CN107150225A - Assembling and detection integral type integrated intelligence manufacture outfit - Google Patents
Assembling and detection integral type integrated intelligence manufacture outfit Download PDFInfo
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- CN107150225A CN107150225A CN201710451369.8A CN201710451369A CN107150225A CN 107150225 A CN107150225 A CN 107150225A CN 201710451369 A CN201710451369 A CN 201710451369A CN 107150225 A CN107150225 A CN 107150225A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/08—Gripping heads and other end effectors having finger members
- B25J15/12—Gripping heads and other end effectors having finger members with flexible finger members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/02—Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type
- B25J9/023—Cartesian coordinate type
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- Automatic Assembly (AREA)
Abstract
本发明涉及自动化装配设备,更具体地说,涉及一种用于实现自动化装配的机械装备。本发明装配及检测一体式集成化智能制造成套装备,主要包括:工作台、振动盘、送料轨道、翻转取料机械手、抓取机械手、动态夹具机构、阻挡机构、链式输送机构、三爪机械手、盖板振动盘、盖板送料轨道、待夹区、弹簧顶入机构、测试机构。本发明装配及检测一体式集成化智能制造成套装备利用数个机械手实现了对物料的快速抓取和搬运,实现了对盖板和弹簧的自动化装配和自动化测试,自动化集成度高、实现了电器产品的无人化快速装配、测试作业。
The present invention relates to automatic assembly equipment, more specifically, relates to a kind of mechanical equipment for realizing automatic assembly. The assembly and detection integrated intelligent manufacturing complete set of equipment of the present invention mainly includes: workbench, vibrating plate, feeding track, flipping and retrieving manipulator, grasping manipulator, dynamic clamp mechanism, blocking mechanism, chain conveying mechanism, three-claw manipulator , Cover plate vibrating plate, cover plate feeding track, area to be clamped, spring jacking mechanism, testing mechanism. The assembly and detection integrated intelligent manufacturing complete set of equipment of the present invention uses several manipulators to realize the rapid grasping and handling of materials, realizes the automatic assembly and automatic testing of cover plates and springs, has a high degree of automation integration, and realizes electrical appliances Unmanned rapid assembly and testing of products.
Description
技术领域technical field
本发明涉及自动化装配设备,更具体地说,涉及一种用于实现自动化装配的机械装备。The present invention relates to automatic assembly equipment, more specifically, relates to a kind of mechanical equipment for realizing automatic assembly.
背景技术Background technique
弹簧是一种利用弹性来工作的机械零件。用弹性材料制成的零件在外力作用下发生形变,除去外力后又恢复原状。亦作“弹簧”。一般用弹簧钢制成。弹簧的种类复杂多样,按形状分,主要有螺旋弹簧、涡卷弹簧、板弹簧、异型弹簧等。A spring is a mechanical part that uses elasticity to work. Parts made of elastic materials are deformed under the action of external force, and return to their original shape after the external force is removed. Also known as "spring". Generally made of spring steel. The types of springs are complex and diverse. According to the shape, there are mainly coil springs, scroll springs, leaf springs, special-shaped springs, etc.
弹簧行业在整个制造业当中虽然是一个小行业,但其所起到的作用是绝对不可低估的。国家的工业制造业、汽车工业要加快发展,而作为基础件、零部件之一的弹簧行业就更加需要有一个发展的超前期,才能适应国家整个工业的快速发展。另外,弹簧产品规模品种的扩大、质量水平的提高也是机械设备更新换代的需要和配套主机性能提高的需要,因此,整个国家工业的发展,弹簧产品是起到重要作用的。Although the spring industry is a small industry in the entire manufacturing industry, its role cannot be underestimated. The country's industrial manufacturing and automobile industries need to speed up the development, and the spring industry as one of the basic parts and components needs to have an advanced stage of development in order to adapt to the rapid development of the country's entire industry. In addition, the expansion of the scale and variety of spring products and the improvement of the quality level are also the needs of the replacement of mechanical equipment and the improvement of the performance of supporting hosts. Therefore, spring products play an important role in the development of the entire national industry.
日用品业及五金业,包括打火机、玩具、锁具、门铰链、健身器、床垫、沙发等等,就数量而言,对弹簧需求量最大,数以百亿件,技术要求不高,价格非常低。The daily necessities industry and the hardware industry, including lighters, toys, locks, door hinges, fitness equipment, mattresses, sofas, etc., in terms of quantity, the demand for springs is the largest, tens of billions, the technical requirements are not high, and the price is very high. Low.
在电器产品中,例如电器开关、断路器产品中大量装配由弹簧,由于弹簧结构小、尺寸容易发生变化,因此,需要工人手工实现对弹簧的抓取。In electrical products, such as electrical switches and circuit breakers, a large number of springs are assembled. Since the springs are small in structure and easy to change in size, workers need to manually grasp the springs.
发明内容Contents of the invention
本发明的目的在于提供了一种装配及检测一体式集成化智能制造成套装备,应用于电器产品或者机械产品的自动化装配生产中。本发明装配及检测一体式集成化智能制造成套装备利用数个机械手实现了对物料的快速抓取和搬运,利用链式输送机构实现了弹簧的长距离输送,自动化集成度高、实现了电器产品的无人化快速装配作业。The purpose of the present invention is to provide an integrated intelligent manufacturing complete set of assembly and detection equipment, which is applied to the automatic assembly production of electrical products or mechanical products. The assembly and detection integrated intelligent manufacturing complete set of equipment of the present invention uses several manipulators to realize the rapid grasping and handling of materials, and uses the chain conveying mechanism to realize the long-distance conveying of springs, which has a high degree of automation integration and realizes electrical products. Unmanned rapid assembly operations.
一种装配及检测一体式集成化智能制造成套装备,包括:工作台、用于输出弹簧的振动盘、用于输送所述弹簧的送料轨道、用于夹持所述弹簧并翻转一定角度的翻转取料机械手、用于从所述翻转取料机械手中抓取到所述弹簧的抓取机械手、用于限制所述弹簧的移动速度的阻挡机构、用于输送所述弹簧的链式输送机构、搭载于所述链式输送机构上的动态夹具机构、用于抓取盖板的三爪机械手、用于输出所述盖板的盖板振动盘、连接到所述盖板振动盘的出料口的盖板送料轨道、连接到所述盖板送料轨道的待夹区、用于将所述弹簧装配到所述盖板中的弹簧顶入机构,用于对所述弹簧和盖板进行测试的测试机构;所述振动盘的输出口连接至所述送料轨道,所述送料轨道的输出口连接至所述翻转取料机械手,所述阻挡机构位于所述送料轨道的输出口处,所述抓取机械手位于所述翻转取料机械手的上部,所述动态夹具机构位于所述抓取机械手的下部,所述链式输送机构位于所述抓取机械手的侧边;所述盖板振动盘的出料口连接到所述盖板送料轨道,所述盖板送料轨道的出料口连接到所述待夹区,所述三爪机械手位于所述待夹区的上部,所述弹簧顶入机构位于所述动态夹具机构的下部,所述测试机构位于所述三爪机械手的下部;A complete set of integrated intelligent manufacturing equipment for assembly and testing, including: a workbench, a vibrating plate for outputting springs, a feeding track for transporting the springs, and a flipper for clamping the springs and flipping them at a certain angle A retrieving manipulator, a grasping manipulator for grabbing the spring from the flipping and retrieving manipulator, a blocking mechanism for limiting the moving speed of the spring, a chain conveying mechanism for transporting the spring, A dynamic clamping mechanism mounted on the chain conveyor mechanism, a three-jaw manipulator for grabbing the cover plate, a cover plate vibrating plate for outputting the cover plate, and a discharge port connected to the cover plate vibrating plate The cover feeding track, the area to be clamped connected to the cover feeding track, the spring jacking mechanism for assembling the spring into the cover, and the spring and cover for testing Testing mechanism; the output port of the vibrating plate is connected to the feeding track, the output port of the feeding track is connected to the turning and retrieving manipulator, the blocking mechanism is located at the output port of the feeding track, and the grab The fetching manipulator is located at the upper part of the flipping and retrieving manipulator, the dynamic clamp mechanism is located at the lower part of the grabbing manipulator, and the chain conveying mechanism is located at the side of the grabbing manipulator; the outlet of the cover vibrating plate The feed port is connected to the cover plate feeding track, the discharge port of the cover plate feeding track is connected to the area to be clamped, the three-jaw manipulator is located on the upper part of the area to be clamped, and the spring jacking mechanism is located The lower part of the dynamic fixture mechanism, the testing mechanism is located at the lower part of the three-jaw manipulator;
所述三爪机械手包括:四号支架、四号水平滑台、四号竖直滑台、水平连接板、柔性手爪;所述四号支架固连于所述工作台,所述四号水平滑台固连于所述四号支架,所述四号竖直滑台固连于所述四号水平滑台,所述水平连接板固连于所述四号竖直滑台,所述柔性手爪等间距地布置于所述水平连接板的下部;所述柔性手爪的数量为三个,包括:一号柔性手爪、二号柔性手爪、三号柔性手爪;The three-claw manipulator includes: No. 4 bracket, No. 4 horizontal slide table, No. 4 vertical slide table, horizontal connecting plate, flexible gripper; The sliding platform is fixed to the No. 4 bracket, the No. 4 vertical sliding platform is fixed to the No. 4 horizontal sliding platform, the horizontal connecting plate is fixed to the No. 4 vertical sliding platform, and the flexible The grippers are arranged at the lower part of the horizontal connecting plate at equal intervals; the number of the flexible grippers is three, including: No. 1 flexible gripper, No. 2 flexible gripper, and No. 3 flexible gripper;
所述测试机构包括:六号支架、接料滑台气缸、接料手爪、上测试台、下测试台,所述六号支架固连于所述工作台,所述接料滑台气缸的气缸体固连于所述六号支架,所述接料手爪固连于所述接料滑台气缸的滑台上,所述上测试台固连于所述六号支架,所述上测试台位于所述接料手爪的上部,所述下测试台固连于所述六号支架,所述上测试台位于所述接料手爪的下部;所述下测试台包括:下滑台气缸、下导电探针、下绝缘座,所述下滑台气缸的气缸体固连于所述六号支架,所述下绝缘座固连于所述下滑台气缸的滑台上,所述下导电探针固连于所述下绝缘座;所述上测试台包括:上滑台气缸、上导电探针、上绝缘座,所述上滑台气缸的气缸体固连于所述六号支架,所述上绝缘座固连于所述上滑台气缸的滑台上,所述上导电探针固连于所述上绝缘座;所述下导电探针和所述弹簧相匹配。The testing mechanism includes: the No. 6 bracket, the material receiving slide cylinder, the material receiving gripper, the upper test platform, and the lower test platform. The cylinder body is fixedly connected to the No. 6 bracket, the material-receiving claw is fixedly connected to the slide table of the material-receiving slide cylinder, the upper test platform is fixedly connected to the No. 6 bracket, and the upper test The platform is located on the upper part of the material receiving claw, the lower test platform is fixedly connected to the No. 6 bracket, and the upper test platform is located on the lower part of the material receiving claw; the lower test platform includes: the lower table cylinder , the lower conductive probe, the lower insulating seat, the cylinder body of the sliding table cylinder is fixedly connected to the No. 6 support, the lower insulating seat is fixedly connected to the slide table of the sliding table cylinder, and the lower conductive probe The needle is fixedly connected to the lower insulating seat; the upper test bench includes: an upper sliding table cylinder, an upper conductive probe, and an upper insulating seat, and the cylinder body of the upper sliding table cylinder is fixedly connected to the No. 6 bracket. The upper insulating seat is fixedly connected to the slide table of the upper sliding table cylinder, the upper conductive probe is fixedly connected to the upper insulating seat; the lower conductive probe is matched with the spring.
