CN107109111B - Coating material for hot-dip galvanized steel sheet, method for treating steel sheet, method for producing surface-treated steel sheet, and surface-treated steel sheet - Google Patents
Coating material for hot-dip galvanized steel sheet, method for treating steel sheet, method for producing surface-treated steel sheet, and surface-treated steel sheet Download PDFInfo
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- CN107109111B CN107109111B CN201480084464.3A CN201480084464A CN107109111B CN 107109111 B CN107109111 B CN 107109111B CN 201480084464 A CN201480084464 A CN 201480084464A CN 107109111 B CN107109111 B CN 107109111B
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- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 125000001664 diethylamino group Chemical group [H]C([H])([H])C([H])([H])N(*)C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
- 125000002147 dimethylamino group Chemical group [H]C([H])([H])N(*)C([H])([H])[H] 0.000 description 1
- SWSQBOPZIKWTGO-UHFFFAOYSA-N dimethylaminoamidine Natural products CN(C)C(N)=N SWSQBOPZIKWTGO-UHFFFAOYSA-N 0.000 description 1
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- TVACALAUIQMRDF-UHFFFAOYSA-N dodecyl dihydrogen phosphate Chemical compound CCCCCCCCCCCCOP(O)(O)=O TVACALAUIQMRDF-UHFFFAOYSA-N 0.000 description 1
- 238000009503 electrostatic coating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003623 enhancer Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 125000000031 ethylamino group Chemical group [H]C([H])([H])C([H])([H])N([H])[*] 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 229940051250 hexylene glycol Drugs 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 125000001183 hydrocarbyl group Chemical group 0.000 description 1
- 150000003840 hydrochlorides Chemical class 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- CPSYWNLKRDURMG-UHFFFAOYSA-L hydron;manganese(2+);phosphate Chemical compound [Mn+2].OP([O-])([O-])=O CPSYWNLKRDURMG-UHFFFAOYSA-L 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- GVALZJMUIHGIMD-UHFFFAOYSA-H magnesium phosphate Chemical compound [Mg+2].[Mg+2].[Mg+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O GVALZJMUIHGIMD-UHFFFAOYSA-H 0.000 description 1
- 239000004137 magnesium phosphate Substances 0.000 description 1
- 229960002261 magnesium phosphate Drugs 0.000 description 1
- 229910000157 magnesium phosphate Inorganic materials 0.000 description 1
- 235000010994 magnesium phosphates Nutrition 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- AYLRODJJLADBOB-QMMMGPOBSA-N methyl (2s)-2,6-diisocyanatohexanoate Chemical compound COC(=O)[C@@H](N=C=O)CCCCN=C=O AYLRODJJLADBOB-QMMMGPOBSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 125000000250 methylamino group Chemical group [H]N(*)C([H])([H])[H] 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- WBSRHBNFOLDTGU-UHFFFAOYSA-N nonane-1,8-diol Chemical compound CC(O)CCCCCCCO WBSRHBNFOLDTGU-UHFFFAOYSA-N 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000003891 oxalate salts Chemical class 0.000 description 1
- ACMVLJBSYFHILY-UHFFFAOYSA-N oxo-di(tridecoxy)phosphanium Chemical compound CCCCCCCCCCCCCO[P+](=O)OCCCCCCCCCCCCC ACMVLJBSYFHILY-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- QVLTXCYWHPZMCA-UHFFFAOYSA-N po4-po4 Chemical compound OP(O)(O)=O.OP(O)(O)=O QVLTXCYWHPZMCA-UHFFFAOYSA-N 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 150000007519 polyprotic acids Polymers 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 150000003890 succinate salts Chemical class 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- GAJQCIFYLSXSEZ-UHFFFAOYSA-N tridecyl dihydrogen phosphate Chemical compound CCCCCCCCCCCCCOP(O)(O)=O GAJQCIFYLSXSEZ-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 229940048102 triphosphoric acid Drugs 0.000 description 1
- LSGOVYNHVSXFFJ-UHFFFAOYSA-N vanadate(3-) Chemical compound [O-][V]([O-])([O-])=O LSGOVYNHVSXFFJ-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/095—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Treatment Of Metals (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Paints Or Removers (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
- Coating With Molten Metal (AREA)
Abstract
Description
技术领域technical field
本发明涉及热浸镀熔融锌镀敷钢板用涂料、热浸镀熔融锌镀敷钢板的处理方法、表面处理热浸镀熔融锌镀敷钢板的制造方法和表面处理熔融锌镀敷钢板。The present invention relates to a coating for hot-dip galvanized steel sheet, a method for processing a hot-dip galvanized steel sheet, a method for producing a surface-treated hot-dip galvanized steel sheet, and a surface-treated hot-dip galvanized steel sheet.
背景技术Background technique
自以往以来,在家电制品或建材等中,广泛使用包含熔融锌镀敷钢板、熔融锌-5%铝合金镀敷钢板和熔融锌合金镀敷钢板等的锌系镀敷钢板。需要说明的是,作为制作锌系镀敷钢板的方法,例如可以举出:使作为被处理体的钢板浸渍于熔融锌槽中,通过实施镀敷的浸渍法(所谓“热浸镀锌镀敷”),对其整个面实施熔融锌镀敷的方法,所得的钢板也称为热浸镀熔融锌镀敷钢板。需要说明的是,基于热浸镀的浸渍法(以后,也称为热浸镀法)中,不实施CGL(连续熔融锌镀敷板生产线,Continuous Galvanizing Line)中所实施的基于气刀等的锌的附着量控制。Conventionally, zinc-based plated steel sheets including molten zinc plated steel sheets, molten zinc-5% aluminum alloy plated steel sheets, and molten zinc alloy plated steel sheets have been widely used in home appliances, building materials, and the like. In addition, as a method of producing a zinc-based plated steel sheet, for example, a steel sheet as a target object is immersed in a molten zinc bath, and a dipping method (so-called "hot-dip galvanizing") is used to perform plating. ”), a method of applying molten zinc plating to the entire surface, and the resulting steel sheet is also referred to as a hot-dip molten zinc-coated steel sheet. In addition, in the dipping method by hot-dip plating (hereinafter, also referred to as hot-dip plating method), zinc plating by air knife or the like, which is performed in CGL (Continuous Galvanizing Line), is not performed. adhesion control.
锌系镀敷钢板中,以提高耐蚀性为目的,广泛使用通过以铬酸、重铬酸或其盐类作为主要成分的处理液实施了铬酸盐处理的钢板。Among zinc-based plated steel sheets, for the purpose of improving corrosion resistance, steel sheets that have been chromated with a treatment solution containing chromic acid, dichromic acid, or salts thereof as a main component are widely used.
但是,通常铬酸盐处理皮膜含有环境负荷性高的6价铬,因此近年来对该处理皮膜的无6价铬化的要求提高,提出各种技术。However, since a chromate-treated film generally contains hexavalent chromium having a high environmental load, there has been an increasing demand for hexavalent-chromium-free treatment of the treated film in recent years, and various techniques have been proposed.
例如,专利文献1中公开了使含有钒酸盐和水溶性丙烯酸树脂的水溶液与锌镀敷钢材的表面接触而使钢材表面防蚀的方法。For example, Patent Document 1 discloses a method of preventing corrosion on the surface of a steel material by bringing an aqueous solution containing a vanadate and a water-soluble acrylic resin into contact with the surface of a zinc-plated steel material.
现有技术文献prior art literature
专利文献Patent Literature
专利文献1:特开2002-146554号公报。Patent Document 1: Japanese Patent Laid-Open No. 2002-146554.
发明内容SUMMARY OF THE INVENTION
发明所要解决的课题The problem to be solved by the invention
另一方面,近年来,锌系镀敷钢板向各种用途扩展,不仅谋求耐蚀性的进一步提升,而且也谋求其它特性的提升。例如可以举出:锌系镀敷钢板的外观特性的提升;或皮膜(配置于锌系镀敷钢板上的皮膜)对通过浸入有醇的布等擦拭组装作业时等作为记号而标上的标记油墨(magic ink)的作业的剥离难易程度即皮膜的耐性(以下,称为耐摩擦性)的提升。特别是,关于热浸镀熔融锌镀敷钢板,强烈要求上述特性(耐蚀性、外观特性、耐摩擦性)的提升。On the other hand, in recent years, zinc-based plated steel sheets have been expanded to various applications, and not only further improvement in corrosion resistance but also improvement in other properties have been sought. For example, the improvement of the appearance characteristics of the zinc-based plated steel sheet, or the marking of the film (film placed on the zinc-based plated steel sheet) as a mark when wiping with a cloth dipped in alcohol or the like during assembly work, etc. The ease of peeling of the ink (magic ink) operation, that is, the improvement of the resistance of the film (hereinafter, referred to as rub resistance). In particular, improvement of the above-mentioned properties (corrosion resistance, appearance properties, and friction resistance) is strongly demanded for hot-dip hot-dip zinc-coated steel sheets.
本发明人等关于对于热浸镀熔融锌镀敷钢板适用专利文献1中记载的方法所得的钢板进行了上述各种特性的评价,结果得知了:无法以近来的要求水平同时满足外观特性、耐摩擦性和耐蚀性,从而需要进一步改良。The inventors of the present invention conducted evaluations of the above-mentioned various properties on a steel sheet obtained by applying the method described in Patent Document 1 to a hot-dip hot-dip galvanized steel sheet, and found that it was impossible to simultaneously satisfy the appearance properties, Friction resistance and corrosion resistance, thus requiring further improvement.
本发明是鉴于上述实际情况,其目的在于提供用于对热浸镀熔融锌镀敷钢板(或者,溶融系锌镀敷钢板或锌系镀敷钢板)赋予优异的外观特性、优异的耐摩擦性和优异的耐蚀性的热浸镀熔融锌镀敷钢板(或者,溶融系锌镀敷钢板或锌系镀敷钢板)用涂料。The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a hot-dip galvanized steel sheet (or a molten zinc plated steel sheet or a zinc-based plated steel sheet) with excellent appearance properties and excellent friction resistance. Coatings for hot-dip hot-dip galvanized steel sheets (or, molten zinc plated steel sheets or zinc-based plated steel sheets) with excellent corrosion resistance.
用于解决课题的手段means of solving problems
本发明人等对上述课题进行了深入研究,结果得知了:通过使用包含显示规定特性的阳离子性聚氨酯树脂的涂料,可以获得所需的效果。As a result of earnestly examining the above-mentioned subject, the inventors of the present invention have found that the desired effects can be obtained by using a coating material containing a cationic urethane resin exhibiting predetermined properties.
更具体而言,发现了:通过以下的构成可以实现上述目的。More specifically, it was found that the above-mentioned object can be achieved by the following configuration.
(1) 热浸镀熔融锌镀敷钢板用涂料,其含有具有选自伯~叔氨基和季铵盐基的至少一种阳离子性官能团的阳离子性聚氨酯树脂(A),阳离子性聚氨酯树脂(A)具有聚碳酸酯结构单元和双酚结构单元,显示出阳离子性聚氨酯树脂(A)的损耗模量E''的最大峰值的温度(Tg1)处于-60℃~-5℃的范围,阳离子性聚氨酯树脂(A)的损耗模量E''与储能模量E'之比即损耗角正切tanδ由一个峰构成。(1) A coating material for hot-dip molten zinc plated steel sheet, which contains a cationic polyurethane resin (A) having at least one cationic functional group selected from primary to tertiary amino groups and quaternary ammonium salt groups, a cationic polyurethane resin (A) ) has a polycarbonate structural unit and a bisphenol structural unit, the temperature (Tg1) at which the maximum peak value of the loss modulus E'' of the cationic polyurethane resin (A) is exhibited is in the range of -60°C to -5°C, and the cationic The ratio of the loss modulus E'' to the storage modulus E' of the urethane resin (A), that is, the loss tangent tan δ , consists of one peak.
(2) (1)所述的热浸镀熔融锌镀敷钢板用涂料,其中,损耗角正切tanδ的峰温度(Tg2)处于-50℃~-2℃的范围。(2) The coating material for hot-dip zinc-coated steel sheets according to (1), wherein the peak temperature (Tg2) of the loss tangent tan δ is in the range of -50°C to -2°C.
(3) (1)或(2)所述的热浸镀熔融锌镀敷钢板用涂料,其中,进一步含有磷酸化合物(B)。(3) The coating material for hot-dip galvanized steel sheets according to (1) or (2), which further contains a phosphoric acid compound (B).
(4) (3)所述的热浸镀熔融锌镀敷钢板用涂料,其中,磷酸化合物(B)含有选自正磷酸、缩合磷酸和它们的盐的至少一种。(4) The coating material for hot-dip galvanized steel sheets according to (3), wherein the phosphoric acid compound (B) contains at least one selected from the group consisting of orthophosphoric acid, condensed phosphoric acid, and salts thereof.
(5) (1)~(4)的任一项中所述的热浸镀熔融锌镀敷钢板用涂料,其中,阳离子性聚氨酯树脂(A)的胺值(AV)为2.0~5.0mgKOH/g。(5) The coating material for hot-dip galvanized steel sheet according to any one of (1) to (4), wherein the amine value (AV) of the cationic polyurethane resin (A) is 2.0 to 5.0 mgKOH/ g.
(6) (5)所述的热浸镀熔融锌镀敷钢板用涂料,其中,磷酸化合物(B)相对于阳离子性聚氨酯树脂的固体成分的含有比例(质量%)(BV)与胺值之比((BV)/(AV))为0.1~9.5。(6) The paint for hot-dip molten zinc plated steel sheet according to (5), wherein the content ratio (mass %) (BV) of the phosphoric acid compound (B) to the solid content of the cationic urethane resin and the amine value The ratio ((BV)/(AV)) is 0.1 to 9.5.
(7) (1)~(6)的任一项中所述的热浸镀熔融锌镀敷钢板用涂料,其中,进一步含有三价铬化合物(C)。(7) The coating material for hot-dip galvanized steel sheets according to any one of (1) to (6), which further contains a trivalent chromium compound (C).
(8) 热浸镀熔融锌镀敷钢板的处理方法,其中,使用(1)~(7)的任一项中所述的热浸镀熔融锌镀敷钢板用涂料,进行热浸镀熔融锌镀敷钢板的处理。(8) A method of processing a hot-dip hot-dip galvanized steel sheet, wherein the hot-dip hot-dip galvanized steel sheet is subjected to hot-dip galvanization using the coating material for a hot-dip galvanized steel sheet according to any one of (1) to (7). Treatment of plated steel sheets.
(9) 表面处理热浸镀熔融锌镀敷钢板的制造方法,其使(1)~(7)的任一项中所述的热浸镀熔融锌镀敷钢板用涂料与热浸镀熔融锌镀敷钢板接触,制造具有热浸镀熔融锌镀敷钢板和配置于其表面上的皮膜的表面处理热浸镀熔融锌镀敷钢板。(9) A method for producing a surface-treated hot-dip hot-dip galvanized steel sheet by combining the paint for a hot-dip galvanized steel sheet described in any one of (1) to (7) with a hot-dip galvanized steel sheet The plated steel sheets were contacted to produce a surface-treated hot-dip galvanized plated steel sheet having a hot-dip galvanized plated steel sheet and a film disposed on the surface.
(10) 表面处理熔融锌镀敷钢板,其通过(9)所述的制造方法而获得。(10) A surface-treated molten zinc plated steel sheet obtained by the production method described in (9).
发明效果Invention effect
根据本发明,可以提供用于对热浸镀熔融锌镀敷钢板(或者,溶融系锌镀敷钢板或锌系镀敷钢板)赋予优异的外观特性、优异的耐摩擦性和优异的耐蚀性的热浸镀熔融锌镀敷钢板(或者,溶融系锌镀敷钢板或锌系镀敷钢板)用涂料。According to the present invention, it is possible to provide a hot-dip galvanized steel sheet (or a molten zinc plated steel sheet or a zinc-based plated steel sheet) with excellent appearance properties, excellent friction resistance, and excellent corrosion resistance. Coatings for hot-dip hot-dip galvanized steel sheets (or, molten zinc plated steel sheets or zinc-based plated steel sheets).
并且,可以提供:使用该涂料进行热浸镀熔融锌镀敷钢板(或者,溶融系锌镀敷钢板或锌系镀敷钢板)的处理的热浸镀熔融锌镀敷钢板(或者,溶融系锌镀敷钢板或锌系镀敷钢板)的处理方法;以及,使该涂料与热浸镀熔融锌镀敷钢板(或者,溶融系锌镀敷钢板或锌系镀敷钢板)接触,制造具有热浸镀熔融锌镀敷钢板(或者,溶融系锌镀敷钢板或锌系镀敷钢板)和配置于其表面上的皮膜的表面处理热浸镀熔融锌镀敷钢板(或者,溶融系锌镀敷钢板或锌系镀敷钢板)的方法;及其钢板。Furthermore, it is possible to provide a hot-dip hot-dip galvanized steel sheet (or a molten zinc-coated steel sheet) in which a process of hot-dip hot-dip zinc-coated steel sheet (or a molten zinc-coated steel sheet or a zinc-based plated steel sheet) is performed using the paint. Coated steel sheet or zinc-based coated steel sheet); Hot-dip hot-dip hot-dip galvanized steel sheet (or, molten zinc-coated steel sheet or zinc-based coated steel sheet) and coating disposed on the surface or zinc-based plated steel sheets); and steel sheets thereof.
