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CN107150080A - A New Type of Spinning Machine Baffle System - Google Patents

A New Type of Spinning Machine Baffle System Download PDF

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Publication number
CN107150080A
CN107150080A CN201710426827.2A CN201710426827A CN107150080A CN 107150080 A CN107150080 A CN 107150080A CN 201710426827 A CN201710426827 A CN 201710426827A CN 107150080 A CN107150080 A CN 107150080A
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CN
China
Prior art keywords
baffle
main shaft
ring
spinning machine
moving ring
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710426827.2A
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Chinese (zh)
Inventor
李勇
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Zhongshan Qingchuan Machinery Equipment Co ltd
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Zhongshan Qingchuan Machinery Equipment Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Zhongshan Qingchuan Machinery Equipment Co ltd filed Critical Zhongshan Qingchuan Machinery Equipment Co ltd
Priority to CN201710426827.2A priority Critical patent/CN107150080A/en
Publication of CN107150080A publication Critical patent/CN107150080A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/14Spinning
    • B21D22/16Spinning over shaping mandrels or formers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

The invention discloses a novel baffle plate system of a spinning machine. The hydraulic tail pushing device comprises a machine body, a main shaft belt, a motion platform, a movable hydraulic tail pushing device, a baffle motion ring, a baffle fixing ring, a baffle servo motor and a lead screw, wherein the main shaft and the movable hydraulic tail pushing device are arranged at two ends of the machine body respectively, the main shaft is connected with the main shaft motor through the main shaft belt, the baffle motion ring is arranged at the tail end of the main shaft, the baffle motion ring is connected with the baffle fixing ring through a motion ring fixing wheel, the baffle fixing ring is connected with the lead screw, the lead screw is connected with the baffle servo motor, and the motion platform is arranged on the machine body between the main shaft and the movable hydraulic tail pushing. The edge of the material sheet is supported from outside to inside in advance by external force, the amplitude generated from inside to outside after the catch-up knife contacts the material sheet is offset and attenuated under the action of reverse supporting force, the material sheet is not influenced by multi-directional force any more, the axial force generated by the catch-up knife is mainly borne, and the material sheet is not unstable and does not generate wrinkles.

Description

一种新型的旋压机挡板系统A New Type of Spinning Machine Baffle System

技术领域technical field

本发明涉及的是旋压机技术领域,具体涉及一种新型的旋压机挡板系统。The invention relates to the technical field of spinning machines, in particular to a novel spinning machine baffle system.

背景技术Background technique

旋压加工是通过刀具逐点挤压旋转的料片,料片发生规律形变并最终倒伏贴合模具的过程,旋压加工广泛应用在灯饰、汽车、家具等行业。Spinning processing is a process in which the rotating material is squeezed point by point by a tool, and the material is deformed regularly and finally falls to fit the mold. Spinning processing is widely used in lighting, automobiles, furniture and other industries.

现阶段普遍使用的挡板架设在与赶刀同侧,结合材料尺寸选择相适合的圆饼作为挡板。准备就绪,系统给信号电磁阀,电磁阀驱动气缸吸气并带动圆饼伸出到料片后方,并与模具边缘不刮碰。旋压开始,赶刀接触料片产生轴向推力,料片向模具倒伏并对圆饼作用轴向力,由于此时气缸处于充气状态,气缸对圆饼产生承托与赶刀产生的作用力成反向,使得料片的倒伏趋势出现缓减。主轴带动料片旋转会在料片的中心与边缘产生不同的线速,当赶刀与料片产生作用力,料片由内向外发生变形,并形成类似波浪的振幅,当振幅来到料片边缘后,振幅会出现衰减但并没有消失,并会产生从外向内的二次振幅——当两种相反方向的振幅相遇,并且不同赶刀刀序施以叠加,材料就会出现失稳,皱料随之形成。The baffle commonly used at this stage is erected on the same side as the knife, and a suitable round cake is selected as the baffle in combination with the size of the material. When ready, the system sends a signal to the solenoid valve, and the solenoid valve drives the cylinder to inhale air and drive the round cake to extend to the back of the material, without scratching the edge of the mold. At the beginning of spinning, the driving knife contacts the sheet to generate axial thrust, and the sheet falls to the mold and exerts an axial force on the round cake. Since the cylinder is in an inflated state at this time, the cylinder supports the round cake and acts on the knife. In the opposite direction, the lodging trend of the tablet is slowed down. The rotation of the material piece driven by the spindle will produce different linear speeds at the center and edge of the material piece. When the driving knife and the material piece exert force, the material piece will be deformed from the inside to the outside and form a wave-like amplitude. When the amplitude reaches the material piece After the edge, the amplitude will attenuate but not disappear, and a secondary amplitude from the outside to the inside will be generated-when the two amplitudes in opposite directions meet and the different driving sequences are superimposed, the material will become unstable. Wrinkles are formed accordingly.