优选地,所述弹簧顶入机构包括:五号支架、推入气缸、顶针滑板、顶针、托力辊子,所述五号支架固连于所述工作台,所述推入气缸的气缸体固连于所述五号支架,所述顶针滑板活动连接于所述五号支架,所述推入气缸的活塞杆的末端固连于所述顶针滑板;所述顶针滑板的顶部固连有所述顶针,所述顶针和所述动态夹具机构相匹配;所述托力辊子活动连接于所述五号支架,所述托力辊子位于所述动态夹具机构的下部,所述托力辊子和动态夹具机构相匹配。Preferably, the spring jacking mechanism includes: No. 5 bracket, push-in cylinder, thimble slide plate, thimble, supporting roller, the No. 5 bracket is fixedly connected to the workbench, and the cylinder body of the push-in cylinder is fixed. Connected to the No. 5 support, the thimble slide plate is movably connected to the No. 5 support, and the end of the piston rod pushed into the cylinder is fixedly connected to the thimble slide plate; the top of the thimble slide plate is fixedly connected with the The thimble, the thimble is matched with the dynamic clamp mechanism; the support roller is movably connected to the No. 5 bracket, the support roller is located at the lower part of the dynamic clamp mechanism, the support roller and the dynamic clamp institutions match.
优选地,所述柔性手爪包括:四号手指气缸、左手指、右手指、左侧辅助手指、右侧辅助手指、弹簧座、手指弹簧、柔性夹持板,所述四号手指气缸的气缸体固连于所述水平连接板,所述左手指和右手指连接于所述四号手指气缸,所述左手指和右手指成平行开合的状态;所述左侧辅助手指固连于所述左手指,所述右侧辅助手指固连于所述右手指;所述柔性夹持板活动连接于所述右手指,所述弹簧座固连于所述右手指,在所述柔性夹持板和弹簧座之间设置有手指弹簧;所述左手指和右侧辅助手指构成一组夹持组合,所述左侧辅助手指和柔性夹持板构成一组夹持组合。Preferably, the flexible gripper includes: No. 4 finger cylinder, left finger, right finger, left auxiliary finger, right auxiliary finger, spring seat, finger spring, flexible clamping plate, the cylinder of the No. 4 finger air cylinder The body is fixedly connected to the horizontal connecting plate, the left finger and right finger are connected to the No. 4 finger cylinder, and the left finger and right finger are opened and closed in parallel; the left auxiliary finger is fixed the left finger, the right auxiliary finger is fixedly connected to the right finger; the flexible clamping plate is movably connected to the right finger, and the spring seat is fixedly connected to the right finger; A finger spring is arranged between the plate and the spring seat; the left finger and the right auxiliary finger form a clamping combination, and the left auxiliary finger and the flexible clamping plate form a clamping combination.
优选地,所述动态夹具机构包括:辊子、滑动板、夹具,所述辊子活动连接于所述滑动板,所述夹具固连于所述滑动板上;Preferably, the dynamic clamp mechanism includes: a roller, a sliding plate, and a clamp, the roller is movably connected to the sliding plate, and the clamp is fixedly connected to the sliding plate;
优选地,所述链式输送机构包括:龙门支架、链传动机构、驱动电机、滑动轨道、竖直限位气缸、竖直限位板、限位导柱,所述龙门支架固连于所述工作台,所述链传动机构活动连接于所述龙门支架,所述驱动电机固连于所述龙门支架,所述驱动电机的输出轴通过联轴器固连于所述链传动机构;在所述龙门支架上设置有和所述动态夹具机构相匹配的所述滑动轨道,所述辊子活动连接于所述滑动轨道,所述动态夹具机构通过连接链板固连于所述链传动机构;所述竖直限位气缸的气缸体固连于所述龙门支架,所述竖直限位板固连于所述竖直限位气缸的滑块上,所述竖直限位板上设置有所述限位导柱,所述夹具上设置有和所述限位导柱相匹配的限位导向孔,所述限位导柱位于料台支持座的上部。Preferably, the chain conveying mechanism includes: a gantry bracket, a chain transmission mechanism, a drive motor, a sliding track, a vertical limit cylinder, a vertical limit plate, and a limit guide post, and the gantry bracket is fixedly connected to the Workbench, the chain transmission mechanism is movably connected to the gantry support, the drive motor is fixed to the gantry support, and the output shaft of the drive motor is fixed to the chain transmission mechanism through a coupling; The gantry bracket is provided with the sliding track matching the dynamic clamp mechanism, the rollers are movably connected to the sliding track, and the dynamic clamp mechanism is fixedly connected to the chain transmission mechanism through a connecting chain plate; The cylinder body of the vertical limiting cylinder is fixedly connected to the gantry bracket, the vertical limiting plate is fixedly connected to the slider of the vertical limiting cylinder, and the vertical limiting plate is provided with The limit guide post, the clamp is provided with a limit guide hole matching the limit guide post, and the limit guide post is located on the upper part of the material table support seat.
优选地,所述夹具上设置有挡片,所述龙门支架上配置有传感器,所述挡片和所述传感器相匹配。Preferably, a blocking piece is provided on the clamp, a sensor is arranged on the gantry bracket, and the blocking piece matches the sensor.
优选地,所述翻转取料机械手包括:一号支架、一号水平滑动气缸、一号水平滑板、翻转气缸、一号手爪气缸、上手指、下手指、弹性压块、盖板,所述一号支架固连于所述工作台,所述一号水平滑动气缸的气缸体固连于所述一号支架,所述一号水平滑板活动连接于所述一号支架,所述一号水平滑动气缸的活塞杆的末端固连于所述一号水平滑板;所述翻转气缸的气缸体固连于所述一号水平滑板,所述一号手爪气缸的气缸体固连于所述翻转气缸的输出法兰上;所述上手指、下手指固连于所述一号手爪气缸,所述上手指上固连有上指,所述下手指上固连有下指,所述下指上设置有和所述弹簧向匹配的入料口,所述上指上活动连接所述弹性压块,所述盖板固连于所述上指,在所述弹性压块和盖板之间设置有下压弹簧,所述弹性压块和入料口相匹配。Preferably, the turning and reclaiming manipulator includes: No. 1 bracket, No. 1 horizontal sliding cylinder, No. 1 horizontal slide plate, turning cylinder, No. 1 claw cylinder, upper finger, lower finger, elastic pressing block, cover plate, the The No. 1 bracket is fixedly connected to the workbench, the cylinder block of the No. 1 horizontal slide cylinder is fixedly connected to the No. 1 bracket, the No. 1 horizontal slide plate is movably connected to the No. 1 bracket, and the No. 1 horizontal slide plate is movably connected to the No. 1 bracket. The end of the piston rod of the sliding cylinder is fixedly connected to the No. 1 horizontal slide plate; the cylinder block of the overturning cylinder is fixedly connected to the No. 1 horizontal slide plate, and the cylinder block of the No. 1 hand claw cylinder is fixedly connected to the turned over On the output flange of the air cylinder; the upper finger and the lower finger are fixedly connected to the No. 1 claw cylinder, the upper finger is fixedly connected with the upper finger, the lower finger is fixedly connected with the lower finger, and the lower finger is fixedly connected with the lower finger. The finger is provided with a material inlet matching the spring direction, the upper finger is movably connected to the elastic pressing block, and the cover plate is fixedly connected to the upper finger, between the elastic pressing block and the cover plate A downward pressure spring is arranged between, and the elastic pressing block is matched with the material inlet.
优选地,所述阻挡机构包括:二号支架、上下气缸、端部连接板、上下滑板、弹性探针,所述二号支架固连于所述工作台,所述上下气缸的气缸体固连于所述二号支架,所述上下滑板活动连接于所述二号支架,所述上下气缸的活塞杆的末端通过所述端部连接板固连于所述上下滑板;所述弹性探针固连于所述上下滑板,所述弹性探针和所述送料轨道相匹配。Preferably, the blocking mechanism includes: a No. 2 bracket, an upper and lower cylinder, an end connecting plate, an upper and lower sliding plate, and an elastic probe. The No. 2 bracket is fixed to the worktable, and the cylinder body of the upper and lower cylinders is On the No. 2 bracket, the upper and lower sliding plates are movably connected to the No. 2 bracket, and the ends of the piston rods of the upper and lower cylinders are fixedly connected to the upper and lower sliding plates through the end connecting plates; Connected to the upper and lower sliding plates, the elastic probe matches the feeding track.
优选地,所述抓取机械手包括:三号支架、二号水平滑台、二号竖直滑台、Y轴滑台、放料手指气缸、放料手指,所述三号支架固连于所述工作台,所述二号水平滑台固连于所述三号支架,所述二号竖直滑台固连于所述二号水平滑台的滑块上,所述Y轴滑台固连于所述二号竖直滑台的滑块上,所述放料手指气缸固连于所述Y轴滑台的滑块上。Preferably, the grasping manipulator includes: No. 3 bracket, No. 2 horizontal sliding table, No. 2 vertical sliding table, Y-axis sliding table, discharging finger cylinder, and discharging finger. The No. 3 bracket is fixedly connected to the The No. 2 horizontal slide table is fixedly connected to the No. 3 bracket, the No. 2 vertical slide table is fixedly connected to the slider of the No. 2 horizontal slide table, and the Y-axis slide table is fixed Connected to the slide block of the No. 2 vertical slide table, the discharge finger cylinder is fixedly connected to the slide block of the Y-axis slide table.
优选地,当所述一号水平滑动气缸的活塞杆处于伸出状态、所述入料口和所述送料轨道相匹配、所述一号手爪气缸处于展开状态时,所述弹簧可以进入到所述入料口中;当所述一号手爪气缸处于闭合状态时,所述弹簧处于被所述一号手爪气缸所夹持的状态下。Preferably, when the piston rod of the No. 1 horizontal sliding cylinder is in an extended state, the feed inlet matches the feeding track, and the No. 1 claw cylinder is in an unfolded state, the spring can enter into the In the material inlet; when the No. 1 claw cylinder is in the closed state, the spring is clamped by the No. 1 claw cylinder.
优选地,所述夹具上设置有用于容纳所述弹簧的两个料孔:一号料孔、二号料孔。Preferably, the clamp is provided with two material holes for accommodating the spring: No. 1 material hole and No. 2 material hole.
优选地,当所述上下气缸的活塞杆处于伸出状态时,所述弹性探针的弹性柱进入到所述送料轨道中并接触到所述弹簧的表面;当所述上下气缸的活塞杆处于缩回状态时,所述弹性柱脱离所述送料轨道并脱离和所述弹簧的接触。Preferably, when the piston rod of the upper and lower cylinders is in the extended state, the elastic column of the elastic probe enters into the feeding track and contacts the surface of the spring; when the piston rod of the upper and lower cylinders is in the In the retracted state, the elastic column breaks away from the feeding track and out of contact with the spring.
优选地,所述动态夹具机构的下部设置有用于支撑所述动态夹具机构的所述料台支持座。Preferably, the lower part of the dynamic clamp mechanism is provided with the table support seat for supporting the dynamic clamp mechanism.
