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CN107115888A - A kind of preparation method and its usage of the catalyst of Cu SSZ 13 - Google Patents

A kind of preparation method and its usage of the catalyst of Cu SSZ 13 Download PDF

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CN107115888A
CN107115888A CN201710396252.4A CN201710396252A CN107115888A CN 107115888 A CN107115888 A CN 107115888A CN 201710396252 A CN201710396252 A CN 201710396252A CN 107115888 A CN107115888 A CN 107115888A
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贺泓
单玉龙
晏子頔
石晓燕
肖丰收
章凌
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Research Center for Eco Environmental Sciences of CAS
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
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    • B01J29/72Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing iron group metals, noble metals or copper
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    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
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    • B01D53/9409Nitrogen oxides
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/16After treatment, characterised by the effect to be obtained to increase the Si/Al ratio; Dealumination
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J2229/10After treatment, characterised by the effect to be obtained
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    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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Abstract

本发明提供了一种Cu‑SSZ‑13催化剂的制备方法及其用途。该制备方法包括如下步骤:1)将原料硅源、铝源、模板剂、晶种放入研钵中研磨成均匀的混合物;2)将混合物装入反应釜中晶化,冷却洗涤干燥后焙烧,制得Na‑SSZ‑13分子筛载体;3)配制硝酸铵溶液加入Na‑SSZ‑13分子筛载体,经离子交换后过滤洗涤、干燥,制得NH4‑SSZ‑13分子筛;4))配制硝酸铜溶液加入NH4‑SSZ‑13分子筛,经离子交换后过滤、干燥、焙烧,制得Cu‑SSZ‑13催化剂。本发明的Cu‑SSZ‑13催化剂具有优异的NH3‑SCR催化活性、N2选择性、水热稳定性和抗H2O和SO2中毒性能,适于柴油车尾气的净化。

The invention provides a preparation method and application of Cu-SSZ-13 catalyst. The preparation method comprises the following steps: 1) putting raw materials silicon source, aluminum source, template agent, and crystal seed into a mortar and grinding them into a uniform mixture; 2) putting the mixture into a reaction kettle for crystallization, cooling, washing and drying, and then roasting , to obtain Na-SSZ-13 molecular sieve carrier; 3) preparing ammonium nitrate solution and adding Na-SSZ-13 molecular sieve carrier, filtering, washing and drying after ion exchange to obtain NH4 -SSZ-13 molecular sieve; 4)) preparing nitric acid The copper solution is added with NH 4 ‑SSZ‑13 molecular sieves, filtered, dried and calcined after ion exchange to prepare the Cu‑SSZ‑13 catalyst. The Cu-SSZ-13 catalyst of the present invention has excellent NH 3 -SCR catalytic activity, N 2 selectivity, hydrothermal stability and anti-H 2 O and SO 2 poisoning performance, and is suitable for purifying diesel vehicle exhaust.

Description

一种Cu-SSZ-13催化剂的制备方法及其用途A kind of preparation method and application of Cu-SSZ-13 catalyst

技术领域technical field

本发明涉及催化剂技术领域,具体涉及一种Cu-SSZ-13催化剂的制备方法及其用途。The invention relates to the technical field of catalysts, in particular to a preparation method and application of a Cu-SSZ-13 catalyst.

背景技术Background technique

目前,以NH3为还原剂选择性催化还原NOx(NH3-SCR),因其NOx转化率高、燃油经济性好、发动机控制简单等优点已经被广泛应用于柴油车尾气净化当中,催化剂是该技术的核心。其中V2O5-WO3(MoO3)/TiO2催化剂已经工业化应用多年,但是仍然存在一些缺点,如操作温窗较窄、高温时N2选择性低、活性组分V具有生物毒性、危害生态环境和人体健康等。其他开发的非V催化剂如氧化物催化剂Ce-W,Fe-Ti和以ZSM-5,beta为载体的Cu基或Fe基分子筛催化剂等都不同程度的存在着温度操作窗口窄、水热稳定性差和HC中毒能力差等问题。因此,开发具有催化活性高、温度操作窗口宽并且具备高水热稳定性的催化剂面临巨大的挑战。At present, the selective catalytic reduction of NOx (NH 3 -SCR) using NH 3 as the reducing agent has been widely used in the purification of diesel vehicle exhaust due to its high NOx conversion rate, good fuel economy, and simple engine control. The catalyst is core of the technology. Among them, V 2 O 5 -WO 3 (MoO 3 )/TiO 2 catalysts have been used industrially for many years, but there are still some disadvantages, such as narrow operating temperature window, low selectivity of N 2 at high temperature, active component V has biological toxicity, Harm the ecological environment and human health. Other developed non-V catalysts, such as oxide catalysts Ce-W, Fe-Ti, and Cu-based or Fe-based molecular sieve catalysts supported by ZSM-5, beta, etc., have narrow temperature operating windows and poor hydrothermal stability to varying degrees. And HC poisoning ability is poor and so on. Therefore, it is a great challenge to develop catalysts with high catalytic activity, wide temperature operating window and high hydrothermal stability.

