CN107140897A - A kind of decorative engineering construction water cement mortar and preparation method thereof - Google Patents
A kind of decorative engineering construction water cement mortar and preparation method thereof Download PDFInfo
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- CN107140897A CN107140897A CN201710566276.XA CN201710566276A CN107140897A CN 107140897 A CN107140897 A CN 107140897A CN 201710566276 A CN201710566276 A CN 201710566276A CN 107140897 A CN107140897 A CN 107140897A
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- 239000011083 cement mortar Substances 0.000 title claims abstract description 46
- 238000010276 construction Methods 0.000 title claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 18
- 238000002360 preparation method Methods 0.000 title abstract description 12
- 239000000835 fiber Substances 0.000 claims abstract description 96
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 61
- 239000010959 steel Substances 0.000 claims abstract description 61
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 26
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims abstract description 24
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000010936 titanium Substances 0.000 claims abstract description 20
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 20
- 239000004576 sand Substances 0.000 claims abstract description 19
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 17
- 239000004568 cement Substances 0.000 claims abstract description 15
- 239000002994 raw material Substances 0.000 claims abstract description 14
- 239000013556 antirust agent Substances 0.000 claims abstract description 12
- 229910000019 calcium carbonate Inorganic materials 0.000 claims abstract description 12
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 claims abstract description 12
- 239000000314 lubricant Substances 0.000 claims abstract description 12
- 239000000843 powder Substances 0.000 claims abstract description 12
- 229910010271 silicon carbide Inorganic materials 0.000 claims abstract description 12
- 230000009974 thixotropic effect Effects 0.000 claims abstract description 12
- 239000010881 fly ash Substances 0.000 claims abstract description 11
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 claims abstract description 11
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 claims abstract description 11
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000004816 latex Substances 0.000 claims abstract description 11
- 229920000126 latex Polymers 0.000 claims abstract description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 31
- 239000000203 mixture Substances 0.000 claims description 27
- -1 polyethylene terephthalate Polymers 0.000 claims description 16
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 16
- 239000002518 antifoaming agent Substances 0.000 claims description 15
- 229920002545 silicone oil Polymers 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 15
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 11
- AEQDJSLRWYMAQI-UHFFFAOYSA-N 2,3,9,10-tetramethoxy-6,8,13,13a-tetrahydro-5H-isoquinolino[2,1-b]isoquinoline Chemical compound C1CN2CC(C(=C(OC)C=C3)OC)=C3CC2C2=C1C=C(OC)C(OC)=C2 AEQDJSLRWYMAQI-UHFFFAOYSA-N 0.000 claims description 10
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 claims description 10
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 10
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 10
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 claims description 10
- 239000001506 calcium phosphate Substances 0.000 claims description 10
- 229910000389 calcium phosphate Inorganic materials 0.000 claims description 10
- 235000011010 calcium phosphates Nutrition 0.000 claims description 10
- 239000011259 mixed solution Substances 0.000 claims description 10
- 229910052710 silicon Inorganic materials 0.000 claims description 10
- 239000010703 silicon Substances 0.000 claims description 10
- 239000000176 sodium gluconate Substances 0.000 claims description 10
- 229940005574 sodium gluconate Drugs 0.000 claims description 10
- 235000012207 sodium gluconate Nutrition 0.000 claims description 10
- 229920005552 sodium lignosulfonate Polymers 0.000 claims description 10
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 claims description 10
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 6
- 238000005034 decoration Methods 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 6
- 235000012239 silicon dioxide Nutrition 0.000 claims description 6
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 6
- 235000011152 sodium sulphate Nutrition 0.000 claims description 6
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 5
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 5
- 229960001436 calcium saccharate Drugs 0.000 claims description 5
- UGZVNIRNPPEDHM-SBBOJQDXSA-L calcium;(2s,3s,4s,5r)-2,3,4,5-tetrahydroxyhexanedioate Chemical compound [Ca+2].[O-]C(=O)[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O UGZVNIRNPPEDHM-SBBOJQDXSA-L 0.000 claims description 5
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 claims description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 5
- 229920000570 polyether Polymers 0.000 claims description 5
- 229920002503 polyoxyethylene-polyoxypropylene Polymers 0.000 claims description 5
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 claims description 5
- 239000004299 sodium benzoate Substances 0.000 claims description 5
- 235000010234 sodium benzoate Nutrition 0.000 claims description 5
- 238000005303 weighing Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 150000001412 amines Chemical class 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 5
- 238000004078 waterproofing Methods 0.000 abstract description 3
- WMGSQTMJHBYJMQ-UHFFFAOYSA-N aluminum;magnesium;silicate Chemical compound [Mg+2].[Al+3].[O-][Si]([O-])([O-])[O-] WMGSQTMJHBYJMQ-UHFFFAOYSA-N 0.000 abstract description 2
- 229920004934 Dacron® Polymers 0.000 abstract 1
- 239000013530 defoamer Substances 0.000 abstract 1
- 239000004570 mortar (masonry) Substances 0.000 description 5
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- HXKKHQJGJAFBHI-UHFFFAOYSA-N 1-aminopropan-2-ol Chemical compound CC(O)CN HXKKHQJGJAFBHI-UHFFFAOYSA-N 0.000 description 1
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 239000005083 Zinc sulfide Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000012615 aggregate Substances 0.000 description 1
- 229940037003 alum Drugs 0.000 description 1
- 229940009868 aluminum magnesium silicate Drugs 0.000 description 1
- 230000003487 anti-permeability effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 229920003063 hydroxymethyl cellulose Polymers 0.000 description 1
- 229940031574 hydroxymethyl cellulose Drugs 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000003469 silicate cement Substances 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention discloses a kind of decorative engineering construction water cement mortar, belong to cement mortar technical field, include the raw material of following parts by weight:180 200 parts of cement, 300 320 parts of fine sand, 40 50 parts of steel fibre, 20 30 parts of titanium fiber, 35 40 parts of dacron fibre, 10 14 parts of carborundum, 15 20 parts of calcium carbonate, 60 70 parts of flyash, 35 parts of hydroxypropyl methyl cellulose, 8 10 parts of redispersable latex powder, 24 parts of early strength agent, 13 parts of retarder, 23 parts of defoamer, 12 parts of antirust agent, 24 parts of waterproofing agent of organosilicon, 12 parts of aluminium-magnesium silicate thixotropic lubricant, 130 150 parts of water;The invention also discloses a kind of preparation method of decorative engineering construction water cement mortar;Intensity of the present invention is high, fire-proof high-temperature resistant, and use time is long, with preferably waterproof effect.
Description
Technical Field
The invention relates to the technical field of cement mortar, in particular to cement mortar for decoration engineering construction and a preparation method thereof.
Background
The mortar prepared on site by cement, fine aggregate, water, and lime, active admixture or additive added according to the need is divided into cement mortar and cement mixed mortar. We generally speak of 1: 3 the cement mortar is prepared by mixing 1 weight of cement and 3 weight of sand, the water component is neglected in practice, and the proportion is generally about 0.6, namely 1: 3: 0.6, the density of the cement mortar is 2000Kg/m3。
In home decoration, cement mortar is all used to ceramic tile, wall brick paste and build by laying bricks or stones etc. and it not only can strengthen the adsorption efficiency of plane materiel and basic unit, but also can protect inner structure, can regard as the screed-coat of building matte simultaneously, so in finishing work, cement mortar is essential material. The cement is the main cementing material of the masonry mortar, but the traditional cement mortar for masonry has poor bonding performance between mortar and blocks, so that more masonry cracking and leakage conditions occur in the engineering, and the service life is shortened.
