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CN107131826A - A kind of lathe translation shaft geometric error method for fast measuring based on laser interferometer - Google Patents

A kind of lathe translation shaft geometric error method for fast measuring based on laser interferometer Download PDF

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CN107131826A
CN107131826A CN201710231122.5A CN201710231122A CN107131826A CN 107131826 A CN107131826 A CN 107131826A CN 201710231122 A CN201710231122 A CN 201710231122A CN 107131826 A CN107131826 A CN 107131826A
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translation shaft
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CN107131826B (en
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付国强
谷腾达
高宏力
宋兴国
曹中清
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Southwest Jiaotong University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques

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Abstract

本发明公开一种基于激光干涉仪的机床平动轴几何误差快速测量方法,涉及数控机床误差测量辨识技术领域。确定激光干涉仪初始安装位置,驱动平动轴,采集平动轴行程上激光干涉仪读数:设置平动轴行程上等距分布的n个测量点,其中n>2;驱动平动轴至各个测量点,采集激光干涉仪的激光A和激光B的读数,在测量点p处,调整激光干涉仪至第二安装位置,使得第二安装位置与初始安装位置距离为L;驱动平动轴,采集平动轴行程上激光干涉仪读数,在测量点p处,计算各个测量点处平动轴运动方向线性误差;根据初始安装位置,结合第二安装位置激光干涉仪激光A的读数A2和初始安装位置激光干涉仪激光A的读数A1,计算各个测量点处平动轴方向线性误差。

The invention discloses a laser interferometer-based rapid measurement method for the geometric error of a translational axis of a machine tool, and relates to the technical field of error measurement and identification of a numerical control machine tool. Determine the initial installation position of the laser interferometer, drive the translation axis, and collect the readings of the laser interferometer on the travel of the translation axis: set n measuring points equally spaced on the travel of the translation axis, where n>2; drive the translation axis to each The measurement point is to collect the readings of laser A and laser B of the laser interferometer. At the measurement point p, adjust the laser interferometer to the second installation position, so that the distance between the second installation position and the initial installation position is L; drive the translation axis, Collect the readings of the laser interferometer on the stroke of the translation axis, and calculate the linear error of the movement direction of the translation axis at each measurement point at the measurement point p; according to the initial installation position, combined with the readings A 2 and The reading A 1 of the laser interferometer laser A at the initial installation position, and calculate the linear error of the translation axis direction at each measurement point.

Description

一种基于激光干涉仪的机床平动轴几何误差快速测量方法A Rapid Measurement Method of Geometric Error of Translational Axis of Machine Tool Based on Laser Interferometer

技术领域technical field

本发明涉及数控机床误差测量辨识技术领域。The invention relates to the technical field of error measurement and identification of numerical control machine tools.

背景技术Background technique

几何误差是影响机床加工精度的主要误差源,对机床几何误差进行补偿成为提高机床加工精度的重要手段。几何误差元素测量辨识是几何误差误差补偿技术的基础,是精度提升的先决必备条件之一。Geometric error is the main error source affecting the machining accuracy of machine tools, and compensating for geometric errors of machine tools has become an important means to improve the machining accuracy of machine tools. The measurement and identification of geometric error elements is the basis of geometric error compensation technology and one of the prerequisites for accuracy improvement.

现有技术在测量辨识运动轴几何误差元素时在快速性和完整性上有待进一步提高。实际中大多采用基于激光干涉仪的9线法、12线法等测量工作空间中多条线误差求解平动轴几何误差元素,需要设备的多次安装。整个过程需要激光干涉仪等设备的多次安装和多次测量才能获得误差元素,往往辅助装置的寻找与安装等准备时间占到整体测量时间的80%以上。而分步体对角线法中激光和反射镜之间存在校准误差,而且激光头和反射镜的安装比较困难。The existing technology needs to be further improved in terms of speed and completeness when measuring and identifying the geometric error elements of the motion axis. In practice, the 9-line method and 12-line method based on laser interferometers are mostly used to measure the errors of multiple lines in the workspace to solve the geometric error elements of the translation axis, which requires multiple installations of equipment. The whole process requires multiple installations and multiple measurements of laser interferometers and other equipment to obtain error elements, and the preparation time for finding and installing auxiliary devices often accounts for more than 80% of the overall measurement time. However, there is a calibration error between the laser and the reflector in the step-by-step body diagonal method, and it is difficult to install the laser head and the reflector.

另外,误差元素辨识的完整性关系到数控机床工作空间精度模型的精确度,关乎精度提升方法效果。因此开展误差元素快速测量及完整辨识研究能够为轴数控机床误差在线实时检测研究步伐,是确保加工精度提升技术研究得以实现的基础之一。In addition, the integrity of error element identification is related to the accuracy of the precision model of the CNC machine tool workspace, and it is related to the effect of the precision improvement method. Therefore, the rapid measurement and complete identification of error elements can be a step forward in the research on online real-time detection of axis CNC machine tool errors, and it is one of the foundations to ensure the realization of machining accuracy improvement technology research.

发明内容Contents of the invention

本发明的目的是提供一种基于激光干涉仪的机床平动轴几何误差快速测量方法,它能有效地解决平动轴几何误差的快速测量问题。The purpose of the present invention is to provide a laser interferometer-based rapid measurement method for the geometric error of the translational axis of a machine tool, which can effectively solve the problem of rapid measurement of the geometric error of the translational axis.

