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CN107097770A - A kind of passenger train air brake valve - Google Patents

A kind of passenger train air brake valve Download PDF

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Publication number
CN107097770A
CN107097770A CN201710499228.3A CN201710499228A CN107097770A CN 107097770 A CN107097770 A CN 107097770A CN 201710499228 A CN201710499228 A CN 201710499228A CN 107097770 A CN107097770 A CN 107097770A
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China
Prior art keywords
valve
pressure
connection
piston assembly
main piston
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Granted
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CN201710499228.3A
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CN107097770B (en
Inventor
田宇
吕超
朱迎春
安鸿
肖维远
谢磊
刘保华
宁波
袁德强
张�杰
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China State Railway Group Co Ltd
Beijing Zongheng Electromechanical Technology Co Ltd
Meishan CRRC Brake Science and Technology Co Ltd
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Meisha Zhongke Brake Technology Co Ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T15/00Construction arrangement, or operation of valves incorporated in power brake systems and not covered by groups B60T11/00 or B60T13/00
    • B60T15/02Application and release valves
    • B60T15/021Railway control or brake valves

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)
  • Valves And Accessory Devices For Braking Systems (AREA)

Abstract

Subtract shutoff valve the invention discloses a kind of passenger train air brake valve, including service portion, work reservoir charge valve, balanced valve, balanced valve and office, the service portion includes steam supply valve, stabilizers and main piston assembly.The present invention causes pressure difference to control the action of brake valve by the change of train tube pressure, produce the functions such as inflation, braking, pressurize, alleviation, the pressure size of checking cylinder is controlled using the pressure size of chamber volume, car air brake valve is realized using two pressure indirect control modes, eliminate traditional sliding valve structure, using diaphragm plate, the plunger-type structure of only valve, structure is simpler, and operation more stablizes, reliable.

Description

一种铁路客车空气制动阀A railway passenger car air brake valve

技术领域technical field

本发明主要涉及一种铁路客车空气制动阀。The invention mainly relates to an air brake valve for a railway passenger car.

背景技术Background technique

铁路客车空气制动阀为铁道客车制动系统的核心部件,控制着铁道客车的充气、制动、缓解。The railway passenger car air brake valve is the core component of the railway passenger car braking system, which controls the inflation, braking and release of the railway passenger car.

现在客车用的制动阀主要是104型客车空气分配阀(以下简称104阀)和F8型客车空气分配阀(以下简称F8阀);104阀主控机构为二压力滑阀结构;F8阀主控机构为三压力柱塞结构,具有阶段缓解和一次缓解的可转换性,当分配阀的转换盖板置于阶段缓解位时,可编专列使用,当分配阀的转换盖板置于一次缓解位时,可与装二压力机构空气制动机的车辆混编使用。The brake valves used in passenger cars are mainly 104 type passenger car air distribution valve (hereinafter referred to as 104 valve) and F8 type passenger car air distribution valve (hereinafter referred to as F8 valve); the main control mechanism of 104 valve is a two-pressure slide valve structure; The control mechanism is a three-pressure plunger structure, which has the switchability of stage relief and one-time relief. When the conversion cover of the distribution valve is placed in the stage relief position, it can be programmed for special use. When the conversion cover of the distribution valve is placed in the first relief When in place, it can be mixed with vehicles equipped with air brakes of the second pressure mechanism.

104阀是我国旅客列车的主型空气分配阀,经过四十多年运用和不断的改进,表现出作用可靠、检修方便等优点。随着旅客列车运行速度及安全性要求的提高,运用部门反映104阀在运用中有偶发性的意外紧急、意外制动、阀内清洁度差、自然缓解、滑阀副润滑不良等现象发生。The 104 valve is the main air distribution valve for passenger trains in my country. After more than 40 years of use and continuous improvement, it has shown the advantages of reliable function and convenient maintenance. With the improvement of the speed and safety requirements of passenger trains, the operating department reported that the 104 valve has occasional accidental emergencies, unexpected braking, poor cleanliness inside the valve, natural relief, and poor lubrication of the slide valve pair.

F8型客车空气制动机1989年通过铁道部鉴定并推广使用。在运用中存在的一些问题:自然缓解,排风不止,缓解不良。The F8 passenger car air brake passed the appraisal of the Ministry of Railways in 1989 and was widely used. Some problems in use: natural relief, continuous exhaust, poor relief.

发明内容Contents of the invention

本发明的目的在于:针对上述存在的问题,提供一种采用二压力间接控制方式的柱塞式结构的铁路客车空气制动阀。The object of the present invention is to provide a plunger-type air brake valve for railway passenger cars that adopts two-pressure indirect control mode in order to solve the above-mentioned problems.

