 A CN 107151894A CN 201610115465 A CN201610115465 A CN 201610115465A CN 107151894 A CN107151894 A CN 107151894A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/20—Mountings, e.g. resilient mountings, for the rotary receptacle, motor, tub or casing; Preventing or damping vibrations
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Abstract
本发明提供了一种用于洗衣机的减震器以及洗衣机,包括导向套筒和柱塞结构,所述柱塞结构的一端插入所述导向套筒内,所述导向套筒和柱塞结构围绕形成第一气体缓冲室,所述减震器还包括与所述第一气体缓冲室相连通的第二气体缓冲室,所述第一气体缓冲室和第二气体缓冲室之间设有可向第二气体缓冲室方向打开的单向阀片。通过设置相连通的第一气体缓冲室和第二气体缓冲室,并且设置单向阀片,增加减震器的缓冲功能,降低震动;并且使得第二气体缓冲室内的气体对于柱塞结构具有反作用力,抵消部分柱塞结构压缩方向的力,有利于减缓柱塞结构的运动幅度;通过设置两个气体缓冲室,能够消耗更多的震动能量,达到减震降噪效果。
The invention provides a shock absorber for a washing machine and a washing machine, comprising a guide sleeve and a plunger structure, one end of the plunger structure is inserted into the guide sleeve, and the guide sleeve and the plunger structure surround A first gas buffer chamber is formed, and the shock absorber also includes a second gas buffer chamber communicated with the first gas buffer chamber. A one-way valve plate that opens in the direction of the second gas buffer chamber. By setting the connected first gas buffer chamber and the second gas buffer chamber, and setting the one-way valve plate, the buffer function of the shock absorber is increased, and the vibration is reduced; and the gas in the second gas buffer chamber has a reaction to the plunger structure Offset the force in the compression direction of part of the plunger structure, which is beneficial to slow down the movement range of the plunger structure; by setting two gas buffer chambers, more vibration energy can be consumed to achieve the effect of shock absorption and noise reduction.
Description
技术领域 technical field
本发明属于洗衣机及其配件技术领域,具体涉及一种用于洗衣机的减震器以及具有该减震器的洗衣机。 The invention belongs to the technical field of washing machines and accessories thereof, and in particular relates to a shock absorber for a washing machine and a washing machine with the shock absorber.
背景技术 Background technique
现有的滚筒洗衣机包括形成外观的箱体、设置在该箱体内用于存放洗涤用水的外筒、以及可旋转的方式套装在该外筒内并用于对衣物进行洗涤和脱水操作的滚筒,在外筒的后面固定有用于驱动滚筒旋转的电机;外筒与箱体之间通过减震器连接,用于抑制外筒的震动,减振器能够吸收并消除振动,防止箱体爬行,降低噪音,是保证洗衣机性能和延长洗衣机寿命的重要装置。 Existing drum washing machines include a casing forming an appearance, an outer cylinder set in the casing for storing washing water, and a drum rotatably set in the outer casing for washing and dehydrating clothes. The back of the cylinder is fixed with a motor for driving the drum to rotate; the outer cylinder and the box are connected by a shock absorber to suppress the vibration of the outer cylinder. The shock absorber can absorb and eliminate vibration, prevent the box from crawling, and reduce noise. It is an important device to ensure the performance of the washing machine and prolong the life of the washing machine.
从洗衣机整个洗衣过程来看,振动在洗涤、漂洗、脱水各个阶段都会产生。在滚筒旋转过程中,由于衣物洗涤后的不均匀分布造成的偏载将产生,导致震动加大;尤其是在脱水过程中,由于转速变化较大,使得工作频率也在较大范围内变化,例如滚筒洗衣机滚筒的转速由0至1600r/min,即工作频率在0-27Hz之间变化,滚筒洗衣机的固有频率约为2HZ左右,且随着衣物脱水的进行在一定范围内稍有升高。也就是在脱水过程中,洗衣机的固有频率位于工作频率的变化范围内,当工作频率等于或接近固有频率时,洗衣机的振幅和振动力度会加大。 From the point of view of the entire laundry process of the washing machine, vibrations are generated in all stages of washing, rinsing, and dehydration. During the rotation of the drum, the eccentric load caused by the uneven distribution of the clothes after washing will be generated, resulting in increased vibration; especially in the dehydration process, due to the large change in the rotational speed, the operating frequency will also change in a large range. For example, the rotation speed of the drum of the drum washing machine is from 0 to 1600r/min, that is, the operating frequency varies between 0-27Hz, and the natural frequency of the drum washing machine is about 2HZ, and it increases slightly within a certain range as the clothes are dehydrated. That is, during the dehydration process, the natural frequency of the washing machine is within the variation range of the operating frequency. When the operating frequency is equal to or close to the natural frequency, the amplitude and vibration of the washing machine will increase.