In patent document CN106186910A, a cement mortar for masonry is disclosed, which is made from the following raw materials in parts by weight: 8-24 parts of zinc sulfide, 20-25 parts of calcium carbonate, 12-18 parts of china clay powder, 11-17 parts of hydroxymethyl cellulose, 4-8 parts of 2-hydroxypropyl amine, 3-6 parts of sodium sulfate, 9-14 parts of gypsum, 0.3-0.9 part of methyl acrylate, 40-55 parts of silicate cement, 15-22 parts of quartz sand, 4-7 parts of water reducing agent, 1.2-2.3 parts of methyl cellulose, 1-2 parts of sodium acetate, 0.5-2.5 parts of gamma-mercaptopropyl trimethoxy silane, 2.5-4.5 parts of silicon dioxide, 1-4 parts of rosin and 2-5 parts of alum. The beneficial effects of the invention are: the cement mortar for building disclosed by the invention has the advantages of improving the water retention property of the mortar, stronger freeze-thaw resistance and strong binding power, greatly improves the engineering quality and is simple in preparation process.
However, the above cement mortar is insufficient in impact strength after setting, is liable to deform after a long time, and is insufficient in water resistance.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides the cement mortar for the decoration engineering construction and the preparation method thereof, which have the advantages of high strength, fire resistance, high temperature resistance, long service time and better waterproof effect.
The invention provides cement mortar for decorative engineering construction, which comprises the following raw materials in parts by weight:
200 parts of cement 180-grade sand 320 parts, 40-50 parts of steel fiber, 20-30 parts of titanium fiber, 35-40 parts of polyethylene terephthalate fiber, 10-14 parts of silicon carbide, 15-20 parts of calcium carbonate, 60-70 parts of fly ash, 3-5 parts of hydroxypropyl methyl cellulose, 8-10 parts of redispersible latex powder, 2-4 parts of early strength admixture, 1-3 parts of retarder, 2-3 parts of defoaming agent, 1-2 parts of antirust agent, 2-4 parts of organic silicon waterproof agent, 1-2 parts of magnesium aluminum silicate thixotropic lubricant and 150 parts of water 130-grade sand.
Preferably, the steel fiber is one or a mixture of more than two of pressed prismatic steel fiber, corrugated steel fiber, hook-shaped steel fiber, large-head-shaped steel fiber, double-tip-shaped steel fiber and bundling steel fiber.
Preferably, the steel fibers have a length of 2 to 3mm and a diameter of 0.2 to 0.4 mm; the length of the titanium fiber is 1-2.5mm, and the diameter is 0.4-0.6 mm; the length of the polyethylene terephthalate fiber is 1-3mm, and the diameter is 0.5-0.8 mm.
Preferably, the early strength agent is a mixture of sodium sulfate, calcium saccharate and green sand.
Preferably, the retarder is a mixture of sodium lignosulfonate, calcium phosphate and sodium gluconate, and the weight ratio of the sodium lignosulfonate to the calcium phosphate to the sodium gluconate is 2:1: 1.
Preferably, the defoaming agent is a mixture of dimethyl silicone oil, hydroxy silicone oil, polyether silicone oil, polyoxyethylene polyoxypropylene amine ether and silicon dioxide.
Preferably, the mixture is formed by compounding triethanolamine, ethanolamine and sodium benzoate in a mass ratio of 1:2: 1.
The invention also provides a preparation method of the cement mortar for decorative engineering construction, which comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) adding cement, fine sand, silicon carbide, calcium carbonate, fly ash, hydroxypropyl methyl cellulose and redispersible latex powder into a stirrer, stirring for 5-8min, then adding steel fiber, titanium fiber and polyethylene terephthalate fiber, and stirring for 5 min;
(3) sequentially adding the early strength agent, the retarder, the defoaming agent, the antirust agent, the organic silicon waterproof agent and the magnesium aluminum silicate thixotropic lubricant into water, and uniformly mixing to obtain a mixed solution;
(4) and slowly adding the mixed solution into a stirrer, and uniformly stirring.
Wherein,
the rotating speed of the stirrer in the step (2) is 300r/min, and the rotating speed of the stirrer in the step (4) is 500 r/min.
The cement mortar for decoration engineering construction and the preparation method thereof have the advantages of high strength, fire resistance, high temperature resistance, long service life and good waterproof effect, and the concrete beneficial effects are as follows:
(1) the addition of the steel fiber, the titanium fiber and the polyethylene terephthalate fiber can greatly enhance the anti-cracking and anti-permeability performance, the impact resistance and the fracture resistance of the solidified cement mortar, increase the toughness and prolong the service life; the steel fiber is one or a mixture of more than two of prism-shaped steel fiber, corrugated steel fiber, hook-shaped steel fiber, large-head-shaped steel fiber, double-tip-shaped steel fiber and cluster steel fiber, and the different shapes of the steel fiber can enhance the toughness of the cement mortar;
(2) the silicon carbide has stable chemical performance, high heat conductivity coefficient, small thermal expansion coefficient and good wear resistance, and can enhance the toughness, fire resistance, high temperature resistance and tensile strength of the solidified cement mortar;
(3) hydroxypropyl methylcellulose has emulsifying and thickening effects; the antirust agent can prevent the steel fiber and the titanium fiber from rusting and corroding, can also prevent the cement mortar from corroding other metals in contact with the cement mortar, and can prolong the service life of the cement mortar and the metals in contact with the cement mortar; the organosilicon waterproofing agent enables cement mortar to have better waterproofing effect; the aluminum magnesium silicate thixotropic lubricant can control viscosity, yield point, stability and workability, and improve the stability of cement mortar in the processing process;
(4) the physical property, the fire resistance, the high temperature resistance and the durability of the cement mortar can be effectively improved by mixing the raw materials in corresponding proportions; the preparation method is simple, can effectively and uniformly mix all the raw materials, and improves the stability of cement mortar during processing.
Detailed Description
The present invention will be described in further detail with reference to specific examples.
Example 1
The cement mortar for decorative engineering construction of the embodiment comprises the following raw materials in parts by weight:
180 parts of cement, 300 parts of fine sand, 40 parts of steel fiber, 20 parts of titanium fiber, 35 parts of polyethylene terephthalate fiber, 10 parts of silicon carbide, 15 parts of calcium carbonate, 60 parts of fly ash, 3 parts of hydroxypropyl methyl cellulose, 8 parts of redispersible latex powder, 2 parts of an early strength agent, 1 part of a retarder, 2 parts of a defoaming agent, 1 part of an antirust agent, 2 parts of an organic silicon waterproof agent, 1 part of a magnesium aluminum silicate thixotropic lubricant and 130 parts of water.
In this embodiment, the steel fibers are a mixture of prism-shaped steel fibers, corrugated steel fibers, hook-shaped steel fibers, large-head-shaped steel fibers, double-tip-shaped steel fibers, and bundle steel fibers.
In this example, the steel fibers had a length of 2mm and a diameter of 0.2 mm; the length of the titanium fiber is 1mm, and the diameter of the titanium fiber is 0.4 mm; the polyethylene terephthalate fibers had a length of 1mm and a diameter of 0.5 mm.
In this embodiment, the early strength agent is a mixture of sodium sulfate, calcium saccharate and green sand.
In this embodiment, the retarder is a mixture of sodium lignosulfonate, calcium phosphate and sodium gluconate, and the weight ratio of the sodium lignosulfonate, the calcium phosphate and the sodium gluconate is 2:1: 1.
In this embodiment, the defoaming agent is a mixture of dimethyl silicone oil, hydroxy silicone oil, polyether silicone oil, polyoxyethylene polyoxypropylene ether, and silicon dioxide.
In the embodiment, the triethanolamine, the ethanolamine and the sodium benzoate are compounded into a mixture in a mass ratio of 1:2: 1.