和传统技术相比,本发明装配及检测一体式集成化智能制造成套装备具有以下积极作用和有益效果:Compared with the traditional technology, the assembly and detection integrated intelligent manufacturing complete set of equipment of the present invention has the following positive effects and beneficial effects:
本发明装配及检测一体式集成化智能制造成套装备,主要包括:工作台、振动盘、送料轨道、翻转取料机械手、抓取机械手、动态夹具机构、阻挡机构、链式输送机构、三爪机械手、盖板振动盘、盖板送料轨道、待夹区、弹簧顶入机构、测试机构。所述弹簧先倒入于所述振动盘中,所述振动盘将所述弹簧进行有序排队后输入到所述送料轨道中;所述送料轨道将所述弹簧向所述翻转取料机械手所在方向进行输送;所述阻挡机构用于控制所述弹簧进入到所述翻转取料机械手的节奏;所述翻转取料机械手从所述送料轨道的出料口处抓取到所述弹簧后,将所述弹簧脱离于所述送料轨道,并将所述弹簧转动一定的角度;所述动态夹具机构在所述链式输送机构的驱动下沿所述滑动轨道运动,所述动态夹具机构停留于所述料台支持座上后,所述限位导柱进入到所述限位导向孔中以进一步提高所述夹具的定位精度;所述抓取机械手从所述翻转取料机械手上抓取到所述弹簧,并将所述弹簧放置于所述一号料孔、二号料孔中;接着,所述链式输送机构将所述弹簧传递到其它不同的工位上,以实现流水线作业。本发明装配及检测一体式集成化智能制造成套装备,实现了将所述弹簧自动化地装配到所述一号料孔、二号料孔中,避免了对所述弹簧的夹持变形,所述弹簧被所述动态夹具机构输送至盖板装配工位;所述盖板从所述盖板振动盘输出后,经过所述盖板送料轨道到达所述待夹区,所述一号柔性手爪从所述待夹区处将所述盖板夹持过来并放置于已位于盖板装配工位处的所述动态夹具机构上,由于所述弹簧已位于所述动态夹具机构上,所述弹簧顶入机构自下向上将所述弹簧顶入到所述盖板的装配孔中,将所述弹簧和盖板实现装配;接着,所述二号柔性手爪将装配好的所述弹簧和盖板抓取到测试工位处,所述接料滑台气缸伸出,所述接料手爪夹持住来自于所述二号柔性手爪的所述弹簧和盖板;接着,所述接料滑台气缸缩回,所述上测试台、下测试台完成对所述弹簧和盖板的测试。本发明装配及检测一体式集成化智能制造成套装备利用所述翻转取料机械手、抓取机械手实现了对所述弹簧的快速抓取和搬运,利用所述链式输送机构实现了所述弹簧的长距离输送,利用所述三爪机械手实现了对所述盖板的搬运、装配和测试。本发明装配及检测一体式集成化智能制造成套装备实现了电器产品的无人化快速装配、测试作业、效率高、产品质量可靠。The assembly and detection integrated intelligent manufacturing complete set of equipment of the present invention mainly includes: workbench, vibrating plate, feeding track, flipping and retrieving manipulator, grabbing manipulator, dynamic clamp mechanism, blocking mechanism, chain conveying mechanism, three-claw manipulator , Cover plate vibrating plate, cover plate feeding track, waiting area, spring jacking mechanism, testing mechanism. The springs are first poured into the vibrating plate, and the vibrating plate arranges the springs in an orderly manner and then inputs them into the feeding track; direction; the blocking mechanism is used to control the rhythm of the spring entering the flipping and reclaiming manipulator; after the turning and reclaiming manipulator grabs the spring from the outlet of the feeding track, The spring is detached from the feeding track and rotates the spring at a certain angle; the dynamic clamp mechanism moves along the slide track driven by the chain conveying mechanism, and the dynamic clamp mechanism stays on the After the material table support seat is placed on, the limit guide column enters the limit guide hole to further improve the positioning accuracy of the clamp; The spring is placed in the No. 1 material hole and the No. 2 material hole; then, the chain conveying mechanism transfers the spring to other different stations to realize assembly line operation. The assembly and detection integrated intelligent manufacturing complete set of equipment of the present invention realizes the automatic assembly of the spring into the No. 1 material hole and the No. 2 material hole, and avoids clamping deformation of the spring. The spring is transported to the cover plate assembly station by the dynamic clamp mechanism; after the cover plate is output from the cover plate vibrating plate, it passes through the cover plate feeding track to the area to be clamped, and the No. 1 flexible gripper Clamp the cover plate from the area to be clamped and place it on the dynamic clamp mechanism that has been positioned at the cover plate assembly station. Since the spring has been positioned on the dynamic clamp mechanism, the spring The push-in mechanism pushes the spring into the assembly hole of the cover plate from bottom to top, and assembles the spring and cover plate; then, the No. 2 flexible gripper will assemble the spring and cover The plate is grabbed to the testing station, the cylinder of the material receiving slide is stretched out, and the material receiving claw clamps the spring and cover plate from the No. 2 flexible claw; then, the receiving The cylinder of the material slide table is retracted, and the upper test bench and the lower test bench complete the test of the spring and the cover plate. The assembly and detection integrated intelligent manufacturing complete set of equipment of the present invention realizes the rapid grasping and handling of the spring by using the turning and retrieving manipulator and the grasping manipulator, and realizes the spring transportation by using the chain conveying mechanism. Long-distance transportation, using the three-jaw manipulator to realize the handling, assembly and testing of the cover plate. The assembly and detection integrated intelligent manufacturing complete set of equipment of the present invention realizes unmanned rapid assembly and test operation of electrical products, high efficiency, and reliable product quality.
接下来描述所述三爪机械手的工作过程和工作原理:Next, describe the working process and working principle of the three-claw manipulator:
所述四号水平滑台用于驱动所述柔性手爪实现水平运动,所述四号竖直滑台用于驱动所述柔性手爪实现竖直运动;所述水平连接板固连于所述四号竖直滑台,所述柔性手爪等间距地布置于所述水平连接板的下部。所述柔性手爪可以实现对物料的抓取,并在所述四号水平滑台和四号竖直滑台的驱动下,实现平面范围内的快速运动。为了提高对物料夹持效率,所述柔性手爪可以通知夹持住两个所述盖板。由于所述盖板在几何尺寸上存在微小的误差,所述柔性手爪可以通过所述手指弹簧柔性补偿这种微小的误差,使所述柔性手爪可以同时夹持两个所述盖板。The No. 4 horizontal sliding platform is used to drive the flexible gripper to realize horizontal movement, and the No. 4 vertical sliding platform is used to drive the flexible gripper to realize vertical movement; the horizontal connecting plate is fixedly connected to the For the No. 4 vertical slide, the flexible grippers are equidistantly arranged on the lower part of the horizontal connecting plate. The flexible gripper can grasp the material, and under the drive of the No. 4 horizontal slide table and the No. 4 vertical slide table, it can realize rapid movement within a plane range. In order to improve the efficiency of material clamping, the flexible gripper can clamp the two cover plates. Since there is a slight error in the geometric dimensions of the cover plates, the flexible gripper can compensate this slight error through the flexibility of the finger spring, so that the flexible gripper can clamp two of the cover plates at the same time.
接下来描述所述柔性手爪的工作过程和工作原理:Next, describe the working process and working principle of the flexible gripper:
所述左侧辅助手指固连于所述左手指,所述右侧辅助手指固连于所述右手指;所述柔性夹持板活动连接于所述右手指,所述弹簧座固连于所述右手指,在所述柔性夹持板和弹簧座之间设置有手指弹簧;所述左手指和右侧辅助手指构成一组夹持组合,所述左侧辅助手指和柔性夹持板构成一组夹持组合。首先,所述四号手指气缸处于张开状态,当所述盖板位于所述左手指和右侧辅助手指之间,同时,另一个所述盖板位于所述左侧辅助手指和柔性夹持板之间;接着,所述四号手指气缸闭合,所述四号手指气缸驱动所述所述左手指和右侧辅助手指闭合从而夹持住所述盖板,同时,所述左侧辅助手指和柔性夹持板闭合从而夹持住所述盖板,所述柔性夹持板对所述盖板的夹持力等于所述手指弹簧的弹性力。从而实现,利用一个所述四号手指气缸完成对两个所述盖板的夹持,大大提高了所述柔性手爪的工作效率。The left auxiliary finger is fixed to the left finger, the right auxiliary finger is fixed to the right finger; the flexible clamping plate is movably connected to the right finger, and the spring seat is fixed to the The right finger is provided with a finger spring between the flexible clamping plate and the spring seat; the left finger and the right auxiliary finger form a clamping combination, and the left auxiliary finger and the flexible clamping plate form a Group clamping combination. First, the fourth finger cylinder is in the open state, when the cover plate is located between the left finger and the right auxiliary finger, at the same time, the other cover plate is located between the left auxiliary finger and the flexible clamp between the plates; then, the No. 4 finger cylinder is closed, and the No. 4 finger cylinder drives the left and right auxiliary fingers to close to clamp the cover plate. At the same time, the left and right auxiliary fingers are closed. The flexible clamping plate is closed to clamp the cover plate, and the clamping force of the flexible clamping plate on the cover plate is equal to the elastic force of the finger spring. Therefore, it is realized that the clamping of the two cover plates is completed by using one No. 4 finger cylinder, which greatly improves the working efficiency of the flexible gripper.
接下来描述所述链式输送机构的工作过程和工作原理:Next, describe the working process and working principle of the chain conveyor mechanism:
所述链传动机构活动连接于所述龙门支架,所述驱动电机驱动所述链传动机构相对所述龙门支架转动。The chain transmission mechanism is movably connected to the gantry support, and the drive motor drives the chain transmission mechanism to rotate relative to the gantry support.
所述辊子活动连接于所述滑动轨道,所述动态夹具机构通过连接链板固连于所述链传动机构,所述链传动机构驱动所述动态夹具机构沿所述滑动轨道所在方向运动,由于所述滑动轨道的引导作用,提高了所述动态夹具机构的运动精度。在所述链式输送机构上还设置有可以提高定位精度的所述限位导柱。The rollers are movably connected to the sliding track, and the dynamic clamping mechanism is fixedly connected to the chain transmission mechanism through a connecting chain plate, and the chain transmission mechanism drives the dynamic clamping mechanism to move along the direction of the sliding track. The guiding function of the sliding track improves the motion precision of the dynamic clamp mechanism. The limit guide post which can improve the positioning accuracy is also arranged on the chain conveying mechanism.
当所述动态夹具机构到达目标工位时,即:所述挡片和所述传感器相匹配,所述链传动机构停止运动。通过所述挡片和传感器的电磁作用,可以实现所述动态夹具机构的粗定位。接下来,进一步提高所述动态夹具机构的定位精度。When the dynamic clamping mechanism reaches the target station, that is, the blocking piece matches the sensor, the chain transmission mechanism stops moving. The rough positioning of the dynamic clamp mechanism can be realized through the electromagnetic action of the shutter and the sensor. Next, further improve the positioning accuracy of the dynamic clamp mechanism.
由于所述夹具位于所述料台支持座的上部,所述限位导柱在所述竖直限位气缸的驱动下进入到所述限位导向孔中,由于所述限位导柱和限位导向孔处于精确定位状态,从而提高了所述夹具的定位精度,同时使所述夹具固定在所述料台支持座上,使所述夹具不会有任何可以移动的空间。所述夹具可以精确对接所述抓取机械手,从而实现流水线作业的精密、高效传动。Since the clamp is located on the upper part of the material platform support seat, the limit guide post enters into the limit guide hole driven by the vertical limit cylinder, because the limit guide post and limit The positioning guide hole is in a state of precise positioning, thereby improving the positioning accuracy of the clamp, and at the same time, the clamp is fixed on the support seat of the table, so that the clamp does not have any movable space. The clamp can accurately dock with the grasping manipulator, thereby realizing precise and efficient transmission of assembly line operations.
接下来描述所述翻转取料机械手的工作过程和工作原理:Next, describe the working process and working principle of the flipping and reclaiming manipulator:
所述一号水平滑板活动连接于所述一号支架,所述一号水平滑动气缸的活塞杆的末端固连于所述一号水平滑板,所述翻转气缸的气缸体固连于所述一号水平滑板,所述一号滑动气缸用于驱动所述翻转气缸脱离或者接触到所述送料轨道。The No. 1 horizontal slide plate is movably connected to the No. 1 bracket, the end of the piston rod of the No. 1 horizontal sliding cylinder is fixedly connected to the No. 1 horizontal slide plate, and the cylinder body of the turning cylinder is fixedly connected to the No. 1 horizontal slide plate. No. 1 horizontal slide plate, and the No. 1 sliding cylinder is used to drive the turning cylinder to break away from or contact the feeding track.