现有的滚筒洗衣机减震器如图1所示,一般为柱塞式减震器(或者活塞式减震器),包括阻尼导向套筒01、柱塞02、摩擦片03(或者摩擦阻尼环)及润滑油脂。阻尼导向套筒01上开设有与外界连通的通气口011,阻尼导向套筒01的一端与洗衣机外筒相连,另一端设置有开口;柱塞02的一端插入阻尼导向套筒01内,柱塞02的另一端连接在洗衣机的箱体上。现有减震器工作时产生的阻尼力靠的就是柱塞02与阻尼导向套筒01、以及摩擦片03之间的摩擦力;现有的洗衣机减震器主要靠着摩擦力,来缓冲和消耗洗衣机洗涤、脱水时的振动能量,减振效果不好,导致洗衣机在洗涤衣物时,振动较大;尤其是在脱水过程中,会出现剧烈的振动并伴随产生较大噪音。 The existing drum washing machine shock absorber is shown in Figure 1, which is generally a plunger type shock absorber (or piston type shock absorber), including a damping guide sleeve 01, a plunger 02, a friction plate 03 (or a friction damping ring ) and lubricating grease. The damping guide sleeve 01 is provided with an air vent 011 communicating with the outside world, one end of the damping guide sleeve 01 is connected to the outer cylinder of the washing machine, and the other end is provided with an opening; one end of the plunger 02 is inserted into the damping guide sleeve 01, and the plunger The other end of 02 is connected to the cabinet of the washing machine. The damping force generated when the existing shock absorber works depends on the friction between the plunger 02, the damping guide sleeve 01, and the friction plate 03; the existing washing machine shock absorber mainly relies on the friction to buffer and Consume the vibration energy of the washing machine during washing and dehydration, and the vibration reduction effect is not good, resulting in a large vibration when the washing machine is washing clothes; especially during the dehydration process, there will be severe vibration and accompanied by loud noise.
发明内容 Contents of the invention
本发明提供一种用于洗衣机的减震器,增加气体缓冲室,实现在洗衣机震动较大时的更好减震降噪效果。 The invention provides a shock absorber for a washing machine, which adds a gas buffer chamber to achieve better shock and noise reduction effects when the washing machine vibrates greatly.
为达到上述技术目的,本发明采用以下技术方案实现: In order to achieve the above-mentioned technical purpose, the present invention adopts the following technical solutions to realize:
一种用于洗衣机的减震器,包括导向套筒和柱塞结构,所述柱塞结构的一端插入所述导向套筒内,所述导向套筒和柱塞结构围绕形成第一气体缓冲室;所述减震器还包括与所述第一气体缓冲室相连通的第二气体缓冲室,所述第一气体缓冲室和第二气体缓冲室之间设有可向第二气体缓冲室方向打开的单向阀片。 A shock absorber for a washing machine, comprising a guide sleeve and a plunger structure, one end of the plunger structure is inserted into the guide sleeve, and a first gas buffer chamber is formed around the guide sleeve and the plunger structure ; The shock absorber also includes a second gas buffer chamber communicated with the first gas buffer chamber, between the first gas buffer chamber and the second gas buffer chamber there is a Open check valve.
进一步的,当所述减震器受到的震动力较大时,所述柱塞结构在所述导向套筒中往复运动速度增加,使得所述第一气体缓冲室内的气体压力增大,足以推开所述单向阀片,使得所述第一气体缓冲室内的部分气体进入所述第二气体缓冲室内,并且所述柱塞结构也受到所述第二气体缓冲室内的气体给予的反作用力。 Further, when the vibration force received by the shock absorber is relatively large, the reciprocating speed of the plunger structure in the guide sleeve increases, so that the gas pressure in the first gas buffer chamber increases enough to push the The one-way valve is opened, so that part of the gas in the first gas buffer chamber enters the second gas buffer chamber, and the plunger structure is also subjected to the reaction force given by the gas in the second gas buffer chamber.
进一步的,所述减震器还包括减震弹簧,所述减震弹簧的一端设在所述导向套筒上,另一端设在所述柱塞结构上。 Further, the shock absorber further includes a shock absorber spring, one end of which is arranged on the guide sleeve, and the other end is arranged on the plunger structure.
进一步的,所述第二气体缓冲室内设置有阀片弹簧,所述阀片弹簧对所述单向阀片施加闭合方向的力。 Further, a valve leaf spring is arranged in the second gas buffer chamber, and the valve leaf spring exerts a force in a closing direction on the one-way valve plate.
进一步的,所述阀片弹簧为柱形或者锥形。 Further, the valve leaf spring is cylindrical or conical.
进一步的,所述单向阀片与第二气体缓冲室之间设有相互匹配的用于所述单向阀片运动的导向结构。 Further, a matching guide structure for the movement of the one-way valve plate is provided between the one-way valve plate and the second gas buffer chamber.
进一步的,所述导向结构为设在所述单向阀片与第二气体缓冲室其中之一上的导向柱、以及设在所述单向阀片与第二气体缓冲室另一个上与所述导向柱相匹配的导槽,所述导向柱位于导向槽内。 Further, the guide structure is a guide column arranged on one of the one-way valve plate and the second gas buffer chamber, and a guide post arranged on the other one of the one-way valve plate and the second gas buffer chamber and A guide groove that matches the guide post, and the guide post is located in the guide groove.
进一步的,所述导向柱或导向槽为两个以上,并且两个以上的所述导向柱或导向槽沿圆周均匀分布。 Further, there are more than two guide posts or guide grooves, and more than two guide posts or guide grooves are evenly distributed along the circumference.
进一步的,所述第二气体缓冲室具有与所述气体缓冲室邻接的第一顶壁、以及与所述顶壁平行设置的底壁、以及密封连接所述顶壁和底壁的周壁,所述顶壁上开设有与第一气体缓冲室相连通的通孔,所述单向阀片可开闭的密封所述通孔。 Further, the second gas buffer chamber has a first top wall adjacent to the gas buffer chamber, a bottom wall parallel to the top wall, and a peripheral wall sealingly connecting the top wall and the bottom wall, so A through hole communicating with the first gas buffer chamber is opened on the top wall, and the one-way valve plate can be opened and closed to seal the through hole.