而且,本发明的热浸镀熔融锌镀敷钢板用涂料为无6价铬的技术,但通过包含三价铬而大幅度地提升性能。而且,即使是不包含三价铬的方式也发挥所需的效果。Moreover, although the coating material for hot-dip galvanized steel sheets of the present invention is a hexavalent chromium-free technology, the performance is greatly improved by including trivalent chromium. Moreover, even if it does not contain trivalent chromium, the desired effect is exhibited.
具体实施方式Detailed ways
以下,对本发明的热浸镀熔融锌镀敷钢板用涂料(以后,也简称为“涂料”)进行详细说明。通过使用本发明的涂料获得所需效果的理由推测如下。Hereinafter, the paint for hot-dip galvanized steel sheets of the present invention (hereinafter, also simply referred to as "paint") will be described in detail. The reason why the desired effect is obtained by using the coating material of the present invention is presumed as follows.
首先,作为外观特性提升的理由,可以举出:显示出阳离子性聚氨酯树脂的损耗模量E''的最大峰值的温度(Tg1)处于-60℃~-5℃的范围的方面。本发明人等得知上述温度(Tg1)与皮膜的外观特性和耐摩擦性相关联。即,损耗模量E''为表示物体的粘性的指标,显示出损耗模量E''的最大峰值的温度过低时,树脂显示出良好的流动性,皮膜的平坦性提升,从而获得优异的外观特性,但所形成的皮膜的硬度差,引起耐摩擦性的降低。另一方面,上述温度过高时,虽然所形成的皮膜的硬度优异且耐摩擦性优异,但树脂的流动性降低,外观特性差。本发明中发现:如果阳离子性聚氨酯树脂的温度(Tg1)在上述范围内,则可以兼顾外观特性和耐摩擦性。需要说明的是,上述耐摩擦性意指,皮膜对通过浸入有醇的布等擦拭组装作业时等作为记号而标上的标记油墨(magic ink)的作业的耐性。First, as a reason for the improvement of external appearance characteristics, the point which shows the temperature (Tg1) which shows the maximum peak of the loss modulus E" of a cationic urethane resin is in the range of -60 degreeC - -5 degreeC. The inventors of the present invention have found that the above-mentioned temperature (Tg1) correlates with the appearance properties and abrasion resistance of the film. That is, the loss modulus E'' is an index indicating the viscosity of the object, and when the temperature at which the maximum peak of the loss modulus E'' is shown is too low, the resin exhibits good fluidity, and the flatness of the film is improved, thereby obtaining excellent However, the hardness of the formed film is poor, resulting in a decrease in friction resistance. On the other hand, when the above-mentioned temperature is too high, the formed film has excellent hardness and excellent friction resistance, but the fluidity of the resin decreases and the appearance properties are poor. In the present invention, it has been found that when the temperature (Tg1) of the cationic polyurethane resin is within the above-mentioned range, both appearance properties and friction resistance can be achieved. In addition, the said abrasion resistance means the resistance of a film|membrane to the operation|work of the magic ink (magic ink) marked as a mark at the time of wiping off with the cloth dipped in alcohol or the like during the assembly operation.
而且,作为耐蚀性提升的理由,可以举出:阳离子性聚氨酯树脂的损耗角正切tanδ由一个峰构成的方面。通常,聚氨酯树脂由于其树脂骨架而在膜形态中容易形成具有软链段和硬链段的二个以上的区域的海岛结构。因此,若进行动态粘弹性测定,则损耗角正切tanδ中观测到二个以上的峰。相对于此,推测本发明中使用的阳离子性聚氨酯树脂中,损耗角正切tanδ由一个峰构成,在膜中不易形成上述海岛结构,形成均匀的膜,结果耐蚀性提升。Moreover, as a reason for the improvement of corrosion resistance, the point which the loss tangent tan δ of the cationic urethane resin consists of one peak is mentioned. In general, the urethane resin tends to form a sea-island structure having two or more domains of a soft segment and a hard segment in a film form due to its resin skeleton. Therefore, when the dynamic viscoelasticity measurement is performed, two or more peaks are observed in the loss tangent tan δ . On the other hand, in the cationic urethane resin used in the present invention, the loss tangent tan δ is composed of one peak, the above-mentioned sea-island structure is not easily formed in the film, a uniform film is formed, and corrosion resistance is improved as a result.
而且,为了确保良好的表面涂层涂装密接性和耐冲击性,优选阳离子性聚氨酯树脂的损耗角正切tanδ的峰温度(Tg2)处于-50℃~-2℃的范围。根据实施了本发明的涂料的制品的使用环境,有在寒冷地区实施加工的情形。若为表面处理中所使用的包含损耗角正切tanδ的峰温度较高的成分的涂料,则皮膜较硬,因此特别是在冬季的低温下实施加工时,表面涂层涂装密接性不足,容易产生涂膜剥离。而且,若为表面处理中所使用的包含损耗角正切tanδ的峰温度较低的成分的涂料,则皮膜较为柔软,因此特别是在夏季的高温下实施加工时,耐冲击性不足,容易产生涂膜剥离。相对于此,推测若损耗角正切tanδ的峰温度(Tg2)处于-50℃~-2℃的范围,则在低温时、在高温时,皮膜均具有充分的柔软性和硬度,发挥充分的表面涂层涂装密接性和耐冲击性。Furthermore, in order to ensure good surface coating adhesion and impact resistance, the peak temperature (Tg2) of the loss tangent tan δ of the cationic urethane resin is preferably in the range of -50°C to -2°C. Depending on the use environment of the product to which the coating material of the present invention is applied, processing may be performed in a cold region. If it is a coating material containing a component with a high peak temperature of loss tangent tan δ used for surface treatment, the coating film is hard, and therefore, when the coating is processed at low temperature in winter, the coating adhesion of the surface coating is insufficient. The coating film peels easily. In addition, if the coating material used for surface treatment contains a component with a low peak temperature of loss tangent tan δ , the film is relatively soft, and therefore, the impact resistance is insufficient especially when processing at high temperature in summer, and it is easy to produce The coating film is peeled off. On the other hand, when the peak temperature (Tg2) of the loss tangent tan δ is in the range of -50°C to -2°C, the film has sufficient flexibility and hardness at both low temperature and high temperature, and exhibits sufficient flexibility. Surface coating adhesion and impact resistance.
而且,为了确保良好的储存稳定性,优选阳离子性聚氨酯树脂的胺值处于2.0~5.0mgKOH/g的范围。阳离子性聚氨酯树脂中的阳离子性官能团有助于使阳离子性聚氨酯树脂为水溶性或水分散性。因此,若阳离子性官能团较少,换言之,若胺值较低,则阳离子性聚氨酯树脂的稳定性不足,在涂料中可能会再分散,但容易产生树脂的沉淀。因此,为了改善阳离子性聚氨酯树脂的稳定性,较理想的是使阳离子性官能团较多,换言之,使胺值较高,但若树脂中的亲水基过度增加、即胺值过高,则相反地使阳离子性氨基甲酸酯树脂水溶化,因此粘性增强,涂料增粘,存在对涂料的再分散性造成影响的情形。而且,由于增粘也存在对涂布操作性造成影响的情形。因此,推测通过将阳离子性聚氨酯树脂的胺值控制为2.0~5.0mgKOH/g的范围,可获得良好的储存稳定性を。Furthermore, in order to ensure favorable storage stability, it is preferable that the amine value of the cationic polyurethane resin is in the range of 2.0 to 5.0 mgKOH/g. The cationic functional group in the cationic polyurethane resin contributes to making the cationic polyurethane resin water-soluble or water-dispersible. Therefore, when there are few cationic functional groups, in other words, when the amine value is low, the stability of the cationic polyurethane resin is insufficient, and redispersion in the coating material may occur, but precipitation of the resin is likely to occur. Therefore, in order to improve the stability of the cationic polyurethane resin, it is desirable to increase the number of cationic functional groups, in other words, to increase the amine value. However, when the hydrophilic group in the resin is excessively increased, that is, the amine value is too high, the opposite is true. Since the cationic urethane resin is water-solubilized, the viscosity is increased, the coating material is thickened, and the redispersibility of the coating material may be affected. In addition, there are cases where the coating workability is affected due to the thickening. Therefore, it is presumed that good storage stability can be obtained by controlling the amine value of the cationic polyurethane resin to be in the range of 2.0 to 5.0 mgKOH/g.
并且,作为本发明的涂料的其它效果,还可以举出磷酸盐处理性优异的方面。作为磷酸盐处理性优异的理由,可以举出使用具有规定官能基的阳离子性聚氨酯树脂的方面。推测热浸镀熔融锌镀敷钢板上所形成的皮膜中的阳离子性聚氨酯树脂中的阳离子性官能团与存在于磷酸化合物中的磷酸相互作用,成为磷酸盐处理中的磷酸锌等磷酸盐的生成反应的起点,磷酸盐处理性提升。对磷酸化合物相对于阳离子性聚氨酯树脂的固体成分的含有比例(质量%)(BV)与胺值之比(BV)/(AV)没有特别限定,可以举出0.05~20等,其中,优选为0.1~9.5、更优选为0.5~9.0、进一步优选为0.5~6.0。推测通过使(BV)/(AV)处于上述范围(0.1~9.5)内,在皮膜上更良好地产生磷酸盐的生成反应的起点,可获得更优异的磷酸盐处理性。推测在此情形时,在磷酸化合物相对较多时、即(BV)/(AV)较大时,在磷酸盐处理液溶出相对较多的磷酸化合物,因此多数情形下磷酸盐皮膜的形成容易延迟,而且,相反地磷酸化合物相对较少时、即(BV)/(AV)较小时,磷酸化合物与阳离子性聚氨酯树脂的阳离子性官能团的相互作用相对变少,因此引起因磷酸盐处理液所引起的阳离子性聚氨酯树脂的膨润或溶解变低,磷酸盐皮膜的形成容易延迟。Moreover, as another effect of the coating material of this invention, the point which is excellent in phosphate treatment property can also be mentioned. As a reason for the excellent phosphate treatability, the aspect of using a cationic urethane resin having a predetermined functional group can be mentioned. It is presumed that the cationic functional group in the cationic urethane resin in the film formed on the hot-dip galvanized steel sheet interacts with the phosphoric acid present in the phosphoric acid compound, resulting in the formation reaction of phosphates such as zinc phosphate in the phosphate treatment. The starting point, the phosphate treatability is improved. The content ratio (mass %) (BV) of the phosphoric acid compound to the solid content of the cationic urethane resin and the ratio of the amine value (BV)/(AV) are not particularly limited, and examples thereof include 0.05 to 20, among which, the preferred 0.1 to 9.5, more preferably 0.5 to 9.0, still more preferably 0.5 to 6.0. By setting (BV)/(AV) in the above-mentioned range (0.1 to 9.5), it is presumed that the starting point of the formation reaction of phosphate is more favorably generated on the film, and more excellent phosphate treatment properties can be obtained. In this case, when there are relatively many phosphoric acid compounds, that is, when (BV)/(AV) is large, a relatively large amount of phosphoric acid compounds are eluted in the phosphate treatment solution, so that the formation of the phosphate film tends to be delayed in many cases. Conversely, when the phosphoric acid compound is relatively small, that is, when (BV)/(AV) is small, the interaction between the phosphoric acid compound and the cationic functional group of the cationic urethane resin is relatively small, so that the phosphate treatment solution causes a problem. The swelling or dissolution of the cationic urethane resin is reduced, and the formation of the phosphate film tends to be delayed.
需要说明的是,磷酸盐处理是指,使用以适用于涂装底层等的磷酸锌、磷酸锰、磷酸镁等为主成分的磷酸盐处理液的处理。涂布型磷酸盐处理成为磷酸盐处理的一个方式。涂布型磷酸盐处理是指,通过在被处理物(例如,热浸镀熔融锌镀敷钢板等的锌镀敷系钢板)的表面涂布涂布型磷酸盐处理液而形成微细且致密的磷酸锌的结晶,提升与强力螺栓的摩擦接合面上的耐滑力的处理等。In addition, the phosphate treatment refers to a treatment using a phosphate treatment liquid mainly composed of zinc phosphate, manganese phosphate, magnesium phosphate, etc., which are suitable for coating primers and the like. Coating-type phosphate treatment has become one form of phosphate treatment. The coating-type phosphate treatment refers to the formation of fine and dense particles by applying a coating-type phosphate treatment solution to the surface of the object to be treated (for example, a zinc-coated steel sheet such as a hot-dip galvanized steel sheet). Crystallization of zinc phosphate, treatment to improve the sliding resistance of the friction joint surface with the strong bolt, etc.
需要说明的是,本发明的涂料可适合地应用于热浸镀熔融锌镀敷钢板,也可适合地应用于包含通过CGL(连续熔融锌镀敷板生产线)等制造的熔融锌镀敷钢板、熔融锌-5%铝合金镀敷钢板、熔融锌-55%熔融铝合金镀敷钢板、合金化熔融锌镀敷钢板、通过EGL(电镀锌生产线)等制造的电镀锌钢板等的锌系镀敷钢板,可以提升上述的各种特性(外观特性、耐摩擦性、耐蚀性、表面涂层涂装密接性、耐冲击性、磷酸盐处理性等)。换言之,本发明的涂料可适合地应用于锌系镀敷钢板,也可作为锌系镀敷钢板用涂料使用。特别是可适合地应用于热浸镀熔融锌镀敷钢板、通过CGL(连续熔融锌镀敷板生产线)等制造的熔融锌镀敷钢板、熔融锌-5%铝合金镀敷钢板、熔融锌-55%熔融铝合金镀敷钢板、合金化熔融锌镀敷钢板等的使用熔融锌实施镀敷处理而获得的溶融系锌镀敷钢板,也可用作溶融系锌镀敷钢板用涂料。It should be noted that the coating material of the present invention can be suitably applied to hot-dip hot-dip galvanized steel sheets, and can also be suitably applied to hot-dip galvanized steel sheets, molten galvanized steel sheets manufactured by CGL (continuous Zinc-based plated steel sheets such as zinc-5% aluminum alloy plated steel sheets, molten zinc-55% molten aluminum alloy plated steel sheets, alloyed molten zinc plated steel sheets, electro-galvanized steel sheets produced by EGL (electro-galvanizing line), etc. , can improve the above-mentioned various characteristics (appearance characteristics, friction resistance, corrosion resistance, surface coating adhesion, impact resistance, phosphate treatment, etc.). In other words, the paint of the present invention can be suitably applied to a zinc-based plated steel sheet, and can also be used as a paint for a zinc-based plated steel sheet. In particular, it can be suitably applied to hot-dip hot-dip galvanized steel sheets, hot-dip galvanized steel sheets produced by CGL (Continuous Molten Galvanized Sheet Line), etc., molten zinc-5% aluminum alloy plated steel sheets, and molten zinc-55 % A molten aluminum alloy plated steel sheet, an alloyed molten zinc plated steel sheet, etc., a molten zinc plated steel sheet obtained by performing a plating treatment with molten zinc can also be used as a coating material for a molten zinc plated steel sheet.
本发明的涂料中至少包含阳离子性聚氨酯树脂(A)。The coating material of the present invention contains at least the cationic urethane resin (A).
以下、对涂料中所包含的各种成分进行详细说明,其后,对使用有涂料的热浸镀熔融锌镀敷钢板的处理方法(换言之,制造具有热浸镀熔融锌镀敷钢板和配置于其表面上的皮膜的表面处理热浸镀熔融锌镀敷钢板的、表面处理热浸镀熔融锌镀敷钢板的制造方法)进行详细说明。Hereinafter, various components contained in the paint will be described in detail, and then, a method of processing a hot-dip galvanized steel sheet using a paint (in other words, manufacturing a hot-dip galvanized steel sheet having a The surface treatment of the cortex on the surface treats thermal dipping and melting zinc plating steel plate, and the surface treatment of hot -dip thermal melting zinc -plating steel plate manufacturing method) is made in detail.
<阳离子性聚氨酯树脂(A)><Cationic polyurethane resin (A)>
本发明的涂料中包含具有选自伯~叔氨基和季铵盐基的至少一种阳离子性官能团的阳离子性聚氨酯树脂(A)。The coating material of the present invention contains a cationic polyurethane resin (A) having at least one cationic functional group selected from primary to tertiary amino groups and quaternary ammonium salt groups.
