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CN107097556A - A kind of Bao Shuji pushes away safely book apparatus - Google Patents

A kind of Bao Shuji pushes away safely book apparatus Download PDF

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Publication number
CN107097556A
CN107097556A CN201710441925.3A CN201710441925A CN107097556A CN 107097556 A CN107097556 A CN 107097556A CN 201710441925 A CN201710441925 A CN 201710441925A CN 107097556 A CN107097556 A CN 107097556A
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book
gear
connecting rod
shuji
bao
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CN201710441925.3A
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CN107097556B (en
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纪志祥
王利华
肖孟强
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Weifang University
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Weifang University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42CBOOKBINDING
    • B42C15/00Jacketing books

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  • Transmission Devices (AREA)
  • Train Traffic Observation, Control, And Security (AREA)

Abstract

本发明公开了一种包书机安全推书装置,包括推书平台,推书平台上设有推书板,推书板的底部连接有上齿条,上齿条的下方设有齿轮,齿轮的上侧与上齿条啮合,齿轮的下侧与下齿条啮合,下齿条通过支板与推书平台连接,齿轮的中心连接连杆的一端,连杆的另一端连接摆杆的一端,摆杆的杆身连接在槽凸轮的凹槽上,摆杆的另一端与机架支座连接,连杆的另一端端部连接有过载保护机构。解决了现有包书机存在的打包效率低下及机器易损坏的问题。

The invention discloses a book pushing device for a book wrapping machine safely, which comprises a book pushing platform. The upper side of the gear meshes with the upper rack, the lower side of the gear meshes with the lower rack, the lower rack is connected with the book pushing platform through the support plate, the center of the gear is connected with one end of the connecting rod, and the other end of the connecting rod is connected with one end of the swing rod , the shaft of the swing rod is connected to the groove of the grooved cam, the other end of the swing rod is connected with the frame support, and the other end of the connecting rod is connected with an overload protection mechanism. The problem of low packing efficiency and easy damage of the machine existing in the existing book wrapping machine is solved.

Description

一种包书机安全推书装置A book wrapping machine safety pushing device

技术领域technical field

本发明属于印刷机械技术领域,涉及一种包书机安全推书装置。The invention belongs to the technical field of printing machinery and relates to a book pushing device for a book wrapping machine.

背景技术Background technique

目前,国内外生产的书籍包书机的机型比较少,很多书籍印刷厂都还人工打包,很大程度上限制了工作效率。以前生产的包书机机型幅面较小,速度比较低(0~8本),再加上贴封签机构、烘干机构,以及传动机构使整机受限制较大。因此很多厂家宁愿手工包书。作为包书机的重要组成部分的推书机构是包书机性能改进的重要环节,合理设计推书机构对于提高包书机打包效率和工作安全性、以及降低能耗有着至关重要的作用。At present, there are relatively few models of book wrapping machines produced at home and abroad, and many book printing factories still pack them manually, which greatly limits work efficiency. Previously produced book wrapping machines had a smaller format and a relatively low speed (0 to 8 books). In addition, the seal sticking mechanism, drying mechanism, and transmission mechanism made the whole machine more restricted. Therefore, many manufacturers prefer to wrap books by hand. As an important part of the book wrapping machine, the book pushing mechanism is an important link in the performance improvement of the book wrapping machine. Reasonable design of the book pushing mechanism plays a vital role in improving the packing efficiency and work safety of the book wrapping machine, as well as reducing energy consumption.