综上所述,本发明设计了一种新型的旋压机挡板系统。In summary, the present invention designs a novel spinning machine baffle system.

发明内容Contents of the invention

针对现有技术上存在的不足,本发明目的是在于提供一种新型的旋压机挡板系统,通过外力使得料片边缘从外向内提早施加承托,赶刀接触料片后由内向外产生的振幅在反向承托力作用下得到抵消并衰减,料片不再受到多方向力影响,主要承受赶刀所产生的轴向力,料片不失稳,不产生皱料。Aiming at the deficiencies in the prior art, the purpose of the present invention is to provide a new type of spinning machine baffle system, which enables the edge of the sheet to be supported early from the outside to the inside by external force, and is generated from the inside to the outside after the knife touches the sheet. The amplitude of the vibration is offset and attenuated under the action of the reverse supporting force, and the material is no longer affected by multi-directional forces, but mainly bears the axial force generated by the driving knife, and the material does not lose stability and does not produce wrinkled materials.

为了实现上述目的,本发明是通过如下的技术方案来实现:一种新型的旋压机挡板系统,包括机体、主轴、主轴皮带、运动平台、可移动式液压尾顶、挡板运动圈、挡板固定圈、挡板伺服电机和丝杆,机体上两端分别设置有主轴和可移动式液压尾顶,主轴通过主轴皮带与主轴电机相连,主轴末端设置有挡板运动圈,挡板运动圈通过动圈固定轮与挡板固定圈连接,挡板固定圈与丝杆相连,丝杆与挡板伺服电机相连,主轴和可移动式液压尾顶之间的机体上设置有运动平台。In order to achieve the above object, the present invention is achieved through the following technical solutions: a novel spinning machine baffle system, including a body, a main shaft, a main shaft belt, a motion platform, a movable hydraulic tail top, a baffle moving ring, The fixed ring of the baffle, the servo motor of the baffle and the screw rod, the two ends of the machine body are respectively equipped with a main shaft and a movable hydraulic tail top, the main shaft is connected with the main shaft motor through the main shaft belt, and the end of the main shaft is provided with a baffle moving ring, and the baffle moves The ring is connected with the fixed ring of the baffle through the moving coil fixed wheel, the fixed ring of the baffle is connected with the screw rod, the screw rod is connected with the servo motor of the baffle plate, and a motion platform is arranged on the body between the main shaft and the movable hydraulic tail top.

作为优选,所述的挡板运动圈为圆盘状。Preferably, the moving ring of the baffle is disc-shaped.

作为优选,所述的挡板运动圈后侧还设置有交叉滚柱轴承。Preferably, a cross roller bearing is also provided on the rear side of the moving ring of the baffle.

本发明的挡板形状从圆饼变为圆盘和四个小型轴承,气缸单侧承托变为圆盘多支撑点全承托;圆盘与固定板之间增加交叉滚柱轴承,圆盘可以转动;控制方式由电磁阀气缸控制变为伺服电机带动丝杆精准控制。The shape of the baffle plate of the present invention changes from a round cake to a disc and four small bearings, and the one-side support of the cylinder becomes a full support of multiple support points of the disc; cross roller bearings are added between the disc and the fixed plate, and the disc It can be rotated; the control method is changed from the solenoid valve cylinder control to the servo motor driving the screw rod for precise control.

本发明具有以下有益效果:1、在编写赶刀程序中,能够以更少的刀序实现相同的加工效果;The present invention has the following beneficial effects: 1. In writing the tool rush program, the same processing effect can be achieved with fewer tool sequences;

2、在旋压工艺上,不再需要使用“拨刀”,以及“回刀压模”,这对于设备的使用入门学习门槛大为降低;2. In the spinning process, it is no longer necessary to use "turning the knife" and "returning the knife to press the mold", which greatly reduces the learning threshold for the use of equipment;

3、料片与圆盘之间的摩擦就可以被忽略,材料就可以得到很好的保护,旋压件的外观效果得到保障;3. The friction between the blank and the disc can be ignored, the material can be well protected, and the appearance of the spinning part can be guaranteed;

4、伺服电机带动丝杆实现精准控制。4. The servo motor drives the screw to achieve precise control.