以往技术中所使用的阴离子性树脂通常有耐碱性差、耐酸性优异的倾向。耐碱性差时,皮膜因皮膜形成后的碱脱脂步骤等而容易溶解、剥离,因此成为耐蚀性降低的原因。另外,由于耐酸性优异,因此多数情况下难以实施磷酸盐处理。相对于此,阳离子性聚氨酯树脂(A)由于耐碱性优异,因此在碱脱脂步骤后耐蚀性也优异。另外,聚氨酯树脂因源自分子内的氨基甲酸酯键的氢键而皮膜变得强韧,使耐蚀性提升。并且,相对地,也有具有阳离子性官能团的情形,由于耐酸性低,因此作为树脂的特性也容易实施磷酸盐处理。The anionic resins used in the prior art generally tend to be poor in alkali resistance and excellent in acid resistance. When the alkali resistance is poor, the film is easily dissolved and peeled off by the alkali degreasing step after film formation, etc., and therefore, the corrosion resistance decreases. In addition, since it is excellent in acid resistance, it is difficult to perform phosphate treatment in many cases. On the other hand, since the cationic polyurethane resin (A) is excellent in alkali resistance, it is also excellent in corrosion resistance after the alkali degreasing step. In addition, the urethane resin film becomes tough due to the hydrogen bond derived from the urethane bond in the molecule, and the corrosion resistance is improved. In addition, in contrast, there are cases where it has a cationic functional group, and since acid resistance is low, it is easy to perform phosphate treatment as a property of the resin.
(阳离子性官能团)(cationic functional group)
作为阳离子性聚氨酯树脂(A)中所包含的阳离子性官能团,例如可以举出:氨基、甲基氨基、乙基氨基、二甲基氨基、二乙基氨基、三甲基氨基、三乙基氨基等,但只要为伯~叔氨基或季铵盐基则没有特别限定。Examples of the cationic functional group contained in the cationic polyurethane resin (A) include amino groups, methylamino groups, ethylamino groups, dimethylamino groups, diethylamino groups, trimethylamino groups, and triethylamino groups. etc., but is not particularly limited as long as it is a primary to tertiary amino group or a quaternary ammonium salt group.
需要说明的是,阳离子性聚氨酯树脂(A)中的阳离子性官能团有助于使阳离子性聚氨酯树脂(A)为水溶性或水分散性。需要说明的是,阳离子性聚氨酯树脂(A)在水中的溶解或分散可基于阳离子性聚氨酯树脂(A)在水中的自溶解性或自分散性而实现,另外,也可借助阳离子性表面活性剂(例如,烷基季铵盐)和/或非离子性表面活性剂(例如,烷基苯基醚)而实现。In addition, the cationic functional group in cationic urethane resin (A) contributes to making cationic urethane resin (A) water-soluble or water-dispersible. It should be noted that the dissolution or dispersion of the cationic urethane resin (A) in water can be achieved based on the self-solubility or self-dispersibility of the cationic urethane resin (A) in water, and can also be achieved by means of a cationic surfactant (eg, alkyl quaternary ammonium salts) and/or nonionic surfactants (eg, alkyl phenyl ethers).
(显示出损耗模量E''的最大峰值的温度(Tg1))(Temperature (Tg1) at which the maximum peak value of loss modulus E'' is exhibited)
显示出阳离子性聚氨酯树脂(A)的损耗模量E''的最大峰值的温度(Tg1)处于-60℃~-5℃的范围,就外观特性、耐摩擦性、耐蚀性、磷酸盐处理性、表面涂层涂装密接性、耐冲击性和储存稳定性的至少一者更优异的方面(以后,也简称为“本发明的效果更优异的方面”)而言,优选-55℃~-10℃,更优选-50℃~-15℃。The temperature (Tg1) at which the maximum peak value of the loss modulus E'' of the cationic urethane resin (A) is exhibited is in the range of -60°C to -5°C. In terms of at least one of excellent properties, surface coating adhesion, impact resistance, and storage stability (hereinafter, also simply referred to as "the aspect in which the effects of the present invention are more excellent"), it is preferably -55°C to -10°C, more preferably -50°C to -15°C.
温度(Tg1)不足-60℃时,耐摩擦性差,超过-5℃超时,皮膜外观特性差。When the temperature (Tg1) is less than -60°C, the friction resistance is poor, and when the temperature exceeds -5°C, the appearance of the film is poor.
需要说明的是,上述最大峰值是指,通过后述的动态粘弹性测定而获得的损耗模量曲线(将横轴设为温度、将纵轴设为损耗模量的曲线图中的损耗模量的温度依存性曲线)中观察到的峰值中的最大峰值。峰值也可谓所谓的极大值。It should be noted that the above-mentioned maximum peak refers to a loss modulus curve obtained by a dynamic viscoelasticity measurement to be described later (the loss modulus in the graph in which the horizontal axis is the temperature and the vertical axis is the loss modulus). The largest peak among the peaks observed in the temperature dependence curve of . The peak value can also be referred to as the so-called maximum value.
(损耗角正切tanδ)(loss tangent tan δ )
阳离子性聚氨酯树脂(A)的损耗模量E''与储能模量E'之比(损耗模量E''/储能模量E')即损耗角正切tanδ由一个峰构成(仅具有一个峰)。即,通过后述的动态粘弹性测定而获得的损耗角正切tanδ曲线(将横轴设为温度、将纵轴设为损耗角正切tanδ的曲线图中的损耗角正切tanδ的温度依存性曲线)中,由一个峰构成(仅具有一个峰)。换言之,是指不存在二个以上的峰。如上所述,观察到二个以上的峰时,所形成的皮膜微观上不均匀,耐蚀性差。The ratio of the loss modulus E'' to the storage modulus E' of the cationic polyurethane resin (A) (loss modulus E''/storage modulus E'), that is, the loss tangent tan δ , consists of one peak (only with one peak). That is, the loss tangent tan δ curve obtained by the dynamic viscoelasticity measurement described later (temperature dependence of loss tangent tan δ in the graph in which the horizontal axis is the temperature and the vertical axis is the loss tangent tan δ curve), consists of one peak (has only one peak). In other words, it means that two or more peaks do not exist. As described above, when two or more peaks are observed, the formed film is microscopically uneven and has poor corrosion resistance.
(损耗角正切tanδ的峰温度(Tg2))(peak temperature of loss tangent tan δ (Tg2))
对损耗角正切tanδ的峰温度(Tg2)的范围没有特别限定,就本发明的效果(特别是,表面涂层涂装密接性和耐冲击性)更优异的方面而言,优选-50℃~-2℃,更优选-48℃~-5℃,进一步优选-45℃~-10℃。The range of the peak temperature (Tg2) of the loss tangent tan δ is not particularly limited, but -50°C is preferable because the effects of the present invention (especially, the surface coating adhesion and impact resistance) are more excellent. ~-2°C, more preferably -48°C to -5°C, further preferably -45°C to -10°C.
作为动态粘弹性测定的方法,使用TA仪器制造的动态粘弹性测定装置“RSAG2”,对阳离子性聚氨酯树脂(A)的膜(样品面积:夹持长度×宽度=20mm×5mm)的横向方向(TD),在振动频率10Hz、应变0.1%下,以升温速度5℃/分钟自-100℃至200℃进行测定,算出储能模量E'、损耗模量E''和损耗角正切tanδ。As a method for measuring dynamic viscoelasticity, a dynamic viscoelasticity measuring device "RSAG2" manufactured by TA Instruments was used to measure the lateral direction ( TD), at a vibration frequency of 10 Hz and a strain of 0.1%, measured from -100 °C to 200 °C at a heating rate of 5 °C/min, and calculated the storage modulus E', loss modulus E'' and loss tangent tan δ .
本发明的涂料中所包含的阳离子性聚氨酯树脂(A)的上述特性(损耗模量E''、损耗角正切tanδ)可通过控制其结构或合成方法而适当调整。The above-mentioned properties (loss modulus E″, loss tangent tan δ ) of the cationic urethane resin (A) contained in the coating material of the present invention can be appropriately adjusted by controlling the structure or synthesis method.
例如,温度(Tg1)可通过成为构成阳离子性聚氨酯树脂(A)的软链段的部分的多元醇的量和分子量、或聚合时的温度而控制。多元醇的量多时有温度(Tg1)变低、量少时有温度(Tg1)变高的倾向。For example, the temperature (Tg1) can be controlled by the amount and molecular weight of the polyol that forms part of the soft segment of the cationic urethane resin (A), or the temperature during polymerization. When the amount of polyol is large, the temperature (Tg1) tends to be low, and when the amount is small, the temperature (Tg1) tends to be high.
另外,为了不会观察到二个以上的损耗角正切tanδ的峰,例如有控制成为构成阳离子性聚氨酯树脂(A)的软链段的部分的多元醇的分子量或聚合时的温度的方法。In order not to observe two or more loss tangent tan δ peaks, for example, there is a method of controlling the molecular weight of the polyol constituting the soft segment of the cationic urethane resin (A) or the temperature during polymerization.
(氨基甲酸酯树脂的结构)(Structure of Urethane Resin)
阳离子性聚氨酯树脂(A)具有聚碳酸酯结构单元和双酚结构单元。换言之,阳离子性聚氨酯树脂(A)具有聚碳酸酯结构重复单元和双酚结构重复单元作为构成树脂的重复单元。The cationic polyurethane resin (A) has a polycarbonate structural unit and a bisphenol structural unit. In other words, the cationic polyurethane resin (A) has a repeating unit of a polycarbonate structure and a repeating unit of a bisphenol structure as repeating units constituting the resin.
碳酸酯结构单元虽然具有柔软性、密接性优异,但有在水等中润湿时膜的耐水解性差的倾向。双酚结构单元虽然耐水解性优异,但有坚硬而柔软性差,容易因摩擦等而造成损伤的倾向。Although the carbonate structural unit is excellent in flexibility and adhesiveness, the hydrolysis resistance of the film tends to be poor when wetted with water or the like. Although the bisphenol structural unit is excellent in hydrolysis resistance, it is hard and inferior in flexibility, and tends to be easily damaged by friction or the like.
即,若不具有聚碳酸酯结构单元和双酚结构单元,则与具有聚碳酸酯结构单元和双酚结构单元者相比较,耐蚀性和耐摩擦性较差。That is, if it does not have a polycarbonate structural unit and a bisphenol structural unit, corrosion resistance and friction resistance are inferior to those which have a polycarbonate structural unit and a bisphenol structural unit.
本发明中,组合二者,控制为显示出损耗模量E''的最大峰值的温度(Tg1)成为-60℃~-5℃的范围,由此可同时获得优异的耐蚀性、耐摩擦性和优异的外观特性。In the present invention, by combining the two and controlling the temperature (Tg1) at which the maximum peak value of the loss modulus E″ is shown to be in the range of -60°C to -5°C, both excellent corrosion resistance and friction resistance can be obtained. properties and excellent appearance properties.
聚碳酸酯结构单元是在其结构内具有多个碳酸酯键(-O-C(=O)-O-)的重复单元。通常,聚氨酯树脂是通过多元醇与多异氰酸酯的反应而制作。因此,作为向阳离子性聚氨酯树脂(A)导入碳酸酯结构单元的方法,可以举出:使用聚碳酸酯多元醇来制造阳离子性聚氨酯树脂(A)的方法。A polycarbonate structural unit is a repeating unit having a plurality of carbonate bonds (-O-C(=O)-O-) in its structure. Generally, a polyurethane resin is produced by the reaction of a polyol and a polyisocyanate. Therefore, as a method of introducing a carbonate structural unit into a cationic urethane resin (A), the method of manufacturing a cationic urethane resin (A) using a polycarbonate polyol is mentioned.
作为聚碳酸酯多元醇,可示例:通过使乙二醇、丙二醇、1,3-丙二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、3-甲基-1,5-戊二醇、1,9-壬二醇、1,8-壬二醇、新戊二醇、二乙二醇、二丙二醇、1,4-环己二醇、1,4-环己烷二甲醇、双酚A或氢化双酚A等多元醇与碳酸二甲酯、碳酸二苯酯、碳酸亚乙酯或光气等进行反应而获得的末端具有羟基的聚碳酸酯多元醇等。As the polycarbonate polyol, ethylene glycol, propylene glycol, 1,3-propylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 3- Methyl-1,5-pentanediol, 1,9-nonanediol, 1,8-nonanediol, neopentyl glycol, diethylene glycol, dipropylene glycol, 1,4-cyclohexanediol, 1 , Polycarbonate with hydroxyl at the end obtained by reacting polyols such as 4-cyclohexanedimethanol, bisphenol A or hydrogenated bisphenol A with dimethyl carbonate, diphenyl carbonate, ethylene carbonate or phosgene, etc. Ester polyols, etc.
作为双酚结构单元,例如可以举出:来源于双酚A、双酚F或双酚S的结构单元。作为向阳离子性聚氨酯树脂(A)导入双酚结构单元的方法,可以举出:使用具有双酚结构的多元醇而制造阳离子性聚氨酯树脂(A)的方法。As a bisphenol structural unit, the structural unit derived from bisphenol A, bisphenol F, or bisphenol S is mentioned, for example. As a method of introducing a bisphenol structural unit into a cationic urethane resin (A), the method of producing a cationic urethane resin (A) using a polyol having a bisphenol structure is exemplified.
作为具有双酚结构的多元醇,例如可以举出:对双酚A型、双酚F型、双酚E型、双酚A型加成氧化烯(alkylene oxide)而成的多元醇;对双酚F型加成氧化烯而成的多元醇;对双酚E型加成氧化烯而成的多元醇;对氢化双酚A型、氢化双酚F型、氢化双酚A型加成氧化烯而成的多元醇;对氢化双酚F型加成氧化烯而成的多元醇等;对氢化双酚E型加成氧化烯而成的多元醇。Examples of polyols having a bisphenol structure include polyols obtained by adding alkylene oxide to p-bisphenol A type, bisphenol F type, bisphenol E type, and bisphenol A type; Polyol obtained by adding phenol F type to alkylene oxide; polyol obtained by adding alkylene oxide to bisphenol E type; adding alkylene oxide to hydrogenated bisphenol A type, hydrogenated bisphenol F type and hydrogenated bisphenol A type The polyol obtained by adding hydrogenated bisphenol F type to alkylene oxide, etc.; the polyol obtained by adding hydrogenated bisphenol E type to alkylene oxide.
阳离子性聚氨酯树脂(A)可具有除上述聚碳酸酯结构单元和双酚结构单元以外的结构单元。The cationic polyurethane resin (A) may have structural units other than the above-mentioned polycarbonate structural unit and bisphenol structural unit.
例如,制造阳离子性聚氨酯树脂(A)时可一并使用聚醚多元醇、聚酯多元醇等聚碳酸酯多元醇以外的其它多元醇。For example, other polyols other than polycarbonate polyols, such as polyether polyols and polyester polyols, can be used together in the production of the cationic polyurethane resin (A).
而且,制造阳离子性聚氨酯树脂(A)时,可通过一并使用具有(取代)氨基等阳离子性官能团的醇化合物(优选具有(取代)氨基等阳离子性官能团的多元醇化合物)(例如,N-甲基二乙醇胺、N,N-二甲基氨基二羟甲基丙烷等)、或具有规定的阳离子性官能团的胺化合物,将所需的阳离子性官能团导入到聚氨酯树脂中。Furthermore, when producing the cationic polyurethane resin (A), an alcohol compound having a cationic functional group such as a (substituted) amino group (preferably a polyol compound having a cationic functional group such as a (substituted) amino group) (for example, N- methyldiethanolamine, N,N-dimethylaminodimethylolpropane, etc.), or an amine compound having a predetermined cationic functional group, to introduce a desired cationic functional group into the polyurethane resin.
而且,如上所述,制造阳离子性聚氨酯树脂(A)时,使上述的多元醇与多异氰酸酯(例如,脂肪族、脂环式或芳香族多异氰酸酯)进行反应而获得。And as mentioned above, when manufacturing a cationic polyurethane resin (A), it is obtained by making the said polyol react with a polyisocyanate (for example, aliphatic, alicyclic, or aromatic polyisocyanate).
作为聚醚多元醇,可示例:二乙二醇、三乙二醇等聚乙二醇,聚乙/丙二醇等。As the polyether polyol, polyethylene glycol such as diethylene glycol and triethylene glycol, polyethylene/propylene glycol, and the like can be exemplified.
作为聚酯多元醇,可示例:通过亚烷基(例如碳原子数1~6)二醇(乙二醇、丙二醇、丁二醇、新戊二醇、己二醇等)、聚醚多元醇、双酚A、氢化双酚A、三羟甲基丙烷或甘油等多元醇与丁二酸、戊二酸、己二酸、癸二酸、邻苯二甲酸、间苯二甲酸、对苯二甲酸或偏苯三酸等多元酸的聚缩而获得的末端具有羟基的聚酯多元醇等。Examples of polyester polyols include alkylene glycol (eg, carbon number 1 to 6) glycols (ethylene glycol, propylene glycol, butylene glycol, neopentyl glycol, hexylene glycol, etc.), polyether polyols , bisphenol A, hydrogenated bisphenol A, trimethylolpropane or glycerol and other polyols with succinic acid, glutaric acid, adipic acid, sebacic acid, phthalic acid, isophthalic acid, terephthalic acid Polyester polyol etc. which have a hydroxyl group at the terminal obtained by polycondensation of polybasic acid, such as formic acid and trimellitic acid.