本发明的技术方案是这样实现的:一种铁路客车空气制动阀,包括作用部、工作风缸充气阀、平衡阀、均衡阀以及局减关闭阀,其特征在于:所述作用部包括供气阀、稳定部以及主活塞总成,所述作用部的主活塞总成上方腔室通过管路与列车管连通,其下方腔室与工作风缸连通,通过列车管压力的变化引起压强差来控制制动阀的动作,所述供气阀的上部腔室通过管路与工作风缸连通,所述供气阀的下部腔室通过管路与容积室连通,所述供气阀根据列车管的压力变化,控制所述工作风缸与容积室通路的开闭,所述供气阀的上部腔室与排大气口连通,所述供气阀的开闭能使容积室的压力空气排向大气,所述主活塞总成上方腔室通过副风缸充气止回阀与副风缸连通,所述副风缸通过管路与均衡阀连通,所述均衡阀通过管路与制动缸连通,所述副风缸作为风源通过均衡阀供气给制动缸,所述列车管通过工作风缸充气阀与主活塞总成下方腔室连通,所述列车管向工作风缸充气,所述列车管与工作风缸的压力变化参与平衡,当制动机需要处于制动位时,所述平衡阀的顶杆将主活塞总成顶住并带动主活塞总成向上移动,所述主活塞总成的顶杆将稳定部的阀口顶开,所述主活塞总成上方腔室通过稳定部的阀口分别与局减室和局减关闭阀连通,所述容积室通过管路与均衡阀连通,所述均衡阀根据容积室的压力大小控制制动缸的压力大小。The technical solution of the present invention is achieved as follows: an air brake valve for railway passenger cars, including an action part, a working air cylinder charging valve, a balance valve, a balance valve and a partial reduction closing valve, characterized in that: the action part includes a supply The air valve, the stabilizing part and the main piston assembly, the upper chamber of the main piston assembly of the action part communicates with the train pipe through the pipeline, and the lower chamber communicates with the working air cylinder, and the pressure difference is caused by the change of the train pipe pressure To control the action of the brake valve, the upper chamber of the air supply valve communicates with the working air cylinder through the pipeline, and the lower chamber of the air supply valve communicates with the volume chamber through the pipeline, and the air supply valve communicates with the volume chamber through the pipeline. The pressure change of the air pipe controls the opening and closing of the passage between the working air cylinder and the volume chamber. The upper chamber of the air supply valve communicates with the air exhaust port. To the atmosphere, the chamber above the main piston assembly communicates with the auxiliary air cylinder through the auxiliary air cylinder charging check valve, the auxiliary air cylinder communicates with the equalizing valve through the pipeline, and the equalizing valve communicates with the brake cylinder through the pipeline The auxiliary air cylinder is used as the air source to supply air to the brake cylinder through the equalizing valve, the train pipe communicates with the chamber below the main piston assembly through the working air cylinder charging valve, and the train pipe inflates the working air cylinder. The pressure changes of the train pipe and the working air cylinder participate in the balance. When the brake needs to be in the braking position, the ejector rod of the balance valve will withstand the main piston assembly and drive the main piston assembly to move upward. The ejector rod of the main piston assembly pushes back the valve port of the stabilizing part, and the chamber above the main piston assembly communicates with the local reduction chamber and the local reduction closing valve through the valve port of the stabilizing part respectively, and the volume chamber passes through the pipeline It communicates with the balance valve, and the balance valve controls the pressure of the brake cylinder according to the pressure of the volume chamber.

本发明所述的铁路客车空气制动阀,其所述主活塞总成上方腔室通过稳定部的阀口与局减阀连通,所述局减阀通过管路分别与制动缸、局减室连通。In the railway passenger car air brake valve of the present invention, the chamber above the main piston assembly communicates with the local relief valve through the valve port of the stabilizing part, and the local relief valve is respectively connected with the brake cylinder and the local relief valve through pipelines. room connected.

本发明所述的铁路客车空气制动阀,其所述容积室压力达到50~70kPa时,所述局减阀将局减室压力空气排向制动缸的通路切断。In the air brake valve for railway passenger cars according to the present invention, when the pressure in the volume chamber reaches 50-70 kPa, the partial relief valve cuts off the passage of the pressure air in the partial relief chamber to the brake cylinder.