近几年,Cu-SSZ-13催化剂因其高催化活性和高水热稳定性受到广泛关注。目前制备Cu-SSZ-13催化剂常用的方法是液相离子交换法,但是该种方法制备SSZ-13载体需要使用昂贵的模板剂N,N,N-三甲基金钢烷氢氧化铵,不利于该催化剂的大规模推广应用。为了降低催化剂的生产成本,以Cu-TEPA络合物或氯化胆碱等价格低廉的模板剂制备Cu-SSZ-13的技术也受到广泛关注,但是由此制备的Cu-SSZ-13催化剂的水热稳定性仍需进一步提高。同时,所有制备方法的结晶过程都是在液相环境下完成的,不仅产制备过程中生了污水,产率也较低。因此,使用新型廉价的模板剂在无水的条件下制备出活性更高,水热稳定性更好的Cu-SSZ-13催化剂,对于移动源尾气脱销、环境保护均具有非常重要的意义。In recent years, Cu-SSZ-13 catalysts have attracted extensive attention due to their high catalytic activity and high hydrothermal stability. At present, the commonly used method for preparing Cu-SSZ-13 catalyst is liquid phase ion exchange method, but the preparation of SSZ-13 support by this method requires the use of expensive template N, N, N-trimethyladamantane ammonium hydroxide, which is not conducive to the Large-scale promotion and application of catalysts. In order to reduce the production cost of the catalyst, the technology of preparing Cu-SSZ-13 with cheap templates such as Cu-TEPA complexes or choline chloride has also received extensive attention, but the Cu-SSZ-13 catalyst prepared by it has The hydrothermal stability still needs to be further improved. At the same time, the crystallization process of all preparation methods is completed in a liquid phase environment, which not only produces sewage in the preparation process, but also has a low yield. Therefore, it is of great significance to prepare the Cu-SSZ-13 catalyst with higher activity and better hydrothermal stability by using a new and cheap template agent under anhydrous conditions, which is of great significance for the removal of mobile source exhaust gas and environmental protection.

发明内容Contents of the invention

针对现有技术的不足,本发明的目的之一在于提供一种Cu-SSZ-13催化剂的制备方法,采用固相合成法,制得的Cu-SSZ-13催化剂具有优异的NH3-SCR催化活性、N2选择性、水热稳定性和抗H2O和SO2中毒性能。Aiming at the deficiencies of the prior art, one of the objects of the present invention is to provide a method for preparing Cu-SSZ-13 catalyst. The prepared Cu-SSZ-13 catalyst has excellent NH 3 -SCR catalytic activity, N2 selectivity, hydrothermal stability and resistance to H2O and SO2 poisoning.

为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:

一种Cu-SSZ-13催化剂的制备方法,包括如下步骤:A kind of preparation method of Cu-SSZ-13 catalyst, comprises the steps:

1)将原料硅源、铝源、模板剂、晶种放入研钵中,研磨成均匀的混合物;1) Put the raw materials silicon source, aluminum source, templating agent and seed crystal into a mortar, and grind them into a uniform mixture;

2)将步骤1)的均匀的混合物装入反应釜中晶化,冷却洗涤干燥后焙烧,制得Na-SSZ-13分子筛载体;2) Put the homogeneous mixture of step 1) into a reactor for crystallization, cool, wash and dry, and then roast to obtain a Na-SSZ-13 molecular sieve carrier;

3)配制硝酸铵溶液,加入步骤2)制得的Na-SSZ-13分子筛载体,经离子交换后过滤洗涤、干燥,制得NH4-SSZ-13分子筛;3) Prepare an ammonium nitrate solution, add the Na-SSZ-13 molecular sieve carrier prepared in step 2), filter, wash, and dry after ion exchange to obtain NH 4 -SSZ-13 molecular sieve;

4)配制硝酸铜溶液,加入步骤3)制得的NH4-SSZ-13分子筛,经离子交换后过滤、干燥、焙烧,制得Cu-SSZ-13催化剂。4) Prepare a copper nitrate solution, add the NH 4 -SSZ-13 molecular sieve prepared in step 3), filter, dry and roast after ion exchange to obtain a Cu-SSZ-13 catalyst.

步骤1)中,所述硅源为硅酸钠、SiO2,所述铝源为硫酸铝,所述模板剂为N,N,-二甲基-N-乙基环己基溴化铵,所述晶种为H-SSZ-13;In step 1), the silicon source is sodium silicate and SiO 2 , the aluminum source is aluminum sulfate, the template is N,N,-dimethyl-N-ethylcyclohexylammonium bromide, the The seed crystal is H-SSZ-13;

优选地,所述原料的有效组分以Na2O、SiO2、Al2O3、N,N,-二甲基-N-乙基环己基溴化铵、H-SSZ-13计,其用量如下:所述Na2O与所述SiO2的摩尔比为(0.18~0.26):1,例如所述Na2O与所述SiO2的摩尔比为0.18:1、0.19:1、0.2:1、0.21:1、0.22:1、0.23:1、0.24:1、0.25:1、0.26:1。Preferably, the effective components of the raw materials are based on Na 2 O, SiO 2 , Al 2 O 3 , N,N,-dimethyl-N-ethylcyclohexyl ammonium bromide, H-SSZ-13, which The dosage is as follows: the molar ratio of the Na 2 O to the SiO 2 is (0.18-0.26):1, for example, the molar ratio of the Na 2 O to the SiO 2 is 0.18:1, 0.19:1, 0.2: 1. 0.21:1, 0.22:1, 0.23:1, 0.24:1, 0.25:1, 0.26:1.

优选地,所述SiO2与所述Al2O3的摩尔比为(18~24):1,例如所述SiO2与所述Al2O3的摩尔比为18:1、19:1、20:1、21:1、22:1、23:1、24:1。Preferably, the molar ratio of SiO 2 to Al 2 O 3 is (18-24):1, for example, the molar ratio of SiO 2 to Al 2 O 3 is 18:1, 19:1, 20:1, 21:1, 22:1, 23:1, 24:1.

优选地,所述N,N,-二甲基-N-乙基环己基溴化铵与所述SiO2的摩尔比为(0.1~0.18):1,例如所述N,N,-二甲基-N-乙基环己基溴化铵与所述SiO2的摩尔比为0.1:1、0.11:1、0.12:1、0.13:1、0.14:1、0.15:1、0.16:1、0.17:1、0.18:1。Preferably, the molar ratio of the N,N,-dimethyl-N-ethylcyclohexyl ammonium bromide to the SiO 2 is (0.1-0.18):1, for example, the N,N,-dimethyl Base-N-ethylcyclohexyl ammonium bromide and described SiO Molar ratio is 0.1: 1,0.11 :1,0.12:1,0.13:1,0.14:1,0.15:1,0.16:1,0.17: 1. 0.18:1.