本发明的目的是通过以下技术方案来实现的:一种基于激光干涉仪的机床平动轴几何误差快速测量方法,包括如下步骤:The object of the present invention is achieved through the following technical solutions: a method for quickly measuring the geometric error of the translational axis of a machine tool based on a laser interferometer, comprising the following steps:

步骤1、根据待测机床平动轴的类型,确定激光干涉仪初始安装位置,并确定激光干涉仪激光A和激光B的相对位置;Step 1. Determine the initial installation position of the laser interferometer according to the type of translation axis of the machine tool to be tested, and determine the relative positions of laser A and laser B of the laser interferometer;

步骤2、驱动平动轴,采集平动轴行程上激光干涉仪读数,包括步骤:Step 2, drive the translation axis, and collect the readings of the laser interferometer on the travel of the translation axis, including steps:

步骤2.1、设置平动轴行程上等距分布的n个测量点,其中n>2;Step 2.1, setting n measurement points equidistantly distributed on the stroke of the translation axis, where n>2;

步骤2.2、驱动平动轴至各个测量点,采集激光干涉仪的激光A和激光B的读数,在测量点p处,激光A的读数为A1(p),激光B的读数为B1(p);Step 2.2, drive the translation axis to each measurement point, collect the readings of laser A and laser B of the laser interferometer, at the measurement point p, the reading of laser A is A 1 (p), and the reading of laser B is B 1 ( p);

步骤3、调整激光干涉仪至第二安装位置,使得第二安装位置与初始安装位置距离为L;Step 3. Adjust the laser interferometer to the second installation position, so that the distance between the second installation position and the initial installation position is L;

步骤4、驱动平动轴,采集平动轴行程上激光干涉仪读数,在测量点p处,激光A的读数为A2(p),激光B的读数为B2(p);Step 4, drive the translation axis, and collect the readings of the laser interferometer on the stroke of the translation axis. At the measurement point p, the reading of laser A is A 2 (p), and the reading of laser B is B 2 (p);

步骤5、根据初始安装位置处激光干涉仪激光A的读数,计算各个测量点处平动轴运动方向线性误差δii,其中i=x,y,z;Step 5. According to the reading of the laser interferometer laser A at the initial installation position, calculate the linear error δ ii of the movement direction of the translation axis at each measurement point, where i=x, y, z;

步骤6、根据初始安装位置处激光A和激光B的相对位置,结合激光干涉仪激光A的读数A1和激光B的读数B1,计算各个测量点处平动轴k方向角度误差εik和j方向线性误差δij,其中j,k=x,y,z,且i≠j≠k;Step 6. According to the relative position of laser A and laser B at the initial installation position, combined with the reading A 1 of laser interferometer and the reading B 1 of laser B, calculate the angular error ε ik in the direction of translation axis k at each measurement point and Linear error δ ij in j direction, where j,k=x,y,z, and i≠j≠k;

步骤7、根据第二安装位置与初始安装位置距离,结合第二安装位置激光干涉仪激光A的读数A2和初始安装位置激光干涉仪激光A的读数A1,计算各个测量点处平动轴j方向角度误差εij和k方向线性误差δikStep 7. According to the distance between the second installation position and the initial installation position, combined with the reading A 2 of the laser interferometer laser A at the second installation position and the reading A 1 of the laser interferometer laser A at the initial installation position, calculate the translation axis at each measurement point j-direction angle error ε ij and k-direction linear error δ ik ;

步骤8、根据初始安装位置和第二安装位置激光干涉仪激光A和激光B的读数A1、B1和A2、B2,计算各个测量点处平动轴运动方向角度误差εiiStep 8. According to the readings A 1 , B 1 and A 2 , B 2 of the laser interferometer laser A and laser B in the initial installation position and the second installation position, calculate the angular error ε ii of the movement direction of the translational axis at each measurement point.

所述步骤1中根据待测平动轴类型,确定激光干涉仪初始安装位置,并确定激光干涉仪激光A和激光B的相对位置,包括步骤:In the step 1, according to the type of the translation axis to be measured, the initial installation position of the laser interferometer is determined, and the relative position of the laser interferometer laser A and laser B is determined, including steps:

步骤1.1、确定待测平动轴的类型i,其中i=x,y,z;Step 1.1, determine the type i of the translational axis to be measured, where i=x, y, z;

步骤1.2、安装激光干涉仪,使得激光干涉仪激光A和激光B所在直线垂直于平动轴运动方向i;Step 1.2, install the laser interferometer so that the straight line where the laser A and laser B of the laser interferometer are located is perpendicular to the motion direction i of the translation axis;

步骤1.3、确定激光干涉仪初始安装位置,使得激光干涉仪激光A和激光B所在直线平行于j方向,j=x,y,z且j≠i;Step 1.3, determine the initial installation position of the laser interferometer, so that the straight line where the laser A and laser B of the laser interferometer are located is parallel to the j direction, j=x, y, z and j≠i;

步骤1.4、测量激光干涉仪激光A和激光B之间距离M;Step 1.4, measuring the distance M between laser A and laser B of the laser interferometer;

步骤1.5、调整激光干涉仪中反射镜位置,保证激光干涉仪正常工作。Step 1.5, adjust the position of the reflector in the laser interferometer to ensure the normal operation of the laser interferometer.

所述步骤3中调整激光干涉仪至第二安装位置,使得第二安装位置与初始安装位置距离为L,包括步骤:In step 3, adjust the laser interferometer to the second installation position, so that the distance between the second installation position and the initial installation position is L, including steps:

步骤3.1、确定第二安装位置,使得第二安装位置与初始安装位置距离在k方向距离为L,其中k=x,y,z且k≠j≠i;Step 3.1, determine the second installation position, so that the distance between the second installation position and the initial installation position is L in the k direction, where k=x, y, z and k≠j≠i;

步骤3.2、保持激光干涉仪激光A和激光B之间距离M不变,沿着k方向移动激光干涉仪至第二安装位置;Step 3.2, keep the distance M between laser A and laser B of the laser interferometer unchanged, and move the laser interferometer to the second installation position along the k direction;

步骤3.3、调整激光干涉仪中反射镜位置,保证激光干涉仪正常工作。Step 3.3, adjust the position of the reflector in the laser interferometer to ensure the normal operation of the laser interferometer.