本发明通过列车管压力的变化引起压强差来控制制动阀的动作,产生充气、制动、保压、缓解等功能,利用容积室的压力大小控制制动缸的压力大小,实现了客车空气制动阀采用二压力间接控制方式,取消了传统的滑阀结构,采用膜板、止阀的柱塞式结构,结构更加简单,运行更加稳定、可靠。The invention controls the action of the brake valve through the pressure difference caused by the change of the train pipe pressure, and produces functions such as inflation, braking, pressure maintaining, and relief, and uses the pressure of the volume chamber to control the pressure of the brake cylinder, thereby realizing the air pressure of the passenger car. The brake valve adopts the two-pressure indirect control method, cancels the traditional slide valve structure, and adopts the plunger structure of diaphragm and stop valve, which has a simpler structure and more stable and reliable operation.

附图说明Description of drawings

图1是本发明的结构示意图。Fig. 1 is a schematic structural view of the present invention.

图中标记:1为作用部,2为工作风缸充气阀,3为平衡阀,4为均衡阀,5为局减关闭阀,6为供气阀,7为稳定部,8为主活塞总成,9为列车管,10为工作风缸,11为容积室,12为排大气口,13为副风缸充气止回阀,14为副风缸,15为制动缸,16为局减室,17为局减阀。Marks in the figure: 1 is the action part, 2 is the charging valve of the working air cylinder, 3 is the balance valve, 4 is the balance valve, 5 is the partial reduction and closing valve, 6 is the air supply valve, 7 is the stabilization part, 8 is the main piston assembly 9 is the train pipe, 10 is the working air cylinder, 11 is the volume chamber, 12 is the air exhaust port, 13 is the auxiliary air cylinder charging check valve, 14 is the auxiliary air cylinder, 15 is the brake cylinder, 16 is the partial reduction Chamber, 17 is the local reducing valve.

具体实施方式detailed description

下面结合附图,对本发明作详细的说明。Below in conjunction with accompanying drawing, the present invention is described in detail.

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

如图1所示,一种铁路客车空气制动阀,包括作用部1、工作风缸充气阀2、平衡阀3、均衡阀4以及局减关闭阀5,所述作用部1包括供气阀6、稳定部7以及主活塞总成8,所述作用部1的主活塞总成8上方腔室通过管路与列车管9连通,其下方腔室与工作风缸10连通,通过列车管9压力的变化引起压强差来控制制动阀的动作,产生充气、制动、保压、缓解等功能,所述供气阀6的上部腔室通过管路与工作风缸10连通,所述供气阀6的下部腔室通过管路与容积室11连通,所述供气阀6根据列车管9的压力变化,控制所述工作风缸10与容积室11通路的开闭,所述供气阀6的上部腔室与排大气口12连通,所述供气阀6的开闭能使容积室11的压力空气排向大气,所述主活塞总成8上方腔室通过副风缸充气止回阀13与副风缸14连通,以防止副风缸的风逆流回列车管,缩孔控制列车管向副风缸充气速度,所述副风缸14通过管路与均衡阀4连通,所述均衡阀4通过管路与制动缸15连通,所述副风缸14作为风源通过均衡阀4供气给制动缸15,所述列车管9通过工作风缸充气阀2与主活塞总成8下方腔室连通,所述列车管9以规定的充气速度向工作风缸10充气,所述列车管9与工作风缸10的压力变化参与平衡,当制动机需要处于制动位时,所述平衡阀3的顶杆将主活塞总成8顶住并带动主活塞总成8向上移动,所述主活塞总成8的顶杆将稳定部7的阀口顶开,所述主活塞总成8上方腔室通过稳定部7的阀口分别与局减室16和局减关闭阀5连通,平衡阀的作用是当制动机需要处于制动位时,保证制动机能到达制动位,且保证制动保压位的性能,局减关闭阀作用是在制动初期,沟通列车管与大气的通路,使列车管压力以较快的速度减压,使作用部快速进入制动位,所述容积室11通过管路与均衡阀4连通,所述均衡阀4根据容积室11的压力大小控制制动缸15的压力大小。As shown in Figure 1, an air brake valve for a railway passenger car includes an action part 1, a working air cylinder charging valve 2, a balance valve 3, a balance valve 4 and a partial reduction closing valve 5, and the action part 1 includes an air supply valve 6. The stabilizing part 7 and the main piston assembly 8, the upper chamber of the main piston assembly 8 of the action part 1 communicates with the train pipe 9 through the pipeline, and the lower chamber communicates