[go: up one dir, main page]

CN107139501B - A kind of preparation method of non-cutting ply of fiber filament - Google Patents

A kind of preparation method of non-cutting ply of fiber filament Download PDF

Info

Publication number
CN107139501B
CN107139501B CN201710530327.3A CN201710530327A CN107139501B CN 107139501 B CN107139501 B CN 107139501B CN 201710530327 A CN201710530327 A CN 201710530327A CN 107139501 B CN107139501 B CN 107139501B
Authority
CN
China
Prior art keywords
carbon fiber
layer
thread
fiber filament
same layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201710530327.3A
Other languages
Chinese (zh)
Other versions
CN107139501A (en
Inventor
宋金玲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Quanzhou Normal University
Original Assignee
Quanzhou Normal University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Quanzhou Normal University filed Critical Quanzhou Normal University
Priority to CN201710530327.3A priority Critical patent/CN107139501B/en
Publication of CN107139501A publication Critical patent/CN107139501A/en
Application granted granted Critical
Publication of CN107139501B publication Critical patent/CN107139501B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/10Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B29C70/20Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in a single direction, e.g. roofing or other parallel fibres
    • B29C70/202Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in a single direction, e.g. roofing or other parallel fibres arranged in parallel planes or structures of fibres crossing at substantial angles, e.g. cross-moulding compound [XMC]

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Ropes Or Cables (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

The invention discloses a preparation method of a fiber non-cutting ply, which comprises the following steps: 1. analyzing the working condition of the sheet to obtain the accurate form of the kinematic pair; 2. the integral design of the sheet structure; 3. preparing a sheet working condition template body; 4. the carbon fiber wires of the same carbon fiber wire layer adopt a reciprocating coiling structure and are arranged in parallel; 5. the adjacent carbon fiber silk threads are distributed in a staggered position; 6. the carbon fiber filaments of the same carbon fiber filament layer are connected with each other and the carbon fiber filaments of the adjacent carbon fiber filament layers are connected with each other; 7. adopting a similarity principle and a scaling algorithm to ensure the shape of the slice; 8. controlling the thickness of the profile; 9. and (5) packaging the molded piece. The preparation method of the fiber yarn non-cutting lamellar is reasonable in design, is used for the sliding friction pair lining of the joint bearing, and can realize that the joint bearing is remarkably improved in the aspects of wear resistance, chemical stability, working reliability at high and low temperatures, service life and the like.

Description

一种纤维丝无切削层片的制备方法A kind of preparation method of fiber filament without cutting ply

技术领域technical field

本发明涉及丝线型材料片状成形制备工艺领域,具体是一种纤维丝无切削层片的制备方法。The invention relates to the field of sheet-forming preparation technology of thread-shaped materials, in particular to a method for preparing fiber filaments without cutting layers.

背景技术Background technique

针织丝、棒线等形态材料一般不能直接使用,这类丝线通常采用经编、纬编或其他纺织方法形成较大片状织物,再经裁剪和缝纫等形成半成品或成品。这种工艺方法的致命缺陷是丝线被切割,织物整体性能功能受到削弱;在特定工况下,成品或半成品不允许有接头要求时,难以制备使用。例如,关节轴承,在航空航天等领域有特别重要的用途,要求高精度、高可靠性、高稳定性和高寿命。Knitting silk, rods and other materials generally cannot be used directly. This kind of silk usually uses warp knitting, weft knitting or other textile methods to form larger sheet fabrics, and then cuts and sews them to form semi-finished or finished products. The fatal defect of this process method is that the silk thread is cut, and the overall performance of the fabric is weakened; under certain working conditions, when the finished or semi-finished product does not allow joint requirements, it is difficult to prepare and use. For example, joint bearings are particularly important in aerospace and other fields, requiring high precision, high reliability, high stability and long life.

碳纤维(carbonfiber,简称CF),它是由片状石墨微晶等有机纤维沿纤维轴向方向堆砌而成,经碳化及石墨化处理而得到的微晶石墨材料。碳纤维“外柔内刚”,质量比金属铝轻,但强度却高于钢铁,并且具有耐腐蚀、高模量的特性,在国防军工和民用方面都是重要材料。它不仅具有碳材料的固有本征特性,又兼备纺织纤维的柔软可加工性,是新一代增强纤维。Carbon fiber (CF for short) is a microcrystalline graphite material obtained by stacking organic fibers such as flake graphite microcrystals along the axial direction of the fiber and undergoing carbonization and graphitization. Carbon fiber is "soft on the outside and rigid on the inside", lighter than metal aluminum, but stronger than steel, and has the characteristics of corrosion resistance and high modulus. It is an important material in national defense and civilian applications. It not only has the inherent intrinsic characteristics of carbon materials, but also has the softness and processability of textile fibers. It is a new generation of reinforcing fibers.

