Summary of the invention
The embodiment of the invention provides a kind of saw control systems based on universal impact switch, it is intended to which solution is mounted on
Saw, due to violent vibration, is easy to cause Linear displacement transducer communicating interrupt into saw hydraulic cylinder linear displacement sensor,
Or in saw maintenance process, cause Linear displacement transducer to damage due to using electric welding machine improper, and causes saw
There is biggish sawing overtravel and sawing to clamping limb collet the problem of.
The present invention provides a kind of saw control system arrived based on universal impact switch, the saw control system packets
Include: functional block XJJC03~XJJC37 constitutes the saw sawing final position selecting unit of saw feeding without gap sensors;Functional block
XJJC01, XJJC02, XJJC38~XJJC45, XJJC49~XJJC54 and XJJC58~XJJC62 constitute saw feeding without position
The saw automatic sawing, cutting control unit of displacement sensor;And functional block XJJC46~XJJC50 and XJJC55~XJJC62 are constituted
Control unit is sawed in the manual forward/back of saw, wherein
Need to enter the variation of depth, saw saw blade diameter in saw clamping limb collet when cutting off fashioned iron based on saw saw blade
And the depth that saw clamping limb collet allows saw blade to enter, the sawing final position of saw is divided into n fixed point, that is, is divided into n# saw
Final position is cut, and is divided into m millimeters between each fixed point, each fixed point is detected by a universal impact switch, due to H-type
The web width of steel meets 200+m* (n-1)=800 between 200~800 millimeters, the saw sawing final position selection
Unit selects corresponding x# sawing whole according to the current cut type steel web width for sawing of people-machine active station setting when saw control
It is opened during into saw by the universal collision of the universal impact switch or x+1# sawing final position of x# sawing final position position
Put the detection of row sawing final position into;
Saw is in holding fix, saw main transmission and saw hydraulic and lubricating system is ready, saw clamping limb has pressed from both sides
It is tight and in the case that saw roller table speed is zero, after saw control system issues saw automatic sawing, cutting enabling signal, if saw
Stop signal and saw without tight in automatic running mode, saw main transmission and saw hydraulic and lubricating system fault-free, saw
Cooling water has been opened, and the saw automatic sawing, cutting control unit makes saw hydraulic circuit hydraulic control one-way valve open close control
Solenoid directional control valve obtains electric, which opens, meanwhile, exporting a pulse width is ' 1 ' pulse in M second, give saw into/
Moving back saw control proportioning valve and applying a big control voltage makes saw quickly into saw, saw quickly into saw during, work as saw
When machine arrival saw sawing start bit or saw quickly reach M seconds into the saw time, saw what control proportioning valve applied to saw forward/back
Controlling voltage is zero, the solenoid directional control valve power loss of saw hydraulic circuit hydraulic control one-way valve open close control, and the hydraulic control one-way valve closes
It closes, saw will stop quickly operating into saw;Apply one on people-machine active station to saw forward/back saw control proportioning valve later
The automatic sawing, cutting control voltage of setting makes saw with certain speed sawing fashioned iron, when saw reaches the saw set into saw sawing
When sawing final position, saw automatic sawing, cutting control unit feeds back to saw forward/back saw control based on saw sawing final position selecting unit
The control voltage that proportioning valve processed applies is zero, the solenoid directional control valve power loss of saw hydraulic circuit hydraulic control one-way valve open close control, should
Hydraulic control one-way valve is closed, and saw will stop sawing, and later, and make the electromagnetism of saw hydraulic circuit hydraulic control one-way valve open close control
Reversal valve obtains electric, the hydraulic control one-way valve opening, applies one on people-machine active station to saw forward/back saw control proportioning valve
Saw control voltage is moved back in setting, make saw carry out it is fast automatic move back saw, when saw is retreated to saw holding fix, to saw
The control voltage that forward/back saw control proportioning valve applies is zero, the electromagnetic switch of saw hydraulic circuit hydraulic control one-way valve open close control
Valve power loss, the hydraulic control one-way valve are closed, and saw will stop retreating;
Saw is hydraulic and lubricating system fault-free, saw are without tightly stopping signal and saw is not in maximum sawing position
In the case of, saw is issued under manual mode manually into when saw instruction, the manual forward/back saw control unit of saw makes saw hydraulic
The solenoid directional control valve of circuit hydraulic control one-way valve open close control obtains electric, the hydraulic control one-way valve opening, meanwhile, it is sawed to saw forward/back
It controls proportioning valve and applies a control voltage identical with automatic sawing, cutting, saw is made grasp into saw manually with automatic sawing, cutting speed
Make, until saw disappears into saw instruction manually;When sending saw moves back saw instruction manually under manual mode, the manual forward/back of saw
Saw control unit makes the solenoid directional control valve of saw hydraulic circuit hydraulic control one-way valve open close control obtain electric, the hydraulic control one-way valve
It opens, meanwhile, it is sawed to saw forward/back and controls proportioning valve application one and move back the identical control voltage of saw automatically, make saw with certainly
Dynamic saw speed of moving back carries out moving back saw operation manually, disappears until saw moves back saw instruction manually.
