A kind of automatic cleaning stress processing unit of mold production
Technical field
The present invention relates to mold production device fields, and in particular to a kind of automatic cleaning stress processing dress of mold production
It sets.
Background technique
In the production such as injection molding, punching press, for the ease of production, production efficiency is improved, all auxiliary life can be carried out using mold
It produces.The quality of mold directly affects the quality of injection molding, punching press.And the cleannes and thermal stress of mold directly affect the quality of mold
And service life.In mold production subsequent handling, need to carry out mold cleaning and destressing processing.
Traditional processing mode is mostly to clean, dry, and transfers to destressing furnace and carries out destressing.
Applicants have discovered that at least there is technical problem in the prior art: required equipment is more, improves cost, accounts for
It is more with space, intermediate transition large labor intensity is needed, low efficiency is not suitable for automatic chemical conversion and produces.
Summary of the invention
The object of the invention is that provide at a kind of automatic cleaning stress of mold production to solve the above-mentioned problems
Device is managed, it is more to solve required equipment in the prior art, cost is improved, occupied space is more, and intermediate transition is needed to work
Intensity is big, low efficiency, is not suitable for the technical problems such as automatic chemical conversion production.Preferred technology in many technical solutions provided by the invention
Scheme can be realized cleaning, drying, destressing integration, reduces equipment investment, reduces cost, space is saved, using ultrasound
Wave is cleaned, and is cleaned up, no dead angle, is able to detect, is controlled heating temperature, guarantees the technical effects such as destressing effect, in detail
See below elaboration.
To achieve the above object, the present invention provides technical solutions once:
A kind of mold production automatic cleaning stress processing unit, including cabinet, controller, heating provided by the invention
Device, supersonic generator, the cabinet front are equipped with chamber door, and the chamber door forward upper is provided with observation window;The chamber door
Front side side is provided with handle, and surrounding is provided with sealing ring on the inside of the chamber door;Middle part is equipped with the control on front side of the chamber door
Device processed, the controller top are provided with display screen, and timer, the controller lower part setting are provided in the middle part of the controller
There is wireless communication device, the display screen, the timer and the wireless communication device are electrically connected with the controller;
The cabinet upper end is equipped with exhaust valve, and the exhaust valve is electrically connected with the controller;On the cabinet front
Portion and lower part are equipped with electromagnet, and the electromagnet is electrically connected with the controller;Loading is installed in the middle part of the box house
Plate, the loading plate surface are provided with water purification through-hole;The box house bottom is equipped with the supersonic generator, described super
Sonic generator is electrically connected with the controller;The heater, the heater and institute are installed at the top of the box house
State controller electrical connection;One upper lateral part of cabinet wall is equipped with liquid level sensor, the liquid level sensor and the control
Device electrical connection;Box house back side top is equipped with warm and humid sensor, and the warm and humid sensor is electrically connected with the controller
It connects;
The box house bottom is equipped with draining pump, and the draining pump is electrically connected with the controller, the draining pump
Upper end is equipped with drainpipe;The cabinet back side is equipped with water tank, and middle part is equipped with filter layer inside the water tank;It is described
Water tank upper end side is equipped with water purification supplement pipe, and the water tank upper center is equipped with water injecting pump, the water injecting pump and institute
Controller electrical connection is stated, the water injecting pump upper end is equipped with water injection pipe.
Using a kind of automatic cleaning stress processing unit of above-mentioned mold production, the mould of cleaning and destressing will be carried out
Tool is placed on the support board upper end, and the controller controls the electromagnet electrification, described by chamber door described in magnetic locking
Sealing ring guarantees the leakproofness of the chamber door, and the controller controls the water filling pump work, will be net inside the water tank
Water injects the box house by the water injection pipe, and when water purification is injected to a certain degree, the liquid level sensor triggering is described
Controller controls the water injecting pump and stops working, and the controller controls the supersonic generator work, utilizes ultrasonic wave pair
Mold is cleaned, and cleaning effect is good, no cleaning dead angle, scavenging period is arranged by the controller, the timer is used for
Timing, when purged between when reaching, the controller controls the supersonic generator and stops working, and the controller controls institute
Draining pump unlatching is stated, the water of the box house is discharged into inside the water tank through the drainpipe, the filter layer is used for
The impurity in drainage is crossed, the controller controls the heater work, controls the exhaust valve opening, realize the baking to mold
Dry, when the warm and humid sensor detection humidity no longer changes, the controller controls the exhaust valve closure, the heater
It works on, mold is heat-treated, be used for destressing, the warm and humid sensor is able to detect heating temperature, and by signal
The controller is passed to, to realize detecting and controlling for temperature, by the timer and the controller, is controlled at heat
The time is managed, guarantees destressing effect.
Preferably, the chamber door is hinged on the cabinet front by hinge, the observation window is embedded in the chamber door
Forward upper, the observation window are made of transparent plastic, and the handle is mounted by means of bolts on one on front side of the chamber door
Side, the handle outside are enclosed with heat insulation foam, and the sealing ring is embedded in surrounding on the inside of the chamber door, and the sealing ring uses rubber
Glue is made.