进一步的,所述阀片弹簧设在所述单向阀片与底壁之间。 Further, the valve plate spring is arranged between the one-way valve plate and the bottom wall.
进一步的,所述第二气体缓冲室设有与外界相连通的泄压孔。 Further, the second gas buffer chamber is provided with a pressure relief hole communicating with the outside world.
进一步的,所述泄压孔上设有泄压阀。 Further, a pressure relief valve is provided on the pressure relief hole.
进一步的,所述柱塞结构包括与所述导向套筒配合的筒形的柱塞本体、与所述柱塞本体相邻接的所述第二气体缓冲室、以及与所述第二气体缓冲室邻接的第一固定端。 Further, the plunger structure includes a cylindrical plunger body matched with the guide sleeve, the second gas buffer chamber adjacent to the plunger body, and the second gas buffer chamber. The chamber adjoins the first fixed end.
进一步的,所述柱塞本体的底部开设有与所述第二气体缓冲室相连通的通孔。 Further, the bottom of the plunger body is provided with a through hole communicating with the second gas buffer chamber.
进一步的,所述导向套筒和柱塞结构之间设有摩擦片。 Further, a friction plate is provided between the guide sleeve and the plunger structure.
基于上述的用于洗衣机的减震器,本发明还提供一种洗衣机,具有上述的减震器,用于改善洗衣脱水时的剧烈的振动并伴随产生较大噪音的问题。 Based on the above-mentioned shock absorber for a washing machine, the present invention also provides a washing machine with the above-mentioned shock absorber, which is used to improve the problem of severe vibration and accompanying loud noise during laundry dehydration.
一种洗衣机,包括箱体、设置在箱体内的外筒、以及连接所述箱体和外筒的上述减震器。 A washing machine includes a box body, an outer cylinder arranged in the box body, and the above-mentioned shock absorber connecting the box body and the outer cylinder.
进一步的,所述导向套筒与所述外筒铰接,所述柱塞结构与所述箱体铰接。 Further, the guide sleeve is hinged to the outer cylinder, and the plunger structure is hinged to the box.
本发明提供的用于洗衣机的减震器,通过设置相连通的第一气体缓冲室和第二气体缓冲室,并且第一气体缓冲室和第二气体缓冲室之间设置单向阀片,使得在减震器受到较大的震动力时,所述柱塞结构在导向套筒内往复运动速度较大,所述柱塞结构压缩时,所述第一气体缓冲室内的气体的压力足以推开单向阀片,使得第一气体缓冲室内的部分气体进入第二气体缓冲室,增加减震器的缓冲功能,降低震动;并且使得第二气体缓冲室内的气体压力增加、并对于柱塞结构具有反作用力,抵消部分柱塞结构压缩方向的力,有利于减缓柱塞结构的运动幅度;这样通过设置两个气体缓冲室,能够消耗更多的震动能量,达到减震降噪效果。当减震器受到较小的震动力时,所述柱塞结构在导向套筒内往复运动,所述柱塞结构压缩所述第一气体缓冲室产生的气体压力,不能推开单向阀片;也就是在减震器受到较小的震动力时,第二气体缓冲室不参与减震工作。 The shock absorber used in the washing machine provided by the present invention is provided with a connected first gas buffer chamber and a second gas buffer chamber, and a one-way valve plate is arranged between the first gas buffer chamber and the second gas buffer chamber, so that When the shock absorber is subjected to a relatively large vibration force, the reciprocating speed of the plunger structure in the guide sleeve is relatively high, and when the plunger structure is compressed, the pressure of the gas in the first gas buffer chamber is sufficient to push the The one-way valve allows part of the gas in the first gas buffer chamber to enter the second gas buffer chamber to increase the buffer function of the shock absorber and reduce vibration; and to increase the gas pressure in the second gas buffer chamber and have a positive impact on the plunger structure. The reaction force offsets part of the force in the compression direction of the plunger structure, which is conducive to slowing down the movement range of the plunger structure; in this way, by setting up two gas buffer chambers, more vibration energy can be consumed to achieve the effect of shock absorption and noise reduction. When the shock absorber is subjected to a small vibration force, the plunger structure reciprocates in the guide sleeve, and the plunger structure compresses the gas pressure generated by the first gas buffer chamber, so that the one-way valve cannot be pushed open ; That is, when the shock absorber is subject to a small vibration force, the second gas buffer chamber does not participate in the shock absorption work.
结合附图阅读本发明的具体实施方式后,本发明的其他特点和优点将变得更加清楚。 Other characteristics and advantages of the present invention will become clearer after reading the detailed description of the present invention in conjunction with the accompanying drawings.
附图说明 Description of drawings
图1为现有技术中洗衣机减震器的结构示意图; Fig. 1 is the structural representation of the shock absorber of washing machine in the prior art;
图2为本发明所提出的用于洗衣机的减震器的第一个实施例的结构示意图; Fig. 2 is a structural schematic diagram of a first embodiment of a shock absorber for a washing machine proposed by the present invention;
图3为图2中A-A向剖视结构示意图; Fig. 3 is a schematic diagram of a cross-sectional structure along A-A in Fig. 2;
图4为图2中柱塞结构的放大结构示意图; Fig. 4 is the enlarged schematic diagram of the plunger structure in Fig. 2;
图5为本发明所提出的用于洗衣机的减震器的第二个实施例的结构示意图; Fig. 5 is a schematic structural view of a second embodiment of the shock absorber for a washing machine proposed by the present invention;
图6为图5中B区域的放大结构示意图。 FIG. 6 is a schematic diagram of an enlarged structure of area B in FIG. 5 .