The embodiment of the present invention detects sawing final position by universal impact switch, solves since linear displacement passes
Sensor is easy to appear failure and causes saw into the problem of sawing failure;In addition, by the way that the sawing final position of saw is divided into n# sawing
Final position, each sawing final position detection switch is used for the detection of certain web width formed steel sawing final position, to ensure sawing final position
Reliable detection, corresponding sawing final position detection switch goes wrong fail to examine in the case where, which then uses down
One sawing final position detection switch is as current web width formed steel sawing final position detection switch, on the basis for ensuring sawed-off fashioned iron
On, it reduces to the greatest extent into saw stroke, to save resource.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Fig. 1 is that hydraulic control system figure is sawed in section steel sawing machine forward/back provided in an embodiment of the present invention, and Fig. 2 is that the present invention is implemented
The program structure diagram for the section steel sawing machine control system that example provides only is shown relevant to the embodiment of the present invention for ease of description
Part.
As shown in Fig. 2, NSW is " digital change-over switch " functional block, and as I=' 1 ', Y=X2, as I=' 0 ', Y=
X1;NCM is " numerical value compares " functional block, and as X1 > X2, QU is ' 1 ', and as X1=X2, QE is ' 1 ', as X1 < X2, QL
It is ' 1 ';RSR is " reset terminal R preferential rest-set flip-flop " functional block, and when it is ' 0 ' that S, which is ' 1 ', R, Q is that ' 1 ', QN is ' 0 ', works as S
Be ' 1 ', R be ' 1 ' when, Q be that ' 0 ', QN is ' 1 ', when it is ' 0 ' that S, which is ' 0 ', R, Q and QN holding ortho states, be ' 1 ' when S is ' 0 ', R
When, Q is that ' 0 ' QN is ' 1 ';MFP is " impulse generator " functional block, when input terminal I becomes ' 1 ' by ' 0 ', when the end Q will export 1
Between length be T direct impulse, and the end Q export direct impulse during, the state change of input terminal I is to the end Q output state
No longer have an impact;ETE is " front and back edge is set " functional block, and when input terminal I becomes ' 1 ' by ' 0 ', it is 1 that the end QP, which only exports length,
The direct impulse of a cycle period, the end QP remains ' 0 ' state under remaining state.When input terminal I becomes ' 0 ' by ' 1 ', the end QN is only
The direct impulse that length is 1 cycle period is exported, the end QN remains ' 0 ' state under remaining state, and OR is disjunction gate, and AND is
" with door ", NOT are " NOT gate ".