优选地,所述H-SSZ-13占原料总重的质量百分比为1~10%,例如所述H-SSZ-13占原料总重的质量百分比为1%、2%、3%、4%、5%、6%、7%、8%、9%、10%。Preferably, the mass percentage of H-SSZ-13 accounting for the total weight of raw materials is 1-10%, for example, the mass percentage of H-SSZ-13 accounting for the total weight of raw materials is 1%, 2%, 3%, 4% , 5%, 6%, 7%, 8%, 9%, 10%.

步骤2)中,所述晶化的温度为160~220℃,例如160℃、170℃、180℃、190℃、200℃、210℃、220℃;所述晶化的时间为3~8d(天),例如3d、4d、5d、6d、7d、8d。In step 2), the crystallization temperature is 160-220°C, such as 160°C, 170°C, 180°C, 190°C, 200°C, 210°C, 220°C; the crystallization time is 3-8d ( day), such as 3d, 4d, 5d, 6d, 7d, 8d.

步骤2)中,所述冷却的温度为23~27℃,例如23℃、24℃、25℃、26℃、27℃。In step 2), the cooling temperature is 23-27°C, such as 23°C, 24°C, 25°C, 26°C, 27°C.

优选地,所述洗涤的具体过程为,用去离子水洗涤至混合物为中性。Preferably, the specific process of the washing is to wash with deionized water until the mixture is neutral.

优选地,所述干燥的温度为100℃,所述干燥的时间为12h。Preferably, the drying temperature is 100° C., and the drying time is 12 hours.

步骤2)中,所述焙烧的温度为500~800℃,例如所述焙烧的温度为500℃、550℃、600℃、650℃、700℃、750℃、800℃;所述焙烧的时间为4~8h,例如所述焙烧的时间为4h、5h、6h、7h、8h。In step 2), the temperature of the calcination is 500-800°C, for example, the temperature of the calcination is 500°C, 550°C, 600°C, 650°C, 700°C, 750°C, 800°C; the time of the calcination is 4 to 8 hours, for example, the time of the calcination is 4 hours, 5 hours, 6 hours, 7 hours, 8 hours.

步骤3)中,所述硝酸铵溶液的浓度为0.5~1.5mol/L,例如0.5mol/L、0.7mol/L、1.0mol/L、1.2mol/L、1.5mol/L。In step 3), the concentration of the ammonium nitrate solution is 0.5-1.5 mol/L, such as 0.5 mol/L, 0.7 mol/L, 1.0 mol/L, 1.2 mol/L, 1.5 mol/L.

步骤3)中,每50mL所述硝酸铵溶液中所述Na-SSZ-13分子筛载体的用量为1g。In step 3), the amount of the Na-SSZ-13 molecular sieve carrier per 50 mL of the ammonium nitrate solution is 1 g.

步骤3)中,所述离子交换的温度为70~85℃,例如70℃、71℃、72℃、73℃、74℃、75℃、76℃、77℃、78℃、79℃、80℃、81℃、82℃、83℃、84℃、85℃。In step 3), the temperature of the ion exchange is 70-85°C, such as 70°C, 71°C, 72°C, 73°C, 74°C, 75°C, 76°C, 77°C, 78°C, 79°C, 80°C , 81°C, 82°C, 83°C, 84°C, 85°C.

步骤4)中,所述硝酸铜溶液的浓度为0.01~0.5mol/L,例如0.01mol/L、0.05mol/L、0.1mol/L、0.15mol/L、0.2mol/L、0.25mol/L、0.3mol/L、0.35mol/L、0.4mol/L、0.45mol/L、0.5mol/L。In step 4), the concentration of the copper nitrate solution is 0.01~0.5mol/L, such as 0.01mol/L, 0.05mol/L, 0.1mol/L, 0.15mol/L, 0.2mol/L, 0.25mol/L , 0.3mol/L, 0.35mol/L, 0.4mol/L, 0.45mol/L, 0.5mol/L.

步骤4)中,每50~200mL所述硝酸铜溶液中所述NH4-SSZ-13分子筛的用量为1g。In step 4), the amount of the NH 4 -SSZ-13 molecular sieve used in every 50-200 mL of the copper nitrate solution is 1 g.

步骤4)中,所述离子交换的温度为23~27℃,例如23℃、24℃、25℃、26℃、27℃。In step 4), the ion exchange temperature is 23-27°C, such as 23°C, 24°C, 25°C, 26°C, 27°C.

步骤4)中,所述焙烧的温度为500~800℃,例如所述焙烧的温度为500℃、550℃、600℃、650℃、700℃、750℃、800℃;所述焙烧的时间为4~8h,例如所述焙烧的时间为4h、5h、6h、7h、8h。In step 4), the temperature of the calcination is 500-800°C, for example, the temperature of the calcination is 500°C, 550°C, 600°C, 650°C, 700°C, 750°C, 800°C; the time of the calcination is 4 to 8 hours, for example, the time of the calcination is 4 hours, 5 hours, 6 hours, 7 hours, 8 hours.

本发明的目的之二在于提供一种上述的制备方法制得的Cu-SSZ-13催化剂。The second object of the present invention is to provide a Cu-SSZ-13 catalyst prepared by the above preparation method.

本发明的目的之三在于提供一种柴油车尾气的净化方法,所述净化方法采用上述Cu-SSZ-13催化剂。The third object of the present invention is to provide a method for purifying diesel vehicle exhaust, which uses the above-mentioned Cu-SSZ-13 catalyst.