具体实施方式 detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。 In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.
在本发明的描述中,需要说明的是,术语“左”、“右”等指示的方位或位置关系为基于附图所示的位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。 In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "left", "right", etc. is based on the positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than Nothing indicating or implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should therefore not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
参阅图2-图4,是本发明所提出的用于洗衣机的减震器的第一个实施例,减震器设置在洗衣机的箱体和外筒之间,用于抑制外筒的震动、以及降低噪音,洗衣机可以为滚筒洗衣机或者其他类型的洗衣机。本实施例中,减震器包括导向套筒1和柱塞结构2,并且柱塞结构2的一端插入导向套筒1内;这样导向套筒1和柱塞结构2围绕形成第一气体缓冲室4,当柱塞结构2在导向套筒1内运动时,柱塞结构2压缩第一气体缓冲室4内的气体。减震器还设有第二气体缓冲室5,其中第二气体缓冲室5与第一气体缓冲室4相连通的,并在第一气体缓冲室4和第二气体缓冲室5之间设有单向阀片6,单向阀片6只能向第二气体缓冲室5的方向打开。也就是当柱塞结构2压缩第一气体缓冲室4内的气体,使得第一气体缓冲室4内的气体压力足够大时,将单向阀片6推开,使第一气体缓冲室4内的部分气体进入第二气体缓冲室5内。 Referring to Fig. 2-Fig. 4, it is the first embodiment of the shock absorber for the washing machine proposed by the present invention, the shock absorber is arranged between the cabinet and the outer cylinder of the washing machine, for suppressing the vibration of the outer cylinder, To reduce noise, the washing machine can be a drum washing machine or other types of washing machines. In this embodiment, the shock absorber includes a guide sleeve 1 and a plunger structure 2, and one end of the plunger structure 2 is inserted into the guide sleeve 1; in this way, the guide sleeve 1 and the plunger structure 2 surround and form a first gas buffer chamber 4. When the plunger structure 2 moves in the guide sleeve 1 , the plunger structure 2 compresses the gas in the first gas buffer chamber 4 . The shock absorber is also provided with a second gas buffer chamber 5, wherein the second gas buffer chamber 5 communicates with the first gas buffer chamber 4, and is provided between the first gas buffer chamber 4 and the second gas buffer chamber 5 The one-way valve plate 6, the one-way valve plate 6 can only be opened toward the direction of the second gas buffer chamber 5 . That is to say, when the plunger structure 2 compresses the gas in the first gas buffer chamber 4 so that the gas pressure in the first gas buffer chamber 4 is sufficiently high, the one-way valve plate 6 is pushed open so that the gas in the first gas buffer chamber 4 Part of the gas enters the second gas buffer chamber 5.
在洗衣机的洗涤过程中,尤其是在脱水时,外筒的震动较大,也就是减震器受到的震动力较大,震动力传递到减震器上,使得柱塞结构2在导向套筒1内往复运动速度较大,柱塞结构2压缩第一气体缓冲室4内的气体,也就是图示中柱塞结构2向右移动时,使得第一气体缓冲室4内的气体压力足以推开单向阀片6,此时第一气体缓冲室4内的部分气体进入第二气体缓冲室5,第一气体缓冲室4内的气体压力减小,使得柱塞结构2可以继续压缩移动,使得震动的能量进一步被消耗,增加减震器的缓冲功能,降低洗衣机的震动;并且第一气体缓冲室4内的部分气体进入第二气体缓冲室5,使得第二气体缓冲室5内的气体压力增加,因而第二气体缓冲室5对于柱塞结构2具有一定的反作用力,也就是图示中向左方向的力,抵消部分柱塞结构2受到的压缩方向的力,有利于减缓柱塞结构2的运动幅度;以及柱塞结构2复位运动时,单向阀片6关闭,使得第二气体缓冲室5对于柱塞结构2的反作用力消失,避免了反作用力对于柱塞结构2复位运动的3推动,进一步达到减震效果。这样通过设置两个气体缓冲室,能够消耗更多的震动能量,达到减震降噪效果。 During the washing process of the washing machine, especially during dehydration, the vibration of the outer cylinder is relatively large, that is, the vibration force received by the shock absorber is relatively large, and the vibration force is transmitted to the shock absorber, so that the plunger structure 2 is in the direction of the guide sleeve. The speed of reciprocating movement in 1 is relatively high, and the plunger structure 2 compresses the gas in the first gas buffer chamber 4, that is, when the plunger structure 2 moves to the right in the figure, the gas pressure in the first gas buffer chamber 4 is enough to push Open the one-way valve plate 6, at this time, part of the gas in the first gas buffer chamber 4 enters the second gas buffer chamber 5, and the gas pressure in the first gas buffer chamber 4 decreases, so that the plunger structure 2 can continue to compress and move, The energy of the vibration is further consumed, the buffer function of the shock absorber is increased, and the vibration of the washing machine is reduced; and part of the gas in the first gas buffer chamber 4 enters the second gas buffer chamber 5, so that the gas in the second gas buffer chamber 5 The pressure increases, so the second gas buffer chamber 5 has a certain reaction force on the plunger structure 2, that is, the force in the left direction in the figure, which offsets the force in the compression direction received by part of the plunger structure 2, which is conducive to slowing down the plunger structure. The range of motion of the structure 2; and when the plunger structure 2 is reset and moved, the one-way valve plate 6 is closed, so that the reaction force of the second gas buffer chamber 5 for the plunger structure 2 disappears, and the reaction force is avoided for the reset movement of the plunger structure 2 The 3 pushes further achieve the shock absorption effect. In this way, by setting two gas buffer chambers, more vibration energy can be consumed to achieve the effect of shock and noise reduction.