The saw control system includes: the saw that functional block XJJC03~XJJC37 constitutes saw feeding without gap sensors
Sawing final position selecting unit, functional block XJJC01, XJJC02, XJJC38~XJJC45, XJJC49~XJJC54 and XJJC58
The saw automatic sawing, cutting control unit and functional block XJJC46 of~XJJC62 composition saw feeding without gap sensors~
XJJC50 and XJJC55~XJJC62 constitutes the manual forward/back of saw and saws control unit, wherein
Need to enter the variation of depth, saw saw blade diameter in saw clamping limb collet when cutting off fashioned iron based on saw saw blade
The depth (about 600 millimeters) that (1.8~2.2 meters) and saw clamping limb collet allow saw blade to enter, can be whole by the sawing of saw
Position is divided into n fixed point, that is, is divided into n# sawing final position, and m millimeters are divided between each fixed point, each fixed point is by one ten thousand
Can formula impact switch detect, since the web width of H profile steel is between 200~800 millimeters, corresponding 200 milli of 1# sawing final position
Rice and formed steel sawing final position below, that is, meet 200+m* (n-1)=800 (unit: mm), saw sawing final position selecting unit root
Select corresponding x# sawing whole according to the current cut type steel web width for sawing of people-machine active station (i.e. HMI) setting of saw control
Position, during into saw, passes through the universal impact switch of x# sawing final position or the universal impact switch of x+1# sawing final position
Carry out the detection of sawing final position, can avoid due to universal impact switch goes wrong in use and it is excessive into saw to cause
Situation;
In embodiments of the present invention, total saw final position is divided into 7 fixed points, that is, be divided into for 7 sawing final positions into
Row explanation, and each fixed point is detected by a universal impact switch, and corresponding 200 millimeters and below of 1# sawing final position
Corresponding 200 millimeters of formed steel sawing final position, 2# sawing final position with corresponding up to 300 millimeters of formed steel sawing final position, 3# sawing final position
300 millimeters to correspond to 400 millimeters up to 400 millimeters of formed steel sawing final position, 4# sawing final position to saw up to 500 millimeters of fashioned iron
Corresponding 500 millimeters of final position, 5# sawing final position are cut with 600 millimeters corresponding up to 600 millimeters of formed steel sawing final position, 6# sawing final position
To correspond to 700 millimeters up to 800 millimeters of formed steel sawing end up to 700 millimeters of formed steel sawing final position and 7# sawing final position
Position, when the current cut type steel web width for sawing of people-machine active station (i.e. HMI) setting of saw control is at 200 millimeters or less
When, functional block XJJC04 output end Q could become ' 1 ' state from ' 0 ' state in the saw sawing final position selecting unit, in this way, sawing
Machine into during saw, if 1# sawing final position universal impact switch pick up or the failure of 1# sawing final position universal impact switch and not
Can pick up, and 2# sawing final position universal impact switch pick up when, functional block XJJC06 in the saw sawing final position selecting unit
And XJJC37 output end Q will become ' 1 ' state from ' 0 ' state;When people-machine active station (i.e. HMI) setting of saw control is current
Cut type steel web width for sawing 200 millimeters with up to 300 millimeters when, functional block in the saw sawing final position selecting unit
XJJC09 output end Q could become ' 1 ' state from ' 0 ' state, in this way, during saw is into saw, if 2# sawing final position universal is touched
Rush open pass pick up or the failure of 2# sawing final position universal impact switch and fail to pick up and 3# sawing final position universal impact switch
Pick up when, functional block XJJC11 and XJJC37 output end Q will become ' 1 ' from ' 0 ' state in the saw sawing final position selecting unit
State;When saw control people-machine active station (i.e. HMI) setting current cut type steel web width for sawing 300 millimeters with up to
At 400 millimeters, functional block XJJC14 output end Q could become ' 1 ' state from ' 0 ' state in the saw sawing final position selecting unit, this
Sample, during saw is into saw, if 3# sawing final position universal impact switch pick up or 3# sawing final position universal impact switch
Fail and fail to pick up and 4# sawing final position universal impact switch pick up when, functional block in the saw sawing final position selecting unit
XJJC16 and XJJC37 output end Q will become ' 1 ' state from ' 0 ' state;When people-machine active station (i.e. HMI) setting of saw control
Current cut type steel web width for sawing 400 millimeters with up to 500 millimeters when, function in the saw sawing final position selecting unit