with the working air cylinder 10, and passes through the train pipe 9 The change of pressure causes the pressure difference to control the action of the brake valve to produce functions such as inflation, braking, pressure maintenance, and relief. The upper chamber of the air supply valve 6 communicates with the working air cylinder 10 through a pipeline. The lower chamber of the air valve 6 communicates with the volume chamber 11 through a pipeline, and the air supply valve 6 controls the opening and closing of the passage between the working air cylinder 10 and the volume chamber 11 according to the pressure change of the train pipe 9. The upper chamber of the valve 6 communicates with the air exhaust port 12. The opening and closing of the air supply valve 6 can discharge the pressure air in the volume chamber 11 to the atmosphere, and the chamber above the main piston assembly 8 is inflated by the auxiliary air cylinder. The return valve 13 communicates with the auxiliary air cylinder 14 to prevent the wind from the auxiliary air cylinder from flowing back into the train pipe, and the shrinkage controls the speed of the train pipe to inflate the auxiliary air cylinder. The auxiliary air cylinder 14 communicates with the equalizing valve 4 through a pipeline, so The balance valve 4 communicates with the brake cylinder 15 through a pipeline, the auxiliary air cylinder 14 is used as a wind source to supply air to the brake cylinder 15 through the balance valve 4, and the train pipe 9 communicates with the main piston through the working air cylinder charging valve 2. The chamber below the assembly 8 is connected, and the train pipe 9 inflates the working air cylinder 10 at a specified inflation speed, and the pressure change between the train pipe 9 and the working air cylinder 10 participates in the balance. At this time, the ejector rod of the balance valve 3 will withstand the main piston assembly 8 and drive the main piston assembly 8 to move upward, and the ejector rod of the main piston assembly 8 will push open the valve port of the stabilizing part 7, and the The chamber above the main piston assembly 8 communicates with the local reduction chamber 16 and the local reduction closing valve 5 respectively through the valve port of the stabilizing part 7. The function of the balance valve is to ensure that the brake function reaches Brake position, and ensure the performance of the brake pressure holding position, the function of the partial reduction and closing valve is to communicate the passage between the train pipe and the atmosphere at the initial stage of braking, so that the pressure of the train pipe can be decompressed at a faster speed, so that the acting part can quickly enter In the braking position, the volume chamber 11 communicates with the equalizing valve 4 through a pipeline, and the equalizing valve 4 controls the pressure of the brake cylinder 15 according to the pressure of the volume chamber 11 .