所述步骤4中平动轴行程上的测量点与步骤2中平动轴行程上的测量点分布相同。The distribution of measuring points on the travel of the translation axis in step 4 is the same as that of the measurement points on the travel of the translation shaft in step 2.

所述步骤5中根据初始安装位置处激光干涉仪激光A的读数,计算各个测量点处平动轴运动方向线性误差δii,辨识公式为:In the step 5, according to the reading of the laser interferometer laser A at the initial installation position, the linear error δ ii of the motion direction of the translational axis at each measurement point is calculated, and the identification formula is:

δii(p)=A1(p)δ ii (p) = A 1 (p)

其中δii(p)表示平动轴测量点p处运动方向线性误差。Where δ ii (p) represents the linear error of the motion direction at the measurement point p of the translation axis.

所述步骤6中根据初始安装位置处激光A和激光B相对位置,结合激光干涉仪激光A的读数A1和激光B的读数B1,计算各个测量点处平动轴k方向角度误差εik和j方向线性误差δij,包含步骤:In the step 6, according to the relative position of laser A and laser B at the initial installation position, combined with the reading A 1 of laser interferometer and the reading B 1 of laser B, the angle error ε ik in the direction of translation axis k at each measurement point is calculated and j-direction linear error δ ij , including steps:

步骤6.1、结合激光干涉仪激光A的读数A1和激光B的读数B1,根据平动轴角度误差对激光干涉仪读数影响,得到各个测量点处平动轴k方向角度误差εik计算公式为:Step 6.1. Combining the reading A 1 of laser interferometer laser A and the reading B 1 of laser B, according to the influence of the translation axis angle error on the reading of the laser interferometer, the calculation formula of the angle error εik in the direction of the translation axis k at each measurement point is obtained for:

其中εik(p)表示平动轴测量点p处k方向角度误差;Where εik (p) represents the angular error in k direction at the measurement point p of the translational axis;

步骤6.2、基于激光干涉仪直线度误差计算原理由平动轴k方向角度误差εik计算平动轴j方向线性误差δij,得到各个测量点处平动轴j方向线性误差δij计算公式为:Step 6.2, based on the calculation principle of the straightness error of the laser interferometer, calculate the linear error δ ij of the direction of the translation axis j from the angle error ε ik of the direction of the translation axis k, and obtain the calculation formula of the linear error δ ij of the direction of the translation axis j at each measurement point: :

其中δij(p)表示平动轴测量点p处j方向线性误差,li表示平动轴行程。Among them, δ ij (p) represents the linear error in j direction at the measurement point p of the translation axis, and l i represents the stroke of the translation axis.

所述步骤7中根据第二安装位置与初始安装位置距离,结合第二安装位置激光干涉仪激光A的读数A2和初始安装位置激光干涉仪激光A的读数A1,计算各个测量点处平动轴j方向角度误差εij和k方向线性误差δik,包含步骤:In the step 7, according to the distance between the second installation position and the initial installation position, combined with the reading A 2 of the laser interferometer laser A at the second installation position and the reading A 1 of the laser interferometer laser A at the initial installation position, the average value at each measurement point is calculated. Angle error ε ij in the direction of moving axis j and linear error δ ik in direction k, including steps:

步骤7.1、根据第二安装位置与初始安装位置距离,结合第二安装位置激光干涉仪激光A的读数A2和初始安装位置激光干涉仪激光A的读数A1,根据平动轴角度误差对激光干涉仪读数影响,得到各个测量点处平动轴j方向角度误差εij计算公式为:Step 7.1, according to the distance between the second installation position and the initial installation position, combined with the reading A 2 of the laser interferometer laser A at the second installation position and the reading A 1 of the laser interferometer laser A at the initial installation position, adjust the laser according to the translation axis angle error Influenced by the readings of the interferometer, the calculation formula of the angular error ε ij in the direction of the translation axis j at each measurement point is:

其中εij(p)表示平动轴测量点p处j方向角度误差;Where ε ij (p) represents the angular error in the j direction at the measurement point p of the translational axis;

步骤7.2、基于激光干涉仪直线度误差计算原理由平动轴j方向角度误差εij计算平动轴k方向线性误差δik,得到各个测量点处平动轴k方向线性误差δik计算公式为:Step 7.2, based on the calculation principle of the straightness error of the laser interferometer, calculate the linear error δ ik of the translation axis k direction from the angular error ε ij of the translation axis j direction, and obtain the calculation formula of the linear error δ ik of the translation axis k direction at each measurement point: :

其中δik(p)表示平动轴测量点p处k方向线性误差。Where δ ik (p) represents the linear error in k direction at the measurement point p of the translation axis.

所述步骤8中根据初始安装位置和第二安装位置激光干涉仪激光A和激光B的读数A1、B1和A2、B2,计算各个测量点处平动轴运动方向角度误差εii,包含步骤:In the step 8, according to the readings A 1 , B 1 and A 2 , B 2 of the laser interferometer laser A and laser B of the initial installation position and the second installation position, the angle error ε ii of the movement direction of the translational axis at each measurement point is calculated , containing the steps:

步骤8.1、结合第二安装位置激光干涉仪激光A的读数A2和激光B的读数B2,根据平动轴角度误差对激光干涉仪读数影响,得到第二安装位置处平动轴k方向角度误差εik2计算公式为:Step 8.1. Combining the reading A 2 of the laser interferometer at the second installation position and the reading B 2 of the laser B, according to the influence of the translation axis angle error on the reading of the laser interferometer, the angle in the k direction of the translation axis at the second installation position is obtained The calculation formula of error εik2 is:

步骤8.2、基于激光干涉仪直线度误差计算原理由第二安装位置处平动轴k方向角度误差εik2计算第二安装位置处平动轴j方向线性误差δij2计算公式为:Step 8.2, based on the calculation principle of the straightness error of the laser interferometer, calculate the linear error δ ij2 of the translation axis j direction at the second installation position from the angular error ε ik2 of the translation axis k at the second installation position. The calculation formula is:

步骤8.3、根据平动轴运动方向角度误差对k方向上不同平面内的线性误差δij的影响,得到平动轴运动方向角度误差εii计算公式为:Step 8.3, according to the influence of the angle error of the motion direction of the translation axis on the linear error δ ij in different planes in the k direction, the calculation formula of the angle error ε ii of the motion direction of the translation axis is obtained as:

其中εii(p)表示平动轴测量点p处k方向运动方向角度误差。Where ε ii (p) represents the angular error of the k-direction motion direction at the measurement point p of the translation axis.