Preferably, the controller is fixedly mounted on middle part, the display screen on front side of the chamber door by electronics pedestal
It is embedded in the controller top, the display screen is LED screen, and the timer is embedded in the middle part of the controller, the meter
When device use electronic timer, the wireless communication device is fixedly mounted on the controller lower part by screw.
Preferably, the exhaust valve is mounted by means of bolts on the cabinet upper center, the electromagnet is inlayed
In the cabinet front upper and lower part.
Preferably, the support board is slidably mounted in the middle part of the box house by sliding rail, the water purification through-hole is logical
It crosses mach mode and is molded over the loading plate surface, and be uniformly distributed.
Preferably, the supersonic generator is mounted by means of bolts on the box house bottom, the heating
Device is fixed by snap to be loaded at the top of the box house, and the liquid level sensor is fixedly mounted on described by electronics pedestal
One upper lateral part of cabinet wall, the installation site of the liquid level sensor are higher than the installation site of the support board, the warm and humid biography
Sensor is fixedly mounted at the top of the box house by electronics pedestal, and the warm and humid sensor is located at the heater side.
Preferably, the draining pump is mounted by means of bolts on the box house bottom, the drainpipe passes through
It is screwed and is mounted on the draining pump upper end, and protrude into inside the water tank.
Preferably, the water tank is mounted by means of bolts on cabinet back side bottom, the filter layer passes through
Card slot is fixed to be loaded on water tank inside middle part, and the filter layer is made of bamboo charcoal, and the water injecting pump passes through bolt bottom
Seat is fixedly mounted on the water tank upper center, and is goed deep into inside the water tank by conduit, and the water injection pipe passes through spiral shell
Line is fixedly mounted on the water injecting pump upper end, and is connected by bolt with the cabinet, the water injection pipe and the cabinet
Link position is higher than the liquid level sensor in the position of the box house, and the water purification supplement pipe is welded on the water tank
Upper end side.
Beneficial effect is: it can be realized cleaning, drying, destressing integration, reduce equipment investment, reduce cost,
Space is saved, is cleaned, is cleaned up using ultrasonic wave, no dead angle is able to detect, controls heating temperature, guarantees destressing
Effect.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is schematic perspective view of the invention;
Fig. 2 is schematic diagram of internal structure of the invention;
Fig. 3 is chamber door main view of the invention;
Fig. 4 is right side structural representation of the invention;
Fig. 5 is control system block diagram of the invention.
The reference numerals are as follows:
1, electromagnet;2, support board;3, sealing ring;4, chamber door;5, observation window;6, water purification through-hole;7, exhaust valve;8, case
Body;9, water tank;10, handle;11, supersonic generator;12, liquid level sensor;13, heater;14, warm and humid sensor;15,
Display screen;16, timer;17, wireless communication device;18, controller;19, draining pump;20, drainpipe;21, filter layer;22, net
Water supplement pipe;23, water injecting pump;24, water injection pipe.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical solution of the present invention will be carried out below
Detailed description.Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, those of ordinary skill in the art are obtained all without making creative work
Other embodiment belongs to the range that the present invention is protected.
Referring to shown in Fig. 1-Fig. 5, the present invention provides a kind of production of mold automatic cleaning stress processing units, including case
Body 8, controller 18, heater 13, supersonic generator 11,8 installed in front of cabinet have chamber door 4, and 4 forward upper of chamber door is provided with
Observation window 5;4 front side side of chamber door is provided with handle 10, and 4 inside surrounding of chamber door is provided with sealing ring 3;4 front side middle part peace of chamber door
Equipped with controller 18,18 top of controller is provided with display screen 15, is provided with timer 16 in the middle part of controller 18, under controller 18
Portion is provided with wireless communication device 17, and display screen 15, timer 16 and wireless communication device 17 are electrically connected with controller 18;
8 upper end of cabinet is equipped with exhaust valve 7, and exhaust valve 7 is electrically connected with controller 18;8 forward upper of cabinet and lower part peace
Equipped with electromagnet 1, electromagnet 1 is electrically connected with controller 18;8 inside middle part of cabinet is equipped with support board 2, and 2 surface of support board is set
It is equipped with water purification through-hole 6;8 interior bottom portion of cabinet is equipped with supersonic generator 11, and supersonic generator 11 is electrically connected with controller 18
It connects;8 inside top of cabinet installs having heaters 13, and heater 13 is electrically connected with controller 18;The installation of 8 inner wall of cabinet, one upper lateral part
There is liquid level sensor 12, liquid level sensor 12 is electrically connected with controller 18;8 internal backside top of cabinet is equipped with warm and humid sensor
14, warm and humid sensor 14 is electrically connected with controller 18;
8 interior bottom portion of cabinet is equipped with draining pump 19, and draining pump 19 is electrically connected with controller 18, the installation of 19 upper end of draining pump
There is drainpipe 20;8 back side of cabinet is equipped with water tank 9, and 9 inside middle part of water tank is equipped with filter layer 21;9 upper end one of water tank
Side is equipped with water purification supplement pipe 22, and 9 upper center of water tank is equipped with water injecting pump 23, and water injecting pump 23 is electrically connected with controller 18,
23 upper end of water injecting pump is equipped with water injection pipe 24.