The embodiment also provides a preparation method of the cement mortar for decorative engineering construction, which comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) adding cement, fine sand, silicon carbide, calcium carbonate, fly ash, hydroxypropyl methyl cellulose and redispersible latex powder into a stirrer, stirring for 5min, then adding steel fiber, titanium fiber and polyethylene terephthalate fiber, and stirring for 5 min;
(3) sequentially adding the early strength agent, the retarder, the defoaming agent, the antirust agent, the organic silicon waterproof agent and the magnesium aluminum silicate thixotropic lubricant into water, and uniformly mixing to obtain a mixed solution;
(4) and slowly adding the mixed solution into a stirrer, and uniformly stirring.
Wherein,
the rotating speed of the stirrer in the step (2) is 300r/min, and the rotating speed of the stirrer in the step (4) is 500 r/min.
Example 2
The cement mortar for decorative engineering construction of the embodiment comprises the following raw materials in parts by weight:
190 parts of cement, 310 parts of fine sand, 45 parts of steel fiber, 25 parts of titanium fiber, 38 parts of polyethylene terephthalate fiber, 12 parts of silicon carbide, 17 parts of calcium carbonate, 65 parts of fly ash, 4 parts of hydroxypropyl methyl cellulose, 9 parts of redispersible latex powder, 3 parts of an early strength agent, 2 parts of a retarder, 2.5 parts of a defoaming agent, 1.5 parts of an antirust agent, 3 parts of an organic silicon waterproof agent, 1.5 parts of a magnesium aluminum silicate thixotropic lubricant and 140 parts of water.
In this embodiment, the steel fibers are a mixture of prism-shaped steel fibers, corrugated steel fibers, hook-shaped steel fibers, large-head-shaped steel fibers, double-tip-shaped steel fibers, and bundle steel fibers.
In this example, the steel fibers had a length of 2.5mm and a diameter of 0.3 mm; the length of the titanium fiber is 2mm, and the diameter of the titanium fiber is 0.5 mm; the polyethylene terephthalate fibres had a length of 2mm and a diameter of 0.7 mm.
In this embodiment, the early strength agent is a mixture of sodium sulfate, calcium saccharate and green sand.
In this embodiment, the retarder is a mixture of sodium lignosulfonate, calcium phosphate and sodium gluconate, and the weight ratio of the sodium lignosulfonate, the calcium phosphate and the sodium gluconate is 2:1: 1.
In this embodiment, the defoaming agent is a mixture of dimethyl silicone oil, hydroxy silicone oil, polyether silicone oil, polyoxyethylene polyoxypropylene ether, and silicon dioxide.
In the embodiment, the triethanolamine, the ethanolamine and the sodium benzoate are compounded into a mixture in a mass ratio of 1:2: 1.
The embodiment also provides a preparation method of the cement mortar for decorative engineering construction, which comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) adding cement, fine sand, silicon carbide, calcium carbonate, fly ash, hydroxypropyl methyl cellulose and redispersible latex powder into a stirrer, stirring for 6min, then adding steel fiber, titanium fiber and polyethylene terephthalate fiber, and stirring for 5 min;
(3) sequentially adding the early strength agent, the retarder, the defoaming agent, the antirust agent, the organic silicon waterproof agent and the magnesium aluminum silicate thixotropic lubricant into water, and uniformly mixing to obtain a mixed solution;
(4) and slowly adding the mixed solution into a stirrer, and uniformly stirring.
Wherein,
the rotating speed of the stirrer in the step (2) is 300r/min, and the rotating speed of the stirrer in the step (4) is 500 r/min.