附图说明Description of drawings

下面结合附图和具体实施方式来详细说明本发明;The present invention is described in detail below in conjunction with accompanying drawing and specific embodiment;

图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

图2为本发明的平面结构示意图;Fig. 2 is the plane structure schematic diagram of the present invention;

图3为图2的A-A向剖视图。Fig. 3 is a sectional view taken along line A-A of Fig. 2 .

具体实施方式detailed description

为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.

参照图1-3,本具体实施方式采用以下技术方案:一种新型的旋压机挡板系统,包括机体1、主轴2、主轴皮带3、运动平台4、可移动式液压尾顶5、挡板运动圈6、挡板固定圈7、挡板伺服电机8、丝杆9和动圈固定轮10,机体1上两端分别设置有主轴2和可移动式液压尾顶5,主轴2通过主轴皮带3与主轴电机相连,主轴2末端设置有挡板运动圈6,挡板运动圈6通过动圈固定轮10与挡板固定圈7连接,挡板固定圈7与丝杆9相连,丝杆9与挡板伺服电机8相连,主轴2和可移动式液压尾顶5之间的机体1上设置有运动平台4。Referring to Figures 1-3, this embodiment adopts the following technical solutions: a new spinning machine baffle system, including a body 1, a main shaft 2, a main shaft belt 3, a motion platform 4, a movable hydraulic tail top 5, a baffle Plate moving ring 6, baffle fixed ring 7, baffle servo motor 8, screw rod 9 and moving ring fixed wheel 10, the two ends of the body 1 are respectively provided with a main shaft 2 and a movable hydraulic tail top 5, and the main shaft 2 passes through the main shaft The belt 3 is connected with the main shaft motor, the end of the main shaft 2 is provided with a baffle moving ring 6, the baffle moving ring 6 is connected with the baffle fixing ring 7 through the moving ring fixed wheel 10, the baffle fixing ring 7 is connected with the screw rod 9, and the screw rod 9 is connected with the baffle servo motor 8, and the body 1 between the main shaft 2 and the movable hydraulic tail top 5 is provided with a motion platform 4.

值得注意的是,所述的挡板运动圈6为圆盘状。It is worth noting that the baffle moving ring 6 is disc-shaped.

此外,所述的挡板运动圈6后侧还设置有交叉滚柱轴承。In addition, cross roller bearings are also provided on the rear side of the baffle moving ring 6 .

赶刀挤压材料,圆饼首先对与赶刀所接触的受力侧进行支撑,非接触点的形变因受力点引发,属于被动形变,在次序上有先后。圆饼形状的挡板,只能对受力点一侧的料片产生良好承托,料片存在受力不均匀而出现的晃动,从而与赶刀接触后发生皱料。本具体实施方式的圆盘挡板的引入把整块材料都承托,在高速旋转中材料整体受力更均匀,更稳定。这对于旋压加工而言,就意味在编写赶刀程序中,能够以更少的刀序实现相同的加工效果;就意味着在旋压工艺上,不再需要使用“拨刀”,以及“回刀压模”,这对于设备的使用入门学习门槛大为降低。When the knife squeezes the material, the round cake first supports the force-bearing side that is in contact with the knife. The deformation of the non-contact point is caused by the force point, which is a passive deformation, and there is a sequence. The baffle in the shape of a round cake can only provide good support for the material on the side of the stress point, and the material will shake due to uneven force, so that the material will wrinkle after contact with the driving knife. The introduction of the disk baffle in this specific embodiment supports the entire material, and the overall force on the material is more uniform and stable during high-speed rotation. For spinning processing, it means that in writing the tool rush program, the same processing effect can be achieved with fewer tool sequences; Return to the knife press mold", which greatly reduces the learning threshold for the use of equipment.

本具体实施方式在圆盘状挡板运动圈6后安装交叉滚柱轴承,料片受到挤压后发生形变。此时轴承的作用在于,当料片与圆盘相接触时,圆盘会被料片所带动,当圆盘的转速达到或者是接近料片转速时,料片与圆盘之间的摩擦就可以被忽略,材料就可以得到很好的保护,旋压件的外观效果得到保障。In this specific embodiment, a cross roller bearing is installed behind the moving ring 6 of the disc-shaped baffle, and the material sheet is deformed after being squeezed. At this time, the role of the bearing is that when the material is in contact with the disc, the disc will be driven by the material, and when the speed of the disc reaches or is close to the speed of the material, the friction between the material and the disc will increase. Can be ignored, the material can be well protected, and the appearance of the spinning parts can be guaranteed.