所述一号手爪气缸的气缸体固连于所述翻转气缸的输出法兰上,所述上手指、下手指固连于所述一号手爪气缸,所述上手指上固连有上指,所述下手指上固连有下指。所述一号手爪气缸闭合,可以驱动所述上指、下指闭合,从而实现对所述弹簧的夹持;所述一号手爪气缸松开,可以驱动所述上指、下指脱离,从而实现对所述弹簧的松开。The cylinder block of the No. 1 claw cylinder is fixedly connected to the output flange of the flipping cylinder, the upper finger and the lower finger are fixedly connected to the No. 1 claw cylinder, and the upper finger is fixedly connected to the upper finger cylinder. Finger, the lower finger is fixedly connected with the lower finger. The No. 1 hand claw cylinder is closed, which can drive the upper finger and lower finger to close, thereby realizing the clamping of the spring; the No. 1 hand claw cylinder is released, and can drive the upper finger and lower finger to disengage. , so as to realize the release of the spring.
由于所述弹簧的材质比较软,为了防止所述上指、下指闭合,对所述弹簧实现夹持时而造成对所述弹簧的挤压变形。在所述上指设置有弹性机构,从而实现对所述弹簧的保护,防止所述弹簧发生挤压变形。Since the material of the spring is relatively soft, in order to prevent the upper finger and the lower finger from closing, when the spring is clamped, the spring is squeezed and deformed. An elastic mechanism is provided on the upper finger, so as to protect the spring and prevent the spring from being squeezed and deformed.
所述上指上活动连接所述弹性压块,所述盖板固连于所述上指,在所述弹性压块和盖板之间设置有下压弹簧,所述弹性压块和入料口相匹配。所述一号手爪气缸松开,所述弹簧进入到所述入料口后;接着,所述一号手爪气缸闭合,所述弹性压块接触到所述弹簧的表面,由于所述弹性压块的背后设置有所述下压弹簧,所述下压弹簧发生压缩变形,以使所述弹性压块柔性挤压于所述弹簧的表面,防止所述弹簧发生挤压变形。The upper finger is movably connected to the elastic pressing block, the cover plate is fixedly connected to the upper finger, and a downward pressure spring is arranged between the elastic pressing block and the cover plate, and the elastic pressing block and the feeding material Mouth matches. The No. 1 claw cylinder is released, and the spring enters the material inlet; then, the No. 1 claw cylinder is closed, and the elastic pressing block contacts the surface of the spring, and due to the elasticity The press-down spring is arranged on the back of the press block, and the press-down spring is compressed and deformed, so that the elastic press block is flexibly pressed against the surface of the spring to prevent the spring from being pressed and deformed.
接下来描述所述阻挡机构的工作过程和工作原理:Next, describe the working process and working principle of the blocking mechanism:
开始的时候,所述一号水平滑动气缸的活塞杆处于伸出状态、所述入料口和所述送料轨道相匹配、所述一号手爪气缸处于展开状态、所述上下气缸的活塞杆处于缩回状态,所述弹性柱脱离所述送料轨道并脱离和所述弹簧的接触,所述弹簧可以进入到所述入料口中;接着,所述一号手爪气缸驱动所述上指、下指闭合,实现对所述弹簧的柔性夹持;接着,所述上下气缸的活塞杆处于伸出状态,使所述弹性探针的弹性柱进入到所述送料轨道中并接触到所述弹簧的表面,保证只有被所述一号手爪气缸所抓取的所述弹簧可以发生运动,而被所述弹性探针所压住的弹簧不能发生运动。At the beginning, the piston rod of the No. 1 horizontal sliding cylinder was in an extended state, the feed port matched the feeding track, the No. 1 claw cylinder was in an unfolded state, and the piston rods of the upper and lower cylinders were in an extended state. In the retracted state, the elastic column breaks away from the feeding track and out of contact with the spring, and the spring can enter the material inlet; then, the No. 1 claw cylinder drives the upper finger, The lower finger is closed to realize the flexible clamping of the spring; then, the piston rod of the upper and lower cylinders is in a stretched state, so that the elastic column of the elastic probe enters the feeding track and touches the spring The surface ensures that only the spring caught by the No. 1 claw cylinder can move, and the spring pressed by the elastic probe cannot move.
由于所述弹性探针的弹性柱是被柔性较高的弹簧所驱动的,所述弹性柱接触到所述弹簧后,可以有效避免对所述弹簧发生挤压变形。Since the elastic column of the elastic probe is driven by a highly flexible spring, after the elastic column contacts the spring, it can effectively avoid extrusion deformation of the spring.
附图说明Description of drawings
图1是本发明装配及检测一体式集成化智能制造成套装备的结构示意图;Fig. 1 is a structural schematic diagram of an integrated intelligent manufacturing complete set of assembly and detection integrated equipment of the present invention;
图2是本发明装配及检测一体式集成化智能制造成套装备的三爪机械手的结构示意图;Fig. 2 is a schematic structural view of a three-claw manipulator of an integrated intelligent manufacturing complete set of assembly and detection equipment of the present invention;
图3是本发明装配及检测一体式集成化智能制造成套装备的柔性手爪的结构示意图;Fig. 3 is a structural schematic diagram of the flexible gripper of the integrated intelligent manufacturing complete set of assembly and detection integrated equipment of the present invention;
图4是本发明装配及检测一体式集成化智能制造成套装备的部分结构示意图;Fig. 4 is a partial structural schematic diagram of the assembly and detection integrated intelligent manufacturing complete set of equipment of the present invention;
图5、6是本发明装配及检测一体式集成化智能制造成套装备的链式输送机构的结构示意图;Figures 5 and 6 are structural schematic diagrams of the chain conveying mechanism of the integrated intelligent manufacturing complete set of assembly and detection integrated equipment of the present invention;
图7、8、9是本发明装配及检测一体式集成化智能制造成套装备的部分结构示意图;Figures 7, 8, and 9 are partial structural schematic diagrams of the assembly and detection integrated intelligent manufacturing complete set of equipment of the present invention;
图10、11是本发明装配及检测一体式集成化智能制造成套装备的翻转取料机械手的结构示意图;Figures 10 and 11 are structural schematic diagrams of the turning and reclaiming manipulator of the integrated intelligent manufacturing complete set of assembly and detection integrated equipment of the present invention;
图12是本发明装配及检测一体式集成化智能制造成套装备的弹簧顶入机构的结构示意图;Fig. 12 is a schematic structural view of the spring jacking mechanism of the assembly and detection integrated intelligent manufacturing complete set of equipment of the present invention;
图13是本发明装配及检测一体式集成化智能制造成套装备的测试机构的结构示意图。Fig. 13 is a schematic structural view of the testing mechanism of the assembly and testing integrated intelligent manufacturing complete set of equipment of the present invention.
1工作台、2振动盘、3送料轨道、4翻转取料机械手、5抓取机械手、6夹具、7阻挡机构、8一号支架、9一号水平滑动气缸、10一号水平滑板、11翻转气缸、12一号手爪气缸、13上手指、14下手指、15弹性压块、16盖板、17弹簧、18上下气缸、19端部连接板、20上下滑板、21弹性探针、22上指、23下指、24弹性柱、25下压弹簧、26入料口、27二号水平滑台、28二号竖直滑台、29Y轴滑台、30放料手指气缸、31放料手指、32一号料孔、33二号料孔、34二号支架、35三号支架、36链式输送机构、37料台支持座、38龙门支架、39链传动机构、40驱动电机、41连接链板、42滑动轨道、43辊子、44滑动板、45动态夹具机构、46挡片、47传感器、48竖直限位气缸、49竖直限位板、50限位导柱、51限位导向孔、52三爪机械手、53盖板振动盘、54盖板送料轨道、55待夹区、56盖板、57四号支架、58四号水平滑台、59四号竖直滑台、60水平连接板、61一号柔性手爪、62四号手指气缸、63左手指、64右手指、65左侧辅助手指、66右侧辅助手指、67弹簧座、68手指弹簧、69柔性夹持板、70二号柔性手爪、71三号柔性手爪、72弹簧顶入机构、73五号支架、74推入气缸、75顶针滑板、76顶针、77托力辊子、78测试机构、79六号支架、80接料滑台气缸、81接料手爪、82下滑台气缸、83下导电探针、84下绝缘座、85上滑台气缸、86上导电探针、87上绝缘座。1 Workbench, 2 Vibrating plate, 3 Feeding track, 4 Flipping and retrieving manipulator, 5 Grabbing manipulator, 6 Fixture, 7 Blocking mechanism, 8 No. 1 bracket, 9 No. 1 horizontal sliding cylinder, 10 No. 1 horizontal slide plate, 11 Overturning Cylinder, 12 No. 1 claw cylinder, 13 upper finger, 14 lower finger, 15 elastic pressure block, 16 cover plate, 17 spring, 18 upper and lower cylinder, 19 end connecting plate, 20 upper and lower sliding plate, 21 elastic probe, 22 upper Finger, 23 lower finger, 24 elastic column, 25 down pressure spring, 26 material inlet, 27 No. 2 horizontal slide table, 28 No. 2 vertical slide table, 29 Y-axis slide table, 30 discharge finger cylinder, 31 discharge finger , 32 No. 1 material hole, 33 No. 2 material hole, 34 No. 2 bracket, 35 No. 3 bracket, 36 Chain conveyor mechanism, 37 Material platform support seat, 38 Gantry bracket, 39 Chain transmission mechanism, 40 Drive motor, 41 Connection Chain plate, 42 sliding track, 43 roller, 44 sliding plate, 45 dynamic clamp mechanism, 46 stopper, 47 sensor, 48 vertical limit cylinder, 49 vertical limit plate, 50 limit guide column, 51 limit guide Hole, 52 three-claw manipulator, 53 cover plate vibrating plate, 54 cover plate feeding track, 55 waiting area, 56 cover plate, 57 No. 4 bracket, 58 No. 4 horizontal slide table, 59 No. 4 vertical slide table, 60 level Connecting plate, 61 No. 1 flexible gripper, 62 No. 4 finger cylinder, 63 Left finger, 64 Right finger, 65 Left auxiliary finger, 66 Right auxiliary finger, 67 Spring seat, 68 Finger spring, 69 Flexible clamping plate, No. 70 flexible gripper No. 2, No. 71 soft gripper No. 3, 72 spring jacking mechanism, No. 73 bracket No. 5, 74 push-in cylinder, 75 thimble slide, 76 thimble, 77 supporting roller, 78 testing mechanism, 79 No. 6 bracket , 80 feeding sliding table cylinder, 81 feeding hand claw, 82 sliding table cylinder, 83 lower conductive probe, 84 lower insulating seat, 85 upper sliding table cylinder, 86 upper conductive probe, 87 upper insulating seat.