洗衣机在洗涤、漂洗的过程中,转速都在60r/min以下,工作频率在1HZ左右,也就是工作频率都在洗衣机的固有频率(2HZ左右)以下;因而洗衣机在洗涤、漂洗的过程中振动较小,柱塞结构2的往复运动速度也较小,此时柱塞结构2压缩第一气体缓冲室4产生的气体压力,不能推开单向阀片6;也就是在减震器受到较小的震动力时,减震器主要依靠柱塞结构2和导向套筒1之间的摩擦片产生的摩擦力、以及第一气体缓冲室内4的气体阻尼减震,第二气体缓冲室5不参与减震。 During the washing and rinsing process of the washing machine, the rotation speed is below 60r/min, and the working frequency is around 1HZ, that is, the working frequency is below the natural frequency of the washing machine (about 2HZ); therefore, the washing machine vibrates more during the washing and rinsing process. Small, the reciprocating speed of the plunger structure 2 is also small, at this time, the gas pressure generated by the plunger structure 2 compressing the first gas buffer chamber 4 cannot push the one-way valve plate 6; When the shock force is high, the shock absorber mainly relies on the friction force generated by the friction plate between the plunger structure 2 and the guide sleeve 1, and the gas damping and shock absorption in the first gas buffer chamber 4, and the second gas buffer chamber 5 does not participate in the shock absorption. damping.
洗衣机在脱水的过程中,内筒转速将有0r/min逐步提升至1600r/min,脱水完成,内筒转速将有1600r/min逐步降低至0r/min,工作频率在1~27HZ左右变化,工作频率都将通过固有频率,使得洗衣机的振动特别大;此时当第一气体缓冲室4内的气体压力达到一定数值时单向阀片6将被推开,使得第一气体缓冲室4和第二气体缓冲室5配合起到更好的减震效果。 During the dehydration process of the washing machine, the rotation speed of the inner drum will gradually increase from 0r/min to 1600r/min. After the dehydration is completed, the rotation speed of the inner drum will gradually decrease from 1600r/min to 0r/min. The working frequency will vary from 1 to 27HZ. The frequency will pass through the natural frequency, so that the vibration of the washing machine is particularly large; at this time, when the gas pressure in the first gas buffer chamber 4 reaches a certain value, the one-way valve plate 6 will be pushed open, so that the first gas buffer chamber 4 and the second gas buffer chamber Two gas buffer chambers 5 cooperate to play better damping effect.
本实施例中,参见图2和图3所示,导向套筒1为具有一端开口的密封腔,开口端用于柱塞结构2的插入,也就是第一气体缓冲室4通过导向套筒1与柱塞结构2之间泄压、以及通过推开单向阀片6向第二气体缓冲室5泄压。 In this embodiment, as shown in FIG. 2 and FIG. 3 , the guide sleeve 1 is a sealed cavity with an open end, and the open end is used for the insertion of the plunger structure 2, that is, the first gas buffer chamber 4 passes through the guide sleeve 1 Pressure release between the plunger structure 2 and the pressure release to the second gas buffer chamber 5 by pushing open the one-way valve plate 6 .
参见图3和图4所示,第二气体缓冲室5设有与外界相连通的泄压孔51,这样使得第一气体缓冲室4内的气体进入第二气体缓冲室5,第二气体缓冲室5内的压力增加后,通过泄压孔51泄压,使得第二气体缓冲室5内的压力恢复。并且在柱塞结构2的往复运动频率都较高时,在第二气体缓冲室5内的压力通过泄压孔51泄压还没有完成时,也就是第二气体缓冲室5内的压力还没有减小到原位状态;柱塞结构2再次压缩运动,此时也对应需要第一气体缓冲室4内的气体压力稍高才能推开单向阀片6;以及单向阀片6推开后第二气体缓冲室5对于柱塞结构2的反作用也增加,使得柱塞结构2的往复运动的频率不同时,第一气体缓冲室4和第二气体缓冲室5能自动调节对于柱塞结构2的阻尼,或者说是阻力。 3 and 4, the second gas buffer chamber 5 is provided with a pressure relief hole 51 communicating with the outside world, so that the gas in the first gas buffer chamber 4 enters the second gas buffer chamber 5, and the second gas buffer chamber After the pressure in the chamber 5 is increased, the pressure is released through the pressure relief hole 51, so that the pressure in the second gas buffer chamber 5 is restored. And when the reciprocating frequency of the plunger structure 2 is high, when the pressure in the second gas buffer chamber 5 has not been released through the pressure relief hole 51, that is, the pressure in the second gas buffer chamber 5 has not yet been released. Reduce to the original position; the plunger structure 2 compresses and moves again, and at this time, the gas pressure in the first gas buffer chamber 4 is correspondingly higher to push the one-way valve 6; and after the one-way valve 6 is pushed open The reaction of the second gas buffer chamber 5 to the plunger structure 2 also increases, so that when the frequency of the reciprocating motion of the plunger structure 2 is different, the first gas buffer chamber 4 and the second gas buffer chamber 5 can automatically adjust for the plunger structure 2 damping, or resistance.