碳纤维是一种含碳量在95%以上的高强度、高模量纤维的新型纤维材料,适于做滑动摩擦衬层。而关节轴承滑动摩擦副为球面副,当按织物或按聚四氟乙烯层制备方法作碳纤维复合材料衬时,就会裁剪、形成接缝或难以安装使用,必须采用新的制衬方法,保证丝线连续、不切割、无接缝。Carbon fiber is a new type of high-strength, high-modulus fiber with a carbon content of more than 95%, which is suitable for sliding friction linings. The sliding friction pair of the joint bearing is a spherical pair. When the carbon fiber composite lining is made according to the fabric or the polytetrafluoroethylene layer preparation method, it will be cut, seamed or difficult to install and use. A new lining method must be adopted to ensure The silk thread is continuous, not cut, and has no seams.

因此,本发明提供一种纤维丝无切削层片的制备方法。Accordingly, the present invention provides a method for the preparation of fiber-filament-free cutting plies.

发明内容Contents of the invention

本发明的目的在于提供一种纤维丝无切削层片的制备方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a method for preparing fiber filaments without cutting ply, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种纤维丝无切削层片的制备方法,包括:A method for preparing fiber filaments without cutting ply, comprising:

一、型片工况分析,获得运动副准确形态,得到工作面形态;1. Analyze the working conditions of the profile, obtain the exact shape of the kinematic pair, and obtain the shape of the working face;

二、型片结构整体设计;型片结构采用平行错位层叠式结构;所述平行错位层叠式结构是指同层碳纤维丝线层的碳纤维丝采用往复式盘绕结构,且平行排布,相邻层碳纤维丝线层的碳纤维丝采用错位分布结构;2. The overall design of the pattern structure; the pattern structure adopts a parallel dislocation stacked structure; the parallel dislocation stacked structure means that the carbon fiber filaments of the same layer of carbon fiber thread layer adopt a reciprocating coiled structure, and are arranged in parallel, and the adjacent layers of carbon fiber The carbon fiber filaments in the thread layer adopt a dislocation distribution structure;

三、型片工况模板体的制备;基于相似理论,根据工作面形态制作模板体;模板体制成后,使用时在模板体的工作面涂工业石蜡层;3. Preparation of the template body under the formwork condition; based on the similarity theory, the template body is made according to the shape of the working surface; after the template body is made, an industrial paraffin layer is applied to the working surface of the template body when it is used;

四、同层碳纤维丝线层绕成;同层碳纤维丝线层的碳纤维丝采用往复式盘绕结构,且平行排布;4. The same layer of carbon fiber wire layer is wound; the carbon fiber wire layer of the same layer of carbon fiber wire layer adopts a reciprocating coil structure and is arranged in parallel;

五、相邻碳纤维丝线层错位分布,相邻层碳纤维丝线层的碳纤维丝采用错位分布结构;5. The dislocation distribution of adjacent carbon fiber wire layers, the carbon fiber wires of adjacent layers of carbon fiber wire layers adopt a dislocation distribution structure;

六、同层碳纤维丝线层的碳纤维丝之间的连接采用环氧树脂进行粘合连接,以及相邻碳纤维丝线层的碳纤维丝之间的连接也采用环氧树脂进行粘合连接;6. The connection between carbon fiber filaments of the same carbon fiber thread layer is bonded and connected by epoxy resin, and the connection between carbon fiber filaments of adjacent carbon fiber thread layers is also bonded and connected by epoxy resin;

七、采用相似性原理和比例缩放算法保证型片形貌,保证制作的型片来自摩擦副工作面形貌并与其完全一致;7. Adopt the principle of similarity and scaling algorithm to ensure the shape of the model, and ensure that the made model comes from the shape of the working surface of the friction pair and is completely consistent with it;

八、型片厚度的控制,型片厚度T满足:Eight, the control of the thickness of the pattern, the thickness T of the pattern satisfies:

Figure SMS_1
Figure SMS_1

九、型片的封装;型片形成后,使用前,在型片上表面涂敷结合剂并封装,即得纤维丝无切削层片。9. Encapsulation of the molded sheet: after the molded sheet is formed, before use, the upper surface of the molded sheet is coated with a binder and packaged to obtain a fiber filament non-cutting layer.

作为本发明进一步的方案:所述步骤一采用数学模型描述、曲线拟合或逼近方法重构工作面形态。As a further solution of the present invention: the first step uses mathematical model description, curve fitting or approximation methods to reconstruct the shape of the working face.