具体实施方式detailed description
下面将结合附图对本发明作进一步地详细说明,但不构成对本发明的任何限制,附图中类似的元件标号代表类似的元件。如上所述,本发明提供了一种装配及检测一体式集成化智能制造成套装备,在电器产品的自动化装配生产中,将弹簧有序地抓取并放置到夹具上,利用振动盘实现对弹簧的有序输出至送料轨道中,利用翻转取料机械手从送料轨道中抓取到弹簧,利用抓取机械手将弹簧从翻转取料机械手中抓取过来并放置到动态夹具上,利用链式输送机构将弹簧输送至盖板装配工位;利用盖板振动盘实现对盖板的有序输出至盖板送料轨道,利用三爪机械手将盖板从待夹区抓取到动态夹具上,并将弹簧装配到盖板上,接着三爪机械手将装配好的弹簧和盖板夹持到下一个工位上。本发明装配及检测一体式集成化智能制造成套装备,实现了对弹簧的有序输出,将弹簧调整到预定的角度后,放置到夹具上,利用双机械手保证了弹簧移动过程的顺畅、可控,避免对弹簧夹伤,弹簧依靠链式输送机构输送至盖板装配工位;利用三爪机械手将盖板从待夹区抓取到盖板装配工位上的动态夹具上,由弹簧顶入机构实现盖板与弹簧的装配;接着,三爪机械手实现将盖板和弹簧夹持到测试工位上,由测试机构完成对产品的测试。本发明装配及检测一体式集成化智能制造成套装备利用数个机械手实现了对物料的快速抓取和搬运,实现了对盖板和弹簧的自动化装配和自动化测试,自动化集成度高、实现了电器产品的无人化快速装配作业。The present invention will be further described in detail below in conjunction with the accompanying drawings, but does not constitute any limitation to the present invention. Similar component numbers in the accompanying drawings represent similar components. As mentioned above, the present invention provides a complete set of assembly and detection integrated intelligent manufacturing equipment. In the automatic assembly and production of electrical products, the springs are grabbed and placed on the fixture in an orderly manner, and the vibration plate is used to realize the adjustment of the springs. Orderly output to the feeding track, use the flipping and retrieving manipulator to grab the spring from the feeding track, use the grabbing manipulator to grab the spring from the flipping and retrieving manipulator and place it on the dynamic fixture, use the chain conveyor mechanism Transport the spring to the cover plate assembly station; use the cover plate vibrating plate to realize the orderly output of the cover plate to the cover plate feeding track, use the three-jaw manipulator to grab the cover plate from the area to be clamped to the dynamic fixture, and place the spring Assemble to the cover, and then the three-jaw manipulator clamps the assembled spring and cover to the next station. The assembly and detection integrated intelligent manufacturing complete set of equipment of the present invention realizes the orderly output of the spring, and after the spring is adjusted to a predetermined angle, it is placed on the fixture, and the double manipulator is used to ensure the smooth and controllable movement of the spring , to avoid pinching the spring, the spring is transported to the cover plate assembly station by a chain conveying mechanism; use the three-jaw manipulator to grab the cover plate from the area to be clamped to the dynamic fixture on the cover plate assembly station, and push it in by the spring The mechanism realizes the assembly of the cover plate and the spring; then, the three-jaw manipulator clamps the cover plate and the spring to the test station, and the test mechanism completes the product test. The assembly and detection integrated intelligent manufacturing complete set of equipment of the present invention uses several manipulators to realize the rapid grasping and handling of materials, and realizes the automatic assembly and automatic testing of cover plates and springs. Unmanned rapid assembly of products.
图1是本发明装配及检测一体式集成化智能制造成套装备的结构示意图,图2是本发明装配及检测一体式集成化智能制造成套装备的三爪机械手的结构示意图,图3是本发明装配及检测一体式集成化智能制造成套装备的柔性手爪的结构示意图,图4是本发明装配及检测一体式集成化智能制造成套装备的部分结构示意图,图5、6是本发明装配及检测一体式集成化智能制造成套装备的链式输送机构的结构示意图,图7、8、9是本发明装配及检测一体式集成化智能制造成套装备的部分结构示意图,图10、11是本发明装配及检测一体式集成化智能制造成套装备的翻转取料机械手的结构示意图,图12是本发明装配及检测一体式集成化智能制造成套装备的弹簧顶入机构的结构示意图,图13是本发明装配及检测一体式集成化智能制造成套装备的测试机构的结构示意图。Figure 1 is a schematic structural view of the assembly and detection integrated intelligent manufacturing complete set of equipment of the present invention, Figure 2 is a structural schematic view of the three-claw manipulator of the present invention's assembly and detection integrated integrated intelligent manufacturing complete set of equipment, Figure 3 is the assembly of the present invention and the structural schematic diagram of the flexible gripper of the integrated intelligent manufacturing complete set of equipment for detection and integration. 7, 8, and 9 are partial structural diagrams of the present invention's assembly and detection integrated integrated intelligent manufacturing complete set of equipment, and Figs. 10 and 11 are the assembly and detection of the present invention. The structural schematic diagram of the flipping and retrieving manipulator of the detection integrated integrated intelligent manufacturing complete set of equipment, Fig. 12 is the structural schematic diagram of the spring jacking mechanism of the present invention's assembly and detection integrated integrated intelligent manufacturing complete set of equipment, Fig. 13 is the assembly and detection of the present invention Schematic diagram of the structure of the testing mechanism for testing integrated integrated intelligent manufacturing equipment.
一种装配及检测一体式集成化智能制造成套装备,包括:工作台1、用于输出弹簧17的振动盘2、用于输送所述弹簧17的送料轨道3、用于夹持所述弹簧17并翻转一定角度的翻转取料机械手4、用于从所述翻转取料机械手4中抓取到所述弹簧17的抓取机械手5、用于限制所述弹簧17的移动速度的阻挡机构7、用于输送所述弹簧17的链式输送机构36、搭载于所述链式输送机构36上的动态夹具机构45、用于抓取盖板56的三爪机械手52、用于输出所述盖板56的盖板振动盘53、连接到所述盖板振动盘53的出料口的盖板送料轨道54、连接到所述盖板送料轨道54的待夹区55、用于将所述弹簧17装配到所述盖板56中的弹簧顶入机构72,用于对所述弹簧17和盖板56进行测试的测试机构78;所述振动盘2的输出口连接至所述送料轨道3,所述送料轨道3的输出口连接至所述翻转取料机械手4,所述阻挡机构7位于所述送料轨道3的输出口处,所述抓取机械手5位于所述翻转取料机械手4的上部,所述动态夹具机构45位于所述抓取机械手5的下部,所述链式输送机构36位于所述抓取机械手5的侧边;所述盖板振动盘53的出料口连接到所述盖板送料轨道54,所述盖板送料轨道54的出料口连接到所述待夹区55,所述三爪机械手52位于所述待夹区55的上部,所述弹簧顶入机构72位于所述动态夹具机构45的下部,所述测试机构78位于所述三爪机械手52的下部;A complete set of assembly and testing integrated intelligent manufacturing equipment, including: a workbench 1, a vibrating plate 2 for outputting the spring 17, a feeding track 3 for transporting the spring 17, and a And turn over the reclaiming manipulator 4 at a certain angle, the grasping manipulator 5 for grabbing the spring 17 from the reversing reclaiming manipulator 4, the blocking mechanism 7 for limiting the moving speed of the spring 17, The chain conveying mechanism 36 for conveying the spring 17, the dynamic gripper mechanism 45 mounted on the chain conveying mechanism 36, the three-jaw manipulator 52 for grabbing the cover 56, and the output of the cover 56 56 of the cover plate vibrating plate 53, the cover plate feeding track 54 connected to the discharge port of the cover plate vibrating plate 53, the to-be-clamped area 55 connected to the cover plate feeding track 54, for the spring 17 The spring jacking mechanism 72 assembled in the cover plate 56 is used to test the spring 17 and the cover plate 56; the output port of the vibrating plate 2 is connected to the feeding track 3, so The output port of the feeding track 3 is connected to the flipping and retrieving manipulator 4, the blocking mechanism 7 is located at the output port of the feeding track 3, and the grasping manipulator 5 is located on the top of the turning and retrieving manipulator 4, The dynamic clamping mechanism 45 is located at the bottom of the grabbing manipulator 5, and the chain conveying mechanism 36 is located at the side of the grabbing manipulator 5; the outlet of the cover vibrating plate 53 is connected to the cover Plate feeding track 54, the discharge port of the cover plate feeding track 54 is connected to the area to be clamped 55, the three-jaw manipulator 52 is located on the upper part of the area to be clamped 55, and the spring pushing mechanism 72 is located at the The bottom of the dynamic clamp mechanism 45, the test mechanism 78 is located at the bottom of the three-jaw manipulator 52;
所述三爪机械手包括:四号支架57、四号水平滑台58、四号竖直滑台59、水平连接板60、柔性手爪;所述四号支架57固连于所述工作台1,所述四号水平滑台58固连于所述四号支架57,所述四号竖直滑台59固连于所述四号水平滑台58,所述水平连接板60固连于所述四号竖直滑台59,所述柔性手爪等间距地布置于所述水平连接板60的下部;所述柔性手爪的数量为三个,包括:一号柔性手爪61、二号柔性手爪70、三号柔性手爪71;The three-claw manipulator includes: No. 4 bracket 57, No. 4 horizontal slide table 58, No. 4 vertical slide table 59, horizontal connecting plate 60, flexible gripper; , the No. 4 horizontal slide table 58 is fixedly connected to the No. 4 bracket 57, the No. 4 vertical slide table 59 is fixedly connected to the No. 4 horizontal slide table 58, and the horizontal connecting plate 60 is fixedly connected to the No. 4 horizontal slide table 58. The No. 4 vertical slide 59, the flexible grippers are equidistantly arranged on the bottom of the horizontal connecting plate 60; the number of the flexible grippers is three, including: No. 1 flexible gripper 61, No. 2 flexible gripper Flexible gripper 70, No. 3 flexible gripper 71;
所述测试机构78包括:六号支架79、接料滑台气缸80、接料手爪81、上测试台、下测试台,所述六号支架79固连于所述工作台1,所述接料滑台气缸80的气缸体固连于所述六号支架79,所述接料手爪81固连于所述接料滑台气缸80的滑台上,所述上测试台固连于所述六号支架79,所述上测试台位于所述接料手爪81的上部,所述下测试台固连于所述六号支架79,所述上测试台位于所述接料手爪81的下部;所述下测试台包括:下滑台气缸82、下导电探针83、下绝缘座84,所述下滑台气缸82的气缸体固连于所述六号支架79,所述下绝缘座84固连于所述下滑台气缸82的滑台上,所述下导电探针83固连于所述下绝缘座84;所述上测试台包括:上滑台气缸85、上导电探针86、上绝缘座87,所述上滑台气缸85的气缸体固连于所述六号支架79,所述上绝缘座87固连于所述上滑台气缸85的滑台上,所述上导电探针86固连于所述上绝缘座87;所述下导电探针83和所述弹簧17相匹配。The testing mechanism 78 includes: the No. 6 support 79, the material receiving slide cylinder 80, the material receiving claw 81, the upper test platform, and the lower test platform. The No. 6 support 79 is fixedly connected to the workbench 1, and the The cylinder body of the material receiving slide cylinder 80 is fixedly connected to the No. 6 bracket 79, the material receiving claw 81 is fixedly connected to the slide table of the material receiving slide cylinder 80, and the upper test bench is fixedly connected to the The No. 6 bracket 79, the upper test platform is located on the top of the material receiving claw 81, the lower test platform is fixedly connected to the No. 6 bracket 79, and the upper test platform is located on the material receiving claw 81. 81; the lower test bench includes: sliding table cylinder 82, lower conductive probe 83, lower insulating seat 84, the cylinder block of the sliding table cylinder 82 is fixedly connected to the No. 6 support 79, and the lower insulating Seat 84 is fixedly connected on the slide table of described slide table cylinder 82, and described lower conductive probe 83 is fixedly connected with described lower insulating seat 84; Described upper test bench includes: upper slide table cylinder 85, upper conductive probe 86. Upper insulating seat 87, the cylinder body of the upper sliding table cylinder 85 is fixedly connected to the No. 6 support 79, and the upper insulating seat 87 is fixedly connected to the slide table of the upper sliding table cylinder 85. The upper conductive probe 86 is fixedly connected to the upper insulating base 87 ; the lower conductive probe 83 is matched with the spring 17 .
更具体地,所述弹簧顶入机构72包括:五号支架73、推入气缸74、顶针滑板75、顶针76、托力辊子77,所述五号支架73固连于所述工作台1,所述推入气缸74的气缸体固连于所述五号支架73,所述顶针滑板75活动连接于所述五号支架73,所述推入气缸74的活塞杆的末端固连于所述顶针滑板75;所述顶针滑板75的顶部固连有所述顶针76,所述顶针76和所述动态夹具机构45相匹配;所述托力辊子77活动连接于所述五号支架73,所述托力辊子77位于所述动态夹具机构45的下部,所述托力辊子77和动态夹具机构45相匹配。More specifically, the spring jacking mechanism 72 includes: No. 5 bracket 73, push-in cylinder 74, thimble slide plate 75, thimble 76, supporting roller 77, and No. 5 bracket 73 is fixedly connected to the workbench 1, The cylinder block of the described push-in cylinder 74 is fixedly connected to the No. 5 support 73, the thimble slide plate 75 is movably connected to the No. 5 support 73, and the end of the piston rod of the push-in cylinder 74 is fixedly connected to the No. 5 support 73. The thimble slide 75; the top of the thimble slide 75 is fixedly connected with the thimble 76, and the thimble 76 is matched with the dynamic clamp mechanism 45; the support roller 77 is movably connected to the No. 5 bracket 73, so The supporting roller 77 is located at the lower part of the dynamic clamp mechanism 45 , and the supporting roller 77 matches with the dynamic clamp mechanism 45 .
更具体地,所述柔性手爪包括:四号手指气缸62、左手指63、右手指64、左侧辅助手指65、右侧辅助手指66、弹簧座67、手指弹簧68、柔性夹持板69,所述四号手指气缸62的气缸体固连于所述水平连接板60,所述左手指63和右手指64连接于所述四号手指气缸62,所述左手指63和右手指64成平行开合的状态;所述左侧辅助手指65固连于所述左手指63,所述右侧辅助手指66固连于所述右手指64;所述柔性夹持板69活动连接于所述右手指64,所述弹簧座67固连于所述右手指64,在所述柔性夹持板69和弹簧座67之间设置有手指弹簧68;所述左手指63和右侧辅助手指66构成一组夹持组合,所述左侧辅助手指65和柔性夹持板69构成一组夹持组合。More specifically, the flexible gripper includes: fourth finger cylinder 62, left finger 63, right finger 64, left auxiliary finger 65, right auxiliary finger 66, spring seat 67, finger spring 68, flexible clamping plate 69 , the cylinder body of the fourth finger cylinder 62 is fixedly connected to the horizontal connecting plate 60, the left finger 63 and the right finger 64 are connected to the fourth finger cylinder 62, and the left finger 63 and the right finger 64 form The state of parallel opening and closing; the left auxiliary finger 65 is fixedly connected to the left finger 63, and the right auxiliary finger 66 is fixedly connected to the right finger 64; the flexible clamping plate 69 is movably connected to the Right finger 64, described spring seat 67 is connected to described right finger 64, is provided with finger spring 68 between described flexible clamping plate 69 and spring seat 67; Described left finger 63 and right side auxiliary finger 66 constitute A set of clamping combinations, the left auxiliary finger 65 and the flexible clamping plate 69 form a set of clamping combinations.
更具体地,所述动态夹具机构45包括:辊子43、滑动板44、夹具6,所述辊子43活动连接于所述滑动板44,所述夹具6固连于所述滑动板44上;More specifically, the dynamic clamp mechanism 45 includes: a roller 43, a sliding plate 44, and a clamp 6, the roller 43 is movably connected to the sliding plate 44, and the clamp 6 is fixedly connected to the sliding plate 44;
更具体地,所述链式输送机构36包括:龙门支架38、链传动机构39、驱动电机40、滑动轨道42、竖直限位气缸48、竖直限位板49、限位导柱50,所述龙门支架38固连于所述工作台1,所述链传动机构39活动连接于所述龙门支架38,所述驱动电机40固连于所述龙门支架,所述驱动电机40的输出轴通过联轴器固连于所述链传动机构39;在所述龙门支架38上设置有和所述动态夹具机构45相匹配的所述滑动轨道42,所述辊子43活动连接于所述滑动轨道42,所述动态夹具机构45通过连接链板41固连于所述链传动机构39;所述竖直限位气缸48的气缸体固连于所述龙门支架38,所述竖直限位板49固连于所述竖直限位气缸48的滑块上,所述竖直限位板49上设置有所述限位导柱50,所述夹具6上设置有和所述限位导柱50相匹配的限位导向孔51,所述限位导柱50位于料台支持座37的上部。More specifically, the chain conveying mechanism 36 includes: a gantry bracket 38, a chain transmission mechanism 39, a drive motor 40, a sliding track 42, a vertical limit cylinder 48, a vertical limit plate 49, and a limit guide post 50, The gantry support 38 is fixedly connected to the workbench 1, the chain transmission mechanism 39 is movably connected to the gantry support 38, the drive motor 40 is fixed to the gantry support, and the output shaft of the drive motor 40 Fixedly connected to the chain transmission mechanism 39 through a coupling; the sliding track 42 matching the dynamic clamp mechanism 45 is provided on the gantry bracket 38, and the roller 43 is movably connected to the sliding track 42, the dynamic clamp mechanism 45 is fixedly connected to the chain transmission mechanism 39 through the connecting chain plate 41; the cylinder block of the vertical limit cylinder 48 is fixedly connected to the gantry bracket 38, and the vertical limit plate 49 is fixedly connected to the slider of the vertical limit cylinder 48, the vertical limit plate 49 is provided with the limit guide post 50, the clamp 6 is provided with the limit guide post 50 is matched with a limit guide hole 51, and the limit guide post 50 is located on the upper part of the table support seat 37.
更具体地,所述夹具6上设置有挡片46,所述龙门支架38上配置有传感器47,所述挡片46和所述传感器47相匹配。More specifically, the clamp 6 is provided with a blocking piece 46 , the gantry bracket 38 is provided with a sensor 47 , and the blocking piece 46 is matched with the sensor 47 .
更具体地,所述翻转取料机械手4包括:一号支架8、一号水平滑动气缸9、一号水平滑板10、翻转气缸11、一号手爪气缸12、上手指13、下手指14、弹性压块15、盖板16,所述一号支架8固连于所述工作台1,所述一号水平滑动气缸9的气缸体固连于所述一号支架8,所述一号水平滑板10活动连接于所述一号支架8,所述一号水平滑动气缸9的活塞杆的末端固连于所述一号水平滑板10;所述翻转气缸11的气缸体固连于所述一号水平滑板10,所述一号手爪气缸12的气缸体固连于所述翻转气缸11的输出法兰上;所述上手指13、下手指14固连于所述一号手爪气缸12,所述上手指13上固连有上指22,所述下手指14上固连有下指23,所述下指23上设置有和所述弹簧17向匹配的入料口26,所述上指22上活动连接所述弹性压块15,所述盖板16固连于所述上指22,在所述弹性压块15和盖板16之间设置有下压弹簧25,所述弹性压块15和入料口26相匹配。More specifically, the turning and reclaiming manipulator 4 includes: No. 1 bracket 8, No. 1 horizontal sliding cylinder 9, No. 1 horizontal slide plate 10, turning cylinder 11, No. 1 claw cylinder 12, upper finger 13, lower finger 14, Elastic briquetting block 15, cover plate 16, described No. 1 support 8 is fixedly connected to described workbench 1, and the cylinder body of described No. 1 horizontal slide cylinder 9 is fixedly connected to described No. 1 support 8, and described No. 1 level The slide plate 10 is movably connected to the No. 1 support 8, and the end of the piston rod of the No. 1 horizontal sliding cylinder 9 is fixedly connected to the No. 1 horizontal slide plate 10; No. 1 horizontal slide plate 10, the cylinder body of the No. 1 hand claw cylinder 12 is fixedly connected on the output flange of the described turning cylinder 11; , the upper finger 13 is fixedly connected with an upper finger 22, the lower finger 14 is fixedly connected with a lower finger 23, and the lower finger 23 is provided with a material inlet 26 matching with the spring 17, the The elastic pressing block 15 is movably connected to the upper finger 22, the cover plate 16 is fixedly connected to the upper finger 22, and a downward pressure spring 25 is arranged between the elastic pressing block 15 and the cover plate 16. The briquetting block 15 matches the feed port 26 .
更具体地,所述阻挡机构7包括:二号支架34、上下气缸18、端部连接板19、上下滑板20、弹性探针21,所述二号支架34固连于所述工作台1,所述上下气缸18的气缸体固连于所述二号支架34,所述上下滑板20活动连接于所述二号支架34,所述上下气缸18的活塞杆的末端通过所述端部连接板19固连于所述上下滑板20;所述弹性探针21固连于所述上下滑板20,所述弹性探针21和所述送料轨道3相匹配。More specifically, the blocking mechanism 7 includes: a No. 2 bracket 34, an upper and lower cylinder 18, an end connecting plate 19, an upper and lower sliding plate 20, and an elastic probe 21. The No. 2 bracket 34 is fixedly connected to the workbench 1, The cylinder body of the upper and lower cylinders 18 is fixedly connected to the No. 2 support 34, the upper and lower sliding plates 20 are movably connected to the No. 2 support 34, and the ends of the piston rods of the upper and lower cylinders 18 pass through the end connecting plate 19 is fixedly connected to the upper and lower sliding plates 20; the elastic probes 21 are fixed to the upper and lower sliding plates 20, and the elastic probes 21 are matched with the feeding rails 3.
更具体地,所述抓取机械手5包括:三号支架35、二号水平滑台27、二号竖直滑台28、Y轴滑台29、放料手指气缸30、放料手指31,所述三号支架35固连于所述工作台1,所述二号水平滑台27固连于所述三号支架35,所述二号竖直滑台28固连于所述二号水平滑台27的滑块上,所述Y轴滑台29固连于所述二号竖直滑台28的滑块上,所述放料手指气缸30固连于所述Y轴滑台29的滑块上。More specifically, the grasping manipulator 5 includes: No. 3 bracket 35, No. 2 horizontal slide table 27, No. 2 vertical slide table 28, Y-axis slide table 29, discharge finger cylinder 30, and discharge finger 31. The No. 3 bracket 35 is fixedly connected to the workbench 1, the No. 2 horizontal sliding platform 27 is fixedly connected to the No. 3 bracket 35, and the No. 2 vertical sliding platform 28 is fixedly connected to the No. 2 horizontal sliding platform. On the slide block of table 27, the Y-axis slide table 29 is fixedly connected to the slide block of the No. 2 vertical slide table 28, and the discharge finger cylinder 30 is fixedly connected to the slide block of the Y-axis slide table 29. on the block.
更具体地,当所述一号水平滑动气缸9的活塞杆处于伸出状态、所述入料口26和所述送料轨道3相匹配、所述一号手爪气缸12处于展开状态时,所述弹簧17可以进入到所述入料口26中;当所述一号手爪气缸12处于闭合状态时,所述弹簧17处于被所述一号手爪气缸12所夹持的状态下。More specifically, when the piston rod of the No. 1 horizontal slide cylinder 9 is in an extended state, the feed port 26 matches the feeding track 3, and the No. 1 claw cylinder 12 is in an unfolded state, the The spring 17 can enter into the material inlet 26; when the No. 1 claw cylinder 12 is in the closed state, the spring 17 is in the state of being clamped by the No. 1 claw cylinder 12.
更具体地,所述夹具6上设置有用于容纳所述弹簧17的两个料孔:一号料孔32、二号料孔33。More specifically, the clamp 6 is provided with two material holes for accommodating the spring 17 : the first material hole 32 and the second material hole 33 .
更具体地,当所述上下气缸18的活塞杆处于伸出状态时,所述弹性探针21的弹性柱24进入到所述送料轨道3中并接触到所述弹簧17的表面;当所述上下气缸18的活塞杆处于缩回状态时,所述弹性柱24脱离所述送料轨道3并脱离和所述弹簧17的接触。More specifically, when the piston rod of the upper and lower cylinders 18 is in the extended state, the elastic column 24 of the elastic probe 21 enters the feeding track 3 and contacts the surface of the spring 17; When the piston rod of the upper and lower cylinders 18 is in the retracted state, the elastic column 24 is separated from the feeding track 3 and out of contact with the spring 17 .
更具体地,所述动态夹具机构45的下部设置有用于支撑所述动态夹具机构45的所述料台支持座37。More specifically, the lower part of the dynamic clamp mechanism 45 is provided with the material platform support seat 37 for supporting the dynamic clamp mechanism 45 .