参见图2和图3所示,为了进一步增加减震器的减震功能,避免减震器运动幅度过大的失效,减震器还包括减震弹簧7,减震弹簧7的一端设在导向套筒1上、另一端设在柱塞结构2上,减震器减震弹簧7;也就是在减震器受到震动力时,使得柱塞结构2压缩或拉伸运动,减震弹簧7被压缩或拉长,减震弹簧7给予柱塞结构2运动的反方向力,抑制柱塞结构2的大幅度震动。 Referring to Fig. 2 and Fig. 3, in order to further increase the damping function of the shock absorber and avoid the failure of the shock absorber when the movement range is too large, the shock absorber also includes a shock absorber spring 7, and one end of the shock absorber spring 7 is arranged on the guide On the sleeve 1, the other end is set on the plunger structure 2, and the shock absorber shock spring 7; that is, when the shock absorber is subjected to a shock force, the plunger structure 2 is compressed or stretched, and the shock absorber spring 7 is Compressed or elongated, the damping spring 7 gives the plunger structure 2 a force in the opposite direction of movement, and suppresses the large-scale vibration of the plunger structure 2 .
本实施例中,参见图2和图3所示,第二气体缓冲室5内设置有阀片弹簧8,阀片弹簧8对单向阀片6施加闭合方向的力。通过设置阀片弹簧8使得单向阀片6在阀片弹簧8的推动下自动复位。当第一气体缓冲室4内的气体压力达到第二气体缓冲室5内的气体压力和阀片弹簧8对于单向阀片6的拉力的和时,单向阀片6将被推开。阀片弹簧8为柱形弹簧。 In this embodiment, as shown in FIG. 2 and FIG. 3 , a valve spring 8 is arranged in the second gas buffer chamber 5 , and the valve spring 8 exerts a force in the closing direction on the one-way valve 6 . The one-way valve plate 6 is automatically reset under the push of the valve plate spring 8 by setting the valve plate spring 8 . When the gas pressure in the first gas buffer chamber 4 reaches the sum of the gas pressure in the second gas buffer chamber 5 and the pulling force of the valve spring 8 on the one-way valve 6 , the one-way valve 6 will be pushed open. The valve plate spring 8 is a cylindrical spring.
本实施例中,参见图4-图6所示,第二气体缓冲室5具有与第一气体缓冲室4相邻的顶壁52、以及与顶壁52平行设置的底壁53、以及密封连接顶壁52和底壁53的周壁54,在顶壁52上开设有与第一气体缓冲室4相连通的通孔9,单向阀片6可开闭的密封通孔9。阀片弹簧8设置在底壁53和单向阀片6之间,这样单向阀片6在被推开时,单向阀片6整体向第二气体缓冲室5内侧方向移动,或者说是开打方向移动,单向阀片6关闭时,单向阀片6整体向关闭方向移动。这样使得从第一气体缓冲室4进入第二气体缓冲室5的气体流经单向阀片6与顶壁52内侧之间进入第二气体缓冲室5,避免引起第二气体缓冲室5内各处的压力不均衡,也使得第二气体缓冲室5的气体对于柱塞结构2的反作用力的方向在柱塞结构2运动方向上。 In this embodiment, referring to Fig. 4-shown in Fig. 6, the second gas buffer chamber 5 has a top wall 52 adjacent to the first gas buffer chamber 4, a bottom wall 53 arranged parallel to the top wall 52, and a sealed connection The top wall 52 and the peripheral wall 54 of the bottom wall 53 are provided with a through hole 9 communicating with the first gas buffer chamber 4 on the top wall 52 , and the sealing through hole 9 of the one-way valve plate 6 can be opened and closed. The valve plate spring 8 is arranged between the bottom wall 53 and the one-way valve plate 6, so that when the one-way valve plate 6 is pushed open, the one-way valve plate 6 moves toward the inside of the second gas buffer chamber 5 as a whole, or in other words The opening direction moves, and when the one-way valve plate 6 is closed, the one-way valve plate 6 moves in the closing direction as a whole. In this way, the gas entering the second gas buffer chamber 5 from the first gas buffer chamber 4 flows into the second gas buffer chamber 5 through the inside of the one-way valve plate 6 and the top wall 52, so as to avoid causing each gas in the second gas buffer chamber 5 The pressure imbalance at the location also makes the direction of the reaction force of the gas in the second gas buffer chamber 5 on the plunger structure 2 be in the direction of the movement of the plunger structure 2 .
本实施例中,参见图2-图4所示,柱塞结构2包括与导向套筒1配合的筒形的柱塞本体21、与柱塞本体21相邻接的第二气体缓冲室5、以及与第二气体缓冲室5邻接的第一固定端22。第二气体缓冲室5是由顶壁52、底壁53和周壁54围绕而成。也就是第二气体缓冲室5位于柱塞本体21和固定端22之间,使得第二气体缓冲室5在柱塞本体21的运动方向上,有利于第二气体缓冲室5的受力方向的稳定性。导向套筒1的左端设有第二固定端11,本实施例中,第一固定端22铰接在洗衣机的箱体上,第二固定端11铰接在外筒上。 In this embodiment, as shown in Fig. 2-Fig. 4, the plunger structure 2 includes a cylindrical plunger body 21 matched with the guide sleeve 1, a second gas buffer chamber 5 adjacent to the plunger body 21, And the first fixed end 22 adjacent to the second gas buffer chamber 5 . The second gas buffer chamber 5 is surrounded by a top wall 52 , a bottom wall 53 and a peripheral wall 54 . That is, the second gas buffer chamber 5 is located between the plunger body 21 and the fixed end 22, so that the second gas buffer chamber 5 is in the direction of movement of the plunger body 21, which is beneficial to the force direction of the second gas buffer chamber 5. stability. The left end of the guide sleeve 1 is provided with a second fixed end 11. In this embodiment, the first fixed end 22 is hinged on the washing machine cabinet, and the second fixed end 11 is hinged on the outer cylinder.
第二气体缓冲室5的底壁53上相对于柱塞结构2的轴线,对称开设有至少两个泄压孔5,这样尽量避免泄压孔5泄压时,引起第二气体缓冲室5内的气体流动的紊乱,使得第二气体缓冲室5内的压力不均衡。 The bottom wall 53 of the second gas buffer chamber 5 is symmetrically provided with at least two pressure relief holes 5 with respect to the axis of the plunger structure 2, so as to avoid the pressure in the second gas buffer chamber 5 when the pressure relief holes 5 release pressure as much as possible. The turbulence of the gas flow makes the pressure in the second gas buffer chamber 5 unbalanced.
其他实施例中,也可以在泄压孔51上设有泄压阀,用于控制第二气体缓冲室5内的最低压力。 In other embodiments, a pressure relief valve may also be provided on the pressure relief hole 51 for controlling the minimum pressure in the second gas buffer chamber 5 .
参阅图5和图6,是本发明所提出的用于洗衣机的减震器的第二个实施例,本实施与第一个实施例的主要区别在于:第二气体缓冲室内的部分设置不同,其他结构可以采用与第一个实施例相同的结构。 Referring to Fig. 5 and Fig. 6, it is the second embodiment of the shock absorber for the washing machine proposed by the present invention. The main difference between this implementation and the first embodiment is that the part of the second gas buffer chamber is set differently, Other structures can adopt the same structure as that of the first embodiment.
本实施例中,减震器包括导向套筒1和柱塞结构2,并且柱塞结构2的一端插入导向套筒1内;这样导向套筒1和柱塞结构2围绕形成第一气体缓冲室4,当柱塞结构2在导向套筒1内运动时,柱塞结构2压缩第一气体缓冲室4内的气体。减震器还设有第二气体缓冲室5,其中第二气体缓冲室5与第一气体缓冲室4相连通的,并在第一气体缓冲室4和第二气体缓冲室5之间设有单向阀片6,单向阀片6只能向第二气体缓冲室5的方向打开。也就是当柱塞结构2压缩第一气体缓冲室4内的气体,使得第一气体缓冲室4内的气体压力足够大时,将单向阀片6推开,使第一气体缓冲室4内的部分气体进入第二气体缓冲室5内。 In this embodiment, the shock absorber includes a guide sleeve 1 and a plunger structure 2, and one end of the plunger structure 2 is inserted into the guide sleeve 1; in this way, the guide sleeve 1 and the plunger structure 2 surround and form a first gas buffer chamber 4. When the plunger structure 2 moves in the guide sleeve 1 , the plunger structure 2 compresses the gas in the first gas buffer chamber 4 . The shock absorber is also provided with a second gas buffer chamber 5, wherein the second gas buffer chamber 5 communicates with the first gas buffer chamber 4, and is provided between the first gas buffer chamber 4 and the second gas buffer chamber 5 The one-way valve plate 6, the one-way valve plate 6 can only be opened toward the direction of the second gas buffer chamber 5 . That is to say, when the plunger structure 2 compresses the gas in the first gas buffer chamber 4 so that the gas pressure in the first gas buffer chamber 4 is sufficiently high, the one-way valve plate 6 is pushed open so that the gas in the first gas buffer chamber 4 Part of the gas enters the second gas buffer chamber 5.
在洗衣机的洗涤过程中,尤其是在脱水时,外筒的震动较大,也就是减震器受到的震动力较大,震动力传递到减震器上,使得柱塞结构2在导向套筒1内往复运动速度较大,柱塞结构2压缩第一气体缓冲室4内的气体,也就是图示中柱塞结构2向右移动时,使得第一气体缓冲室4内的气体压力足以推开单向阀片6,此时第一气体缓冲室4内的部分气体进入第二气体缓冲室5,第一气体缓冲室4内的气体压力减小,使得柱塞结构2可以继续压缩移动,使得震动的能量进一步被消耗,增加减震器的缓冲功能,降低洗衣机的震动;并且第一气体缓冲室4内的部分气体进入第二气体缓冲室5,使得第二气体缓冲室5内的气体压力增加,因而第二气体缓冲室5内的高压气体对于柱塞结构2具有一定的反作用力,也就是图示中向左方向的力,抵消部分柱塞结构2受到的压缩方向的力,有利于减缓柱塞结构2的运动幅度;以及柱塞结构2复位运动时,单向阀片6关闭,使得第二气体缓冲室5内的高压气体对于柱塞结构2的反作用力消失,避免了反作用力对于柱塞结构2复位运动的3推动,进一步达到减震效果。这样通过设置两个气体缓冲室及阀片结构,能够消耗更多的震动能量,达到减震降噪效果。 During the washing process of the washing machine, especially during dehydration, the vibration of the outer cylinder is relatively large, that is, the vibration force received by the shock absorber is relatively large, and the vibration force is transmitted to the shock absorber, so that the plunger structure 2 is in the direction of the guide sleeve. The speed of reciprocating movement in 1 is relatively high, and the plunger structure 2 compresses the gas in the first gas buffer chamber 4, that is, when the plunger structure 2 moves to the right in the figure, the gas pressure in the first gas buffer chamber 4 is enough to push Open the one-way valve plate 6, at this time, part of the gas in the first gas buffer chamber 4 enters the second gas buffer chamber 5, and the gas pressure in the first gas buffer chamber 4 decreases, so that the plunger structure 2 can continue to compress and move, The energy of the vibration is further consumed, the buffer function of the shock absorber is increased, and the vibration of the washing machine is reduced; and part of the gas in the first gas buffer chamber 4 enters the second gas buffer chamber 5, so that the gas in the second gas buffer chamber 5 The pressure increases, so the high-pressure gas in the second gas buffer chamber 5 has a certain reaction force on the plunger structure 2, that is, the force in the left direction in the figure, which offsets the force in the compression direction received by part of the plunger structure 2. It is beneficial to slow down the movement range of the plunger structure 2; and when the plunger structure 2 resets and moves, the one-way valve plate 6 is closed, so that the reaction force of the high-pressure gas in the second gas buffer chamber 5 to the plunger structure 2 disappears, avoiding the reaction The force pushes the plunger structure 2 into the reset movement 3 to further achieve the shock-absorbing effect. In this way, by arranging two gas buffer chambers and a valve plate structure, more vibration energy can be consumed to achieve the effect of shock absorption and noise reduction.
参见图5所示,第二气体缓冲室5内设置有阀片弹簧8,阀片弹簧8对单向阀片6施加闭合方向的力。通过设置阀片弹簧8使得单向阀片6在阀片弹簧8的推动下自动复位。当第一气体缓冲室4内的气体压力达到第二气体缓冲室5内的气体压力和阀片弹簧8对于单向阀片6的拉力的和时,单向阀片6将被推开。阀片弹簧8为柱形弹簧。 Referring to FIG. 5 , a valve spring 8 is arranged in the second gas buffer chamber 5 , and the valve spring 8 exerts a force in the closing direction on the one-way valve 6 . The one-way valve plate 6 is automatically reset under the push of the valve plate spring 8 by setting the valve plate spring 8 . When the gas pressure in the first gas buffer chamber 4 reaches the sum of the gas pressure in the second gas buffer chamber 5 and the pulling force of the valve spring 8 on the one-way valve 6 , the one-way valve 6 will be pushed open. The valve plate spring 8 is a cylindrical spring.
本实施例中,参见图5所示,阀片弹簧8为锥形,锥形的底部与第二气体缓冲室5的底部接触,锥形的顶部与单向阀片6接触,这样使得第二气体缓冲室5底部的受力面积较大,优选阀片弹簧8的底部与第二气体缓冲室5的底部的面积相同,有利于阀片弹簧8在第二气体缓冲室5内的稳定,以及增加阀片弹簧8提供给单向阀片6的弹力的稳定。 In this embodiment, referring to Fig. 5, the valve plate spring 8 is conical, the bottom of the conical shape is in contact with the bottom of the second gas buffer chamber 5, and the top of the conical shape is in contact with the one-way valve plate 6, so that the second The stressed area at the bottom of the gas buffer chamber 5 is larger, preferably the bottom of the valve spring 8 has the same area as the bottom of the second gas buffer chamber 5, which is conducive to the stability of the valve spring 8 in the second gas buffer chamber 5, and Increase the stability of the elastic force provided by the valve plate spring 8 to the one-way valve plate 6 .
为了保证单向阀片6的打开和关闭的方向,在单向阀片6与第二气体缓冲室5之间设有导向结构,单向阀片6的打开和关闭时沿导向结构运动,保证了单向阀片6运动时的整体向左或向后移动,以及保证了单向阀片6关闭后与第二气体缓冲室5之间的密闭性。 In order to ensure the direction of opening and closing of the one-way valve plate 6, a guide structure is provided between the one-way valve plate 6 and the second gas buffer chamber 5, and the one-way valve plate 6 moves along the guide structure when opening and closing, ensuring This ensures the overall leftward or backward movement of the one-way valve plate 6 when it moves, and ensures the airtightness between the one-way valve plate 6 and the second gas buffer chamber 5 after it is closed.
本实施例中,参见图6所示,导向结构为设在单向阀片6上的导向槽61、以及对应设在第二气体缓冲室5上的导向柱55,导向柱55穿过导向槽61。单向阀片6为圆形,在单向阀片6上设置两个以上的导向槽61,导向槽61在单向阀片6的中心为圆形的同一圆周上、并均匀分布。 In this embodiment, as shown in FIG. 6, the guide structure is a guide groove 61 provided on the one-way valve plate 6, and a guide column 55 correspondingly provided on the second gas buffer chamber 5, and the guide column 55 passes through the guide groove. 61. The one-way valve plate 6 is circular, and more than two guide grooves 61 are arranged on the one-way valve plate 6, and the guide grooves 61 are evenly distributed on the same circle where the center of the one-way valve plate 6 is circular.
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。 The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention to other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or remodel it into an equivalent change. Example. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still belong to the protection scope of the technical solution of the present invention.
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