在平动轴的各个测量点处,计算平动轴几何误差,随着平动轴位置变化而变化。At each measuring point of the translation axis, the geometric error of the translation axis is calculated as a function of the position of the translation axis.

所述激光干涉仪具有两个激光发射装置。The laser interferometer has two laser emitting devices.

进一步地,在平动轴各个测量点处计算平动轴几何误差,随着平动轴位置变化而变化。Further, the geometric error of the translation axis is calculated at each measurement point of the translation axis, which changes as the position of the translation axis changes.

进一步地,激光干涉仪具有两个激光发射装置。Further, the laser interferometer has two laser emitting devices.

本发明与现有技术相比的优点和效果:Advantage and effect of the present invention compared with prior art:

具体的有益效果是:操作简单、快速,只需通过在两个安装位置处的测量,快速实现每个平动轴几何误差测量辨识,同时获得了平动轴所有的几何误差,实现平动轴几何误差的快速测量完整辨识。The specific beneficial effect is: the operation is simple and fast, and the geometric error measurement and identification of each translation axis can be quickly realized by measuring at two installation positions, and at the same time, all the geometric errors of the translation axis can be obtained, and the translation axis can be realized Fast measurement and complete identification of geometric errors.

附图说明Description of drawings

图1为本发明的流程图;Fig. 1 is a flow chart of the present invention;

图2为本发明平动轴角度误差对激光干涉仪读数影响示意图;Fig. 2 is a schematic diagram of the influence of the translation axis angle error on the reading of the laser interferometer in the present invention;

图3为本发明激光干涉仪直线度误差计算原理示意图;Fig. 3 is a schematic diagram of the calculation principle of the straightness error of the laser interferometer of the present invention;

图4为本发明平动轴运动方向角度误差对k方向上不同平面内的线性误差δij的影响示意图;Fig. 4 is a schematic diagram of the influence of the angular error of the motion direction of the translational axis of the present invention on the linear error δ ij in different planes in the k direction;

图5a为本发明Y轴y方向线性误差δyyFig. 5a is the linear error δ yy of the Y-axis and y-direction of the present invention;

图5b为本发明Y轴z方向角度误差εyzFigure 5b shows the angle error ε yz in the Y-axis z direction of the present invention;

图5c为本发明Y轴x方向线性误差δyxFig. 5c is the linear error δ yx of the Y-axis x direction of the present invention;

图5d为本发明Y轴x方向角度误差εyxFig. 5d is the angle error ε yx of the Y-axis x direction of the present invention;

图5e为本发明Y轴z方向线性误差δyzFig. 5e is the linear error δ yz of the Y-axis z direction of the present invention;

图5f为本发明Y轴y方向角度误差εyyFig. 5f is the angle error ε yy of the Y-axis y direction of the present invention;

具体实施方式detailed description

下面结合附图和具体实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

附图1所示为本发明基于激光干涉仪测量的平动轴几何误差快速测量辨识方法流程图,以机床Y轴为例,来阐明本发明方法。Accompanying drawing 1 shows the flow chart of the method for rapid measurement and identification of geometric errors of translational axes based on laser interferometer measurement according to the present invention. The method of the present invention is illustrated by taking the Y-axis of a machine tool as an example.

步骤1、根据待测平动轴类型,确定激光干涉仪初始安装位置,并确定激光干涉仪激光A和激光B的相对位置,包括步骤:Step 1. Determine the initial installation position of the laser interferometer according to the type of translational axis to be measured, and determine the relative positions of laser A and laser B of the laser interferometer, including steps:

步骤1.1、确定待测平动轴Y轴类型为y;Step 1.1. Determine the Y-axis type of the translational axis to be measured as y;

步骤1.2、安装激光干涉仪,使得激光干涉仪激光A和激光B所在直线垂直度于机床y方向;Step 1.2, install the laser interferometer so that the straight line where the laser interferometer laser A and laser B are located is perpendicular to the y direction of the machine tool;

步骤1.3、确定激光干涉仪初始安装位置,使得激光干涉仪激光A和激光B所在直线平行于机床x方向;Step 1.3, determine the initial installation position of the laser interferometer, so that the straight line where the laser A and laser B of the laser interferometer are located is parallel to the x direction of the machine tool;

步骤1.4、测量激光干涉仪激光A和激光B之间距离M=26.87mm;Step 1.4, measure the distance M=26.87mm between laser A and laser B of the laser interferometer;

步骤1.5、调整激光干涉仪中反射镜位置,保证激光干涉仪正常工作。Step 1.5, adjust the position of the reflector in the laser interferometer to ensure the normal operation of the laser interferometer.

步骤2、驱动Y轴,采集Y轴轴行程上激光干涉仪读数,包括步骤:Step 2, drive the Y-axis, and collect the readings of the laser interferometer on the Y-axis stroke, including steps:

步骤2.1、设置Y行程上等距分布的n个测量点,n=16;Step 2.1, setting n measuring points equidistantly distributed on the Y stroke, n=16;

步骤2.2、驱动平动轴至各个测量点,采集激光干涉仪激光A和激光B读数。测量点p处,激光A读数为A1(p),激光B读数为B1(p)。Step 2.2, drive the translation axis to each measurement point, and collect the readings of laser A and laser B of the laser interferometer. At measurement point p, laser A reads A 1 (p), and laser B reads B 1 (p).