其中,所述主活塞总成8上方腔室通过稳定部7的阀口与局减阀17连通,所述局减阀17通过管路分别与制动缸15、局减室16连通,所述容积室11压力达到50~70kPa时,所述局减阀17将局减室16压力空气排向制动缸15的通路切断,以终止局减作用。Wherein, the chamber above the main piston assembly 8 communicates with the local reduction valve 17 through the valve port of the stabilizing part 7, and the local reduction valve 17 communicates with the brake cylinder 15 and the local reduction chamber 16 respectively through pipelines. When the pressure in the volume chamber 11 reaches 50-70 kPa, the partial relief valve 17 cuts off the passage of the pressure air in the partial relief chamber 16 to the brake cylinder 15 to terminate the partial relief effect.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (3)

1. a kind of passenger train air brake valve, including service portion(1), work reservoir charge valve(2), balanced valve(3), balanced valve (4)And office subtracts shutoff valve(5), it is characterised in that:The service portion(1)Including steam supply valve(6), stabilizers(7)And main work Fill in assembly(8), the service portion(1)Main piston assembly(8)Upper chambers pass through pipeline and train pipe(9)Connection, below Chamber and work reservoir(10)Connection, passes through train pipe(9)The change of pressure causes pressure difference to control the action of brake valve, institute State steam supply valve(6)Upper chamber pass through pipeline with work reservoir(10)Connection, the steam supply valve(6)Lower chamber pass through pipe Road and chamber volume(11)Connection, the steam supply valve(6)According to train pipe(9)Pressure change, control the work reservoir(10) With chamber volume(11)The opening and closing of path, the steam supply valve(6)Upper chamber with row atmospheric air port(12)Connection, the steam supply valve (6)Opening and closing can make chamber volume(11)Pressure air arrange to air, the main piston assembly(8)Upper chambers pass through auxiliary reservoir Charging check valve(13)With auxiliary reservoir(14)Connection, the auxiliary reservoir(14)Pass through pipeline and balanced valve(4)Connection, the equilibrium Valve(4)Pass through pipeline and checking cylinder(15)Connection, the auxiliary reservoir(14)Pass through balanced valve as wind regime(4)Supply to checking cylinder (15), the train pipe(9)Pass through the reservoir charge valve that works(2)With main piston assembly(8)Lower chamber is connected, the train pipe (9)To work reservoir(10)Inflation, the train pipe(9)With work reservoir(10)Pressure change participate in balance, work as brake When needing to be in retarder location, the balanced valve(3)Push rod by main piston assembly(8)Withstand and drive main piston assembly(8)To Upper movement, the main piston assembly(8)Push rod by stabilizers(7)Valve port top open, the main piston assembly(8)Upper chambers Pass through stabilizers(7)Valve port subtract room with office respectively(16)Drawn game subtracts shutoff valve(5)Connection, the chamber volume(11)Pass through pipeline With balanced valve(4)Connection, the balanced valve(4)According to chamber volume(11)Pressure size control checking cylinder(15)Pressure it is big It is small.
2. passenger train air brake valve according to claim 1, it is characterised in that:The main piston assembly(8)Top Chamber passes through stabilizers(7)Valve port and office subtract valve(17)Connection, the office subtracts valve(17)By pipeline respectively with checking cylinder (15), office subtract room(16)Connection.
3. passenger train air brake valve according to claim 2, it is characterised in that:The chamber volume(11)Pressure reaches During 50~70kPa, the office subtracts valve(17)Office is subtracted into room(16)Pressure air is arranged to checking cylinder(15)Path cut-out.
CN201710499228.3A 2017-06-27 2017-06-27 Air brake valve for railway carriage Active CN107097770B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108238032A (en) * 2018-03-20 2018-07-03 眉山中车制动科技股份有限公司 Pressure difference is averaged valve
CN111688657A (en) * 2020-07-17 2020-09-22 眉山中车制动科技股份有限公司 Stage relieving and direct relieving conversion device and method
CN112172771A (en) * 2020-09-17 2021-01-05 眉山中车制动科技股份有限公司 Air brake valve for railway carriage
CN113525326A (en) * 2021-06-30 2021-10-22 眉山中车制动科技股份有限公司 Three-pressure distribution valve
CN115107726A (en) * 2022-06-20 2022-09-27 眉山中车制动科技股份有限公司 Three-pressure brake valve for controlling air pressure fluctuation of brake cylinder
CN115107727A (en) * 2022-06-17 2022-09-27 眉山中车制动科技股份有限公司 Train pipe local pressure reduction structure and pressure reduction method thereof
CN115158268A (en) * 2022-07-04 2022-10-11 眉山中车制动科技股份有限公司 Method for conversion between stage relieving and direct relieving and three-pressure brake valve device
CN115179918A (en) * 2022-07-12 2022-10-14 眉山中车制动科技股份有限公司 Structure and method for accurately controlling air pressure of brake cylinder

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CN108238032B (en) * 2018-03-20 2023-07-04 眉山中车制动科技股份有限公司 Differential pressure average valve
CN108238032A (en) * 2018-03-20 2018-07-03 眉山中车制动科技股份有限公司 Pressure difference is averaged valve
CN111688657A (en) * 2020-07-17 2020-09-22 眉山中车制动科技股份有限公司 Stage relieving and direct relieving conversion device and method
CN111688657B (en) * 2020-07-17 2024-02-20 眉山中车制动科技股份有限公司 Stage release and direct release conversion device and method
CN112172771A (en) * 2020-09-17 2021-01-05 眉山中车制动科技股份有限公司 Air brake valve for railway carriage
CN113525326A (en) * 2021-06-30 2021-10-22 眉山中车制动科技股份有限公司 Three-pressure distribution valve
CN113525326B (en) * 2021-06-30 2022-06-28 眉山中车制动科技股份有限公司 Three-pressure distribution valve
CN115107727A (en) * 2022-06-17 2022-09-27 眉山中车制动科技股份有限公司 Train pipe local pressure reduction structure and pressure reduction method thereof
CN115107726A (en) * 2022-06-20 2022-09-27 眉山中车制动科技股份有限公司 Three-pressure brake valve for controlling air pressure fluctuation of brake cylinder
CN115107726B (en) * 2022-06-20 2023-07-11 眉山中车制动科技股份有限公司 Three-pressure brake valve for controlling air pressure fluctuation of brake cylinder
CN115158268A (en) * 2022-07-04 2022-10-11 眉山中车制动科技股份有限公司 Method for conversion between stage relieving and direct relieving and three-pressure brake valve device
CN115179918A (en) * 2022-07-12 2022-10-14 眉山中车制动科技股份有限公司 Structure and method for accurately controlling air pressure of brake cylinder
CN115179918B (en) * 2022-07-12 2023-07-11 眉山中车制动科技股份有限公司 Structure and method for precisely controlling air pressure of brake cylinder

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