旧式挡板系统,启动电磁阀,气缸吸气推动圆饼伸出贴住料片。赶刀工作,对料片进行挤压,圆饼受到外部作用力,被往后推动,此气缸内部份气体被排除,气缸所伸出的杆体缩短。当赶刀把材料最开始作用的一段实现贴模后,此时电磁阀给出信号,气缸排气,杆体回收。赶刀继续其赶料过程,直至完成旋压过程。本具体实施方式的新式挡板系统,则采用了伺服电机带动丝杆,通过丝杆连接固定板的形式实现支撑。这部分结构的改进,让圆盘实现更精准的定位,更可靠的承托变成可能。相比气缸,伺服电机具有更好的扭力,也就是说当赶刀接触料片,对圆盘产生向后的推力,但由于伺服电机以及丝杆的存在,该作用力不足以推动圆盘往后退。也就是说,这彻底改变了气缸作为圆饼支撑所出现的后退位置不可控的情况。只需要在程序当中编写位置,伺服电机就可以带动固定板的伸出与后退,而且是能够达到工艺所要求的方位,这是旋压工艺上的跨越式改进。In the old baffle system, the electromagnetic valve is activated, and the cylinder sucks air to push the round cake out to stick to the material. When the cutter works, the material is squeezed, the round cake is pushed backward by the external force, part of the gas in the cylinder is discharged, and the rod body protruding from the cylinder is shortened. When the first part of the material has been applied by the knife, the solenoid valve will give a signal, the cylinder will exhaust, and the rod body will be recovered. The cutter continues its rushing process until the spinning process is completed. The new baffle system of this specific embodiment adopts a servo motor to drive the screw, and the support is realized in the form of connecting the screw to the fixed plate. The improvement of this part of the structure makes it possible for the disc to achieve more accurate positioning and more reliable support. Compared with the cylinder, the servo motor has better torque, that is to say, when the driving knife touches the material, it will push the disc backwards, but due to the existence of the servo motor and the screw, the force is not enough to push the disc to go step back. That is to say, this has completely changed the situation that the retreat position of the cylinder as a disc support is uncontrollable. Only need to write the position in the program, the servo motor can drive the extension and retreat of the fixed plate, and it can reach the orientation required by the process, which is a leap-forward improvement in the spinning process.

以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (3)

1.一种新型的旋压机挡板系统,其特征在于,包括机体(1)、主轴(2)、主轴皮带(3)、运动平台(4)、可移动式液压尾顶(5)、挡板运动圈(6)、挡板固定圈(7)、挡板伺服电机(8)和丝杆(9),机体(1)上两端分别设置有主轴(2)和可移动式液压尾顶(5),主轴(2)通过主轴皮带(3)与主轴电机相连,主轴(2)末端设置有挡板运动圈(6),挡板运动圈6通过动圈固定轮(10)与挡板固定圈(7)连接,挡板固定圈(7)与丝杆(9)相连,丝杆(9)与挡板伺服电机(8)相连,主轴(2)和可移动式液压尾顶(5)之间的机体(1)上设置有运动平台(4)。1. A novel spinning machine baffle system, characterized in that it includes a body (1), a main shaft (2), a main shaft belt (3), a motion platform (4), a movable hydraulic tail top (5), The baffle moving ring (6), the baffle fixed ring (7), the baffle servo motor (8) and the screw rod (9), the two ends of the body (1) are respectively provided with a main shaft (2) and a movable hydraulic tail The top (5), the main shaft (2) is connected with the main shaft motor through the main shaft belt (3), the end of the main shaft (2) is provided with a baffle moving ring (6), and the baffle moving ring 6 is connected to the baffle through the moving ring fixed wheel (10). plate fixing ring (7), the baffle fixing ring (7) is connected with the screw mandrel (9), the screw mandrel (9) is connected with the baffle plate servo motor (8), the main shaft (2) and the movable hydraulic tail top ( 5) A motion platform (4) is provided on the body (1) between them. 2.根据权利要求1所述的一种新型的旋压机挡板系统,其特征在于,所述的挡板运动圈(6)为圆盘状。2. A new spinning machine baffle system according to claim 1, characterized in that, the baffle moving ring (6) is disc-shaped. 3.根据权利要求1所述的一种新型的旋压机挡板系统,其特征在于,所述的挡板运动圈(6)后侧还设置有交叉滚柱轴承。3. A new type of spinning machine baffle system according to claim 1, characterized in that, the rear side of the baffle moving ring (6) is also provided with a cross roller bearing.
CN201710426827.2A 2017-06-08 2017-06-08 A New Type of Spinning Machine Baffle System Pending CN107150080A (en)

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CN107824665A (en) * 2017-11-27 2018-03-23 中山市庆川机械设备有限公司 A New Type of Spinning Machine Baffle System

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