与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:

(1)本发明通过固相合成法制得的Cu-SSZ-13催化剂具有高的催化活性,尤其在200-450℃的温度范围内有着优异的催化活性,NOx转化率的在80%以上。(1) The Cu-SSZ-13 catalyst prepared by the solid phase synthesis method of the present invention has high catalytic activity, especially in the temperature range of 200-450° C., and the NO x conversion rate is above 80%.

(2)本发明通过固相合成法制得的Cu-SSZ-13催化剂具备优异的抗高空速能力,在250-450℃范围内,在800,000h-1下仍然保持较高的NOx转化率,NOx的转化率大于80%。(2) The Cu-SSZ-13 catalyst prepared by the solid-phase synthesis method of the present invention has excellent resistance to high space velocity, and in the range of 250-450°C, it still maintains a high NOx conversion rate at 800,000h -1 , The conversion of NOx is greater than 80%.

(3)本发明通过固相合成法制得的Cu-SSZ-13催化剂具有优异的N2生成选择性,在整个温度范围150-550℃内N2生成选择性大于95%。(3) The Cu-SSZ-13 catalyst prepared by the solid-phase synthesis method of the present invention has excellent N2 generation selectivity, and the N2 generation selectivity is greater than 95% in the entire temperature range of 150-550 °C.

(4)本发明的制备方法方法在获得Cu-SSZ-13催化剂高活性的同时,提高了催化剂的结晶度和硅铝比,硅铝比约为11,提高了催化剂的水热稳定性。(4) The preparation method of the present invention improves the crystallinity and the silicon-aluminum ratio of the catalyst while obtaining the high activity of the Cu-SSZ-13 catalyst. The silicon-aluminum ratio is about 11, which improves the hydrothermal stability of the catalyst.

(5)本发明的Cu-SSZ-13催化剂在经过800℃老化16h后,仍在225-450℃范围内保持80%以上的转化率,适合应用于柴油车尾气的净化。(5) The Cu-SSZ-13 catalyst of the present invention still maintains a conversion rate of more than 80% in the range of 225-450° C. after being aged at 800° C. for 16 hours, and is suitable for purification of diesel vehicle exhaust.

(6)本发明的Cu-SSZ-13催化剂采用无毒组分制备,不会对人体健康和生态环境造成危害;制备方法简单易操作,无废水污染,产率>90%。(6) The Cu-SSZ-13 catalyst of the present invention is prepared by using non-toxic components, which will not cause harm to human health and ecological environment; the preparation method is simple and easy to operate, without waste water pollution, and the yield is >90%.

附图说明Description of drawings

图1为本发明的固相合成法制得的不同Cu负载量的Cu-SSZ-13催化剂与对比例1一步合成法制得的Cu10.9-SSZ-13催化剂、实施例1制得的Na-SSZ-13催化剂的XRD图谱示意图;Fig. 1 is the Cu-SSZ-13 catalyst of different Cu loadings prepared by the solid-phase synthesis method of the present invention and the Cu 10.9 -SSZ-13 catalyst prepared by the one-step synthesis method of Comparative Example 1, and the Na-SSZ-13 catalyst prepared by Example 1. 13 Schematic diagram of the XRD pattern of the catalyst;

图2为本发明的固相合成法制得的不同Cu负载量的Cu-SSZ-13催化剂的催化活性的示意图;Fig. 2 is the schematic diagram of the catalytic activity of the Cu-SSZ-13 catalyst of different Cu loads that the solid-phase synthesis method of the present invention makes;

图3为本发明的固相合成法制得的不同Cu负载量的Cu-SSZ-13催化剂对N2选择性的示意图;Fig. 3 is that the Cu-SSZ-13 catalyst of different Cu loads that solid - phase synthesis method of the present invention makes is to N selectivity schematic diagram;

图4为本发明的固相合成法制得的不同Cu负载量的Cu-SSZ-13催化剂与对比例2-3经一步合成法制得的不同Cu负载量的Cu-SSZ-13催化剂经水热老化处理后的催化活性的示意图;Figure 4 shows the Cu-SSZ-13 catalysts with different Cu loadings prepared by the solid phase synthesis method of the present invention and the Cu-SSZ-13 catalysts with different Cu loadings prepared by the one-step synthesis method in Comparative Example 2-3 after hydrothermal aging Schematic diagram of catalytic activity after treatment;

图5为本发明的固相合成法制得的Cu-SSZ-13催化剂在不同空速条件下的催化活性的示意图;Fig. 5 is the schematic diagram of the catalytic activity of the Cu-SSZ-13 catalyst prepared by the solid-phase synthesis method of the present invention under different space velocity conditions;

图6为本发明的固相合成法制得的Cu-SSZ-13催化剂在H2O和SO2存在的条件下的催化活性的示意图。Fig. 6 is a schematic diagram of the catalytic activity of the Cu-SSZ-13 catalyst prepared by the solid-phase synthesis method of the present invention in the presence of H 2 O and SO 2 .

具体实施方式detailed description

为便于理解本发明,本发明列举实施例如下。本领域技术人员应该明了,所述实施例仅仅是帮助理解本发明,不应视为对本发明的具体限制。In order to facilitate understanding of the present invention, the present invention enumerates the following examples. It should be clear to those skilled in the art that the embodiments are only for helping to understand the present invention, and should not be regarded as specific limitations on the present invention.