作为本发明进一步的方案:所述步骤四具体包括:As a further solution of the present invention: said step 4 specifically includes:

所述型片为非环绕式型片时,同层碳纤维丝线层采用往复盘绕式结构,同层碳纤维丝线层包括若干连续的小段盘绕丝线,且小段盘绕丝线之间平行排布;When the pattern sheet is a non-surrounding pattern sheet, the carbon fiber thread layer of the same layer adopts a reciprocating coiled structure, and the carbon fiber thread layer of the same layer includes several continuous small coiled threads, and the small coiled threads are arranged in parallel;

所述型片为环绕式型片时,同层碳纤维丝线层的碳纤维丝由同层丝线层第一次环绕起点呈环形往复环绕至同层丝线层第一次环绕终点,在由同层丝线层第二次环绕起点呈环形往复环绕至同层丝线层第二次环绕终点,第一次环绕结构与第二次环绕结构平行设置。When the type sheet is a wrap-around type sheet, the carbon fiber filaments of the same layer of carbon fiber thread layer are circularly reciprocated from the starting point of the same layer of thread layer to the end point of the first time of the same layer of thread layer. The starting point of the second wrapping is circular and reciprocating to the end point of the second wrapping of the same layer of silk thread layer, and the first wrapping structure and the second wrapping structure are arranged in parallel.

作为本发明进一步的方案:所述错位分布结构为中层碳纤维丝线层的碳纤维丝与上层碳纤维丝线层、下层碳纤维丝线层错位排布,中层碳纤维丝线层的各碳纤维丝断面均保证位于上层碳纤维丝线层的两个碳纤维丝之间,且中层碳纤维丝线层的各碳纤维丝断面均保证位于下层碳纤维丝线层的两个碳纤维丝之间。As a further solution of the present invention: the dislocation distribution structure is that the carbon fiber filaments of the middle carbon fiber filament layer are arranged in dislocation with the upper carbon fiber filament layer and the lower carbon fiber filament layer, and the cross sections of each carbon fiber filament in the middle carbon fiber filament layer are guaranteed to be located in the upper carbon fiber filament layer Between the two carbon fiber filaments of the carbon fiber filaments of the middle layer, and each carbon fiber filament section of the middle carbon fiber filament layer is guaranteed to be located between the two carbon fiber filaments of the lower carbon fiber filament layer.

作为本发明进一步的方案:所述步骤七采用偶合法保证型片形貌。As a further solution of the present invention: the seventh step adopts a coupling method to ensure the morphology of the sheet.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

该纤维丝无切削层片的制备方法设计合理,以碳纤维+环氧树脂为复合材料,采用环绕式碳纤维复合衬层成型新工艺,用于关节轴承滑动摩擦副衬,以实现关节轴承在耐磨性、化学稳定性、高低温下工作可靠性和使用寿命等方面都得到显著提高,该工艺方法适于形态复杂但有规律的丝线层片的制作。The preparation method of the non-cutting layer of fiber filaments is designed reasonably, and carbon fiber + epoxy resin is used as the composite material, and a new process of wrapping carbon fiber composite lining is adopted, which is used for the sliding friction secondary lining of the joint bearing, so as to realize the wear resistance of the joint bearing. Performance, chemical stability, high and low temperature working reliability and service life have all been significantly improved. This process is suitable for the production of complex but regular silk thread layers.

附图说明Description of drawings

图1为本发明重构工作面形态f(X)的原理图。Fig. 1 is a principle diagram of reconstructing the form f(X) of the working face according to the present invention.

图2为本发明非环绕式型片的纤维丝无切削层片结构示意图。Fig. 2 is a schematic diagram of the structure of the non-cutting layer of fiber filaments of the non-surrounding type sheet of the present invention.

图3为本发明非环绕式型片的同层纤维层绕成结构的原理图。Fig. 3 is a principle diagram of a non-surrounding type sheet of the present invention with the same layer of fiber layers wound into a structure.

图4为本发明环绕式型片的纤维丝无切削层片结构示意图。Fig. 4 is a schematic diagram of the structure of the fiber-filament-free cutting layer of the wrap-around type sheet of the present invention.

图5为本发明环绕式型片的同层纤维层绕成结构的原理图。Fig. 5 is a principle diagram of the winding structure of the same layer of fiber layers of the wrap-around type sheet of the present invention.

图6为纤维丝无切削层片的制备方法的流程图。Fig. 6 is a flow chart of the preparation method of fiber filament cutting-free ply.

其中:1-碳纤维丝;2-碳纤维丝线层;3-工业石蜡层;4-工作面形态f(X);5-小段盘绕丝线;01-同层丝线层第一次环绕起点;02-同层丝线层第二次环绕终点;03-同层丝线层第二次环绕起点;04-同层丝线层第一次环绕终点;05-补偿丝线。Among them: 1-carbon fiber wire; 2-carbon fiber wire layer; 3-industrial paraffin layer; 4-working surface shape f(X); The silk thread layer wraps around the end point for the second time; 03-the silk thread layer of the same layer wraps around the starting point for the second time; 04-the silk thread layer of the same layer wraps around the end point for the first time; 05-compensation silk thread.

具体实施方式Detailed ways

下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.