As optional embodiment, chamber door 4 is hinged on 8 front side of cabinet by hinge, before observation window 5 is embedded in chamber door 4
Upper lateral part, observation window 5 are made of transparent plastic, and handle 10 is mounted by means of bolts on 4 front side side of chamber door, outside handle 10
Side is enclosed with heat insulation foam, and sealing ring 3 is embedded in 4 inside surrounding of chamber door, and sealing ring 3 is made of rubber, convenient in observation cabinet 8
The case where portion, while realizing the sealing of cabinet 8;
Controller 18 is fixedly mounted on 4 front side middle part of chamber door by electronics pedestal, and display screen 15 is embedded on controller 18
Portion, display screen 15 are LED screen, and timer 16 is embedded in 18 middle part of controller, and timer 16 uses electronic timer 16, channel radio
It interrogates device 17 and 18 lower part of controller is fixedly mounted on by screw, be easy to implement visualized operation, control cleaning, heat treatment destressing
Time, guarantee cleaning, heat treatment destressing effect;
Exhaust valve 7 is mounted by means of bolts on 8 upper center of cabinet, and exhaust when for realizing drying, electromagnet 1 is inlayed
Embedded in 8 forward upper of cabinet and lower part, guarantee the sealing effect of cabinet 8;
Support board 2 is slidably mounted on 8 inside middle part of cabinet by sliding rail, and water purification through-hole 6 is formed by mach mode
It on 2 surface of support board, and is uniformly distributed, is easy to implement the cleaning to mold;
Supersonic generator 11 is mounted by means of bolts on 8 interior bottom portion of cabinet, the dress fixed by snap of heater 13
It is stuck in 8 inside top of cabinet, liquid level sensor 12 is fixedly mounted on 8 inner wall of cabinet, one upper lateral part by electronics pedestal, and liquid level passes
The installation site of sensor 12 is higher than the installation site of support board 2, and warm and humid sensor 14 is fixedly mounted on cabinet 8 by electronics pedestal
Inside top, warm and humid sensor 14 are located at 13 side of heater, and realization cleans mold using ultrasonic wave, and is heated
Drying and heat treatment destressing;
Draining pump 19 is mounted by means of bolts on 8 interior bottom portion of cabinet, and drainpipe 20 is threadably secured the row of being mounted on
19 upper end of water pump, and protrude into inside water tank 9, for the water after cleaning to be discharged;
Water tank 9 is mounted by means of bolts on 8 back side bottom of cabinet, and filter layer 21 is loaded on described by card slot fixation
9 inside middle part of water tank, and goed deep into inside water tank 9 by conduit, water injection pipe 24, which is threadably secured, is mounted on water injecting pump 23
Upper end, and be connected by bolt with cabinet 8, the link position of water injection pipe 24 and cabinet 8 is higher than liquid level sensor 12 in cabinet 8
Internal position, water purification supplement pipe 22 are welded on 9 upper end side of water tank, realize the automatic cycle of water for cleaning, and carried out
Filter recycles, and saves water resource;
Using the above structure, the mold for carrying out cleaning and destressing is placed on 2 upper end of support board, controller 18 is controlled
Electromagnet 1 processed charges, and by magnetic locking chamber door 4, sealing ring 3 guarantees the leakproofness of chamber door 4, and controller 18 controls water injecting pump 23
Work injects the water purification inside water tank 9 inside cabinet 8 by water injection pipe 24, and when water purification is injected to a certain degree, liquid level is passed
Sensor 12 triggers, and controller 18 controls water injecting pump 23 and stops working, and controller 18 controls supersonic generator 11 and works, using super
Sound wave cleans mold, and cleaning effect is good, no cleaning dead angle, scavenging period is arranged by controller 18, timer 16 is used
In timing, when purged between when reaching, controller 18 controls supersonic generator 11 and stops working, and controller 18 controls draining pump
19 open, and the water inside cabinet 8 is discharged into inside water tank 9 through drainpipe 20, and filter layer 21 was used for the impurity in drainage, control
Device 18 processed controls heater 13 and works, and control exhaust valve 7 is opened, and realizes the drying to mold, when warm and humid sensor 14 detect it is wet
When degree no longer changes, controller 18 controls exhaust valve 7 and closes, and heater 13 works on, is heat-treated to mold, for going
Stress, warm and humid sensor 14 is able to detect heating temperature, and signal is passed to controller 18, thus realize temperature detection and
Control controls heat treatment time by timer 16 and controller 18, guarantees destressing effect.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those familiar with the art in the technical scope disclosed by the present invention, can easily think of the change or the replacement, and should all contain
Lid is within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.