实施例1Example 1

本实施例的Na-SSZ-13分子筛载体的制备过程如下:将1.412g的硅酸钠、1.368g的二氧化硅、0.65g的硫酸铝、0.8g的N,N,-二甲基-N-乙基环己基溴化铵模板剂和0.05g的晶种H-SSZ-13放入研钵中进行研磨,研磨均匀后放入反应釜在180℃下结晶5天,然后进行抽滤洗涤,将滤饼放入100℃烘箱过夜,最后在600℃空气中焙烧6h得到Na-SSZ-13分子筛载体。The preparation process of the Na-SSZ-13 molecular sieve carrier of this embodiment is as follows: 1.412g of sodium silicate, 1.368g of silicon dioxide, 0.65g of aluminum sulfate, 0.8g of N,N,-dimethyl-N -Ethylcyclohexylammonium bromide template and 0.05g of seed crystal H-SSZ-13 were put into a mortar for grinding, and after being evenly ground, they were placed in a reaction kettle for crystallization at 180°C for 5 days, and then suction filtered and washed. Put the filter cake in an oven at 100°C overnight, and finally bake it in air at 600°C for 6 hours to obtain a Na-SSZ-13 molecular sieve carrier.

实施例2Example 2

本实施例的Cu-SSZ-13催化剂的制备过程如下:将实施例1制得的Na-SSZ-13分子筛载体与1mol/L的NH4NO3溶液在80℃下搅拌5h,然后再次经过抽滤洗涤、干燥程序得到NH4-SSZ-13粉末状分子筛。将制得的NH4-SSZ-13分子筛与0.1mol/L的Cu(NO3)2溶液在室温下常温搅拌24h,然后再次经过抽滤洗涤、干燥、焙烧等程序得到Cu-SSZ-13粉末状催化剂。将制得的催化剂压片、研碎、过筛、取40-60目备用。不同Cu负载量的催化剂通过Cu(NO3)2溶液的离子交换次数调节,本实施例经过1次离子交换制得质量百分比为1.7%的Cu负载量的Cu1.7-SSZ-13催化剂。The preparation process of the Cu-SSZ-13 catalyst in this example is as follows: Stir the Na-SSZ-13 molecular sieve carrier prepared in Example 1 and 1mol/L NH4NO3 solution at 80°C for 5h, and then pump again The NH 4 -SSZ-13 powdered molecular sieve was obtained through the procedures of filtration, washing and drying. The prepared NH 4 -SSZ-13 molecular sieve and 0.1mol/L Cu(NO 3 ) 2 solution were stirred at room temperature for 24 hours, and then the Cu-SSZ-13 powder was obtained by suction filtration, washing, drying, and roasting. shape catalyst. The prepared catalyst is pressed into tablets, ground, sieved, and 40-60 meshes are taken for later use. Catalysts with different Cu loadings were adjusted by the number of ion exchange of Cu(NO 3 ) 2 solution. In this example, a Cu 1.7 -SSZ-13 catalyst with a Cu loading of 1.7% was prepared through one ion exchange.

实施例3Example 3

本实施例的Cu-SSZ-13催化剂的制备过程如下:将实施例1制得的Na-SSZ-13分子筛载体与1mol/L的NH4NO3溶液在80℃下搅拌5h,然后再次经过抽滤洗涤、干燥程序得到NH4-SSZ-13粉末状分子筛。将制得的NH4-SSZ-13分子筛与0.1mol/L的Cu(NO3)2溶液在室温下常温搅拌24h,然后再次经过抽滤洗涤、干燥、焙烧等程序得到Cu-SSZ-13粉末状催化剂。将制得的催化剂压片、研碎、过筛、取40-60目备用。不同Cu负载量的催化剂通过Cu(NO3)2溶液的离子交换次数调节,本实施例经过2次离子交换制得质量百分比为2.2%的Cu负载量的Cu2.2-SSZ-13催化剂。The preparation process of the Cu-SSZ-13 catalyst in this example is as follows: Stir the Na-SSZ-13 molecular sieve carrier prepared in Example 1 and 1mol/L NH4NO3 solution at 80°C for 5h, and then pump again The NH 4 -SSZ-13 powdered molecular sieve was obtained through the procedures of filtration, washing and drying. The prepared NH4-SSZ-13 molecular sieve and 0.1mol/L Cu(NO 3 ) 2 solution were stirred at room temperature for 24 hours, and then filtered, washed, dried and roasted to obtain Cu-SSZ-13 powder catalyst. The prepared catalyst is pressed into tablets, ground, sieved, and 40-60 meshes are taken for later use. Catalysts with different Cu loadings were adjusted by ion exchange times of Cu(NO 3 ) 2 solution. In this example, Cu 2.2 -SSZ-13 catalysts with Cu loadings of 2.2% by mass were prepared through 2 ion exchanges.

实施例4Example 4

本实施例的Cu-SSZ-13催化剂的制备过程如下:将实施例1制得的Na-SSZ-13分子筛载体与1mol/L的NH4NO3溶液在80℃下搅拌5h,然后再次经过抽滤洗涤、干燥程序得到NH4-SSZ-13粉末状分子筛。将制得的NH4-SSZ-13分子筛与0.1mol/L的Cu(NO3)2溶液在室温下常温搅拌24h,然后再次经过抽滤洗涤、干燥、焙烧等程序得到Cu-SSZ-13粉末状催化剂。将制得的催化剂压片、研碎、过筛、取40-60目备用。不同Cu负载量的催化剂通过Cu(NO3)2溶液的离子交换次数调节,本实施例经过3次离子交换制得质量百分比为2.8%的Cu负载量的Cu2.8-SSZ-13催化剂。The preparation process of the Cu-SSZ-13 catalyst in this example is as follows: Stir the Na-SSZ-13 molecular sieve carrier prepared in Example 1 and 1mol/L NH4NO3 solution at 80°C for 5h, and then pump again The NH 4 -SSZ-13 powdered molecular sieve was obtained through the procedures of filtration, washing and drying. The prepared NH4-SSZ-13 molecular sieve and 0.1mol/L Cu(NO 3 ) 2 solution were stirred at room temperature for 24 hours, and then filtered, washed, dried and roasted to obtain Cu-SSZ-13 powder catalyst. The prepared catalyst is pressed into tablets, ground, sieved, and 40-60 meshes are taken for later use. Catalysts with different Cu loadings were adjusted by ion exchange times of Cu(NO 3 ) 2 solution. In this example, Cu 2.8 -SSZ-13 catalysts with Cu loadings of 2.8% by mass were obtained through 3 ion exchanges.