Example 3
The cement mortar for decorative engineering construction of the embodiment comprises the following raw materials in parts by weight:
200 parts of cement, 320 parts of fine sand, 50 parts of steel fiber, 30 parts of titanium fiber, 40 parts of polyethylene terephthalate fiber, 14 parts of silicon carbide, 20 parts of calcium carbonate, 70 parts of fly ash, 5 parts of hydroxypropyl methyl cellulose, 10 parts of redispersible latex powder, 4 parts of an early strength agent, 3 parts of a retarder, 3 parts of an antifoaming agent, 2 parts of an antirust agent, 4 parts of an organic silicon waterproof agent, 2 parts of a magnesium aluminum silicate thixotropic lubricant and 150 parts of water.
In this embodiment, the steel fibers are a mixture of prism-shaped steel fibers, corrugated steel fibers, hook-shaped steel fibers, large-head-shaped steel fibers, double-tip-shaped steel fibers, and bundle steel fibers.
In this example, the steel fibers had a length of 3mm and a diameter of 0.4 mm; the length of the titanium fiber is 2.5mm, and the diameter is 0.6 mm; the polyethylene terephthalate fibres had a length of 3mm and a diameter of 0.8 mm.
In this embodiment, the early strength agent is a mixture of sodium sulfate, calcium saccharate and green sand.
In this embodiment, the retarder is a mixture of sodium lignosulfonate, calcium phosphate and sodium gluconate, and the weight ratio of the sodium lignosulfonate, the calcium phosphate and the sodium gluconate is 2:1: 1.
In this embodiment, the defoaming agent is a mixture of dimethyl silicone oil, hydroxy silicone oil, polyether silicone oil, polyoxyethylene polyoxypropylene ether, and silicon dioxide.
In the embodiment, the triethanolamine, the ethanolamine and the sodium benzoate are compounded into a mixture in a mass ratio of 1:2: 1.
The embodiment also provides a preparation method of the cement mortar for decorative engineering construction, which comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) adding cement, fine sand, silicon carbide, calcium carbonate, fly ash, hydroxypropyl methyl cellulose and redispersible latex powder into a stirrer, stirring for 8min, then adding steel fiber, titanium fiber and polyethylene terephthalate fiber, and stirring for 5 min;
(3) sequentially adding the early strength agent, the retarder, the defoaming agent, the antirust agent, the organic silicon waterproof agent and the magnesium aluminum silicate thixotropic lubricant into water, and uniformly mixing to obtain a mixed solution;
(4) and slowly adding the mixed solution into a stirrer, and uniformly stirring.
Wherein,
the rotating speed of the stirrer in the step (2) is 300r/min, and the rotating speed of the stirrer in the step (4) is 500 r/min.
Referring to the test method in patent document with publication number CN103964784A, taking example 1 as a comparative example, the test results of examples 1-3 are as follows:
example 1 | Example 2 | Example 3 | Comparative example | |
Compressive strength, MPa, 28d | 72 | 74 | 75 | 49 |
Flexural strength, MPa, 28d | 13.4 | 13.8 | 14.1 | 9.5 |
Adhesive strength, MPa, 28d | 2.82 | 2.85 | 2.88 | 2.34 |
As can be seen from the above table, examples 1-3 have better compressive strength, flexural strength and adhesive strength.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (9)
1. The cement mortar for the decoration engineering construction is characterized in that: the feed comprises the following raw materials in parts by weight:
200 parts of cement 180-grade sand 320 parts, 40-50 parts of steel fiber, 20-30 parts of titanium fiber, 35-40 parts of polyethylene terephthalate fiber, 10-14 parts of silicon carbide, 15-20 parts of calcium carbonate, 60-70 parts of fly ash, 3-5 parts of hydroxypropyl methyl cellulose, 8-10 parts of redispersible latex powder, 2-4 parts of early strength admixture, 1-3 parts of retarder, 2-3 parts of defoaming agent, 1-2 parts of antirust agent, 2-4 parts of organic silicon waterproof agent, 1-2 parts of magnesium aluminum silicate thixotropic lubricant and 150 parts of water 130-grade sand.