作为脂肪族、脂环式或芳香族多异氰酸酯,可示例:甲苯二异氰酸酯、二苯基甲烷二异氰酸酯、苯二甲基二异氰酸酯、二环己基甲烷二异氰酸酯、环己亚基二异氰酸酯、六亚甲基二异氰酸酯、赖氨酸二异氰酸酯等。As aliphatic, alicyclic or aromatic polyisocyanate, there may be exemplified: toluene diisocyanate, diphenylmethane diisocyanate, xylylene diisocyanate, dicyclohexylmethane diisocyanate, cyclohexylidene diisocyanate, hexamethylene diisocyanate Methyl diisocyanate, lysine diisocyanate, etc.
(胺值)(Amine value)
对阳离子性聚氨酯树脂(A)的胺值没有特别限定,就涂料的储存稳定性更优异的方面而言,优选2.0~5.0mgKOH/g、更优选2.3~4.5mgKOH/g、并且进一步优选2.5~4.0mgKOH/g。The amine value of the cationic polyurethane resin (A) is not particularly limited, but is preferably 2.0 to 5.0 mgKOH/g, more preferably 2.3 to 4.5 mgKOH/g, and still more preferably 2.5 to 2.5 mgKOH/g in terms of more excellent storage stability of the coating material. 4.0 mgKOH/g.
上述胺值是将通过下述的测定方法测定的值定义为总胺值。The said amine value is the value measured by the following measuring method, and is defined as a total amine value.
采取以固体成分换算为约3g的阳离子性聚氨酯树脂(A),准确地称量。其后,加入二甲基甲酰胺使之溶解。其次,加入数滴溴甲酚绿指示剂,通过0.1mol/L盐酸滴定用溶液进行滴定,以自蓝色变化为黄色的点作为终点而读取滴定液的量。根据下述的计算式算出总胺值(mgKOH/g)。The cationic polyurethane resin (A) of about 3 g in terms of solid content was collected and accurately weighed. Then, dimethylformamide was added and dissolved. Next, several drops of bromocresol green indicator were added, and titration was performed with a 0.1 mol/L hydrochloric acid titration solution, and the amount of the titration solution was read at the point where the change from blue to yellow was used as the end point. The total amine value (mgKOH/g) was calculated according to the following calculation formula.
总胺值=[(F1-F2)×f×5.611/S]Total amine value=[(F1-F2)×f×5.611/S]
式中:where:
F1:本试验所需的0.1mol/L盐酸滴定用溶液量(mL);F1: The amount of 0.1mol/L hydrochloric acid titration solution required for this test (mL);
F2:空白试验所需的0.1mol/L盐酸滴定用溶液量(mL);F2: The amount of 0.1mol/L hydrochloric acid titration solution required for the blank test (mL);
f:0.1mol/L盐酸滴定用溶液的滴定度;f: titer of 0.1mol/L hydrochloric acid titration solution;
S:试样采取量(g)。S: Sample collection amount (g).
需要说明的是,上述空白试验是指使用去离子水而非阳离子性聚氨酯树脂进行测定的试验。In addition, the said blank test means the test which measured using deionized water rather than a cationic polyurethane resin.
<其它任选成分><Other optional ingredients>
本发明的涂料中可包含上述阳离子性聚氨酯树脂(A)以外的其它成分。以下,对任选成分进行详细说明。The coating material of this invention may contain other components other than the said cationic urethane resin (A). Hereinafter, optional components will be described in detail.
(磷酸化合物(B))(phosphoric acid compound (B))
本发明的涂料中可包含磷酸化合物(B)。通过包含磷酸化合物(B),耐蚀性进一步提升。The phosphoric acid compound (B) may be contained in the coating material of the present invention. By including the phosphoric acid compound (B), the corrosion resistance is further improved.
作为磷酸化合物(B),例如可以举出:选自无机磷酸、无机磷酸盐、有机磷酸和有机磷酸盐的至少一种。As a phosphoric acid compound (B), at least 1 sort(s) chosen from inorganic phosphoric acid, an inorganic phosphate, an organic phosphoric acid, and an organic phosphate is mentioned, for example.
作为无机磷酸及其盐,可以举出:磷酸(正磷酸)、亚磷酸、三磷酸、次亚磷酸、次磷酸等单磷酸、单磷酸的衍生物和盐类,偏磷酸、三聚磷酸、四磷酸、六磷酸等缩合磷酸、缩合磷酸的衍生物和盐类等。Examples of inorganic phosphoric acid and salts thereof include monophosphoric acids such as phosphoric acid (orthophosphoric acid), phosphorous acid, triphosphoric acid, hypophosphorous acid, and hypophosphorous acid, derivatives and salts of monophosphoric acid, metaphosphoric acid, tripolyphosphoric acid, tetraphosphoric acid, etc. Condensed phosphoric acid such as phosphoric acid and hexaphosphoric acid, derivatives and salts of condensed phosphoric acid, etc.
作为有机磷酸及其盐,可以举出:磷酸单酯(例如,磷酸二氢单十二烷基酯、磷酸二氢单十三烷基酯等)及其盐,磷酸二酯(例如,磷酸氢二-十二烷基酯、磷酸氢二-十三烷基酯等)及其盐等。作为有机磷酸的具体例,例如可以举出:R10O-P(=O)(OR11)(OR12)所表示的化合物。需要说明的是,R10表示有机基,R11和R12分别独立地表示氢原子或有机基。作为有机基,例如可以举出:烃基(例如,烷基、芳基或将它们组合而成的基)。Examples of organic phosphoric acid and salts thereof include phosphoric acid monoesters (for example, dihydrogen monododecyl phosphate, dihydrogen monotridecyl phosphate, etc.) and salts thereof, phosphoric acid diesters (for example, hydrogen phosphate Di-dodecyl ester, di-tridecyl hydrogen phosphate, etc.) and salts thereof, etc. Specific examples of organic phosphoric acid include compounds represented by R 10 OP(=O)(OR 11 )(OR 12 ), for example. In addition, R 10 represents an organic group, and R 11 and R 12 each independently represent a hydrogen atom or an organic group. As an organic group, a hydrocarbon group (for example, an alkyl group, an aryl group, or the group which combined these) is mentioned, for example.
需要说明的是,对无机磷酸盐(无机磷酸的盐)、有机磷酸盐(有机磷酸的盐)等盐类没有特别限定,例如可以举出:碱金属盐、铵盐、胺盐。In addition, salts, such as inorganic phosphate (salt of inorganic phosphoric acid), organic phosphate (salt of organic phosphoric acid), are not specifically limited, For example, an alkali metal salt, an ammonium salt, and an amine salt are mentioned.
其中,就本发明的效果更优异的方面而言,优选磷酸化合物(B)含有选自正磷酸、缩合磷酸和它们的盐的至少一种。Among them, it is preferable that the phosphoric acid compound (B) contains at least one selected from the group consisting of orthophosphoric acid, condensed phosphoric acid, and salts thereof, from the viewpoint that the effects of the present invention are more excellent.
(三价铬化合物(C))(Trivalent chromium compound (C))
本发明的涂料中可包含三价铬化合物(C)。通过包含三价铬化合物(C),耐蚀性进一步提升。A trivalent chromium compound (C) may be contained in the coating material of the present invention. By including the trivalent chromium compound (C), the corrosion resistance is further improved.
三价铬化合物(C)是指可供给三价铬离子的化合物,例如可以举出:三价铬盐。作为盐的种类,例如可以举出:硝酸盐、硫酸盐、盐酸盐等无机酸盐,乙酸盐、草酸盐、丁二酸盐等有机酸盐。The trivalent chromium compound (C) refers to a compound capable of supplying trivalent chromium ions, and examples thereof include trivalent chromium salts. Examples of salts include inorganic acid salts such as nitrates, sulfates, and hydrochlorides, and organic acid salts such as acetates, oxalates, and succinates.
作为三价铬化合物(C)的具体例,例如可以举出:氟化铬(III)、氯化铬(III)、硝酸铬(III)、硫酸铬(III)、乙酸铬(III)等。Specific examples of the trivalent chromium compound (C) include chromium (III) fluoride, chromium (III) chloride, chromium (III) nitrate, chromium (III) sulfate, chromium (III) acetate, and the like.
(溶剂)(solvent)
本发明的涂料中可包含溶剂。作为溶剂,可以举出:水或有机溶剂(例如,醇)。A solvent may be included in the coating material of the present invention. As a solvent, water or an organic solvent (for example, alcohol) is mentioned.
(其它添加剂)(other additives)
本发明的涂料以调整涂敷性为目的也可含有增稠剂、调平剂、润湿性提升剂、消泡剂、表面活性剂、水溶性醇类、溶纤剂系溶剂等。The coating material of the present invention may contain a thickener, a leveling agent, a wettability enhancer, an antifoaming agent, a surfactant, a water-soluble alcohol, a cellosolve-based solvent, and the like for the purpose of adjusting coatability.
另外,也可含有防腐剂、抗菌剂、着色剂、抗损伤剂、润滑剂等。In addition, a preservative, an antibacterial agent, a coloring agent, an anti-damage agent, a lubricant, etc. may be contained.
另外,也可含有苯并三唑、胍系化合物、受阻胺等。In addition, benzotriazoles, guanidine-based compounds, hindered amines, and the like may be contained.
<热浸镀熔融锌镀敷钢板用涂料><Coatings for hot-dip galvanized steel sheets>
本发明的涂料中包含上述的各种成分。The above-mentioned various components are contained in the coating material of this invention.
对涂料中的阳离子性聚氨酯树脂(A)的含量没有特别限定,就本发明的效果更优异的方面和操作性的方面而言,相对于涂料的总质量,优选1~40质量%,更优选5~30质量%。The content of the cationic urethane resin (A) in the coating material is not particularly limited, but is preferably 1 to 40% by mass relative to the total mass of the coating material, and more preferably, from the viewpoint of more excellent effects and handleability of the present invention. 5 to 30 mass %.
涂料中包含磷酸化合物(B)时,对磷酸化合物(B)的含量没有特别限定,就本发明的效果更优异的方面而言,相对于阳离子性聚氨酯树脂(A)100质量份,优选0.1~30质量份,更优选0.3~25质量份,进一步优选1~10质量份。When the phosphoric acid compound (B) is contained in the paint, the content of the phosphoric acid compound (B) is not particularly limited, but is preferably 0.1 to 0.1 to 100 parts by mass of the cationic urethane resin (A) from the viewpoint that the effect of the present invention is more excellent. 30 parts by mass, more preferably 0.3 to 25 parts by mass, still more preferably 1 to 10 parts by mass.
涂料中包含三价铬化合物(C)时,对三价铬化合物(C)的含量没有特别限定,就本发明的效果更优异的方面而言,相对于阳离子性聚氨酯树脂(A)100质量份,优选0.5~20质量份,更优选1~10质量份。When the trivalent chromium compound (C) is contained in the coating material, the content of the trivalent chromium compound (C) is not particularly limited, but it is 100 parts by mass relative to the cationic polyurethane resin (A) from the viewpoint that the effect of the present invention is more excellent. , preferably 0.5 to 20 parts by mass, more preferably 1 to 10 parts by mass.
对涂料的调制方法没有特别限定,例如可通过向水等溶剂中添加阳离子性聚氨酯树脂(A)和其它任选成分,并进行混合来调制。The preparation method of a coating material is not specifically limited, For example, it can prepare by adding a cationic urethane resin (A) and other optional components to a solvent, such as water, and mixing.
<表面处理热浸镀熔融锌镀敷钢板的制造方法><Manufacturing method of surface-treated hot-dip hot-dip galvanized steel sheet>
本发明的涂料可适合地应用于热浸镀熔融锌镀敷钢板,通过使本发明的涂料与热浸镀熔融锌镀敷钢板接触,可制造具有热浸镀熔融锌镀敷钢板和配置于其表面上的皮膜的表面处理热浸镀熔融锌镀敷钢板。The coating material of the present invention can be suitably applied to a hot-dip galvanized steel sheet, and by bringing the coating material of the present invention into contact with a hot-dip galvanized steel sheet, a steel sheet having a hot-dip hot-dip galvanized plated steel sheet and a hot-dip galvanized plated steel sheet can be produced. The surface treatment of the film on the surface is hot-dip hot-dip galvanized steel sheet.
需要说明的是,如上所述,本发明的涂料也可适合地应用于包含热浸镀熔融锌镀敷钢板的锌镀敷系钢板(或溶融系锌镀敷钢板)。In addition, as mentioned above, the coating material of this invention can also be suitably applied to the zinc-coated steel sheet (or molten zinc-coated steel sheet) containing a hot-dip molten zinc-coated steel sheet.
以下,对使用热浸镀熔融锌镀敷钢板作为被处理物的方式代表性地进行说明,但可在后述的条件下在热浸镀熔融锌镀敷钢板以外的其它锌镀敷系钢板上形成规定的皮膜,来制造各种特性优异的表面处理锌系镀敷钢板。另外,使用上述的溶融系锌镀敷钢板时,也可制造具有溶融系锌镀敷钢板和配置于其上的皮膜的表面处理溶融系锌镀敷钢板。Hereinafter, the mode of using the hot-dip hot-dip hot-dip hot-dip galvanized steel sheet as the to-be-processed object will typically be described, but it can be applied to a zinc-coated steel sheet other than the hot-dip hot-dip hot-dip hot-dip galvanized steel sheet under the conditions described later. A predetermined coating film is formed, and a surface-treated zinc-based plated steel sheet excellent in various properties is produced. In addition, when the above-mentioned molten zinc plated steel sheet is used, a surface treated molten zinc plated steel sheet having a molten zinc plated steel sheet and a film disposed thereon can also be produced.
对使用上述的涂料来制造表面处理热浸镀熔融锌镀敷钢板的方法没有特别限定,但通常具有如下的步骤:使上述的涂料与热浸镀熔融锌镀敷钢板接触,根据需要进行加热干燥,在热浸镀熔融锌镀敷钢板上形成皮膜,获得表面处理热浸镀熔融锌镀敷钢板。The method for producing a surface-treated hot-dip hot-dip galvanized steel sheet using the above-mentioned paint is not particularly limited, but generally includes the following steps: bringing the above-mentioned paint into contact with the hot-dip hot-dip galvanized steel sheet, and heating and drying if necessary. , forming a film on the hot-dip hot-dip galvanized steel sheet to obtain a surface-treated hot-dip hot-dip galvanized steel sheet.
以下,首先,对作为被处理物的热浸镀熔融锌镀敷钢板进行详细说明,其后对步骤的顺序进行详细说明。Hereinafter, first, the hot-dip hot-dip galvanized steel sheet as the object to be processed will be described in detail, and then the order of the steps will be described in detail.
(热浸镀熔融锌镀敷钢板)(Hot dip galvanized steel sheet)
热浸镀熔融锌镀敷钢板是指利用浸渍法而获得的钢板,所述浸渍法是使作为被处理体的钢板浸渍于熔融锌槽,直接缓慢地自镀敷槽提拉被处理体,由此实施镀敷。需要说明的是,如上所述,热浸镀法中,不实施于CGL中实施的基于气刀等进行的锌的附着量控制,而是自镀敷槽提拉被处理体,直接放置(冷却)。Hot-dip molten zinc-coated steel sheet refers to a steel sheet obtained by a dipping method in which the steel sheet as the object to be treated is immersed in a molten zinc tank, and the object to be treated is directly and slowly pulled from the plating tank, This implements plating. It should be noted that, as described above, in the hot-dip plating method, the control of the adhesion amount of zinc by an air knife or the like performed in the CGL is not performed, but the object to be treated is pulled from the plating tank and left as it is (cooled). ).
对实施热浸镀锌镀敷的钢板的种类没有特别限定,例如可以举出:用于H型钢、护轨、波形管、建造物的柱或梁、隔音壁支柱、标识柱、照明柱、大型桥桁桥梁、跨线桥等桥梁、铁筋、电力铁塔等的架线金属器具、螺栓・螺母等小零件、太阳电池或小型风力发电装置的座架、室外暴露型铁架等实施锌镀敷加工的所有建筑材料,也可为切板状钢材或盘管状钢材。There is no particular limitation on the type of steel sheet to be hot-dip galvanized, and examples thereof include H-beams, guard rails, corrugated pipes, pillars and beams for buildings, pillars for sound insulation walls, sign pillars, lighting pillars, large Zinc plating is applied to bridges such as truss bridges and flyover bridges, iron bars, wire harnesses of power towers, etc., small parts such as bolts and nuts, mounts for solar cells or small wind power generators, outdoor exposed iron frames, etc. All construction materials processed can also be cut-to-plate or coil-shaped steel.
需要说明的是,热浸镀熔融锌镀敷钢板表面附着有油分、污垢等时,优选通过碱脱脂剂、中性脱脂剂或酸性脱脂剂等清洗,其后进行热水洗或水洗,使表面状态清洁。It should be noted that when oil, dirt, etc. adhere to the surface of the hot-dip molten zinc-coated steel sheet, it is preferable to wash with an alkali degreaser, neutral degreaser, or acid degreaser, etc., and then perform hot water washing or water washing to improve the surface state. clean.