步骤3、调整激光干涉仪至第二安装位置,使得第二安装位置与初始安装位置距离为L,包含步骤:Step 3. Adjust the laser interferometer to the second installation position, so that the distance between the second installation position and the initial installation position is L, including steps:

步骤3.1、确定第二安装位置,使得第二安装位置与初始安装位置距离在z方向距离为L,L=150mm;Step 3.1, determine the second installation position, so that the distance between the second installation position and the initial installation position in the z direction is L, L=150mm;

步骤3.2、保持激光干涉仪激光A和激光B之间距离M不变,沿着k方向移动激光干涉仪至第二安装位置;Step 3.2, keep the distance M between laser A and laser B of the laser interferometer unchanged, and move the laser interferometer to the second installation position along the k direction;

步骤3.3、调整激光干涉仪中反射镜位置,保证激光干涉仪正常工作。Step 3.3, adjust the position of the reflector in the laser interferometer to ensure the normal operation of the laser interferometer.

步骤4、驱动平动轴,在步骤2中Y行程上等距分布的16个测量点处激光干涉仪读数,测量点p处,激光A读数为A2(p),激光B读数为B2(p)。Step 4. Drive the translation axis, and read the laser interferometer at the 16 measuring points equidistantly distributed on the Y stroke in step 2. At the measuring point p, the reading of laser A is A 2 (p), and the reading of laser B is B 2 (p).

步骤5、根据初始安装位置处激光干涉仪激光A读数,计算各个测量点处Y轴y方向线性误差δyy。因为激光干涉仪激光方向平行Y轴运动方向,所以激光干涉仪读数直接测量Y轴运动方向定位误差,这里选择初始安装位置处激光干涉仪激光A读数为相应线性误差δyy,每个测量点δyy为:Step 5. According to the laser A reading of the laser interferometer at the initial installation position, calculate the linear error δ yy of the Y-axis and y-direction at each measurement point. Because the laser direction of the laser interferometer is parallel to the Y-axis movement direction, the reading of the laser interferometer directly measures the positioning error of the Y-axis movement direction. Here, the laser A reading of the laser interferometer at the initial installation position is the corresponding linear error δ yy , and each measurement point δ yy is:

δyy(p)=A1(p)δ yy (p) = A 1 (p)

附图5a所示为计算所得的Y轴y方向线性误差δyyFigure 5a shows the calculated linear error δ yy in the y-direction of the Y-axis.

步骤6、根据初始安装位置处激光A和激光B相对位置,结合激光干涉仪激光A读数A1和激光B读数B1,计算各个测量点处Y轴z方向角度误差εyz和x方向线性误差δyx,包含步骤:Step 6. According to the relative position of laser A and laser B at the initial installation position, combined with the reading A 1 of laser A and the reading B 1 of laser B of the laser interferometer, calculate the angle error ε yz in the z direction of the Y axis and the linear error in the x direction at each measurement point δ yx , including the steps:

步骤6.1、Y轴z方向角度误差会使得激光A和激光B读数有所差别,平动轴角度误差对激光干涉仪读数影响示意图如附图2所示。结合激光干涉仪激光A读数A1和激光B读数B1,根据平动轴角度误差对激光干涉仪读数影响,得到各个测量点处Y轴z方向角度误差εyz计算公式为:Step 6.1, the angle error in the z direction of the Y axis will make the readings of laser A and laser B different. The schematic diagram of the influence of the translation axis angle error on the readings of the laser interferometer is shown in Figure 2. Combining the laser A reading A 1 and the laser B reading B 1 of the laser interferometer, according to the influence of the translation axis angle error on the reading of the laser interferometer, the calculation formula of the angle error ε yz in the Y-axis z direction at each measurement point is obtained as:

附图5b所示为计算所得的Y轴z方向角度误差εyzFigure 5b shows the calculated angle error ε yz in the Y-axis z direction.

步骤6.2、激光干涉仪直线度误差计算原理是由某方向角度误差计算垂直度该方向的线性误差,如附图3所示。由Y轴z方向角度误差εyz计算Y轴x方向线性误差δyx,得到各个测量点处δyx计算公式为:Step 6.2, the principle of calculating the straightness error of the laser interferometer is to calculate the linearity error of the verticality in a certain direction from the angular error in a certain direction, as shown in Figure 3. Calculate the linear error δ yx of the Y-axis x direction from the angle error ε yz of the Y-axis z direction, and the calculation formula of δ yx at each measurement point is:

其中Y轴行程ly为315mm。附图5c所示为计算所得的Y轴x方向线性误差δyxAmong them, the Y-axis stroke l y is 315mm. Figure 5c shows the calculated linear error δ yx in the x-direction of the Y-axis.

步骤7、根据第二安装位置与初始安装位置距离,结合第二安装位置激光干涉仪激光A读数A2和初始安装位置激光干涉仪激光A读数A1,计算各个测量点处Y轴x方向角度误差εyx和z方向线性误差δyz,包含步骤:Step 7. According to the distance between the second installation position and the initial installation position, combined with the laser A reading A 2 of the laser interferometer at the second installation position and the laser A reading A 1 of the laser interferometer at the initial installation position, calculate the x-direction angle of the Y axis at each measurement point Error ε yx and z-direction linear error δ yz , including steps:

步骤7.1、Y轴x方向角度误差会使得初始安装位置和第二安装位置处同个激光读数有所差别,如附图2所示的平动轴角度误差对激光干涉仪读数影响。根据第二安装位置与初始安装位置距离,结合第二安装位置激光干涉仪激光A读数A2和初始安装位置激光干涉仪激光A读数A1,依据平动轴角度误差对激光干涉仪读数影响,得到Y轴x方向角度误差εyx为:Step 7.1, the angle error in the x direction of the Y axis will make the readings of the same laser at the initial installation position and the second installation position different, as shown in Figure 2, the translational axis angle error affects the readings of the laser interferometer. According to the distance between the second installation position and the initial installation position, combined with the laser A reading A 2 of the laser interferometer at the second installation position and the laser A reading A 1 of the laser interferometer at the initial installation position, according to the influence of the translation axis angle error on the reading of the laser interferometer, The angle error ε yx in the x direction of the Y axis is obtained as:

附图5c所示为计算所得的Y轴x方向角度误差εyxFig. 5c shows the calculated angle error ε yx in the direction of Y axis x.