请参阅图1-6,一种纤维丝无切削层片的制备方法,包括:Please refer to Fig. 1-6, a kind of preparation method of fiber filament non-cut ply, comprising:

一、型片工况分析,获得运动副准确形态,可采用数学模型描述,亦可用曲线拟合或逼近方法重构工作面形态,例如图1中得到工作面形态f(X)4;1. Analysis of the working conditions of the profile to obtain the exact shape of the kinematic pair can be described by a mathematical model, and the shape of the working face can also be reconstructed by curve fitting or approximation methods. For example, the shape of the working face f(X)4 is obtained in Figure 1;

二、型片结构整体设计;本发明的型片结构采用平行错位层叠式结构,经力学分析和工艺研究,此种结构为最优;所述平行错位层叠式结构是指同层碳纤维丝线层2的碳纤维丝1采用往复式盘绕结构,且平行排布,所述型片为非环绕式型片时,如图3中,同层碳纤维丝线层2采用来回往复的盘绕,且盘绕时保证各盘绕的小段盘绕丝线5之间是平行的;所述型片为环绕式型片时,同层碳纤维丝线层2的碳纤维丝1由同层丝线层第一次环绕起点01呈环形往复环绕至同层丝线层第一次环绕终点04,在由同层丝线层第二次环绕起点03呈环形往复环绕至同层丝线层第二次环绕终点02,第一次环绕结构与第二次环绕结构平行设置;相邻层碳纤维丝线层2的碳纤维丝1采用错位分布结构,例如图1中,中层碳纤维丝线层2的碳纤维丝1与上层碳纤维丝线层2、下层碳纤维丝线层2错位排布,中层碳纤维丝线层2的各碳纤维丝1断面均保证位于上层碳纤维丝线层2的两个碳纤维丝1之间,且中层碳纤维丝线层2的各碳纤维丝1断面均保证位于下层碳纤维丝线层2的两个碳纤维丝1之间,从而实现错位排布;Two, the overall design of the profile structure; the profile structure of the present invention adopts a parallel dislocation stacked structure, which is optimal through mechanical analysis and process research; the parallel dislocation stacked structure refers to the same layer of carbon fiber thread layer 2 The carbon fiber filament 1 adopts a reciprocating coil structure and is arranged in parallel. When the pattern is a non-circumferential pattern, as shown in Figure 3, the carbon fiber thread layer 2 of the same layer adopts a reciprocating coil, and when coiling, ensure that each coil The small segments of coiled wires 5 are parallel; when the type sheet is a wrap-around type sheet, the carbon fiber wire 1 of the same layer of carbon fiber wire layer 2 circles around the starting point 01 for the first time by the same layer of wire layer and circles back and forth to the same layer The silk thread layer wraps around the end point 04 for the first time, and circles back and forth from the starting point 03 for the second wrapping of the same layer of thread layer to the second wrapping end point 02 of the same layer of silk thread layer. The first wrapping structure and the second wrapping structure are arranged in parallel The carbon fiber filaments 1 of the adjacent carbon fiber filament layer 2 adopt a dislocation distribution structure. For example, in Fig. The sections of each carbon fiber filament 1 of layer 2 are guaranteed to be located between the two carbon fiber filaments 1 of the upper carbon fiber filament layer 2, and the sections of each carbon fiber filament 1 of the middle carbon fiber filament layer 2 are guaranteed to be located between the two carbon fiber filaments of the lower carbon fiber filament layer 2. 1, so as to realize the dislocation arrangement;

三、型片工况模板体的制备;基于相似理论,根据工作面形态制作模板体;该模板体相当于一”模具”,而纤维丝线则在该模板体上形成,模板体制成后,使用时在模板体的工作面涂工业石蜡层3;3. Preparation of the template body in the working condition of the profile; based on the similarity theory, the template body is made according to the shape of the working surface; the template body is equivalent to a "mold", and the fiber thread is formed on the template body. After the template body is made, use At the same time, coat the industrial paraffin layer 3 on the working surface of the template body;

四、同层碳纤维丝线层2绕成,4. The same layer of carbon fiber thread layer 2 is wound,

所述型片为非环绕式型片时,同层碳纤维丝线层2采用往复盘绕式结构,同层碳纤维丝线层2包括若干连续的小段盘绕丝线5,且小段盘绕丝线5之间平行排布,这不仅保证丝线连续,同时使得丝线密集;如图3,同层碳纤维丝线层2采用来回往复的盘绕,且在盘绕过程中保证各盘绕的小段盘绕丝线5之间是平行的;When the pattern sheet is a non-surrounding pattern sheet, the carbon fiber thread layer 2 of the same layer adopts a reciprocating coiled structure, and the carbon fiber thread layer 2 of the same layer includes several continuous small sections of coiled threads 5, and the small sections of coiled threads 5 are arranged in parallel, This not only ensures that the wires are continuous, but also makes the wires dense; as shown in Figure 3, the carbon fiber wire layer 2 of the same layer is coiled back and forth, and during the coiling process, it is ensured that the small coiled wires 5 of each coil are parallel;