(涂料的接触方法)(Contact method of paint)
对涂料与热浸镀熔融锌镀敷钢板接触的方法没有特别限定,可以举出:镀敷加工后的冷却步骤中进行的浸渍处理、喷雾处理、毛刷涂装处理、静电涂装处理等。另外,热浸镀熔融锌镀敷钢板为盘管状时,可应用以往使用的方法,例如可以举出:辊式涂布、淋浴榨水辊(shower wringer roll)、喷雾处理、浸渍处理、幕式涂布、流涂、旋转涂布等。The method of contacting the coating material with the hot-dip hot-dip galvanized steel sheet is not particularly limited, and examples thereof include dipping, spraying, brush coating, electrostatic coating, and the like in the cooling step after plating. In addition, when the hot-dip molten zinc-coated steel sheet is in the form of a coil, a conventionally used method can be applied, for example, roll coating, shower wringer roll, spray treatment, dipping treatment, curtain Coating, flow coating, spin coating, etc.
(涂料的干燥方法)(Drying method of paint)
作为涂料的干燥方法,最经济的方法为利用镀敷加工后的预热的方法,可将热浸镀熔融锌镀敷钢板浸渍于涂料,直接放置,由此进行干燥。需要说明的是,干燥时,也可吹送用以高效率地吹走附着于热浸镀熔融锌镀敷钢板的表面的水分的风。As a drying method of the paint, the most economical method is a method using preheating after the plating process, and the hot-dip molten zinc plated steel sheet can be dipped in the paint and left as it is to dry. In addition, at the time of drying, the wind for blowing off the water|moisture content adhering to the surface of a hot-dip hot-dip galvanized steel sheet efficiently may be blown.
处理步骤上,难以利用锌镀敷加工后的预热时,优选利用可使涂料所包含的水分蒸发的干燥设备。对此情形时的干燥设备的种类没有特别限定,可以举出:热风干燥设备、感应加热式干燥设备、红外线加热干燥设备、近红外加热干燥设备等。对使用这些干燥设备时的干燥温度没有特别限定,作为热浸镀熔融锌镀敷钢板表面的极限温度,优选为60℃~200℃,更优选为80℃~180℃。In the processing step, when it is difficult to use the preheating after the zinc plating process, it is preferable to use a drying device that can evaporate the water contained in the paint. The type of drying equipment in this case is not particularly limited, and examples thereof include hot air drying equipment, induction heating drying equipment, infrared heating drying equipment, near-infrared heating drying equipment, and the like. The drying temperature when these drying facilities are used is not particularly limited, but the limit temperature of the surface of the hot-dip hot-dip galvanized steel sheet is preferably 60°C to 200°C, and more preferably 80°C to 180°C.
(涂料的皮膜附着量)(coating film adhesion amount)
通过实施上述处理,制造具有热浸镀熔融锌镀敷钢板和配置于其表面上的皮膜的表面处理热浸镀熔融锌镀敷钢板。By carrying out the said process, the surface-treated hot-dip hot-dip hot-dip zinc-coated steel sheet which has a hot-dip hot-dip hot-dip hot-dip zinc-coated steel sheet and a film arranged on the surface is produced.
对皮膜的附着量没有特别限定,就本发明的效果更优异的方面而言,优选0.3~5.0g/m2,更优选0.5~3.0g/m2。The adhesion amount of the film is not particularly limited, but is preferably 0.3 to 5.0 g/m 2 , and more preferably 0.5 to 3.0 g/m 2 , because the effect of the present invention is more excellent.
所制造的表面处理热浸镀熔融锌镀敷钢板可适合应用于各种用途,例如可以举出:家电或建材用途的部件等。The produced surface-treated hot-dip hot-dip molten zinc-coated steel sheet can be suitably used for various applications, and examples thereof include parts for household appliances and building materials.
另外,也可对本发明的表面处理热浸镀熔融锌镀敷钢板实施涂装。此情形时,也有对其涂装板进一步实施某种加工的情形。Moreover, you may apply coating to the surface-treated hot-dip molten zinc-coated steel sheet of the present invention. In this case, some kind of processing may be further performed on the painted plate.
实施例Example
以下,列举本发明的实施例和比较例,对本发明进行具体地说明,但本发明不限于这些实施例。Hereinafter, the present invention will be specifically described with reference to Examples and Comparative Examples of the present invention, but the present invention is not limited to these Examples.
1. 试验材料1. Test material
将所使用的试验材料(原材料)记载于以下。通常,多数情况下热浸镀锌镀敷加工品为形状物,但本试验中使用板作为原材料。需要说明的是,即使原材料的形状改变,也不会对本发明表现出的效果造成任何影响。The test materials (raw materials) used are described below. Usually, the hot-dip galvanized product is a shaped object in many cases, but in this test, a plate was used as a raw material. It should be noted that even if the shape of the raw material is changed, the effect exhibited by the present invention will not be affected at all.
以下的M1所表示的熔融锌镀敷钢板相当于上述的通过热浸镀所制作的热浸镀熔融锌镀敷钢板。另外,M1~M3相当于溶融系锌镀敷钢板(需要说明的是,M2和M3并非相当于热浸镀熔融锌镀敷钢板)。The molten zinc-coated steel sheet represented by M1 below corresponds to the hot-dip molten zinc-coated steel sheet produced by the above-described hot-dip plating. In addition, M1 - M3 correspond to molten zinc-coated steel sheets (in addition, M2 and M3 do not correspond to hot-dip molten zinc-coated steel sheets).
M1:熔融锌镀敷钢板(依据JIS H 8641 HDZ35)、锌花(spangle)小、尺寸:700mm×150mm×1.6mm(板厚)、双面镀敷附着量:360g/m2 M1: Hot-dip galvanized steel sheet (according to JIS H 8641 HDZ35), small spangle, size: 700mm×150mm×1.6mm (plate thickness), double-sided plating adhesion amount: 360g/m 2
M2:熔融锌镀敷钢板(依据JIS G 3302 SGCC Z06)、尺寸:700mm×150mm×0.8mm(板厚)、双面镀敷附着量:60g/m2 M2: Hot-dip galvanized steel sheet (according to JIS G 3302 SGCC Z06), size: 700mm x 150mm x 0.8mm (plate thickness), double-sided plating adhesion amount: 60g/m 2
M3:熔融锌-5%铝合金镀敷钢板(依据JIS G 3317 SZACCY08)、尺寸:700mm×150mm×0.8mm(板厚)、双面镀敷附着量:80g/m2 M3: molten zinc-5% aluminum alloy plated steel sheet (according to JIS G 3317 SZACCY08), size: 700mm×150mm×0.8mm (plate thickness), double-sided plating adhesion amount: 80g/m 2
2. 前处理(脱脂处理)2. Pretreatment (degreasing treatment)
使用硅酸盐系碱性脱脂剂的Fine Cleaner E6406(日本Parkerizing(株)制造),在浓度20g/L、温度60℃的条件下对上述试验材料实施10秒钟的喷雾处理,进一步用纯水水洗30秒钟,然后进行干燥,将所得干燥物用于以下的试验。Using Fine Cleaner E6406 (manufactured by Japan Parkerizing Co., Ltd.) of a silicate-based alkaline degreasing agent, the above-mentioned test material was sprayed for 10 seconds under the conditions of a concentration of 20 g/L and a temperature of 60° C., and further purified water was used. After washing with water for 30 seconds, the obtained dried product was used for the following test.
3. 涂料3. Paint
在表1中,表示所使用的阳离子性聚氨酯树脂(A)的详细内容。需要说明的是,制造方法于后段中详细说明。In Table 1, the details of the cationic urethane resin (A) used are shown. In addition, the manufacturing method is demonstrated in detail in the latter stage.
阳离子性聚氨酯树脂(A)的损耗模量E''和损耗角正切tanδ按照以下的顺序进行了测定。首先,将阳离子性聚氨酯树脂(A)的膜(厚度:300~500μm)在室温下放置15小时之后,在80℃下干燥6小时,进一步在120℃下干燥了20分钟。The loss modulus E″ and loss tangent tan δ of the cationic urethane resin (A) were measured in the following procedure. First, the film (thickness: 300 to 500 μm) of the cationic polyurethane resin (A) was left at room temperature for 15 hours, then dried at 80° C. for 6 hours, and further dried at 120° C. for 20 minutes.
其次,使用TA仪器制造的动态粘弹性测定装置“RSAG2”,对所得的膜(样品面积:夹持长度×宽度=20mm×5mm)的横向方向(TD),在振动频率10Hz、应变0.1%下,以升温速度5℃/分钟自-100℃至200℃进行测定,算出了储能模量E'、损耗模量E''和损耗角正切tanδ。需要说明的是,将夹具(夹头)间的距离设为10mm。Next, using the dynamic viscoelasticity measuring apparatus "RSAG2" manufactured by TA Instruments, the transverse direction (TD) of the obtained film (sample area: grip length × width = 20 mm × 5 mm) was subjected to vibration frequency of 10 Hz and strain of 0.1%. , measured from -100°C to 200°C at a heating rate of 5°C/min, and calculated storage modulus E', loss modulus E'', and loss tangent tan δ . In addition, the distance between jigs (chucks) was set to 10 mm.
胺值的测定方法如下所述。The measuring method of the amine value is as follows.
表1中,Tg1表示通过上述测定而获得的损耗模量E''的最大峰值的温度,Tg2表示通过上述测定而获得的损耗角正切tanδ的峰温度。In Table 1, Tg1 represents the temperature of the maximum peak of the loss modulus E″ obtained by the above measurement, and Tg2 represents the peak temperature of the loss tangent tan δ obtained by the above measurement.
另外,峰数是指,损耗模量E''与储能模量E'之比即损耗角正切tanδ的温度依存性曲线中的峰的数。In addition, the number of peaks refers to the number of peaks in the temperature dependence curve of loss tangent tan δ , which is the ratio of loss modulus E'' to storage modulus E'.
[表1][Table 1]
(制造例1:阳离子性聚氨酯树脂(A1))(Production Example 1: Cationic Polyurethane Resin (A1))
向具备搅拌机、回流冷却管、温度计和氮气吹入管的四口烧瓶中,加入聚碳酸酯多元醇(Nippollan 981R、东曹(株)制造、Mw=2,000)1000质量份、双酚A-双(羟基乙基醚)(BPE20T、三洋化成(株)制造、羟值346mg/g)100质量份、N-甲基二乙醇胺100质量份、六亚甲基二异氰酸酯400质量份、甲基乙基酮800质量份,在75℃下使之反应4小时,获得了游离的异氰酸酯基相对于非挥发成分的含量为3.0质量%的氨基甲酸酯预聚物的甲基乙基酮溶液。将该溶液冷却至40℃,加入硫酸二甲酯103质量份之后,缓慢地加入去离子水2700质量份进行了乳化分散。其后,添加将乙二胺45质量份溶解于水100g而成的水溶液,持续搅拌1小时。将其在减压下、在50℃下进行脱溶剂,获得了包含非挥发成分约35质量%的阳离子性聚氨酯树脂(A1)的聚氨酯水分散体1。Into a four-necked flask equipped with a stirrer, a reflux cooling tube, a thermometer, and a nitrogen gas injection tube, 1,000 parts by mass of polycarbonate polyol (Nippollan 981R, manufactured by Tosoh Corporation, Mw=2,000), bisphenol A-bis( Hydroxyethyl ether) (BPE20T, manufactured by Sanyo Chemical Co., Ltd., hydroxyl value 346 mg/g) 100 parts by mass, 100 parts by mass of N-methyldiethanolamine, 400 parts by mass of hexamethylene diisocyanate, methyl ethyl ketone 800 mass parts were made to react at 75 degreeC for 4 hours, and the methyl ethyl ketone solution of the urethane prepolymer whose content of the free isocyanate group with respect to a nonvolatile matter was 3.0 mass % was obtained. The solution was cooled to 40° C., 103 parts by mass of dimethyl sulfate was added, and then 2,700 parts by mass of deionized water was gradually added to emulsify and disperse the solution. Then, an aqueous solution obtained by dissolving 45 parts by mass of ethylenediamine in 100 g of water was added, and stirring was continued for 1 hour. This was desolvated at 50 degreeC under reduced pressure, and the polyurethane water dispersion 1 containing the cationic polyurethane resin (A1) of about 35 mass % of nonvolatile components was obtained.
(制造例2:阳离子性聚氨酯树脂(A2))(Production Example 2: Cationic Polyurethane Resin (A2))
向具备搅拌机、回流冷却管、温度计和氮气吹入管的四口烧瓶中,加入聚碳酸酯多元醇(Nippollan 981R、东曹(株)制造、Mw=2,000)1500质量份、双酚A-双(羟基乙基醚)(BPE20T、三洋化成(株)制造、羟值346mg/g)50质量份、N-甲基二乙醇胺50质量份、六亚甲基二异氰酸酯325质量份、甲基乙基酮800质量份,在75℃下使之反应4小时,获得了游离的异氰酸酯基相对于非挥发成分的含量为3.0质量%的氨基甲酸酯预聚物的甲基乙基酮溶液。将该溶液冷却至40℃,加入硫酸二甲酯47质量份之后,缓慢地加入去离子水2700质量份进行了乳化分散。其后,添加将乙二胺45质量份溶解于水100g而成的水溶液,持续搅拌1小时。将其在减压下、在50℃下进行脱溶剂,获得了包含非挥发成分约35质量%的阳离子性聚氨酯树脂(A2)的聚氨酯水分散体2。Into a four-necked flask equipped with a stirrer, a reflux cooling tube, a thermometer, and a nitrogen gas injection tube, 1500 parts by mass of polycarbonate polyol (Nippollan 981R, manufactured by Tosoh Corporation, Mw=2,000), bisphenol A-bis( Hydroxyethyl ether) (BPE20T, manufactured by Sanyo Chemical Co., Ltd., hydroxyl value 346 mg/g) 50 parts by mass, 50 parts by mass of N-methyldiethanolamine, 325 parts by mass of hexamethylene diisocyanate, methyl ethyl ketone 800 mass parts were made to react at 75 degreeC for 4 hours, and the methyl ethyl ketone solution of the urethane prepolymer whose content of the free isocyanate group with respect to a nonvolatile matter was 3.0 mass % was obtained. The solution was cooled to 40° C., and 47 parts by mass of dimethyl sulfate was added, and then 2,700 parts by mass of deionized water was gradually added and emulsified and dispersed. Then, an aqueous solution obtained by dissolving 45 parts by mass of ethylenediamine in 100 g of water was added, and stirring was continued for 1 hour. This was desolvated at 50 degreeC under reduced pressure, and the polyurethane water dispersion 2 containing the cationic polyurethane resin (A2) of about 35 mass % of nonvolatile components was obtained.
(制造例3:阳离子性聚氨酯树脂(A3))(Production Example 3: Cationic Polyurethane Resin (A3))
向具备搅拌机、回流冷却管、温度计和氮气吹入管的四口烧瓶中,加入聚碳酸酯多元醇(Nippollan980、东曹(株)制造、Mw=1,000)1000质量份、双酚A-双(羟基乙基醚)(BPE20T、三洋化成(株)制造、羟值346mg/g)300质量份、N-甲基二乙醇胺100质量份、六亚甲基二异氰酸酯535质量份、二环己基甲烷二异氰酸酯250质量份、甲基乙基酮800质量份,在75℃下使之反应4小时,获得了游离的异氰酸酯基相对于非挥发成分的含量为3.0质量%的氨基甲酸酯预聚物的甲基乙基酮溶液。将该溶液冷却至40℃,加入硫酸二甲酯95质量份之后,缓慢地加入去离子水2700质量份进行了乳化分散。其后,添加将乙二胺45质量份溶解于水100g而成的水溶液,持续搅拌1小时。将其在减压下、在50℃下进行脱溶剂,获得了包含非挥发成分约35质量%的阳离子性聚氨酯树脂(A3)的聚氨酯水分散体3。To a four-necked flask equipped with a stirrer, a reflux cooling tube, a thermometer, and a nitrogen gas injection tube, 1,000 parts by mass of polycarbonate polyol (Nippollan 980, manufactured by Tosoh Corporation, Mw=1,000), bisphenol A-bis(hydroxyl) Ethyl ether) (BPE20T, manufactured by Sanyo Chemical Co., Ltd., hydroxyl value 346 mg/g) 300 parts by mass, 100 parts by mass of N-methyldiethanolamine, 535 parts by mass of hexamethylene diisocyanate, dicyclohexylmethane diisocyanate 250 parts by mass and 800 parts by mass of methyl ethyl ketone were reacted at 75° C. for 4 hours to obtain a methyl methacrylate of a urethane prepolymer having a content of free isocyanate groups relative to nonvolatile components of 3.0% by mass. ethyl ketone solution. The solution was cooled to 40° C., and 95 parts by mass of dimethyl sulfate was added, and then 2,700 parts by mass of deionized water was gradually added and emulsified and dispersed. Then, an aqueous solution obtained by dissolving 45 parts by mass of ethylenediamine in 100 g of water was added, and stirring was continued for 1 hour. This was desolvated at 50 degreeC under reduced pressure, and the polyurethane water dispersion 3 containing the cationic polyurethane resin (A3) of about 35 mass % of nonvolatile components was obtained.