2. The cement mortar for decorative engineering construction according to claim 1, wherein: the steel fiber is one or a mixture of more than two of prism steel fiber, corrugated steel fiber, hook steel fiber, large-head steel fiber, double-tip steel fiber and bundling steel fiber.
3. The cement mortar for decorative engineering construction according to claim 1, wherein: the length of the steel fiber is 2-3mm, and the diameter is 0.2-0.4 mm; the length of the titanium fiber is 1-2.5mm, and the diameter is 0.4-0.6 mm; the length of the polyethylene terephthalate fiber is 1-3mm, and the diameter is 0.5-0.8 mm.
4. The cement mortar for decorative engineering construction according to claim 1, wherein: the early strength agent is a mixture of sodium sulfate, calcium saccharate and green sand.
5. The cement mortar for decorative engineering construction according to claim 1, wherein: the retarder is a mixture of sodium lignosulfonate, calcium phosphate and sodium gluconate, and the weight ratio of the sodium lignosulfonate to the calcium phosphate to the sodium gluconate is 2:1: 1.
6. The cement mortar for construction of architectural and decorative projects of claim 1, wherein: the defoaming agent is a mixture of dimethyl silicone oil, hydroxyl silicone oil, polyether silicone oil, polyoxyethylene polyoxypropylene amine ether and silicon dioxide.
7. The cement mortar for construction of architectural and decorative projects of claim 1, wherein: triethanolamine, ethanolamine and sodium benzoate are compounded into a mixture according to the mass ratio of 1:2: 1.
8. The method for preparing cement mortar for decorative engineering construction according to any one of claims 1 to 7, wherein: the method comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) adding cement, fine sand, silicon carbide, calcium carbonate, fly ash, hydroxypropyl methyl cellulose and redispersible latex powder into a stirrer, stirring for 5-8min, then adding steel fiber, titanium fiber and polyethylene terephthalate fiber, and stirring for 5 min;
(3) sequentially adding the early strength agent, the retarder, the defoaming agent, the antirust agent, the organic silicon waterproof agent and the magnesium aluminum silicate thixotropic lubricant into water, and uniformly mixing to obtain a mixed solution;
(4) and slowly adding the mixed solution into a stirrer, and uniformly stirring.
9. The method for preparing cement mortar for decorative engineering construction according to claim 8, wherein: the rotating speed of the stirrer in the step (2) is 300r/min, and the rotating speed of the stirrer in the step (4) is 500 r/min.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111039622A (en) * | 2019-12-23 | 2020-04-21 | 杭州墨泰科技股份有限公司 | Rapid-setting self-leveling mortar |
CN113585537A (en) * | 2021-08-03 | 2021-11-02 | 广东万业建设集团有限公司 | Construction method of indoor sound insulation wall |
CN114751704A (en) * | 2022-05-13 | 2022-07-15 | 中国建筑东北设计研究院有限公司 | Durable polymer mortar for high-strength steel wire cloth reinforced concrete member |
US20220356115A1 (en) * | 2021-04-27 | 2022-11-10 | Robert George RICHARDSON | Co2 impregnated concrete |
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CN106186915A (en) * | 2016-07-04 | 2016-12-07 | 成都市易建建筑材料有限公司 | Thin layer motar and construction method are directly scraped in modification |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111039622A (en) * | 2019-12-23 | 2020-04-21 | 杭州墨泰科技股份有限公司 | Rapid-setting self-leveling mortar |
US20220356115A1 (en) * | 2021-04-27 | 2022-11-10 | Robert George RICHARDSON | Co2 impregnated concrete |
CN113585537A (en) * | 2021-08-03 | 2021-11-02 | 广东万业建设集团有限公司 | Construction method of indoor sound insulation wall |
CN114751704A (en) * | 2022-05-13 | 2022-07-15 | 中国建筑东北设计研究院有限公司 | Durable polymer mortar for high-strength steel wire cloth reinforced concrete member |
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