所述型片为环绕式型片时,同层碳纤维丝线层2的碳纤维丝1由同层丝线层第一次环绕起点01呈环形往复环绕至同层丝线层第一次环绕终点04,在由同层丝线层第二次环绕起点03呈环形往复环绕至同层丝线层第二次环绕终点02,第一次环绕结构与第二次环绕结构平行设置;往复式缠绕结构,可保证型片的高强度,丝线的高密度,也易于实现连续敷设丝线;When the pattern is a wrap-around pattern, the carbon fiber filaments 1 of the same layer of carbon fiber thread layer 2 are circularly reciprocated from the same layer of thread layer around the starting point 01 for the first time to the first time around the end point of the same layer of thread layer 04. The same layer of silk layer wraps around the starting point 03 for the second time in a circular reciprocating loop to the end point 02 of the same layer of silk layer. The first wrapping structure and the second wrapping structure are arranged in parallel; the reciprocating winding structure can ensure the High strength, high density of wire, and easy to realize continuous laying of wire;

五、相邻碳纤维丝线层2错位分布,例如图1中,中层碳纤维丝线层2的碳纤维丝1与上层碳纤维丝线层2、下层碳纤维丝线层2错位排布,中层碳纤维丝线层2的各碳纤维丝1断面均保证位于上层碳纤维丝线层2的两个碳纤维丝1之间,且中层碳纤维丝线层2的各碳纤维丝1断面均保证位于下层碳纤维丝线层2的两个碳纤维丝1之间,从而实现错位排布;相邻纤维丝线层丝线错位分布,通过不断增加补偿丝线05,可形成高强度、均匀的多层丝线层,同时实现各层丝线不间断,保证整体型片”一丝完成”;5. The dislocation distribution of the adjacent carbon fiber thread layer 2, for example, in Figure 1, the carbon fiber thread 1 of the middle carbon fiber thread layer 2 is misplaced with the upper carbon fiber thread layer 2 and the lower carbon fiber thread layer 2, and the carbon fiber threads of the middle carbon fiber thread layer 2 1 sections are guaranteed to be located between the two carbon fiber filaments 1 of the upper carbon fiber filament layer 2, and the cross sections of each carbon fiber filament 1 of the middle carbon fiber filament layer 2 are guaranteed to be located between the two carbon fiber filaments 1 of the lower carbon fiber filament layer 2, thereby realizing Misplaced arrangement; misaligned distribution of adjacent fiber and thread layers. By continuously increasing the compensation thread 05, a high-strength, uniform multi-layer thread layer can be formed, and at the same time, the threads of each layer are uninterrupted to ensure that the overall film is "completed";

六、同层碳纤维丝线层2的碳纤维丝1之间的连接采用环氧树脂进行粘合连接,以及相邻碳纤维丝线层2的碳纤维丝1之间的连接也采用环氧树脂进行粘合连接;6. The connection between the carbon fiber filaments 1 of the carbon fiber filament layer 2 of the same layer is bonded and connected by epoxy resin, and the connection between the carbon fiber filaments 1 of the adjacent carbon fiber filament layer 2 is also bonded and connected by epoxy resin;

七、型片形貌的保证技术与方法采用偶合法,采用相似性原理和比例缩放算法并通过相应的机构加以实现,从而保证制作的型片,来自摩擦副工作面形貌并与其完全一致;7. The technology and method of guaranteeing the shape of the pattern adopts the coupling method, adopts the similarity principle and the scaling algorithm, and realizes it through the corresponding mechanism, so as to ensure that the pattern produced comes from the shape of the working surface of the friction pair and is completely consistent with it;

八、型片厚度的控制;按照摩擦副的设计要求确定型片的厚度T,按缠绕工艺,实际制作的型片厚度T满足:8. Control of the thickness of the profile; determine the thickness T of the profile according to the design requirements of the friction pair, and according to the winding process, the thickness T of the actual profile meets:

Figure SMS_2
Figure SMS_2

式中,n为纤维丝线层数,df为单丝线平均直径;In the formula, n is the number of layers of fiber threads, and df is the average diameter of monofilament threads;

九、型片的封装;型片形成后,使用前,在型片上表面涂敷结合剂并封装,即得纤维丝无切削层片。9. Encapsulation of the molded sheet: after the molded sheet is formed, before use, the upper surface of the molded sheet is coated with a binder and packaged to obtain a fiber filament non-cutting layer.

本发明的工作原理是:可实现纤维丝线加基础相无切削加工-连续性环绕式成层,最大限度地发挥原纤维丝线材料应有的本质性能特征。连续”平行”盘绕,形成不间断单一丝线层;往复式补偿”平行”环绕,相邻纤维丝线层丝线错位分布,形成高强度、均匀的多层丝线层,同时实现各层丝线不间断,保证整体型片”一丝完成”;往复式补偿”平行”环绕,形成多层丝线层。运用相似原理和缩放比例算法,通过模板体+比例缩放方法的通用性,即可制作相同形态而尺寸不一的纤维丝线型片。The working principle of the present invention is: it can realize the non-cutting processing of the fiber thread plus the basic phase-continuous wraparound layering, and maximize the essential performance characteristics of the original fiber thread material. Continuous "parallel" coiling, forming an uninterrupted single thread layer; reciprocating compensation "parallel" winding, the dislocation distribution of adjacent fiber thread layers, forming a high-strength, uniform multi-layer thread layer, while achieving uninterrupted threads in each layer, ensuring The whole piece is "completed with one thread"; the reciprocating compensation "parallel" surrounds to form multiple layers of silk threads. Using the similarity principle and the scaling algorithm, through the versatility of the template body + scaling method, it is possible to produce fiber filament sheets with the same shape but different sizes.