(制造例4:阳离子性聚氨酯树脂(A4))(Production Example 4: Cationic Polyurethane Resin (A4))
向具备搅拌机、回流冷却管、温度计和氮气吹入管的四口烧瓶中,加入聚碳酸酯多元醇(Nippollan 981R、东曹(株)制造、Mw=2,000)1000质量份、双酚A-双(羟基乙基醚)(BPE20T、三洋化成(株)制造、羟值346mg/g)200质量份、N-甲基二乙醇胺100质量份、六亚甲基二异氰酸酯480质量份、甲基乙基酮800质量份,在75℃下使之反应4小时,获得了游离的异氰酸酯基相对于非挥发成分的含量为3.0质量%的氨基甲酸酯预聚物的甲基乙基酮溶液。将该溶液冷却至40℃,加入硫酸二甲酯101质量份之后,缓慢地加入去离子水2700质量份进行了乳化分散。其后,添加将乙二胺45质量份溶解于水100g而成的水溶液,持续搅拌1小时。将其在减压下、在50℃下进行脱溶剂,获得了包含非挥发成分约35质量%的阳离子性聚氨酯树脂(A4)的聚氨酯水分散体4。Into a four-necked flask equipped with a stirrer, a reflux cooling tube, a thermometer, and a nitrogen gas injection tube, 1,000 parts by mass of polycarbonate polyol (Nippollan 981R, manufactured by Tosoh Corporation, Mw=2,000), bisphenol A-bis( Hydroxyethyl ether) (BPE20T, manufactured by Sanyo Chemical Co., Ltd., hydroxyl value 346 mg/g) 200 parts by mass, 100 parts by mass of N-methyldiethanolamine, 480 parts by mass of hexamethylene diisocyanate, methyl ethyl ketone 800 mass parts were made to react at 75 degreeC for 4 hours, and the methyl ethyl ketone solution of the urethane prepolymer whose content of the free isocyanate group with respect to a nonvolatile matter was 3.0 mass % was obtained. The solution was cooled to 40° C., and 101 parts by mass of dimethyl sulfate was added, and then 2,700 parts by mass of deionized water was gradually added and emulsified and dispersed. Then, an aqueous solution obtained by dissolving 45 parts by mass of ethylenediamine in 100 g of water was added, and stirring was continued for 1 hour. This was desolvated at 50 degreeC under reduced pressure, and the polyurethane water dispersion 4 containing the cationic polyurethane resin (A4) of about 35 mass % of nonvolatile components was obtained.
(制造例5:阳离子性聚氨酯树脂(A5))(Production Example 5: Cationic Polyurethane Resin (A5))
向具备搅拌机、回流冷却管、温度计和氮气吹入管的四口烧瓶中,加入聚碳酸酯多元醇(Nippollan 981R、东曹(株)制造、Mw=2,000)1500质量份、双酚A-双(羟基乙基醚)(BPE20T、三洋化成(株)制造、羟值346mg/g)100质量份、N-甲基二乙醇胺50质量份、六亚甲基二异氰酸酯370质量份、甲基乙基酮800质量份,在75℃下使之反应4小时,获得了游离的异氰酸酯基相对于非挥发成分的含量为3.0质量%的氨基甲酸酯预聚物的甲基乙基酮溶液。将该溶液冷却至40℃,加入硫酸二甲酯48质量份之后,缓慢地加入去离子水2700质量份进行了乳化分散。其后,添加将乙二胺45质量份溶解于水100g而成的水溶液,持续搅拌1小时。将其在减压下、在50℃下进行脱溶剂,获得了包含非挥发成分约35质量%的阳离子性聚氨酯树脂(A5)的聚氨酯水分散体5。Into a four-necked flask equipped with a stirrer, a reflux cooling tube, a thermometer, and a nitrogen gas injection tube, 1500 parts by mass of polycarbonate polyol (Nippollan 981R, manufactured by Tosoh Corporation, Mw=2,000), bisphenol A-bis( Hydroxyethyl ether) (BPE20T, manufactured by Sanyo Chemical Co., Ltd., hydroxyl value 346 mg/g) 100 parts by mass, 50 parts by mass of N-methyldiethanolamine, 370 parts by mass of hexamethylene diisocyanate, methyl ethyl ketone 800 mass parts were made to react at 75 degreeC for 4 hours, and the methyl ethyl ketone solution of the urethane prepolymer whose content of the free isocyanate group with respect to a nonvolatile matter was 3.0 mass % was obtained. The solution was cooled to 40° C., and 48 parts by mass of dimethyl sulfate was added, and then 2,700 parts by mass of deionized water was gradually added and emulsified and dispersed. Then, an aqueous solution obtained by dissolving 45 parts by mass of ethylenediamine in 100 g of water was added, and stirring was continued for 1 hour. This was desolvated at 50 degreeC under reduced pressure, and the polyurethane water dispersion 5 containing the cationic polyurethane resin (A5) of about 35 mass % of nonvolatile components was obtained.
(制造例6:阳离子性聚氨酯树脂(A6))(Production Example 6: Cationic Polyurethane Resin (A6))
向具备搅拌机、回流冷却管、温度计和氮气吹入管的四口烧瓶中,加入聚碳酸酯多元醇(Nippollan980、东曹(株)制造、Mw=1,000)1000质量份、双酚A-双(羟基乙基醚)(BPE20T、三洋化成(株)制造、羟值346mg/g)200质量份、N-甲基二乙醇胺100质量份、六亚甲基二异氰酸酯450质量份、二环己基甲烷二异氰酸酯220质量份、甲基乙基酮800质量份,在75℃下使之反应4小时,获得了游离的异氰酸酯基相对于非挥发成分的含量为3.0质量%的氨基甲酸酯预聚物的甲基乙基酮溶液。将该溶液冷却至40℃,加入硫酸二甲酯87质量份之后,缓慢地加入去离子水2700质量份进行了乳化分散。其后,添加将乙二胺45质量份溶解于水100g而成的水溶液,持续搅拌1小时。将其在减压下、在50℃下进行脱溶剂,获得了包含非挥发成分约35质量%的阳离子性聚氨酯树脂(A6)的聚氨酯水分散体6。To a four-necked flask equipped with a stirrer, a reflux cooling tube, a thermometer, and a nitrogen gas injection tube, 1,000 parts by mass of polycarbonate polyol (Nippollan 980, manufactured by Tosoh Corporation, Mw=1,000), bisphenol A-bis(hydroxyl) Ethyl ether) (BPE20T, manufactured by Sanyo Chemical Co., Ltd., hydroxyl value 346 mg/g) 200 parts by mass, 100 parts by mass of N-methyldiethanolamine, 450 parts by mass of hexamethylene diisocyanate, dicyclohexylmethane diisocyanate 220 parts by mass and 800 parts by mass of methyl ethyl ketone were reacted at 75° C. for 4 hours to obtain a methyl methacrylate of a urethane prepolymer with a content of free isocyanate groups relative to nonvolatile components of 3.0% by mass. ethyl ketone solution. The solution was cooled to 40° C., and 87 parts by mass of dimethyl sulfate was added, and then 2,700 parts by mass of deionized water was gradually added and emulsified and dispersed. Then, an aqueous solution obtained by dissolving 45 parts by mass of ethylenediamine in 100 g of water was added, and stirring was continued for 1 hour. This was desolvated at 50 degreeC under reduced pressure, and the polyurethane water dispersion 6 containing the cationic polyurethane resin (A6) of about 35 mass % of nonvolatile components was obtained.
(制造例7:阳离子性聚氨酯树脂(A7))(Production Example 7: Cationic Polyurethane Resin (A7))
向具备搅拌机、回流冷却管、温度计和氮气吹入管的四口烧瓶中,加入聚碳酸酯多元醇(Nippollan 981R、东曹(株)制造、Mw=2,000)1500质量份、双酚A-双(羟基乙基醚)(BPE20T、三洋化成(株)制造、羟值346mg/g)100质量份、N-甲基二乙醇胺50质量份、六亚甲基二异氰酸酯260质量份、二环己基甲烷二异氰酸酯150质量份、甲基乙基酮800质量份,在75℃下使之反应4小时,获得了游离的异氰酸酯基相对于非挥发成分的含量为3.0质量%的氨基甲酸酯预聚物的甲基乙基酮溶液。将该溶液冷却至40℃,加入硫酸二甲酯49质量份之后,缓慢地加入去离子水2700质量份进行了乳化分散。其后,添加将乙二胺45质量份溶解于水100g而成的水溶液,持续搅拌1小时。将其在减压下、在50℃下进行脱溶剂,获得了包含非挥发成分约35质量%的阳离子性聚氨酯树脂(A7)的聚氨酯水分散体7。Into a four-necked flask equipped with a stirrer, a reflux cooling tube, a thermometer, and a nitrogen gas injection tube, 1500 parts by mass of polycarbonate polyol (Nippollan 981R, manufactured by Tosoh Corporation, Mw=2,000), bisphenol A-bis( Hydroxyethyl ether) (BPE20T, manufactured by Sanyo Chemical Co., Ltd., hydroxyl value 346 mg/g) 100 parts by mass, 50 parts by mass of N-methyldiethanolamine, 260 parts by mass of hexamethylene diisocyanate, dicyclohexylmethanedi 150 parts by mass of isocyanate and 800 parts by mass of methyl ethyl ketone were reacted at 75° C. for 4 hours to obtain a urethane prepolymer having a content of free isocyanate groups of 3.0 mass % relative to the nonvolatile matter. Methyl ethyl ketone solution. The solution was cooled to 40° C., and 49 parts by mass of dimethyl sulfate was added, and then 2,700 parts by mass of deionized water was gradually added and emulsified and dispersed. Then, an aqueous solution obtained by dissolving 45 parts by mass of ethylenediamine in 100 g of water was added, and stirring was continued for 1 hour. This was desolvated at 50 degreeC under reduced pressure, and the polyurethane water dispersion 7 containing the cationic polyurethane resin (A7) of about 35 mass % of nonvolatile components was obtained.
(制造例8:阳离子性聚氨酯树脂(A8))(Production Example 8: Cationic Polyurethane Resin (A8))
向具备搅拌机、回流冷却管、温度计和氮气吹入管的四口烧瓶中,加入聚碳酸酯多元醇(Nippollan 981R、东曹(株)制造、Mw=2,000)1500质量份、双酚A-双(羟基乙基醚)(BPE20T、三洋化成(株)制造、羟值346mg/g)100质量份、N-甲基二乙醇胺50质量份、六亚甲基二异氰酸酯315质量份、二环己基甲烷二异氰酸酯80质量份、甲基乙基酮800质量份,在75℃下使之反应4小时,获得了游离的异氰酸酯基相对于非挥发成分的含量为3.0质量%的氨基甲酸酯预聚物的甲基乙基酮溶液。将该溶液冷却至40℃,加入硫酸二甲酯49质量份之后,缓慢地加入去离子水2700质量份进行了乳化分散。其后,添加将乙二胺45质量份溶解于水100g而成的水溶液,持续搅拌1小时。将其在减压下、在50℃下进行脱溶剂,获得了包含非挥发成分约35质量%的阳离子性聚氨酯树脂(A8)的聚氨酯水分散体8。Into a four-necked flask equipped with a stirrer, a reflux cooling tube, a thermometer, and a nitrogen gas injection tube, 1500 parts by mass of polycarbonate polyol (Nippollan 981R, manufactured by Tosoh Corporation, Mw=2,000), bisphenol A-bis( Hydroxyethyl ether) (BPE20T, manufactured by Sanyo Chemical Co., Ltd., hydroxyl value 346 mg/g) 100 parts by mass, 50 parts by mass of N-methyldiethanolamine, 315 parts by mass of hexamethylene diisocyanate, dicyclohexylmethanedi 80 parts by mass of isocyanate and 800 parts by mass of methyl ethyl ketone were reacted at 75° C. for 4 hours to obtain a urethane prepolymer having a content of free isocyanate groups of 3.0% by mass relative to the nonvolatile content. Methyl ethyl ketone solution. The solution was cooled to 40° C., and 49 parts by mass of dimethyl sulfate was added, and then 2,700 parts by mass of deionized water was gradually added and emulsified and dispersed. Then, an aqueous solution obtained by dissolving 45 parts by mass of ethylenediamine in 100 g of water was added, and stirring was continued for 1 hour. This was desolvated at 50 degreeC under reduced pressure, and the polyurethane water dispersion 8 containing the cationic polyurethane resin (A8) of about 35 mass % of nonvolatile components was obtained.
(制造例9:阳离子性聚氨酯树脂(A9))(Production Example 9: Cationic Polyurethane Resin (A9))
向具备搅拌机、回流冷却管、温度计和氮气吹入管的四口烧瓶中,加入聚碳酸酯多元醇(Nippollan 981R、东曹(株)制造、Mw=2,000)1500质量份、双酚A-双(羟基乙基醚)(BPE20T、三洋化成(株)制造、羟值346mg/g)50质量份、N-甲基二乙醇胺50质量份、六亚甲基二异氰酸酯310质量份、二环己基甲烷二异氰酸酯35质量份、甲基乙基酮800质量份,在75℃下使之反应4小时,获得了游离的异氰酸酯基相对于非挥发成分的含量为3.0质量%的氨基甲酸酯预聚物的甲基乙基酮溶液。将该溶液冷却至40℃,加入硫酸二甲酯49质量份之后,缓慢地加入去离子水2700质量份进行了乳化分散。其后,添加将乙二胺45质量份溶解于水100g而成的水溶液,持续搅拌1小时。将其在减压下、在50℃下进行脱溶剂,获得了包含非挥发成分约35质量%的阳离子性聚氨酯树脂(A9)的聚氨酯水分散体9。Into a four-necked flask equipped with a stirrer, a reflux cooling tube, a thermometer, and a nitrogen gas injection tube, 1500 parts by mass of polycarbonate polyol (Nippollan 981R, manufactured by Tosoh Corporation, Mw=2,000), bisphenol A-bis( Hydroxyethyl ether) (BPE20T, manufactured by Sanyo Chemical Co., Ltd., hydroxyl value 346 mg/g) 50 parts by mass, 50 parts by mass of N-methyldiethanolamine, 310 parts by mass of hexamethylene diisocyanate, dicyclohexylmethanedi 35 parts by mass of isocyanate and 800 parts by mass of methyl ethyl ketone were reacted at 75° C. for 4 hours to obtain a urethane prepolymer having a content of free isocyanate groups of 3.0% by mass relative to the nonvolatile content. Methyl ethyl ketone solution. The solution was cooled to 40° C., and 49 parts by mass of dimethyl sulfate was added, and then 2,700 parts by mass of deionized water was gradually added and emulsified and dispersed. Then, an aqueous solution obtained by dissolving 45 parts by mass of ethylenediamine in 100 g of water was added, and stirring was continued for 1 hour. This was desolvated at 50 degreeC under reduced pressure, and the polyurethane water dispersion 9 containing the cationic polyurethane resin (A9) of about 35 mass % of nonvolatile components was obtained.
(制造例10:阳离子性聚氨酯树脂(A10))(Production Example 10: Cationic Polyurethane Resin (A10))
向具备搅拌机、回流冷却管、温度计和氮气吹入管的四口烧瓶中,加入聚碳酸酯多元醇(Nippollan 981R、东曹(株)制造、Mw=2,000)750质量份、双酚A-双(羟基乙基醚)(BPE20T、三洋化成(株)制造、羟值346mg/g)125质量份、N-甲基二乙醇胺50质量份、六亚甲基二异氰酸酯290质量份、二环己基甲烷二异氰酸酯35质量份、甲基乙基酮800质量份,在75℃下使之反应4小时,获得了游离的异氰酸酯基相对于非挥发成分的含量为3.0质量%的氨基甲酸酯预聚物的甲基乙基酮溶液。将该溶液冷却至40℃,加入硫酸二甲酯51质量份之后,缓慢地加入去离子水2700质量份进行了乳化分散。其后,添加将乙二胺45质量份溶解于水100g而成的水溶液,持续搅拌1小时。将其在减压下、在50℃下进行脱溶剂,获得了包含非挥发成分约35质量%的阳离子性聚氨酯树脂(A10)的聚氨酯水分散体10。750 parts by mass of polycarbonate polyol (Nippollan 981R, manufactured by Tosoh Co., Ltd., Mw=2,000), bisphenol A-bis( Hydroxyethyl ether) (BPE20T, manufactured by Sanyo Chemical Co., Ltd., hydroxyl value 346 mg/g) 125 parts by mass, 50 parts by mass of N-methyldiethanolamine, 290 parts by mass of hexamethylene diisocyanate, dicyclohexylmethanedi 35 parts by mass of isocyanate and 800 parts by mass of methyl ethyl ketone were reacted at 75° C. for 4 hours to obtain a urethane prepolymer having a content of free isocyanate groups of 3.0% by mass relative to the nonvolatile content. Methyl ethyl ketone solution. The solution was cooled to 40° C., and 51 parts by mass of dimethyl sulfate was added, and then 2,700 parts by mass of deionized water was gradually added and emulsified and dispersed. Then, an aqueous solution obtained by dissolving 45 parts by mass of ethylenediamine in 100 g of water was added, and stirring was continued for 1 hour. This was desolvated at 50 degreeC under reduced pressure, and the polyurethane water dispersion 10 containing the cationic polyurethane resin (A10) of about 35 mass % of nonvolatile components was obtained.