对比例1Comparative example 1

本对比例的Cu-SSZ-13催化剂采用一步合成法制得,制备过程如下:首先将0.514gNaAlO2溶于4.722g去离子水中,再加入1.149gCuSO4·H2O。搅拌0.5h后,滴加1.07gTEPA,充分搅拌后加入1.1gNaOH,搅拌0.5h后,再加入3.33mL硅溶胶(31wt.%),搅拌2~3h,装入聚四氟乙烯内衬的钢制反应釜中,并在100℃温度下反应4d。反应结束后,将产物用去离子水洗涤,并在100℃下干燥12h,在600℃下焙烧6h,得到质量百分比为10.9%的Cu负载量的Cu10.9-SSZ-13催化剂。The Cu-SSZ-13 catalyst of this comparative example was prepared by a one-step synthesis method, and the preparation process was as follows: firstly, 0.514g NaAlO 2 was dissolved in 4.722g deionized water, and then 1.149g CuSO 4 ·H 2 O was added. After stirring for 0.5h, add 1.07g of TEPA dropwise, add 1.1g of NaOH after fully stirring, and then add 3.33mL of silica sol (31wt.%) after stirring for 0.5h, stir for 2 to 3h, and put it into a Teflon-lined steel Reactor, and react at a temperature of 100 ℃ for 4d. After the reaction, the product was washed with deionized water, dried at 100°C for 12 hours, and calcined at 600°C for 6 hours to obtain a Cu 10.9 -SSZ-13 catalyst with a Cu loading of 10.9% by mass.

对比例2Comparative example 2

本对比例的Cu-SSZ-13催化剂采用一步合成法制得,制备过程如下:首先将0.514gNaAlO2溶于4.722g去离子水中,再加入1.149gCuSO4·H2O。搅拌0.5h后,滴加1.07gTEPA,充分搅拌后加入1.1gNaOH,搅拌0.5h后,再加入3.33mL硅溶胶(31wt.%),搅拌2~3h,装入聚四氟乙烯内衬的钢制反应釜中,并在100℃温度下反应4d。反应结束后,将产物用去离子水洗涤,并在100℃下干燥12h,得到Cu-SSZ-13initial样品。将1g Cu-SSZ-13initial加入100mL HNO3(0.1mol/L)溶液中,在80℃水浴条件下交换12h,得到质量百分比为5.6%的Cu负载量的Cu5.6-SSZ-13催化剂。The Cu-SSZ-13 catalyst of this comparative example was prepared by a one-step synthesis method, and the preparation process was as follows: firstly, 0.514g NaAlO 2 was dissolved in 4.722g deionized water, and then 1.149g CuSO 4 ·H 2 O was added. After stirring for 0.5h, add 1.07g of TEPA dropwise, add 1.1g of NaOH after fully stirring, and then add 3.33mL of silica sol (31wt.%) after stirring for 0.5h, stir for 2 to 3h, and put it into a Teflon-lined steel Reactor, and react at a temperature of 100 ℃ for 4d. After the reaction, the product was washed with deionized water and dried at 100°C for 12 hours to obtain a Cu-SSZ-13 initial sample. 1 g of Cu-SSZ-13 initial was added to 100 mL of HNO 3 (0.1 mol/L) solution, and exchanged in a water bath at 80°C for 12 hours to obtain a Cu 5.6 -SSZ-13 catalyst with a Cu loading of 5.6% by mass.

对比例3Comparative example 3

本对比例的Cu-SSZ-13催化剂采用一步合成法制得,制备过程如下:首先将0.514gNaAlO2溶于4.722g去离子水中,再加入1.149gCuSO4·H2O。搅拌0.5h后,滴加1.07gTEPA,充分搅拌后加入1.1gNaOH,搅拌0.5h后,再加入3.33mL硅溶胶(31wt.%),搅拌2~3h,装入聚四氟乙烯内衬的钢制反应釜中,并在100℃温度下反应4d。反应结束后,将产物用去离子水洗涤,并在100℃下干燥12h,得到Cu-SSZ-13initial样品。将1g Cu-SSZ-13initial加入100mL HNO3(0.3mol/L)溶液中,在80℃水浴条件下交换12h,得到质量百分比为3.6%的Cu负载量的Cu3.6-SSZ-13催化剂。The Cu-SSZ-13 catalyst of this comparative example was prepared by a one-step synthesis method, and the preparation process was as follows: firstly, 0.514g NaAlO 2 was dissolved in 4.722g deionized water, and then 1.149g CuSO 4 ·H 2 O was added. After stirring for 0.5h, add 1.07g of TEPA dropwise, add 1.1g of NaOH after fully stirring, and then add 3.33mL of silica sol (31wt.%) after stirring for 0.5h, stir for 2 to 3h, and put it into a Teflon-lined steel Reactor, and react at a temperature of 100 ℃ for 4d. After the reaction, the product was washed with deionized water and dried at 100°C for 12 hours to obtain a Cu-SSZ-13 initial sample. 1g of Cu-SSZ-13 initial was added into 100mL of HNO 3 (0.3mol/L) solution, and exchanged in a water bath at 80°C for 12h to obtain a Cu 3.6 -SSZ-13 catalyst with a Cu loading of 3.6% by mass.