步骤7.2、基于附图3所示的激光干涉仪直线度误差计算原理由Y轴x方向角度误差εyx计算Y轴z方向线性误差δyz,计算公式为:Step 7.2, based on the calculation principle of the straightness error of the laser interferometer shown in Figure 3, calculate the linear error δ yz of the Y-axis z direction from the angle error ε yx of the Y-axis x direction, and the calculation formula is:

附图5e所示为计算所得的Y轴z方向线性误差δyzFigure 5e shows the calculated linear error δ yz in the Y-axis and z-directions.

步骤8、根据初始安装位置和第二安装位置激光干涉仪激光A和激光B读数A1、B1和A2、B2,计算各个测量点处Y轴y方向角度误差εyy,包含步骤:Step 8. According to the readings A 1 , B 1 and A 2 , B 2 of the laser interferometer laser A and laser B in the initial installation position and the second installation position, calculate the angle error ε yy in the y direction of the Y axis at each measurement point, including steps:

步骤8.1、结合第二安装位置激光干涉仪激光A读数A2和激光B读数B2,根据附图2所示的平动轴角度误差对激光干涉仪读数影响,得到第二安装位置处Y轴z方向角度误差εyz2计算公式为:Step 8.1. Combining the laser A reading A 2 and the laser B reading B 2 of the laser interferometer at the second installation position, according to the influence of the translation axis angle error on the reading of the laser interferometer shown in Figure 2, the Y-axis at the second installation position is obtained The formula for calculating the angular error ε yz2 in the z direction is:

步骤8.2、基于附图3所示的激光干涉仪直线度误差计算原理由第二安装位置处Y轴z方向角度误差εyz2,计算第二安装位置处Y轴x方向线性误差δyx2Step 8.2, based on the calculation principle of the straightness error of the laser interferometer shown in Figure 3, calculate the linear error δ yx2 of the Y-axis x direction at the second installation position from the angular error ε yz2 of the Y-axis z direction at the second installation position:

步骤8.3、Y轴y方向角度误差会使得初始安装位置和第二安装位置处Y轴x方向线性误差有所差别,附图4所示为平动轴运动方向角度误差对k方向上不同平面内的线性误差δij的影响示意图。根据初始安装位置处Y轴线性误差δyx和第二安装位置处Y轴线性误差δyx2,得到Y轴y方向角度误差εyy计算公式为:Step 8.3, the angle error of the Y axis in the y direction will make the linear error of the Y axis in the x direction at the initial installation position and the second installation position different. Schematic diagram of the influence of linearity error δ ij . According to the Y-axis linear error δ yx at the initial installation position and the Y-axis linear error δ yx2 at the second installation position, the calculation formula for the Y-axis y-direction angular error ε yy is:

附图5f所示为计算所得的Y轴y方向角度误差εyyFigure 5f shows the calculated angle error ε yy in the y-direction of the Y-axis.

最终获得Y轴6项几何误差,同时,该发明同样可以测量辨识机床X轴和Z轴的6项几何误差。Finally, six geometric errors of the Y axis are obtained. At the same time, the invention can also measure and identify the six geometric errors of the X and Z axes of the machine tool.

本发明最后得到平动轴的6项几何误差。附图只是一个优选实施例,上述的实施例只是为了描述本发明,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本方面的保护范围之内。The present invention finally obtains six geometric errors of the translation axis. The accompanying drawing is only a preferred embodiment. The above-mentioned embodiment is only for describing the present invention, and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall include within the scope of protection of this aspect.

Claims (10)