中国专利(申请号:CN201620295585.9,发明名称:一种基于齿轮传动的包书机,公开号:CN205631782U,公开日:2016.04.07)公开了一种基于齿轮传动的包书机,该装置主要包括壳体、齿轮传动机构、放纸轴、收纸轴、滚轴以及分离轴,并设有张紧棒和滚子。工作时,自粘书皮纸从放纸轴拉出,经张紧棒张紧,通过分离轴后将自粘书皮纸分离成垫纸和分离垫纸后书皮纸,垫纸卷绕在收纸轴上,分离垫纸后书皮纸经滚轴上的滚子碾压平滑粘贴在书本上,收纸轴与放纸轴由一对啮合齿轮传动,因放纸轴与收纸轴的速度比不是定值,为此设置传动比自适应调整机构。但还存在的不足是:该包书机构的工作效率比较低并且没有过载保护机构,当机构过载时(出书通道受阻或者由于压书板过低使得推书板不能通过),机器容易发生损坏。针对这一问题,为了进一步提高包书机的工作效率和安全性,需要设计一种能够实现位移放大和过载保护的正推书机构。Chinese patent (application number: CN201620295585.9, title of invention: a book wrapping machine based on gear transmission, publication number: CN205631782U, publication date: 2016.04.07) discloses a book wrapping machine based on gear transmission. It includes a housing, a gear transmission mechanism, a paper release shaft, a paper collection shaft, a roller shaft and a separation shaft, and is provided with tension rods and rollers. When working, the self-adhesive book cover is pulled out from the paper release shaft, tensioned by the tension rod, and then the self-adhesive book cover is separated into pad paper after passing through the separation shaft. In the above, after the pad paper is separated, the cover paper is rolled and pasted on the book smoothly by the roller on the roller, and the paper receiving shaft and the paper releasing shaft are driven by a pair of meshing gears, because the speed ratio between the paper releasing shaft and the paper receiving shaft is not constant value, for which the gear ratio adaptive adjustment mechanism is set. However, there are still shortcomings: the working efficiency of the book wrapping mechanism is relatively low and there is no overload protection mechanism. When the mechanism is overloaded (the book output channel is blocked or the book push plate cannot pass because the book pressure plate is too low), the machine is prone to damage. . In response to this problem, in order to further improve the working efficiency and safety of the book wrapping machine, it is necessary to design a forward book pushing mechanism that can realize displacement amplification and overload protection.

发明内容Contents of the invention

本发明的目的是提供一种包书机安全推书装置,解决了现有包书机存在的打包效率低下及机器易损坏的问题。The purpose of the present invention is to provide a book wrapping machine with a safe book pushing device, which solves the problems of low packing efficiency and easy damage of the existing book wrapping machine.

本发明所采用的技术方案是,一种包书机安全推书装置,包括推书平台,推书平台上设有推书板,推书板的底部连接有上齿条,上齿条的下方设有齿轮,齿轮的上侧与上齿条啮合,齿轮的下侧与下齿条啮合,下齿条通过支板与推书平台连接,齿轮的中心连接连杆的一端,连杆的另一端连接摆杆的一端,摆杆的杆身连接在槽凸轮的凹槽上,摆杆的另一端与机架支座连接,连杆的另一端端部连接有过载保护机构。The technical solution adopted in the present invention is a book pushing device for a book wrapping machine, which includes a book pushing platform, on which a book pushing board is arranged, and an upper rack is connected to the bottom of the pushing board, and the bottom of the upper rack is There are gears, the upper side of the gear meshes with the upper rack, the lower side of the gear meshes with the lower rack, the lower rack is connected with the book pushing platform through the support plate, the center of the gear is connected with one end of the connecting rod, and the other end of the connecting rod One end of the fork is connected, the shaft of the fork is connected to the groove of the grooved cam, the other end of the fork is connected with the frame support, and the other end of the connecting rod is connected with an overload protection mechanism.

本发明的特点还在于,The present invention is also characterized in that,

其中推书平台上开设有一条槽口,上齿条通过螺栓连接在推书板的底部,且上齿条从槽口伸到推书平台的下方与齿轮啮合。Wherein a notch is provided on the book pushing platform, and the upper rack is connected to the bottom of the book pushing plate by bolts, and the upper rack extends from the notch to the bottom of the book pushing platform to mesh with the gear.

其中过载保护机构包括T形的压簧块,沿压簧块的横块体的中心轴线上开设有通孔A,沿压簧块的竖块体的中心轴线上开设有通孔B,通孔A和通孔B连通,连杆的另一端端部穿套在通孔A中,通孔B中同轴设有压簧,压簧内同轴套接有球面销,球面销的销头与压簧的上端之间设有挡片,球面销的下端套接在中空的锁紧块中,且球面销与锁紧块通过螺纹连接,锁紧块的上端面顶在压簧的下端,钢片通过螺钉连接在球面销的下端端面上,钢片的一侧下方设有包书机的微动开关。Wherein the overload protection mechanism comprises a T-shaped compression spring block, a through hole A is provided along the central axis of the horizontal block body of the compression spring block, and a through hole B is opened along the central axis of the vertical block body of the compression spring block. A is in communication with through hole B, the other end of the connecting rod is sheathed in through hole A, and a pressure spring is coaxially arranged in through hole B, and a spherical pin is coaxially sleeved in the pressure spring, and the pin head of the spherical pin is connected with the There is a stop between the upper ends of the compression spring, the lower end of the spherical pin is sleeved in the hollow locking block, and the spherical pin and the locking block are connected by threads, the upper end of the locking block is pressed against the lower end of the compression spring, and the steel The sheet is connected to the lower end surface of the spherical pin by screws, and a micro switch of the book wrapping machine is arranged under one side of the steel sheet.

其中摆杆的摆动角度范围不超过19°。Wherein the swing angle range of the swing rod does not exceed 19°.

其中摆杆与连杆的连接处、摆杆与机架支座的连接处均为铰接。Wherein the joints of the swing rod and the connecting rod, and the joints of the swing rod and the frame support are all hinged.

本发明的有益效果是,本发明中通过下齿条、齿轮及上齿条的啮合,使得推书板的位移是齿轮轴线位移的2倍,增大了推书行程,提高了工作效率并降低了能耗,本发明中还保护过载保护机构,通过球面销、压簧、钢片以及微动开关,使得在出书通道受阻或者由于压书板过低使得推书板不能通过时自动停机,提高了包书机的安全可靠性,降低了包书机的损坏风险。The beneficial effect of the present invention is that, through the meshing of the lower rack, the gear and the upper rack, the displacement of the book pushing plate is twice the displacement of the gear axis, which increases the pushing stroke, improves the work efficiency and reduces the In order to save energy consumption, the overload protection mechanism is also protected in the present invention. Through spherical pins, pressure springs, steel sheets and micro switches, the machine will automatically stop when the book publishing channel is blocked or the book pushing board cannot pass because the book pressing board is too low. The safety reliability of the book wrapping machine is improved, and the damage risk of the book wrapping machine is reduced.

附图说明Description of drawings

图1是本发明一种包书机安全推书装置的结构示意图;Fig. 1 is a structural schematic diagram of a book wrapping machine safety pushing device of the present invention;

图2是本发明一种包书机安全推书装置中过载保护机构的结构示意图;Fig. 2 is a structural schematic diagram of an overload protection mechanism in a book wrapping machine safety pushing device of the present invention;

图3是本发明一种包书机安全推书装置中压簧在压簧块中安装的结构示意图。Fig. 3 is a schematic diagram of the structure of the compression spring installed in the compression spring block in the safety book pushing device of the book wrapping machine according to the present invention.

图中,1.推书平台,2.推书板,3.上齿条,4.齿轮,5.下齿条,6.支板,7.连杆,8.摆杆,9.槽凸轮,10.机架支座;In the figure, 1. Book pushing platform, 2. Book pushing board, 3. Upper rack, 4. Gear, 5. Lower rack, 6. Support plate, 7. Connecting rod, 8. Swing rod, 9. Slotted cam , 10. Rack support;

11.过载保护机构,11-1.压簧块,11-2.压簧,11-3.球面销,11-4.锁紧块,11-5.螺钉,11-6.钢片,11-7微动开关,11-8.挡片;11. Overload protection mechanism, 11-1. Compression spring block, 11-2. Compression spring, 11-3. Spherical pin, 11-4. Locking block, 11-5. Screw, 11-6. Steel sheet, 11 -7 micro switch, 11-8. block;

12.支撑块。12. Support block.

具体实施方式detailed description

下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

本发明一种包书机安全推书装置,结构如图1所示,包括推书平台1,推书平台1上设有推书板2,推书板2的底部连接有上齿条3,上齿条3的下方设有齿轮4,齿轮4的上侧与上齿条3啮合,齿轮4的下侧与下齿条5啮合,下齿条5通过支板6与推书平台1连接,齿轮4的中心连接连杆7的一端,连杆7的另一端连接摆杆8的一端(连杆7与摆杆8不在同一直线上),摆杆8的杆身连接在槽凸轮9的凹槽上,摆杆8的另一端与机架支座10连接,连杆7的另一端端部连接有过载保护机构11。A book pushing device for a book wrapping machine according to the present invention has a structure as shown in Figure 1, including a book pushing platform 1, a book pushing plate 2 is arranged on the book pushing platform 1, and an upper rack 3 is connected to the bottom of the book pushing plate 2, A gear 4 is provided below the upper rack 3, the upper side of the gear 4 meshes with the upper rack 3, the lower side of the gear 4 meshes with the lower rack 5, and the lower rack 5 is connected with the book pushing platform 1 through a support plate 6. The center of the gear 4 is connected to one end of the connecting rod 7, and the other end of the connecting rod 7 is connected to one end of the swing rod 8 (the connecting rod 7 and the swing rod 8 are not on the same straight line). On the groove, the other end of the swing rod 8 is connected with the frame support 10, and the other end of the connecting rod 7 is connected with an overload protection mechanism 11.

其中推书平台1上开设有一条槽口,上齿条3通过螺栓连接在推书板2的底部,且上齿条3从槽口伸到推书平台1的下方与齿轮4啮合。Wherein, a notch is provided on the book pushing platform 1, and the upper rack 3 is connected to the bottom of the book pushing plate 2 by bolts, and the upper rack 3 extends from the notch to the book pushing platform 1 and engages with the gear 4.

如图2、3所示,过载保护机构11包括T形的压簧块11-1,沿压簧块11-1的横块体的中心轴线上开设有通孔A,沿压簧块11-1的竖块体的中心轴线上开设有通孔B,通孔A和通孔B连通,连杆7的另一端端部穿套在通孔A中,通孔B中同轴设有压簧11-2,压簧11-2内同轴套接有球面销11-3,球面销11-3的销头与压簧11-2的上端之间设有挡片11-8,球面销11-3的下端套接在中空的锁紧块11-4中,且球面销11-3与锁紧块11-4通过螺纹连接,锁紧块11-4的上端面顶在压簧11-2的下端,钢片11-6通过螺钉11-5连接在球面销11-3的下端端面上,钢片11-6的一侧下方设有包书机的微动开关11-7(微动开关11-7设置在支撑块12上,支撑块12的上端与压簧块11-1横块体的下端面接触)。As shown in Figures 2 and 3, the overload protection mechanism 11 includes a T-shaped compression spring block 11-1, and a through hole A is opened along the central axis of the horizontal block body of the compression spring block 11-1. A through hole B is opened on the central axis of the vertical block of 1, and the through hole A communicates with the through hole B. The other end of the connecting rod 7 is inserted in the through hole A, and a pressure spring is coaxially arranged in the through hole B. 11-2, a spherical pin 11-3 is coaxially sleeved in the stage clip 11-2, and a catch 11-8 is arranged between the pin head of the spherical pin 11-3 and the upper end of the stage clip 11-2, and the spherical pin 11 The lower end of -3 is sleeved in the hollow locking block 11-4, and the spherical pin 11-3 is threadedly connected with the locking block 11-4, and the upper end surface of the locking block 11-4 is pressed against the compression spring 11-2 The lower end of the steel sheet 11-6 is connected on the lower end face of the spherical pin 11-3 by a screw 11-5, and the one side of the steel sheet 11-6 is provided with a microswitch 11-7 (microswitch 11-7 is arranged on the support block 12, and the upper end of the support block 12 is in contact with the lower end surface of the stage clip 11-1 horizontal block body).

其中摆杆8的摆动角度范围不超过19°。Wherein the swing angle range of the fork 8 is no more than 19°.

其中摆杆8与连杆7的连接处、摆杆8与机架支座10的连接处均为铰接。Wherein the junction of the swing link 8 and the connecting rod 7, and the junction of the swing link 8 and the frame support 10 are all hinged.

本发明一种包书机安全推书装置的工作过程如下:槽凸轮9作等速圆周转动带动摆杆8随之作间歇往复摆动,摆杆8带动连杆7运动,继而推动齿轮4作直线往返运动,下齿条5是固定不动的,通过啮合使齿轮4在下齿条5上滚动,而上齿条3在齿轮4的带动下沿推书平台1往复运动,推书板2通过螺栓与上齿条3连接在一起,从而实现向前推书,快速退回的过程。其中下齿条5固定不动,齿轮4带动上齿条3做二倍于齿轮4轴线的位移运动,因此是一个位移放大机构,通过上齿条3、齿轮4及下齿条5之间啮合起到增加推书板行程的作用。另外,可以调节推书板2在上齿条3的安装位置改变其推书距离和推书范围,以满足不同规格的书籍打包的要求。当出书通道受阻或压书板由于出故障不能自动抬起时,推书板2就受阻,当作用在连杆7上的力过大时,连杆7将球面销11-3向下顶出,通过压簧11-2的作用力,钢片11-6随着向下移动并与微动开关11-7接通使机器停机,避免了机器的损坏。The working process of the safety book pushing device of a book wrapping machine in the present invention is as follows: the grooved cam 9 rotates at a constant speed and drives the pendulum 8 to swing intermittently, and the pendulum 8 drives the connecting rod 7 to move, and then pushes the gear 4 to make a straight line Back and forth movement, the lower rack 5 is fixed, the gear 4 rolls on the lower rack 5 through meshing, and the upper rack 3 is driven by the gear 4 to reciprocate along the pushing platform 1, and the pushing plate 2 passes through the bolt It is connected with the upper rack 3, so as to realize the process of pushing the book forward and returning it quickly. Among them, the lower rack 5 is fixed, and the gear 4 drives the upper rack 3 to do a displacement movement twice that of the axis of the gear 4, so it is a displacement amplification mechanism, through the meshing between the upper rack 3, gear 4 and the lower rack 5 It plays the role of increasing the stroke of the book pushing board. In addition, the installation position of the book pushing plate 2 on the upper rack 3 can be adjusted to change its book pushing distance and book pushing range, so as to meet the requirements for packing books of different specifications. When the book-out channel is blocked or the book pressing plate cannot be lifted automatically due to a failure, the book pushing plate 2 is blocked, and when the force acting on the connecting rod 7 is too large, the connecting rod 7 pushes the spherical pin 11-3 downward Go out, by the active force of stage clip 11-2, steel sheet 11-6 moves down along with and connects with microswitch 11-7 and stops machine, has avoided the damage of machine.

Claims (5)

1. a kind of Bao Shuji pushes away safely book apparatus, it is characterised in that:Including pushing away book platform (1), book platform (1) is pushed away provided with pushing away book Plate (2), the bottom for pushing away book plate (2) is connected with upper rack (3), and the lower section of upper rack (3) is provided with gear (4), the upside of gear (4) Engaged with upper rack (3), the downside of gear (4) is engaged with lower rack (5), lower rack (5) is by support plate (6) and pushes away book platform (1) connect, one end of the center connection connecting rod (7) of gear (4), one end of the other end connection swing rod (8) of connecting rod (7), swing rod (8) shaft is connected on the groove of grooved cam (9), and the other end of swing rod (8) is connected with frame bearing (10), connecting rod (7) Other end end is connected with overload protecting mechanism (11).
2. a kind of Bao Shuji according to claim 1 pushes away safely book apparatus, it is characterised in that:It is described to push away on book platform (1) Offer a notch, the upper rack (3), which is bolted, is pushing away the bottom of book plate (2), and upper rack (3) is from the groove Mouth, which is reached, to be pushed away the lower section of book platform (1) and is engaged with gear (4).
3. a kind of Bao Shuji according to claim 1 pushes away safely book apparatus, it is characterised in that:The overload protecting mechanism (11) include the stage clip block (11-1) of T-shaped, through hole A is offered along along the central axis of the horizontal block body of stage clip block (11-1), along pressure Through hole B is offered on the central axis of the vertical block body of spring block (11-1), the through hole A is connected with the through hole B, connecting rod (7) Other end end is set in the through hole A, and stage clip (11-2), stage clip (11-2) interior coaxial sleeve are coaxially provided with the through hole B Spherical pin (11-3) is connected to, catch (11-8), sphere are provided between the plunger of spherical pin (11-3) and the upper end of stage clip (11-2) The lower end of pin (11-3) is socketed in hollow latch segment (11-4), and spherical pin (11-3) passes through screw thread with latch segment (11-4) Connection, the upper surface of latch segment (11-4) withstands on stage clip (11-2) lower end, and steel disc (11-6) is connected to by screw (11-5) On the lower end surface of spherical pin (11-3), a side-lower of steel disc (11-6) is provided with Bao Shuji microswitch (11-7).
4. a kind of Bao Shuji according to claim 1 pushes away safely book apparatus, it is characterised in that:The swing of the swing rod (8) Angular range is no more than 19 °.
5. a kind of Bao Shuji according to claim 1 pushes away safely book apparatus, it is characterised in that:The swing rod (8) and connecting rod (7) junction, the junction of swing rod (8) and frame bearing (10) is to be hinged.
CN201710441925.3A 2017-06-13 2017-06-13 A kind of Bao Shuji pushes away safely book apparatus Expired - Fee Related CN107097556B (en)

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CN111002738B (en) * 2019-12-02 2021-04-02 西安金鼎包装设计制作印务有限公司 Book block turning device of cementing machine

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