将本发明的实施例2-4与对比例1-3制得的催化剂用于柴油车尾气的净化,其中,催化剂的使用量分别为50mg,反应混合气的组成为:[NO]=[NH3]=500ppm,[O2]=5%,N2作平衡气,气体总流量为500mL/min,相应空速为200,000h-1,400,000h-1,800,000h-1,反应温度150-550℃。NO和NH3及副产物N2O、NO2均利用红外气体池测定。The catalysts prepared by Examples 2-4 of the present invention and Comparative Examples 1-3 are used for the purification of diesel vehicle exhaust, wherein the usage of the catalysts is 50 mg respectively, and the composition of the reaction mixture is: [NO]=[NH 3 ]=500ppm, [O 2 ]=5%, N 2 as balance gas, the total gas flow rate is 500mL/min, the corresponding space velocity is 200,000h -1 , 400,000h -1 , 800,000h -1 , the reaction temperature is 150- 550°C. NO and NH 3 as well as by-products N 2 O and NO 2 were measured by infrared gas cell.

对实施例1制得的Na-SSZ-13催化剂、实施例2-4制得的不同Cu负载量的Cu-SSZ-13催化剂与对比例1制得的Cu10.9-SSZ-13催化剂进行XRD分析,XRD图谱如图1所示。从图1可以看出,相对于对比例1的一步合成法合成的Cu10.9-SSZ-13催化剂,本发明的Na-SSZ-13分子筛载体与制得的Cu-SSZ-13催化剂具有较高的结晶度。Carry out XRD analysis to the Na-SSZ-13 catalyst that embodiment 1 makes, the Cu-SSZ-13 catalyst of different Cu loads that embodiment 2-4 makes and the Cu 10.9 -SSZ-13 catalyst that comparative example 1 makes , the XRD spectrum is shown in Figure 1. As can be seen from Fig. 1, with respect to the Cu 10.9 -SSZ-13 catalyzer synthesized by the one-step synthetic method of comparative example 1, the Na-SSZ-13 molecular sieve carrier of the present invention and the prepared Cu-SSZ-13 catalyzer have higher crystallinity.

对本发明的实施例2-4制得的不同Cu负载量的Cu-SSZ-13催化剂用于柴油车尾气的净化,在空速为400,000h-1的条件下对其催化活性进行比较,实验结果如图2所示。由图2可以看出,制备的Cu-SSZ-13分子筛催化剂具有较宽的温度窗口,在200-450℃的温度范围内NOx转化率在80%以上。The Cu-SSZ-13 catalysts with different Cu loads prepared in Examples 2-4 of the present invention are used for the purification of diesel vehicle exhaust, and its catalytic activity is compared under the condition of 400,000h -1 at a space velocity, and the experimental results as shown in picture 2. It can be seen from Fig. 2 that the prepared Cu-SSZ-13 molecular sieve catalyst has a wide temperature window, and the NOx conversion rate is above 80% in the temperature range of 200-450°C.

对本发明的实施例2-4制得的不同Cu负载量的Cu-SSZ-13催化剂用于柴油车尾气的净化,在空速为400,000h-1的条件下对其对N2选择性进行比较,实验结果如图3所示。由图3可以看出,制得的不同Cu负载量的Cu-SSZ-13催化剂对N2选择性较高,均在95%以上。The Cu-SSZ-13 catalysts with different Cu loadings prepared in Examples 2-4 of the present invention are used for the purification of diesel vehicle exhaust, and their selectivity to N is compared under the condition that the space velocity is 400,000h -1 , the experimental results are shown in Figure 3. It can be seen from Figure 3 that the prepared Cu-SSZ-13 catalysts with different Cu loadings have higher selectivity to N2 , all of which are above 95%.

对本发明的实施例2-4制得的不同Cu负载量的Cu-SSZ-13催化剂与对比例2-3经一步合成法制得的不同Cu负载量的Cu-SSZ-13催化剂经严峻的水热老化处理,即将上述催化剂在800℃的温度下通入含10wt%水的空气中16h,然后将处理后的上述催化剂用于柴油车尾气的净化,对其催化活性做了对比结果如图4所示。由图4可以看出,相对于对比例2-3,本发明的实施例2-4制得的不同Cu负载量的Cu-SSZ-13催化剂表现出了优异的水热稳定性。The Cu-SSZ-13 catalysts with different Cu loadings prepared in Examples 2-4 of the present invention and the Cu-SSZ-13 catalysts with different Cu loadings prepared in one-step synthesis in Comparative Example 2-3 were subjected to severe hydrothermal Aging treatment, that is, pass the above catalyst into the air containing 10wt% water at a temperature of 800°C for 16 hours, then use the above catalyst after treatment to purify diesel vehicle exhaust, and compare the catalytic activity results as shown in Figure 4 Show. It can be seen from FIG. 4 that, compared with Comparative Examples 2-3, the Cu-SSZ-13 catalysts with different Cu loadings prepared in Examples 2-4 of the present invention exhibit excellent hydrothermal stability.

将实施例3制得的Cu2.2-SSZ-13催化剂在不同空速的条件下对其催化活性做了测试,即空速为200,000h-1、400,000h-1、800,000h-1,测试结果如图5所示。由图5可以看出,即使在800,000h-1的空速下,本发明的固相合成法制得的Cu-SSZ-13催化剂仍然保持着优异的催化活性。The Cu 2.2 -SSZ-13 catalyst prepared in Example 3 was tested for its catalytic activity under different space velocities, that is, the space velocities were 200,000h -1 , 400,000h -1 , 800,000h -1 , and the test results As shown in Figure 5. It can be seen from Figure 5 that even at a space velocity of 800,000 h -1 , the Cu-SSZ-13 catalyst prepared by the solid phase synthesis method of the present invention still maintains excellent catalytic activity.

将实施例3制得的Cu2.2-SSZ-13催化剂在在含H2O和SO2的条件下对其催化活性做了测试,测试结果如图6所示。由图6可以看出,即使在H2O和SO2存在的条件下,本发明的固相合成法制得的Cu-SSZ-13催化剂仍然保持着优异的催化活性。The catalytic activity of the Cu 2.2 -SSZ-13 catalyst prepared in Example 3 was tested under the condition of containing H 2 O and SO 2 , and the test results are shown in FIG. 6 . It can be seen from Fig. 6 that even in the presence of H 2 O and SO 2 , the Cu-SSZ-13 catalyst prepared by the solid phase synthesis method of the present invention still maintains excellent catalytic activity.

综上所述,本发明采用固相合成法制得的Cu-SSZ-13催化剂在整个温度段150-550℃的范围内具有非常高的NOx活性、优异的N2选择性和水热稳定性,非常适用于柴油车尾气氮氧化物的催化净化。In summary, the Cu-SSZ-13 catalyst prepared by the solid phase synthesis method of the present invention has very high NOx activity, excellent N2 selectivity and hydrothermal stability in the whole temperature range of 150-550°C , very suitable for catalytic purification of nitrogen oxides in diesel vehicle exhaust.

申请人声明,本发明通过上述实施例来说明本发明的详细工艺设备和工艺流程,但本发明并不局限于上述详细工艺设备和工艺流程,即不意味着本发明必须依赖上述详细工艺设备和工艺流程才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。The applicant declares that the present invention illustrates the detailed process equipment and process flow of the present invention through the above-mentioned examples, but the present invention is not limited to the above-mentioned detailed process equipment and process flow, that is, it does not mean that the present invention must rely on the above-mentioned detailed process equipment and process flow process can be implemented. Those skilled in the art should understand that any improvement of the present invention, the equivalent replacement of each raw material of the product of the present invention, the addition of auxiliary components, the selection of specific methods, etc., all fall within the scope of protection and disclosure of the present invention.

Claims (10)

1. a kind of preparation method of Cu-SSZ-13 catalyst, it is characterised in that comprise the following steps:
1) raw material silicon source, silicon source, template, crystal seed are put into mortar, grind to form uniform mixture;
2) by step 1) uniform mixture be fitted into crystallization in reactor, Na-SSZ-13 is made in cooling washing dry roasting Molecular sieve carrier;
3) prepare ammonium nitrate solution, add step 2) made from Na-SSZ-13 molecular sieve carriers, after ion exchange cross diafiltration Wash, dry, NH is made4- SSZ-13 molecular sieves;
4) prepare copper nitrate solution, add step 3) made from NH4- SSZ-13 molecular sieves, filter, dry, roast after ion exchange Burn, Cu-SSZ-13 catalyst is made.
2. preparation method according to claim 1, it is characterised in that step 1) in, the silicon source is sodium metasilicate, SiO2, institute Silicon source is stated for aluminum sulfate, the template is N, N, and-dimethyl-N-ethyl cyclohexyl ammonium bromide, the crystal seed is H-SSZ-13;
Preferably, the active principle of the raw material is with Na2O、SiO2、Al2O3, N, N ,-dimethyl-N-ethyl cyclohexyl ammonium bromide, H-SSZ-13 is counted, and its consumption is as follows:The Na2The O and SiO2Mol ratio be (0.18~0.26):1;
Preferably, the SiO2With the Al2O3Mol ratio be (18~24):1;
Preferably, N, the N ,-dimethyl-N-ethyl cyclohexyl ammonium bromide and the SiO2Mol ratio be (0.1~0.18): 1;
Preferably, the mass percent that the H-SSZ-13 accounts for raw material gross weight is 1~10%.
3. preparation method according to claim 1 or 2, it is characterised in that step 2) in, the temperature of the crystallization is 160 ~220 DEG C, the time of the crystallization is 3~8d.
4. the preparation method according to one of claim 1-3, it is characterised in that step 2) in, the temperature of the cooling is 23~27 DEG C;
Preferably, the detailed process of the washing be washed with deionized to mixture for neutrality;
Preferably, the temperature of the drying is 100 DEG C, and the time of the drying is 12h.
5. the preparation method according to one of claim 1-4, it is characterised in that step 2) in, the temperature of the roasting is 500~800 DEG C, the time of the roasting is 4~8h.
6. the preparation method according to one of claim 1-5, it is characterised in that step 3) in, the ammonium nitrate solution Concentration is 0.5~1.5mol/L.
7. the preparation method according to one of claim 1-6, it is characterised in that step 3) in, ammonium nitrate described in per 50mL The consumption of Na-SSZ-13 molecular sieve carriers described in solution is 1g;
Preferably, step 3) in, the temperature of the ion exchange is 70~85 DEG C;
Preferably, the detailed process of the washing be washed with deionized to mixture for neutrality;
Preferably, the temperature of the drying is 100 DEG C, and the time of the drying is 12h.
8. the preparation method according to one of claim 1-7, it is characterised in that step 4) in, the copper nitrate solution Concentration is 0.01~0.5mol/L;
Preferably, step 4) in, NH described in copper nitrate solution described in every 50~200mL4The consumption of-SSZ-13 molecular sieves is 1g;
Preferably, step 4) in, the temperature of the ion exchange is 23~27 DEG C;
Preferably, step 4) in, the temperature of the roasting is 500~800 DEG C, and the time of the roasting is 4~8h.
9. the Cu-SSZ-13 catalyst that a kind of preparation method as described in one of claim 1-8 is prepared.
10. a kind of purification method of exhaust gas from diesel vehicle, it is characterised in that the purification method is using as claimed in claim 9 Cu-SSZ-13 catalyst.
CN201710396252.4A 2017-05-27 2017-05-27 A kind of preparation method and its usage of the catalyst of Cu SSZ 13 Pending CN107115888A (en)

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