(制造例11:阳离子性聚氨酯树脂(A11))(Production Example 11: Cationic Polyurethane Resin (A11))
向具备搅拌机、回流冷却管、温度计和氮气吹入管的四口烧瓶中,加入聚碳酸酯多元醇(Nippollan 981R、东曹(株)制造、Mw=2,000)750质量份、双酚A-双(羟基乙基醚)(BPE20T、三洋化成(株)制造、羟值346mg/g)125质量份、N-甲基二乙醇胺50质量份、六亚甲基二异氰酸酯220质量份、二环己基甲烷二异氰酸酯110质量份、甲基乙基酮800质量份,在75℃下使之反应4小时,获得了游离的异氰酸酯基相对于非挥发成分的含量为3.0质量%的氨基甲酸酯预聚物的甲基乙基酮溶液。将该溶液冷却至40℃,加入硫酸二甲酯50质量份之后,缓慢地加入去离子水2700质量份进行了乳化分散。其后,添加将乙二胺45质量份溶解于水100g而成的水溶液,持续搅拌1小时。将其在减压下、在50℃下进行脱溶剂,获得了包含非挥发成分约35质量%的阳离子性聚氨酯树脂(A11)的聚氨酯水分散体11。750 parts by mass of polycarbonate polyol (Nippollan 981R, manufactured by Tosoh Co., Ltd., Mw=2,000), bisphenol A-bis( Hydroxyethyl ether) (BPE20T, manufactured by Sanyo Chemical Co., Ltd., hydroxyl value 346 mg/g) 125 parts by mass, 50 parts by mass of N-methyldiethanolamine, 220 parts by mass of hexamethylene diisocyanate, dicyclohexylmethanedi 110 parts by mass of isocyanate and 800 parts by mass of methyl ethyl ketone were reacted at 75° C. for 4 hours to obtain a urethane prepolymer having a content of free isocyanate groups of 3.0 mass % relative to the nonvolatile matter. Methyl ethyl ketone solution. The solution was cooled to 40° C., 50 parts by mass of dimethyl sulfate was added, and then 2,700 parts by mass of deionized water was gradually added to emulsify and disperse the solution. Then, an aqueous solution obtained by dissolving 45 parts by mass of ethylenediamine in 100 g of water was added, and stirring was continued for 1 hour. This was desolvated at 50 degreeC under reduced pressure, and the polyurethane water dispersion 11 containing the cationic polyurethane resin (A11) of about 35 mass % of nonvolatile components was obtained.
(制造例12:阳离子性聚氨酯树脂(A12))(Production Example 12: Cationic Polyurethane Resin (A12))
向具备搅拌机、回流冷却管、温度计和氮气吹入管的四口烧瓶中,加入聚碳酸酯多元醇(Nippollan980、东曹(株)制造、Mw=1,000)500质量份、聚碳酸酯多元醇(Nippollan981R、东曹(株)制造、Mw=2,000)250质量份、双酚A-双(羟基乙基醚)(BPE20T、三洋化成(株)制造、羟值346mg/g)150质量份、N-甲基二乙醇胺50质量份、六亚甲基二异氰酸酯275质量份、二环己基甲烷二异氰酸酯150质量份、甲基乙基酮800质量份,在75℃下使之反应4小时,获得了游离的异氰酸酯基相对于非挥发成分的含量为3.0质量%的氨基甲酸酯预聚物的甲基乙基酮溶液。将该溶液冷却至40℃,加入硫酸二甲酯44质量份之后,缓慢地加入去离子水2700质量份进行了乳化分散。其后,添加将乙二胺45质量份溶解于水100g而成的水溶液,持续搅拌1小时。将其在减压下、在50℃下进行脱溶剂,获得了包含非挥发成分约35质量%的阳离子性聚氨酯树脂(A12)的聚氨酯水分散体12。Into a four-necked flask equipped with a stirrer, a reflux cooling tube, a thermometer, and a nitrogen gas injection tube, 500 parts by mass of polycarbonate polyol (Nippollan 980, manufactured by Tosoh Co., Ltd., Mw=1,000), polycarbonate polyol (Nippollan 981R) , manufactured by Tosoh Co., Ltd., Mw=2,000) 250 parts by mass, bisphenol A-bis(hydroxyethyl ether) (BPE20T, manufactured by Sanyo Chemical Co., Ltd., hydroxyl value 346 mg/g) 150 parts by mass, N-methyl 50 parts by mass of diethanolamine, 275 parts by mass of hexamethylene diisocyanate, 150 parts by mass of dicyclohexylmethane diisocyanate, and 800 parts by mass of methyl ethyl ketone were reacted at 75° C. for 4 hours to obtain free A methyl ethyl ketone solution of a urethane prepolymer having an isocyanate group content of 3.0 mass % with respect to the nonvolatile content. The solution was cooled to 40° C., and 44 parts by mass of dimethyl sulfate was added, and then 2,700 parts by mass of deionized water was gradually added and emulsified and dispersed. Then, an aqueous solution obtained by dissolving 45 parts by mass of ethylenediamine in 100 g of water was added, and stirring was continued for 1 hour. This was desolvated at 50 degreeC under reduced pressure, and the polyurethane water dispersion 12 containing the cationic polyurethane resin (A12) of about 35 mass % of nonvolatile components was obtained.
(制造例13:阳离子性聚氨酯树脂(A13))(Production Example 13: Cationic Polyurethane Resin (A13))
向具备搅拌机、回流冷却管、温度计和氮气吹入管的四口烧瓶中,加入聚碳酸酯多元醇(Nippollan980、东曹(株)制造、Mw=1,000)1500质量份、双酚A-双(羟基乙基醚)(BPE20T、三洋化成(株)制造、羟值346mg/g)25质量份、N-甲基二乙醇胺50质量份、六亚甲基二异氰酸酯500质量份、甲基乙基酮800质量份,在75℃下使之反应4小时,获得了游离的异氰酸酯基相对于非挥发成分的含量为3.0质量%的氨基甲酸酯预聚物的甲基乙基酮溶液。将该溶液冷却至40℃,加入硫酸二甲酯49质量份之后,缓慢地加入去离子水2700质量份进行了乳化分散。其后,添加将乙二胺45质量份溶解于水100g而成的水溶液,持续搅拌1小时。将其在减压下、在50℃下进行脱溶剂,获得了包含非挥发成分约35质量%的阳离子性聚氨酯树脂(A13)的聚氨酯水分散体13。Into a four-necked flask equipped with a stirrer, a reflux cooling tube, a thermometer, and a nitrogen gas injection tube, 1500 parts by mass of polycarbonate polyol (Nippollan 980, manufactured by Tosoh Corporation, Mw=1,000), bisphenol A-bis(hydroxyl) Ethyl ether) (BPE20T, manufactured by Sanyo Chemical Co., Ltd., hydroxyl value 346 mg/g) 25 parts by mass, 50 parts by mass of N-methyldiethanolamine, 500 parts by mass of hexamethylene diisocyanate, 800 parts by mass of methyl ethyl ketone part by mass, it was made to react at 75 degreeC for 4 hours, and the methyl ethyl ketone solution of the urethane prepolymer whose content of the free isocyanate group with respect to a nonvolatile matter was 3.0 mass % was obtained. The solution was cooled to 40° C., and 49 parts by mass of dimethyl sulfate was added, and then 2,700 parts by mass of deionized water was gradually added and emulsified and dispersed. Then, an aqueous solution obtained by dissolving 45 parts by mass of ethylenediamine in 100 g of water was added, and stirring was continued for 1 hour. This was desolventized at 50 degreeC under reduced pressure, and the polyurethane water dispersion 13 containing the cationic polyurethane resin (A13) of about 35 mass % of nonvolatile components was obtained.
(制造例14:阳离子性聚氨酯树脂(A14))(Production Example 14: Cationic Polyurethane Resin (A14))
向具备搅拌机、回流冷却管、温度计和氮气吹入管的四口烧瓶中,加入聚碳酸酯多元醇(Nippollan980、东曹(株)制造、Mw=1,000)1500质量份、双酚A-双(羟基乙基醚)(BPE20T、三洋化成(株)制造、羟值346mg/g)25质量份、N-甲基二乙醇胺50质量份、六亚甲基二异氰酸酯500质量份、甲基乙基酮800质量份,在75℃下使之反应4小时,获得了游离的异氰酸酯基相对于非挥发成分的含量为3.0质量%的氨基甲酸酯预聚物的甲基乙基酮溶液。将该溶液冷却至40℃,加入硫酸二甲酯25质量份之后,缓慢地加入去离子水2700质量份进行了乳化分散。其后,添加将乙二胺45质量份溶解于水100g而成的水溶液,持续搅拌1小时。将其在减压下、在50℃下进行脱溶剂,获得了包含非挥发成分约35质量%的阳离子性聚氨酯树脂(A14)的聚氨酯水分散体14。Into a four-necked flask equipped with a stirrer, a reflux cooling tube, a thermometer, and a nitrogen gas injection tube, 1500 parts by mass of polycarbonate polyol (Nippollan 980, manufactured by Tosoh Corporation, Mw=1,000), bisphenol A-bis(hydroxyl) Ethyl ether) (BPE20T, manufactured by Sanyo Chemical Co., Ltd., hydroxyl value 346 mg/g) 25 parts by mass, 50 parts by mass of N-methyldiethanolamine, 500 parts by mass of hexamethylene diisocyanate, 800 parts by mass of methyl ethyl ketone part by mass, it was made to react at 75 degreeC for 4 hours, and the methyl ethyl ketone solution of the urethane prepolymer whose content of the free isocyanate group with respect to a nonvolatile matter was 3.0 mass % was obtained. The solution was cooled to 40° C., 25 parts by mass of dimethyl sulfate was added, and then 2,700 parts by mass of deionized water was gradually added and emulsified and dispersed. Then, an aqueous solution obtained by dissolving 45 parts by mass of ethylenediamine in 100 g of water was added, and stirring was continued for 1 hour. This was desolvated at 50 degreeC under reduced pressure, and the polyurethane water dispersion 14 containing the cationic polyurethane resin (A14) of about 35 mass % of nonvolatile components was obtained.
(制造例15:阳离子性聚氨酯树脂(A15))(Production Example 15: Cationic Polyurethane Resin (A15))
向具备搅拌机、回流冷却管、温度计和氮气吹入管的四口烧瓶中,加入聚碳酸酯多元醇(Nippollan 981R、东曹(株)制造、Mw=2,000)1600质量份、双酚A-双(羟基乙基醚)(BPE20T、三洋化成(株)制造、羟值346mg/g)150质量份、N-甲基二乙醇胺50质量份、六亚甲基二异氰酸酯245质量份、二环己基甲烷二异氰酸酯275质量份、甲基乙基酮800质量份,在75℃下使之反应4小时,获得了游离的异氰酸酯基相对于非挥发成分的含量为3.0质量%的氨基甲酸酯预聚物的甲基乙基酮溶液。将该溶液冷却至40℃,加入硫酸二甲酯48质量份之后,缓慢地加入去离子水2700质量份进行了乳化分散。其后,添加将乙二胺45质量份溶解于水100g而成的水溶液,持续搅拌1小时。将其在减压下、在50℃下进行脱溶剂,获得了包含非挥发成分约35质量%的阳离子性聚氨酯树脂(A15)的聚氨酯水分散体15。Into a four-necked flask equipped with a stirrer, a reflux cooling tube, a thermometer, and a nitrogen gas injection tube, 1,600 parts by mass of polycarbonate polyol (Nippollan 981R, manufactured by Tosoh Corporation, Mw=2,000), bisphenol A-bis( Hydroxyethyl ether) (BPE20T, manufactured by Sanyo Chemical Co., Ltd., hydroxyl value 346 mg/g) 150 parts by mass, 50 parts by mass of N-methyldiethanolamine, 245 parts by mass of hexamethylene diisocyanate, dicyclohexylmethanedi 275 parts by mass of isocyanate and 800 parts by mass of methyl ethyl ketone were reacted at 75° C. for 4 hours to obtain a urethane prepolymer having a content of free isocyanate groups relative to nonvolatile components of 3.0% by mass. Methyl ethyl ketone solution. The solution was cooled to 40° C., and 48 parts by mass of dimethyl sulfate was added, and then 2,700 parts by mass of deionized water was gradually added and emulsified and dispersed. Then, an aqueous solution obtained by dissolving 45 parts by mass of ethylenediamine in 100 g of water was added, and stirring was continued for 1 hour. This was desolvated at 50 degreeC under reduced pressure, and the polyurethane water dispersion 15 containing the cationic polyurethane resin (A15) of about 35 mass % of nonvolatile components was obtained.
(制造例16:阳离子性聚氨酯树脂(A16))(Production Example 16: Cationic Polyurethane Resin (A16))
向具备搅拌机、回流冷却管、温度计和氮气吹入管的四口烧瓶中,加入聚碳酸酯多元醇(Nippollan 981R、东曹(株)制造、Mw=2,000)600质量份、双酚A-双(羟基乙基醚)(BPE20T、三洋化成(株)制造、羟值346mg/g)50质量份、N-甲基二乙醇胺175质量份、六亚甲基二异氰酸酯550质量份、甲基乙基酮800质量份,在75℃下使之反应4小时,获得了游离的异氰酸酯基相对于非挥发成分的含量为3.0质量%的氨基甲酸酯预聚物的甲基乙基酮溶液。将该溶液冷却至40℃,加入硫酸二甲酯179质量份之后,缓慢地加入去离子水2700质量份进行了乳化分散。其后,添加将乙二胺45质量份溶解于水100g而成的水溶液,持续搅拌1小时。将其在减压下、在50℃下进行脱溶剂,获得了包含非挥发成分约35质量%的阳离子性聚氨酯树脂(A16)的聚氨酯水分散体16。To a four-necked flask equipped with a stirrer, a reflux cooling tube, a thermometer, and a nitrogen gas injection tube, 600 parts by mass of polycarbonate polyol (Nippollan 981R, manufactured by Tosoh Co., Ltd., Mw=2,000), bisphenol A-bis( Hydroxyethyl ether) (BPE20T, manufactured by Sanyo Chemical Co., Ltd., hydroxyl value 346 mg/g) 50 parts by mass, 175 parts by mass of N-methyldiethanolamine, 550 parts by mass of hexamethylene diisocyanate, methyl ethyl ketone 800 mass parts were made to react at 75 degreeC for 4 hours, and the methyl ethyl ketone solution of the urethane prepolymer whose content of the free isocyanate group with respect to a nonvolatile matter was 3.0 mass % was obtained. The solution was cooled to 40° C., and 179 parts by mass of dimethyl sulfate was added, and then 2,700 parts by mass of deionized water was gradually added and emulsified and dispersed. Then, an aqueous solution obtained by dissolving 45 parts by mass of ethylenediamine in 100 g of water was added, and stirring was continued for 1 hour. This was desolvated at 50 degreeC under reduced pressure, and the polyurethane water dispersion 16 containing the cationic polyurethane resin (A16) of about 35 mass % of nonvolatile components was obtained.
(制造例17:阳离子性聚氨酯树脂(A17))(Production Example 17: Cationic Polyurethane Resin (A17))
向具备搅拌机、回流冷却管、温度计和氮气吹入管的四口烧瓶中,加入聚碳酸酯多元醇(Kuraray Polyol C-3090、Kuraray(株)制造、Mw=3,000)1000质量份、双酚A-双(羟基乙基醚)(BPE20T、三洋化成(株)制造、羟值346mg/g)20质量份、N-甲基二乙醇胺30质量份、六亚甲基二异氰酸酯160质量份、甲基乙基酮800质量份,在75℃下使之反应4小时,获得了游离的异氰酸酯基相对于非挥发成分的含量为3.0质量%的氨基甲酸酯预聚物的甲基乙基酮溶液。将该溶液冷却至40℃,加入硫酸二甲酯30质量份之后,缓慢地加入去离子水2700质量份进行了乳化分散。其后,添加将乙二胺45质量份溶解于水100g而成的水溶液,持续搅拌1小时。将其在减压下、在50℃下进行脱溶剂,获得了包含非挥发成分约35质量%的阳离子性聚氨酯树脂(A17)的聚氨酯水分散体17。To a four-necked flask equipped with a stirrer, a reflux cooling tube, a thermometer, and a nitrogen gas injection tube, 1,000 parts by mass of polycarbonate polyol (Kuraray Polyol C-3090, manufactured by Kuraray Co., Ltd., Mw=3,000), bisphenol A-bis(hydroxyethyl ether) (BPE20T, manufactured by Sanyo Chemical Co., Ltd., hydroxyl value 346 mg/g) 20 parts by mass, 30 parts by mass of N-methyldiethanolamine, 160 parts by mass of hexamethylene diisocyanate, methyl 800 parts by mass of methyl ethyl ketone was reacted at 75° C. for 4 hours to obtain a methyl ethyl ketone solution of a urethane prepolymer having a content of free isocyanate groups with respect to non-volatile components of 3.0% by mass . The solution was cooled to 40° C., 30 parts by mass of dimethyl sulfate was added, and then 2,700 parts by mass of deionized water was gradually added to emulsify and disperse the solution. Then, an aqueous solution obtained by dissolving 45 parts by mass of ethylenediamine in 100 g of water was added, and stirring was continued for 1 hour. This was desolvated at 50 degreeC under reduced pressure, and the polyurethane water dispersion 17 containing the cationic polyurethane resin (A17) of about 35 mass % of nonvolatile components was obtained.