该纤维丝无切削层片的制备方法设计合理,以碳纤维+环氧树脂为复合材料,采用环绕式碳纤维复合衬层成型新工艺,用于关节轴承滑动摩擦副衬,以实现关节轴承在耐磨性、化学稳定性、高低温下工作可靠性和使用寿命等方面都得到显著提高,该工艺方法适于形态复杂但有规律的丝线层片的制作。The preparation method of the non-cutting layer of fiber filaments is designed reasonably, and carbon fiber + epoxy resin is used as the composite material, and a new process of wrapping carbon fiber composite lining is adopted, which is used for the sliding friction secondary lining of the joint bearing, so as to realize the wear resistance of the joint bearing. Performance, chemical stability, high and low temperature working reliability and service life have all been significantly improved. This process is suitable for the production of complex but regular silk thread layers.

在本纤维丝无切削层片的制备方法的描述中,需要说明的是,除非另有明确的规定和限定,术语“设置”、“相连”及“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the preparation method of the fiber filament non-cut ply, it should be noted that, unless otherwise clearly specified and limited, the terms "arranged", "connected" and "connected" should be understood in a broad sense, for example, it can be A fixed connection can also be a detachable connection or an integral connection; it can be a direct connection or an indirect connection through an intermediary, and it can be an internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下做出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation, within the knowledge of those of ordinary skill in the art, it can also be made without departing from the purpose of this patent. Variations.

Claims (5)