1. a kind of lathe translation shaft geometric error method for fast measuring based on laser interferometer, it is characterised in that including as follows Step:
Step 1, the type according to lathe translation shaft to be measured, determine laser interferometer initial makeup location, and determine laser interference Instrument laser A and laser B relative position;
Laser interferometer readings on step 2, driving translation shaft, collection translation shaft stroke, including step:
N measurement point being equally spaced in step 2.1, setting translation shaft stroke, wherein n>2;
Step 2.2, driving translation shaft to each measurement point, gather the laser A and laser B of laser interferometer reading, in measurement At point p, laser A reading is A1(p), laser B reading is B1(p);
Step 3, adjustment laser interferometer to the second installation site so that the second installation site is L with initial makeup location distance;
Laser interferometer readings on step 4, driving translation shaft, collection translation shaft stroke, at measurement point p, laser A reading is A2(p), laser B reading is B2(p);
Step 5, the reading according to laser interferometer laser A at initial makeup location, calculate the motion of each measurement point translation shaft Dimension linear error deltaii, wherein i=x, y, z;
Step 6, the relative position according to laser A and laser B at initial makeup location, with reference to laser interferometer laser A reading A1 With laser B reading B1, calculate each measurement point translation shaft k orientation angle error εikWith j dimension linear error deltasij, wherein j, K=x, y, z, and i ≠ j ≠ k;
Step 7, according to the second installation site and initial makeup location distance, with reference to the second installation site laser interferometer laser A Reading A2With initial makeup location laser interferometer laser A reading A1, calculate each measurement point translation shaft j orientation angle Error εijWith k dimension linear error deltasik
Step 8, according to initial makeup location and the second installation site laser interferometer laser A and laser B reading A1、B1And A2、 B2, calculate each measurement point translation shaft movement direction angle error εii
2. a kind of lathe translation shaft geometric error method for fast measuring based on laser interferometer according to claim 1, It is characterized in that:According to translation shaft type to be measured in the step 1, laser interferometer initial makeup location is determined, and determines to swash Optical interferometer laser A and laser B relative position, including step:
Step 1.1, the type i for determining translation shaft to be measured, wherein i=x, y, z;
Step 1.2, installation laser interferometer so that straight line is moved perpendicular to translation shaft where laser interferometer laser A and laser B Direction i;
Step 1.3, determine laser interferometer initial makeup location so that straight line parallel where laser interferometer laser A and laser B In j directions, j=x, y, z and j ≠ i;
Apart from M between step 1.4, measurement laser interferometer laser A and laser B;
Reflector position in step 1.5, adjustment laser interferometer, it is ensured that laser interferometer normal work.
3. a kind of lathe translation shaft geometric error method for fast measuring based on laser interferometer according to claim 1, It is characterized in that:Laser interferometer is adjusted in the step 3 to the second installation site so that the second installation site and initial installation Positional distance is L, including step:
Step 3.1, determine the second installation site so that the second installation site is in k directions distance with initial makeup location distance L, wherein k=x, y, z and k ≠ j ≠ i;
It is constant apart from M between step 3.2, holding laser interferometer laser A and laser B, move laser interferometer extremely along k directions Second installation site;
Reflector position in step 3.3, adjustment laser interferometer, it is ensured that laser interferometer normal work.
4. a kind of lathe translation shaft geometric error method for fast measuring based on laser interferometer according to claim 1, It is characterized in that:Measurement point in the step 4 on translation shaft stroke and the measurement point distribution phase in step 2 on translation shaft stroke Together.
5. a kind of lathe translation shaft geometric error method for fast measuring based on laser interferometer according to claim 1, It is characterized in that:According to the reading of laser interferometer laser A at initial makeup location in the step 5, each measurement point is calculated Locate the linear error delta of the translation shaft direction of motionii, recognizing formula is:
δii(p)=A1(p)
Wherein δii(p) the linear error of the direction of motion at translation shaft measurement point p is represented.
6. a kind of lathe translation shaft geometric error method for fast measuring based on laser interferometer according to claim 1, It is characterized in that:According to laser A at initial makeup location and laser B relative positions in the step 6, swash with reference to laser interferometer Light A reading A1With laser B reading B1, calculate each measurement point translation shaft k orientation angle error εikMissed with j dimension linears Poor δij, include step:
Step 6.1, the reading A with reference to laser interferometer laser A1With laser B reading B1, according to translation shaft angular error to swashing Optical interferometer reading influences, and obtains each measurement point translation shaft k orientation angle error εikCalculation formula is:
<mrow> <msub> <mi>&amp;epsiv;</mi> <mrow> <mi>i</mi> <mi>k</mi> </mrow> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> <mo>=</mo> <mi>arctan</mi> <mfrac> <mrow> <msub> <mi>A</mi> <mn>1</mn> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> <mo>-</mo> <msub> <mi>B</mi> <mn>1</mn> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> </mrow> <mi>M</mi> </mfrac> <mo>=</mo> <mfrac> <mrow> <msub> <mi>A</mi> <mn>1</mn> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> <mo>-</mo> <msub> <mi>B</mi> <mn>1</mn> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> </mrow> <mi>M</mi> </mfrac> </mrow>
Wherein εik(p) k orientation angle errors at translation shaft measurement point p are represented;
Step 6.2, based on laser interferometer straightness error Computing Principle by translation shaft k orientation angle error εsikCalculate translation shaft J dimension linear error deltasij, obtain each measurement point translation shaft j dimension linear error deltaijCalculation formula is:
<mfenced open = "{" close = ""> <mtable> <mtr> <mtd> <msub> <mi>&amp;delta;</mi> <mrow> <mi>i</mi> <mi>j</mi> </mrow> </msub> <mo>(</mo> <mi>p</mi> <mo>)</mo> <mo>=</mo> <munderover> <mo>&amp;Sigma;</mo> <mrow> <mi>q</mi> <mo>=</mo> <mn>1</mn> </mrow> <mi>p</mi> </munderover> <msub> <mi>&amp;epsiv;</mi> <mrow> <mi>i</mi> <mi>k</mi> </mrow> </msub> <mo>(</mo> <mi>q</mi> <mo>)</mo> <mo>&amp;CenterDot;</mo> <mi>&amp;Delta;</mi> <msub> <mi>l</mi> <mi>i</mi> </msub> </mtd> </mtr> <mtr> <mtd> <mi>&amp;Delta;</mi> <msub> <mi>l</mi> <mi>i</mi> </msub> <mo>=</mo> <msub> <mi>l</mi> <mi>i</mi> </msub> <mo>/</mo> <mo>(</mo> <mi>n</mi> <mo>-</mo> <mn>1</mn> <mo>)</mo> </mtd> </mtr> </mtable> </mfenced>
Wherein δij(p) j dimension linear errors, l at translation shaft measurement point p are representediRepresent translation shaft stroke.
7. a kind of lathe translation shaft geometric error method for fast measuring based on laser interferometer according to claim 1, It is characterized in that:According to the second installation site and initial makeup location distance in the step 7, with reference to the second installation site laser Interferometer laser A reading A2With initial makeup location laser interferometer laser A reading A1, calculate each measurement point translation Axle j orientation angle error εsijWith k dimension linear error deltasik, include step:
Step 7.1, according to the second installation site and initial makeup location distance, with reference to the second installation site laser interferometer laser A reading A2With initial makeup location laser interferometer laser A reading A1, according to translation shaft angular error to laser interferometer Reading influences, and obtains each measurement point translation shaft j orientation angle error εijCalculation formula is:
<mrow> <msub> <mi>&amp;epsiv;</mi> <mrow> <mi>i</mi> <mi>j</mi> </mrow> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> <mo>=</mo> <mi>arctan</mi> <mfrac> <mrow> <msub> <mi>A</mi> <mn>1</mn> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> <mo>-</mo> <msub> <mi>A</mi> <mn>2</mn> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> </mrow> <mi>L</mi> </mfrac> <mo>=</mo> <mfrac> <mrow> <msub> <mi>A</mi> <mn>1</mn> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> <mo>-</mo> <msub> <mi>A</mi> <mn>2</mn> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> </mrow> <mi>L</mi> </mfrac> </mrow>
Wherein εij(p) j orientation angle errors at translation shaft measurement point p are represented;
Step 7.2, based on laser interferometer straightness error Computing Principle by translation shaft j orientation angle error εsijCalculate translation shaft K dimension linear error deltasik, obtain each measurement point translation shaft k dimension linear error deltaikCalculation formula is:
<mrow> <msub> <mi>&amp;delta;</mi> <mrow> <mi>i</mi> <mi>k</mi> </mrow> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> <mo>=</mo> <munderover> <mo>&amp;Sigma;</mo> <mrow> <mi>q</mi> <mo>=</mo> <mn>1</mn> </mrow> <mi>p</mi> </munderover> <msub> <mi>&amp;epsiv;</mi> <mrow> <mi>i</mi> <mi>j</mi> </mrow> </msub> <mrow> <mo>(</mo> <mi>q</mi> <mo>)</mo> </mrow> <mo>&amp;CenterDot;</mo> <msub> <mi>&amp;Delta;l</mi> <mi>i</mi> </msub> </mrow> 2
Wherein δik(p) k dimension linear errors at translation shaft measurement point p are represented.
8. a kind of lathe translation shaft geometric error method for fast measuring based on laser interferometer according to claim 1, It is characterized in that:According to initial makeup location and the second installation site laser interferometer laser A and laser B in the step 8 Reading A1、B1And A2、B2, calculate each measurement point translation shaft movement direction angle error εii, include step:
Step 8.1, the reading A with reference to the second installation site laser interferometer laser A2With laser B reading B2, according to translation shaft Angular error influences on laser interferometer readings, obtains the second installed position translation shaft k orientation angle error εsik2Calculation formula For:
<mrow> <msub> <mi>&amp;epsiv;</mi> <mrow> <mi>i</mi> <mi>k</mi> <mn>2</mn> </mrow> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> <mo>=</mo> <mfrac> <mrow> <msub> <mi>A</mi> <mn>2</mn> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> <mo>-</mo> <msub> <mi>B</mi> <mn>2</mn> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> </mrow> <mi>M</mi> </mfrac> </mrow>
Step 8.2, missed by the second installed position translation shaft k orientation angles based on laser interferometer straightness error Computing Principle Poor εik2Calculate the second installed position translation shaft j dimension linear error deltasij2Calculation formula is:
<mrow> <msub> <mi>&amp;delta;</mi> <mrow> <mi>i</mi> <mi>j</mi> <mn>2</mn> </mrow> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> <mo>=</mo> <munderover> <mo>&amp;Sigma;</mo> <mrow> <mi>q</mi> <mo>=</mo> <mn>1</mn> </mrow> <mi>p</mi> </munderover> <msub> <mi>&amp;epsiv;</mi> <mrow> <mi>i</mi> <mi>k</mi> <mn>2</mn> </mrow> </msub> <mrow> <mo>(</mo> <mi>q</mi> <mo>)</mo> </mrow> <mo>&amp;CenterDot;</mo> <msub> <mi>&amp;Delta;l</mi> <mi>i</mi> </msub> </mrow>
Step 8.3, according to translation shaft movement direction angle error to the linearity error δ in Different Plane on k directionsijInfluence, Obtain translation shaft movement direction angle error εiiCalculation formula is:
<mrow> <msub> <mi>&amp;epsiv;</mi> <mrow> <mi>i</mi> <mi>i</mi> </mrow> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> <mo>=</mo> <mi>arctan</mi> <mfrac> <mrow> <msub> <mi>&amp;delta;</mi> <mrow> <mi>i</mi> <mi>j</mi> </mrow> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> <mo>-</mo> <msub> <mi>&amp;delta;</mi> <mrow> <mi>i</mi> <mi>j</mi> <mn>2</mn> </mrow> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> </mrow> <mi>L</mi> </mfrac> <mo>=</mo> <mfrac> <mrow> <msub> <mi>&amp;delta;</mi> <mrow> <mi>i</mi> <mi>j</mi> </mrow> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> <mo>-</mo> <msub> <mi>&amp;delta;</mi> <mrow> <mi>i</mi> <mi>j</mi> <mn>2</mn> </mrow> </msub> <mrow> <mo>(</mo> <mi>p</mi> <mo>)</mo> </mrow> </mrow> <mi>L</mi> </mfrac> </mrow>
Wherein εii(p) k directions movement direction angle error at translation shaft measurement point p is represented.
9. a kind of lathe translation shaft geometric error method for fast measuring based on laser interferometer according to claim 1, It is characterized in that:In each measurement point of translation shaft, translation shaft geometric error is calculated, is become with translation shaft change in location Change.
10. a kind of lathe translation shaft geometric error method for fast measuring based on laser interferometer according to claim 1, It is characterized in that:Laser interferometer has two laser beam emitting devices.
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CN107957254A (en) * 2017-12-13 2018-04-24 安徽理工大学 Measure the experimental provision of numerically controlled machine Instantaneous center and definite method
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CN112506131A (en) * 2020-11-09 2021-03-16 襄阳华中科技大学先进制造工程研究院 Method for selecting measuring point of numerical control machine tool
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