Block XJJC19 output end Q could become ' 1 ' state from ' 0 ' state, in this way, during saw is into saw, if 4# sawing final position universal
Impact switch pick up or the failure of 4# sawing final position universal impact switch and fail to pick up and the collision of 5# sawing final position universal is opened
Pass pick up when, functional block XJJC21 and XJJC37 output end Q will be become from ' 0 ' state in the saw sawing final position selecting unit
' 1 ' state;When the current cut type steel web width for sawing of people-machine active station (i.e. HMI) setting of saw control is at 500 millimeters or more
When to 600 millimeters, functional block XJJC24 output end Q could become ' 1 ' state from ' 0 ' state in the saw sawing final position selecting unit,
In this way, during saw is into saw, if 5# sawing final position universal impact switch pick up or the collision of 5# sawing final position universal open
Close failure and fail to pick up and 6# sawing final position universal impact switch pick up when, function in the saw sawing final position selecting unit
Block XJJC26 and XJJC37 output end Q will become ' 1 ' state from ' 0 ' state;When people-machine active station (i.e. HMI) of saw control is set
Fixed current cut type steel web width for sawing 600 millimeters with up to 700 millimeters when, function in the saw sawing final position selecting unit
Can block XJJC29 output end Q ' 1 ' state could be become from ' 0 ' state, in this way, during saw is into saw, if 6# sawing final position is omnipotent
Formula impact switch pick up or the failure of 6# sawing final position universal impact switch and fail to pick up and 7# sawing final position universal is collided
Switch pick up when, functional block XJJC31 and XJJC37 output end Q will be become from ' 0 ' state in the saw sawing final position selecting unit
' 1 ' state;When the current cut type steel web width for sawing of people-machine active station (i.e. HMI) setting of saw control is at 700 millimeters or more
When to 800 millimeters, functional block XJJC34 output end Q could become ' 1 ' state from ' 0 ' state in the saw sawing final position selecting unit,
In this way, during saw is into saw, if 7# sawing final position universal impact switch pick up or the collision of 7# sawing final position universal open
It closes failure and fails to pick up, and saw maximum feeding position (position and 7# sawing final position are at a distance of 100 millimeters) universal is collided
Switch pick up when, functional block XJJC36 and XJJC37 output end Q will be become from ' 0 ' state in the saw sawing final position selecting unit
' 1 ' state.
For Ma Gang great H profile steel saw, in order to realize saw pair in the case where saw does not use displacement sensor into saw
The automatic sawing, cutting of different size fashioned iron is provided with saw into the saw for sawing without gap sensors in section steel sawing machine control program
Automatic sawing, cutting control unit.Saw is in holding fix, saw main transmission and saw hydraulic and lubricating system is ready, saw folder
In the case that gripping arm has clamped and saw roller table speed is zero, saw control system issues saw automatic sawing, cutting enabling signal
Afterwards, if saw stops signal without tight in automatic running mode, saw main transmission and saw hydraulic and lubricating system fault-free, saw
And saw cooling water has been opened, then functional block XJJC39 output end Q will be by ' 0 ' in the saw automatic sawing, cutting control unit
State becomes ' 1 ' state, thus makes functional block XJJC60 output end Q that will become ' 1 ' state from ' 0 ' state, the saw into saw hydraulic circuit (such as
Shown in figure 1 above) solenoid directional control valve (LSHF) of hydraulic control one-way valve open close control it is electric, which opens, while function
Block XJJC40 output end Q will export ' 1 ' pulse that a pulse width is M seconds (such as 2 seconds), functional block XJJC42 output end Q
It will become ' 1 ' state from ' 0 ' state, functional block XJJC43 output end Y will apply one to saw forward/back saw control proportioning valve (JJKBF)
A biggish control voltage (such as 6V) makes saw quickly into saw, saw quickly into saw during, when saw reaches saw saw
Cut start bit or saw quickly into saw the time reach M seconds when, functional block XJJC42 output end Q will become ' 0 ' state from ' 1 ' state, this
Sample, it is zero that functional block XJJC43 output end Y, which saws the control voltage that control proportioning valve applies to saw forward/back, saw hydraulic circuit
Solenoid directional control valve (LSHF) power loss of hydraulic control one-way valve open close control, the hydraulic control one-way valve are closed, and saw will stop quickly into saw
Operation.Saw quickly into saw finish after, functional block XJJC45 and XJJC49 output end Q will become ' 1 ' state from ' 0 ' state,
As a result, functional block XJJC50 output end Y to saw forward/back saw control proportioning valve apply an operative employee people-machine active station (i.e.