以下结合图1至13,进一步描述本发明装配及检测一体式集成化智能制造成套装备的工作原理和工作过程:The working principle and working process of the integrated intelligent manufacturing complete set of assembly and detection integrated equipment of the present invention are further described below in conjunction with Figures 1 to 13:
本发明装配及检测一体式集成化智能制造成套装备,主要包括:工作台1、振动盘2、送料轨道3、翻转取料机械手4、抓取机械手5、动态夹具机构45、阻挡机构7、链式输送机构36、三爪机械手52、盖板振动盘53、盖板送料轨道54、待夹区55、弹簧顶入机构72、测试机构78。所述弹簧17先倒入于所述振动盘2中,所述振动盘2将所述弹簧7进行有序排队后输入到所述送料轨道3中;所述送料轨道3将所述弹簧17向所述翻转取料机械手4所在方向进行输送;所述阻挡机构7用于控制所述弹簧17进入到所述翻转取料机械手4的节奏;所述翻转取料机械手4从所述送料轨道3的出料口处抓取到所述弹簧17后,将所述弹簧17脱离于所述送料轨道3,并将所述弹簧17转动一定的角度;所述动态夹具机构45在所述链式输送机构36的驱动下沿所述滑动轨道42运动,所述动态夹具机构45停留于所述料台支持座37上后,所述限位导柱50进入到所述限位导向孔51中以进一步提高所述夹具6的定位精度;所述抓取机械手5从所述翻转取料机械手4上抓取到所述弹簧17,并将所述弹簧17放置于所述一号料孔32、二号料孔33中;接着,所述链式输送机构36将所述弹簧17传递到其它不同的工位上,以实现流水线作业。本发明装配及检测一体式集成化智能制造成套装备,实现了将所述弹簧17自动化地装配到所述一号料孔32、二号料孔33中,避免了对所述弹簧17的夹持变形,所述弹簧17被所述动态夹具机构45输送至盖板装配工位;所述盖板56从所述盖板振动盘53输出后,经过所述盖板送料轨道54到达所述待夹区55,所述一号柔性手爪61从所述待夹区55处将所述盖板56夹持过来并放置于已位于盖板装配工位处的所述动态夹具机构45上,由于所述弹簧17已位于所述动态夹具机构45上,所述弹簧顶入机构72自下向上将所述弹簧17顶入到所述盖板56的装配孔中,将所述弹簧17和盖板56实现装配;接着,所述二号柔性手爪70将装配好的所述弹簧17和盖板56抓取到测试工位处,所述接料滑台气缸80伸出,所述接料手爪81夹持住来自于所述二号柔性手爪70的所述弹簧17和盖板56;接着,所述接料滑台气缸80缩回,所述上测试台、下测试台完成对所述弹簧17和盖板56的测试。本发明装配及检测一体式集成化智能制造成套装备利用所述翻转取料机械手4、抓取机械手5实现了对所述弹簧17的快速抓取和搬运,利用所述链式输送机构实现了所述弹簧17的长距离输送,利用所述三爪机械手实现了对所述盖板的搬运、装配和测试。本发明装配及检测一体式集成化智能制造成套装备实现了电器产品的无人化快速装配、测试作业、效率高、产品质量可靠。The assembly and detection integrated intelligent manufacturing complete set of equipment of the present invention mainly includes: workbench 1, vibrating plate 2, feeding track 3, turning and retrieving manipulator 4, grabbing manipulator 5, dynamic clamp mechanism 45, blocking mechanism 7, chain Type conveying mechanism 36, three-jaw manipulator 52, cover plate vibrating plate 53, cover plate feeding track 54, area 55 to be clamped, spring jacking mechanism 72, testing mechanism 78. The springs 17 are first poured into the vibrating plate 2, and the vibrating plate 2 puts the springs 7 into the feeding track 3 in an orderly queue; the feeding track 3 pushes the springs 17 to The direction of the flipping and reclaiming manipulator 4 is conveyed; the blocking mechanism 7 is used to control the rhythm of the spring 17 entering the turning and retrieving manipulator 4; After grabbing the spring 17 at the outlet, the spring 17 is separated from the feeding track 3, and the spring 17 is rotated at a certain angle; 36 to move along the slide track 42, and after the dynamic clamp mechanism 45 stays on the material platform support seat 37, the limit guide post 50 enters into the limit guide hole 51 to further improve The positioning accuracy of the clamp 6; the grasping manipulator 5 grabs the spring 17 from the turning and retrieving manipulator 4, and places the spring 17 in the No. 1 material hole 32, the No. 2 material In the hole 33; then, the chain conveying mechanism 36 transfers the spring 17 to other different stations to realize assembly line operation. The assembly and detection integrated intelligent manufacturing complete set of equipment of the present invention realizes the automatic assembly of the spring 17 into the No. 1 material hole 32 and the No. 2 material hole 33, avoiding the clamping of the spring 17 deformation, the spring 17 is transported to the cover plate assembly station by the dynamic clamp mechanism 45; after the cover plate 56 is output from the cover plate vibrating plate 53, it passes through the cover plate feeding track 54 to the to-be-clamped zone 55, the No. 1 flexible gripper 61 clamps the cover plate 56 from the zone 55 to be clamped and places it on the dynamic clamp mechanism 45 already located at the cover plate assembly station. The spring 17 has been positioned on the dynamic clamp mechanism 45, and the spring pushing mechanism 72 pushes the spring 17 into the assembly hole of the cover plate 56 from bottom to top, and the spring 17 and the cover plate 56 The assembly is realized; then, the No. 2 flexible gripper 70 grabs the assembled spring 17 and the cover plate 56 to the test station, the material receiving slide cylinder 80 stretches out, and the material receiving gripper 81 clamps the spring 17 and the cover plate 56 from the No. 2 flexible gripper 70; then, the cylinder 80 of the receiving slide table is retracted, and the upper test bench and the lower test bench complete the inspection of the Testing of spring 17 and cover plate 56. The assembly and detection integrated intelligent manufacturing complete set of the present invention utilizes the turning and retrieving manipulator 4 and the grasping manipulator 5 to realize the rapid grasping and handling of the spring 17, and utilizes the chain conveying mechanism to realize all The long-distance transportation of the spring 17 is realized by using the three-jaw manipulator to carry, assemble and test the cover plate. The assembly and detection integrated intelligent manufacturing complete set of equipment of the present invention realizes unmanned rapid assembly and test operation of electrical products, high efficiency, and reliable product quality.
接下来描述所述三爪机械手52的工作过程和工作原理:Next, describe the working process and working principle of the three-jaw manipulator 52:
所述四号水平滑台58用于驱动所述柔性手爪实现水平运动,所述四号竖直滑台59用于驱动所述柔性手爪实现竖直运动;所述水平连接板60固连于所述四号竖直滑台59,所述柔性手爪等间距地布置于所述水平连接板60的下部。所述柔性手爪可以实现对物料的抓取,并在所述四号水平滑台58和四号竖直滑台59的驱动下,实现平面范围内的快速运动。为了提高对物料夹持效率,所述柔性手爪可以通知夹持住两个所述盖板56。由于所述盖板56在几何尺寸上存在微小的误差,所述柔性手爪可以通过所述手指弹簧68柔性补偿这种微小的误差,使所述柔性手爪可以同时夹持两个所述盖板56。The No. 4 horizontal slide table 58 is used to drive the flexible claw to realize horizontal movement, and the No. 4 vertical slide table 59 is used to drive the flexible claw to realize vertical movement; the horizontal connecting plate 60 is fixedly connected On the No. 4 vertical slide 59 , the flexible grippers are equally spaced on the lower part of the horizontal connecting plate 60 . The flexible gripper can grasp the material, and under the drive of the No. 4 horizontal slide table 58 and the No. 4 vertical slide table 59, it can realize rapid movement within a plane range. In order to improve the efficiency of material clamping, the flexible claws can clamp the two cover plates 56 . Since there is a slight error in the geometric dimensions of the cover plate 56, the flexible gripper can flexibly compensate for this slight error through the finger spring 68, so that the flexible gripper can hold two covers at the same time. plate 56.
接下来描述所述柔性手爪的工作过程和工作原理:Next, describe the working process and working principle of the flexible gripper:
所述左侧辅助手指65固连于所述左手指63,所述右侧辅助手指66固连于所述右手指64;所述柔性夹持板69活动连接于所述右手指64,所述弹簧座67固连于所述右手指64,在所述柔性夹持板69和弹簧座67之间设置有手指弹簧68;所述左手指63和右侧辅助手指66构成一组夹持组合,所述左侧辅助手指65和柔性夹持板69构成一组夹持组合。首先,所述四号手指气缸62处于张开状态,当所述盖板56位于所述左手指63和右侧辅助手指66之间,同时,另一个所述盖板56位于所述左侧辅助手指65和柔性夹持板69之间;接着,所述四号手指气缸62闭合,所述四号手指气缸62驱动所述所述左手指63和右侧辅助手指66闭合从而夹持住所述盖板56,同时,所述左侧辅助手指65和柔性夹持板69闭合从而夹持住所述盖板56,所述柔性夹持板69对所述盖板56的夹持力等于所述手指弹簧68的弹性力。从而实现,利用一个所述四号手指气缸62完成对两个所述盖板56的夹持,大大提高了所述柔性手爪的工作效率。The left auxiliary finger 65 is fixedly connected to the left finger 63, and the right auxiliary finger 66 is fixedly connected to the right finger 64; the flexible clamping plate 69 is movably connected to the right finger 64, and the The spring seat 67 is fixedly connected to the right finger 64, and a finger spring 68 is arranged between the flexible clamping plate 69 and the spring seat 67; the left finger 63 and the right side auxiliary finger 66 form a group of clamping combinations, The left auxiliary finger 65 and the flexible clamping plate 69 form a set of clamping combinations. First, the No. 4 finger cylinder 62 is in an open state. When the cover plate 56 is located between the left finger 63 and the right auxiliary finger 66, at the same time, the other cover plate 56 is located between the left auxiliary finger 66. between the fingers 65 and the flexible clamping plate 69; then, the fourth finger cylinder 62 is closed, and the fourth finger cylinder 62 drives the left finger 63 and the right auxiliary finger 66 to close to clamp the cover plate 56, at the same time, the left auxiliary finger 65 and the flexible clamping plate 69 are closed to clamp the cover plate 56, and the clamping force of the flexible clamping plate 69 on the cover plate 56 is equal to that of the finger spring 68 elastic force. In this way, one fourth finger cylinder 62 is used to clamp the two cover plates 56, which greatly improves the working efficiency of the flexible gripper.
接下来描述所述链式输送机构36的工作过程和工作原理:Next, describe the working process and working principle of the chain conveyor mechanism 36:
所述链传动机构39活动连接于所述龙门支架38,所述驱动电机40驱动所述链传动机构39相对所述龙门支架38转动。The chain transmission mechanism 39 is movably connected to the gantry support 38 , and the driving motor 40 drives the chain transmission mechanism 39 to rotate relative to the gantry support 38 .
所述辊子43活动连接于所述滑动轨道42,所述动态夹具机构45通过连接链板41固连于所述链传动机构39,所述链传动机构39驱动所述动态夹具机构45沿所述滑动轨道42所在方向运动,由于所述滑动轨道42的引导作用,提高了所述动态夹具机构45的运动精度。在所述链式输送机构36上还设置有可以提高定位精度的所述限位导柱50。The roller 43 is movably connected to the sliding track 42, the dynamic clamp mechanism 45 is fixedly connected to the chain transmission mechanism 39 through the connecting chain plate 41, and the chain transmission mechanism 39 drives the dynamic clamp mechanism 45 along the The sliding track 42 moves in the direction where the sliding track 42 is guided, and the movement accuracy of the dynamic clamp mechanism 45 is improved. The limit guide post 50 which can improve the positioning accuracy is also arranged on the chain conveying mechanism 36 .