1.一种纤维丝无切削层片的制备方法,其特征在于,包括:1. A method for preparing fiber filaments without cutting ply, characterized in that, comprising: 一、型片工况分析,获得运动副准确形态,得到工作面形态;1. Analyze the working conditions of the profile, obtain the exact shape of the kinematic pair, and obtain the shape of the working face; 二、型片结构整体设计;型片结构采用平行错位层叠式结构;所述平行错位层叠式结构是指同层碳纤维丝线层(2)的碳纤维丝(1)采用往复式盘绕结构,且平行排布,相邻层碳纤维丝线层(2)的碳纤维丝(1)采用错位分布结构;2. The overall design of the profile structure; the profile structure adopts a parallel dislocation stacked structure; the parallel dislocation stacked structure means that the carbon fiber filaments (1) of the same layer of carbon fiber thread layer (2) adopt a reciprocating coiled structure, and are arranged in parallel cloth, the carbon fiber filaments (1) of the adjacent carbon fiber filament layer (2) adopt a dislocation distribution structure; 三、型片工况模板体的制备;基于相似理论,根据工作面形态制作模板体;模板体制成后,使用时在模板体的工作面涂工业石蜡层(3);Three, the preparation of the formwork working condition template body; based on the similarity theory, the template body is made according to the shape of the working surface; after the template body is made, the working surface of the template body is coated with an industrial paraffin layer (3); 四、同层碳纤维丝线层(2)绕成;同层碳纤维丝线层(2)的碳纤维丝(1)采用往复式盘绕结构,且平行排布;4. The carbon fiber thread layer (2) of the same layer is wound; the carbon fiber thread (1) of the carbon fiber thread layer (2) of the same layer adopts a reciprocating coil structure and is arranged in parallel; 五、相邻碳纤维丝线层(2)错位分布,相邻层碳纤维丝线层(2)的碳纤维丝(1)采用错位分布结构;5. The adjacent carbon fiber thread layer (2) is misplaced, and the carbon fiber thread (1) of the adjacent carbon fiber thread layer (2) adopts a misplaced distribution structure; 六、同层碳纤维丝线层(2)的碳纤维丝(1)之间的连接采用环氧树脂进行粘合连接,以及相邻碳纤维丝线层(2)的碳纤维丝(1)之间的连接也采用环氧树脂进行粘合连接;6. The connection between the carbon fiber filaments (1) of the carbon fiber filament layer (2) of the same layer is bonded and connected with epoxy resin, and the connection between the carbon fiber filaments (1) of the adjacent carbon fiber filament layer (2) is also adopted Epoxy resin for adhesive connection; 七、采用相似性原理和比例缩放算法保证型片形貌,保证制作的型片来自摩擦副工作面形貌并与其完全一致;7. Adopt the principle of similarity and scaling algorithm to ensure the shape of the model, and ensure that the made model comes from the shape of the working surface of the friction pair and is completely consistent with it; 八、型片厚度的控制,型片厚度T满足:Eight, the control of the thickness of the pattern, the thickness T of the pattern satisfies:
Figure QLYQS_1
Figure QLYQS_1
式中,n为纤维丝线层数,df为单丝线平均直径;In the formula, n is the number of layers of fiber threads, and df is the average diameter of monofilament threads; 九、型片的封装;型片形成后,使用前,在型片上表面涂敷结合剂并封装,即得纤维丝无切削层片。9. Encapsulation of the molded sheet: after the molded sheet is formed, before use, the upper surface of the molded sheet is coated with a binder and packaged to obtain a fiber filament non-cutting layer.
2.根据权利要求1所述的纤维丝无切削层片的制备方法,其特征在于,所述步骤一采用数学模型描述、曲线拟合或逼近方法重构工作面形态。2. The method for preparing fiber filament non-cutting plies according to claim 1, characterized in that the first step uses mathematical model description, curve fitting or approximation methods to reconstruct the shape of the working surface. 3.根据权利要求1所述的纤维丝无切削层片的制备方法,其特征在于,所述步骤四具体包括:3. The preparation method of fiber filament non-cutting ply according to claim 1, characterized in that, said step four specifically comprises: 所述型片为非环绕式型片时,同层碳纤维丝线层(2)采用往复盘绕式结构,同层碳纤维丝线层(2)包括若干连续的小段盘绕丝线(5),且小段盘绕丝线(5)之间平行排布;When the pattern sheet is a non-circumferential pattern sheet, the carbon fiber thread layer (2) of the same layer adopts a reciprocating coiled structure, and the carbon fiber thread layer (2) of the same layer includes several continuous small-section coiled silk threads (5), and the small-section coiled silk threads ( 5) Arranged in parallel; 所述型片为环绕式型片时,同层碳纤维丝线层(2)的碳纤维丝(1)由同层丝线层第一次环绕起点(01)呈环形往复环绕至同层丝线层第一次环绕终点(04),在由同层丝线层第二次环绕起点(03)呈环形往复环绕至同层丝线层第二次环绕终点(02),第一次环绕结构与第二次环绕结构平行设置。When the pattern is a wrap-around pattern, the carbon fiber filament (1) of the same layer of carbon fiber thread layer (2) circles around the starting point (01) for the first time from the same layer of thread layer to the same layer of thread layer for the first time Around the end point (04), from the starting point (03) of the second round of the same layer of silk layer to the end point of the second round of the same layer of silk layer (02), the first rounding structure is parallel to the second rounding structure set up. 4.根据权利要求1所述的纤维丝无切削层片的制备方法,其特征在于,所述错位分布结构为中层碳纤维丝线层(2)的碳纤维丝(1)与上层碳纤维丝线层(2)、下层碳纤维丝线层(2)错位排布,中层碳纤维丝线层(2)的各碳纤维丝(1)断面均保证位于上层碳纤维丝线层(2)的两个碳纤维丝(1)之间,且中层碳纤维丝线层(2)的各碳纤维丝(1)断面均保证位于下层碳纤维丝线层(2)的两个碳纤维丝(1)之间。4. The preparation method of fiber filaments without cutting ply according to claim 1, characterized in that, the dislocation distribution structure is the carbon fiber filaments (1) of the middle carbon fiber filament layer (2) and the upper carbon fiber filament layer (2) 1. The lower carbon fiber thread layer (2) is misplaced, and the sections of each carbon fiber thread (1) in the middle carbon fiber thread layer (2) are guaranteed to be between the two carbon fiber threads (1) in the upper carbon fiber thread layer (2), and the middle layer The sections of each carbon fiber filament (1) of the carbon fiber filament layer (2) are guaranteed to be located between the two carbon fiber filaments (1) of the lower carbon fiber filament layer (2). 5.根据权利要求1所述的纤维丝无切削层片的制备方法,其特征在于,所述步骤七采用偶合法保证型片形貌。5. The method for preparing fiber filament non-cutting ply according to claim 1, characterized in that the step seven adopts a coupling method to ensure the shape of the ply.
CN201710530327.3A 2017-06-29 2017-06-29 A kind of preparation method of non-cutting ply of fiber filament Active CN107139501B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710530327.3A CN107139501B (en) 2017-06-29 2017-06-29 A kind of preparation method of non-cutting ply of fiber filament

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710530327.3A CN107139501B (en) 2017-06-29 2017-06-29 A kind of preparation method of non-cutting ply of fiber filament

Publications (2)

Publication Number Publication Date
CN107139501A CN107139501A (en) 2017-09-08
CN107139501B true CN107139501B (en) 2023-06-20

Family

ID=59785930

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710530327.3A Active CN107139501B (en) 2017-06-29 2017-06-29 A kind of preparation method of non-cutting ply of fiber filament

Country Status (1)