HMI automatic sawing, cutting control voltage (such as 2V) set on) makes saw with certain speed sawing fashioned iron.When saw is arrived into saw sawing
Up to setting saw sawing final position when, functional block XJJC37 output end Q will be become from ' 0 ' state in saw sawing final position selecting unit
Thus ' 1 ' state makes functional block XJJC38 output end Q in saw automatic sawing, cutting control unit that will become ' 1 ' state, function from ' 0 ' state
Block XJJC39, XJJC45 and XJJC49 output end Q will become ' 0 ' state from ' 1 ' state, in this way, functional block XJJC50 output end Y gives
The control voltage that saw forward/back saw control proportioning valve applies is zero, the electromagnetism of saw hydraulic circuit hydraulic control one-way valve open close control
Reversal valve (LSHF) power loss, the hydraulic control one-way valve are closed, and saw will stop sawing, meanwhile, it is incited somebody to action in functional block XJJC53 output end Q
' 1 ' pulse of one N milliseconds (such as 300 milliseconds) is exported, so that functional block XJJC54 and XJJC60 output end Q will be by ' 0 ' state
Become ' 1 ' state, the solenoid directional control valve (LSHF) of the saw hydraulic circuit hydraulic control one-way valve open close control obtains electric, the fluid-control one-way
Valve is opened, while functional block XJJC58 output end Q will be become ' 1 ' state from ' 0 ' state, and functional block XJJC59 output end Y will give saw
Forward/back saw control proportioning valve (JJKBF) applies the saw that moves back that an operative employee sets on people-machine active station (i.e. HMI) and controls electricity
Pressure (as -5V), make saw carry out it is fast automatic move back saw, when saw is retreated to saw holding fix, functional block XJJC51 is exported
End Q will be become ' 1 ' state from ' 0 ' state, and functional block XJJC54, XJJC58 and XJJC60 output end Q will become ' 0 ' state from ' 1 ' state,
It is zero that functional block XJJC59 output end Y, which saws the control voltage that control proportioning valve applies to saw forward/back, as a result, saw hydraulic time
Solenoid directional control valve (LSHF) power loss of road hydraulic control one-way valve open close control, the hydraulic control one-way valve are closed, and saw will stop retreating,
So far, saw automatic sawing, cutting finishes.
For the ease of saw maintenance and accident treatment, it is manual that saw is provided in the section steel sawing machine SAWING CONTROL program
Control unit is sawed in forward/back.Saw is hydraulic and lubricating system fault-free, saw are without tightly stopping signal and saw is not in most pit saw
In the case where cutting position, operative employee issues saw manually into when saw instruction under manual mode, and the manual forward/back saw of the saw controls
Functional block XJJC48, XJJC49 and XJJC60 output end Q will become ' 1 ' state from ' 0 ' state in unit, hydraulic time of saw as a result,
The solenoid directional control valve (LSHF) of road hydraulic control one-way valve open close control obtains electric, hydraulic control one-way valve opening, meanwhile, functional block
XJJC62 output end Y give saw forward/back saw control proportioning valve apply a control voltage identical with automatic sawing, cutting, make saw with
Automatic sawing, cutting speed operate manually into saw, until saw disappears into saw instruction manually.Saw is hydraulic and lubricating system
Without tightly signal is stopped and saw is not in the case where maximum going-back position, operative employee issues under manual mode for fault-free, saw
When saw moves back saw instruction manually, functional block XJJC57, XJJC58 and XJJC60 are defeated in the manual forward/back saw control unit of the saw
Outlet Q will become ' 1 ' state from ' 0 ' state, as a result, the solenoid directional control valve of saw hydraulic circuit hydraulic control one-way valve open close control
(LSHF) electric, hydraulic control one-way valve opening is obtained, meanwhile, functional block XJJC61 output end Y saws control proportioning valve to saw forward/back and applies
Add one to saw identical control voltage with automatic move back, makes saw to move back saw speed automatically and carry out moving back to saw manually operating, until saw
Saw instruction is moved back manually to disappear.
The embodiment of the present invention detects sawing final position by universal impact switch, solves since linear displacement passes
Sensor is easy to appear failure and causes saw into the problem of sawing failure;In addition, by the way that the sawing final position of saw is divided into n# sawing
Final position, each sawing final position detection switch is used for the detection of certain web width formed steel sawing final position, to ensure sawing final position
Reliable detection, corresponding sawing final position detection switch goes wrong fail to examine in the case where, which then uses down
One sawing final position detection switch is as current web width formed steel sawing final position detection switch, on the basis for ensuring sawed-off fashioned iron
On, it reduces to the greatest extent into saw stroke, to save resource.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.