(制造例18:阳离子性聚氨酯树脂(A18))(Production Example 18: Cationic Polyurethane Resin (A18))
向具备搅拌机、回流冷却管、温度计和氮气吹入管的四口烧瓶中,加入聚乙二醇(PEG2000、三洋化成(株)制造、Mw=2,000)600质量份、N-甲基二乙醇胺30质量份、六亚甲基二异氰酸酯80质量份、甲基乙基酮800质量份,在75℃下使之反应4小时,获得了游离的异氰酸酯基相对于非挥发成分的含量为3.0质量%的氨基甲酸酯预聚物的甲基乙基酮溶液。将该溶液冷却至40℃,加入硫酸二甲酯30.2质量份之后,缓慢地加入去离子水2700质量份进行了乳化分散。其后,添加将乙二胺45质量份溶解于水100g而成的水溶液,持续搅拌1小时。将其在减压下、在50℃下进行脱溶剂,获得了包含非挥发成分约35质量%的阳离子性聚氨酯树脂(A18)的聚氨酯水分散体18。Into a four-necked flask equipped with a stirrer, a reflux cooling tube, a thermometer, and a nitrogen gas injection tube, 600 parts by mass of polyethylene glycol (PEG2000, manufactured by Sanyo Chemical Co., Ltd., Mw=2,000) and 30 mass parts of N-methyldiethanolamine were added parts, 80 parts by mass of hexamethylene diisocyanate, and 800 parts by mass of methyl ethyl ketone, and reacted at 75° C. for 4 hours to obtain an amino group having a free isocyanate group content of 3.0 mass % with respect to the nonvolatile content. A solution of formate prepolymer in methyl ethyl ketone. The solution was cooled to 40° C., 30.2 parts by mass of dimethyl sulfate was added, and then 2,700 parts by mass of deionized water was gradually added to emulsify and disperse the solution. Then, an aqueous solution obtained by dissolving 45 parts by mass of ethylenediamine in 100 g of water was added, and stirring was continued for 1 hour. This was desolvated at 50 degreeC under reduced pressure, and the polyurethane water dispersion 18 containing the cationic polyurethane resin (A18) of about 35 mass % of nonvolatile components was obtained.
在表2中表示所使用的磷酸化合物(B),在表3中表示所使用的三价铬化合物(C)。The phosphoric acid compound (B) used is shown in Table 2, and the trivalent chromium compound (C) used is shown in Table 3.
[表2][Table 2]
表2
[表3][table 3]
表3
4. 涂料的调制4. Preparation of paint
以表4所示的组合和比例,依次混合阳离子性聚氨酯树脂(A)、磷酸化合物(B)和三价铬化合物(C),利用去离子水将固体成分浓度调整为20质量%,由此调制了涂料。需要说明的是,磷酸化合物(B)和三价铬化合物(C)的含有比例是相对于阳离子性聚氨酯树脂(A)的固体成分的质量%(换言之,是指各成分相对于阳离子性聚氨酯树脂(A)100质量份的含量(质量份))。The cationic polyurethane resin (A), the phosphoric acid compound (B), and the trivalent chromium compound (C) were sequentially mixed in the combinations and ratios shown in Table 4, and the solid content concentration was adjusted to 20% by mass with deionized water. Paint is prepared. In addition, the content ratio of the phosphoric acid compound (B) and the trivalent chromium compound (C) is the mass % with respect to the solid content of the cationic urethane resin (A) (in other words, it refers to the content of each component with respect to the cationic urethane resin). (A) 100 parts by mass of content (parts by mass)).
需要说明的是,在表4中,“BV/AV”表示磷酸化合物(B)相对于阳离子性聚氨酯树脂(A)的固体成分的含有比例(质量%)(BV)与胺值之比。In addition, in Table 4, "BV/AV" represents the ratio of the content ratio (mass %) (BV) of the phosphoric acid compound (B) to the solid content of the cationic urethane resin (A) and the amine value.
[表4][Table 4]
5. 试验板的制作方法5. How to make the test board
通过棒式涂布机将本发明的涂料涂布于各试验材料上,以表5所示的极限板温度实施加热处理,在各试验材料上形成皮膜,制造了试验板。需要说明的是,各例中的皮膜量如表5所示,皮膜量的调整通过涂料的浓度调整(去离子水稀释)和棒式涂布机的编号而实施。The coating material of this invention was apply|coated to each test material by a bar coater, and it heat-processed at the limit board temperature shown in Table 5, and formed a film on each test material, and produced the test panel. In addition, the film amount in each example is as shown in Table 5, and adjustment of the film amount was implemented by the concentration adjustment (deionized water dilution) of a coating material, and the serial number of a bar coater.
[表5][table 5]
[表6][Table 6]
[表7][Table 7]
[表8][Table 8]
6. 评价方法6. Evaluation method
(1) 外观特性(皮膜外观)(1) Appearance characteristics (film appearance)
目视评价了所得的试验板的外观。○以上为实用水平。The appearance of the obtained test panel was visually evaluated. ○Above is the practical level.
◎+:与镀敷外观大致相同,皮膜处理后也几乎未发生变化;◎+: Appearance is roughly the same as that of plating, and there is little change after coating treatment;
◎:与镀敷外观大致相同,但根据目视角度的不同,有时存在极少的色调不均;◎: Appearance is approximately the same as that of plating, but there may be very little unevenness in color tone depending on the viewing angle;
○:与镀敷外观大致相同,但存在极少的色调不均的程度;○: Almost the same as the plating appearance, but there is a very small degree of uneven color tone;
△:有与镀敷外观不同的部位,该部位为淡薄的白色或黄色;△: There is a part different from the plating appearance, and the part is light white or yellow;
×:与镀敷外观不同的部位多,为明显的白色或黄色。×: There are many parts different from the plating appearance, and it is clearly white or yellow.
(2) 耐摩擦性(耐溶剂性)(2) Friction resistance (solvent resistance)
使乙醇浸入至纱布,对所得的试验板的皮膜之表面实施往返20次的摩擦试验,观察了表面。△以上为实用水平。Ethanol was impregnated into the gauze, and the surface of the coating film of the obtained test plate was subjected to a rubbing test of reciprocating 20 times, and the surface was observed. △The above is the practical level.
◎+:外观完全无变化;◎+: No change in appearance at all;
◎:无外观变化(自正面观察无变化)、自斜向观察略有变化;◎: No change in appearance (no change from frontal observation), slight change from oblique observation;
○:自正面观察略有变化;○: slightly changed from frontal observation;
△:自正面观察稍微有变化(一半左右剥离);△: There is a slight change from the front view (about half peeled off);
×:有变化(大致整面剥离)。×: There is a change (substantially the entire surface is peeled off).
(3) 耐蚀性(3) Corrosion resistance
使用所得的试验板,基于JIS-Z-2371进行盐水喷雾试验,求出24小时后的白锈产生面积率,按照以下的基准进行了评价。△以上为实用水平。其中,关于使用试验材料M3的实施例和比较例,求出盐水喷雾试验48小时后的白锈产生面积率,按照以下的基准进行了评价。Using the obtained test plate, a salt spray test was performed based on JIS-Z-2371, the area ratio of white rust generation after 24 hours was determined, and the evaluation was performed according to the following criteria. △The above is the practical level. Of these, regarding the examples and comparative examples using the test material M3, the area ratio of white rust generation after 48 hours of the salt spray test was determined, and the evaluation was performed according to the following criteria.
◎+:不足5%;◎+: less than 5%;
◎:5%以上且不足10%;◎: 5% or more and less than 10%;
○+:10%以上且不足20%;○+: 10% or more and less than 20%;
○:20%以上且不足30%;○: 20% or more and less than 30%;
△+:30%以上且不足40%;△+: more than 30% and less than 40%;
△:40%以上且不足50%;△: 40% or more and less than 50%;
×:50%以上。×: 50% or more.
(4) 磷酸盐处理性(涂布型磷酸盐处理性)(4) Phosphating property (coating type phosphate treating property)
将所得的试验板通过日本Parkerizing(株)制造的磷酸盐处理用化学合成药剂Palbond L 15C(A剂250g/L+B剂250g/L、25℃、毛刷涂装)进行处理之后放置5分钟,观察毛刷涂装部分的表面状態,求出毛刷涂装部分的灰色变色面积率,按照以下的基准进行了评价。需要说明的是,灰色变色面积率越高,则所形成的皮膜越是通过磷酸盐处理而部分地溶解,且越形成磷酸盐皮膜,越呈现灰色的色调。△以上为实用水平。The obtained test panel was treated with Palbond L 15C (A agent 250 g/L + B agent 250 g/L, 25°C, brush coating), a chemical synthesis agent for phosphate treatment manufactured by Parkerizing Co., Ltd., Japan, and then left for 5 minutes. , the surface state of the brush-coated portion was observed, the gray discoloration area ratio of the brush-coated portion was obtained, and the evaluation was performed according to the following criteria. In addition, the higher the gray discoloration area ratio, the more the formed film is partially dissolved by the phosphate treatment, and the more the phosphate film is formed, the more gray tone appears. △The above is the practical level.
◎+:100%;◎+: 100%;
◎:95%以上且不足100%;◎: 95% or more and less than 100%;
○:85%以上且不足95%;○: 85% or more and less than 95%;
△:70%以上且不足85%;△: 70% or more and less than 85%;
×:不足70%。×: Less than 70%.
(5) 表面涂层涂装密接性(5) Surface coating adhesion
在所得的试验板的皮膜上,使用棒式涂布机,以干燥膜厚成为25μm的方式涂布三聚氰胺醇酸系树脂涂料,在炉温130℃下烧固20分钟,制造了涂膜。其次,针对涂膜,通过切割机实施宽度1mm的100块的栅格,在-20℃的恒温库中静置5小时以上,刚自恒温库取出之后,通过7mm挤出对栅格的部位实施了爱理逊(Erichsen)加工。实施经实施加工之部分的胶带剥离试验,如下评价了栅格的剥离个数。△以上为实用水平。On the film of the obtained test panel, a melamine alkyd resin coating material was applied using a bar coater so that the dry film thickness would be 25 μm, and the coating film was produced by baking at an oven temperature of 130° C. for 20 minutes. Next, for the coating film, 100 pieces of grids with a width of 1 mm were formed by a cutting machine, and were allowed to stand for more than 5 hours in a constant temperature chamber at -20°C. Immediately after taking out from the constant temperature chamber, the parts of the grids were extruded by 7 mm. Erichsen processing. The tape peeling test of the processed part was implemented, and the peeling number of the grid was evaluated as follows. △The above is the practical level.
◎+:无剥离;◎+: no peeling;
◎:剥离个数1个以上且不足5个;◎: The number of peelings is 1 or more and less than 5;
○:剥离个数6个以上且不足10个;○: The number of peelings is 6 or more and less than 10;
△:剥离个数11个以上且不足20个;△: The number of peelings is 11 or more and less than 20;
×:剥离个数20个以上。×: The number of peeled objects is 20 or more.
(6) 耐冲击性(6) Impact resistance
在所得的试验板的皮膜上,使用棒式涂布机,以干燥膜厚成为25μm的方式涂布三聚氰胺醇酸系树脂涂料,在炉温130℃下烧固20分钟,制造了涂膜。其次,将具有涂膜的试验板静置于40℃的恒温库中5小时以上,取出试验板之后,立即使用杜邦(DuPont)冲击试验机,针对涂膜,使直径1/2英寸、1kg的铅锤(垂錘)自50cm的高度掉落之后,对冲击部进行了胶带剥离。判定是求出涂膜的残存面积率。△以上为实用水平。On the film of the obtained test panel, a melamine alkyd resin coating material was applied using a bar coater so that the dry film thickness would be 25 μm, and the coating film was produced by baking at an oven temperature of 130° C. for 20 minutes. Next, the test panel with the coating film was placed in a constant temperature chamber at 40°C for more than 5 hours, and immediately after taking out the test panel, a DuPont impact tester was used to make a 1/2 inch diameter, 1 kg After the plumb bob (vertical weight) was dropped from a height of 50 cm, the impact portion was tape-peeled. The determination is to obtain the remaining area ratio of the coating film. △The above is the practical level.
◎+:100%;◎+: 100%;
◎:95%以上且不足100%;◎: 95% or more and less than 100%;
○:80%以上且不足95%;○: 80% or more and less than 95%;
△:50%以上且不足80%;△: 50% or more and less than 80%;
×:不足50%。×: Less than 50%.
(7) 涂料的储存稳定性(7) Storage stability of coatings
将各实施例和比较例中所使用的涂料于40℃的环境中静置的情形下,在直到产生凝胶化、沉淀为止的期间,如下评价了储存稳定性。△以上为实用水平。When the paints used in the respective Examples and Comparative Examples were allowed to stand in an environment of 40°C, the storage stability was evaluated as follows until gelation and precipitation occurred. △The above is the practical level.
◎+:3个月以上;◎+: more than 3 months;
◎:2个月以上且不足3个月;◎: More than 2 months and less than 3 months;
○:1个月以上且不足2个月;○: More than 1 month and less than 2 months;
△:2周以上且不足1个月;△: More than 2 weeks and less than 1 month;
×:不足2周。×: Less than 2 weeks.
[表9][Table 9]
[表10][Table 10]
[表11][Table 11]
[表12][Table 12]
如表6所示,确认到通过使用本发明的涂料,可获得所需的效果。As shown in Table 6, it was confirmed that the desired effect can be obtained by using the coating material of the present invention.
其中,根据实施例2、5、12和21与其它实施例的比较确认到:使用磷酸化合物时,效果更优异(特别是,磷酸盐处理性优异)。Among them, from the comparison of Examples 2, 5, 12 and 21 with other Examples, it was confirmed that when a phosphoric acid compound was used, the effect was more excellent (in particular, the phosphate treatment property was excellent).
另外,根据实施例26与其它实施例(例如,实施例25等)的比较确认到:损耗角正切tanδ的峰温度(Tg2)为规定范围(-50℃~-2℃)时,表面涂层涂装密接性更优异。In addition, from the comparison of Example 26 with other examples (for example, Example 25, etc.), it was confirmed that when the peak temperature (Tg2) of the loss tangent tan δ is within the predetermined range (-50°C to -2°C), the surface coating The layer coating adhesion is more excellent.
另外,根据实施例7~8与实施例12~19的比较确认到:比((BV)/(AV))为规定的范围(0.1~9.5)时,效果更优异。In addition, from the comparison of Examples 7 to 8 and Examples 12 to 19, it was confirmed that when the ratio ((BV)/(AV)) is within the predetermined range (0.1 to 9.5), the effect is more excellent.
另外,根据实施例20与实施例27~29的比较确认到:胺值(AV)为规定的范围(2~5mgKOH/g)时,效果更优异(特别是,储存稳定性优异)。In addition, from the comparison of Example 20 and Examples 27 to 29, it was confirmed that when the amine value (AV) is within the predetermined range (2 to 5 mgKOH/g), the effect is more excellent (in particular, the storage stability is excellent).
另外,根据实施例25与实施例30~32的比较确认到:通过进一步使用三价铬化合物(C),效果更优异(特别是,耐蚀性优异)。In addition, from the comparison of Example 25 and Examples 30 to 32, it was confirmed that by further using the trivalent chromium compound (C), the effect is more excellent (in particular, the corrosion resistance is excellent).
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JP2007197669A (en) * | 2005-12-26 | 2007-08-09 | Dainippon Ink & Chem Inc | Metal coating agent |
CN103781627A (en) * | 2012-03-06 | 2014-05-07 | 新日铁住金株式会社 | Coated metal plate for vehicles which exhibits excellent resistance weldability, corrosion resistance, and moldability |
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TWI683869B (en) | 2020-02-01 |
JP6359690B2 (en) | 2018-07-18 |
TW201638241A (en) | 2016-11-01 |
JPWO2016103491A1 (en) | 2017-08-24 |
WO2016103491A1 (en) | 2016-06-30 |
CN107109111A (en) | 2017-08-29 |
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