当所述动态夹具机构45到达目标工位时,即:所述挡片46和所述传感器47相匹配,所述链传动机构39停止运动。通过所述挡片46和传感器47的电磁作用,可以实现所述动态夹具机构45的粗定位。接下来,进一步提高所述动态夹具机构45的定位精度。When the dynamic clamp mechanism 45 reaches the target station, that is, the blocking plate 46 matches the sensor 47, the chain transmission mechanism 39 stops moving. The rough positioning of the dynamic clamp mechanism 45 can be realized through the electromagnetic action of the blocking plate 46 and the sensor 47 . Next, the positioning accuracy of the dynamic clamp mechanism 45 is further improved.
由于所述夹具6位于所述料台支持座37的上部,所述限位导柱50在所述竖直限位气缸48的驱动下进入到所述限位导向孔51中,由于所述限位导柱50和限位导向孔51处于精确定位状态,从而提高了所述夹具6的定位精度,同时使所述夹具6固定在所述料台支持座37上,使所述夹具6不会有任何可以移动的空间。所述夹具6可以精确对接所述抓取机械手5,从而实现流水线作业的精密、高效传动。Since the clamp 6 is located on the upper part of the material platform support seat 37, the limit guide post 50 enters into the limit guide hole 51 driven by the vertical limit cylinder 48, due to the limit The position guide post 50 and the limit guide hole 51 are in an accurate positioning state, thereby improving the positioning accuracy of the clamp 6, and simultaneously making the clamp 6 fixed on the material table support seat 37, so that the clamp 6 will not There is room for anything to move. The gripper 6 can accurately dock with the grasping manipulator 5, so as to realize the precise and efficient transmission of the assembly line operation.
接下来描述所述翻转取料机械手4的工作过程和工作原理:Next, describe the working process and working principle of the flipping and reclaiming manipulator 4:
所述一号水平滑板10活动连接于所述一号支架8,所述一号水平滑动气缸9的活塞杆的末端固连于所述一号水平滑板10,所述翻转气缸11的气缸体固连于所述一号水平滑板10,所述一号滑动气缸9用于驱动所述翻转气缸11脱离或者接触到所述送料轨道3。The No. 1 horizontal slide plate 10 is movably connected to the No. 1 bracket 8, the end of the piston rod of the No. 1 horizontal sliding cylinder 9 is fixedly connected to the No. 1 horizontal slide plate 10, and the cylinder body of the overturning cylinder 11 is fixed. Connected to the No. 1 horizontal slide plate 10 , the No. 1 sliding cylinder 9 is used to drive the turning cylinder 11 to break away from or contact the feeding track 3 .
所述一号手爪气缸12的气缸体固连于所述翻转气缸11的输出法兰上,所述上手指13、下手指14固连于所述一号手爪气缸12,所述上手指13上固连有上指22,所述下手指14上固连有下指23。所述一号手爪气缸12闭合,可以驱动所述上指22、下指23闭合,从而实现对所述弹簧17的夹持;所述一号手爪气缸12松开,可以驱动所述上指22、下指23脱离,从而实现对所述弹簧17的松开。The cylinder body of the No. 1 claw cylinder 12 is fixed on the output flange of the turning cylinder 11, the upper finger 13 and the lower finger 14 are fixed on the No. 1 claw cylinder 12, and the upper finger 13 is fixedly connected with an upper finger 22 , and the lower finger 14 is fixedly connected with a lower finger 23 . The No. 1 claw cylinder 12 is closed, which can drive the upper finger 22 and the lower finger 23 to close, thereby realizing the clamping of the spring 17; the No. 1 claw cylinder 12 is released, and can drive the upper The finger 22 and the lower finger 23 are disengaged, thereby realizing the release of the spring 17 .
由于所述弹簧17的材质比较软,为了防止所述上指22、下指23闭合,对所述弹簧17实现夹持时而造成对所述弹簧17的挤压变形。在所述上指22设置有弹性机构,从而实现对所述弹簧17的保护,防止所述弹簧17发生挤压变形。Since the material of the spring 17 is relatively soft, in order to prevent the upper finger 22 and the lower finger 23 from closing, when the spring 17 is clamped, the spring 17 is squeezed and deformed. An elastic mechanism is provided on the upper finger 22 to protect the spring 17 and prevent the spring 17 from being squeezed and deformed.
所述上指22上活动连接所述弹性压块15,所述盖板16固连于所述上指22,在所述弹性压块15和盖板16之间设置有下压弹簧25,所述弹性压块15和入料口26相匹配。所述一号手爪气缸12松开,所述弹簧17进入到所述入料口26后;接着,所述一号手爪气缸12闭合,所述弹性压块15接触到所述弹簧17的表面,由于所述弹性压块15的背后设置有所述下压弹簧25,所述下压弹簧25发生压缩变形,以使所述弹性压块15柔性挤压于所述弹簧17的表面,防止所述弹簧17发生挤压变形。The elastic pressing block 15 is movably connected to the upper finger 22, the cover plate 16 is fixedly connected to the upper finger 22, and a downward pressure spring 25 is arranged between the elastic pressing block 15 and the cover plate 16. The elastic briquetting block 15 is matched with the material inlet 26. The No. 1 claw cylinder 12 is released, and the spring 17 enters the feed port 26; then, the No. 1 claw cylinder 12 is closed, and the elastic pressing block 15 contacts the spring 17. On the surface, since the press-down spring 25 is arranged on the back of the elastic press block 15, the press-down spring 25 is compressed and deformed, so that the elastic press block 15 is flexibly squeezed on the surface of the spring 17 to prevent The spring 17 is extruded and deformed.
接下来描述所述阻挡机构7的工作过程和工作原理:Next, describe the working process and working principle of the blocking mechanism 7:
开始的时候,所述一号水平滑动气缸9的活塞杆处于伸出状态、所述入料口26和所述送料轨道3相匹配、所述一号手爪气缸12处于展开状态、所述上下气缸18的活塞杆处于缩回状态,所述弹性柱24脱离所述送料轨道3并脱离和所述弹簧17的接触,所述弹簧17可以进入到所述入料口26中;接着,所述一号手爪气缸12驱动所述上指22、下指23闭合,实现对所述弹簧17的柔性夹持;接着,所述上下气缸18的活塞杆处于伸出状态,使所述弹性探针21的弹性柱24进入到所述送料轨道3中并接触到所述弹簧17的表面,保证只有被所述一号手爪气缸12所抓取的所述弹簧17可以发生运动,而被所述弹性探针21所压住的弹簧17不能发生运动。At the beginning, the piston rod of the No. 1 horizontal sliding cylinder 9 was in an extended state, the feed port 26 matched the feeding track 3, the No. 1 gripper cylinder 12 was in an unfolded state, and the up and down The piston rod of the air cylinder 18 is in a retracted state, and the elastic column 24 breaks away from the feeding track 3 and breaks away from the contact with the spring 17, and the spring 17 can enter into the feed inlet 26; then, the The No. 1 gripper cylinder 12 drives the upper finger 22 and the lower finger 23 to close to realize the flexible clamping of the spring 17; then, the piston rod of the upper and lower cylinders 18 is in an extended state, so that the elastic probe The elastic column 24 of 21 enters in the described feeding rail 3 and contacts the surface of the described spring 17, guarantees that only the described spring 17 that is grasped by the No. 1 claw cylinder 12 can move, and is captured by the described spring 17. The spring 17 pressed by the elastic probe 21 cannot move.
由于所述弹性探针21的弹性柱24是被柔性较高的弹簧所驱动的,所述弹性柱24接触到所述弹簧17后,可以有效避免对所述弹簧17发生挤压变形。Since the elastic column 24 of the elastic probe 21 is driven by a highly flexible spring, after the elastic column 24 contacts the spring 17 , it can effectively avoid extrusion deformation of the spring 17 .
最后,应当指出,以上实施例仅是本发明装配及检测一体式集成化智能制造成套装备较有代表性的例子。显然,本发明装配及检测一体式集成化智能制造成套装备不限于上述实施例,还可以有许多变形。凡是依据本发明装配及检测一体式集成化智能制造成套装备的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均应认为属于本发明装配及检测一体式集成化智能制造成套装备的保护范围。Finally, it should be pointed out that the above embodiments are only representative examples of the assembly and detection integrated intelligent manufacturing complete set of equipment of the present invention. Apparently, the assembly and inspection integrated intelligent manufacturing complete set of equipment of the present invention is not limited to the above-mentioned embodiments, and many variations are possible. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the assembly and detection integrated intelligent manufacturing complete set of the present invention shall be considered as belonging to the assembly and detection integrated intelligent manufacturing complete set of the present invention scope of protection.
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CN109227523A (en) * | 2018-10-25 | 2019-01-18 | 杭州职业技术学院 | Man-machine collaboration robot |
CN109279292A (en) * | 2018-05-07 | 2019-01-29 | 广东利元亨智能装备有限公司 | A main body automatic feeding device |
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CN109570941A (en) * | 2018-11-29 | 2019-04-05 | 陈寿春 | H-type wheel automatic charging package system with noise protection function |
CN109625932A (en) * | 2018-12-13 | 2019-04-16 | 温州市聚达信息科技有限公司 | The production technology of cosmetics |
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CN113953199A (en) * | 2021-11-26 | 2022-01-21 | 常熟大众机器人研究院有限公司 | Manipulator driving structure of lithium battery cover plate testing machine |
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CN109279292B (en) * | 2018-05-07 | 2023-08-18 | 广东利元亨智能装备有限公司 | Main body automatic feeding device |
CN109279292A (en) * | 2018-05-07 | 2019-01-29 | 广东利元亨智能装备有限公司 | A main body automatic feeding device |
CN110814706A (en) * | 2018-08-10 | 2020-02-21 | 朗捷威(上海)智能装备有限公司 | An agate bush assembly |
CN109227098A (en) * | 2018-08-13 | 2019-01-18 | 格力电器(武汉)有限公司 | Sleeve protection spring device |
CN109202119A (en) * | 2018-10-25 | 2019-01-15 | 杭州职业技术学院 | The drilling automatic intelligent manufacturing equipment of double-manipulator collaboration auxiliary |
CN109227523A (en) * | 2018-10-25 | 2019-01-18 | 杭州职业技术学院 | Man-machine collaboration robot |
CN109202119B (en) * | 2018-10-25 | 2023-09-22 | 杭州职业技术学院 | Drilling automated intelligent manufacturing equipment assisted by dual manipulators |
CN109352331A (en) * | 2018-11-29 | 2019-02-19 | 陈寿春 | H-type wheel automatic charging package system |
CN109570941A (en) * | 2018-11-29 | 2019-04-05 | 陈寿春 | H-type wheel automatic charging package system with noise protection function |
CN109570941B (en) * | 2018-11-29 | 2020-05-01 | 陈寿春 | H-shaped wheel automatic feeding assembly system with noise protection function |
CN109625932A (en) * | 2018-12-13 | 2019-04-16 | 温州市聚达信息科技有限公司 | The production technology of cosmetics |
CN109921587A (en) * | 2019-04-08 | 2019-06-21 | 巨鑫机床有限公司 | A kind of processing of armature spindle and electromotor rotor pressing integrated machine tool |
CN109921587B (en) * | 2019-04-08 | 2024-05-31 | 巨鑫机床有限公司 | Rotor shaft machining and motor rotor press fitting integrated machine tool |
CN110625369A (en) * | 2019-10-16 | 2019-12-31 | 贵州华昌汽车电器有限公司 | A device for automatic assembly of lock torsion springs for vehicles |
CN111397835A (en) * | 2020-04-24 | 2020-07-10 | 杭州佐格通信设备有限公司 | Test structure of wind sensor and wind tunnel |
CN113953199A (en) * | 2021-11-26 | 2022-01-21 | 常熟大众机器人研究院有限公司 | Manipulator driving structure of lithium battery cover plate testing machine |
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