Country Link
CN (1) CN107139501B (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1098981A (en) * 1994-07-25 1995-02-22 江西省汽车工程塑料厂 Compounded gear with tooth-like reinfored gear teeth and its mfg. technique
DE102011084626A1 (en) * 2010-10-18 2012-04-19 Sgl Carbon Se Preform for producing molded part such as friction washer, comprises two scrim layers that are arranged and impregnated with matrix, where two scrim layers are made of carbon fiber roving and/or silicon carbide fiber roving
CN103192464A (en) * 2011-12-01 2013-07-10 高科技空间航空股份有限公司 Method for manufacturing prefabricated blank
CN103256325A (en) * 2013-06-06 2013-08-21 焦作市力创制动器有限公司 Vibration-damping, denoising and yaw low-speed braking pad and fabrication method thereof
CN103410863A (en) * 2013-07-30 2013-11-27 广东工业大学 Half-bearing, material, device and method for steel backing/carbon fiber knitted fabric self-lubricating lining
CN105873990A (en) * 2013-12-26 2016-08-17 鲁汶天主教大学 Preform, sheet material, and integrated sheet material
CN106194046A (en) * 2016-09-30 2016-12-07 大庆市华禹石油机械制造有限公司 A kind of multi-layer wear-resistant wipes carbon-fiber continuous rod and preparation facilities and preparation method
CN106298010A (en) * 2016-09-13 2017-01-04 山东大学 A kind of high tenacity anti-splitting carbon fibre composite wire plug and preparation method thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2003215637B2 (en) * 2003-03-06 2007-12-13 Vestas Wind Systems A/S Pre-form and method of preparing a pre-form

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1098981A (en) * 1994-07-25 1995-02-22 江西省汽车工程塑料厂 Compounded gear with tooth-like reinfored gear teeth and its mfg. technique
DE102011084626A1 (en) * 2010-10-18 2012-04-19 Sgl Carbon Se Preform for producing molded part such as friction washer, comprises two scrim layers that are arranged and impregnated with matrix, where two scrim layers are made of carbon fiber roving and/or silicon carbide fiber roving
CN103192464A (en) * 2011-12-01 2013-07-10 高科技空间航空股份有限公司 Method for manufacturing prefabricated blank
CN103256325A (en) * 2013-06-06 2013-08-21 焦作市力创制动器有限公司 Vibration-damping, denoising and yaw low-speed braking pad and fabrication method thereof
CN103410863A (en) * 2013-07-30 2013-11-27 广东工业大学 Half-bearing, material, device and method for steel backing/carbon fiber knitted fabric self-lubricating lining
CN105873990A (en) * 2013-12-26 2016-08-17 鲁汶天主教大学 Preform, sheet material, and integrated sheet material
CN106298010A (en) * 2016-09-13 2017-01-04 山东大学 A kind of high tenacity anti-splitting carbon fibre composite wire plug and preparation method thereof
CN106194046A (en) * 2016-09-30 2016-12-07 大庆市华禹石油机械制造有限公司 A kind of multi-layer wear-resistant wipes carbon-fiber continuous rod and preparation facilities and preparation method

Also Published As

Publication number Publication date
CN107139501A (en) 2017-09-08

Similar Documents

Publication Publication Date Title
JP5934643B2 (en) Hybrid conductor and method for manufacturing the same
CN113606487B (en) V-shaped liner-free high-pressure composite material storage tank molding process
US10690271B2 (en) Transfer hose, in particular for use at high temperatures
CN113478791B (en) A kind of preparation method of braided gas cylinder and braided gas cylinder
CN113277867A (en) Preparation method of carbon/silicon carbide composite material crucible
US20100003881A1 (en) Methods and apparatus associated with narrow tows fabricated from large-tow preforms
CN113186598A (en) Carbon/carbon composite material crucible prepared based on winding process and needling process
CN203947361U (en) Torsade
CN107139501B (en) A kind of preparation method of non-cutting ply of fiber filament
CN108999979B (en) A kind of elastic heat sealing member and its preparation method
CN102950233A (en) Metal rubber gasket manufacture process
CN115537999B (en) Preparation method of semi-cladding structure continuous alumina fiber composite sewing thread
CN204023072U (en) A kind of quartz fibre sewing thread
CN106192196B (en) A kind of suture method for weaving for the fabric that binds
CN115013597B (en) High-damping clamp for aeroengine based on co-curing winding of fibers and metal wires and preparation method thereof
CN104786515B (en) A kind of process units and its manufacturing method of fiber reinforcement ring
CN107719128B (en) Carbon fiber composite metal material needled preform and preparation method thereof
CN104963078B (en) A kind of tubulose multilayer multiple-axial warp knitting machine
CN113106605B (en) A 2.5-dimensional variable cross-section braided composite material
JP5100867B2 (en) Method for producing carbon fiber bundle for filament winding
WO2023124269A1 (en) High-temperature-resistant carbon-carbon composite body and production method therefor, and carbon fiber prefab
CN104790116B (en) A kind of Varying-thickness layer connects the preparation method of construction fabric
CN212080374U (en) A fiber braided pipe
CN112125672B (en) Preparation method and application of three-layer core-spun silicon carbide fiber wire
CN113601876A (en) Continuous dry fiber additive manufacturing method

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant