CN1071509C

CN1071509C - Miniature motor

Info

Publication number: CN1071509C
Application number: CN97118609A
Authority: CN
Inventors: 刘清式
Original assignee: Johnson Electric SA
Current assignee: Johnson Electric SA
Priority date: 1996-07-10
Filing date: 1997-07-10
Publication date: 2001-09-19
Anticipated expiration: 2017-07-10
Also published as: BR9703904B1; US5895990A; EP0818873A3; EP0818873A2; GB9614485D0; EP0818873B1; CN1184364A; BR9703904A; DE69731429D1; DE69731429T2; JPH1080108A; ES2230588T3

Abstract

A varistor is mounted to a commutator using intermediary springs which are soldered to the terminals of the varistor. The springs engage the tangs of the commutator without soldering to physically and electrically connect the varistor to the commutator.

Description

The rotor of motor and manufacture method thereof

The present invention relates to have the motor wound rotor of noise suppression element, and relate to commutator element particularly.

In miniature motor, especially DC (PMDC) type motor, often electric noise suppression element such as piezo-resistance, resistance or electric capacity need be installed on the commutator, so as to suppress when brush from a commutator segment to another commutator segment and the interrupt flow electric noise and the rectification Da Hua that produce when crossing the electric current of the stingy winding of an electricity.This element is generally ceramic annular disk or is coated with scolder so that the ring of element terminal to be provided on a surface.At the well later root that is connected to this element on the commutator and terminates at commutator segment of winding technique.This armor is around commutator root location, and applies scolder the welding zone of dish and the gap between the commutator root are coupled together, to form the electrical connection of commutator segment to this element.This scolder is mechanically also supported this dish.Its shortcoming is difficult by connecting with the good scolder on the solder surface formation gap of 90 ° of layouts each other.And when making the scolder overlap joint or connecting, excessive scolder and/or solder flux regular meeting damage commutator face, just need clean commutator after connecting this element.

GB2202688A discloses a kind of rotor, and it has and is provided with along the commutator segment root side commutator segment of Extendible flake radially, and the piezo-resistance ring directly is welded on the sheet in the face of welding zone.Though this is quite direct operation, it is also remarkable and still relate to welding on the commutator, still needs clean commutator after the piezo-resistance ring is installed.

In order to overcome these shortcomings, the present invention proposes by this way piezo-resistance to be connected on the commutator, promptly avoids applying on commutator scolder.This presss from both sides by a middle springs realizes.

Therefore, the invention provides a kind of rotor that is used for motor, it comprises: an axle, an electricity that is installed on the axle is scratched unshakable in one's determination, scratch the electricity of coiling unshakable in one's determination round electricity and scratch winding, be installed in axle and go up the commutator of scratching an end unshakable in one's determination near electricity, this commutator comprises the matrix of a plurality of commutator segments of supporting, each commutator segment has a root that is connected with the stingy winding of electricity, an annular noise suppression element (20) and be used for the noise suppression element installed and be electrically connected to erecting device on the commutator, wherein erecting device comprises a plurality of spring parts, they are connected rigidly with the noise suppression element, and the root of commutator is supported and interconnects to stop the moving axially and rotating relative to commutator of noise suppression element.

Best, spring part is welded on the terminal of noise suppression element.

Best, spring part has the part of extending axially, and it passes the noise suppression element and is overlapped on the root, and has the marginal portion, establishes with root edges to contact to stop relative rotation.

Best, extend axially part and have a tail edge, be used for and root overlap joint, electrically contact and stop the relative commutator of noise suppression element to move axially with formation.

According to second aspect present invention, the invention provides the method on a kind of commutator that annular noise suppression element is installed to motor rotor, this method comprises: by one group of spring part of conductive elastomer sheet punching press, each spring part is partly kept together by integral central, spring part is welded on the terminal of noise suppression element, remove the core of this group, form a plurality of spring parts that are welded on the noise suppression element thus, slide into noise suppression element sliding part spring part on the commutator fully, so that the root of spring part crimping commutator, and form the noise suppression element thus to the electricity of commutator and being connected of machinery.

Only the preferred embodiments of the present invention are described now with reference to accompanying drawing in the mode of example.

Fig. 1 represents the wound rotor that piezo-resistance is housed according to first embodiment of the invention;

Fig. 2 is a cross sectional view of commutator in Fig. 1 rotor;

Fig. 3 is the end view of Fig. 2 commutator of seeing from the arrow A direction;

Fig. 4 is that expression is used to connect interconnective summary view between the spring clip of piezo-resistance and commutator and the commutator root;

Fig. 5 represents to be used for the spider of the piezo-resistance of installation diagram 1;

Fig. 6 is the side cross-sectional view of spider among Fig. 5;

Fig. 7 is the figure that the commutator of piezo-resistance is housed among similar Fig. 2 according to second embodiment of the invention;

Fig. 8 is the end view of commutator from Fig. 7 that the arrow B direction is seen;

Fig. 9 represents to be used for the middle spider of installation diagram 7 piezo-resistances; And

Figure 10 is the side cross-sectional view of spider among Fig. 9.

Fig. 1 represents to be equipped with the wound rotor 10 of piezo-resistance 20.Rotor 10 comprises the axle 11 of supporting armature core 12.Electricity is scratched winding 13 and is twined around unshakable in one's determination 12.Commutator 15 has a matrix 16 and a plurality of conduction commutator segment 17 that is arranged on the matrix 16.Each commutator segment 17 has terminal or the root 18 of a termination from the lead 14 of the stingy winding 13 of electricity, is electrically connected with commutator segment 17 so that electricity is scratched winding 13.Commutator segment 17 is fixed on the matrix by retaining ring 19.

Rotor 10 comprises a piezo-resistance 20, and it is installed around the commutator root by a plurality of power springs 30, power spring make piezo-resistance electricity with mechanically be connected with commutator.This structure more is clearly shown in Fig. 2 and 3.This piezo-resistance is a ceramic annular disk, has a plurality of welding zones 21 on surface thereof, has formed the terminal of piezo-resistance.Power spring 30 is welded on these welding zones.Then piezo-resistance is slided into around root 18 on its position of commutator, this root 18 has utilized routine techniques such as melting welding to be connected electricity and has scratched on the lead-in wire 14 of winding 13.The free end 32 of spring and root crimping mutually are so that piezo-resistance is located and is connected electrically on the commutator.Spring clip is striden seat on root and have a notch portion 33, and its admits the raised portion of root, is here connecting to go between 14.Otch 33 forms two arms 34 that extend along root, in order to rotatablely moving of prevention or restriction piezo-resistance 20 relative commutators 15.Arm 34 couples together by the intersection body 35 on the free end, and this free and bearing is on root 18.As shown in Figure 4, this Crossware 35 is arranged to bend towards the commutator segment root to stop moving of piezo-resistance.The edge of the Crossware 35 of each spring and a root overlap joint are to stop it to move and to form good being electrically connected with commutator.During installation, arm 34 is moved on root 18 agley, to be convenient to the installation of piezo-resistance.

As shown in Fig. 2 and 3, spring 30 is welded on the terminal welding zone 21 of piezo-resistance 20, and passes hole 22 in the piezo-resistance and stretch out and be crimped on the root 18 of commutator 15.Contact between this root and the spring is to keep by the pressure of spring, owing to before being installed to piezo-resistance on the commutator spring is soldered on the piezo-resistance, therefore can not pollute owing to welding makes commutator.

Significantly, it distributes around piezo-resistance equably, to avoid the imbalance of rotor excess for spring.Fig. 5 and 6 expressions realize its a kind of mode.Spring 30 is gone out from sheet material in groups, and the spring number in a group is corresponding to the number of terminals of piezo-resistance.Shown in the figure three form of springs.Like this, spring 30 is washed into the shape of a fundamental radiation frame 31 in groups, and it can be pacified the center of piezo-resistance and spring is soldered on the terminal welding zone 21 of piezo-resistance equably.This spoke stature 31 comprises a core 36, and each spring 30 roughly radially stretches out from this core 36.In case when each spring of spider is soldered on the piezo-resistance, will removes core 36 by cutting, and each spring 30 reservation is welded on the piezo-resistance along line of cut 37.This piezo-resistance is installed on the commutator slidably or in other mode then.

Embodiment shortcoming is among Fig. 1 to 6, and the terminal of piezo-resistance is towards winding, and need be placed insulator spacer between piezo-resistance and the stingy winding 13 of electricity in some applications.Expression one alternative embodiment in Fig. 7 to 10, wherein piezo-resistance is towards installing on the contrary.

The spring 30 of this second embodiment does not pass the center of piezo-resistance 20, but radially extends basically.Spring 30 has the first 41 that is welded on the piezo-resistance terminal region 21, and radially inwardly stretches out three

fingers

42,43 from this part.Extend along commutator root 18 next doors two fingers 42, outside, with the quick resistance 20 of pressure limiting rotating of commutator 15 relatively, and in finger 43 crimping roots, and flexibly be out of shape, electrically contact and mechanical support to piezo-resistance be provided with foundation, as shown in Figure 7.

Fig. 8 is the end-view of structure from Fig. 7 that the direction of arrow 8 is seen, more clearly expresses three fingers that radially extend internally 42,43.

As among first embodiment, the spring 30 of this embodiment at first is to be washed into three the middle spiders 31 that radially divide 36 springs that stretch out 30 from central division that have as shown in Fig. 9 and 10 in groups by flexible conductive sheet.Figure 10 is the section end view of the X-X direction along Fig. 9, and its expression spider 31 is tep reel shape slightly, and remainder is the plane in fact.This dish type allows piezo-resistance 20 to place around the commutator root near armature winding 13 ground, and can make spring 30 avoid the lead-in wire 14 that is connected with root 18.In case this spider 31 is soldered on the piezo-resistance 20, by removing core 36 along line of cut 37 cuttings.As before, piezo-resistance is slided into the commutator root then, and finger, center 43 is crimped on the root 18 and outer finger 42 along the next door extension of root 18.When finger, center 43 was crimped onto on the root, they flexibly were out of shape with the supporting piezo-resistance, and formed and lock effect by invading the root surface, stop piezo-resistance to move thus and make commutator 15 and piezo-resistance 20 between form and electrically contact.

In the case of without departing from the spirit of the present invention, obviously, can make various modification for those skilled in the art, and expect that all these modification are set up claims and covered.

Claims

1, a kind of rotor that is used for motor comprises:

An axle (11),

An electricity that is installed on the axle (11) is scratched (12) unshakable in one's determination,

Scratch the electricity of (12) coiling unshakable in one's determination round electricity and scratch winding (15),

Be installed in axle (11) and go up the commutator (15) of scratching (12) one ends unshakable in one's determination near electric, this commutator (15) comprises the matrix (16) of a plurality of commutator segments of supporting (17), and each commutator segment has a root (18) that is connected with the stingy winding (13) of electricity;

An annular noise suppression element (20); And

Be used for erecting device on the commutator (15) is installed and be electrically connected to noise suppression element (20), it is characterized in that:

This erecting device comprises a plurality of power spring spares (30), and they are connected with noise suppression part (20), and the root of commutator (15) is flexibly supported and is electrically connected, with stop element (20) relatively commutator (15) axial motion and rotatablely move.

2, rotor according to claim 1 is characterized in that: these spring parts (30) are welded on the terminal (21) of noise suppression element (20).

3, rotor according to claim 1 and 2, it is characterized in that: these spring parts (30) have extend axially the part (34), it passes noise suppression element (20) and is overlapped on the root (18), and has the marginal portion, establishes the EDGE CONTACT of coming with root (18) to stop relative rotation.

4, rotor according to claim 3 is characterized in that: extend axially part and have a tail edge, be used for and root (18) overlap joint, electrically contact and stops moving axially of the relative commutator of noise suppression element (20) with formation.

5, rotor according to claim 1 and 2, it is characterized in that: each spring part (30) has a main portion (41) and three from finger (42 that main portion is stretched out, 43), one of them finger (43) is by strain electrically contacts with formation with the crimping of the root (18) of commutator (15), and extend to stop relatively rotating between commutator (15) and the noise suppression element (20) along two opposite side of root (18) all the other two fingers (42).

6, a kind of manufacture method of motor rotor wherein, is installed to annular noise suppression element on the commutator of this motor rotor, the method is characterized in that may further comprise the steps:

Form a plurality of spring parts (30) by a conductive elastomer sheet;

Spring part (30) is soldered on the terminal (21) of noise suppression element (20);

Slip noise suppression element (20) so that spring part (20) slide into fully on the commutator (15), make the root (18) of spring part (30) crimping commutator (15) thus, and form noise suppression element (20) thus the electricity of commutator (15) and being connected of machinery.

7, method according to claim 6, it is characterized in that: form step and comprise forming in groups to have the partly spring part (30) of (36) of integral central, and after spring part (30) being soldered on the terminal (21), remove the core (36) in this group, form a plurality of independent spring part (30) that is welded on the noise suppression element (20) thus.

8, method according to claim 7 is characterized in that: the step that forms spring part comprises this spring part (30) and core (36) formation plate-like, the wherein base portion of core (36) formation dish.